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PA=t@:50 0 -1226
INJLCTION PUMP MODEL DE&C637-k6AJ
WNmEDLSmom. mxc63t-33AJ
SPEClPlCATlON A0 b@
CUSTOMER PART NO. Q51’4957
! DATED 2-2-6 u CU8tOWER’S NATE 8 Am:
Allis Chelmere &8. Co.
ENGINE D-262 tuu LOAD am 1530 Harvey @arks
Harvey, Illimir
h’fLICAMN SHIELD MMAn ,,,rr&W. ~UUTION 8.10 % BY:?. C. Wirnierkl
NOTt: ALL SMCM ARE IN LNQIM (ICY UNLESS OT St NOTED
TEST STAND t10
--=I
A

1. INJECTION LINES Yw’ 1.0. BY 20” LONG 6. CHECK POINT 1200

2. TEST OIL TEMPERATURE llO-115-F. 9. 0102~ POINT
3. NOZZLE OPENING PRESSURE 2500 PSI 12SD12 NOZZLES. 10. CHECK POINT
4. USE RODSA MASTER CALIBRATING OIL 11. SET TORQUE SCREW 1530 46-48
PUMP OPEMtlWQ ZkLO HALF ENGINE SPEED 12. CHECK POINT-PART LOAD
ENGINE FUEL CONSUMPtlON 13. HIGH IDLE (WOT) 1670 10-13
‘““1’ ACCEssDalES 14. GOVERNOR CUT-OFF (I/, HI.IOLE DEL.)
. Deliverv Valve 1s. LOW IDLE 600 9-12
2. Sp&Aiv+nce 16. TRANSFER PUMP PRESSURE @Or,
a. 17. TRANSFER PUMP PRESSURE (WOT)
4. 18. MINIMUM CRANKING SPEED DELIVERY 150 10 Min. .
PUMP SEl-TlHOS (t . . . ITEMSAPPLYTO SERVICE ONLY)
..
1. ROLLER TO ROLLER OIMENSION 1.947 ~.DOO5
2. GOVERNOR LINKAGE GAP .125” TO .165’ 1% NAME PLATE UVT SIDE VIEWING E.P. w
1(lJSE GAGE NO. 13389) 20. TIME0 m SIDE VIEWING E P.
13. OPERATE PUMP AT loo0 RPM WOT (WIDE OPEN THROTTLE) il. TIMED TO CAY (lor bcglnning of Injection)
FOR 10 MINUTES to BRING to OPERAT!NG ~EMPERATL)REANO 22. GDVERNORCONTROL COVER TO BE STAMPED VOLTS.
CLEAR AIR FROM SYSTEM. 23. NUMBER ONE CYLINDER (FROM EN0 PLATE)
0
4. CMECK FOR MINIMUM 18’ HG TRANSFER PUMP LIFT AT 400 RPM. 26. SPEClAL NDTES:
IF EQUIPPED WITH THE BY PASS SYSTEM. PINCH BY PASS HOSE. l . pup to be AJR-TIMED friar to rhippin8
5. AOJUST TRANSFER PUMP PRESSURE (WOT) b. rue1 Line Connector #11344 (Qtr. 6) purchased sepereteiy
t6. CHECK FOR MINIMUM CRANKING SPEED DELIVERY(SEE STEPl8) CO Imt.rll Throttle Lever Adj. Specer and &u, in B6-P position
7. AUTO ADVANCE SPEED RESPONSIVE per XL528
a. ADVANCE MOVEMENT4* (4. Advance to 8. Advance)

2% SEALING WIRES: PART NO. 104OB 8.. REQUIRED

(REFERENCEDRAWING XL545 DR SERVICE BULLETIN 136R)
Htgh Idle Screw to Lever
FJY SERVICE USE ON ENGINE
FULL Lc)AD (IF DYNAMMXER AVAILABLE)
1. Set 2’ Advance .*iovement at 1400 al+!

OEscmCTtoN - **T. otscmmat

9

IGRIM, cover hold doun

LOOWAS-, cover screw
WOK NUT, drive rheft
LOCIWASHER, drive *heft 13521 3 VASllEil, cover hold 40~ acre0
121x 1 COVEP,
governor control
CASKET, pvernor cover
SEAL. pilot tube 2 SCPEV, heed lockiry
SML, drive rheft
8MR, drive
11611 1 CAP, torque screw
IUIY, drive rbft 138007 1 lwf, torque IcrcI
BlmOll, t hrurt 1204c 1 SEAL, torque scx0u
SPPIWC, thrust button 14673 1 SCEEW, torque

WASllgp, torq. screw bole 10464

SCILEU,torq. l cr. hole i22S9
SCREW*neme plett .0401 UOlsIK: ASSenriLY
PlATEi neme .0394 : 8USiiIN& tbrott le rbft
GASXET, timing line covez .05?4
SCREW,ririsq line cover .0584
COVEIL, riling line 10567

iTD. HEAD 4 ma ASSY, l

: PLUICIP, retor (bark)
me 11102 tbra 11105(etendetd)
)r 11107 thru llllD(ovaslre)
ROLLER, csm bs Lediuted on rotor 8.8. MS2
SHOE, cam roller 1382s 1 YALV8, de?ivery 1.8. 109
rrl3626. (orerriea) es req*&
CAH RIffi 13839 SpBIffi, delivery vrlve
16440 : iTOP. delivery valve
13837 1 CCKN, delivery v*lve ret. .
SEAL, hydraulic head 11304 11437 1 WRE, vent
SPRIffi, leaf 14247 11438 2 SBEU, hydreullic heed ~1-8
SCREW, leaf spring edj. 11175 11439 1 VIRE, vea vire ret.
12216 1 SQIN, IaydraoRie bead pig
coNNEc?ak. fuel line
WASHER,fuel line conn*cto 1 1xnc, roCOf r*taisrt
SCSEU,fuel line connector 2 RETAIN=, reter
 ...._.~. .-.-........ I_..‘..,...^,,_,,
..

DBCFC637-46AJ
- -
PlRT no FE
t‘9-
11516 1 FL‘ UG, end plate
SEAL,end pLat.e slewe
SPRIlffl, regu1atlng 11oSf7 ;hr 1.l52L or 15541 ati required

(~“~r$$!&,, ASS

L. +filter cap 11503 1 si&EEVE, end plate

SEAL, transfer pwlp
ROLLl’IN,end plate lot.
11186 1 ESPRING, plunger retainer

1 IL
‘ ATE, end
LINER, transfer pump
BLADE, transfer pump II 5XXEW, end plate
PLUO, end plate pipe
= =

SPRING, @wernor contrql 1 7 :ETAINEK, spring

1 sSPRING, idling
ARM, governor 1 f &IDE, idling spring
SHAFT, go”. arm pivot 1 PIRM ASSY., metering valve
SEAL, pivot shaft I $MSHER, guide stud
NUT, pivot shaft ret. 1 <;TUD, guide
1 c;HIN, metering valve
1 \ fALVE, metering
14483 11606 1 $IPRINC, metering valve
16449 1 H:ETAINER ASSY.. .&$I”. veight
WEIGHT. governor 11658
14264 1 RETAINER, go”. veight
WASHER, &v. thrust sleeve 11620 14266 1 HUB ASSY., go”. veight
RING, ~0;. cage retainIn& 12285 1 I. i 6448 1 RING, flexible ret.
Z=.-ZZ- - __ __ -..-- . .- -= = -

15021 1 * LEVER ASSY., Shut-off

1300: 1 PRING, shut-off lever
1301f 1 ETAINER, s.e. lever spring
1299: 1 CREW, sol. lever spring
NUT, see, arm adj. screw
SCREW, shut-off arm adJ.

LEVER, throttle shaft

SEAL, throttle ihaft 2
WASHER. throttle shaft seal
? 1216: 1 CREW, shut-off arm adf.
SNAP-I AS.%., throttle
Nf(F,lov idle adJ. screw 1 1217: 1 UC, 900. arm adj. screw
s low idle adJ. 1 15Il! 1 RAPT ASSEMBLY, shot-off
SP8.__4i . t,hrottle lever sdJ. 1
SCREW, jh~ttle lever pOS. l 1224! 1 AM. shut-off -’

AM, sdjurtina spacer 1

j

LEVER AS%., throttle 1

1190: 1 HOOK ASSEMBLY, go”, linkage
1236f SCREW, go”. link. hook adj.
SPRING, throttle lever 1
1236: : WASHER, go”. link. hodk adj.
RETAINER, throttle lever sprf 1 119ol 1 HOOK, governor linkage
SCREW, throttle lever spring 1 12351 1 LINK ASSY., go”. link. adj.
1191’ 1 SPRING, governor linkage
NUT, hleh idle edJ. 1
s~RRII. h$gh_ldlt a&. 1 = 1
;

*Assemble with Part NO. 12641 1 I?LUC, piston hole fpover)

tavards piston hole plu

1 R INC. piston
*PISTON, power 1 6244
WASHER. slide 1 2622

WASHER, slfde 1 2622 1507 2 S FiAL, head lot. screw

PISTON, spring 1 2757
SPRING, outer advance 1 2695 15213 1 S CREW ASSY., head lot.
15438 1 SCREW, cam advance
GUI& adv. adj. spring 1
SEAL, piston hole plug 4 12766 1 S EAL, adv. screw hole plug
12765 1 PL
‘ UG, adv. screw hole
PLUG, piston holebprin 1
SCREW, advance adJ. 1 14544 -(/ -
NUT,
CAP,
trimmer
sdv. adJ.
screw
screw

FOR SERVICE USE ONLY

1
1
7
I
13807
11611
y(po

DBCFC637-46AJ FOR ENGINEERING

12040
I
=
1

USE ONLY
=
S F.AL, adv. adJ. screw
__

APP3JcABI.E !s?R”lCE ASSEMBLIESI MTE CHG.

_ NO. -EDITION RENARKS

fly B161B3 l-5-64 7721 1 Refer to E.C.N. a7721

GASKET KIT

PILOT TUBE REPLACEMENT . Cl6320 4-23-65 S469 2 Refer to E.C.N. 88469

11-4-65 8725 3 Refer to E.C.N. 88725

4 Refer co E.C.N. #BE59

2-24-66 8859