CSS 5124
CSS 5124
® ™
Design Handbook
! WARNING
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH,
PERSONAL INJURY AND PROPERTY DAMAGE.
This document and other information from Parker Hannifin Corporation, its subsidiaries and authorized distributors provide product and/or system options for further inves-
tigation by users having technical expertise. It is important that you analyze all aspects of your application and review the information concerning the product or system in
the current product catalog. Due to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely
responsible for making the final selection of the products and systems and assuring that all performance, safety and warning requirements of the application are met.
The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by Parker Hannifin
Corporation and its subsidiaries at any time without notice.
Gask-O-Seal® and Integral
Seal™ Design Handbook
Table of Contents
Introduction
Static Face Seals.............................................................................. 2
Elastomer Materials.......................................................................... 4
Retainer Materials............................................................................ 5
Metal Finish Considerations............................................................. 6
Operating Conditions........................................................................ 7
Gask-O-Seal
About Gask-O-Seals........................................................................ 8
Gask-O-Seal Design Considerations............................................... 9
Gask-O-Seal Configurations.......................................................... 11
Integral Seal
About Integral Seals....................................................................... 12
Integral Seal Design Considerations.............................................. 13
Integral Seal Configurations........................................................... 15
1
Introduction
Static Face Seals
There are many types of static face sealing 1. Inconsistent volume of sealing
methods: liquid sealants, flat gasket, seal material dispensed
elements in grooves, metal shapes, and 2. Poor appearance on hardware
molded-in-place seals. The flowable types of
3. Requires an in-plant cure time
sealing materials, such as caulkants, RTVs,
before pressure testing
or cements, have been developed as alterna-
tives to the flat gasket. Generally, pressure 4. Limited pressure capability;
containment capabilities are low (<20 psi), and i.e., <20 psi
compatibility and environmental demands in 5. Limited long-term sealability
such applications are not too stringent. These
6. Labor intensive and time consuming
are easy to use and inexpensive to purchase.
to cleanup during disassembly
However, there are number of disadvantages
in using these types of seals: 7. Difficult maintenance of hardware
due to sealant cleanup
Liquid Sealants
The flat gasket is the oldest and most popular 1. High bolt loading is required to achieve
way to seal a flange or joint. The gasket is seating of the gasket
stamped, cut, or formed to size from suit- 2. Material is subject to cold flow
able materials which are often on hand. It is and squeeze out
squeezed between the mating surfaces as
3. Periodic retorquing is required
they are clamped or bolted together. Depend-
to maintain a seal because of
ing on the joint requirements, the gasket mate-
compression set
rial selection can range anywhere from treated
paper to various rubber/fiber compositions, to 4. The gasket may swell and disintegrate
somewhat more sophisticated wrapped and due to the absorption of fluid
formed metal composites.Where reusability is 5. Poor sealing capabilities –
not required and where the possibility of some “seepage and weepage”
leakage can be tolerated, the flat gasket may
be the best choice. However, this approach
has several limitations: Flat Gaskets
The molded shape represents a marked im- 1. Requires precise groove machining
provement over the flat gasket for applications and smooth groove finish
where little or no leakage can be tolerated. 2. Difficult installation for vertical
The resilient rubber type sealing element on or upside down gland
O-ring shape provides narrow “line of contact
3. Snaking or stretching of O-ring
sealing” for improved sealing and lowered
during assembly
compression force, and it is available in various
sizes and compounds. There are some other 4. Unable to confirm installation of
things to consider before using an O-ring as the O-ring after joint assembly
a sealing element: 5. A large surface area of the O-ring
is exposed to fluid attack
6. Pressure fluctuations can cause
portions of the O-ring to be extruded
Molded Shape
WARNING
These products can expose you to chemicals including carbon black (airborne and extracts), antimony trioxide, titanium dioxide, silica (crystalline), di(2-ethylhexyl)phthalate, ethylene
thiourea, acrylonitrile, 1,3-butadiene, epichlorohydrin, toluene diisocyanate, tetrafluoroethylene, ethylbenzene, formaldehyde, furfuryl alcohol, glass fibers, methyl isobutyl ketone, nickel
(metallic and compounds), lead and lead compounds which are known to the state of California to cause cancer; and 1,3-butadiene, epichlorohydrin, di(2-ethylhexyl)phthalate, di-isodecyl
phthalate, ethylene thiourea, methyl isobutyl ketone, methanol, toluene, lead and lead compounds which are known to the state of California to cause birth defects and other reproductive
harm. For more information go to www.P65Warnings.ca.gov.
The molded in place sealing element, Gask-O-Seal or Integral Seal, represents a significant
improvement over both the flat gasket and the molded shape in a groove for near zero
leakage static sealing:
WARNING
These products can expose you to chemicals including carbon black (airborne and extracts), antimony trioxide, titanium dioxide, silica (crystalline), di(2-ethylhexyl)phthalate, ethylene
thiourea, acrylonitrile, 1,3-butadiene, epichlorohydrin, toluene diisocyanate, tetrafluoroethylene, ethylbenzene, formaldehyde, furfuryl alcohol, glass fibers, methyl isobutyl ketone, nickel
(metallic and compounds), lead and lead compounds which are known to the state of California to cause cancer; and 1,3-butadiene, epichlorohydrin, di(2-ethylhexyl)phthalate, di-isodecyl
phthalate, ethylene thiourea, methyl isobutyl ketone, methanol, toluene, lead and lead compounds which are known to the state of California to cause birth defects and other reproductive
harm. For more information go to www.P65Warnings.ca.gov.
Relative
Temperature Cost
Polymer Range 10 = High
(Abbreviation) Color Applications °F (°C) 1 = Low
Butyl Low permeability rate and good electrical properties. Often used to -75° to 250°
Black 2
(IIR) seal low temperature vacuum system applications. (-59° to 121°)
Ethylene Similar to polyacrylate with improved low temperature performance,
-40° to 350°
Acrylic Black swells more in oil than polyacrylate. Resistance to weathering ozone 1
(-40° to 177°)
(AEM) and air aging.
Widely specified seal material – excellent resistance to water,
Ethylene
Black steam, alcohols, ketones, brake fluid, skydrol and other phosphate -70° to 300°
Propylene 1
Purple ester based hydraulic fluids. Not for petroleum fluids and diester (-57° to 149°)
(EPDM, EPM)
base lubricants.
Black
Brown Wide spectrum chemical resistance and broad temperature range.
Fluorocarbon -15° to 400°
Green Excellent permeability and compression set. Good in petroleum oils, 5
(FKM, FPM) (-26° to 204°)
Red acids, silicone fluids and greases.
White
Combines temperature range of silicone with good resistance to
Fluorosilicone Blue petroleum-based fuels and lubricants. Applications with high heat -100° to 350°
6
(FVMQ) Rust that are combined with potential exposure to petroleum oils and/or (-73° to 177°)
hydrocarbon fuels.
Highly
Black For high purity sealing applications that require low particle
Fluorinated -15° to 400°
Translucent generation, low extractables and improved resistance to aggressive 8
Elastomers (-26° to 204°)
White chemistries as compared to FKM.
(FKM)
Hydrogenated Black Similar to nitrile with improved high temperature capabilities and
-40° to 325°
Nitrile Green ozone resistance. Excellent resistance to petroleum-based fluids. 4
(-40° to 163°)
(HNBR, HSN) Red Ideal for automotive applications.
Neoprene Black Exhibits good ozone, aging and chemical resistance – primarily -40° to 250°
2
(CR) Red used in refrigerants. (-40° to 121°)
Most widely used polymer in the seal industries. Excellent resistance
Nitrile or -65° to 250°
to petroleum-based fluids, good balance of physical properties and
Buna-N Black 1
wide temperature range. Outstanding resistance to compression set, (-54° to 121°)
(NBR)
cold flow, tear and abrasion.
Excellent chemical resistance and high thermal stability. Not to be
Perfluoro- Black
exposed to molten or gaseous alkali metals, such as sodium and 5° to 600°
elastomer White 10
potassium. Recommended for highly aggressive chemical processing (-15° to 316°)
(FFKM, FFPM) Translucent
and semiconductor wafer processing.
Polyacrylate Outstanding resistance to petroleum-based fuels and oils. Good -5° to 350°
Black 3
(ACM) resistance to oxidation, ozone and sunlight – resists flex cracking. (-21° to 177°)
Excellent resistance to temperature extremes and compression set.
White
Silicone Good insulating properties and abrasion resistance. Relatively poor -175° to 450°
Rust 2
(PVMQ, VQM) tensile strength and tear resistance. Not recommended for petroleum (-115° to 232°)
Translucent
fluids, ketones, water and steam.
NOTE: Due to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible
for making the final selection of the products and systems and assuring that all performance, safety and warning requirements of the applications are met.
WARNING
These products can expose you to chemicals including carbon black (airborne and extracts), antimony trioxide, titanium dioxide, silica (crystalline), di(2-ethylhexyl)phthalate, ethylene
thiourea, acrylonitrile, 1,3-butadiene, epichlorohydrin, toluene diisocyanate, tetrafluoroethylene, ethylbenzene, formaldehyde, furfuryl alcohol, glass fibers, methyl isobutyl ketone, nickel
(metallic and compounds), lead and lead compounds which are known to the state of California to cause cancer; and 1,3-butadiene, epichlorohydrin, di(2-ethylhexyl)phthalate, di-isodecyl
phthalate, ethylene thiourea, methyl isobutyl ketone, methanol, toluene, lead and lead compounds which are known to the state of California to cause birth defects and other reproductive
harm. For more information go to www.P65Warnings.ca.gov.
Relative
Ult. Cost
Retainer Tensile 10 = High
Material Applications (Ksi) 1 = Low
Aluminum alloys are attacked by strong acids and alkalies, but are resistant to many organic
acids and other organic compounds. Aluminum alloys are resistant to commercial hydrocar-
bon oils and aircraft fuels. The 6061 alloy is relatively resistant to sea water, marine and 45 to
Aluminum 1
industrial atmospheres. Some elastomers require long time high temperature curing cycles 82
which cause heat treated alloys as used in a Gask-O-Seal and Integral Seal to lose some of
their temper.
Copper alloys are sometimes used in Gask-O-Seals because of their reasonable cost
Copper & and good corrosion resistance to water and numerous chemical solutions. Copper alloys
35 to
Copper are attacked by strong acids, but are resistant to organic acids, sea water, organic 3
100
Alloys chemicals, and oils. Where severe conditions exist, low zinc bronzes can be used for
better corrosion resistance.
For many demanding high volume applications, metal die cast represents a good substrate choice.
Die Cast With a variety of metal geometries, the die cast retainer can be configured to handle the rigors of – 5
any high pressure application.
Inconel Inconel has excellent corrosion resistance and high operating temperature (1200°F max.). 160 8
Magnesium has poor corrosion resistance in the presence of moisture, and it is considered
inferior to aluminum in corrosion resistance. With surface treatments such as H.A.E. or DOW
Magnesium 40 2
17, it can be used in mildly corrosive conditions such as marine atmospheres, oils, and
acid-free hydrocarbons.
Use of these materials is limited to those grades that can withstand molding temperatures
PEEK – 5
and pressures along with being resistant to deterioration and wicking in certain media.
For a low cost metal fabrication method, powdered metal can be considered. Powdered metal can
Powdered
be pressed into the desired shape and then sintered in an oven to make it impact resistant and – 5
Metal
very strong.
The stainless steels vary in their corrosion resistance depending on the type of stainless. The
Stainless non-heat treatable 300 series steels have the best corrosion resistance of the common 75 to
4
Steel steels. The 304 type steel has been used extensively for organic acids, and to a lesser degree 110
for sulfuric acid. It is resistant to a wide variety of salt solutions and organic chemicals.
The corrosion properties of carbon steels are poor and they require plating where corrosion
45 to
Steel must be minimized. With plating, it can be used in corrosive media such as hot water, hot 2
125
oils, and various organic compounds.
Titanium has high tensile strength, light weight, extraordinary corrosion resistance, and
ability to withstand extreme temperatures. For these reasons, titanium alloys are used in
Titanium 90 10
aircraft, armor plating, naval ships, spacecraft and missiles. It is also used to make various
components for desalination and submarines due to excellent resistance to sea water.
WARNING
These products can expose you to chemicals including carbon black (airborne and extracts), antimony trioxide, titanium dioxide, silica (crystalline), di(2-ethylhexyl)phthalate, ethylene
thiourea, acrylonitrile, 1,3-butadiene, epichlorohydrin, toluene diisocyanate, tetrafluoroethylene, ethylbenzene, formaldehyde, furfuryl alcohol, glass fibers, methyl isobutyl ketone, nickel
(metallic and compounds), lead and lead compounds which are known to the state of California to cause cancer; and 1,3-butadiene, epichlorohydrin, di(2-ethylhexyl)phthalate, di-isodecyl
phthalate, ethylene thiourea, methyl isobutyl ketone, methanol, toluene, lead and lead compounds which are known to the state of California to cause birth defects and other reproductive
harm. For more information go to www.P65Warnings.ca.gov.
Coating
Thickness
Finish Metal (Inches) Color Remarks
Excellent bonding characteristics, good corrosion resistance, and low cost.
Type I coating is non-conductive, poor abrasion resistance, and not good for
dyes except black. Type I has coating thickness of .00002" to .0003", so it is
.00002 Clear typically used for close tolerance parts. Type II has good abrasion resistance,
Anodize Aluminum
– .0024 All colors electrical barrier, and paint base. Not to be applied to assemblies or parts
with joints or recesses which might entrap sulfuric acid solution. Type III has
outstanding thermal and electrical barrier and wear resistance. Coatings are
approximately 50% penetration and 50% buildup.
Good bonding characteristics, corrosion resistance, and electrical conductivity.
Clear, gold,
Type I coating is very susceptible to stains and fingerprints. Type II coating is
.00002 green, black,
Cadmium All excellent for resistance to moisture, humidity, and paint base. Type III is a good
– .00005 gray gull, and
paint base. Cadmium is considered hazardous substance, and it is not
bright
compliant to RoHS (Restriction on Hazardous Substances).
Chemical Used mainly as a paint base that improves paint adhesion. Good corrosion
No Gold
Films resistance and electrical conductivity. Normally gold color unless otherwise
Aluminum dimensional or clear
(Alodine, specified. AMS-C-5541 Class 1A coating is for maximum protection against
change as specified
Iridite, etc.) corrosion, and Class 3 is primarily for low electrical resistance contact.
Excellent wear and abrasion resistance, reduced friction, and prevent galling.
Good corrosion resistance. Brightness and type of finish depend upon basis
.00001
Chromium All Dull to bright metal preparation. Bright chrome is often used as a decorative feature on
– .002
consumer products. There are two types of industrial chrome plating solutions:
hexavalent and trivalent chromium. Only trivalent is compliant to RoHS.
Excellent corrosion, oxidation and wear resistance. Very smooth surface
Electroless .0005 with natural lubricity without any porosity. Anti-galling characteristics for
All Semi-bright
Nickel – .0015 mating metallic substrates. Overall uniformity of deposit with no edge buildup.
Exceptionally good for salvage purposes.
Nickel is electrodeposited (plated) to provide a decorative appearance because
of its ability to cover imperfections in the base metal (leveling). Low thermal
Nickel All .0002 – .003 Dull to bright
expansion. Slightly magnetic. Better wearability than softer metals such as
copper or zinc.
No No Dissolves all traces of foreign materials such as pieces of iron particles, tool
Stainless
Passivate dimensional appearance scrapings, chips, etc. that will cause rust or stain spots. Process purifies surface
Steel
change change and therefore improves corrosion resistance.
Excellent electrical and thermal conductivity and decorative uses. Has unique
.0003
Silver All Silver properties including its strength, ductility, high reflectance of light, and ability to
– .0005
endure extreme temperature ranges.
Clear, gold, Zinc plating is a soft, decorative, corrosion and galvanic resistant finish. Good
Zinc All .0002 – .001 gray, dull to temperature resistance and electrical properties. The zinc coating can be
bright attacked or dissolved by ordinary liquids such as soft drinks and vinegar.
WARNING
These products can expose you to chemicals including carbon black (airborne and extracts), antimony trioxide, titanium dioxide, silica (crystalline), di(2-ethylhexyl)phthalate, ethylene
thiourea, acrylonitrile, 1,3-butadiene, epichlorohydrin, toluene diisocyanate, tetrafluoroethylene, ethylbenzene, formaldehyde, furfuryl alcohol, glass fibers, methyl isobutyl ketone, nickel
(metallic and compounds), lead and lead compounds which are known to the state of California to cause cancer; and 1,3-butadiene, epichlorohydrin, di(2-ethylhexyl)phthalate, di-isodecyl
phthalate, ethylene thiourea, methyl isobutyl ketone, methanol, toluene, lead and lead compounds which are known to the state of California to cause birth defects and other reproductive
harm. For more information go to www.P65Warnings.ca.gov.
(800)
371
(700)
316
(600) Silic
Fluo o
260 roela ne
Ethy stom
(500) lene er
Prop
204 ylen
e&
(400) Neo
pren
e
149
(300) Nitrile (High Temperature Type)
93 Nitrile (Low Temperature Type)
(200)
38
(100)
0
0.1 0.5 1.0 5.0 10 50 100 500 1000
Exposure Time — Hours
WARNING
These products can expose you to chemicals including carbon black (airborne and extracts), antimony trioxide, titanium dioxide, silica (crystalline), di(2-ethylhexyl)phthalate, ethylene
thiourea, acrylonitrile, 1,3-butadiene, epichlorohydrin, toluene diisocyanate, tetrafluoroethylene, ethylbenzene, formaldehyde, furfuryl alcohol, glass fibers, methyl isobutyl ketone, nickel
(metallic and compounds), lead and lead compounds which are known to the state of California to cause cancer; and 1,3-butadiene, epichlorohydrin, di(2-ethylhexyl)phthalate, di-isodecyl
phthalate, ethylene thiourea, methyl isobutyl ketone, methanol, toluene, lead and lead compounds which are known to the state of California to cause birth defects and other reproductive
harm. For more information go to www.P65Warnings.ca.gov.
Features Benefits
Provides the most optimum setting for the fully compressed seal
Volume/Void Ratio
element during assembly – no over fill and no under fill.
WARNING
These products can expose you to chemicals including carbon black (airborne and extracts), antimony trioxide, titanium dioxide, silica (crystalline), di(2-ethylhexyl)phthalate, ethylene
thiourea, acrylonitrile, 1,3-butadiene, epichlorohydrin, toluene diisocyanate, tetrafluoroethylene, ethylbenzene, formaldehyde, furfuryl alcohol, glass fibers, methyl isobutyl ketone, nickel
(metallic and compounds), lead and lead compounds which are known to the state of California to cause cancer; and 1,3-butadiene, epichlorohydrin, di(2-ethylhexyl)phthalate, di-isodecyl
phthalate, ethylene thiourea, methyl isobutyl ketone, methanol, toluene, lead and lead compounds which are known to the state of California to cause birth defects and other reproductive
harm. For more information go to www.P65Warnings.ca.gov.
WARNING
These products can expose you to chemicals including carbon black (airborne and extracts), antimony trioxide, titanium dioxide, silica (crystalline), di(2-ethylhexyl)phthalate, ethylene
thiourea, acrylonitrile, 1,3-butadiene, epichlorohydrin, toluene diisocyanate, tetrafluoroethylene, ethylbenzene, formaldehyde, furfuryl alcohol, glass fibers, methyl isobutyl ketone, nickel
(metallic and compounds), lead and lead compounds which are known to the state of California to cause cancer; and 1,3-butadiene, epichlorohydrin, di(2-ethylhexyl)phthalate, di-isodecyl
phthalate, ethylene thiourea, methyl isobutyl ketone, methanol, toluene, lead and lead compounds which are known to the state of California to cause birth defects and other reproductive
harm. For more information go to www.P65Warnings.ca.gov.
700
600
Total Load (lbf)
500
400
300
200
100
0
0.00 0.005 0.01 0.015 0.02 0.025 0.03 0.035
Deflection of each side (inch)
WARNING
These products can expose you to chemicals including carbon black (airborne and extracts), antimony trioxide, titanium dioxide, silica (crystalline), di(2-ethylhexyl)phthalate, ethylene
thiourea, acrylonitrile, 1,3-butadiene, epichlorohydrin, toluene diisocyanate, tetrafluoroethylene, ethylbenzene, formaldehyde, furfuryl alcohol, glass fibers, methyl isobutyl ketone, nickel
(metallic and compounds), lead and lead compounds which are known to the state of California to cause cancer; and 1,3-butadiene, epichlorohydrin, di(2-ethylhexyl)phthalate, di-isodecyl
phthalate, ethylene thiourea, methyl isobutyl ketone, methanol, toluene, lead and lead compounds which are known to the state of California to cause birth defects and other reproductive
harm. For more information go to www.P65Warnings.ca.gov.
WARNING
These products can expose you to chemicals including carbon black (airborne and extracts), antimony trioxide, titanium dioxide, silica (crystalline), di(2-ethylhexyl)phthalate, ethylene
thiourea, acrylonitrile, 1,3-butadiene, epichlorohydrin, toluene diisocyanate, tetrafluoroethylene, ethylbenzene, formaldehyde, furfuryl alcohol, glass fibers, methyl isobutyl ketone, nickel
(metallic and compounds), lead and lead compounds which are known to the state of California to cause cancer; and 1,3-butadiene, epichlorohydrin, di(2-ethylhexyl)phthalate, di-isodecyl
phthalate, ethylene thiourea, methyl isobutyl ketone, methanol, toluene, lead and lead compounds which are known to the state of California to cause birth defects and other reproductive
harm. For more information go to www.P65Warnings.ca.gov.
Metal-To-Metal
Metal Retainer Molded Elastomer Joint Maintained
Visible
Edge
Features Benefits
The rubber can be molded into the bolt holes for positive
Bolt Retention
pre-assembly gripping and transporting.
WARNING
These products can expose you to chemicals including carbon black (airborne and extracts), antimony trioxide, titanium dioxide, silica (crystalline), di(2-ethylhexyl)phthalate, ethylene
thiourea, acrylonitrile, 1,3-butadiene, epichlorohydrin, toluene diisocyanate, tetrafluoroethylene, ethylbenzene, formaldehyde, furfuryl alcohol, glass fibers, methyl isobutyl ketone, nickel
(metallic and compounds), lead and lead compounds which are known to the state of California to cause cancer; and 1,3-butadiene, epichlorohydrin, di(2-ethylhexyl)phthalate, di-isodecyl
phthalate, ethylene thiourea, methyl isobutyl ketone, methanol, toluene, lead and lead compounds which are known to the state of California to cause birth defects and other reproductive
harm. For more information go to www.P65Warnings.ca.gov.
WARNING
These products can expose you to chemicals including carbon black (airborne and extracts), antimony trioxide, titanium dioxide, silica (crystalline), di(2-ethylhexyl)phthalate, ethylene
thiourea, acrylonitrile, 1,3-butadiene, epichlorohydrin, toluene diisocyanate, tetrafluoroethylene, ethylbenzene, formaldehyde, furfuryl alcohol, glass fibers, methyl isobutyl ketone, nickel
(metallic and compounds), lead and lead compounds which are known to the state of California to cause cancer; and 1,3-butadiene, epichlorohydrin, di(2-ethylhexyl)phthalate, di-isodecyl
phthalate, ethylene thiourea, methyl isobutyl ketone, methanol, toluene, lead and lead compounds which are known to the state of California to cause birth defects and other reproductive
harm. For more information go to www.P65Warnings.ca.gov.
10. Assembly
The retainer permits extremely fast and sure installation. In fact, where
volume dictates, the placement of the seal can be fully automated on
a completely foolproof basis. NMC MMC LMC
• Bolt retention: The rubber can be molded on the bolt holes for 300
• Fast assembly
150
• No blow out
100
• Visually detectable after assembly
• Resists extrusion under high pressure and flange separation 50
0
0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45
Deflection (mm)
WARNING
These products can expose you to chemicals including carbon black (airborne and extracts), antimony trioxide, titanium dioxide, silica (crystalline), di(2-ethylhexyl)phthalate, ethylene
thiourea, acrylonitrile, 1,3-butadiene, epichlorohydrin, toluene diisocyanate, tetrafluoroethylene, ethylbenzene, formaldehyde, furfuryl alcohol, glass fibers, methyl isobutyl ketone, nickel
(metallic and compounds), lead and lead compounds which are known to the state of California to cause cancer; and 1,3-butadiene, epichlorohydrin, di(2-ethylhexyl)phthalate, di-isodecyl
phthalate, ethylene thiourea, methyl isobutyl ketone, methanol, toluene, lead and lead compounds which are known to the state of California to cause birth defects and other reproductive
harm. For more information go to www.P65Warnings.ca.gov.
WARNING
These products can expose you to chemicals including carbon black (airborne and extracts), antimony trioxide, titanium dioxide, silica (crystalline), di(2-ethylhexyl)phthalate, ethylene
thiourea, acrylonitrile, 1,3-butadiene, epichlorohydrin, toluene diisocyanate, tetrafluoroethylene, ethylbenzene, formaldehyde, furfuryl alcohol, glass fibers, methyl isobutyl ketone, nickel
(metallic and compounds), lead and lead compounds which are known to the state of California to cause cancer; and 1,3-butadiene, epichlorohydrin, di(2-ethylhexyl)phthalate, di-isodecyl
phthalate, ethylene thiourea, methyl isobutyl ketone, methanol, toluene, lead and lead compounds which are known to the state of California to cause birth defects and other reproductive
harm. For more information go to www.P65Warnings.ca.gov.
Perfluoroelastomer FFKM
Compound Compound
Compatibility Rating Compatibility Rating
Fluorosilicone FVMQ
Fluorosilicone FVMQ
Fluorocarbon FKM
Fluorocarbon FKM
1: Satisfactory 1: Satisfactory
2: Fair 2: Fair
Neoprene CR
Neoprene CR
Silicone VMQ
Silicone VMQ
Hifluor FKM
Hifluor FKM
Nitrile NBR
Nitrile NBR
3: Doubtful 3: Doubtful
Butyl IIR
Butyl IIR
4: Unsatisfactory 4: Unsatisfactory
X: Insufficient Data X: Insufficient Data
Acetic Acids, 5% 2 1 1 1 1 1 1 2 1 Chlorox 2 1 1 1 1 2 2 1 X
Acetone 4 1 4 2 1 4 1 4 4 Citric Acid 1 1 1 1 1 1 1 1 1
Acids, Non-Organic X X X 1 1 X X X X Codeine 2 4 1 1 1 4 4 2 X
Acids, Organic X X X 1 1 X X X X Crude Oil 2 4 1 1 1 4 4 2 4
Air 2 1 1 1 1 1 1 1 1 Cyanides X X 1 1 1 X X X X
Amines 4 2 4 3 2 2 2 4 2 DDT 2 4 1 1 1 4 4 2 X
Ammonia 2 1 4 3 2 1 1 4 2 Detergent 1 1 1 1 1 2 1 1 1
ASTM Oil 1 1 4 1 1 1 1 4 1 1 DI Water 2 1 2 1 1 1 1 1 2
ASTM Oil 2 1 4 1 1 1 2 4 1 4 Diesel Fuel 1 4 1 1 1 3 4 1 4
ASTM Oil 3 1 4 1 1 1 4 4 1 3 Di-ester Synthetic Lubricants 2 4 1 1 1 4 4 2 4
ASTM Oil 4 2 4 1 1 1 4 4 2 4 Dry cleaning Fluids 3 4 1 1 1 4 4 2 4
ASTM Oil 5 1 4 1 1 1 2 X X X Ethane 1 4 1 1 1 2 4 3 4
ASTM Reference Fuel A 1 4 1 1 1 2 4 1 4 Ethanol 3 1 3 1 1 1 1 1 2
ASTM Reference Fuel B 1 4 1 1 1 4 4 1 4 Ethers 4 3 3 1 1 4 4 3 4
ASTM Reference Fuel C 2 4 1 1 1 4 4 2 4 Fluorine 4 4 2 2 2 X X X X
ASTM Reference Fuel D 2 4 1 1 1 4 X X X Formaldehyde 3 2 4 1 1 3 2 4 2
Auto Brake Fluid 3 1 4 1 1 2 2 4 3 Freon R134a 1 1 4 4 3 1 X 4 4
Beer 1 1 1 1 1 1 1 1 1 Fuel Oil 2 4 1 1 1 4 4 1 1
Bleach X 1 1 1 1 X X X X Gasoline 1 4 1 1 1 4 4 1 4
Blood 2 1 1 1 1 1 X X X Gluconic Acid 3 1 3 1 1 1 1 1 2
Brake Fluid DOT 3 1 4 1 1 2 2 4 3 Glucose 1 1 1 1 1 1 1 1 1
Brine 1 1 1 1 1 X X X X Glue X X X 1 1 X X X X
Butane 1 4 1 1 1 1 4 3 4 Glycerin 1 1 1 1 1 1 1 1 1
Butter 1 1 1 1 1 2 3 X 2 Glycol 1 1 1 1 1 1 1 1 1
Carbolic Acid (Phenol) 4 2 1 1 1 4 2 1 4 Grease, Petroleum Base 1 4 1 1 1 3 4 1 4
Carbonic Acid 2 1 1 1 1 1 1 1 1 Hannifin Lube A 1 4 1 1 1 1 4 1 2
Castor Oil 1 2 1 1 1 1 2 1 1 Helium 1 1 1 1 1 1 1 1 1
Caustic Lime 3 1 3 1 1 1 1 1 2 Hydraulic Oils, Petroleum Base 1 4 1 1 1 2 4 1 2
Caustic Soda 3 1 3 1 1 1 1 1 2 Hydraulic Oils, Synthetic Base 2 4 1 1 1 4 4 2 X
Chloramine X X X 1 1 X X X X Hydrochloric Acid 4 3 1 1 1 4 4 2 X
Chloric Acid 3 1 3 1 1 1 1 1 2 Hydrogen Gas 1 1 1 1 1 1 1 3 3
Chlorinated Solvents 4 4 1 1 1 4 4 1 4 Hydrogen Peroxide 2 1 1 1 1 1 1 1 1
Chlorine 2 4 1 1 1 4 4 2 X Hydrogen Sulfide 4 1 4 1 1 2 1 3 3
Chloroform 4 4 1 1 1 4 4 4 4 Insulin 3 1 3 1 1 1 1 1 2
WARNING
These products can expose you to chemicals including carbon black (airborne and extracts), antimony trioxide, titanium dioxide, silica (crystalline), di(2-ethylhexyl)phthalate, ethylene
thiourea, acrylonitrile, 1,3-butadiene, epichlorohydrin, toluene diisocyanate, tetrafluoroethylene, ethylbenzene, formaldehyde, furfuryl alcohol, glass fibers, methyl isobutyl ketone, nickel
(metallic and compounds), lead and lead compounds which are known to the state of California to cause cancer; and 1,3-butadiene, epichlorohydrin, di(2-ethylhexyl)phthalate, di-isodecyl
phthalate, ethylene thiourea, methyl isobutyl ketone, methanol, toluene, lead and lead compounds which are known to the state of California to cause birth defects and other reproductive
harm. For more information go to www.P65Warnings.ca.gov.
Perfluoroelastomer FFKM
Compound Compound
Compatibility Rating Compatibility Rating
Fluorosilicone FVMQ
Fluorosilicone FVMQ
Fluorocarbon FKM
Fluorocarbon FKM
1: Satisfactory 1: Satisfactory
2: Fair 2: Fair
Neoprene CR
Neoprene CR
Silicone VMQ
Silicone VMQ
Hifluor FKM
Hifluor FKM
Nitrile NBR
Nitrile NBR
3: Doubtful 3: Doubtful
Butyl IIR
Butyl IIR
4: Unsatisfactory 4: Unsatisfactory
X: Insufficient Data X: Insufficient Data
Iodine 2 2 1 1 1 4 2 4 X Producer Gas 1 4 1 1 1 2 4 2 2
Isopropyl Alcohol (IPA) 2 1 1 1 1 2 1 2 1 Propane 1 4 1 1 1 2 4 2 4
Jet fuel, A 2 4 1 1 1 4 4 2 X Radiation 3 2 4 3 2 X 4 4 2
Kerosene 1 4 1 1 1 2 4 1 4 Sea Water 1 1 1 1 1 2 1 1 1
Lactic Acid 4 4 1 1 1 4 4 2 2 Sewage 1 1 1 1 1 2 1 1 1
Liquid Oxygen (LOX) 4 4 4 3 2 4 4 4 4 Silicone Greases 1 1 1 1 1 1 1 2 3
Liquid Petroleum Gas (LPG) 1 4 1 1 1 2 4 1 3 Silicone Oils 1 1 1 1 1 1 1 3 3
Lubricating Oils, Crude & Refined 2 4 1 1 1 3 X X X Skydrol 4 1 4 1 1 4 2 3 3
Lubricating Oils, Synthetic Base X X 1 1 1 4 4 2 X Soap Solutions 1 1 1 1 1 2 1 1 1
Lubricating Oils, Di-ester 2 4 1 1 1 3 4 2 4 Sour Crude Oils 3 4 1 1 1 4 4 4 4
Lubricating Oils, Petroleum Base 1 4 1 1 1 2 4 1 4 Sour Natural Gas 3 4 1 1 1 4 4 4 4
Lubricating Oils, SAE 10, 20, 30, 40, 50 1 4 1 1 1 2 4 1 4 Steam, Below 400F 4 1 4 1 1 4 2 4 3
Lye Solutions 2 1 2 1 1 2 1 2 2 Steam, 400F – 500F 4 3 4 1 1 4 4 4 4
Methane 1 4 1 1 1 2 4 3 4 Steam, Above 500F X X X 1 1 X X X X
Methanol 4 1 4 1 1 1 1 1 1 Stearic Acid 2 2 X 1 1 2 2 X 2
Methyl Ethyl Ketone (MEK) 4 1 4 2 1 4 1 4 4 Sulfur 4 1 1 1 1 1 1 1 X
Mineral Oils 1 3 1 1 1 2 3 1 2 Sulfuric Acid X 3 1 1 1 X X X X
Motor Oils 1 4 1 1 1 2 4 1 2 Thiokol 4 1 1 1 1 2 1 2 X
Morphine X 1 1 X 1 X X X 1 Toluene 4 4 1 2 1 4 4 2 4
Natural Gas 1 4 1 1 1 1 4 3 4 Transformer Oils 1 4 1 1 1 2 4 1 2
Neon 1 1 1 1 1 1 1 1 1 Transmission Fluids 1 4 1 1 1 2 4 1 2
Nicotine X X 1 1 1 4 4 2 X Turbine Oils 1 4 1 1 1 4 4 1 4
Nitrogen 1 1 1 1 1 1 1 1 1 Turbo Oils 1 4 1 1 1 2 4 1 4
Nitrous Acid 3 1 3 1 1 1 1 1 2 Type I Fuel 1 4 1 1 1 2 4 1 4
Nitrous Oxide 1 1 1 1 1 X X X 1 Type II Fuel 2 4 1 1 1 4 4 2 4
Octane 1 4 1 1 1 4 4 2 4 Type III Fuel 2 4 1 1 1 4 4 2 4
Oxygen, Liquid 4 4 4 3 2 4 X X X Water 1 1 2 1 1 2 1 1 1
Ozone 4 1 1 1 1 2 2 1 1
Paint Thinner 4 4 2 1 1 4 4 2 4 For a complete list of chemical compatibility, please see Parker’s O-Ring
Paraffins 1 4 1 1 1 2 4 1 2
Handbook (ORD 5700).
Parker O-Lube 1 4 1 1 1 1 4 1 2
Penicillin X X 1 1 1 4 4 2 X
Petroleum Oil, Crude 1 4 1 1 1 2 4 1 4
Phenol 4 4 1 1 1 4 4 2 4
WARNING
These products can expose you to chemicals including carbon black (airborne and extracts), antimony trioxide, titanium dioxide, silica (crystalline), di(2-ethylhexyl)phthalate, ethylene
thiourea, acrylonitrile, 1,3-butadiene, epichlorohydrin, toluene diisocyanate, tetrafluoroethylene, ethylbenzene, formaldehyde, furfuryl alcohol, glass fibers, methyl isobutyl ketone, nickel
(metallic and compounds), lead and lead compounds which are known to the state of California to cause cancer; and 1,3-butadiene, epichlorohydrin, di(2-ethylhexyl)phthalate, di-isodecyl
phthalate, ethylene thiourea, methyl isobutyl ketone, methanol, toluene, lead and lead compounds which are known to the state of California to cause birth defects and other reproductive
harm. For more information go to www.P65Warnings.ca.gov.
Table 1: Gask-O-Seal Vacuum Leak Rate Table 2: Weight Loss Under Vacuum as a Function
at 1 ATM Pressure*** of Temperature
Stabilized Leak Rate Range Temperature Weight Loss Pressure
(ATM cc/in/yr* He)** Elastomer °F % TORR
Elastomer 25°C (77°F) 80°C (176°F) 150°C (302°F) 75 3.3 6 x 10-8
Butyl 1.0 to 3.0 3.0 to 9.0 N/A Butyl 1 120 5.1 2 x 10-8
165 6.8 3 x 10-8
Fluorocarbon 2.0 to 6.0 4.5 to 18.0 6.1 to 28.0
75 0 1 x 10-8
Ethylene
6.3 to 19.0 33.4 to 100 104 to 310 Fluorocarbon 1 120 0.7 4 x 10-8
Propylene
165 1.3 5 x 10-8
Silicone 49.3 to 150 126 to 380 269 to 810
Ethylene
75 0.4 4 x 10-8
* Atmospheric cubic centimeters of Helium per linear inch of seal per year Propylene 2
** Test results of 460-xxx-16 series Gask-O-Seal (302/304 SS retainers) 1. Duration of test, 8 days
*** Tested with Helium at one atmosphere pressure inside the seal, and an 2. Duration of test, 24 days
average absolute pressure of 3.5x10-7 torr outside seal
WARNING
These products can expose you to chemicals including carbon black (airborne and extracts), antimony trioxide, titanium dioxide, silica (crystalline), di(2-ethylhexyl)phthalate, ethylene
thiourea, acrylonitrile, 1,3-butadiene, epichlorohydrin, toluene diisocyanate, tetrafluoroethylene, ethylbenzene, formaldehyde, furfuryl alcohol, glass fibers, methyl isobutyl ketone, nickel
(metallic and compounds), lead and lead compounds which are known to the state of California to cause cancer; and 1,3-butadiene, epichlorohydrin, di(2-ethylhexyl)phthalate, di-isodecyl
phthalate, ethylene thiourea, methyl isobutyl ketone, methanol, toluene, lead and lead compounds which are known to the state of California to cause birth defects and other reproductive
harm. For more information go to www.P65Warnings.ca.gov.
Torques values can be calculated based on the following relationship: The value of K is assumed to be equal to .20 for dry, unplated condi-
tions and equal to .15 for lubricated, including plated conditions. Actual
values of K can vary between .05 and .35 for commonly encountered
T = K*D*P conditions.
Where: T = Torque (lbs-in)
The above torque values can be used to calculate approximately the
D = Nominal Diameter (in) bolt clamp load in pounds as follows:
P = Clamp Load (lbs)
K = Torque Friction Coefficient Clamp Load (lbs) = T/(K*D)
Total Clamp Load (lbs) = N*T/(K*D), where N is total number
of bolts
Example: SAE Grade 5 Steel, Bolt 5/8"-18 size:
Bolt Loading Force = (1*180)/(.20*.625) = 1,440 lbs.
WARNING
These products can expose you to chemicals including carbon black (airborne and extracts), antimony trioxide, titanium dioxide, silica (crystalline), di(2-ethylhexyl)phthalate, ethylene
thiourea, acrylonitrile, 1,3-butadiene, epichlorohydrin, toluene diisocyanate, tetrafluoroethylene, ethylbenzene, formaldehyde, furfuryl alcohol, glass fibers, methyl isobutyl ketone, nickel
(metallic and compounds), lead and lead compounds which are known to the state of California to cause cancer; and 1,3-butadiene, epichlorohydrin, di(2-ethylhexyl)phthalate, di-isodecyl
phthalate, ethylene thiourea, methyl isobutyl ketone, methanol, toluene, lead and lead compounds which are known to the state of California to cause birth defects and other reproductive
harm. For more information go to www.P65Warnings.ca.gov.
Company: _________________________________________________________________________________________________________
Distributor:
Market: Aerospace Automotive Chemical Processing Commercial EOG Industrial Life Sciences
Military Semiconductor Other______________________________________
Operating Conditions:
Flange: Material: _____________________ Surface Hardness: __________________ Finish: __________________ Flatness: _____________
Cover: Material: ______________________ Surface Hardness: __________________ Finish: __________________ Flatness: _____________
Specifications/Requirements:
Please fax or email a copy of the completed application data form along with any pertinent information (i.e. hardware drawings) to the
Composite Sealing Systems Division marketing/sales department.
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