Relion® product family

Grid Automation
REC615 and RER615
Installation Manual
 Document ID: 1MRS757799
Issued: 2015-03-06
Revision: B
Product version: 1.1

© Copyright 2015 ABB. All rights reserved

Copyright
This document and parts thereof must not be reproduced or copied without written
permission from ABB, and the contents thereof must not be imparted to a third
party, nor used for any unauthorized purpose.

The software or hardware described in this document is furnished under a license

and may be used, copied, or disclosed only in accordance with the terms of such
license.

Trademarks
ABB and Relion are registered trademarks of the ABB Group. All other brand or
product names mentioned in this document may be trademarks or registered
trademarks of their respective holders.

Warranty
Please inquire about the terms of warranty from your nearest ABB representative.

http://www.abb.com/substationautomation
Disclaimer
The data, examples and diagrams in this manual are included solely for the concept
or product description and are not to be deemed as a statement of guaranteed
properties. All persons responsible for applying the equipment addressed in this
manual must satisfy themselves that each intended application is suitable and
acceptable, including that any applicable safety or other operational requirements
are complied with. In particular, any risks in applications where a system failure and/
or product failure would create a risk for harm to property or persons (including but
not limited to personal injuries or death) shall be the sole responsibility of the
person or entity applying the equipment, and those so responsible are hereby
requested to ensure that all measures are taken to exclude or mitigate such risks.

This product has been designed to be connected and communicate data and
information via a network interface which should be connected to a secure
network. It is the sole responsibility of the person or entity responsible for network
administration to ensure a secure connection to the network and to take the
necessary measures (such as, but not limited to, installation of firewalls, application
of authentication measures, encryption of data, installation of anti virus programs,
etc.) to protect the product and the network, its system and interface included,
against any kind of security breaches, unauthorized access, interference, intrusion,
leakage and/or theft of data or information. ABB is not liable for any such damages
and/or losses.

This document has been carefully checked by ABB but deviations cannot be
completely ruled out. In case any errors are detected, the reader is kindly requested
to notify the manufacturer. Other than under explicit contractual commitments, in
no event shall ABB be responsible or liable for any loss or damage resulting from
the use of this manual or the application of the equipment.
Conformity
This product complies with the directive of the Council of the European
Communities on the approximation of the laws of the Member States relating to
electromagnetic compatibility (EMC Directive 2004/108/EC) and concerning
electrical equipment for use within specified voltage limits (Low-voltage directive
2006/95/EC). This conformity is the result of tests conducted by ABB in
accordance with the product standards EN 50263 and EN 60255-26 for the EMC
directive, and with the product standards EN 60255-1 and EN 60255-27 for the low
voltage directive. The product is designed in accordance with the international
standards of the IEC 60255 series.
Safety information
Dangerous voltages can occur on the connectors, even though the
auxiliary voltage has been disconnected.

Non-observance can result in death, personal injury or substantial

property damage.

Only a competent electrician is allowed to carry out the electrical

installation.

National and local electrical safety regulations must always be

followed.

The frame of the IED has to be carefully earthed.

When the plug-in unit has been detached from the case, do not
touch the inside of the case. The IED case internals may contain
high voltage potential and touching these may cause personal injury.

The IED contains components which are sensitive to electrostatic

discharge. Unnecessary touching of electronic components must
therefore be avoided.

Whenever changes are made in the IED, measures should be taken

to avoid inadvertent tripping.
 Table of contents

Table of contents

Section 1 Introduction.......................................................................3
This manual........................................................................................3
Intended audience..............................................................................3
Product documentation.......................................................................4
Product documentation set............................................................4
Document revision history.............................................................4
Related documentation..................................................................5
Symbols and conventions...................................................................5
Symbols.........................................................................................5
Document conventions..................................................................5

Section 2 Environmental aspects.....................................................7

Sustainable development...................................................................7
Disposing of the IED...........................................................................7

Section 3 Unpacking, inspecting and storing...................................9

Removing transport packaging...........................................................9
Inspecting the product........................................................................9
Identifying the product...................................................................9
Checking delivery items.................................................................9
Inspecting the IED.........................................................................9
Returning an IED damaged in transit..........................................10
Storing..............................................................................................10

Section 4 Mounting.........................................................................11
Checking environmental conditions and mounting space................11
Detaching and installing the plug-in unit...........................................11
Detaching the plug-in unit............................................................11
Installing the plug-in unit..............................................................12
Sealing the plug-in unit................................................................15
Securing the handle.....................................................................16
Mounting the IED..............................................................................17
Required tools.............................................................................17
Flush mounting the IED...............................................................17
Semi-flush mounting the IED.......................................................21
Semi-flush mounting the IED inclined..........................................24
Rack mounting the IED................................................................26
Wall mounting the IED.................................................................28

Section 5 Connecting.....................................................................33

REC615 and RER615 1

Installation Manual
Table of contents

Required tools..................................................................................33
Connecting wires..............................................................................33
Connecting ring-lug type wires....................................................34
Connecting protective earthing.........................................................34
Connecting analog signals...............................................................35
Connecting current and voltage inputs .......................................35
Connecting current and voltage sensor signalling inputs............37
Connecting IED with a test switch...............................................39
Connecting binary signals................................................................39
Connecting power supply.................................................................41
Connecting communication..............................................................42
Energizing the IED............................................................................42

Section 6 Removing, repairing and exchanging.............................45

Product lifecycle...............................................................................45
Checking IED information.................................................................45
Removing the IED............................................................................46
Sending the IED for repair................................................................46
Exchanging the IED..........................................................................46

Section 7 Technical data................................................................47

Case and HMI display variants.........................................................47
Front side of the IED....................................................................47
Rear side of the IED....................................................................49
Dimensions.......................................................................................50
Enclosure class................................................................................51

Section 8 Accessories and ordering data.......................................53

Section 9 Glossary.........................................................................55

2 REC615 and RER615

Installation Manual
1MRS757799 B Section 1
Introduction

Section 1 Introduction

1.1 This manual

The installation manual contains instructions on how to install the IED. The
manual provides procedures for mechanical and electrical installation. The chapters
are organized in chronological order in which the IED should be installed.

1.2 Intended audience

This manual addresses the personnel responsible for installing the product hardware.

The installation personnel must have basic knowledge of handling electronic

equipment.

REC615 and RER615 3

Installation Manual
Section 1 1MRS757799 B
Introduction

1.3 Product documentation

1.3.1 Product documentation set

deinstallation & disposal

Decommissioning,
Commissioning

Maintenance
Engineering
Planning &

Installation

Operation
purchase
Quick start guide
Quick installation guide
Brochure
Product guide
Operation manual
Installation manual
Connection diagram
Engineering manual
Technical manual
Application Engineering Guide
Communication protocol manual
IEC 61850 Engineering guide
Point list manual
GUID-7414985D-2433-46E4-B77B-CCE64F6FC8D0 V1 EN

Figure 1: The intended use of documents during the product life cycle

Product series- and product-specific manuals can be downloaded

from the ABB Website http://www.abb.com/relion.

1.3.2 Document revision history

Document revision/date Product series version History
A/2013-09-17 1.0 First release
B/2015-03-06 1.1 Content updated to correspond to the
product series version

Download the latest documents from the ABB Website

http://www.abb.com/substationautomation.

4 REC615 and RER615

Installation Manual
1MRS757799 B Section 1
Introduction

1.3.3 Related documentation

Product series- and product-specific manuals can be downloaded from the ABB
Website http://www.abb.com/substationautomation.

1.4 Symbols and conventions

1.4.1 Symbols

The electrical warning icon indicates the presence of a hazard

which could result in electrical shock.

The warning icon indicates the presence of a hazard which could

result in personal injury.

The caution icon indicates important information or warning related

to the concept discussed in the text. It might indicate the presence
of a hazard which could result in corruption of software or damage
to equipment or property.

The information icon alerts the reader of important facts and

conditions.

The tip icon indicates advice on, for example, how to design your
project or how to use a certain function.

Although warning hazards are related to personal injury, it is necessary to

understand that under certain operational conditions, operation of damaged
equipment may result in degraded process performance leading to personal injury
or death. Therefore, comply fully with all warning and caution notices.

1.4.2 Document conventions

A particular convention may not be used in this manual.

• Abbreviations and acronyms are spelled out in the glossary. The glossary also
contains definitions of important terms.
• The example figures illustrate the IEC display variant.
• Menu paths are presented in bold.
Select Main menu/Settings.

REC615 and RER615 5

Installation Manual
Section 1 1MRS757799 B
Introduction

• LHMI messages are shown in Courier font.

To save the changes in non-volatile memory, select Yes and press .
• Parameter names are shown in italics.
The function can be enabled and disabled with the Operation setting.
• Parameter values are indicated with quotation marks.
The corresponding parameter values are "On" and "Off".
• IED input/output messages and monitored data names are shown in Courier font.
When the function starts, the START output is set to TRUE.

6 REC615 and RER615

Installation Manual
1MRS757799 B Section 2
Environmental aspects

Section 2 Environmental aspects

2.1 Sustainable development

Sustainability has been taken into account from the beginning of the product design
including the pro-environmental manufacturing process, long life time, operation
reliability and disposing of the IED.

The choice of materials and the suppliers have been made according to the EU
RoHS directive (2002/95/EC). This directive limits the use of hazardous substances
which are the following:

Table 1: Maximum concentration values by weight per homogeneous material

Substance Proposed maximum concentration
Lead - Pb 0.1%
Mercury - Hg 0.1%
Cadmium - Cd 0.01%
Hexavalent Chromium Cr (VI) 0.1%
Polybrominated biphenyls - PBB 0.1%
Polybrominated diphenyl ethers - PBDE 0.1%

Operational reliability and long life time have been assured with extensive testing
during the design and manufacturing processes. Moreover, long life time is
supported by maintenance and repair services as well as by the availability of spare
parts.

Design and manufacturing have been done under a certified environmental system.
The effectiveness of the environmental system is constantly evaluated by an
external auditing body. We follow environmental rules and regulations
systematically to evaluate their effect on our products and processes.

2.2 Disposing of the IED

Definitions and regulations of hazardous materials are country-specific and change

when the knowledge of materials increases. The materials used in this product are
typical for electric and electronic devices.

All parts used in this product are recyclable. When disposing of an IED or its parts
contact a local waste handler who is authorized and specialized in disposing

REC615 and RER615 7

Installation Manual
Section 2 1MRS757799 B
Environmental aspects

electronic waste. These handlers can sort the material by using dedicated sorting
processes and dispose of the product according to the local requirements.

Table 2: Materials of the IED parts

IED Parts Material
Case Metallic plates, parts and screws Steel
Plastic parts PC1), LCP2)
Electronics plug in module Various
Plug-in unit Electronics plug in modules Various
Electronics LHMI module Various
Plastic parts PC, PBT3), LCP, PA4)
Metallic parts Aluminium
Package Box Cardboard
Attached material Manuals Paper

1) Polycarbonate
2) Liquid crystal polymer
3) Polybutylene terephthalate
4) Polyamide

8 REC615 and RER615

Installation Manual
1MRS757799 B Section 3
Unpacking, inspecting and storing

Section 3 Unpacking, inspecting and storing

3.1 Removing transport packaging

IEDs require careful handling.

1. Examine the delivered products to ensure that they have not been damaged
during the transport.
2. Remove the transport packaging carefully without force.
3. Attach the protective film (supplied with the IED) on the top side of the unit
for the installation phase.

Before connecting the auxiliary power, remove the protective

film from top of the IED.

The cardboard packaging material is 100% recyclable.

3.2 Inspecting the product

3.2.1 Identifying the product

1. Locate the IED's order number from the label on top of the plug-in unit.
2. Compare the IED's order number with the ordering information to verify that
the received product is correct.

3.2.2 Checking delivery items

Check that all items are included in the delivery in accordance with the delivery
documents.

3.2.3 Inspecting the IED

IEDs require careful handling before installation on site.

• Check the IED to see if any damage occurred during transportation.

REC615 and RER615 9

Installation Manual
Section 3 1MRS757799 B
Unpacking, inspecting and storing

If the IED has damaged during transportation, make a claim against the transport
contractor, and notify the local ABB representative.

3.2.4 Returning an IED damaged in transit

If damage has occurred during transport, appropriate actions must be taken against
the latest carrier. Please inform the nearest ABB office or representative. Notify
ABB immediately if there are any discrepancies in relation to the delivery documents.

3.3 Storing

If the IED is stored before installation, it must be done in the original transport
packaging in a dry and dust free place. Observe the environmental requirements
stated in the technical manual.

10 REC615 and RER615

Installation Manual
1MRS757799 B Section 4
Mounting

Section 4 Mounting

4.1 Checking environmental conditions and mounting

space

The mechanical and electrical environmental conditions at the installation site must
be within the limits described in the technical manual.

• Avoid installation in dusty, damp places.

Avoid places susceptible to rapid temperature variations, powerful vibrations
and shocks, surge voltages of high amplitude and fast rise time, strong induced
magnetic fields or similar extreme conditions.
• Check that sufficient space is available.
Sufficient space is needed at the front and rear of the IED to allow access to
wires and optical fibres and to enable maintenance and future modifications.
• Ensure that flush-mounted IEDs can be added and replaced without excessive
dismantling.

4.2 Detaching and installing the plug-in unit

4.2.1 Detaching the plug-in unit

Before detaching the plug-in unit from the case, the auxiliary
voltage must be disconnected.

1. Turn off the power.

2. Open the seal on the front panel by removing the sealing wire and screw the
sealing screw all the way in.
3. Lift the handle to 90 degrees to release the latching mechanism.
The plug-in unit is pushed about 7 mm out of the case and the connectors are
separated.
4. Pull the unit out of the case.

REC615 and RER615 11

Installation Manual
Section 4 1MRS757799 B
Mounting

A070577 V4 EN

Figure 2: Detaching a plug-in unit from the case

The IED features an automatic short-circuit mechanism in the CT

connector. Therefore, detaching the plug-in unit will not open the
secondary circuit of the CT which could cause dangerously high
voltages.

Do not touch terminals inside the case after removing the plug-in
unit. Live terminals can be inside the case.

The signal connectors are left open when the plug-in unit is detached.

4.2.2 Installing the plug-in unit

The IED is built (or constructed) in a way that a plug-in unit with voltage- or current-
measuring inputs can only be plugged into a corresponding case. This prevents
fitting a non-suitable plug-in unit into a wrong case.

12 REC615 and RER615

Installation Manual
1MRS757799 B Section 4
Mounting

Before fitting the plug-in unit into the case, check that the unit and
the case have the same serial number.

1
GUID-BCE48661-E92A-460E-8E72-4F0EA261FB9E V1 EN

Figure 3: Serial number in the case

1 Rating label with serial number

Forcing a non-suitable plug-in unit into the case can break both the
plug-in unit and the case and may cause danger.

1. Lift the handle 90 degrees and push the plug-in unit into the case.

REC615 and RER615 13

Installation Manual
Section 4 1MRS757799 B
Mounting

GUID-45469A2C-56EF-4467-9F1C-9AD5D74536D8 V1 EN

Figure 4: Installing a plug-in unit into the case

2. Let the handle swing down about 45 degrees. At the same time, push the plug-
in unit into the case as far as it goes.
Plug-in unit stops at about 7 mm distance from the case.

14 REC615 and RER615

Installation Manual
1MRS757799 B Section 4
Mounting

A
GUID-C1D10939-1A1B-4FE3-A3E2-72193FD7780F V1 EN

Figure 5: Pushing the plug-in unit into the case

A 7 mm

3. Turn down the handle to push the plug-in unit into its final position in the case.

4.2.3 Sealing the plug-in unit

The front panel of the IED has an integrated sealing screw. By default the screw is
screwed all the way in and is not used when installing or detaching the plug-in unit.

1. Open the sealing screw about nine turns.

2. Thread a sealing wire through the holes in the sealing screw and the handle.

REC615 and RER615 15

Installation Manual
Section 4 1MRS757799 B
Mounting

1 2

GUID-10D2039E-4C58-4372-B0B2-EDFF0C2A451C V2 EN

Figure 6: Sealing screw

1 Sealing screw
2 Sealing wire and seal

4.2.4 Securing the handle

The front panel of the IED has an integrated sealing screw. By default, the screw is
screwed all the way in and not used when installing or detaching the plug-in unit.
Instead of sealing the plug-in unit, the sealing screw and the spacer supplied with
the IED can be used for securing the handle in place.

1. Fully open the sealing screw and remove it.

2. Re-insert the sealing screw with the spacer.

The IED packaging includes a plastic bag containing loose

parts such as the spacer.

16 REC615 and RER615

Installation Manual
1MRS757799 B Section 4
Mounting

1 2

GUID-8158C704-BD99-42EB-A495-6BD015C240CD V2 EN

Figure 7: Sealing screw with spacer

1 Spacer
2 Sealing screw

4.3 Mounting the IED

4.3.1 Required tools

• T25 Torx screwdriver for mounting the case
• T20 Torx screwdriver for connecting the protective earthing

Only use adjustable torque screwdrivers.

4.3.2 Flush mounting the IED

All the mounting elements are integrated in the IED.

Requirements for installation:

REC615 and RER615 17

Installation Manual
Section 4 1MRS757799 B
Mounting

• Panel cut-out of 165.5 x 161.5 mm

• Depth behind the panel 153 mm

An IED equipped with optical connections requires a minimum

depth of 180 mm. The allowed minimum bending radius has to be
checked from the optical cable manufacturer.

1. Loosen the four M5 fixing screws in the case to fit the case into the panel cut-
out.
2. Mount the case to the panel cut-out.

18 REC615 and RER615

Installation Manual
1MRS757799 B Section 4
Mounting

1
A070581 V4 EN

Figure 8: Flush mounting a case into a panel cut-out

A 165.5 ±1 mm 1 M5 fixing screws

B 161.5 ±1 mm

3. Tighten the M5 (T25) screws.

The allowed range for the fixing screws’ tightening torque is

0.7...1 Nm.

REC615 and RER615 19

Installation Manual
Section 4 1MRS757799 B
Mounting

A070582 V4 EN

Figure 9: Flush mounted case, tightening the M5 fixing screws

4. Install the plug-in unit into the case.

20 REC615 and RER615

Installation Manual
1MRS757799 B Section 4
Mounting

D
A E F

B G

A070584 V4 EN

Figure 10: Flush mounted case and plug-in unit

A 177 mm
B 177 mm
C 164 mm
D 201 mm
E 153 mm
F 48 mm
G 160 mm

4.3.3 Semi-flush mounting the IED

A mounting kit is needed for semi-flush mounting the IED. In addition to the
detailed mounting instructions, the mounting kit includes:

REC615 and RER615 21

Installation Manual
Section 4 1MRS757799 B
Mounting

• Raising frame
• Gasket
• Screws

Requirements for installation:

• Panel cut-out of 165.5 x 161.5 mm with mounting holes

• Depth behind the panel 103 mm
• When IP 54 degree of protection (according to IEC 60529) is required for the
front side, a gasket has to be used in the installation.

1. Mount the raising frame into the panel cut-out with four M4 screws.

A
B E

C
D

1 2 3
A070589 V4 EN

Figure 11: Mounting the raising frame

A 173.5 ±0.3 mm 1 Panel

B 165.5 ±1 mm 2 Raising frame
C 161.5 ±1 mm 3 M4 screw
D 133 ±0.3 mm
E ∅ 5.5 mm

2. Loosen the four M5 fixing screws in the case to fit the case to the raising frame.
3. Mount the case to the raising frame.

22 REC615 and RER615

Installation Manual
1MRS757799 B Section 4
Mounting

A070590 V4 EN

Figure 12: Mounting the case

4. Tighten the M5 screws.

The allowed range for the fixing screws’ tightening torque is

0.7...1 Nm.

5. Install the plug-in unit into the case.

REC615 and RER615 23

Installation Manual
Section 4 1MRS757799 B
Mounting

C
D E
A

F
B

A070591 V4 EN

Figure 13: Semi-flush mounted IED

A 186 mm
B 177 mm
C 201 mm
D 103 mm
E 98 mm
F 160 mm

Check the allowed minimum bending radius from the optical cable
manufacturer.

4.3.4 Semi-flush mounting the IED inclined

A mounting kit is needed for semi-flush mounting the IED inclined. In addition to
the detailed mounting instructions, the mounting kit includes:

• Angle frame
• Gasket
• Screws

Requirements for installation:

24 REC615 and RER615

Installation Manual
1MRS757799 B Section 4
Mounting

• Panel cut-out of 167 x 203 mm with mounting holes

• Depth behind the panel 107 mm
• When IP 54 degree of protection (according to IEC 60529) is required for the
front side, a gasket has to be used in the installation.

1. Mount the angle frame into the panel cut-out with four M4 screws.

A
B H
G
D
C
E

A070586 V4 EN

Figure 14: Mounting the angled frame

A 177 ±0.3 mm
B 167 ±1 mm
C 203 ±1 mm
D 40.5 mm
E 122 mm
F 40.5 mm
G ∅ 5.5 mm
H 190 mm

2. Loosen the four M5 fixing screws in the case to fit the case into the angle frame.
3. Mount the case to the angle frame.
With the angled frame, the IED can be mounted inclined downward to a 25°
angle.
4. Tighten the screws.

The allowed range for the fixing screws’ tightening torque is

0.7...1 Nm.

5. Install the plug-in unit into the case.

REC615 and RER615 25

Installation Manual
Section 4 1MRS757799 B
Mounting

A
G

B F

C
D E
1 2 3 4 5
A071314 V4 EN

Figure 15: IED semi-flush mounted inclined

A 25 ° 1 M4 screws
B 221 mm 2 Gasket
C 9 mm 4 Case
D 107 mm 3 Angled frame
E 133 mm 5 Plug-in unit
F 230 mm
G 190 mm

4.3.5 Rack mounting the IED

A mounting kit is needed for rack mounting the IED. In addition to the detailed
mounting instructions, the 19" rack mounting kit includes:

• Mounting panel; the type of the mounting panel depends on the number of
mounted relays
• Screws

1. Mount the mounting panel to a 19" rack.

2. Loosen the four M5 fixing screws in the case to fit the case into the panel cut-
out.
3. Mount the case to the panel cut-out.

26 REC615 and RER615

Installation Manual
1MRS757799 B Section 4
Mounting

A070580 V3 EN

Figure 16: 19” rack mounting panels

A 482.6 mm (19")
B 177 mm (4U)

4. Tighten the screws.

REC615 and RER615 27

Installation Manual
Section 4 1MRS757799 B
Mounting

The allowed range for the fixing screws’ tightening torque is

0.7...1 Nm.

5. Install the plug-in unit into the case.

A070579 V4 EN

Figure 17: Rack mounted IED

4.3.6 Wall mounting the IED

A mounting kit is needed for wall mounting the IED. In addition to the detailed
mounting instructions, the wall mounting kit includes:

• Wall mounting frame and rail parts

• Back plate
• Screws
• Dimensions for screw holes

1. Drill screw holes according to the dimensional drawing.

2. Mount the wall mounting frame and the rails.
3. Install the back plate.
4. Loosen the four M5 fixing screws in the case to fit the case into the mounting
frame.
5. Mount the case between the rails.

28 REC615 and RER615

Installation Manual
1MRS757799 B Section 4
Mounting

A070593 V4 EN

Figure 18: Wall mounting the IED

A 430 mm

6. Tighten the screws.

The allowed range for the fixing screws’ tightening torque is

0.7...1 Nm.

REC615 and RER615 29

Installation Manual
Section 4 1MRS757799 B
Mounting

A070592 V4 EN

Figure 19: Wall mounted IED

A 214 mm
B 177 mm
C 270 mm

Minimum of 50 mm space is needed between two kits.

When connecting the wires, a wall-mounted IED can be pulled out and turned 45°
(or 90°) degrees downwards or upwards.

• To release the IED for pulling it out, push the locks beside the mounting frame.
• To rotate the IED, loosen the knurled-head screws in the rails.

30 REC615 and RER615

Installation Manual
1MRS757799 B Section 4
Mounting

A070594 V4 EN

Figure 20: Wall mounted IED in rotated position

A 455 mm

Minimum of 50 mm space is needed above and below the frame for

rotating.

REC615 and RER615 31

Installation Manual
32
1MRS757799 B Section 5
Connecting

Section 5 Connecting

5.1 Required tools

Only use a screwdriver and insert bits for Phillips (PH 1) cross-recessed head
screws (M3.5) when handling CT/VT terminals (X120) of screw-compression type.

A
B

A071178 V2 EN

Figure 21: Screwdriver for CT/VT terminals of screw-compression type

A MAX ∅5.5 mm
B MAX ∅5 mm

A
A071180 V2 EN

Figure 22: Insert bits for CT/VT terminals of screw-compression type

A MIN 15 mm

5.2 Connecting wires

All connections are made on the rear of the case. No soldering is needed.

• Open the screw-compression type terminals before inserting any wires. By

default the terminals are closed at the time of delivery.
• Use fine wire in door mounting.

REC615 and RER615 33

Installation Manual
Section 5 1MRS757799 B
Connecting

See the application engineering guide for product-specific

connection diagrams.

5.2.1 Connecting ring-lug type wires

Ring-lug type insulated terminal can be used for signal connector X120. The
maximum outside diameter for the M4 ring-lug type terminals is 9 mm.

5.3 Connecting protective earthing

The earth lead must be at least 6.0 mm2. If the earth lead is long,
the cross section of the wire must be increased.

Use fine copper wire as the earth lead.

1. Loosen the protective earth screw (T20) to connect a separate earth protection
lead.

1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24

A070772 V1 EN

Figure 23: The protective earth screw is located between connectors

X100 and X110

34 REC615 and RER615

Installation Manual
1MRS757799 B Section 5
Connecting

The earth lead should be as short as possible but extra length

is required for door mounting.

Each IED must have its own earth lead connected to the earth
circuit connector.

2. Connect the earth lead to the earth bar.

Use either stripped wire screwed between a washer cup and the protective
earth screw or a ring lug.

Select a suitable ring lug to fit under the M4 screw.

3. Tighten the protective earth screw.

4. Support the earth lead so that it cannot break or weaken.
Be aware of the mechanical, chemical and electrochemical environment.

5.4 Connecting analog signals

A connection diagram is needed to connect the analog signals.

See the terminal diagrams from the application engineering guide.

When using the ring-lug type for CT/VT terminals, follow these steps.

1. Open the lid that covers the ring-lug fixing screw with the tip of a
screwdriver. Every fixing screw has its own lid.
2. Remove the fixing screw.
3. Slide the screw through the terminal lug and screw it back on.
4. Close the lid.

5.4.1 Connecting current and voltage inputs

• Connect the wires from the CTs/VTs to the correct device according to the
phase order and the connection diagram. Each terminal for CTs/VTs is
dimensioned for one 0.5...6.0 mm2 wire or for two wires of maximum 2.5 mm2.

REC615 and RER615 35

Installation Manual
Section 5 1MRS757799 B
Connecting

See the specific card variants from the application engineering guide.

GUID-7473CEBA-AA9C-4F58-8091-F9717AEE7F3A V1 EN

Figure 24: Example of AIM0013 card variant (4 I + 3 U with 0.2/1 A Io channel)

36 REC615 and RER615

Installation Manual
1MRS757799 B Section 5
Connecting

AIM0017

A071232 V5 EN

Figure 25: Example of AIM0017 card variant (4 I with 0.2/1 A Io channel)

5.4.2 Connecting current and voltage sensor signalling inputs

• Connect the wires from the sensors to the correct device according to the phase
order and the connection diagram.
• Select either sensor or voltage transformer mode for SIM0001 card.
• For sensor mode, each terminal of a sensor is dimensioned for maximum
of 2.5 mm2 wire.
• For voltage transformer mode, each terminal of a voltage transformer is
dimensioned for one 0.5...0.6 mm2 wire or two wires of maximum 2.5
mm2.

The SIM0002 card for REC615 is provided with one current input terminal for
maximum of 2.5 mm2 wire and three RJ-45 type connectors which are intended for
the current and the voltage sensor signalling inputs.

For more information, see the specific card variants in the

application engineering guide.

REC615 and RER615 37

Installation Manual
Section 5 1MRS757799 B
Connecting

SIM0001
X130
1
U1
2
3
4
U2
5
6
7
U3
8
9 No Connection
10 No Connection
11
U1B
12
13
14
U2B
15
16
17
U3B
18

GUID-ACEDF6EF-4AF3-447F-B20C-27434A684F5D V1 EN

Figure 26: Example of SIM0001 card variant (6U)

SIM0002

GUID-054A175B-FD36-4061-9A43-59C65C19CBB9 V1 EN

Figure 27: Example of SIM0002 card variant for REC615 (4I+3U with 0.2/1 A
Io channel)

38 REC615 and RER615

Installation Manual
1MRS757799 B Section 5
Connecting

5.4.3 Connecting IED with a test switch

• When the IED is used with a test switch, connect the current and voltage
transformers directly to the switch.

5.5 Connecting binary signals

• Connect the wires for the binary signals to the correct device according to the
connection diagram. Each terminal for binary input and output signal is
dimensioned for one 0.5...2.5 mm2 wire or for two 0.5...1.0 mm2 wires.

See the specific card variant from the application engineering

guide.

REC615 and RER615 39

Installation Manual
Section 5 1MRS757799 B
Connecting

GUID-1BE0210A-D182-4354-916E-EBEAF8F2BD48 V1 EN

Figure 28: Example of BIO0005 card variant (8 BI + 4 BO)

40 REC615 and RER615

Installation Manual
1MRS757799 B Section 5
Connecting

GUID-ED2EA005-C136-4DB1-B71F-B828997A6EDB V1 EN

Figure 29: Example of BIO0006 card variant (6 BI + 3 BO)

5.6 Connecting power supply

The permitted auxiliary voltage range of the IED is marked on top of the IED's
LHMI.

• Connect the IED's auxiliary voltage to terminals X100-1 and X100-2.

• Connect the positive lead to terminal X100-1.

REC615 and RER615 41

Installation Manual
Section 5 1MRS757799 B
Connecting

1
2
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24

A070770 V1 EN

Figure 30: Connecting auxiliary voltage

5.7 Connecting communication

Before connecting communication, check that the HW module has the correct
communication interfaces. The communication module is located on the left side of
the IED when viewing the case from the rear.

See the technical manual for product-specific communication

interfaces.

5.8 Energizing the IED

Before connecting the auxiliary power, check that the protective

film is removed from top of the IED.

42 REC615 and RER615

Installation Manual
1MRS757799 B Section 5
Connecting

• Before connecting the auxiliary power, check that the terminal strip is wired
and placed correctly.
• Remove the protective film from the top side of the unit. Check that there is no
debris visible in the ventilation holes.

GUID-97A2D4BA-29FC-4E2F-8C4D-81EE5E77CF79 V2 EN

Figure 31: Removing the protective film

During the startup, all the LEDs are lit for a short period.

• Green Ready LED starts to flash

• LCD lights up and IED startup is displayed
• The main menu is displayed. A steady green Ready LED indicates a successful
startup.

If the IED detects a diagnostic error during startup, the green Ready LED flashes
and the internal fault code is displayed on the LCD.

REC615 and RER615 43

Installation Manual
44
1MRS757799 B Section 6
Removing, repairing and exchanging

Section 6 Removing, repairing and exchanging

6.1 Product lifecycle

At some point of the product lifecycle, the IED is upgraded to a next generation
unit. When selecting the original product, already consider the upgrading and
extension possibilities that the specific product offers for its whole lifecycle.

IED-specific options can be found from Retrofit Solutions Database on the Internet
www.abb.com by following the links within ABB Service Guide or via ABB
Product Guide from the product specific Service & Support sheet.

6.2 Checking IED information

The IED information includes detailed information about the device, such as
version and serial number. The IED information is shown on the display for a few
seconds when the device starts up. The same information is found also in the IED
menu.

1. Select Main Menu/Information.

2. Select a submenu with and .
3. Enter the selected submenu with .
4. Browse the information with and .

The Product identifiers submenu contains product related information like

product type, serial number, order number, production date, configuration name,
SW version, SW date and HW revision.

The Site identifiers submenu contains information about the site where the IED
has been installed.

The HW modules submenu contains information about the HW modules.

The System identifiers submenu contains the unique Technical key which cannot
be changed.

REC615 and RER615 45

Installation Manual
Section 6 1MRS757799 B
Removing, repairing and exchanging

6.3 Removing the IED

1. Turn off the power.

2. Detach the plug-in unit from the case.
3. Disconnect the wiring.
4. Loosen the four M5 fixing screws.

A070582 V4 EN

5. Detach the case from the panel cut-out.

6.4 Sending the IED for repair

• In case of product problems, contact the nearest ABB office or representative

for consultation and instructions.

6.5 Exchanging the IED

• To exchange the IED with another identical unit, remove the IED and install
the new one.
The exchangeable units can be found from the PartsOnLine system, see
www.abb.com/partsonline. Use of PartsOnLine requires user registration.
• To exchange an IED to a different unit, change the case and connect the wires.

46 REC615 and RER615

Installation Manual
1MRS757799 B Section 7
Technical data

Section 7 Technical data

7.1 Case and HMI display variants

7.1.1 Front side of the IED

The IED is available with IEC, ANSI and CN display variants.

IECA070904 V3 EN

Figure 32: Small display (IEC variant)

REC615 and RER615 47

Installation Manual
Section 7 1MRS757799 B
Technical data

IECA070901 V3 EN

Figure 33: Large display (IEC variant)

Table 3: Small display

Character size1) Rows in the view Characters per row

Small, mono-spaced (6x12 pixels) 5 20
Large, variable width (13x14 pixels) 4 8 or more

1) Depending on the selected language

Table 4: Large display

Character size1) Rows in the view Characters per row

Small, mono-spaced (6x12 pixels) 10 20
Large, variable width (13x14 pixels) 8 8 or more

1) Depending on the selected language

48 REC615 and RER615

Installation Manual
1MRS757799 B Section 7
Technical data

7.1.2 Rear side of the IED

A070596 V1 EN

Figure 34: Rear view of an 615 series IED with communication module

REC615 and RER615 49

Installation Manual
Section 7 1MRS757799 B
Technical data

7.2 Dimensions

D
A E F

G
B

GUID-6BA24DB4-935E-4B81-AEE6-FD8B7FC4140F V3 EN

Figure 35: 615 series main dimensions

A 177 mm
B 177 mm (4U)
C 164 mm
D 201 mm
E 153 mm
F 48 mm
G 160 mm

50 REC615 and RER615

Installation Manual
1MRS757799 B Section 7
Technical data

Table 5: Dimensions
Description Value
Width frame 177 mm
case 164 mm
Height frame 177 mm (4U)
case 160 mm
Depth 201 mm (153 + 48 mm)
Weight complete relay 4.1 kg
plug-in unit only 2.1 kg

7.3 Enclosure class

Table 6: Degree of protection of flush-mounted relay

Description Value
Front side IP 54
Rear side, connection terminals IP 20

REC615 and RER615 51

Installation Manual
52
1MRS757799 B Section 8
Accessories and ordering data

Section 8 Accessories and ordering data

Table 7: Mounting accessories

Item Order number
Semi-flush mounting kit 1MRS050696
Wall mounting kit 1MRS050697
Inclined semi-flush mounting kit 1MRS050831
19” rack mounting kit with cut-out for one relay 1MRS050694
19” rack mounting kit with cut-out for two relays 1MRS050695

REC615 and RER615 53

Installation Manual
54
1MRS757799 B Section 9
Glossary

Section 9 Glossary

CT Current transformer
EMC Electromagnetic compatibility
HMI Human-machine interface
HW Hardware
IEC International Electrotechnical Commission
IED Intelligent electronic device
LCD Liquid crystal display
LCP Liquid crystal polymer
LED Light-emitting diode
LHMI Local human-machine interface
PA Polyamide
PBT Polybutylene terephthalate
PC 1. Personal computer
2. Polycarbonate
RoHS Restriction of the use of certain hazardous substances in electrical
and electronic equipment
SW Software
VT Voltage transformer

REC615 and RER615 55

Installation Manual
56
57
Contact us

1MRS757799 B © Copyright 2015 ABB. All rights reserved.

ABB Oy
Medium Voltage Products,
Distribution Automation
P.O. Box 699
FI-65101 VAASA, Finland
Phone +358 10 22 11
Fax +358 10 22 41094

www.abb.com/substationautomation