Types of Temperature Sensors
Types of Temperature Sensors
6,600
Open access books available
178,000
International authors and editors
195M
Downloads
154
Countries delivered to
TOP 1%
most cited scientists
12.2%
Contributors from top 500 universities
Abstract
1. Introduction
accuracy closer to 0.1 degrees Celsius, whereas accuracy over wide ranges is comfort-
ably between 0.5 and 2 degrees Celsius [3].
As long as the Seebeck coefficients of material A and material B for the two
materials are known, these thermoelectric devices use the Seebeck effect in dissimilar
metal wires linked at the thermoelectric junction representing T1 to determine a
temperature gradient down the wire [4]. The temperature can be gauged at the
terminus connections T0 by measuring the net electromotive force between T0 and
T1 within the wires, which is voltage of the order of microvolts. Cold junctions are
frequently utilised in the form of a fixed physical temperature or electronically mim-
icked via cold junction compensation because a temperature gradient must be
constructed to produce a net voltage output signal (CJC).
Due to the non-linear temperature-resistance connection of thermistors, which are
composed of semiconductor materials, calibration is even more crucial [5]. Although
routine calibration is required to prevent the impacts of sensor drift, the use of
semiconductor materials allows them to deliver a far better level of sensitivity [6] than
other sensor types.
According to Schweiger’s 2007 argument, if the right sensors are chosen and
calibrated properly, a quick multichannel precision thermometer might compete with
Precision Thermometers using thermistors [7]. Deviations of less than 30 mK were
seen in tests conducted in the temperature range of 50 to 10 C. Improvements have
been made in spatial resolution of surface temperature measurement compared to
standard soldered type K thermocouple using an electrochemically etched microtip
[8]. Thin film thermocouples can also be deposited onto a surface and have been used
to measure heat generated in the friction between sliding surfaces [9]. Non-linearity
Figure 1.
Temperature-Sensing illustration [12–14].
Figure 2.
Temperature sensor [15].
2
Types of Temperature Sensors
DOI: http://dx.doi.org/10.5772/intechopen.110648
of sensors can be an issue, although one study showed it to be possible to correct for
this using a neural network approach in type K thermocouples [10].
Industrial thermocouple measurements can be further enhanced by improving
high-temperature alloys and more intelligent electronics [11].
Figure 1 shows an illustration of temperature-sensing using human hands as a
sensor and its digital equivalent, while Figure 2 shows a temperature sensor formed
by joining two different materials. There are many different types, sizes and shapes of
temperature sensors. In general, temperature sensors can be categorised into two
groups: contact sensors and non-contact sensors [15].
2. Contact sensors
When positioned close to an object to be detected for heat or cold, contact sensors
are used to measure the object’s temperature. These sensors can determine the con-
centration of liquids, solids or gases throughout a wide temperature range.
Thermocouples and thermistors are good examples of contact temperature sensors.
Thermocouples are inexpensive, and it is easy to find the basic materials needed to
manufacture thermocouples [15, 16].
Contact Sensors are devices that measure temperature by placing it in direct
contact with the object being measured or the desired measurement environment.
They can be used to detect temperature changes in gases, liquids or solids in a range of
temperature measurements. Thermocouples and thermistors are two contact sensor
types. Its model and fundamental components are straightforward, and thermocou-
ples are frequently inexpensive.
Additionally, thermocouples have the broadest temperature range of any temper-
ature sensor, ranging from well below -200°C to well over 2000°C [16].
Thermocouples are thermoelectric sensors that are essentially made of two welded
or crimped junctions of dissimilar metals, such as copper and constantan. The refer-
ence (cold) junction and the measuring (hot) junction are the two junctions that are
maintained at the same temperature. As illustrated below, a voltage is created across
the junction when the two junctions are at different temperatures. This voltage is used
to measure the temperature sensor [16].
Figure 3.
Construction of a thermocouple [16].
3
Wireless Sensor Networks – Design, Applications and Challenges
• Less expensive
Figure 4.
Thermocouple colour codes [17].
Figure 5.
PTC (left) and NTC (right) thermistor electrical symbols [19].
They are small and can fit into any smallest space [19].
A bi-metallic strip is created when two distinct metals, such as nickel, copper, tung-
sten, or aluminium, are bonded together to create the thermostat, an electro-mechanical
5
Wireless Sensor Networks – Design, Applications and Challenges
Figure 6.
A typical thermistor [19].
Figure 7.
Bi-metallic strip.
contact type temperature sensor. When the strip is heated, the differing linear expansion
rates of the two dissimilar metals cause a mechanical bending action.
The bi-metallic strip is frequently used to control hot water heating elements in
boilers, furnaces, hot water storage tanks and vehicle radiator cooling systems. In
addition, it can be used as an electrical switch on its own or as a mechanical method of
operating an electrical switch in thermostatic controls [16].
Figure 7 shows two metals with distinct thermal properties bonded back-to-back
to form the thermostat. The connections are closed when it is cold, allowing current to
flow through the thermostat. However, the bonded bi-metallic strip bends up (or
down) and opens the contacts when it gets hot because one metal expands more than
the other, blocking the current flow [16].
2.4 Thermostat
6
Types of Temperature Sensors
DOI: http://dx.doi.org/10.5772/intechopen.110648
Figure 8.
On/off thermostat [16].
If the coolant is not hot enough, the thermostats stay closed. However, when the
coolant reaches a certain temperature, a valve opens, letting hot coolant flow into the
radiator. The thermostat therefore functions similarly to a gate by allowing or
preventing the passage of coolant from the engine to the radiator.
Modern automobile engines operate within a specific temperature range; typically,
they operate between 194 degrees Fahrenheit, or 90 degrees Celsius, and 221 degrees
Fahrenheit. The thermostat determines when to open and close based on the coolant
temperature [20].
Figure 8 shows the on/off the thermostat; there are two main types of bi-metallic
strips with respect to their movement when subjected to temperature changes. They are:
1. snap-action
2. creeper types
Both the faster “creep-action” types gradually adjust their position as the temper-
ature changes, and the snap-action types generate an instantaneous “ON/OFF” or
“OFF/ON” type action on the electrical connections.
Snap-action type thermostats are frequently used in our houses to regulate the
temperature set point of ovens, irons, immersion hot water tanks, as well as the
domestic heating system. They can also be found mounted on walls [16].
In most creeper varieties, a bi-metallic coil or spiral slowly unwinds or coils up in
response to temperature changes. Since the creeper-type bi-metallic strips are longer
and thinner than the conventional snap ON/OFF varieties, they are typically more
sensitive to temperature changes, making them perfect for use in temperature gauges,
dials, and other similar devices [16].
Standard snap-action-type thermostats have a significant hysteresis range between
the time the electrical contacts open and the time they close again, which is a draw-
back despite their low-cost and wide operating range when used as temperature
sensors. It might be set to 20°C, for instance, but not open until 22°C or close again
until 18°C [16].
Therefore, the temperature swing range might be rather wide. Bi-metallic ther-
mostats that are sold for residential usage contain temperature adjustment screws that
enable more exact pre-setting of the appropriate temperature set point and hysteresis
level [16].
Contact sensors are employed in industries to control various automation temper-
ature processes; hence, it is advantageous to use sensors in the industry, offices and
home to regulate the environment’s temperature.
7
Wireless Sensor Networks – Design, Applications and Challenges
Temperature controls make sure a process gets the desired temperature and keeps
it there. These are typically employed for closed-loop control, in which the tempera-
ture controller compares the actual temperature with the set point established by the
programmer using data from a temperature probe (thermocouple, resistance ther-
mometer or temperature transmitter). It then modifies its output signal to the appro-
priate control element as necessary (electrical heater, cooling circuit, steam control
valve, etc.). A variable output, where the output signal to the process is between 0 and
100%, and a straightforward ON/OFF control, working like a thermostat, are possible.
The latter is also called a 2-point, binary, or bang-bang control [21].
The heating circuit is turned on for ON/OFF control when the temperature is
below the set point and off when it is above. Additionally, a cooling circuit may be
activated above and deactivated below the specified point. A proportional–integral–
derivative (PID) controller frequently performs variable control (three-term control-
ler). In order to attain and keep the set point with the least amount of overshoot and to
retain it as steadily as possible, this controller applies a revised algorithm on the error
(the difference between the set point and the measured value) [21].
Figure 9.
Open-loop temperature control diagram [23].
Figure 10.
Close loop temperature controller block diagram [13, 23, 24].
to the requested 50% amount, which is evenly split between on and off. The output
would be on for two seconds and off for six seconds over an eight-second cycle if the
output power needed to be 25% [25] as shown in Figure 11.
A shorter cycle time is desired, barring any other factors, because the controller
can react to changes in the process and the output’s condition more quickly. Due to the
way relays operate, which may shorten their longevity, a cycle duration of less than
8 seconds is not recommended. For solid state switching components like an SSR
driver or triac, quicker switching times are preferred. Longer switching times allow
for higher process value variation regardless of the output type. A longer cycle time is
typically desirable when employing a relay output, but only if the process allows it
[25], as shown in Figure 12.
Table 1 shows the comparison between NTC thermistor and thermocouple.
Non-contact sensors are not in contact with the object that it measures; however,
they measure the temperature by utilising the radiation of the heat source. An exam-
ple of a non-contact sensor is the infrared (IR) sensor. IRs detect the energy of an
object remotely and emit a sign to an electronic circuit that senses the object’s tem-
perature by a specific calibration.
Non-contact temperature sensors generally rely on technologies that are based on
electrical, magnetic, optical, sonic or other principles rather than depending on phys-
ical contact or mechanical movement to obtain the measurements. The sensor often
Figure 11.
Output time proportioning [25].
Figure 12.
Overview of contact temperature sensor controller [1].
10
Types of Temperature Sensors
DOI: http://dx.doi.org/10.5772/intechopen.110648
Response time 0.12–10 s (depending on size and 0.2–10 s (depending on size and
packaging) packaging)
Response time 0.12–10 s (depending on size and 0.2–10 s (depending on size and
packaging) packaging)
Table 1.
A brief comparison of thermistor and thermocouple [19].
emits a form of energy such as radiation that can be used to detect a condition without
physical contact.
temperature sensors that have recently been studied and optimised. Flexible temper-
ature sensors also include flexible thermocouples, flexible thermistors, and flexible
thermochromic types [26].
Patients’ temperatures have been monitored using printable, flexible sensors
with excellent sensitivity. There is a trend toward creating wearable sensors that
can measure temperature, avoiding conventional problems with heavy equipment
and measuring inaccuracies caused by a variety of factors such as the wearer’s
movement.
Other prominent research in the field of non-contact infrared temperature
sensors is recent work on creating a low-cost, more accurate Arduino-based infra-
red thermometer for body temperature detection. Arduino is an open-source elec-
tronics platform that converts input to output. This research aims to circumvent
the problems inherent with non-contact infrared sensors currently on the market
[26] (Table 2).
Advantages of non-contact temperature sensors.
5. They have the option of measuring even at high voltages, electromagnetic fields
or aggressive materials.
1. Thermal imagers
3. Infrared thermometers
11.Optical pyrometers
12
Types of Temperature Sensors
DOI: http://dx.doi.org/10.5772/intechopen.110648
LiDAR 1) Wide field of view (FOV) 1) Insufferable for bad weather 200 m
3) High-angle resolution
3) High bandwidth
Table 2.
Comparison of different types of non-contact sensors.
• Motorsport and other vehicles – within motorsports, there are many temperature
sensor applications. These include; ensuring motors do not overheat, surface
plate temperature, exhaust gas temperature, oil temperature, etc.
• Medical Applications – temperature sensors are used for patient monitoring and
within machines and devices for a range of medical procedures. In this industry,
temperature sensors will require various safety standards and approvals.
13
Wireless Sensor Networks – Design, Applications and Challenges
• Food and beverage industry – temperature sensors are used within this
environment as part of food safety standards, ensuring food is kept at the correct
temperature. They are also used on various manufacturing equipment used
within this sector.
• Home appliances and white goods – many appliances within the home will
contain a temperature sensor, oven, toaster, kettles, washing machines, coffee
machines, dishwashers, electric radiators, boilers, etc.
• Computers and devices – temperature sensors are used within computers and
other devices to ensure they do not overheat and become dangerous.
• Renewable energy
• Heat Exchangers
• Drilling
Figure 13.
Gems measurement continuous sensor [27].
Figure 14.
The gems 3100 series pressure transducer.
targets the other capacitor plate; the capacitance sensor is the first. The amplitude of
the AC voltage, when a fixed frequency AC current is delivered, serves as a gauge of
the separation between the sensor and target [28].
Position sensing and dynamic and thickness measuring are typical uses for capac-
itive sensor technology. In addition, on workstations, conveyors and robots, capaci-
tive sensors can be utilised to detect parts and count and monitor liquid levels.
Everyday devices, such as digital audio players, smartphones and tablets, leverage
capacitive sensing touchscreen as input devices. These sensors can also replace
mechanical buttons [28].
Inductive sensors employ magnetic fields produced in the coil to assess a target’s
motion or location.
When targets are conductive, one kind of inductive sensor technology uses Eddy
currents.
This kind of sensor creates an alternating magnetic field by applying an alternating
current to a coil.
The field causes currents—Eddy currents—in the target when it gets close to the
sensor.
A secondary magnetic field is created by these currents and opposes the sensor’s
magnetic field.
The interaction can be gauged and utilised to calculate how far away the sensor is
from the target.
Due to its resistance to grease, filth, dampness, magnetic interference fields and
harsh industrial settings, Eddy current sensors are appropriate for use in places with
limited access.
The measurement of internal combustion engine cylinder vibrations or sheet metal
thickness in roller gaps is two instances of this technique in action [28].
16
Types of Temperature Sensors
DOI: http://dx.doi.org/10.5772/intechopen.110648
Author details
© 2023 The Author(s). Licensee IntechOpen. This chapter is distributed under the terms of
the Creative Commons Attribution License (http://creativecommons.org/licenses/by/3.0),
which permits unrestricted use, distribution, and reproduction in any medium, provided
the original work is properly cited.
17
Wireless Sensor Networks – Design, Applications and Challenges
References
19