INSTRUCTION BOOK

OIL-INJECTED ROTARY SCREW COMPRESSORS

GA 30+, GA 37+, GA 37, GA 45+, GA 45
Atlas Copco
Oil-injected rotary screw compressors

GA 30+, GA 37+, GA 37, GA 45+, GA 45

Instruction book
Original instructions

COPYRIGHT NOTICE
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and
drawings.
This instruction book is valid for CE as well as non-CE labelled machines. It meets the
requirements for instructions specified by the applicable European directives as
identified in the Declaration of Conformity.

2019 - 11
No. 2920 7109 51

www.atlascopco.com
 Instruction book

Table of contents

1 Safety precautions..........................................................................................................6

1.1 SAFETY ICONS................................................................................................................................... 6

1.2 GENERAL SAFETY PRECAUTIONS............................................................................................................6

1.3 SAFETY PRECAUTIONS DURING INSTALLATION........................................................................................... 7

1.4 SAFETY PRECAUTIONS DURING OPERATION.............................................................................................. 8

1.5 SAFETY PRECAUTIONS DURING MAINTENANCE OR REPAIR........................................................................... 9

2 General description...................................................................................................... 12

2.1 INTRODUCTION.................................................................................................................................12

2.2 AIR FLOW....................................................................................................................................... 16

2.3 OIL SYSTEM.................................................................................................................................... 18

2.4 COOLING SYSTEM.............................................................................................................................19

2.5 CONDENSATE SYSTEM.......................................................................................................................21

2.6 REGULATING SYSTEM........................................................................................................................ 22

2.7 ELECTRICAL SYSTEM.........................................................................................................................23

2.8 AIR DRYER......................................................................................................................................24

3 Elektronikon™ Swipe controller................................................................................. 27

3.1 CONTROLLER...................................................................................................................................27

3.2 CONTROL PANEL.............................................................................................................................. 29

3.3 ICONS USED.................................................................................................................................... 30

3.4 MENU............................................................................................................................................ 31

3.5 MAIN SCREEN..................................................................................................................................33

3.6 SHUTDOWN..................................................................................................................................... 36

3.7 MACHINE SETTINGS MENU.................................................................................................................. 38

3.8 AUXILIARY EQUIPMENT PARAMETERS MENU............................................................................................40

3.9 DATA MENU.....................................................................................................................................41

3.10 SERVICE MENU................................................................................................................................ 42

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3.11 CONTROLLER SETTINGS MENU.............................................................................................................44

3.12 INFORMATION MENU.......................................................................................................................... 46

3.13 WEB SERVER.................................................................................................................................. 47

3.14 PROGRAMMABLE SETTINGS.................................................................................................................52

4 Elektronikon™ Touch controller................................................................................. 56

4.1 CONTROLLER...................................................................................................................................56

4.2 CONTROL PANEL.............................................................................................................................. 58

4.3 ICONS USED.................................................................................................................................... 59

4.4 MAIN SCREEN..................................................................................................................................63

4.5 QUICK ACCESS SCREEN.....................................................................................................................64

4.6 SHUTDOWN WARNING........................................................................................................................65

4.7 SHUTDOWN..................................................................................................................................... 66

4.8 MENU SCREEN.................................................................................................................................68

4.9 DATA MENU.....................................................................................................................................70

4.10 SERVICE MENU................................................................................................................................ 73

4.11 WEEK TIMER MENU...........................................................................................................................75

4.12 EVENT HISTORY MENU.......................................................................................................................75

4.13 MACHINE SETTINGS MENU.................................................................................................................. 76

4.14 CONTROLLER SETTINGS MENU.............................................................................................................79

4.15 ACCESS LEVEL.................................................................................................................................82

4.16 WEB SERVER.................................................................................................................................. 83

4.17 PROGRAMMABLE SETTINGS.................................................................................................................89

5 OSCi (optional)..............................................................................................................91

5.1 INTRODUCTION.................................................................................................................................91

5.2 OPERATION.....................................................................................................................................92

5.3 PUTTING INTO OPERATION (COMMISSIONING)..........................................................................................96

5.4 PICTOGRAPHS................................................................................................................................. 97

5.5 CONTROLLER DISPLAY AND WARNINGS..................................................................................................98

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5.6 DATA DISPLAYED DURING NORMAL OPERATION....................................................................................... 98

5.7 WARNINGS......................................................................................................................................99

5.8 MAINTENANCE............................................................................................................................... 101

5.9 SERVICE KITS................................................................................................................................ 103

5.10 PROBLEM SOLVING......................................................................................................................... 104

6 Energy recovery (optional)........................................................................................ 106

6.1 ENERGY RECOVERY UNIT................................................................................................................. 106

6.2 ENERGY RECOVERY SYSTEMS........................................................................................................... 107

6.3 OPERATION...................................................................................................................................108

6.4 MAINTENANCE............................................................................................................................... 111

6.5 ENERGY RECOVERY DATA................................................................................................................ 112

7 Installation...................................................................................................................114

7.1 DIMENSION DRAWINGS.....................................................................................................................114

7.2 INSTALLATION PROPOSAL................................................................................................................. 115

7.3 ELECTRICAL CONNECTIONS...............................................................................................................118

7.4 COOLING WATER REQUIREMENTS.......................................................................................................120

7.5 PICTOGRAPHS............................................................................................................................... 125

8 Operating instructions............................................................................................... 128

8.1 INITIAL START-UP............................................................................................................................128

8.2 BEFORE STARTING..........................................................................................................................131

8.3 STARTING .................................................................................................................................... 132

8.4 DURING OPERATION........................................................................................................................ 135

8.5 CHECKING THE DISPLAY...................................................................................................................137

8.6 STOPPING ....................................................................................................................................140

8.7 TAKING OUT OF OPERATION..............................................................................................................141

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9 Maintenance................................................................................................................ 142

9.1 PREVENTIVE MAINTENANCE SCHEDULE................................................................................................142

9.2 OIL SPECIFICATIONS........................................................................................................................145

9.3 DRIVE MOTOR ...............................................................................................................................148

9.4 AIR FILTER....................................................................................................................................149

9.5 OIL AND OIL FILTER CHANGE.............................................................................................................149

9.6 COOLERS..................................................................................................................................... 151

9.7 SAFETY VALVES............................................................................................................................. 152

9.8 DRYER MAINTENANCE INSTRUCTIONS..................................................................................................152

9.9 SERVICE KITS................................................................................................................................ 153

9.10 STORAGE AFTER INSTALLATION......................................................................................................... 153

9.11 DISPOSAL OF USED MATERIAL........................................................................................................... 154

10 Problem solving..........................................................................................................155

11 Technical data.............................................................................................................159

11.1 READINGS ON DISPLAY.................................................................................................................... 159

11.2 ELECTRIC CABLE SIZE AND FUSES......................................................................................................160

11.3 PROTECTION SETTINGS....................................................................................................................165

11.4 DRYER SWITCHES...........................................................................................................................166

11.5 REFERENCE CONDITIONS AND LIMITATIONS.......................................................................................... 166

11.6 COMPRESSOR DATA........................................................................................................................167

11.7 TECHNICAL DATA CONTROLLER..........................................................................................................179

12 Instructions for use.................................................................................................... 181

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1 Safety precautions

1.1 Safety icons

Explanation

Danger to life

Warning

Important note

1.2 General safety precautions

1. The operator must employ safe working practices and observe all related work safety
requirements and regulations.
2. If any of the following statements does not comply with the applicable legislation, the stricter
of the two shall apply.
3. Installation, operation, maintenance and repair work must only be performed by authorized,
trained, specialized personnel. The personnel should apply safe working practices by use of
personal protection equipment, appropriate tools and defined procedures.
4. The compressor is not considered capable of producing air of breathing quality. For air of
breathing quality, the compressed air must be adequately purified according to the
applicable legislation and standards.
5. Before any maintenance, repair work, adjustment or any other non-routine checks:
• Stop the machine
• Press the emergency stop button
• Switch off the voltage
• Depressurize the machine
• Lock Out - Tag Out (LOTO):
• Open the power isolating switch and lock it with a personal lock
• Tag the power isolating switch with the name of the service technician.
• On units powered by a frequency converter, wait 10 minutes before starting any
electrical repair.
• Never rely on indicator lamps or electrical door locks before maintenance work, always
disconnect and check with measuring device.

If the machine is equipped with an automatic restart after voltage failure function and if
this function is active, be aware that the machine will restart automatically when the
power is restored if it was running when the power was interrupted!

6. Never play with compressed air. Do not apply the air to your skin or direct an air stream at
people. Never use the air to clean dirt from your clothes. When using the air to clean
equipment, do so with extreme caution and wear eye protection.
7. The owner is responsible for maintaining the unit in safe operating condition. Parts and
accessories shall be replaced if unsuitable for safe operation.
8. It is prohibited to walk or stand on the unit or on its components.

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9. If compressed air is used in the food industry and more specifically for direct food contact, it
is recommended, for optimal safety, to use certified Class 0 compressors in combination
with appropriate filtration depending on the application. Please contact your customer center
for advice on specific filtration.

1.3 Safety precautions during installation

All responsibility for any damage or injury resulting from neglecting these precautions, or
non observance of the normal caution and care required for installation, operation,
maintenance and repair, even if not expressly stated, will be disclaimed by the
manufacturer.

Precautions during installation

1. The machine must only be lifted using suitable equipment in accordance with the applicable
safety regulations. Loose or pivoting parts must be securely fastened before lifting. It is
strictly forbidden to dwell or stay in the risk zone under a lifted load. Lifting acceleration and
deceleration must be kept within safe limits. Wear a safety helmet when working in the area
of overhead or lifting equipment.
2. The unit is designed for indoor use. If the unit is installed outdoors, special precautions must
be taken; consult your supplier.
3. In case the device is a compressor, place the machine where the ambient air is as cool and
clean as possible. If necessary, install a suction duct. Never obstruct the air inlet. Care must
be taken to minimize the entry of moisture at the inlet air.
4. Any blanking flanges, plugs, caps and desiccant bags must be removed before connecting
the pipes.
5. Air hoses must be of correct size and suitable for the working pressure. Never use frayed,
damaged or worn hoses. Distribution pipes and connections must be of the correct size and
suitable for the working pressure.
6. In case the device is a compressor, the aspirated air must be free of flammable fumes,
vapors and particles, e.g. paint solvents, that can lead to internal fire or explosion.
7. In case the device is a compressor, arrange the air intake so that loose clothing worn by
people cannot be drawn in.
8. Ensure that the discharge pipe from the compressor to the aftercooler or air net is free to
expand under heat and that it is not in contact with or close to flammable materials.
9. No external force may be exerted on the air outlet valve; the connected pipe must be free of
strain.
10. If remote control is installed, the machine must bear a clear sign stating: DANGER: This
machine is remotely controlled and may start without warning.
The operator has to make sure that the machine is stopped and depressurized and that the
electrical isolating switch is open, locked and labelled with a temporary warning before any
maintenance or repair. As a further safeguard, persons switching on or off remotely
controlled machines shall take adequate precautions to ensure that there is no one checking
or working on the machine. To this end, a suitable notice shall be affixed to the start
equipment.
11. Air-cooled machines must be installed in such a way that an adequate flow of cooling air is
available and that the exhausted air does not recirculate to the compressor air inlet or
cooling air inlet.

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12. The electrical connections must correspond to the applicable codes. The machines must be
earthed and protected against short circuits by fuses in all phases. A lockable power
isolating switch must be installed near the compressor.
13. On machines with automatic start/stop system or if the automatic restart function after
voltage failure is activated, a sign stating "This machine may start without warning" must be
affixed near the instrument panel.
14. In multiple compressor systems, manual valves must be installed to isolate each
compressor. Non-return valves (check valves) must not be relied upon for isolating pressure
systems.
15. Never remove or tamper with the safety devices, guards or insulation fitted on the machine.
Every pressure vessel or auxiliary installed outside the machine to contain air above
atmospheric pressure must be protected by a pressure relieving device or devices as
required.
16. Piping or other parts with a temperature in excess of 70˚C (158˚F) and which may be
accidentally touched by personnel in normal operation must be guarded or insulated. Other
high temperature piping must be clearly marked.
17. For water-cooled machines, the cooling water system installed outside the machine has to
be protected by a safety device with set pressure according to the maximum cooling water
inlet pressure.
18. If the ground is not level or can be subject to variable inclination, consult the manufacturer.
19. If the device is a dryer and no free extinguishing system is present in the air net close to the
dryer, safety valves must be installed in the vessels of the dryer.

Also consult following safety precautions: Safety precautions during operation and
Safety precautions during maintenance.
These precautions apply to machinery processing or consuming air or inert gas.
Processing of any other gas requires additional safety precautions typical to the
application which are not included herein.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.

1.4 Safety precautions during operation

All responsibility for any damage or injury resulting from neglecting these precautions, or
non observance of the normal caution and care required for installation, operation,
maintenance and repair, even if not expressly stated, will be disclaimed by the
manufacturer.

Precautions during operation

1. Never touch any piping or components of the machine during operation.
2. Use only the correct type and size of hose end fittings and connections. When blowing
through a hose or air line, ensure that the open end is held securely. A free end will whip
and may cause injury. Make sure that a hose is fully depressurized before disconnecting it.
3. Persons switching on remotely controlled machines shall take adequate precautions to
ensure that there is no one checking or working on the machine. To this end, a suitable
notice shall be affixed to the remote start equipment.
4. Never operate the machine when there is a possibility of taking in flammable or toxic fumes,
vapors or particles.
5. Never operate the machine below or in excess of its limit ratings.

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6. Keep all bodywork doors shut during operation. The doors may be opened for short periods
only, e.g. to carry out routine checks. Wear ear protectors when opening a door.
On machines without bodywork, wear ear protection in the vicinity of the machine.
7. People staying in environments or rooms where the sound pressure level reaches or
exceeds 80 dB(A) shall wear ear protectors.
8. Periodically check that:
• All guards are in place and securely fastened
• All hoses and/or pipes inside the machine are in good condition, secure and not
rubbing
• No leaks occur
• All fasteners are tight
• All electrical leads are secure and in good order
• Safety valves and other pressure relief devices are not obstructed by dirt or paint
• Air outlet valve and air net, i.e. pipes, couplings, manifolds, valves, hoses, etc. are in
good repair, free of wear or abuse
• Air cooling filters of the electrical cabinet are not clogged
9. If warm cooling air from compressors is used in air heating systems, e.g. to warm up a
workroom, take precautions against air pollution and possible contamination of the breathing
air.
10. On water-cooled compressors using open circuit cooling towers, protective measures must
be taken to avoid the growth of harmful bacteria such as Legionella pneumophila bacteria.
11. Do not remove any of, or tamper with, the sound-damping material.
12. Never remove or tamper with the safety devices, guards or insulations fitted on the machine.
Every pressure vessel or auxiliary installed outside the machine to contain air above
atmospheric pressure shall be protected by a pressure relieving device or devices as
required.
13. Yearly inspect the air receiver. Minimum wall thickness as specified in the instruction book
must be respected. Local regulations remain applicable if they are more strict.

Also consult following safety precautions: Safety precautions during installation and
Safety precautions during maintenance.
These precautions apply to machinery processing or consuming air or inert gas.
Processing of any other gas requires additional safety precautions typical to the
application which are not included herein.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.

1.5 Safety precautions during maintenance or repair

All responsibility for any damage or injury resulting from neglecting these precautions, or
non observance of the normal caution and care required for installation, operation,
maintenance and repair, even if not expressly stated, will be disclaimed by the
manufacturer.

Precautions during maintenance or repair

1. Always use the correct safety equipment (such as safety glasses, gloves, safety shoes,
etc.).
2. Use only the correct tools for maintenance and repair work.

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3. Use only genuine spare parts for maintenance or repair. The manufacturer will disclaim all
damage or injuries caused by the use of non-genuine spare parts.
4. All maintenance work shall only be undertaken when the machine has cooled down.
5. A warning sign bearing a legend such as "Work in progress; do not start" shall be attached
to the starting equipment.
6. Persons switching on remotely controlled machines shall take adequate precautions to
ensure that there is no one checking or working on the machine. To this end, a suitable
notice shall be affixed to the remote start equipment.
7. Close the compressor air outlet valve and depressurize the compressor before connecting
or disconnecting a pipe.
8. Before removing any pressurized component, effectively isolate the machine from all
sources of pressure and relieve the entire system of pressure.
9. Never use flammable solvents or carbon tetrachloride for cleaning parts. Take safety
precautions against toxic vapors of cleaning liquids.
10. Scrupulously observe cleanliness during maintenance and repair. Keep dirt away by
covering the parts and exposed openings with a clean cloth, paper or tape.
11. Never weld or perform any operation involving heat near the oil system. Oil tanks must be
completely purged, e.g. by steam cleaning, before carrying out such operations. Never weld
on, or in any way modify, pressure vessels.
12. Whenever there is an indication or any suspicion that an internal part of a machine is
overheated, the machine shall be stopped but no inspection covers shall be opened before
sufficient cooling time has elapsed; this to avoid the risk of spontaneous ignition of the oil
vapor when air is admitted.
13. Never use a light source with open flame for inspecting the interior of a machine, pressure
vessel, etc.
14. Make sure that no tools, loose parts or rags are left in or on the machine.
15. All regulating and safety devices shall be maintained with due care to ensure that they
function properly. They may not be put out of action.
16. Before clearing the machine for use after maintenance or overhaul, check that operating
pressures, temperatures and time settings are correct. Check that all control and shut-down
devices are fitted and that they function correctly. If removed, check that the coupling guard
of the compressor drive shaft has been reinstalled.
17. Every time the separator element is renewed, examine the discharge pipe and the inside of
the oil separator vessel for carbon deposits; if excessive, the deposits should be removed.
18. Protect the motor, air filter, electrical and regulating components, etc. to prevent moisture
from entering them, e.g. when steam cleaning.
19. Make sure that all sound-damping material and vibration dampers, e.g. damping material on
the bodywork and in the air inlet and outlet systems of the compressor, is in good condition.
If damaged, replace it by genuine material from the manufacturer to prevent the sound
pressure level from increasing.
20. Never use caustic solvents which can damage materials of the air net, e.g. polycarbonate
bowls.
21. Only if applicable, the following safety precautions are stressed when handling
refrigerant:
• Never inhale refrigerant vapors. Check that the working area is adequately ventilated; if
required, use breathing protection.
• Always wear special gloves. In case of refrigerant contact with the skin, rinse the skin
with water. If liquid refrigerant contacts the skin through clothing, never tear off or
remove the latter; flush abundantly with fresh water over the clothing until all refrigerant
is flushed away; then seek medical first aid.

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Also consult following safety precautions: Safety precautions during installation and
Safety precautions during operation.
These precautions apply to machinery processing or consuming air or inert gas.
Processing of any other gas requires additional safety precautions typical to the
application which are not included herein.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.

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2 General description

2.1 Introduction
GA 30+ up to GA 45+ are single-stage, oil-injected screw compressors driven by an electric
motor. The compressors are available in air-cooled and water-cooled version.
The compressors are controlled by an Elektronikon™ controller.

GA Workplace
GA Workplace compressors are enclosed in a sound-insulated bodywork. The Elektronikon
control module is fitted to the panel on the right hand side. An electric cabinet comprising the
motor starter is located behind this panel. A condensate trap with Centrifugal Water Drain (WSD)
is provided.

Front view, GA 30+ up to GA 45 +

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Rear view, GA 30+ up to GA 45+

Reference Name
AV Air outlet valve
Ca Air cooler
Co Oil cooler
CV/Vs Check valve/oil stop valve
E Compressor element
ER Elektronikon™ controller
FN Cooling fan
M1 Drive motor
S3 Emergency stop button
UA Unloader
Da (Dm) Condensate outlets

GA Workplace Full-Feature
GA Workplace Full-Feature compressors are enclosed in a sound-insulated bodywork. The
Elektronikon control module is fitted to the panel on the right side. An electric cabinet comprising
the motor starter is located behind this panel. The compressors are provided with an air dryer.

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The dryer is integrated in the sound-insulated bodywork. The dryer removes water from the
compressed air by cooling the air to near freezing point. The condensate is automatically drained.

Front view, GA 30+ up to GA 45+ Full-Feature

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Rear view, GA 30+ up to GA 45+ Full-Feature

Reference Name
1 Electric cubicle
AF Air filter
AR Air receiver (oil separator vessel)
AV Air outlet valve
Ca Air cooler
Co Oil cooler
CV/Vs Check valve/oil stop valve
Da Automatic condensate outlets
Dm Manual condensate outlets
DR Dryer
E Compressor element
ER Elektronikon™ controller
FN Cooling fan
M1 Drive motor
OF Oil filter
S3 Emergency stop button

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Reference Name
UA Unloader

2.2 Air flow

Flow diagrams

Flow diagram, GA Workplace

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Flow diagram, GA Workplace Full-Feature

Reference Description
A Intake air
B Air/oil mixture
C Oil
D Wet compressed air
E Condensate
F Dried compressed air

Note: The cooling fan is not provided on water-cooled compressors.

Description
Air drawn through filter (AF) and open inlet valve (IV) of unloader is compressed in compressor
element (E). A mixture of compressed air and oil flows into the air receiver/oil separator (AR) via
check valve (CV). The air is discharged through outlet valve (AV) via minimum pressure valve
(Vp) and air cooler (Ca).
The air cooler is provided with a moisture trap (MT).

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On Full-Feature compressors, the air flows through air dryer (DR) before it is discharged through
outlet valve (AV). Also see section Air dryer.
In all circumstances, minimum pressure valve (Vp) keeps the pressure in the separator tank (AR)
above a minimum value, required for lubrication. An integrated check valve prevents the
compressed air downstream the valve from being vented to atmosphere during unloaded
operation. When the compressor is stopped, check valve (CV) and inlet valve (IV) close,
preventing compressed air (and oil) to be vented into the air filter.

2.3 Oil system

Flow diagram

Oil system

References Description
1 Compressed air flow to the air outlet valve (Workplace units)
Compressed air flow to the air dryer (compressors with integrated dryer)
A Intake air
B Air/oil mixture
C Oil
D Wet compressed air

Note: The cooling fan is not provided on water-cooled compressors.

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Description
In air receiver/oil separator (AR), most of the oil is removed from the air/oil mixture by centrifugal
action. The remaining oil is removed by oil separator (OS). The oil collects in the lower part of air
receiver/oil separator (AR), which serves as an oil tank.
The oil system is provided with a thermostatic bypass valve (BV). When the oil temperature is
below its set point, bypass valve (BV) shuts off the supply to oil cooler (Co) and the oil cooler is
bypassed.
Air pressure forces the oil from air receiver/oil separator (AR) through oil filter (OF) and oil stop
valve (Vs) to compressor element (E).
Bypass valve (BV) starts opening the supply from cooler (Co) when the oil temperature has
increased to the set point. At approx. 15 ˚C (27 ˚F) above the set point, all the oil flows through
the oil cooler.
Oil stop valve (Vs) prevents the compressor element from flooding with oil when the compressor
is stopped. The valve is opened by element outlet pressure when the compressor is started.

2.4 Cooling system

Air-cooled compressors

References Description
A Intake air
B Air/oil mixture
C Oil
D Wet compressed air
E Condensate

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Description
The cooling system on air-cooled compressors comprises air cooler (Ca) and oil cooler (Co).
The cooling air flow is generated by fan (FN).

Water-cooled compressors

References Description
A Intake air
B Air/oil mixture
C Oil
D Wet compressed air
F Water flow

Description
The cooling system on water-cooled compressors comprises air cooler (Cwa) and oil cooler
(Cwo).
They are connected to a cooling water circuit. The water flows through the inlet pipe, the coolers
and the outlet pipe.

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Water-cooled air cooler and oil cooler

2.5 Condensate system

Drain connections

The compressors have an centrifugal water separator WSD25 (1). The condensate formed in the
air cooler accumulates in the collector. When the condensate reaches a certain level, it is
discharged through the automatic drain outlet (Da). Also, the condensate water can be
discharged manually through the manual drain outlet (Dm).
On Full-Feature compressors, an additional centrifugal water drain WSD25 (2) is provided. The
condensate trap of the heat exchanger is drained by WSD25 and discharged through automatic
drain outlet (Da1). Also, the condensate water can be discharged manually through the manual
drain outlet (Dm1).

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Condensate drains, typical example

Reference Designation
Da Automatic drain connection
Dm Manual drain connection
Da1 Automatic drain connection of the dryer (only on Full-Feature units)
Dm1 Manual drain connection of the dryer (only on Full-Feature units)

2.6 Regulating system

Load/unload regulating system

Regulating system (loaded condition)

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Loading
When the net pressure is below the loading pressure, solenoid valve (Y1) is energised. Results:
• The space above unloading valve/blow-off valve (UV) is connected with the oil separator
tank pressure (1) via the solenoid valve.
• Unloading valve/blow-off valve (UV) moves downwards, closing off the connection to
channels (2) and (3).
• Underpressure from the compressor element causes loading plunger (LP) to move
downwards and inlet valve (IV) to open fully.
Air delivery is 100%, the compressor runs loaded.

Unloading
If the air consumption is less than the air output of the compressor, the net pressure increases.
When the net pressure reaches the unloading pressure, solenoid valve (Y1) is de-energised.
Results:
• The pressure above unloading valve/blow-off valve (UV) is released to atmosphere and the
space above valve (UV) is no longer in connection with the oil separator tank pressure (1).
• Unloading valve/blow-off valve (UV) moves upwards, connecting the oil separator tank
pressure (1) with channels (2) and (3).
• The pressure in channel (2) causes the loading plunger (LP) to move upwards, causing inlet
valve (IV) to close, while the pressure is gradually released to atmosphere.
• The pressure in the separator tank stabilises at low value. A small amount of air is kept
drawn in to guarantee a minimal pressure, required for lubrication during unloaded
operation.
Air output is stopped, the compressor runs unloaded.

2.7 Electrical system

Electrical components
The electrical system comprises following components:

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Typical Example of electric cubicle on GA 30+ up to GA 45+

Reference Designation
F1/2/3 Fuses
F7/F8/F9 Fuses (only on Full-Feature)
F21 Overload relay, compressor motor
Q15 Circuit breaker, fan motor (on air-cooled compressors)
K5 Auxiliary relay
K11 Auxiliary contactor
K12 Auxiliary contactor
K15 Auxiliary contactor, fan motor (on air-cooled compressors)
K21 Line contactor
K22 Star contactor
K23 Delta contactor
T1 Transformer
PE Earth terminal

Electrical diagram
The complete electrical diagram can be found in the electric cubicle.

2.8 Air dryer

(On compressors with integrated dryer only)

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Flow diagram

Air dryer

Reference Name
AI Air inlet
AO Air outlet
1 Air/air heat exchanger
2 Air/refrigerant heat exchanger/evaporator
3 Condensate separator
4 Automatic drain / condensate outlet
5 Refrigerant compressor
6 Refrigerant condenser
7 Liquid refrigerant dryer/filter
8 Capillary
9 Bypass valve
10 Condenser cooling fan
11 Pressure switch, fan control
12 Liquid separator

Compressed air circuit

Compressed air enters heat exchanger (1) and is cooled by the outgoing, cold, dried air. Water in
the incoming air starts to condense. The air then flows through heat exchanger/evaporator (2),
where the refrigerant evaporates, causing the air to be cooled further to close to the evaporating
temperature of the refrigerant. More water in the air condenses. The cold air then flows through
separator (3) where all the condensate is separated from the air. The condensate is automatically
drained through condensate drain (4).
The cold, dried air flows through heat exchanger (1) where it is warmed up by the incoming air.

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Refrigerant circuit
Compressor (5) delivers hot, high-pressure refrigerant gas which flows through condenser (6)
where most of the refrigerant condenses.
The liquid refrigerant flows through liquid refrigerant dryer/filter (7) to capillary tube (8). The
refrigerant leaves the capillary tube at about evaporating pressure.
The refrigerant enters evaporator (2) where it withdraws heat from the compressed air by further
evaporation at about constant pressure. The heated refrigerant leaves the evaporator and is
sucked in by the compressor (5) through a liquid separator (12).
Bypass valve (9) regulates the refrigerant flow. Fan (10) is switched on or off by switch (11)
depending on the pressure degree of the condensate.

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3 Elektronikon™ Swipe controller

3.1 Controller

The Elektronikon™ Swipe controller

Introduction
The controller has following functions:
• Controlling the unit
• Protecting the unit
• Monitoring components subject to service
• Automatic restart after voltage failure (ARAVF)

Automatic control of the unit

The controller maintains the net pressure between programmable limits by automatically loading
and unloading the unit.
A number of programmable settings, e.g. the unloading and loading pressures, the minimum stop
time and the maximum number of motor starts are taken into account.
The controller stops the unit whenever possible to reduce the power consumption and restarts it
automatically when the net pressure decreases. If the expected unloading period is too short, the
unit is kept running to prevent too short standstill periods.

A number of time based automatic start/stop commands may be programmed. Take into
account that a start command will be executed (if programmed and activated), even after
manually stopping the unit.

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Protecting the unit

Shutdown
If the element outlet temperature exceeds the programmed shutdown level, the unit will be
stopped.
The unit will also be stopped in case of overload of the drive motor or fan motor.

Before remedying, consult the Safety precautions.

Before resetting a warning or shutdown message, always solve the problem. Frequently
resetting these messages without remedying may damage the unit.

Shutdown warning
A shutdown warning level is a programmable level below the shutdown level.
If one of the measurements exceeds the programmed shutdown warning level, a message will
appear on the display and the general alarm LED will light up to warn the operator before the
shutdown level is reached.
The message disappears as soon as the warning condition disappears or after a manual warning
reset on the display.
A warning will also appear if the dew point temperature is too high in relation to the ambient
temperature (on units with integrated dryer).
When the shutdown warning is shown, press stop button to stop the unit and wait until the unit
has stopped. Switch off the voltage, inspect the unit and remedy if necessary. The warning
message will disappear as soon as the warning condition disappears.

Service warning
The service timer has a programmed time interval. If the service timer exceeds the programmed
value, this will be indicated on the display to warn the operator to carry out the service actions.
When the service warning is shown, stop the unit, switch off the voltage and carry out the
required service actions. See section Preventive Maintenance.

Automatic restart after voltage failure (ARAVF)

The controller has a built-in function to automatically restart the unit when the voltage is restored
after voltage failure. For units leaving the factory, this function is made inactive.
To activate this function, you have to change the Access level to ‘Service user’. This profile is
password protected. See Controller settings menu.
Consult your supplier.

If the function is activated and provided the controller was in the automatic operation
mode, the unit will automatically restart if the supply voltage to the module is restored.
The ARAVF label (see section Pictographs) shall be glued near to the controller.

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3.2 Control panel

Control panel

Parts and functions

Reference Designation Function

1 Warning sign Flashes in case of a shut-down, is lit in case of a
warning condition.
2 Service sign Is lit when service is needed.
3 Operation sign Is lit when the unit is running.
4 Voltage sign Indicates that the voltage is switched on.
5 Home button Tap this button to return to the Main screen.
6 Display The information is shown on the display.
7 Right vertical swipe bar Swipe up or down to modify a setting.
After modifying, tap the cancel (12) or confirm (11)
button.
8 Horizontal swipe bar Swipe left or right to move horizontally through the
menu.
9 Stop button Tap this button to stop the unit.
10 Start button Tap this button to start the unit.
The operation sign (3) lights up. The controller is
operative.
11 Confirm button After modifying a value, tap the confirm button to
finalise.
12 Cancel button Tap the cancel button to cancel a modification.
13 Left vertical swipe bar Swipe up or down to move vertically through the
menu.

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3.3 Icons used

Menu icons

Menu Icon
Main screen

Machine Settings

Aux. Equipment Parameters

Data

Service

Controller Settings

Information

Status icons

Icon Description
Motor Stopped

Motor Stopped Wait

Running Unloaded

Manual Unload

Running Unloaded Wait

Running Loaded

Running Loaded Wait

Machine Control Mode, Local

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Machine Control Mode, Remote

Machine Control Mode, LAN

Auto Restart After Voltage Failure (ARAVF)

System icons

Icon Description
Basic User

Advanced User

Service User

Change between screens (indication)

Reset

This chapter gives a general survey of available icons. Not all icons mentioned in this
chapter are applicable to every machine.

3.4 Menu

Procedure
Starting from the main screen, use the left vertical swipe bar to navigate through the menu items.
Use the horizontal swipe bar to navigate through the different screens of a menu item.
The page indicator

shows how many screens there are available for the current menu item, depending on the user
access level.

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Menu structure

Reference Designation Function

(1) Main screen Next to the main screen, a maximum of 3 extra values can be
shown.
(2) Machine settings Setpoints, Regulation settings and Control parameters can be
viewed and modified through this menu.
(3) Aux. Equipment Settings for auxiliary equipment can be viewed and modified through
parameters this menu.
This menu is only visible when the Access level is set to Advanced.
See Controller settings.
(4) Data The data menu contains information about the Counters, Inputs and
Outputs.
(5) Service Information about the service interval can be found through this
menu.
This menu is only visible when the Access level is set to Service.
See Controller settings.
(6) Controller settings Different controller settings, such as Access level or Ethernet
settings can be viewed and modified through this menu.

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This is the main menu structure. The structure can be different depending on the configuration of
the unit.

Select or modify a setting

Several settings can be modified. The process of selecting or modifying a setting anywhere in the
menu is basically the same.

Examples of modifiable settings

Select
In these examples, the upper value is selected.
To select the lower value, swipe down on the left vertical swipebar.
Modify
To modify the selected value, tap the right vertical swipebar.

Swipe up or down on the right vertical swipebar to change the value.

On the horizontal swipebar, tap ‘V’ to confirm or ‘X’ to decline.

3.5 Main screen

Function
The Main screen is the screen that is shown automatically when the voltage is switched on. It is
switched off automatically after a few minutes when there is no touch input.
Swipe left to navigate to the following screens:
• Predefined IO or counter data (optional)
• Setpoint used (optional)
• Manual unload (optional)
• Status

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Description

Reference Designation Function

(1) Screen information On the main screen, the screen information
bar shows the current status of the machine.
When scrolling through menus, the name of
the current menu item is shown.
(2) Access level icon The access level icon shows the current
access level setting.
See Controller settings menu to switch
between User, Advanced or Service.
(3) Control mode icon The control mode icon shows the current
control mode setting.
• Local control via start/stop buttons
• Remote control via digital input(s)
• LAN control via the network.
When in Remote or LAN control, the start/
stop buttons on the controller will not work.
(4) Input value This field contains an input value, depending
on the type of the machine. In this case, the
current outlet pressure is shown.
(5) Status This icon shows the current status of the unit.
(6) Page indicator (Breadcrumbs) Indicates how many pages there are
available for a given menu item.
The page which is currently active is
indicated by a filled white circle.
Swipe left or right to go to another screen.
(7) Value bar This is an indicator for the input value, also
shown on the main screen. When the
regulation sensor is selected 2 extra load,
unload lines are shown.
(8) Scrollbar This is an indication of the vertical position in
the menu.
Swipe up or down to go to another menu
item.
(9) ARAVF icon The ARAFV icon is shown when the
Automatic Restart functionality is activated.

Parameters
Starting from the main screen, swipe left to scroll through predefined IO or counter data.
(optional)

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Example

Setpoint used
Starting from the main screen, swipe left until the Setpoint used screen is shown.

To switch to a different setpoint, swipe up or down on the left vertical swipebar or tap next to the
corresponding square.

Manual unload
Starting from the main screen, swipe left until the Manual unload screen is shown.

Manual unload can only be activated when the machine is in LOAD and Local control.
To manually unload the unit, tap on the left vertical swipebar.

Status
Starting from the main screen, swipe left until the Status screen is shown.

This screen shows the current status of the unit.

If an alarm is active, tap the right vertical swipebar.

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To reset the alarm, press the confirm button under the reset icon.
To cancel without resetting, press the cancel button under the red ‘X’ icon.

Before remedying, consult the Safety precautions.

Before resetting a warning or shutdown message, always solve the problem. Frequently
resetting these messages without remedying may damage the unit.

3.6 Shutdown

Description
The unit will be shut down in following circumstances:
• In case the temperature at the outlet of the element exceeds the programmed shutdown
level (detected by temperature sensor (TT11) or by temperature switch (TSHH11)).
• In case of too high air/oil temperature (detected by additional temperature switch
(TSHH21)).
• In case of overload of the motor (M1) or the fan motor (M2).
• In case of error of the outlet pressure sensor (PT20).
• In case of incorrect phase sequence, detected by phase sequence relay (K25).

Element outlet temperature (TT11)

If the element outlet temperature, measured by temperature sensor TT11, exceeds the shutdown
level (see section Programmable settings), the unit will be shutdown, alarm LED (1) will flash,
automatic operation LED (3) will go out and the following screen will appear:

Main screen with shutdown indication, element outlet temperature

Swipe left (8) until the actual element outlet temperature appears.

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Shutdown screen, element outlet temperature

The above screen shows that the temperature at the outlet of the element is 117 ˚C. Actions:
• Switch off the voltage and remedy the problem cause.
• After remedying and when the shutdown condition has disappeared, switch on the voltage
and restart the unit.

Other shutdown causes

In case the unit is shut down (or cannot start) by one of following causes:
• Too high element outlet temperature, detected by temperature switch (TSHH11) or
additional temperature switch (TSHH21).
• Overload of the motor (M1) or the fan motor (M2).
• Incorrect phase sequence, detected by phase sequence relay (K25).
The unit will be shutdown, alarm LED (1) will flash, automatic operation LED (3) will go out and
following screen will appear:

Shutdown screen, overload

Actions:
• Switch off the voltage and remedy the problem cause.
• In case of incorrect phase sequence, reverse two phases of the supply cable.
• If the additional temperature switch (TSHH21) has tripped, you must contact the Atlas
Copco customer center.

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• After remedying and when the shutdown condition has disappeared, switch on the voltage
and restart the unit. The shutdown message will disappear automatically when the shutdown
condition has disappeared.

3.7 Machine settings menu

Function
The Machine Settings menu provides the ability to view and modify several machine settings.
Swipe left to navigate to the following screens:
• Setpoint 1 (optional)
• Setpoint 2 (optional)
• Regulation
• Control Mode
• Auto Restart

Procedure
To view the Machine Settings menu:
1. Tap the Home button

on top of the screen to go to the main screen.

2. Swipe up on the left vertical swipebar until the Machine Settings menu is shown:

Setpoint 1
Starting from the Machine Settings menu, swipe left until the Setpoint 1 screen is shown.

To select a load and unload setpoint, or to modify the values, see section Select or modify a
setting.

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Setpoint 2
Starting from the Machine Settings menu, swipe left until the Setpoint 2 screen is shown.

To select a load and unload setpoint, or to modify the values, see section Select or modify a
setting.

Regulation
Starting from the Machine Settings menu, swipe left until the Regulation screen is shown.

To select a menu item, or to change the setting, see section Select or modify a setting.

Control Mode
Starting from the Machine Settings menu, swipe left until the Control Mode screen is shown.

Following control modes are available:

• Local control through start/stop buttons
• Remote control through digital input(s)
• LAN control through UDP ethernet commands.
When in Remote or LAN control, the start/stop buttons on the controller will not work.
To change the setting, see section Select or modify a setting.

Auto Restart
Starting from the Machine Settings menu, swipe left until the Auto Restart screen is shown.

The controller has a built-in function to automatically restart the compressor when voltage is
restored after voltage failure. This function is deactivated in compressors leaving the factory and

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can only be modified after entering a password, please consult your supplier to activate this
function.
To select a menu item, or to change the setting, see section Select or modify a setting.

3.8 Auxiliary equipment parameters menu

Function
The Aux. Equipment parameters menu provides the ability to view and modify several settings
related to the auxiliary equipment of the unit.
Swipe left to navigate to the following screens:
• Dryer (optional)
• Fan (optional)
• Phase sequence detection (optional)
• Internal or External SmartBox

Procedure
To view the Aux. Equipment parameters menu:
1. Tap the Home button

on top of the screen to go to the main screen.

2. Swipe up on the left vertical swipebar until the Aux. Equipment parameters menu is shown:

Dryer
Starting from the Aux. Equipment parameters menu, swipe left until the Dryer screen is shown.

To select a menu item, or to change the setting, see section Select or modify a setting.

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SmartBox
Starting from the Aux. Equipment parameters menu, swipe left until the Internal SmartBox screen
is shown.

(1) The reception quality of the internal antenna can be monitored.

To select a menu item, or to change the setting, see section Select or modify a setting.

3.9 Data menu

Function
The Data menu provides the ability to view several important values.
Swipe left to navigate to the following screens:
• Counters
• Inputs
• Outputs

Procedure
To view the Data menu:
1. Tap the Home button

on top of the screen to go to the main screen.

2. Swipe up on the left vertical swipebar until the Data menu is shown:

Counters
Starting from the Data menu, swipe left until the Counters screen is shown.

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Select
To select a different item, swipe up or down on the left vertical swipebar.

Inputs
Starting from the Data menu, swipe left until the Inputs screen is shown.

Select
To select a different item, swipe up or down on the left vertical swipebar.

Outputs
Starting from the Data menu, swipe left until the Outputs screen is shown.

Select
To select a different item, swipe up or down on the left vertical swipebar.

Voltage-free outputs may only be used to control or monitor functional systems.

They should NOT be used to control, switch or interrupt safety related circuits.
Check the maximum allowed load on the label.
Stop the unit and switch off the supply before connecting external equipment. Check the
Safety precautions.

3.10 Service menu

Function
The Service menu provides the ability to reset the service timer. This menu is only available as
Service user.
Swipe left to navigate to the following screens:
• Next service

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• Safety valve test

Procedure
To view the Service menu:
1. Use the controller as a Service user

.
See Controller settings menu to change the user profile.
2. Tap the Home button

on top of the screen to go to the main screen.

3. Swipe up on the left vertical swipebar until the Machine Settings menu is shown:

Next Service
Starting from the Service menu, swipe left until the Next Service screen is shown.

The Next Service will be triggered after the Running Hours value exceeds the Next Service value.
Reset
Tap the right vertical swipebar, the following screen is now shown:

To cancel without resetting, press the cancel button under the red ‘X’ icon.
To reset the alarm, press the confirm button under the reset icon. The following screen is now
shown:

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On the horizontal swipebar, tap ‘V’ to confirm or ‘X’ to decline.

3.11 Controller settings menu

Function
The Controller Settings menu provides the ability to view and modify several settings of the
controller.
Swipe left to navigate to the following screens:
• Access Level
• Language
• Units
• CAN Settings
• Ethernet Settings
• Display Timeout

Procedure
To view the Controller Settings menu:
1. Tap the Home button

on top of the screen to go to the main screen.

2. Swipe up on the left vertical swipebar until the Controller Settings menu is shown:

Access Level
Starting from the Controller Settings menu, swipe left until the Access Level screen is shown.

To modify the setting, see section Select or modify a setting.

Enter a password

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The Service user profile is protected by a password. After selecting the Service user profile, the
following screen pops up:

The user can enter the password by swiping up or down on the right vertical swipebar to select
the first digit.
Tap ‘→’ to be able to enter the second digit.
Once the 4 digits are entered, the user can confirm by tapping ‘V’ or decline by tapping ‘X’.

Language
Starting from the Controller Settings menu, swipe left until the Language screen is shown.

To modify the setting, see section Select or modify a setting.

The controller will reboot after changing this setting.

Units
The units displayed can be modified through this menu.

CAN Settings
The list of CAN Settings is shown. When CAN is turned off, the settings can be modified.

Ethernet Settings
The list of Ethernet Settings is shown. When ethernet is turned off, IP address, Subnet mask and
Gateway can be modified.

Do not forget to turn on ethernet settings after changing these settings. Otherwise the
controller can’t connect anymore!

Display Timeout
Starting from the Controller Settings menu, swipe left until the Display Timeout screen is shown.
Display timeout is used to save energy and save the lifetime of the display. Timer starts after last
operator actions on the push buttons or swipe bars.

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To modify the setting, see section Select or modify a setting.

3.12 Information menu

Function
The Information menu provides the ability to view important information.
Swipe left to navigate to the following screens:
• Help
• Information

Procedure
To view the Information menu:
1. Tap the Home button

on top of the screen to go to the main screen.

2. Swipe up on the left vertical swipebar until the Information menu is shown:

Help
Starting from the Information menu, swipe left until the Help screen is shown.
The manufacturer’s website is shown.

Info
Starting from the Information menu, swipe left until the Info screen is shown.
Following items are displayed:
• Mac Address
• Application Description
• Application Software: nr + version
• Operation: nr + version
• BOOT Software: nr

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3.13 Web server

All controllers have a built-in web server that allows direct connection to the company network or
to a dedicated PC via a local area network (LAN). This allows to consult certain data and settings
via a PC instead of the display of the controller.

Getting started
Make sure you are logged in as administrator.
• Use the internal network card from your computer or a USB to LAN adapter.
• Use a UTP cable (CAT 5e) to connect to the controller (see picture below).

Configuration of the network card

• Go to Network and Sharing Center (1).

• Click on Change adapter settings (1).

• Select the Local Area Connection, which is connected to the controller.

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• Click with the right button and select Properties (1).

• Use the check box Internet Protocol version +4 (TCP/IPv4) (1) (see picture). To avoid
conflicts, uncheck other properties if they are checked. After selecting TCP/IPv4, click on the
Properties button (2) to change the settings.

• Use the following settings:

• IP Address 192.168.100.200 (1)
• Subnetmask 255.255.255.0 (2)
Click OK (3) and close network connections.

Configure a company network (LAN) connection

• Ask your IT department to generate a fixed IP address in your company’s network.

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• That IP address will be excluded from the DNS server, so it will be reserved for the
controller.
• Also get the correct Gateway and Subnet mask settings. For example:
• IP = 10.25.43.200
• Gateway = 10.25.42.250
• Subnet mask = 255.255.254.0
• Connect the controller to the company's network (LAN) by using a UTP cable (min. CAT 5e).

• Adapt the network settings in the controller.

• Put the controller in “advanced status”, scroll down to “Controller Settings” and swipe
left to “Ethernet settings”:

• Switch off the ethernet communication to allow editing the settings:

• Adapt IP Address
• Adapt Gateway IP
• Adapt Subnetmask
• Switch on the Ethernet communication
• Wait a few minutes so the controller can be connected to the LAN network

Configuration of the web server

The internal web server is designed and tested for Microsoft® Internet Explorer.
Also "Opera", "Mozilla Firefox", "Safari"and "Chrome" should work.
Viewing the controller data

All screen shots are indicative. The number of displayed fields depends on the selected
options.

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• Open your browser and type the IP address of the controller you want to view in your
browser (in this example http://192.168.100.100). The interface opens:

Screen shot (example!)

Navigation and options

• The banner shows the unit type and the language selector. In this example, three languages
are available on the controller.

• On the left side of the interface, you can find the navigation menu.
If a license for ESi is foreseen, the menu contains 3 buttons.
• Machine: shows all generator settings.
• ES: shows the ESi status (if a license is provided).
• Preferences: allows to change temperature and pressure unit.

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Unit settings
All unit settings can be displayed or hidden. Put a check mark in front of each point of interest
and it will be displayed. Only the machine status is fixed and can not be removed from the main
screen.
Analog inputs
Lists all current analog input values. The measurement units can be changed in the preference
button from the navigation menu.

Counters
Lists all current counter values from controller and unit.

Info status
Machine status is always shown on the web interface.

Digital inputs
Lists all digital inputs and their status.

Digital outputs
Lists all digital outputs and their status.

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Special protections
Lists all special protections of the unit.

Service plan
Displays all levels of the service plan and their status. This screen shot underneath only shows
the running hours. It is also possible to show the current status of the service interval.

3.14 Programmable settings

Parameters: unloading/loading pressures for compressors without built-in refrigeration dryer

Minimum Factory Maximum

setting setting setting
Unloading pressures
Unloading pressure (7.5 bar compressors) bar(e) 6.1 7 7.5
Unloading pressure (7.5 bar compressors) psig 88.5 101.5 108.8
Unloading pressure (8.5 bar compressors) bar(e) 6.1 8 8.5
Unloading pressure (8.5 bar compressors) psig 88.5 116 123.5
Unloading pressure (10 bar compressors) bar(e) 6.1 9.5 10
Unloading pressure (10 bar compressors) psig 88.5 137.8 145.0
Unloading pressure (13 bar compressors) bar(e) 6.1 12.5 13
Unloading pressure (13 bar compressors) psig 88.5 181.3 188.6
Unloading pressure (100 psi compressors) bar(e) 6.1 6.9 7.4

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Minimum Factory Maximum

setting setting setting
Unloading pressure (100 psi compressors) psig 88.5 100 107
Unloading pressure (125 psi compressors) bar(e) 6.1 8.6 9.1
Unloading pressure (125 psi compressors) psig 88.5 125 132
Unloading pressure (150 psi compressors) bar(e) 6.1 10.3 10.8
Unloading pressure (150 psi compressors) psig 88.5 150 157
Unloading pressure (175 psi compressors) bar(e) 6.1 12 12.5
Unloading pressure (175 psi compressors) psig 88.5 175 181
Loading pressures
Loading pressure (7.5 bar compressors) bar(e) 6 6.4 7.4
Loading pressure (7.5 bar compressors) psig 87 92.8 107.3
Loading pressure (8.5 bar compressors) bar(e) 6 7.4 8.4
Loading pressure (8.5 bar compressors) psig 87 107.3 121.8
Loading pressure (10 bar compressors) bar(e) 6 8.9 9.9
Loading pressure (10 bar compressors) psig 87 129.1 143.6
Loading pressure (13 bar compressors) bar(e) 6 11.9 12.9
Loading pressure (13 bar compressors) psig 87 172.6 187.1
Loading pressure (100 psi compressors) bar(e) 6 6.3 7.3
Loading pressure (100 psi compressors) psig 87 91 105
Loading pressure (125 psi compressors) bar(e) 6 8 9
Loading pressure (125 psi compressors) psig 87 116 130
Loading pressure (150 psi compressors) bar(e) 6 9.7 10.7
Loading pressure (150 psi compressors) psig 87 141 156
Loading pressure (175 psi compressors) bar(e) 6 11.4 12.4
Loading pressure (175 psi compressors) psig 87 166 180

Parameters: unloading/loading pressures for compressors with built-in refrigeration dryer

Minimum Factory Maximum

setting setting setting
Unloading pressures
Unloading pressure (7.5 bar compressors) bar(e) 6.1 7 7.3
Unloading pressure (7.5 bar compressors) psig 88.5 101.5 105.9
Unloading pressure (8.5 bar compressors) bar(e) 6.1 8.0 8.3
Unloading pressure (8.5 bar compressors) psig 88.5 116.0 120
Unloading pressure (10 bar compressors) bar(e) 6.1 9.5 9.8
Unloading pressure (10 bar compressors) psig 88.5 137.8 142.1
Unloading pressure (13 bar compressors) bar(e) 6.1 12.5 12.8
Unloading pressure (13 bar compressors) psig 88.5 181.3 185.6
Unloading pressure (100 psi compressors) bar(e) 6.1 6.9 7.1
Unloading pressure (100 psi compressors) psig 88.5 100 104
Unloading pressure (125 psi compressors) bar(e) 6.1 8.6 8.9

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Minimum Factory Maximum

setting setting setting
Unloading pressure (125 psi compressors) psig 88.5 125 129
Unloading pressure (150 psi compressors) bar(e) 6.1 10.3 10.6
Unloading pressure (150 psi compressors) psig 88.5 150 154
Unloading pressure (175 psi compressors) bar(e) 6.1 12 12.2
Unloading pressure (175 psi compressors) psig 88.5 175 179
Loading pressures
Loading pressure (7.5 bar compressors) bar(e) 6 6.4 7.2
Loading pressure (7.5 bar compressors) psig 87 92.8 104.4
Loading pressure (8.5 bar compressors) bar(e) 6 7.4 8.2
Loading pressure (8.5 bar compressors) psig 87 107.3 119
Loading pressure (10 bar compressors) bar(e) 6 8.9 9.7
Loading pressure (10 bar compressors) psig 87 129.1 140.7
Loading pressure (13 bar compressors) bar(e) 6 11.9 12.7
Loading pressure (13 bar compressors) psig 87 172.6 184.2
Loading pressure (100 psi compressors) bar(e) 6 6.3 7.1
Loading pressure (100 psi compressors) psig 87 91 103
Loading pressure (125 psi compressors) bar(e) 6 8 8.8
Loading pressure (125 psi compressors) psig 87 116 128
Loading pressure (150 psi compressors) bar(e) 6 9.7 10.5
Loading pressure (150 psi compressors) psig 87 141 153
Loading pressure (175 psi compressors) bar(e) 6 11.4 12.2
Loading pressure (175 psi compressors) psig 87 166 178

Parameters

Minimum Factory Maximum

setting setting setting
Motor running time in star sec 5 10 10
Load delay time (star-delta) sec 0 0 10
Number of motor starts starts/day 0 240 480
Minimum stop time sec 10 20 30
Programmed stop time sec 90 90 90
Power recovery time (ARAVF) sec 60 60 3600
Restart delay sec 40 40 1200
Communication time-out sec 10 30 60

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Protections

Minimum Factory Maximum

setting setting setting
Compressor element outlet temperature ˚C 50 110 114
(shutdown warning level)
Compressor element outlet temperature ˚F 122 230 237
(shutdown warning level)
Compressor element outlet temperature ˚C 110 115 115
(shutdown level)
Compressor element outlet temperature ˚F 230 239 239
(shutdown level)

Service plan
The built-in service timer will give a Service warning message after a pre-programmed time
interval has elapsed.
Also see section Preventive maintenance schedule.
Consult Atlas Copco if a timer setting has to be changed. See section Calling up/modifying
service timer settings. The intervals must not exceed the nominal intervals and must coincide
logically.

Terminology

Term Explanation
ARAVF Automatic restart after voltage failure. See section Elektronikon regulator and Activating
automatic restart.
Restart delay This parameter allows to programme that not all compressors are restarted at the same
time after a power failure (ARAVF active).
Compressor The regulator does not accept inconsistent settings, e.g. if the warning level is
element outlet programmed at 95 ˚C (203 ˚F), the minimum limit for the shutdown level changes to 96
˚C (204 ˚F). The recommended difference between the warning level and shutdown
level is 10 ˚C (18 ˚F).
Delay at Is the time for which the signal must exist before the compressor is shut down. If it is
shutdown signal required to program this setting to another value, consult Atlas Copco.
Minimum stop Once the compressor has automatically stopped, it will remain stopped for the minimum
time stop time, whatever happens with the net air pressure. Consult Atlas Copco if a setting
lower than 20 seconds is required.
Unloading/ The regulator does not accept illogical settings, e.g. if the unloading pressure is
Loading pressure programmed at 7.0 bar(e) (101 psi(g)), the maximum limit for the loading pressure
changes to 6.9 bar(e) (100 psi(g)). The recommended minimum pressure difference
between loading and unloading is 0.6 bar (9 psi(g)).

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4 Elektronikon™ Touch controller

4.1 Controller

The Elektronikon™ Touch controller

Introduction
The controller has following functions:
• Controlling the unit
• Protecting the unit
• Monitoring components subject to service
• Automatic restart after voltage failure (ARAVF)

Automatic control of the unit

The controller maintains the net pressure between programmable limits by automatically loading
and unloading the unit (fixed speed units) or by adapting the motor speed (units with frequency
converter).
A number of programmable settings, e.g. the unloading and loading pressures (for fixed speed
units), the setpoint (for units with frequency converter), the minimum stop time, the maximum
number of motor starts and several other parameters are taken into account.
The controller stops the unit whenever possible to reduce the power consumption and restarts it
automatically when the net pressure decreases. If the expected unloading period is too short, the
unit is kept running to prevent too short standstill periods.

A number of time based automatic start/stop commands may be programmed. Take into
account that a start command will be executed (if programmed and activated), even after
manually stopping the unit.

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Protecting the unit

Shutdown
Several sensors are provided on the unit. If one of the measured signals exceeds the
programmed shutdown level, the unit will be stopped.
Example: If the element outlet temperature exceeds the programmed shutdown level, the unit will
be stopped. This will be indicated on the display of the controller.
The unit will also be stopped in case of overload of the drive motor or fan motor.

Before remedying, consult the Safety precautions.

Before resetting a warning or shutdown message, always solve the problem. Frequently
resetting these messages without remedying may damage the unit.

Shutdown warning
A shutdown warning level is a programmable level below the shutdown level.
If one of the measurements exceeds the programmed shutdown warning level, a message will
appear on the display and the general alarm LED will light up to warn the operator before the
shutdown level is reached.
The message disappears as soon as the warning condition disappears.
A warning will also appear if the dew point temperature is too high (on units with integrated
dryer).
When the shutdown warning is shown, press stop button to stop the unit and wait until the unit
has stopped. Switch off the voltage, inspect the unit and remedy if necessary. The warning
message will disappear as soon as the warning condition disappears.

Service warning
A number of service operations are grouped as a Service Plan. Each Service Plan has a
programmed time interval. If the service timer exceeds a programmed value, this will be indicated
on the display to warn the operator to carry out the service actions belonging to that Service Plan.
When the service warning is shown, stop the unit, switch off the voltage and carry out the
required service actions. See section Preventive Maintenance.

Automatic restart after voltage failure (ARAVF)

The controller has a built-in function to automatically restart the unit when the voltage is restored
after voltage failure. For units leaving the factory, this function is made inactive. If desired, the
function can be activated. Consult your supplier.

If the function is activated and provided the regulator was in the automatic operation
mode, the unit will automatically restart if the supply voltage to the module is restored.
The ARAVF label (see section Pictographs) shall be glued near to the controller.

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4.2 Control panel

Control panel

Parts and functions

Reference Designation Function

1 Touchscreen Shows the unit operating condition and a number of
icons to navigate through the menu.
The screen can be operated by touch.
2 Warning sign Flashes in case of a shut-down, is lit in case of a
warning condition.
3 Service sign Is lit when service is needed.
4 Operation sign Is lit when the unit is running in automatic operation.
5 Voltage sign Indicates that the voltage is switched on.
6 Stop button This button stops the unit.
7 Start button This button starts the unit. The operation sign (4)
lights up. The controller is operative.

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4.3 Icons used

Menu icons

Menu Icon Menu Icon Menu Icon

Data Status

Inputs

Outputs

Counters

Aux. Equipment Converters

Parameters

Service Service Overview

Service Plan

Service History

Service
functions

Clean Screen

Week Timer Week

Remaining
Running Time

Event History Saved Data

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Menu Icon Menu Icon Menu Icon

Machine Alarms
Settings

Regulation

Control
Parameters

Aux. Equipment Converter(s)

Parameters

Fan

Internal
SmartBox

Auto Restart

Controller Network Ethernet

Settings Settings Settings

CAN Settings

Localisation Language

Date/Time

Units

User Password

Help

Information

Status icons

Icon Description
Motor Stopped

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Motor Stopped Wait

Running Unloaded

Manual Unload

Running Unloaded Wait

Running Loaded

Failed to Load

Running Loaded Wait

Manual Stop

Machine Control Mode, Local

Machine Control Mode, Remote

Machine Control Mode, LAN

Automatic Restart After Voltage Failure

Week Timer Active

System icons

Icon Description
Basic User

Advanced User

Service User

Antenna 25%

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Antenna 50%

Antenna 75%

Antenna 100%

Change between screens (indication)

Energy recovery

Dryer

Element

Drain(s)

Analogue Output

Menu

Reset

Auto Restart

Filter(s)

Cooler

Valve(s)

Power Meter

Input icons

Icon Description
Pressure

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Temperature

Special Protection

Open

Closed

This chapter gives a general survey of available icons. Not all icons mentioned in this
chapter are applicable to every machine.

4.4 Main screen

Function
The Main screen is the screen that is shown automatically when the voltage is switched on. It is
switched off automatically after a few minutes when there is no touch input.

Description

Reference Designation Function

1 Home button The home button is always shown and can
be tapped to return to the main screen.
2 Screen information On the main screen, the screen information
bar shows the serial number of the machine.
When scrolling through menus, the name of
the current menu is shown.
3 Access level button The access level button is always shown and
can be tapped to change the current user
access level.

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Reference Designation Function

4 Alarm button The alarm button can be tapped to show the
current alarms. If an alarm occurs, the icon
on the button will be red.
5 Service button The service button can be tapped to show
the service information.
6 Status This icon shows the current status of the unit.
7 Page indicator Indicates which page you currently see. The
middle indication is the main screen, left is
the menu screen and at the right the quick
access screen.
Swipe left or right to go to another screen.
8, 9, 10, 11 These fields can contain a history chart, an Tap the field to view the type of
input or a counter value, depending on the measurement. This will be shown in the
type of the machine. screen information bar.
Examples of inputs:
• Ambient temp
• Outlet
• Dryer dewpoint
Examples of counters:
• Running hours
• Load relay
• Loaded hours
12 Menu button The menu button is always shown and can
be tapped to go to the menu.

4.5 Quick access screen

Function
The screen is used to directly access some frequently used functions.

Procedure
The Quick access screen can be viewed by swiping left, starting from the main screen.

Description

Through this screen, several important settings can be viewed and modified.

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Function Description
Setpoints Several setpoints can be modified by tapping this icon.
Control mode The control mode can be changed by tapping this icon.
• Local control via start/stop buttons
• Remote control via digital input(s)
• LAN control via the network.
When in Remote or LAN control, the start/stop buttons on the controller will not work.
Display language The display language of the controller can be changed by tapping this icon.
Manual unload (only When tapped, the machine will go in Manual unload mode until the icon is tapped
on fixed speed units) again.
Week timer Week timers can be set by tapping this icon.
Remaining running The Remaining running time can be set and modified by tapping this icon.
time
Internal SmartBox The reception quality of the internal antenna can be monitored.

Each bar represents 25% reception strength. If the four bars are filled, the reception
strength is 100%. If only one bar is filled, the reception strength is just 25%.
Auto restart Auto restart can be activated by tapping this icon.

4.6 Shutdown warning

If the element outlet temperature exceeds the shutdown warning level (see section
Programmable Settings), warning LED (2) will light up and a yellow warning icon (4) is shown in
the upper side of the display as in below image:

Tap on the select warning icon (4) to see the Status menu.
In case of element outlet temperature warning, the display will appear as below:

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It remains possible to scroll through other screens, to check the actual status of other
parameters. Press stop key (7) to stop the unit and wait until the unit has stopped. Switch off the
voltage, inspect the unit and remedy. The warning message will disappear as soon the warning
condition disappears.

4.7 Shutdown

Description
The unit will be shut down in following circumstances:
• In case the temperature at the outlet of the element exceeds the programmed shutdown
level (detected by temperature sensor (TT11) or by temperature switch (TSHH11)).
• In case of too high air/oil temperature (detected by additional temperature switch
(TSHH21)).
• In case of overload of the motor (M1) or the fan motor (M2).
• In case of error of the outlet pressure sensor (PT20).
• In case of incorrect phase sequence, detected by phase sequence relay (K25).

Element outlet temperature (TT11)

If the element outlet temperature, measured by temperature sensor TT11, exceeds the shutdown
level (see section Programmable settings), the unit will be shutdown, alarm LED (2) will flash,
automatic operation LED (4) will go out and the following screen will appear:

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Status screen with shutdown indication

Press on shutdown indication on the screen.

Shutdown screen, element outlet temperature

The above screen shows that the temperature at the outlet of the element is 116 ˚C. Actions:
• Switch off the voltage and remedy the problem cause.
• After remedying and when the shutdown condition has disappeared, switch on the voltage
and restart the unit.

Other shutdown causes

In case the unit is shut down (or cannot start) by one of following causes:

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• Too high element outlet temperature, detected by temperature switch (TSHH11) or

additional temperature switch (TSHH21).
• Overload of the motor (M1) or the fan motor (M2).
• Incorrect phase sequence, detected by phase sequence relay (K25).
The unit will be shutdown, alarm LED (2) will flash, automatic operation LED (4) will go out and
following screen will appear:

Main screen with shutdown indication

Actions:
• Switch off the voltage and remedy the problem cause.
• In case of incorrect phase sequence, reverse two phases of the supply cable.
• If the additional temperature switch (TSHH21) has tripped, you must contact the Atlas
Copco customer center.
• After remedying and when the shutdown condition has disappeared, switch on the voltage
and restart the unit. The shutdown message will disappear automatically when the shutdown
condition has disappeared.

4.8 Menu screen

Function
This screen is used to display the different menus where settings can be viewed or changed.

Procedure
The Menu screen can be viewed by tapping the Menu button or by swiping right, starting from the
main screen.

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Description

Reference Designation Function

(1) Data The data menu contains the status of the unit, information about the
Inputs, Outputs and Counters. The Auxiliary equipment can also be
viewed through this menu.
(2) Service The service menu contains the Service information. The ‘Clean
screen’ function can be used to clean the touchscreen.
(3) Week timer Multiple Week timers and a Remaining running time can be set
through this menu.
(4) Event history In case of an alarm, the Status information of the unit is saved and
can be viewed through this menu.
(5) Machine settings Alarms settings, Regulation settings and Control parameters can be
changed through this menu. Auxiliary equipment parameters can
also be changed.
The Auto restart function can be set through this menu. This function
is password protected.
(6) Controller settings Network settings, Localisation settings and a User password can be
set through this menu. There is also a Help page available and the
Controller information can be shown.

Menu structure
Operating the controller can be done by swiping through screens and tapping icons or menu
items.

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This is the main menu structure. The structure can be different depending on the configuration of
the unit.

4.9 Data menu

Function
This screen is used to display the following submenus:
• Status
• Inputs
• Outputs
• Counters
• Aux. Equipment
These submenus can be entered by tapping the icons.

Procedure
To enter the Data menu screen:
1. Tap the Menu button
2. Tap the Data icon

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Description

Reference Designation
(1) Status menu
(2) Inputs menu
(3) Outputs menu
(4) Counters menu
(5) Auxiliary equipment menu

Status menu
Tap the Status icon to enter the Status menu.

This menu shows the current status of the unit.

If an alarm is active, it can be viewed by tapping the alarm message. To reset an alarm, tap the
reset button (1).

Before remedying, consult the Safety precautions.

Before resetting a warning or shutdown message, always solve the problem. Frequently
resetting these messages without remedying may damage the unit.

Inputs menu
Tap the Inputs icon to enter the Inputs menu.

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This menu shows information about all the inputs.

Outputs menu
Tap the Outputs icon to enter the Outputs menu.

This menu shows information about all the outputs.

Voltage-free outputs may only be used to control or monitor functional systems.

They should NOT be used to control, switch or interrupt safety related circuits.
Check the maximum allowed load on the label.
Stop the unit and switch off the supply before connecting external equipment. Check the
Safety precautions.

Counters menu
Tap the Counters icon to enter the Counters menu.

This menu shows an overview of all actual hours and counters of the unit and controller.

Auxiliary equipment menu

Tap the Aux. Equipment icon to enter the Aux. equipment menu.

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This menu shows an overview of all auxiliary equipment fitted.

4.10 Service menu

Function
This screen is used to display the following submenus:
• Service
• Service functions (Only visible as advanced user)
• Clean screen
These submenus can be entered by tapping the icons.

Procedure
To enter the Service menu screen:
1. Tap the Menu button
2. Tap the Service icon

Description

Reference Designation
(1) Service
(2) Service functions (Only visible as advanced user)
(3) Clean screen

Service menu
Tap the Service icon to enter the Service menu.

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This menu shows the remaining Running Hours and the remaining Real Time Hours until the next
service. The first row (A) shows the Running Hours when the first service is needed (green), the
second row shows the Real Time Hours (blue)
A service overview can be viewed by tapping icon (1).
The service plan can be viewed by tapping icon (2). Through this menu, the service plan can be
modified:
1. Tap the desired service plan. A selection screen will pop up.
2. Change the Running Hours by tapping ‘–’ or ‘+’.
3. Confirm by tapping ‘V’ or decline by tapping ‘X’.
The service history can be viewed by tapping icon (3).
When a service plan interval is reached, a message will appear on the screen. When service has
been performed, the service timer can be reset by tapping the reset button (4).

Service functions (Only visible as advanced user)

Tap the Service Functions icon to enter the Service Functions menu.

Depending on the machine, this menu can have a different set of functions. Many of them are
password protected, as they are only accessible for authorized personnel.

Clean screen
Tap the Clean Screen icon to start the 15 seconds countdown to perform cleaning of the
touchscreen.

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The touchscreen and the start and stop button become inactive for 15 seconds.

4.11 Week timer menu

Function
This screen is used to set up to 4 different week timers with each up to 8 settings per day.
The week timers can be activated through this screen.
A Remaining Running Time can be set from 5 up to 240 minutes.

Procedure
To enter the Week Timer menu screen:
1. Tap the Menu button
2. Tap the Week Timer icon

Description

Reference Designation Function

(1) Add or select week If less than 4 weeks are programmed, tap the ‘+’ button to add a
week.
(2) Remove week Tap to remove a programmed week timer.
(3) Activate week timer A selection screen pops up. The user can choose the correct week
by tapping ‘–’ or ‘+’ and can confirm by tapping ‘V’ or decline by
tapping ‘X’.
(4) Remaining running A selection screen pops up. The user can change the remaining time
time by tapping ‘–’ or ‘+’ and can confirm by tapping ‘V’ or decline by
tapping ‘X’.
(5) Add setting A selection screen pops up. The user can change the setting by
swiping up or down and confirm by tapping ‘V’ or decline by tapping
‘X’.

4.12 Event history menu

Function
This screen is used to display the saved data in case of an alarm.
These submenus can be entered by tapping the icons.

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Procedure
To enter the Event history menu screen:
1. Tap the Menu button
2. Tap the Event History icon

Description

Reference Designation
(1) Saved Data

Saved data
Tap the Saved Data icon to enter the Saved Data menu.

Scroll through the items swiping up and down in this list. The event date and time is shown at the
right side of the screen.
Press on one of the items in the list for more information reflecting the status of the unit when the
shutdown occurred.

4.13 Machine settings menu

Function
This screen is used to display the following submenus:
• Alarms
• Regulation
• Control Parameters
Only visible if the machine has adaptable parameters.
• Aux. Equipment parameters
• Auto Restart
These submenus can be entered by tapping the icons.

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Procedure
To enter the Machine settings menu screen:
1. Tap the Menu button
2. Tap the Machine Settings icon

Description

Reference Designation
(1) Alarms menu
(2) Regulation menu
(3) Control Parameters menu
(4) Aux. Equipment Parameters menu
(5) Auto Restart menu

Alarms menu
Tap the Alarms icon to enter the Alarms menu.

A list of all alarms is shown.

When pressing on one of the items in this list, the warning and/or shutdown levels are shown for
this alarm.

Regulation menu
Tap the Regulation icon to enter the Regulation menu.

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Setpoints or pressure bands can be modified through this menu.

Modify a setting
When tapping a list item, a selection screen pops up. The user can modify the setting by tapping
‘–’ or ‘+’ and can confirm by tapping ‘V’ or decline by tapping ‘X’.
Change a selection
When tapping a list item, a selection screen pops up. The user can change the selection by
swiping up or down and confirm by tapping ‘V’ or decline by tapping ‘X’.

Control parameters menu

Tap the Control Parameters icon to enter the Control Parameters menu.

This menu shows information about the Control Parameters.

Modify a setting
When tapping a list item, a selection screen pops up. The user can modify the setting by tapping
‘–’ or ‘+’ and can confirm by tapping ‘V’ or decline by tapping ‘X’.

Auxiliary equipment parameters menu

Tap the Aux. Equipment Parameters icon to enter the auxiliary equipment parameters menu.

This menu shows an overview of all the auxiliary equipment fitted.

Through this menu, the parameters of the auxiliary equipment can be changed.

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Modify a setting
When tapping a list item, a selection screen pops up. The user can modify the setting by tapping
‘–’ or ‘+’ and can confirm by tapping ‘V’ or decline by tapping ‘X’.

Auto restart menu

Tap the Auto restart icon to enter the Auto Restart menu.

Through this menu, the automatic restart can be activated. The activation is password protected.
The automatic restart settings can also be changed.
Enter a password
When tapping a password protected item, a selection screen pops up. The user can enter the
password by swiping up or down to select the desired number. Once the 4 digits are entered, the
user can confirm by tapping ‘V’ or decline by tapping ‘X’.
Modify a setting
When clicking a list item, a selection screen pops up. The user can modify the setting by tapping
‘–’ or ‘+’ and can confirm by tapping ‘V’ or decline by tapping ‘X’.

4.14 Controller settings menu

Function
This screen is used to display the following submenus:
• Network Settings
• Localisation
• User Password
• Help
• Information
These submenus can be entered by tapping the icons.

Procedure
To enter the Controller Settings menu screen:
1. Tap the Menu button
2. Tap the Controller Settings icon

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Description

Reference Designation
(1) Network Settings menu
(2) Localisation menu
(3) User Password menu
(4) Help menu
(5) Information menu

Network settings menu

Tap the Network Settings icon to enter the Network Settings menu.

Ethernet Settings
The list of Ethernet Settings is shown. When ethernet is turned off, the settings can be modified.
CAN Settings
The list of CAN Settings is shown. When CAN is turned off, the settings can be modified.
Modify a setting
When tapping a list item, a selection screen pops up. The user can modify the setting by tapping
‘–’ or ‘+’ and can confirm by tapping ‘V’ or decline by tapping ‘X’.
Change a selection
When tapping a list item, a selection screen pops up. The user can change the selection by
swiping up or down and confirm by tapping ‘V’ or decline by tapping ‘X’.

Localisation menu
Tap the Localisation icon to enter the Localisation menu.

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Language
The language setting of the controller can be modified through this menu.
Date/Time
The date and time settings of the controller can be modified through this menu.
Units
The units displayed can be modified through this menu.
Modify a setting
When tapping a list item, a selection screen pops up. The user can modify the setting by tapping
‘–’ or ‘+’ and can confirm by tapping ‘V’ or decline by tapping ‘X’.
Change a selection
When tapping a list item, a selection screen pops up. The user can change the selection by
swiping up or down and confirm by tapping ‘V’ or decline by tapping ‘X’.

User password menu

Tap the User Password icon to enter the User Password menu.

The user password can be activated or deactivated through this menu. Enter and confirm a user
password to activate, repeat to deactivate.
Enter a password
When tapping a password protected item, a selection screen pops up. The user can enter the
password by swiping up or down to select the desired number. Once the 4 digits are entered, the
user can confirm by tapping ‘V’ or decline by tapping ‘X’.

Help menu
Tap the Help icon to enter the Help menu.

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This menu can show a link to the web page of your supplier, a helpdesk phone number or other
helpful information.

Information menu
Tap the Information icon to enter the Information menu.

This menu shows information about the controller.

4.15 Access level

Function
Through this pop-up screen the access level settings can be viewed or changed.

Procedure
The Access Level screen can be viewed or changed by tapping the Access Level button at the
upper right corner of the screen.

Description

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Reference Designation Function

(1) User A basic set of parameters is visualized, no password required.
(2) Service A basic set of parameters can be modified, no password required.
(3) Full This access level is not accessible to end users.
(4) Decline Tap to decline the selected user level.
(5) Confirm Tap to confirm the selected user level.

Service access level

Tap the Service access level icon (1) and confirm (2).

The screen information bar (1) now shows the current status of the unit instead of the machine
serial number.
The Received Signal Strength Indicator (RSSI) value is now shown in the Internal SmartBox
menu. See Quick access screen.
In the service menu, an extra menu item is now available. See Service menu.

4.16 Web server

All controllers have a built-in web server that allows direct connection to the company network or
to a dedicated PC via a local area network (LAN). This allows to consult certain data and settings
via a PC instead of the display of the controller.

Getting started
Make sure you are logged in as administrator.
• Use the internal network card from your computer or a USB to LAN adapter.
• Use a UTP cable (CAT 5e) to connect to the controller (see picture below).

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Configuration of the network card

• Go to Network and Sharing Center (1).

• Click on Change adapter settings (1).

• Select the Local Area Connection, which is connected to the controller.

• Click with the right button and select Properties (1).

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• Use the check box Internet Protocol version +4 (TCP/IPv4) (1) (see picture). To avoid
conflicts, uncheck other properties if they are checked. After selecting TCP/IPv4, click on the
Properties button (2) to change the settings.

• Use the following settings:

• IP Address 192.168.100.200 (1)
• Subnetmask 255.255.255.0 (2)
Click OK (3) and close network connections.

Configure a company network (LAN) connection

• Ask your IT department to generate a fixed IP address in your company’s network.
• That IP address will be excluded from the DNS server, so it will be reserved for the
controller.
• Also get the correct Gateway and Subnet mask settings. For example:
• IP = 10.25.43.200
• Gateway = 10.25.42.250

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• Subnet mask = 255.255.254.0

• Connect the controller to the company's network (LAN) by using a UTP cable (min. CAT 5e).

• Adapt the network settings in the controller.

• Put the controller in “advanced status”, tap “Controller Settings”, ”Network settings”,
and at last “Ethernet settings”:

• Switch off the ethernet communication to allow editing the settings:

• Adapt IP Address
• Adapt Gateway IP
• Adapt Subnetmask
• Switch on the Ethernet communication
• Wait a few minutes so the controller can be connected to the LAN network

Configuration of the web server

The internal web server is designed and tested for Microsoft® Internet Explorer.
Also "Opera", "Mozilla Firefox", "Safari"and "Chrome" should work.
Viewing the controller data

All screen shots are indicative. The number of displayed fields depends on the selected
options.

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• Open your browser and type the IP address of the controller you want to view in your
browser (in this example http://192.168.100.100). The interface opens:

Screen shot (example!)

Navigation and options

• The banner shows the unit type and the language selector. In this example, three languages
are available on the controller.

• On the left side of the interface, you can find the navigation menu.
If a license for ESi is foreseen, the menu contains 3 buttons.
• Machine: shows all generator settings.
• ES: shows the ESi status (if a license is provided).
• Preferences: allows to change temperature and pressure unit.

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Unit settings
All unit settings can be displayed or hidden. Put a check mark in front of each point of interest
and it will be displayed. Only the machine status is fixed and can not be removed from the main
screen.
Analog inputs
Lists all current analog input values. The measurement units can be changed in the preference
button from the navigation menu.

Counters
Lists all current counter values from controller and unit.

Info status
Machine status is always shown on the web interface.

Digital inputs
Lists all digital inputs and their status.

Digital outputs
Lists all digital outputs and their status.

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Special protections
Lists all special protections of the unit.

Service plan
Displays all levels of the service plan and their status. This screen shot underneath only shows
the running hours. It is also possible to show the current status of the service interval.

4.17 Programmable settings

Parameters

Minimum Factory Maximum

setting setting setting
Motor running time in star sec 5 10 10
Load delay time (star-delta) sec 0 0 10
Number of motor starts starts/day 0 240
Minimum stop time sec 10 20 30
Programmed stop time sec
Power recovery time (ARAVF) sec 3600
Restart delay sec 1200
Communication time-out sec 10 30 60

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Service plan
The built-in service timers will give a Service warning message after their respective pre-
programmed time interval has elapsed.
Also see section .
Consult Atlas Copco if a timer setting has to be changed. The intervals must not exceed the
nominal intervals and must coincide logically. See section Modifying general settings.

Terminology

Term Explanation
ARAVF Automatic Restart After Voltage Failure. See section Elektronikon regulator and
Modifying general settings.
Power recovery Is the period within which the voltage must be restored to have an automatic restart. Is
time accessible if the automatic restart is activated. To activate the automatic restart function,
consult Atlas Copco.
Restart delay This parameter allows to programme that not all compressors are restarted at the same
time after a power failure (ARAVF active).
Compressor The recommended minimum setting is 70 ˚C (158 ˚F). For testing the temperature
element outlet sensor the setting can be decreased to 50 ˚C (122 ˚F). Reset the value after testing.
The regulator does not accept illogical settings, e.g. if the warning level is programmed
at 95 ˚C (203 ˚F), the minimum limit for the shutdown level changes to 96 ˚C (204 ˚F).
The recommended difference between the warning level and shutdown level is 10 ˚C
(18 ˚F).
Delay at Is the time for which the signal must exist before the compressor is shut down. If it is
shutdown signal required to program this setting to another value, consult Atlas Copco.
Oil separator Use only Atlas Copco oil separators. The recommended maximum pressure drop over
the oil separator element is 1 bar (15 psi).
Minimum stop Once the compressor has automatically stopped, it will remain stopped for the minimum
time stop time, whatever happens with the net air pressure. Consult Atlas Copco if a setting
lower than 20 seconds is required.
Unloading/ The regulator does not accept inconsistent settings, e.g. if the unloading pressure is
Loading pressure programmed at 7.0 bar(e) (101 psi(g)), the maximum limit for the loading pressure
changes to 6.9 bar(e) (100 psi(g)). The recommended minimum pressure difference
between loading and unloading is 0.6 bar (9 psi(g)).

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5 OSCi (optional)

5.1 Introduction

Compressed air produced by oil-injected compressors contains a small quantity of oil. During the
cooling of the air in the aftercooler and in the refrigeration dryer (on compressors with built-in
refrigeration dryer), oil-containing condensate is formed.
The OSCi is a condensate treatment device, designed to separate most of this oil from the water
and to sorb it in its replaceable filters, thus preventing contamination of the environment. It is
capable to break and sorb most stable emulsions. The OSCi is insensitive to shocks and
vibrations because of the use of filters and can be used with all types of drains. The condensate
meets the requirements of the environmental codes.
The OSCi is installed inside a separate box, hinged to the compressor canopy.

OSCi inside the box on a GA compressor

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5.2 Operation

General

Condensate flow scheme

1 Condensate inlet
2 Foam cover
3 Oleophilic filter
4 Service drains with valve
5 Air injection connection
6 OGC filter
7 Activated carbon filter
8 Condensate test outlet
9 Condensate outlet

The OSCi 3790 housing consists of 3 interconnected vessels. The oil-containing condensate is
injected (1) in discontinuous bursts at a downward angle into the first vessel which acts as
expansion chamber. The specially designed cover has a combination of pressure-relieving holes
and a foam (2). Since the pressure is relieved here, the entire OSCi device is pressureless. In the
first vessel, a floating filter (3) made of special synthetic fibres takes up most of the directly
separable hydrocarbons from the condensate. The filter sinks as it saturates with hydrocarbons
and hence the lifetime progress of the filter can be measured by an indicator that rests on the
bag. A conventional sight glass is installed for visual inspection of the filter position and the
condensate level. On top of that, an electronic position sensor (8 - View of OSCi, 1 - View of
OSCi inlet) is connected to the controller of the compressor to keep track of the filter lifetime
without the need to open the compressor canopy.
The outlet of the first vessel is situated at the bottom and is connected to the upper half of the
second vessel. In the second vessel, the pre-filtered condensate is brought in contact with a filter

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bag (6), filled with oleophilic granular clay (OGC). Through a connection (5) at the bottom of the
second vessel, air is injected into the condensate. This airflow breaks stable emulsions by
enhancing the sorption process of oil onto the OGC. The air supply also prevents the formation of
certain anaerobic bacteria. Also the cover of the second vessel is equipped with ventilation holes
to prevent pressure buildup. The airflow is taken from the aftercooler (on air cooled units) or from
the water separator (WSD) (on water cooled units). An integrated nozzle with strainer limits the
airflow (approximately 450 l/h at reference conditions), while a solenoid valve makes sure no
compressed air is used when the compressor is not delivering air.
The condensate further flows to the third vessel, through a pipe connecting both lower halves of
the vessels. An activated carbon filter (7) cleans the condensate further, and the clean
condensate flows out of connection (9). A test outlet (8) is positioned below the normal outlet.
Both outlets are connected to the compressor drain plate by their corresponding tubes.
At the bottom of the vessels, drain tubes with valves (4) are provided for easy servicing.
In this setup, the cleaning process can be understood by splitting it up per vessel:
• First vessel: pre-separation and sorption of most of the free, directly separable oil
• Second vessel: emulsion separation and oil sorption
• Third vessel: sorption of the remaining oil

View of OSCi

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1 Clamping ring
2 Foam cover
3 Location of sample bottles and connection material (during shipping only)
4 Service drains with valve
5 Fixation bolts
6 Wire and tube clamp
7 Overflow switch
8 Filter position sensor and visual indication of the filter position

Detail views

View of OSCi inlet

1 Filter position sensor

2 Condensate inlet connections

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View of OSCi outlet

1 Condensate outlet
2 Condensate test outlet

Drain plate

1 Condensate outlet connection of the OSCi

2 Condensate sample valve

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5.3 Putting into operation (commissioning)

1. Verify that the OSCi drain valves (4) are closed.

2. Unscrew the clamping ring (1) of the cover of the first vessel of the OSCi and take off the
cover (2).
3. Take out the CDROM and the box (3) with the test bottle and the reference bottle and keep
them in a safe place nearby the compressor.
4. Take the ISO 7-R ½ connection and the G ¼ ball valve with seal and screw them into the
corresponding threads in the drain plate at the backside of the external box (Drain plate).
Close the condensate sample valve.

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Drain plate

5. Connect an outlet tube leading to the sewage system (19 mm inner diameter). Since the
OSCi functions at atmospheric pressure, the outlet piping must always be positioned below
the outlet connection on the OSCi vessel 3, unless a pump (able to run dry) is installed (not
provided).
6. Check that the filter in the first tower is of circular shape and that it can move freely up and
down. Pour clean water along the inner edge of the first tower until water flows out of the
outlet connection or until the water reaches the bottom of the sensor chamber (visible
through the sight-glass). The oleophilic filter (vessel 1) will start to float. Verify that the
sensor arm (8) is in the upward position and rests on the edge of the filter bag.
7. Check that there are no leaks at the connections between vessel 1, 2 and 3. If there is a
leak, proceed to Problem solving, fault 3.
8. Put the cover back on the first tower, tighten the clamping ring and close the compressor
bodywork.

• All outlet tubes outside the compressor must be positioned below the outlet drain
connection (drain plate) of the compressor, at least up to where a pump is installed.
• Outlet piping must be installed with a slight downward slope to the sewer, unless a
pump is installed.

5.4 Pictographs

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71 Automatic condensate outlet (not pressurized!)

72 Periodically required manual test outlet
73 Manual condensate outlet
74 Consult manual before maintenance or repair

5.5 Controller display and warnings

Following important parameters of the OSCi can be consulted from the controller display:
• The remaining filter lifetime, expressed as a percentage compared to new filters (100%)
• The status of the overflow switch
To consult these data, please follow the steps given in the following sections.

5.6 Data displayed during normal operation

During normal operation, the main screen is displayed (see section Main screen).
Starting from the main screen, tap the Menu button or swipe to the right. The Menu screen
appears.

To enter the Inputs menu:

• Tap the Data icon.
• Tap the Inputs icon.

The Inputs screen appears.

The remaining lifetime of the OSCi filters expressed as a percentage compared to the lifetime of
new filters is displayed.

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Reference Description
(1) OSCi remaining: OSCi filters remaining lifetime

To take a look at the status of the OSCi overflow sensor, swipe down in the list.

Reference Description
(1) OSCi overflow

5.7 Warnings

Service required
This warning indicates that the remaining filter lifetime has dropped below 10%. In this case, a
service kit with new filters needs to be ordered. The service LED on the control panel of the
Elektronikon™ Touch controller will light up. To consult the warning, tap the Alarm button.

Reference Description
(1) Compressor outlet

When tapped, the screen shows the “OSCi Remaining” warning. When you tap the warning, the
screen shows the remaining lifetime and the service minimum (10%). The “10” will be blinking.

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Reference Description Reference Description

(1) Alarms (4) Warning
(2) OSCi Remaining (5) Low
(3) Level

Once the filter has reached a lifetime below 10%, this warning will remain active until new filters
are inserted correctly (sensor arm in tower 1 should rest on the filter edge!). When the new filters
are installed correctly and the percentage is above 10% (normally between 90% and 100%), the
warning will disappear automatically.

Overflow warning
This is a protection alarm, indicating that the water level in the OSCi is too high. The warning
LED will light up on the control panel of the Elektronikon™ Touch controller. In this case consult
section Problem solving. If the problem is not solved in time, water can escape from the OSCi
and leak onto the compressor frame and outside of the compressor. To consult the warning, tap
the alarm button:

Reference Description
(1) Compressor outlet

When tapped, the screen shows the OSCi overflow warning.

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Reference Description
(1) Status
(2) OSCi Overflow

When you tap the warning, the screen will show that the water level in the OSCi is too high.
By fixing the problem (see section Problem solving), this warning will disappear automatically.

5.8 Maintenance
Check the filters regularly as explained below in order to prevent untreated condensate
from entering the sewer.
Sample the condensate weekly.

• If the filters are not installed properly, oil-containing condensate can leave the OSCi.
• When new activated carbon filters are placed, the outgoing water may initially look
black (caused by carbon dust). This is not harmful.
• Each new filter is provided with a label. The correct position is marked on the label.
• Used filters can be heavy.
• See to it that no condensate comes into contact with eyes, mouth, …
• If the compressor has not been in operation during a long period, bacteria formation
could occur inside the OSCi. Depending on the amount of bacteria it is advised to
clean the OSCi before putting the compressor back into operation.

Checking the condensate

Every week, a test sample should be collected during compressor operation.
1. Open the condensate sample valve at the side of the compressor (drain plate) for 5 seconds
and dispose of the collected condensate according to local regulations for oil containing
water. (This is to remove the water that remains in the test outlet tube between the OSCi
and the compressor back panel).
2. Re-open the test valve and collect the condensate in the test bottle.
3. Compare the turbidity of the sample with the 15 ppm turbidity reference bottle.
4. If the turbidity of the test sample is more intense than the reference turbidity, a request for
servicing should be initiated, to be carried out within 2 weeks time. The vertical position of
the test outlet ensures that there is enough clean activated carbon left above this position to
keep the condensate under 15 ppm for at least 2 weeks (valid for a GA 90 with dryer which
runs 24 h/day at reference conditions).

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Test/sample bottle (1) and turbidity reference bottle (2)

Oleophilic filter
Initially, the oleophilic filter (3 - Condensate flow scheme) will float almost completely on the
condensate and only the bottom part will act as filtration medium. By sorbing more and more oil,
the filter will sink and new filter material will be exposed to the condensate. When the top of the
filter reaches the surface of the condensate in the first vessel, the filter is saturated and needs to
be replaced. This is automatically transmitted to the Elektronikon® regulator via the level sensor
(1 - View of OSCi inlet), but the customer can also check this visually through the sight-glass.

Filter replacement instructions

This instruction makes clear which steps have to be taken to do maintenance and to ensure
proper functioning after maintenance. These are the steps to be taken when servicing:
1. Stop the compressor and close the air outlet valve. Switch off the voltage.
2. Open/ remove the compressor side panel in front of the OSCi.
3. Position the drain tubes connected to the service drain valves (4 - Condensate flow scheme
and View of OSCi) over a recipient and open the drain valves. Wait until the drains are fully
discharged and dispose of the oil-containing water according to local regulations.
4. Unscrew the bolts that fix the OSCi to the compressor floor plate and detach the tubes and
wires from vessel 2. The OSCi can then be taken out of the compressor. The attached tubes
and electrical wires are long enough to slide out the OSCi without disconnecting them, but
this should be done carefully, paying attention not to obstruct the tubes and wires.
5. Unscrew the clamping rings, take off the covers and take out the 3 filter bags. The buckets
in which the new filters are supplied can be used to store the old filters.
6. Clean out the OSCi with water and tissue. Do not use any form of soap or detergents as
they could contain dispersants which deteriorate the ability to break oil-water emulsions.
7. Close the service drain valves.
8. Take the new filters from the service kit. Verify that the white filter for vessel 1 is of circular
shape. If it is elliptical due to transport, squeeze it into circular shape so that it can move
freely up and down in vessel 1. Insert the new filters in the vessels corresponding to their
label. Verify that the sensor arm (8-View of OSCi) is in the upward position and rests
on the edge of the filter bag in the first vessel.
9. Put covers 2 and 3 back on the vessels and tighten the clamping rings.
10. Reposition the OSCi inside the compressor and fix the OSCi to the floor plate with the bolts
(M 8). Be careful not to obstruct tubes and wires, and see to it that they can’t come into

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contact with other components of the compressor. Use the cable holder on vessel 2 to fix
the redundant parts of the tubes and wires. See to it that the outlet tube and the test tube
are nowhere higher than the respective outlet connections on vessel 3 (View of OSCi outlet).
11. Pour clean water along the inner edge of vessel 1 until water flows out of the outlet tube (1-
View of OSCi outlet), or until the water reaches the bottom of the sensor chamber (visible
through the sight-glass). The oleophilic filter will start to float. Do not push the filter down.
12. Put the cover back on the vessel and tighten the clamping ring.
13. Close/reposition the compressor bodywork.

5.9 Service kits

Atlas Copco has a complete range of service kits available. Service kits comprise all parts
needed for servicing components and offer the benefits of using genuine Atlas Copco parts while
keeping the maintenance budget low.

OSCi service kit

1 Oleophilic filter
2 Buckets (can be used to receive the used filters after maintenance)
3 OGC filter
4 Gloves
5 Activated carbon filter

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part number Filter kit OSCi: 2901 1734 00

5.10 Problem solving

Condition Fault Remedy
A lot of oil entered the Compressor Replace all filters. Clean the vessels. Check the
OSCi. malfunctioning compressor.
The Elektronikon® A section of the outlet Reposition the outlet tube to below the outlet connection
controller shows tube is higher than level (View of OSCi outlet) (check inside and outside the
overflow warning, or the corresponding compressor).
visible overflow (sight- outlet connection.
glass).
A filter is saturated. Replace filters and clean the OSCi
Injected air flow too Replace strainer (4-OSCi air injection).
high
Water is present on A connection is Stop the compressor. Open the side panel and inspect the
the floor around the leaking. OSCi (remove the covers from the vessels). Verify that the
compressor (and on A push-in coupling is drain valves (4 - Condensate flow scheme and View of
the compressor leaking. OSCi) at the bottom of vessel 1 and 2 are closed.
frame). Drain the OSCi and try to fix the problem.
If a connection is leaking, take out the corresponding tube
and cut it off straight 1 cm further. If that doesn't help, order
a new connection (spare part).
No connections are Verify that the outlet tube is positioned everywhere below
leaking but the water the outlet connection on vessel 3 (View of OSCi outlet) and
level in vessel 2 or 3 is not blocked off somewhere (also outside the
reaches the top of the compressor). If structural constraints require the outlet pipe
vessel. to be above the level of the outlet connection on vessel 3,
install a pump (suitable to run dry) in the outlet circuit.
If the above Remove all the filters, clean the OSCi and order a filter
requirements are met service kit to replace the filters. Verify the vessel separator
and the water level and scavenge line flow, and replace them in case of
reaches the top of abnormalities.
vessel 2, or if the
water level in vessel 1
reaches at least the
sight glass.
If an overflow is to be avoided at all costs, please ask your
service centre to program the Elektronikon® to shut down
the compressor when an overflow alarm is generated.
The time frame that it When servicing the filters, the following test procedure must
takes for the turbidity be carried out after draining the vessels: Disconnect the
of the test sample to OSCi air tube at the bottom of vessel 2, and guide the air
be above the limit of tube through the baffles to outside the compressor canopy.
the reference sample Close all compressor panels, start the compressor and wait
is much shorter than for loading condition. Check if airflow is coming out of the
expected, based on airtube (must be between 450 and 1000 l/h) (between 15.9
the estimated filter and 35.3 cu ft/h). Stop the compressor.
lifetime. See also
section Technical
data.

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Condition Fault Remedy

No enough air flow Disconnect the strainer (4-View of OSCi inlet) and take out
during the test. the strainer. Clean the strainer and the nozzle with
compressed air and dry tissue. Check that the air tube does
not touch any other components and is not hindered in any
way. Repeat the test procedure.
If the airflow coming out of the air tube is still not sufficient,
order a spare part solenoid valve (3-OSCi air injection).
In case there was enough airflow during the test, check to
see if there is a thick oily condensate present in all 3
vessels. Then check the oil separator element and the
scavenge line flow of the compressor and order the
corresponding service kits in case these components are
not working correctly.

OSCi air injection

1 Aftercooler (WSD in case of a water- 4 Strainer

cooled compressor)
2 Air tube to OSCi vessel 2 5 Y-connection
3 Solenoid valve 6 Air tube to EWD

Automatic as well as manual safety devices to prevent overflow are present. Besides the
automatic overflow switch (7-View of OSCi), which is mounted in a side-chamber on the second
vessel and gives an alarm when condensate level is too high, the customer can check for high
condensate level through the sight glass. On a case-by-case basis, it can be decided to
automatically shut down the compressor in case of an overflow alarm. When overflow occurs, the
resulting waste water must be treated as oil-containing water and must be disposed of according
to local regulations.

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6 Energy recovery (optional)

6.1 Energy recovery unit

Description
A large part of the energy required for any compression process is transformed into heat. For oil-
injected screw compressors, the major part of the compression heat is dissipated through the oil
system. The energy recovery (ER) systems are designed to recover most of this heat by
transforming it into warm or hot water without any adverse influence on the compressor
performance. The water can be used for diverse applications.

Components
The energy recovery system is completely integrated and mainly comprises:
• Stainless steel oil/water heat exchanger
• Thermostatic by-pass valve for energy recovery heat exchanger(s) (BV2)
• Two temperature sensors for water inlet and outlet control (3 and 4)
• The necessary bolts, flexibles, etc.
• Oil drain plug.

Energy recovery unit (ER-unit)

Main components of the ER unit

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Reference Designation
1 Water inlet pipe
2 Water outlet pipe
3 Temperature sensor, water inlet pipe
4 Temperature sensor, water outlet pipe
5 Oil drain plug
6 Oil flexible from compressor oil separator vessel to ER unit
7 Oil flexible from ER unit to oil filter housing
PRV Pressure relief valve
BV2 Location of heat exchanger by-pass valve (BV2)
HE Heat exchanger
V1 Selector valve
AR Oil separator tank
OF Oil filter housing
BV1 Location of oil cooler bypass valve (BV1)

Field installation
The main components are assembled ex-factory as a compact unit which fits inside the bodywork
of the compressor. Consult your dealer for installing and connecting the energy recovery unit.

6.2 Energy recovery systems

General
The energy recovery systems can be applied as low temperature rise/high water flow systems or
as high temperature rise/low water flow systems.

Low temperature rise/high water flow systems

For this type of application, the temperature difference between the water in the energy recovery
system and the compressor oil is low. As a consequence, a high water flow is needed for
maximum energy recovery.
Example: The heated water is used to keep another medium at a moderately high temperature, in
a closed circuit, e.g. central heating.

High temperature rise/low water flow systems

For this type of application, a high water temperature rise in the energy recovery system is
obtained, which consequently brings on a low flow rate.
Example: An open circuit where cold water from a main supply is heated by the energy recovery
system for use in a factory, e.g. pre-heating of boiler feed water.

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Recovery water flow

The recovery water enters the unit at inlet connection (1). In heat exchanger (HE) the
compression heat is transferred from the compressor oil to the water. The water leaves heat
exchanger (HE) via outlet connection (2).

Water requirements for closed water circuits

The use of a closed water circuit minimises make-up water requirements. Therefore, the use of
soft or even demineralised water is economically feasible and eliminates the problem of scale
deposits. Although the heat exchanger is made of stainless steel, the water circuit connected to
the compressor may require corrosion inhibitors.
Add an anti-freeze product such as ethylene-glycol to the water in proportion to the expected
temperature to avoid freezing.

Water requirements for open water circuits

For open, non-recirculation water circuits, the major problems usually encountered are related to
deposit control, corrosion control and microbiological growth control. To minimize these
problems, the water should meet a number of requirements.

6.3 Operation

Description
The compressor oil flow is controlled by two thermostatic valves (BV1 and BV2), ensuring reliable
compressor operation and optimum energy recovery.
Bypass valve (BV1) is integrated in the oil filter housing of the compressor and controls the oil
flow through the main oil cooler (Co) of the compressor. Bypass valve (BV2) controls the oil flow
through the oil/water heat exchanger (HE) of the ER unit. Both valves consist of an insert
(thermostat) mounted in a housing.

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Flow diagram of compressor with energy recovery system

Reference Designation Reference Designation

BV2 Thermostatic bypass valve of ER OF Oil filter
unit
HE Oil/water heat exchanger (ER AR Oil separator vessel
unit)
E Compressor element BV1 Thermostatic bypass valve in oil
filter housing
Co Oil cooler (compressor) Ca Aftercooler (compressor)
1 Water inlet 2 Water outlet

BV2 starts closing the bypass line over the heat exchanger (HE) at the lower limit of its
temperature range. At the upper limit of its temperature range, the bypass line is completely
closed and all the oil flows through the ER heat exchanger.
On compressors versions with a maximum pressure lower than 13 bar (175 psi), BV2 starts
opening at 40 ˚C (104 ˚F) and is completely open at 55 ˚C (131 ˚F).
On compressors with a maximal pressure of 13 bar (175 psi), BV2 starts opening at 60 ˚C (140
˚F) and is completely open at 75 ˚C (167 ˚F).
The housing of BV2 is provided with a special wheel (V1), allowing to control the energy recovery
system.
As can be seen on the ER label, the ER unit is integrated in the oil circuit and will recover energy
when the wheel is completely turned in clockwise.
When the wheel is turned out anticlockwise, the heat exchanger (HE) is bypassed and no energy
will be recovered.

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Position of valve housing of BV2 with wheel V1

ER label

Attention: It is only allowed to turn the wheel completely in or out. No in-between position is
allowed!

The oil cooler bypass valve (BV1) starts closing the bypass over the oil cooler (Co) at the lower
limit of its temperature range. At the upper limit of its temperature range, the bypass is completely
closed and all the oil flows through the oil cooler (Co).
BV1 must have a higher opening temperature (set point) than BV2 in order to prevent the heat
from being dissipated in the compressor oil cooler (Co) rather than in the oil/water heat
exchanger (HE) when using the compression heat as source for energy recovery.
Thermostat BV1 starts to open at 75 ˚C (167 ˚F) and is completely open at 90 ˚C (194 ˚F).

Energy recovery system in use (see drawing)

The wheel (V1) of BV2 (bypass valve of the HE) is totally turned in clockwise.

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• Compressor start-up
When the compressor is started up from cold, the oil temperature will be low. Bypass valve (BV2)
shuts off the oil supply through the heat exchanger (HE) and bypass valve (BV1) shuts off the oil
supply through the oil cooler (Co) to prevent the compressor oil from being cooled. The oil flows
from the oil separator vessel (AR) through the oil filter(s) (OF) back to compressor element (E).
All energy input is used to rapidly warm up the compressor oil. No energy is recovered.
• Maximum energy recovery
As soon the oil temperature reaches the set point (opening temperature) of bypass valve (BV2),
the valve starts closing off the bypass over the heat exchanger (HE) oil line, gradually allowing
the oil to flow through the heat exchanger (HE). As the oil temperature rises to approx. 15 ˚C (27
˚F) above the set point, all the oil passes through the heat exchanger. The exchange of heat
between the compressor oil and the heat recovery water is maximum. The oil from the heat
exchanger outlet flows via oil filter (OF), oil stop valve (Vs - if present), compressor element (E)
and separator (AR) back to the inlet of heat exchanger (HE). Bypass valve (BV1) bypasses the
oil cooler (Co) as long as the oil temperature remains below its set point.
Operation principle at different loads:
• Low consumption of recovered energy
The temperature of the oil leaving heat exchanger (HE) rises. When the temperature rises
above its set point, oil cooler bypass valve (BV1) will gradually allow the oil to be cooled in
the oil cooler (Co).
• Recovery water flow too high/temperature too low
In this case, bypass valve (BV2) will open the bypass line allowing oil from heat exchanger
(HE) to be mixed with oil from separator (AR). Energy is transferred from the compressor oil
to the water, but at a relatively low temperature level.

Energy recovery system not in use

The wheel (V1) is completely turned out anti-clockwise.
The oil circuit is the same as without installation of the energy recovery system.
No energy is recovered.
This situation should be considered as exceptional, e.g. in case of maintenance of the energy
recovery system or when no energy is required for a long period.
On fixed speed compressors, run the unit unloaded for a few minutes before isolating the energy
recovery system from the compressor.

Stopping the unit for a long period

In case of an open water system and/or if freezing temperatures can be expected, isolate the
compressor water system and blow it through with compressed air.

6.4 Maintenance

Compressor oil
For references used consult section Energy recovery unit.
Oil change:

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1. Check if the wheel (V1) is totally turned in clockwise (energy recovery in use).
2. Run the unit until warm. Stop the unit, switch off the isolating switch and close the air outlet
valve of the compressor.
3. Depressurize the compressor and drain the oil by opening the drain valve. Also drain the oil
from the heat exchanger by removing the drain plug on the oil piping of the ER-unit.
Reinstall the drain plug after draining.
4. Resume oil change as described in section Oil and Filter Change in this book.
Units with the energy recovery option are factory filled with 8000h oil.
The oil should be changed every 4000h because the oil temperature is higher in units with
energy recovery.

Thermostatic bypass valves

The inserts (thermostats) must be replaced by new ones when abnormal function is noticed.
Examples: regulating temperature is not within the normal range, ER heat exchanger remains
cold,...

Heat exchanger (HE)

If the temperature rise over the energy recovery system declines over a period of time with the
same basic working conditions, the heat exchanger should be inspected. To clean the oil side,
soak the heat exchanger in a degreasing solution. To remove scale formation in the water
compartment, a proper descaling process should be applied. Consult Atlas Copco.

6.5 Energy recovery data

Reference conditions
See section Reference conditions and limitations.

Effective working pressure

Consult section Compressor data for the normal working pressure.

Maximum allowed pressure of the heat exchanger

Oil side 15 bar (217 psi)

Water side 10 bar (145 psi)

Reading settings
In addition to other data, the following temperatures can be read on the controller display:
• The water inlet temperature of the energy recovery system
• The water outlet temperature of the energy recovery system
For water-cooled units:
• The water inlet temperature of the energy recovery system
• The water outlet temperature of the energy recovery system
• The cooling water outlet temperature of the compressor

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Modifying settings
If the programmed warning settings for the water temperatures are exceeded, a warning
indication is shown on the controller:

Temperature input Minimum Nominal Maximum

setting setting setting
Water inlet temperature of energy recovery ˚C 0 50 99
Water inlet temperature of energy recovery ˚F 32 122 210
Energy recovery water outlet temperature ˚C 0 Depends on 99
application
Energy recovery water outlet temperature ˚F 32 Depends on 210
application

To modify a setting, consult the relevant section in the description of the controller.

Recoverable energy
The recoverable energy can be calculated from:
RECOVERED ENERGY (kW) = 4.2 x water flow (l/s) x water temperature rise (˚C)
In the tables below, typical examples are given.

Data for low temperature rise/low water flow systems

Parameter Unit GA 30+ GA 37 GA 37+ GA 45 GA 45+

Recoverable energy kW 27.5 32.5 32.5 39.5 41.2
Recoverable energy hp 36.8 43.5 43.5 53 55.2
Water flow l/min 39.4 46.6 46.6 56.6 59
Water flow cfm 1.4 1.6 1.6 2 2.1
Temperature at inlet ˚C 50 50 50 50 50
Temperature at inlet ˚F 122 122 122 122 122
Temperature at outlet ˚C 60 60 60 60 60
Temperature at outlet ˚F 140 140 140 140 140

Data for high temperature rise/low water flow systems

Parameter Unit GA 30+ GA37 GA 37+ GA 45 GA 45+

Recoverable energy kW 27.5 32.5 32.5 39.5 41.2
Recoverable energy hp 36.8 43.5 43.5 53 55
Water flow l/min 5.5 6.5 6.5 7.9 8.2
Water flow cfm 0.19 0.23 0.23 0.28 0.29
Temperature at inlet ˚C 20 20 20 20 20
Temperature at inlet ˚F 68 68 68 68 68
Temperature at outlet ˚C 92 92 92 92 92
Temperature at outlet ˚F 197 197 197 197 197

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7 Installation

7.1 Dimension drawings

The drawings are on the CD, supplied with your machine

Dimension drawing Model

9829 3503 01 GA 37, GA 45,
GA 30+, GA 37+, GA 45+

Text on drawings Translation or Explanation

Compressor cooling air outlet Cooling air outlet of compressor and motor
Compressor cooling air inlet Cooling air inlet of compressor and motor
Compressed air outlet Compressed air outlet connection
Electrical cable passage Electrical cable passage
Cubicle cooling air outlet Cubicle cooling air outlet
Cubicle cooling air inlet Cubicle cooling air inlet
Doors fully open Dimensions with doors fully open
Cooling water outlet Cooling water outlet connection
Cooling water inlet Cooling water inlet connection
Prepared for manual drain Prepared for manual drain
Dryer cooling air inlet Dryer cooling air inlet
Dryer cooling air outlet Dryer cooling air outlet
Centre of gravity Centre of gravity
Mass Mass of the machine
Type Machine type
Water outlet (Energy recovery - option) Water outlet (Energy recovery - option)
Water inlet (Energy recovery - option) Water inlet (Energy recovery - option)
Automatic drain, dryer Automatic drain, dryer
Automatic drain, aftercooler Automatic drain, aftercooler
Manual drain, dryer Manual drain, dryer
Manual drain, aftercooler Manual drain, aftercooler
Compressed air connection for OSCi Compressed air connection for OSCi
Electrical connection for OSCi Electrical connection for OSCi
Ambient sensor Ambient sensor

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7.2 Installation proposal

Compressor room example

Compressor room example

(1) Air cooling

(2) Water cooling
(3) The direction of the cooling flows may never be inverted

Description

1 Compressor
Install the compressor unit on a solid, level floor, suitable for taking its weight.

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2 Position of the compressed air outlet valve.

3 The pressure drop over the air delivery pipe can be calculated from:
Δp = (L x 450 x Qc1.85) / (d5 x P), with
d = inner diameter of the pipe in mm
Δp = pressure drop in bar (recommended maximum: 0.1 bar (1.5 psi))
L = length of the pipe in m
P = absolute pressure at the compressor outlet in bar(a)
Qc = free air delivery of the compressor in l/s
It is recommended that the connection of the compressor air outlet pipe is made on top of the
main air net pipe in order to minimize carry-over of possible condensate residue.
4 Ventilation: the inlet grids and ventilation fan should be installed in such a way that any
recirculation of cooling air to the compressor or dryer is avoided. The maximum air velocity
through the grids is 5 m/s (16.5 ft/s).
The maximum allowed pressure drop in ventilation ducts before or after the compressor is 30 Pa.
The maximum air temperature at the compressor intake is 46 ˚C (115 ˚F), the minimum
temperature is 0 ˚C (32 ˚F).
• For air-cooled compressors and ventilation alternatives 1 and 3, the ventilation
capacity required to limit the compressor room temperature can be calculated as
follows:
• For compressors without dryer:
Qv = 1.06 N/ΔT
• For compressors with dryer:
Qv = (1.06 N + 1.2 D)/ΔT
with
Qv = required ventilation capacity in m3/s
N = nominal power of the compressor motor in kW
D = electric power of the dryer in kW
ΔT = temperature increase in the compressor room in °C
For ventilation alternatives 2 and 4: the fan capacity should match the compressor fan
capacity at a pressure head equal to the pressure drop over the air ducts.
Apply separate outlet ducts for the compressor and the dryer.
• For water-cooled compressors, the ventilation capacity required to limit the
compressor room temperature can be calculated from:
• For compressors without dryer:
Qv = 0.13 N/ΔT
• For compressors with dryer:
Qv = (0.13 N + 1.2 D)/ΔT
with
Qv = required ventilation capacity in m3/s
N = nominal power of the compressor motor in kW
D = electric power of the dryer in kW
ΔT = temperature increase in the compressor room in °C
The cooling air of the dryer can be ducted outside.
5 The drain pipes to the drain collector must not dip into the water of the drain collector. Atlas
Copco has oil/water separators (type OSD or OSCi) to separate the oil from the condensate to
ensure that the condensate meets the requirements of the environmental codes.
Drain pipes of different compressors may not be interconnected before the (atmospheric)
collector as this can damage the electronic drains.
6 Control module with monitoring panel.
7 Power supply cable to be sized and installed by a qualified electrician.
To preserve the protection degree of the electric cubicle and to protect its components from dust
from the environment, it is mandatory to use a proper cable gland when connecting the supply
cable to the compressor.

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8 Provision for energy recovery system.

9 Filter DD for general purpose filtration (particle removal down to 1 micron with a maximum oil
carry over of 0.5 mg/m3. A high-efficiency filter, type PD, may be installed downstream of a DD
filter. This filter traps solid particles down to 0.01 micron with a maximum oil carry-over of 0.01
mg/m3. If oil vapors and odors are undesirable, a QD type filter can be installed downstream of
the PD filter.
It is recommended to install bypass pipes with ball valves over each filter in order to isolate the
filters during service operations without disturbing the compressed air delivery.
10 Install the air receiver (to be purchased separately) in a frost free room, on a solid, level floor,
suitable for taking its weight.
For normal air consumption, the volume of the air net (receiver and piping) can be calculated
from:
V = (0.25 x Qc x P1 x T0)/(fmax x ΔP x T1), with
V = volume of the air net in l
Qc = free air delivery of the compressor in l/s
P1 = compressor air inlet pressure in bar(a)
fmax = maximum cycle frequency (recommended: 1 cycle/30s)
ΔP = difference between unloading pressure and loading pressure in bar
T1 = compressor air inlet temperature in K
T0 = air receiver temperature in K
11 Bypass system to bypass the dryer during service operations (available as an option, consult
Atlas Copco).
12a Air-cooled compressors:
To prevent feedback of exhaust air into the cooling inlet, sufficient space should be foreseen
above the unit to evacuate the exhaust air. Otherwise a duct for the exhaust air should be
installed. See alternatives 1 up to 4.
12b Water-cooled compressors:
Water flow and pressure to be adjusted depending upon local conditions.
For cooling water quality, see section Cooling water requirements.
A water shut-off valve and a water drain valve should be installed by the customer in the
compressor water inlet pipe and outlet pipe. If water shut-off valves at the compressor water inlet
and outlet pipe are installed, a safety device with set pressure according to the maximum cooling
water inlet pressure (see section Reference conditions and limitations) has to be installed
between the compressor water outlet pipe and shut-off valve. When operating the unit, the
operator must ensure that the cooling water system cannot be blocked. The above mentioned
applies also to the energy recovery cooling water system. Remove the plastic plugs (if provided)
from the compressor water pipes and connect the pipes to the cooling water circuit.
13 Cooling air grating, dryer
14 When a duct is foreseen on the air inlet, the ambient temperature sensor need to be repositioned
in such a way that the inlet temperature is monitored.
15 Safety valve

Safety

The operator must apply all relevant safety precautions, including those mentioned in this
book.

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Outdoor/altitude operation
Fix speed compressors can be sold with option rain protection. With this option, this compressor
can be installed outside under a shelter, in frost free conditions. If frost might occur, the
appropriate measures should be taken to avoid damage to the machine and its ancillary
equipment. In this case, and also if operating above 1000 m (3300 ft), consult Atlas Copco.

Moving/lifting
The compressor can be moved by a lift truck using the slots in the frame. Take care not to
damage the bodywork during lifting or transport. Before lifting, reinstall the transport securing
bolts. Make sure that the forks protrude from the other side of the frame. The compressor can
also be lifted after inserting beams in the slots. Make sure that the beams cannot slide and that
they protrude from the frame equally. The chains must be held parallel to the bodywork by chain
spreaders in order not to damage the compressor. The lifting equipment must be placed in such
a way that the compressor is lifted perpendicularly. Lift gently and avoid twisting.

In case of units equipped with the Lifting Device Option, it is not allowed to lift the
compressor if the canopy parts or lifting supports are not completely installed. When the
compressor is being lifted, it is also forbidden to come under the load or to perform
maintenance activities to it.

7.3 Electrical connections

Important remark

To preserve the protection degree of the electric cubicle and to protect its components from
dust from the environment, it is mandatory to use a proper cable gland when connecting the
supply cable to the compressor.

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Electrical connections for GA 30+ up to GA 45+

Reference Designation
(1) Customer’s installation
(2) Option
(3) All voltages (50 and 60 Hz)

Instructions
1. Provide an isolating switch.
2. Check that the motor cables and wires inside the electric cabinet are clamped tight to their
terminals.
3. Check the fuses and the setting of the overload relay. See section Electrical cable size.
4. Connect the power supply cables to their terminals L1, L2, L3.
5. Connect earth conductor bolt (PE).

Compressor status indication

On compressors equipped with an Elektronikon™ Swipe controller, the controller is provided with
an auxiliary relay (K05) for remote indication of a shutdown. This NO contact (NO = normally
open) will be closed if all conditions are normal and will open in case of power failure or
shutdown.
Maximum contact load: 10 A / 250 V AC.
On compressors equipped with an Elektronikon™ Touch controller, the controller is provided with
potential free auxiliary NO contacts (NO = normally open) (K05, K07 and K08) for remote
indication of:
• Manual load/unload or automatic operation (K07)
• Warning condition (K08)

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• Shut-down condition (K05)

Example: K05 is a NO (NO = normally open) contact. It will be closed if all conditions are normal
and will open in case of power failure or shutdown.
Maximum contact load: 10 A / 250 V AC.
Stop the compressor and switch off the voltage before connecting external equipment. Consult
Atlas Copco.

Compressor control mode

On compressors equipped with an Elektronikon™ Swipe controller, consult section Machine
settings menu if it is desired to switch to another control mode.
On compressors equipped with an Elektronikon™ Touch controller, see section Quick access
screen.
The following control modes can be selected:
• Local control: The compressor will react to commands entered by means of the buttons on
the control panel. Compressor start/stop commands via Clock function are active, if
programmed.
• Remote control: The compressor will react to commands from external switches.
Emergency stop remains active. Compressor start/stop commands via Clock function are
still possible.
Options:
• Remote starting and stopping (switch S1')
• Remote loading/unloading (switch S4')
• Remote pressure sensing (switch S' combined with pressure switch S4')

Have the modifications checked by Atlas Copco.

Stop the compressor and switch off the voltage before connecting external equipment.
Only potential-free contacts are allowed.

• LAN control: The compressor is controlled via a local network. Consult Atlas Copco.
See section Electrical system to locate the connectors.

7.4 Cooling water requirements

General

Cooling water needs to fulfill certain requirements in order to avoid problems of scaling,
fouling, corrosion or bacterial growth.
In open circuit cooling towers, protective measures must be taken to avoid the growth of
harmful bacteria such as legionella pneumophila when there is a risk of inhalation of the
water droplets.

No general recommendation can encompass the effects of all combinations of the various
compounds, solids and gases typically found in cooling water in interaction with different
materials. Therefore the recommendations formulated in our Cooling Water Specifications are a
general guide line for acceptable coolant quality. However, where strict limits apply, a statement
is made in the specification.

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The water requirements refer to untreated water. When water is treated, some parameters will
change. Water treatments should be carried out by a specialized water treatment company,
taking the responsibility for the performance of the treated cooling water and the compatibility
with the materials in the cooling circuit. This includes not only the selection of the appropriate
additives, but also the correct application, monitoring of concentrations and properties, prevention
of sludge formation and maintenance of the system. This applies also to treatment with antifreeze
products. They must be provided with suitable stabilizers and inhibitors. Specifications are also
depending on the type of cooling circuit (open, once through / recirculating with tower / closed)
and on the application (Standard – max 65 °C cooling water temperature at the outlet) or Energy
Recovery (water temperature up to 95 °C).
In case water is not in line with recommended values or if any doubt, consult the manufacturer.

Cooling water parameters

1. pH
The effect of pH is already included in the Ryznar Stability Index (RSI - see item 4 below),
but also the pH itself is subject to limitations:

pH
Type of cooling system Materials Standard Energy recovery
Single pass Containing copper 6.8 - 9.3 6.8 - 9.3
Stainless steel with carbon 6.8 - 9.3 6.8 - 9.3
steel and / or cast iron
Stainless steel only 6 - 9.3 6 - 9.3
Recirculating (with tower) Containing copper 6.8 - 9.3 not applicable
Stainless steel with carbon 6.8 - 9.3
steel and / or cast iron
Stainless steel only 6 - 9.3
Closed loop Containing copper 7.5 - 9.3 7.5 - 9.3
Stainless steel with carbon 7.5 - 9.3 7.5 - 9.3
steel and / or cast iron
Stainless steel only 6 - 9.3 6 - 9.3

The values in bold are rejection limits.

When the system contains Zn or Al, the pH must be < 8.5.
2. Total dissolved solids (TDS) and conductivity
The conductivity is expressed in μS/cm, the TDS in ppm.
Both parameters are related with each other. The conductivity is convenient for quick
monitoring of general water quality, but the TDS is required for calculating the RSI. If only
one of both parameters is measured, an estimation can be obtained by using a theoretical
conversion factor (0.67):
TDS = conductivity x 0.67
3. Hardness
Different types of hardness are in relation with each other and together with the pH and the
alkalinity of the water they determine the equilibrium situation of the water, determined and
specified by the RSI.
In addition, the calcium hardness must be limited to:

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Ca (ppm Ca CO3)
Type of cooling system Standard Energy recovery
Single pass < 500 <2
Recirculating (with tower) < 500 not applicable
Closed loop < 1000 < 50

4. The Ryznar Stability Index (RSI)

The Ryznar Stability Index is a parameter for predicting whether water will tend to dissolve
or precipitate calcium carbonate. The adhesion of scaling depositions and their effect are
different on different materials, but the equilibrium of the water (scaling or corrosive) is only
determined by its actual pH value and by the saturation pH value (pHs). The saturation pH
value is determined by the relationship between the calcium hardness, the total alkalinity,
the total solids concentration and the temperature.
The Ryznar Stability Index is calculated as follows:
RSI = 2*pHs - pH,
in which
• pH = measured pH (at room temp) of the water sample
• pHs= pH at saturation
pHs is calculated from:
pHs = (9.3 + A + B) - (C + D),
in which
• A : depends on the total solids concentration
• B : depends on the water temperature at the outlet of the heat exchanger
• C : depends on the calcium hardness (CaCO3)
• D : depends on the HCO3- concentration or M-alkalinity
The values of A, B, C and D can be found in below table:

Total A Temperature B Ca hardness C M- D

dissolved (°C) (ppm CaCO3) Alkalinity
solids (ppm
(mg/l) CaCO3)
< 30 0.1 0-1 2.3 9 - 11 0.6 10 - 11 1.0
30 - 320 0.2 2-6 2.2 12 - 14 0.7 12 - 14 1.1
> 320 0.3 7 - 11 2.1 15 - 17 0.8 15 - 17 1.2
12 - 16 2.0 18 - 22 0.9 18 - 22 1.3
17 - 22 1.9 23 - 28 1.0 23 - 28 1.4
23 - 27 1.8 29 - 35 1.1 29 - 35 1.5
28 - 32 1.7 36 - 44 1.2 36 - 44 1.6
33 - 38 1.6 45 - 56 1.3 45 - 56 1.7
39 - 43 1.5 57 - 70 1.4 57 - 70 1.8
44 - 49 1.4 71 - 89 1.5 71 - 89 1.9
50 - 55 1.3 90 - 112 1.6 90 - 112 2.0
56 - 61 1.2 113 - 141 1.7 113 - 141 2.1
62 - 67 1.1 142 - 177 1.8 142 - 177 2.2
68 - 73 1.0 178 - 223 1.9 178 - 223 2.3
74 - 79 0.9 224 - 281 2.0 224 - 281 2.4
80 - 85 0.8 282 - 355 2.1 282 - 355 2.5

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Total A Temperature B Ca hardness C M- D

dissolved (°C) (ppm CaCO3) Alkalinity
solids (ppm
(mg/l) CaCO3)
86 - 91 0.7 356 - 446 2.2 356 - 446 2.6
92 - 95 0.6 447 - 563 2.3 447 - 563 2.7
564 - 707 2.4 564 - 707 2.8
708 - 892 2.5 708 - 892 2.9
893 - 1000 2.6 893 - 1000 3.0

Interpretation of the values obtained:

• RSI < 6: boiler scale formation
• 6 < RSI < 7: neutral water
• RSI > 7: corrosive water

As a general rule, the RSI index should be between 5.6 and 7.5. If that is not the case,
contact a specialist.

5. Free chlorine (Cl2)

Disinfecting with chlorine is not done in closed systems, neither in energy recovery
systems.
A continuous level of 0.5 ppm should not be exceeded. For shock treatments, a maximum
limit of 2 ppm for maximum 30 minutes/day applies.
6. Chlorides (Cl-)
Chloride ions will create pitting corrosion on stainless steel. Their concentration should be
limited, depending from the RSI value.

RSI < 5.5 5.6 < RSI < 6.2 6.3 < RSI < 6.8 6.9 < RSI < 7.5 7.6 < RSI
Cl- (ppm) 200 350 500 350 200

For energy recovery systems, the limit is 100 ppm.

7. Sulphates (SO42-)

Sulphate (ppm)
Type of cooling system Standard Energy recovery
Single pass < 1000 < 200
Recirculating (with tower) < 1000 not applicable
Closed loop < 400 < 200

8. Iron and Manganese

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Dissolved iron (ppm) Dissolved manganese (ppm)

Type of cooling Standard Energy recovery Standard Energy recovery
system
Single pass <1 < 0.2 < 0.2 < 0.05
Recirculating (with <1 not applicable < 0.2 not applicable
tower)
Closed loop <1 < 0.2 < 0.2 < 0.05

The values in bold are rejection limits.

9. Copper

Copper (ppm)
Type of cooling system Standard Energy recovery
Single pass <1 < 0.2
Recirculating (with tower) <1 not applicable
Closed loop <1 < 0.2

10. Ammonium
The limit of 0.5 ppm is a rejection limit.
The limitation only applies for copper containing systems.
11. Suspended solids
Large particles (size > 10 µm) should not be present as they can be filtered out.
Small particles (< 0.5 µm) are not taken into account.
For particles between 0.5 µm and 10 µm, the following limits apply:

Suspended solids (ppm)

Type of cooling system Standard Energy recovery
Single pass < 10 <1
Recirculating (with tower) < 10 not applicable
Closed loop < 10 <1

12. Oil or grease

< 1 ppm (rejection value)
13. Biology
If biology is present, it must be aerobic. Anaerobic biology (in closed systems) must be
avoided.

Biology (CFU/ml)
Type of cooling system Standard Energy recovery
Single pass < 105 / < 107 < 103 / < 105
Recirculating (with tower) < 105 / < 107 not applicable
Closed loop < 103 / < 105 < 103 / < 105

The table shows the recommended values. The values in bold are rejection limits.

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If additives are used in the cooling water, take into account that the cooling capacity will
change.
Δm = ((Cpw - Cpa) * X) / (Cpw *(1-X) + X*Cpa) * 100 %
with
Δm: change of mass flow of the coolant
Cpw: specific heat capacity of water
Cpa: specific heat capacity of the additives
X: the percentage of additives

7.5 Pictographs

Description
Pictographs

1 2

3 4

5 6

7 8

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9 10

11 12

15 16

17

Reference Designation
1 Warning: Always read the manual, switch off the voltage, depressurise compressor and
lock out/ tag out before repairing.
2 Keep the doors closed during operation
3 Switch off the voltage before removing protecting cover inside electric cubicle
4 Warning, voltage
5 Automatic condensate drain
6 Stop the compressor before cleaning the coolers
7 Lightly oil the gasket of the oil filter, screw it on and tighten by hand (approx. half a turn)
8 Before connecting the compressor electrically, consult the Instruction book for the motor
rotation direction
9 Compressor remains pressurized for 180 seconds after switching off the voltage
10 Torques for steel (Fe) or brass (CuZn) bolts
11 Switch off the voltage and wait at least 6 minutes before removing the screen
12 Oil outlet (option DD/PD filters)
17 Automatic Restart After Voltage Failure (ARAVF)

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Pictographs on water-cooled compressors

Reference Designation
15 Cooling water inlet
16 Cooling water outlet

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8 Operating instructions

8.1 Initial start-up

The operator must apply all applicable Safety precautions.

For the location of the air outlet valve and the drain connections, see sections Introduction
and Condensate system.

Preparations
1. Consult the sections Electrical cable size, Installation proposal and Dimension drawings.
2. The following transport fixtures, painted red, must be removed:
• Bolts or bolts and bushes under the oil separator vessel (1)
• Bolts and bushes under the gear casing (2)
• Bolt and bushes or support under the motor (3)

3. Check that the electrical connections correspond to the applicable codes and that all wires
are clamped tight to their terminals.
The installation must be earthed and protected against short circuits by fuses of the inert
type in all phases. An isolating switch must be installed near the compressor.
4. Check transformer (T1) for correct connection.
Check the settings of drive motor overload relay (F21).
Check that the motor overload relay is set for manual resetting.

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Electric cubicle of GA 30+ up to GA 45 (typical)

5. On air-cooled compressors, check the setting of circuit breaker (Q15). Also check that the
switch on the circuit breaker is in position I.
6. Fit air outlet valve (AV). See section Introduction for the location of the valve.
Close the valve.
Connect the air net to the valve.
On compressors equipped with a dryer bypass, fit the air outlet valve to the dryer bypass
pipe.
7. Connect the condensate drain outlet(s) to a drain collector.
See section Condensate system.
The drain pipes to the drain collector must not dip into the water. If there is a risk for
freezing, the pipes must be insulated.
For draining of pure condensate water, install an oil/water separator which is available from
Atlas Copco as an option. See section OSCi
8. For compressors with a DD or a DD and PD filter: connect the automatic drain of the filters
to a suitable drain collector.
9. On water-cooled compressors, drain valves, shut-off valves and a regulating valve should be
fitted by the customer in the cooling water piping.
10. Provide labels, warning the operator that:
• The compressor may automatically restart after voltage failure (if activated, consult
Atlas Copco).
• The compressor is automatically controlled and may be restarted automatically.

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Initial start procedure

If the compressor has not run for the past 6 months, it is strongly recommended to
improve the lubrication of the compressor element before starting.
To do so:
1. Disconnect the inlet hose.
2. Remove the unloader (UA).
3. Pour approximately 0.75 l (0.20 US gal, 0.17 Imp gal) of compressor oil into the
compressor element inlet. For oil specifications, see section Oil specifications.
4. Reinstall the unloader and reconnect the inlet hose.
Make sure that all connections are tight.

Location of unloader

1. Check the oil level before starting.

The oil level should be between the oil filler neck (FC) and the top of the sight glass (Gl).

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2. On water-cooled compressors, close the cooling water drain valves.

Open the cooling water inlet valve and the regulation valve.
3. Switch on the voltage. Start the compressor and stop it immediately. Check the rotation
direction of drive motor (M1) while the motor is coasting to a stop. The correct rotation
direction of the drive motor is indicated by an arrow shown on the motor fan cowl.
If the rotation direction of the drive motor is incorrect, open the isolating switch and reverse
two incoming electric lines.
Incorrect rotation direction of the drive motor may cause damage to the compressor.
4. On air-cooled compressors, check also the rotation direction of the fan motor. Rotation
arrows, visible through the grating in the roof, are provided on the plate below the fan to
indicate the correct rotation direction of the fan motor.
If the rotation direction of the fan motor is incorrect, open the isolating switch and reverse
two incoming electric connections at the terminals of circuit breaker (Q15).
5. Check the programmed settings.
6. Start and run the compressor for a few minutes. Check that the compressor operates
normally.

8.2 Before starting

Procedure
1. If the compressor has not run for the past 6 months, it is strongly recommended to improve
the lubrication of the compressor element before starting. See section Initial start.
2. Check oil level. Top up if necessary.

Position of oil level sight glass

3. If necessary, empty the dust trap of the filter, see section Air filter.
If the red part of the air filter service indicator shows full out, replace the air filter element.
Reset the service indicator (VI) by pushing the knob in the extremity of the indicator.

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Position of air filter and service indicator

4. On water-cooled compressors:
• Check that the cooling water drain valves in the inlet and outlet pipes are closed.
• Open the cooling water inlet valve.
• Open the water flow regulating valve. This step can be skipped if the setting of this
valve has not been changed.

8.3 Starting
For the position of the air outlet valve and the drain connections, see sections
Introduction and Condensate system.

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Control panel Elektronikon™ Swipe

Control panel Elektronikon™ Touch

Procedure
1. Open the air outlet valve.
2. Switch on the voltage. Check that voltage on LED lights up.

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3. Press the start button on the control panel. The compressor starts running and the automatic
operation LED lights up. Ten seconds after starting, the drive motor switches over from star
to delta and the compressor starts running loaded.
4. On water-cooled compressors, the cooling water is used to cool the compressor oil and
compressed air. Regulate the cooling water flow during loaded operation to obtain the most
suitable temperature at the outlet of the compressor element. This temperature is
determined by the condensation point of water at operating conditions (lower temperature
limit) and the maximum desirable oil temperature (100 °C / 212 °F) as upper limit. For good
practice, regulate the cooling flow to obtain an element outlet temperature approximately 5°
C above the relevant (lower limit) temperature obtained from the figure below. If the
calculated temperature is higher than 100° C, this will lead to more rapid oil deterioration,
which will have an impact on oil service intervals. Consult Atlas Copco for best practices in
this case. Also consult Atlas Copco in case condensate should form in the oil.
For optimal operation, the cooling water outlet temperature must never exceed the value
specified in section Reference conditions and limitations.

Minimum compressor element outlet temperature for water-cooled units

A Air inlet temperature (°C)

B Condensation temperature (°C)
C Working pressure (bar(e))
D Relative air humidity (%)

Example: If operating at a pressure of 10 bar(e) (145 psig) in an ambient temperature of 20

˚C (68 ˚F) and at a relative air humidity of 100 %, the minimum temperature to prevent
condensation formation in the oil is 68 ˚C (154 ˚F). Regulate the cooling water flow during

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loaded operation to obtain a temperature between 70 °C (158 °F) and 75 ˚C (167 ˚F) at the
outlet of the compressor element.

8.4 During operation

Warnings

The operator must apply all relevant Safety precautions. Also consult section Problem
solving.

Keep the doors closed during operation. They may be opened for short periods only to
carry out checks.

When the motors are stopped and LED (automatic operation) is alight, the motors may
start automatically.

Checking the oil level

Control panel Elektronikon™ Swipe

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Control panel Elektronikon™ Touch

Regularly check the oil level. To do so:

1. Press the stop button on the control panel.
2. A few minutes after stopping, the oil level should be between the oil filler neck (FC) and the
top of the sight glass (Gl).
3. If the oil level is too low, push the emergency stop button to avoid the compressor to start
unexpectedly.
4. Next, close the air outlet valve and open the manual drain valve (Dm) until the air system
between oil separator/air receiver vessel and outlet valve is fully depressurized. See section
Condensate system for location of the outlet valve and water drain.
5. Unscrew oil filler plug (FC) one turn to permit any pressure left in the system to escape. Wait
a few minutes.

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6. Remove the plug and add oil until the level reaches the filler opening.
7. Fit and tighten the plug (FC).
Unlock the emergency stop button, select the STOP icon and press reset before starting.

Air filter

Position of the service indicator

Regularly check the service indicator. If the colored part of service indicator (VI) shows full out,
replace the air filter element. Reset the service indicator by pushing the knob in the extremity of
the indicator body.

Drains
Regularly check that condensate is discharged during operation. See section Condensate
system. The amount of condensate depends on environmental and working conditions.
If an OSCi is installed, also check the level in the oil collector. See section Maintenance OSCi.

Cooling water flow

On water-cooled compressors, check regularly the cooling water flow, as indicated in section
Starting.

8.5 Checking the display

Compressors with Elektronikon™ Swipe controller:

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Control panel Elektronikon™ Swipe

Check the display (6) regularly for readings and messages. The display normally shows the
compressor outlet pressure, while the status of the compressor is indicated by pictographs.
Remedy the trouble if alarm LED (1) is lit or flashes.
The display (6) will show a service message if a service plan interval has been exceeded or if a
service level for a monitored component has been exceeded. The service LED is on. Carry out
the service actions of the indicated plans or replace the component and reset the relevant timer.
Compressors with Eletronikon™ Touch controller:

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Control panel Elektronikon™ Touch

Check the display (1) regularly for readings and messages. The display normally shows the
compressor outlet pressure, while the status of the compressor is indicated by pictographs.
Remedy the trouble if alarm LED (2) is lit or flashes.
The display (1) will show a service message if a service plan interval has been exceeded or if a
service level for a monitored component has been exceeded. The service LED is on. Carry out
the service actions of the indicated plans or replace the component and reset the relevant timer.

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8.6 Stopping

Control panel

Control panel Elektronikon™ Swipe

Control panel Elektronikon™ Touch

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Procedure

Step Action
- For Elektronikon™ Swipe, press stop button (9). Automatic operation LED (3) goes out and
the compressor stops after 30 seconds of unloaded operation.
For Elektronikon™ Touch, press stop button (6). Automatic operation LED (4) goes out and
the compressor stops after 30 seconds of unloaded operation.
- To stop the compressor in the event of an emergency, for Elektronikon™ Swipe, press the
emergency stop button. Alarm LED (1) flashes.
To stop the compressor in the event of an emergency, for Elektronikon™ Touch, press the
emergency stop button. Alarm LED (2) flashes.
• Remedy the problem cause and unlock the stop button by pulling it out.
• Reset the alarm.
Do not use the emergency stop button for normal stopping!
- Close the air outlet valve.
- Press the test button on top of the electronic water drain(s) (if supplied) to the depressurize the
piping between air receiver and outlet valve, next open the manual drain valve (Dm). See
section Condensate system.
Switch off the voltage.
- On water-cooled compressors:
• Close the cooling water inlet valve.
• If freezing temperatures can be expected, drain the cooling system completely.

8.7 Taking out of operation

Warning

The operator must apply all relevant Safety precautions.

Procedure

Step Action
- Stop the compressor and close the air outlet valve.
- Open the manual drain valve.
- Switch off the voltage and disconnect the compressor from the mains.
- Unscrew the oil filler plug only one turn to permit any pressure in the system to escape.
Consult section Oil and oil filter change to locate the filler plug.
- Shut off and depressurize the part of the air net which is connected to the outlet valve.
Disconnect the compressor air outlet pipe from the air net.
- On water-cooled compressors:
• Isolate and disconnect the water system from the cooling water net.
• Drain the water circuit.
- Drain the oil.
- Drain the condensate circuit and disconnect the condensate piping from the condensate net.

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9 Maintenance

9.1 Preventive maintenance schedule

Warning

Control panel Elektronikon™ Swipe

Control panel Elektronikon™ Touch

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Always apply all relevant Safety precautions.

Before carrying out any maintenance, repair work or adjustments, proceed as
follows:
• Stop the compressor.
• Close the air outlet valve and press the test button on top of the electronic water
drain(s) until the air system between air receiver and outlet valve is fully
depressurized.
• Press the emergency stop button.
• Switch off the voltage. Open and lock the isolating switch.
• Depressurize the compressor by opening the oil filler plug one turn.
Only pressing the emergency stop button is not sufficient to make the compressor
voltage free.
If the machine is equipped with an automatic restart after voltage failure function and if
this function is active, be aware that the machine will restart automatically when the
power is restored if it was running when the power was interrupted.

Warranty - Product Liability

Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts
is not covered by Warranty or Product Liability.

Service kits
For overhauling or carrying out preventive maintenance, service kits are available (see section
Service kits).

Service contracts
Atlas Copco offers several types of service contracts, relieving you of all preventive maintenance
work. Consult your Atlas Copco Customer Centre.

General
When servicing, replace all removed O-rings and washers.

Intervals
The local Atlas Copco Customer Centre may overrule the maintenance schedule, especially the
service intervals, depending on the environmental and working conditions of the compressor.
The longer interval checks must also include the shorter interval checks.

Preventive maintenance schedule

Following actions have to be done on a regular basis:

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Maintenance checklist

Period Operation
Daily Check oil level.
Check readings on display.
Check air filter service indicator.
Check that condensate is discharged during operation.
Drain condensate.
On water-cooled units: check for cooling water flow.
Monthly Check that condensate is discharged when pressing the test button on top of the
electronic water drain.
On compressors with integrated dryer:
• Stop the compressor, close the air outlet valve and switch off the voltage.
• Remove any dirt from the condenser inlet with a vacuum cleaner.
• Next, clean with an air jet in the reverse direction of the normal flow. Use low
pressure air. Keep the compressed air nozzle more than 30 cm away from the
condenser to avoid damaging the of condenser fins.
• Remove dust from inside the dryer, e.g. with a vacuum cleaner.
Do not use water or solvents to clean the condenser.
3-monthly (1) Check coolers. Clean if necessary.
Remove the air filter element and inspect. If necessary, clean using an air jet. Replace
damaged or heavily contaminated elements.
Check the filter element of the electric cabinet. Replace if necessary
Check the oil return hole.
Yearly or every Replace the wearing parts of the electronic water drain(s). A service kit is available.
8000 hours (2) Refer to the motor data plate for greasing instructions of the motor bearings (for motors
equipped with grease nipples).
Every 5 years or Replace all rubber hoses.
40000 hours (2)

(1): More frequently when operating in a dusty atmosphere

(2): Whichever comes first
Apart from the above mentioned actions, the service interventions in the table below are
programmed in the memory of the Elektronikon controller. Each plan has a programmed time
interval at which all service actions belonging to that plan are to be carried out. When reaching
the interval, a message will appear on the screen indicating which service plans are to be carried
out.
See section Service menu for compressors with an Elektronikon™ Swipe controller.
See section Service menu for compressors with an Elektronikon™ Touch controller.
After servicing, the service timer must be reset.

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Preventive Maintenance schedule programmed in the Elektronikon™ controller

Running hours Action

4000 (1) If Atlas Copco Roto-Foodgrade Fluid is used, change oil and oil filter. (3)
If Atlas Copco Roto-Inject Fluid NDURANCE is used, change oil and oil filter. (3)
Replace the air filter element.
Replace the filter element of the electric cabinet.
Check condition of the air intake hose between air filter and compressor element (where
applicable).
Check pressure and temperature readings.
Do a LED and display test.
Test the temperature shutdown function.
On air-cooled compressors: clean coolers. Check and clean the cooling fan assembly.
Clean cooling fins of electric motors.
Inspect the restriction nozzle in the scavenging line for cleanness.
Check operation of cooling fans of converter.
Check blow off solenoid valve after stopping and pressing the emergency stop button.
On water-cooled units: check for possible water leakage.
8000 (2) If Roto synthetic Fluid ULTRA or Roto Synthetic Fluid XTEND DUTY is used, change oil
and oil filter. (3)
Have the oil separator element replaced.
The oil separator element must also be replaced when the pressure drop over it
exceeds 1 bar (14.5 psi). Check the pressure drop while the compressor is running
loaded and preferably with a stable working pressure.
Visually inspect the oil separator vessel for damage and corrosion. The minimum wall
thickness must be respected. See section Pressure equipment directives.

(1): or yearly, whichever comes first

(2): or every 2 years, whichever comes first
(3): See also section Oil Specifications for oil exchange intervals in non standard working
conditions.
The indicated oil exchange intervals are valid for standard operating conditions (see section
Reference conditions and limitations) and nominal operating pressure (see section Compressor
data). Exposure of the compressor to external pollutants, operation at high humidity combined
with low duty cycles or operation at higher temperatures may require a shorter oil exchange
interval. Contact Atlas Copco if in doubt.

• Never modify a timer setting without approval from Atlas Copco.

• For the change interval of oil and oil filter in extreme conditions consult your Atlas
Copco Customer Centre.
• Any leakage should be attended to immediately. Damaged hoses or flexible joints
must be replaced.

9.2 Oil specifications

In order to achieve the best machine performance and guarantee the reliability, it is required to
use genuine Atlas Copco Lubricants. Their tailor made formulation is the result of years of field
experience, research and in-house development. Consult the Spare Parts list for part number
information.

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Avoid mixing lubricants of different brands or types as they may not be compatible and
the oil mix may have inferior properties. A label, indicating the type of oil filled ex factory,
is stuck on the air receiver/oil tank.

Relation between the operating conditions and the duty type

Ambient temperature Humid Dust Duty type

Below 30 °C (86 °F) No No Mild
Below 30 °C (86 °F) Yes No Mild
Below 30 °C (86 °F) No Yes Mild
Below 30 °C (86 °F) Yes Yes Demanding
Between 30 °C (86 °F) No No Demanding
and 40 °C (104 °F)
Between 30 °C (86 °F) Yes No Demanding
and 40 °C (104 °F)
Between 30 °C (86 °F) No Yes Demanding
and 40 °C (104 °F)
Between 30 °C (86 °F) Yes Yes Extreme
and 40 °C (104 °F)
Above 40 °C (104 °F) - - Extreme

Roto-Inject Fluid NDURANCE

Atlas Copco's Roto-Inject Fluid NDURANCE is a premium mineral oil based 4000 hours lubricant,
specially developed for use in single stage oil injected screw compressors running in mild
conditions. Its specific formulation keeps the compressor in excellent condition. Roto-Inject Fluid
NDURANCE can be used for compressors operating at ambient temperatures between 0 ˚C (32
˚F) and 40 ˚C (104 ˚F). If the compressor is regularly operating in ambient temperatures above 35
°C (95 °F), it is recommended to use Roto Synthetic Fluid ULTRA or Roto Synthetic Fluid XTEND
DUTY.
See the table below for recommended oil exchange intervals:

Ambient temperature Element outlet Exchange interval Maximum time interval

temperature
up to 30°C (86°F) up to 95°C (203°F) 4000 1 year
from 30°C (86°F) up to from 95°C (203°F) up to 3000 1 year
35°C (95°F) (see note) 100°C (212°F)
from 35°C (95°F) up to from 100°C (212°F) up to 2000 1 year
40°C (104°F) (see note) 105°C (221°F)
above 40°C (104°F) above 105°C (221°F) use Roto Synthetic Fluid use Roto Synthetic Fluid
XTEND DUTY XTEND DUTY

Note: the presence of dust and/or high humidity may require a shorter exchange interval. Consult
Atlas Copco.

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Roto Synthetic Fluid ULTRA

Roto Synthetic Fluid ULTRA is a synthetic oil based 4000 hours lubricant, specially developed
for use in single stage oil injected screw compressors running in demanding conditions. Roto
Synthetic Fluid ULTRA can be used for compressors operating at ambient temperatures between
0 ˚C (32 ˚F) and 40 ˚C (104 ˚F). For more extreme conditions, or when continuously operating at
temperatures above 40 °C (104 °F), it is recommended to use Roto Synthetic Fluid XTEND
DUTY.
See the table bloew for recommended oil exchange intervals:

Ambient temperature Element outlet Exchange interval Maximum time interval

temperature
up to 35°C (95°F) up to 100°C (212°F) 6000 2years
from 35°C (95°F) up to from 100°C (212°F) up to 4000 2years
40°C (104°F) (see note) 105°C (221°F)
from 40°C (104°F) up to from 105°C (221°F) up to 2000 2years
45°C (113°F) (see note) 110°C (230°F)

Note: the presence of dust and/or high humidity may require a shorter exchange interval. Consult
Atlas Copco.

Roto Synthetic Fluid XTEND DUTY

Atlas Copco's Roto Synthetic Fluid XTEND DUTY is a high quality synthetic 8000 hours
lubricant for oil injected screw compressors which keeps the compressor in excellent condition.
Because of its excellent oxidation stability, Roto Synthetic Fluid XTEND DUTY can be used for
compressors operating at ambient temperatures between 0 ˚C (32 ˚F) and 46 ˚C (115 ˚F).
Roto Synthetic Fluid XTEND DUTY is the standard lubricant for oil injected screw compressors
equipped with freeze protection or Energy Recovery.
See the table below for oil exchange intervals:

Ambient temperature Element outlet Exchange interval Maximum time interval

temperature
up to 35°C (95°F) up to 100°C (212°F) 8000 2 years
from 35°C (95°F) up to from 100°C (212°F) up to 6000 2 years
40°C (104°F) (see note) 105°C (221°F)
above 40°C (104°F) above 105°C (221°F) 5000 2 years

Note: the presence of dust and/or high humidity may require a shorter exchange interval. Consult
Atlas Copco.

Roto-Foodgrade Fluid
Special oil, delivered as an option.
Atlas Copco's Roto-Foodgrade Fluid is a unique high quality synthetic lubricant, specially created
for oil injected screw compressors that provide air for the food and beverage industry. This
lubricant keeps the compressor in excellent condition. Roto-Foodgrade Fluid can be used for
compressors operating at ambient temperatures between 0 ˚C (32 ˚F) and 40 ˚C (104 ˚F).

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Roto-Foodgrade Fluid has all required certification for use in food & beverage industry: like NSF-
H1, Kosher, Halal and Allergen Free approvals.
See the table below for oil exchange intervals:

Ambient temperature Element outlet Exchange interval Maximum time interval

temperature
up to 35°C (95°F) (see up to 100°C (212°F) 4000 1 year
note)
from 35°C (95°F) up to from 100°C (212°F) up to 3000 1 year
40°C (104°F) (see note) 105°C (221°F)
from 40°C (104°F) up to from 105°C (221°F) up to 2000 1 year
45°C (113°F) (see note) 110°C (230°F)
above 45°C (113°F) above 110°C (230°F) use not recommended use not recommended

Note: the presence of dust and/or high humidity may require a shorter exchange interval. Consult
Atlas Copco.
* Whichever comes first.

9.3 Drive motor

General
Keep the outside of the electric motor clean for efficient cooling. If necessary, remove dust with a
brush and/or compressed air jet.

Bearing maintenance
The bearing at the drive end side is lubricated by the oil system and requires no periodic
maintenance.
The non drive end side bearing of motors without grease nipples requires no periodic
maintenance.
Motors with a grease nipple at the non drive end side must follow the maintenance interval as
mentioned on the motor data plate.

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9.4 Air filter

Location of air filter

Recommendations
1. Never remove the element while the compressor is running.
2. For minimum downtime, replace the dirty element by a new one.
3. Discard the element when damaged.

Procedure
1. Stop the compressor. Switch off the voltage.
2. Release the snap clips of air filter (AF) and remove the cover and the air filter element.
Discard the filter element.
3. Fit the new element and the cover.
4. Reset service indicator (VI) by pushing the knob in the extremity of the body.
5. Reset the air filter service warning.

9.5 Oil and oil filter change

Warning

The operator must apply all relevant Safety precautions.

Always drain the compressor oil at all drain points. Used oil left in the compressor can
contaminate the oil system and can shorten the lifetime of the new oil.
Never mix lubricants of different brands or types as they may not be compatible and the
oil mix will have inferior properties. A label, indicating the type of oil filled ex-factory, is
stuck on the air receiver/oil tank.
If the compressor is equipped with an Energy Recovery system, also consult
Maintenance for Energy Recovery Systems.

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Procedure

Oil drain and filler plug on the oil separator vessel

Oil drain plugs, check valve and gear casing

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Vent plug, oil cooler

Step Description
- Run the compressor until warm. Stop the compressor after 3 minutes of unloaded operation.
Close the air outlet valve and switch off the voltage. Wait a few minutes and depressurise by
unscrewing oil filler plug (FC) just one turn to permit any pressure in the system to escape.
- Air cooled units: loosen the vent plug (VP) of the oil cooler and wait for 5 minutes.
- Remove drain plug (DP1) and open drain valve (Dm).
Also drain the oil by removing the drain plug:
• on the check valve (DP2)
• on the gear casing (DP3)
- Collect the oil in a collector and deliver it to the local collection service. Refit and tighten the drain
and vent plugs after draining.
Close the drain valve (Dm).
- Remove the oil filter (OF). Be aware that this filter has a left thread connection. Clean the seat
on the manifold. Oil the gasket of the new filter and screw it into place. Tighten firmly by hand.
- Remove filler plug (FC).
Fill the air receiver (AR) with oil until the level reaches the filler neck.
Take care that no dirt drops into the system. Refit and tighten filler plug (FC).
- Run the compressor loaded for a few minutes. Stop the compressor and wait a few minutes to
allow the oil to settle.
- Depressurise the system by unscrewing filler plug (FC) just one turn to permit any pressure in the
system to escape. Remove the plug.
Fill the air receiver with oil until the level reaches the filler neck.
Tighten the filler plug.
- Reset the service warning after carrying out all service actions in the relevant Service Plan.

9.6 Coolers

General
Keep the coolers clean to maintain their efficiency.

Instructions for air-cooled compressors

• Stop the compressor, close the air outlet valve and switch off the voltage.
• Cover all parts under the coolers.

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• Remove the service plates (1) at the fan compartment.

• Remove any dirt from the coolers with a fibre brush. Brush in the direction of the cooling fins.
Also remove any dirt from the fan with a fibre brush.
• Next, clean with an air jet in the reverse direction to normal flow. Use low pressure air. If
necessary, the pressure may be increased up to 6 bar(e) (87 psig).
• If it is necessary to wash the coolers with a cleaning agent, consult Atlas Copco.
• Remove the cover used during cleaning.
• Mount the service plates (1) at the fan compartment.

Instructions for compressors with dryer.

• Stop the compressor, close the air outlet valve and switch off the voltage.
• Remove any dirt on the condenser inlet with a vacuum cleaner.
• Next, clean with an air jet in the reverse direction to normal flow. Use low pressure air. If
necessary, the pressure may be increased up to 6 bar(e) (87 psig).
• Clean the condenser area with a vacuum cleaner.

Instructions for water-cooled compressors

Consult Atlas Copco.

9.7 Safety valves

Testing
Before removing the valve, depressurize the compressor. See also section Problem solving.
The safety valve (SV) can be tested on a separate air line. If the valve does not open at the set
pressure stamped on the valve, it needs to be replaced.

Warning
No adjustments are allowed. Never run the compressor without safety valve.

9.8 Dryer maintenance instructions

Safety precautions
Refrigeration dryers of ID type contain refrigerant HFC.

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When handling refrigerant, all applicable safety precautions must be observed. Please be
specifically aware of the following points:
• Contact of refrigerant with the skin will cause freezing. Special gloves must be worn. If
contacted with the skin, the skin should be rinsed with water. On no account may clothing be
removed.
• Fluid refrigerant will also cause freezing of the eyes; always wear safety glasses.
• Refrigerant is harmful. Do not inhale refrigerant vapours. Check that the working area is
adequately ventilated.
Be aware that certain components such as the refrigerant compressor and the discharge pipe
can become quite hot (up to 110 °C - 230 °F). Therefore, wait until the dryer has cooled down
before removing the panels.
Before starting any maintenance or repair work, switch off the voltage and close the air inlet and
outlet valves.

Local legislation
Local legislation may stipulate that:
• Work on the refrigerant circuit of the cooling dryer or on any equipment which influences its
function must be undertaken by an authorised control body.
• The installation should be checked once a year by an authorised control body.

General
For all references see section Introduction.
The following remarks should be kept in mind:
• Keep the dryer clean.
• Brush or blow off the finned surface of condenser monthly.
• Inspect and clean the electronic condensate drain monthly.

9.9 Service kits

Service kits
For overhauling and for preventive maintenance, a wide range of service kits is available. Service
kits comprise all parts required for servicing the component and offer the benefits of genuine
Atlas Copco parts while keeping the maintenance budget low.
Also a full range of extensively tested lubricants, suitable for your specific needs is available to
keep the compressor in excellent condition.
Consult the Spare Parts List for part numbers.

9.10 Storage after installation

Procedure
Run the compressor regularly, e.g. twice a week, until warm. Load and unload the compressor a
few times.

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If the compressor is going to be stored without running from time to time, protective
measures must be taken. Consult your supplier.

9.11 Disposal of used material

Used filters or any other used material (e.g. desiccant, lubricants, cleaning rags, machine parts,
etc.) must be disposed of in an environmentally friendly and safe manner, and in line with the
local recommendations and environmental legislation.

Electronic components are subject to the EU Directive 2012/19/EC for Waste Electrical and
Electronic Equipment (WEEE). As such, these parts must not be disposed of at a municipal
waste collection point. Refer to local regulations for directions on how to dispose of this product in
an environmental friendly manner.

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10 Problem solving

Warning

Always apply all relevant Safety precautions.

Before carrying out any maintenance, repair work or adjustment, press the stop button,
wait until the compressor has stopped and close the air outlet valve.
Open the manual drain valve(s).
Press the emergency stop button and switch off the voltage. Open and lock the isolating
switch.
Depressurise the oil separator vessel by opening the oil filler plug one turn.
For location of components: see sections Introduction, Condensate system and Initial
start.
The air outlet valve can be locked during maintenance or repair as follows:
• Close the valve.
• Remove the screw fixing the handle with the wrench delivered with the
compressor.
• Lift the handle and turn it until the slot of the handle fits over the blocking edge on
the valve body.
• Fit the screw.
• Always switch off the voltage. Only pressing the emergency stop button is not
sufficient to make the compressor voltage free.
• If the machine is equipped with an automatic restart after voltage failure function
and if this function is active, be aware that the machine will restart automatically
when the power is restored if it was running when the power was interrupted.

Faults and remedies, compressor

Condition Fault Remedy

Compressor does not start or Motor overload relay (F21) open Find cause and remedy. Replace
stops during operation. if necessary.
Elektronikon shows motor
overload problem.
Circuit breaker (Q15) or fan motor Find cause and remedy. Replace
overload (F15) open if necessary.

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Condition Fault Remedy

Too high temperature in oil Find cause and remedy. Replace
separator vessel or temperature if necessary.
switch (TSHH1) defective

Motor thermistor (K34) tripped or Find cause and remedy. Replace

defective if necessary.
Phase sequence relay (K25) open Find cause and remedy. Replace
if necessary.
Wiring interrupted Find cause and remedy. Replace
if necessary.
Compressor starts running, but Solenoid valve out of order Replace valve
does not load after a delay time
Inlet valve stuck in closed position Have valve checked
Leak in control air tubes Replace leaking tubes
Minimum pressure valve leaking Have valve checked
(when air net is depressurised)
Compressor does not unload, Solenoid valve out of order Replace valve
safety valve blows Inlet valve does not close Have valve checked
Condensate is not discharged Discharge tube clogged Check and correct as necessary
from condensate separator during
loading
Compressor air output or pressure Air consumption exceeds air Check the connected equipment.
below normal delivery of compressor
Choked air filter element Replace filter element
Solenoid valve malfunctioning Replace valve
Oil separator element clogged Have element replaced
Air leakage Have leaks repaired. Replace
leaking tubes
Safety valve leaking Replace valve
Inlet valve does not fully open Have valve checked
Compressor element out of order Consult Atlas Copco
Excessive oil flow through air inlet Check valve leaking or oil stop valve Replace defective parts. Replace
filter after stopping jammed air filter element
Excessive oil consumption; oil Incorrect oil causing foam Change to correct oil
carry-over through discharge line

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Condition Fault Remedy

Oil level too high Check for overfilling. Release
pressure and drain oil to correct
level.
Oil separator defective Replace oil separator element
Malfunctioning of the scavenge line Replace non-return valve in the
scavenge line
Safety valve blows after loading Inlet valve malfunctioning Have valve checked
Minimum pressure valve Have valve checked
malfunctioning
Safety valve out of order Have valve replaced
Oil separator element clogged Have oil separator element
replaced
Compressor element out of order Consult Atlas Copco
Compressor element outlet Oil level too low Check and correct
temperature or delivery air
temperature above normal
On air-cooled compressors, Check for cooling air restriction or
insufficient cooling air or cooling air improve ventilation of the
temperature too high compressor room. Avoid
recirculation of cooling air. If
installed, check capacity of
compressor room fan
On water-cooled compressors, Increase flow
cooling water flow too low
On water-cooled compressors, Consult Atlas Copco Customer
restriction in cooling water system Centre
Oil cooler clogged Clean cooler
Bypass valve malfunctioning Have valve tested
Air cooler clogged Clean cooler
Compressor element out of order Consult Atlas Copco

Faults and remedies, dryer

For all references hereafter, consult section Air dryer.

Condition Fault Remedy

Pressure dew point too high Air inlet temperature too high Check and correct; if necessary, clean the
aftercooler of the compressor
Ambient temperature too high Check and correct; if necessary, draw
cooling air via a duct from a cooler place or
relocate the compressor
Shortage of refrigerant Have circuit checked for leaks and
recharged
Refrigerant compressor does See below
not run
Evaporator pressure too high See below
Condenser pressure too high See below

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Condition Fault Remedy

Condenser pressure too high Fan control switch out of Replace
or too low order
Fan blades or fan motor out of Have checked fan/fan motor, if necessary
order replace.
Ambient temperature too high Check and correct; if necessary, draw
cooling air via a duct from a cooler place or
relocate the compressor
Condenser externally clogged Clean condenser
Compressor stops or does not Electric power supply to Check and correct as necessary
start compressor is interrupted
Thermal protection of Motor will restart when motor windings have
refrigerant compressor motor cooled down
has tripped
Electronic condensate drain Electronic drain system Have system inspected
remains inoperative clogged Clean the filter of the automatic drain by
opening the manual drain valve. Check
functioning of the drain by pushing the test
button.
Condensate trap continuously Automatic drain out of order Have system checked. If necessary,
discharges air and water replace the automatic drain.
Evaporator pressure is too Hot gas bypass valve Have hot gas bypass valve adjusted
high or too low at unload incorrectly set or out of order
Condenser pressure too high See above
or too low
Shortage of refrigerant Have circuit checked for leaks and
recharged if necessary

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11 Technical data

11.1 Readings on display

Control panel

Control panel Elektronikon™ Swipe

Control panel Elektronikon™ Touch

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Important

The readings mentioned below are valid under the reference conditions (see section
Reference conditions and limitations).

Reference Reading
Air outlet pressure Modulates between programmed unloading and loading pressures.
Compressor element For air-cooled units: approx. 60 ˚C (108 ˚F) above cooling air inlet temperature
outlet temperature For water-cooled units: approx. 60 ˚C (108 ˚F) above cooling water inlet
temperature.
Dewpoint temperature See section Compressor data.
Cooling water outlet Below 50 ˚C (122 ˚F).
temperature

11.2 Electric cable size and fuses

Important

• The voltage on the compressor terminals must not deviate more than 10% of the
nominal voltage.
It is however highly recommended to keep the voltage drop over the supply cables
at nominal current below 5% of the nominal voltage (IEC 60204-1).
• If cables are grouped together with other power cables, it may be necessary to use
cables of a larger size than those calculated for the standard operating conditions.
• Use the original cable entry. See section Dimension drawings.
To preserve the protection degree of the electric cubicle and to protect its
components from dust from the environment, it is mandatory to use a proper
cable gland when connecting the supply cable to the compressor.
• Local regulations remain applicable if they are stricter than the values proposed
below.
• Currents are calculated with the full service factor but we suggest to add 10% due
to over- and under-voltage.
Fuses are maximum allowed values calculated for full service factor and 10%
over- and under-voltage.
• Caution:
• Always double-check the fuse size versus the calculated cable size. If
required, reduce fuse size or enlarge cable size.
• Cable length should not exceed the maximum length according to IEC60204
table 10

Currents and fuses

Compressor type I (1) Max. fuse (1) I (2) Max. fuse (2)
gL/gG gL/gG
V Hz A A A A
GA 30+ 200 50 132 160 145 160
GA 30+ 400 50 66 80 70 80

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Compressor type I (1) Max. fuse (1) I (2) Max. fuse (2)
gL/gG gL/gG
V Hz A A A A
GA 30+ 200 60 133 160 142 160
GA 30+ 230 60 115 160 124 160
GA 30+ 380 60 70 80 74 100
GA 30+ 460 60 58 80 62 80

Compressor type I (1) Max. fuse (1) I (2) Max. fuse (2)
gL/gG gL/gG
V Hz A A A A
GA 37 200 50 167 200 179 200
GA 37 400 50 84 100 88 100
GA 37 200 60 172 200 188 224
GA 37 230 60 149 200 160 200
GA 37 380 60 90 100 95 125
GA 37 460 60 75 100 79 100

Compressor type I (1) Max. fuse (1) I (2) Max. fuse (2)
gL/gG gL/gG
V Hz A A A A
GA 37+ 200 50 152 200 163 200
GA 37+ 400 50 76 100 80 100
GA 37+ 200 60 172 200 188 224
GA 37+ 230 60 149 200 160 200
GA 37+ 380 60 90 100 95 125
GA 37+ 460 60 75 100 79 100

Compressor type I (1) Max. fuse (1) I (2) Max. fuse (2)
gL/gG gL/gG
V Hz A A A A
GA 45 200 50 213 250 229 250
GA 45 400 50 107 125 111 125
GA 45 200 60 214 250 225 250
GA 45 230 60 186 224 197 224
GA 45 380 60 114 160 118 160
GA 45 460 60 94 125 98 125

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Compressor type I (1) Max. fuse (1) I (2) Max. fuse (2)
gL/gG gL/gG
V Hz A A A A
GA 45+ 200 50 203 224 215 250
GA 45+ 400 50 102 125 106 125
GA 45+ 200 60 223 250 234 315
GA 45+ 230 60 194 224 205 224
GA 45+ 380 60 118 160 123 160
GA 45+ 460 60 98 125 102 125

I: current in the supply lines at maximum load and nominal voltage

(1): compressors without integrated dryer
(2): compressors with integrated dryer
Fuse calculations for IEC are done according to 60364-4-43 Low-voltage electrical installations
- Part 4-43: protection against overcurrent. Fuse sizes are calculated in order to protect the cable
against short circuit.

Possible configurations
There are 3 possible cabling layouts:

• (1): Single supply cables.

• (2): Parallel supply cables
• (3) is only valid for Y-D versions

Cable sizing according IEC

The tables below indicate the current carrying capacities of cables for commonly used installation
methods, calculated according to standard 60364-5-52 - electrical installations of buildings part 5
- selection and erection equipment and section 52 - current carrying capacities in wiring systems.
The allowed currents are valid for PVC insulated cables with three loaded copper conductors.
See tables for maximum conductor temperature 70 °C and for maximum conductor temperature
90°C.

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Installation method B2 according table B.52.1.

Multi-core cable in conduit on a wooden wall

Maximum allowed current in function of the ambient temperature for installation method B2

Ambient temperature
Cable section 30 °C 40 °C 45 °C 50 °C 55 °C
4 mm² < 27 A < 23 A < 21 A < 19 A < 16 A
6 mm² < 34 A < 30 A < 27 A < 24 A < 21 A
10 mm² < 46 A < 40 A < 36 A < 33 A < 28 A
16 mm² < 62 A < 54 A < 49 A < 44 A < 38 A
25 mm² < 80 A < 70 A < 63 A < 57 A < 49 A
35 mm² < 99 A < 86 A < 78 A < 70 A < 60 A
50 mm² < 118 A < 103 A < 93 A < 84 A < 72 A
70 mm² < 149 A < 130 A < 118 A < 106 A < 91 A
95 mm² < 179 A < 156 A < 141 A < 127 A < 109 A
120 mm² < 206 A < 179 A < 163 A < 146 A < 126 A

Installation method C according table B.52.1.

Single-core or multi-core cable on a wooden wall

Maximum allowed current in function of the ambient temperature for installation method C

Ambient temperature
Cable section 30 °C 40 °C 45 °C 50 °C 55 °C
4 mm² < 32 A < 28 A < 25 A < 23 A < 20 A
6 mm² < 41 A < 36 A < 32 A < 29 A < 25 A
10 mm² < 57 A < 50 A < 45 A < 40 A < 35 A
16 mm² < 76 A < 66 A < 60 A < 54 A < 46 A
25 mm² < 96 A < 84 A < 76 A < 68 A < 59 A
35 mm² < 119 A < 104 A < 94 A < 84 A < 73 A
50 mm² < 144 A < 125 A < 114 A < 102 A < 88 A
70 mm² < 184 A < 160 A < 145 A < 131 A < 112 A
95 mm² < 223 A < 194 A < 176 A < 158 A < 136 A
120 mm² < 259 A < 225 A < 205 A < 184 A < 158 A

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Installation method F according table B.52.1.

Single-core cables, touching in free air
Clearance to wall not less than one cable diameter

Maximum allowed current in function of the ambient temperature for installation method F
conductor temperature 70°C

Ambient temperature
Cable section 30 °C 40 °C 45 °C 50 °C 55 °C
25 mm² < 110 A < 96 A < 87 A < 78 A < 67 A
35 mm² < 137 A < 119 A < 108 A < 97 A < 84 A
50 mm² < 167 A < 145 A < 132 A < 119 A < 102 A
70 mm² < 216 A < 188 A < 171 A < 153 A < 132 A
95 mm² < 264 A < 230 A < 209 A < 187 A < 161 A
120 mm² < 308 A < 268 A < 243 A < 219 A < 188 A
150 mm² < 356 A < 310 A < 281 A < 253 A < 217 A
185 mm² < 409 A < 356 A < 323 A < 290 A < 249 A
240 mm² < 485 A < 422 A < 383 A < 344 A < 296 A
300 mm² < 561 A < 488 A < 443 A < 398 A < 342 A
400 mm² < 659 A < 573 A < 518 A < 467 A < 402 A

Maximum allowed current in function of the ambient temperature for installation method
F,conductor temperature 90°C

Ambient temperature
Cable section 30 °C 40 °C 45 °C 50 °C 55 °C
25 mm² < 135 A < 123 A < 117 A < 110 A < 103 A
35 mm² < 169 A < 154 A < 147 A < 139 A < 128 A
50 mm² < 207 A < 188 A < 180 A < 170 A < 157 A
70 mm² < 268 A < 244 A < 233 A < 220 A < 204 A
95 mm² < 328 A < 298 A < 285 A < 269 A < 249 A
120 mm² < 383 A < 349 A < 333 A < 314 A < 291 A
150 mm² < 444 A < 404 A < 386 A < 364 A < 337 A
185 mm² < 510 A < 464 A < 443 A < 418 A < 388 A
240 mm² < 607 A < 552 A < 528 A < 498 A < 461 A
300 mm² < 703 A < 639 A < 611 A < 576 A < 534 A
400 mm² < 823 A < 749 A < 716 A < 674 A < 625 A

Calculation method for IEC:

• Single supply cables (3 phases + PE - configuration (1)):
• Add 10 % to the total compressor current (ItotPack or ItotFF from the tables)
• Install the prescribed fuse on each cable
• Parallel supply cable (2 x 3 phases + PE - configuration (2)):

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• Add 10 % to the total compressor current (ItotPack or ItotFF from the tables) and divide
by 2
• Multiply the ampacity of the cables with 0.8 (see table A.52.17 (52-E1))
• Install fuses of half the size of the recommended maximum fuse size on each cable.
• When using 2 x 3 phases + PE as in (3):
• Add 10 % to the total compressor current (ItotPack or ItotFF from the tables) and divide
by √3
• Multiply the ampacity of the cables with 0.8 (see table A.52.17 (52-E1))
• Fuse size: the recommended maximum fuse size divided by √3 on each cable.
• Size of the PE cable:
• For supply cables up to 35 mm²: same size as supply cables
• For supply cables larger than 35 mm²: half the size of the supply wires
Always check the voltage drop over the cable (less than 5 % of the nominal voltage is
recommended).
• Example: Itot = 234 A, maximum ambient temperature is 45 °C, recommended fuse = 315 A
• Single supply cables (3 phases + PE - configuration (1)):
• I = 234 A + 10 % = 234 x 1.1 = 257.4 A
• The table for method F, 70 °C cable temperature and ambient temperature of 45
°C allows a maximum current of 323 A for a 185 mm² cable. So use a 3 x 185 mm²
+ 95 mm² cable.
• If the table for method F, 90 °C cable temperature and ambient temperature of 45
°C is used, 120 mm² is sufficient. So a single cable 3 x 120 mm² + 70 mm² is
sufficient .
• Parallel supply cable (2 x 3 phases + PE - configuration (2)):
• I = (234 A + 10 %)/2 = (234 x 1.1)/2 = 128.7 A
• Install 160 A fuses on each cable instead of 315 A.
• For a cable of 95 mm², method F, 70 °C cable temperature and ambient
temperature of 45 °C, the maximum current is 209 A x 0.8 = 167.2 A. So 2 parallel
cables of 3 x 95 mm² + 50 mm² are sufficient.
• For a cable of 95 mm², method F, 90 °C cable temperature and ambient
temperature of 45 °C, the maximum current is 233 A x 0.8 = 186.4 A. So 2 parallel
cables of 3 x 70 mm² + 35 mm² are sufficient.

11.3 Protection settings

Setting motor overload relay (F21)

Frequency Voltage (V) GA 30 P GA 37 GA 37 P GA 45 GA 45 P

(Hz) F21 (A) F21 (A) F21 (A) F21 (A) F21 (A)
IEC
50 200 88.3 96.5 96.5 123.2 128.3
50 400 42.6 48.7 48.7 59.1 61.6
60 200 88.3 96.5 96.5 123.2 128.3
60 220 80.3 87.7 87.7 112 116.6
60 230 76.8 83.9 83.9 107.1 111.6
60 380 44 52 52 63 66
60 440 39.7 45 46 56.5 58.5

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Frequency Voltage (V) GA 30 P GA 37 GA 37 P GA 45 GA 45 P

(Hz) F21 (A) F21 (A) F21 (A) F21 (A) F21 (A)
60 460 38 43 44 54 56

Settings for fan motor overload protection (Q15)

Frequency Voltage (V) GA 30 P GA 37 GA 37 P GA 45 GA 45 P

(Hz) Q15 (A) Q15 (A) Q15 (A) Q15 (A) Q15 (A)
IEC
50 200 5.9 5.9 5.9 7.2 7.2
50 400 3.0 3.0 3.0 3.6 3.6
60 200 6.1 6.1 6.1 8.1 8.1
60 230 4.6 4.6 4.6 6.4 6.4
60 380 2.5 2.5 2.5 3.9 3.9
60 460 2.5 2.5 2.5 3.5 3.5

11.4 Dryer switches

General
The regulating and safety devices are factory-adjusted to give optimum performance of the dryer.
Do not alter the setting of any of the devices.

11.5 Reference conditions and limitations

Reference conditions

Air inlet pressure (absolute) bar 1

Air inlet pressure (absolute) psi 14.5
Air inlet temperature ˚C 20
Air inlet temperature ˚F 68
Relative humidity % 0
Working pressure See section Compressor data.

On water-cooled units also:

Cooling water inlet temperature ˚C 20
Cooling water inlet temperature ˚F 68

Limits

Maximum working pressure See section Compressor data.

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Minimum working pressure bar(e) 4

Minimum working pressure psig 58
Maximum air inlet temperature ˚C 46
Maximum air inlet temperature ˚F 115
Minimum ambient temperature ˚C 0
Minimum ambient temperature ˚F 32

On water-cooled units also:

Maximum cooling water outlet temperature ˚C 50
Maximum cooling water outlet temperature ˚F 122
Maximum cooling water inlet pressure bar(e) 5
Maximum cooling water inlet pressure psig 72.5

11.6 Compressor data

Reference conditions

All data specified below apply under reference conditions, see section Reference
conditions and limitations.

GA 30 +

7.5 bar 8.5 bar 10 bar 13 bar 100 psi 125 psi 150 psi 175 psi
Frequency Hz 50 50 50 50 60 60 60 60
Maximum (unloading) bar(e) 7.5 8.5 10 13 7.4 9.1 10.8 12.5
pressure, Workplace
units
Maximum (unloading) psig 109 123 145 189 107 132 157 181
pressure, Workplace
units
Maximum (unloading) bar(e) 7.3 8.3 9.8 12.8 7.2 8.9 10.6 12.3
pressure, Workplace
Full-Feature units
Maximum (unloading) psig 106 120 142 186 104 129 154 178
pressure, Workplace
Full-Feature units
Reference working bar(e) 7 8 9.5 12.5 6.9 8.6 10.3 12
pressure
Reference working psig 102 116 138 181 100 125 150 175
pressure
Pressure drop over bar(e) 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13
dryer, Workplace Full-
Feature units

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7.5 bar 8.5 bar 10 bar 13 bar 100 psi 125 psi 150 psi 175 psi
Pressure drop over psig 1.9 1.9 1.9 1.9 1.9 1.9 1.9 1.9
dryer, Workplace Full-
Feature units
Set point of thermostatic ˚C 40 40 40 60 40 40 40 60
valve
Set point of thermostatic ˚F 104 104 104 140 104 104 104 140
valve
Motor shaft speed r/min 2956 2956 2956 2956 3565 3565 3565 3565
Nominal motor power kW 30 30 30 30 30 30 30 30
Nominal motor power hp 40.2 40.2 40.2 40.2 40.2 40.2 40.2 40.2
Temperature of air ˚C 27 27 27 27 27 27 27 27
leaving outlet valve,
Workplace units
Temperature of air ˚F 81 81 81 81 81 81 81 81
leaving outlet valve,
Workplace units
Pressure dew point, ˚C 3 3 3 3 3 3 3 3
Workplace Full-Feature
units
Pressure dew point, ˚F 37.4 37.4 37.4 37.4 37.4 37.4 37.4 37.4
Workplace Full-Feature
units
Temperature of air ˚C 23 23 23 23 23 23 23 23
leaving outlet valve,
Workplace Full-Feature
units
Temperature of air ˚F 73 73 73 73 73 73 73 73
leaving outlet valve,
Workplace Full-Feature
units
Dryer power at full load, kW 1.4 1.4 1.4 1.4 1.6 1.6 1.6 1.6
Workplace Full-Feature
units
Dryer power at full load, hp 1.9 1.9 1.9 1.9 2.1 2.1 2.1 2.1
Workplace Full-Feature
units
Dryer power at no load, kW 1.2 1.2 1.2 1.2 1.4 1.4 1.4 1.4
Workplace Full-Feature
units
Dryer power at no load, hp 1.6 1.6 1.6 1.6 1.9 1.9 1.9 1.9
Workplace Full-Feature
units
Refrigerant type, R410A R410A R410A R410A R410A R410A R410A R410A
Workplace Full-Feature
units
Refrigerant quantity, kg 0.8 0.8 0.8 0.8 0.9 0.9 0.9 0.9
Workplace Full-Feature
units

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7.5 bar 8.5 bar 10 bar 13 bar 100 psi 125 psi 150 psi 175 psi
Refrigerant quantity, lb 1.8 1.8 1.8 1.8 1.9 1.9 1.9 1.9
Workplace Full-Feature
units
Cooling water l/min 35 35 35 35 35 35 35 35
consumption (at water
inlet temperature below
35 ˚C and temperature
rise of 15 ˚C), water-
cooled units
Cooling water cfm 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2
consumption (at water
inlet temperature below
95 ˚F and temperature
rise of 27 ˚F), water-
cooled units
Cooling water l/min 55 55 55 55 55 55 55 55
consumption (at water
inlet temperature
between 35 and 40 ˚C
and temperature rise of
10 ˚C), water-cooled
units
Cooling water cfm 1.9 1.9 1.9 1.9 1.9 1.9 1.9 1.9
consumption (at water
inlet temperature
between 95 and 104 ˚F
and temperature rise of
18 ˚F), water-cooled
units
Oil capacity, air-cooled l 15.6 15.6 15.6 15.6 15.6 15.6 15.6 15.6
units
Oil capacity, air-cooled US gal 4.12 4.12 4.12 4.12 4.12 4.12 4.12 4.12
units
Oil capacity, air-cooled Imp gal 3.43 3.43 3.43 3.43 3.43 3.43 3.43 3.43
units
Oil capacity, water- l 17.9 17.9 17.9 17.9 17.9 17.9 17.9 17.9
cooled units
Oil capacity, water- US gal 4.73 4.73 4.73 4.73 4.73 4.73 4.73 4.73
cooled units
Oil capacity, water- Imp gal 3.94 3.94 3.94 3.94 3.94 3.94 3.94 3.94
cooled units
Sound pressure level dB(A) 65 65 65 65 65 65 65 65
(according to ISO 2151
(2004))

GA 37

7.5 bar 8.5 bar 10 bar 13 bar 100 psi 125 psi 150 psi 175 psi
Frequency Hz 50 50 50 50 60 60 60 60

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7.5 bar 8.5 bar 10 bar 13 bar 100 psi 125 psi 150 psi 175 psi
Maximum (unloading) bar(e) 7.5 8.5 10 13 7.4 9.1 10.8 12.5
pressure, Workplace
units
Maximum (unloading) psig 109 123 145 189 107 132 157 181
pressure, Workplace
units
Maximum (unloading) bar(e) 7.3 8.3 9.8 12.8 7.2 8.9 10.6 12.3
pressure, Workplace
Full-Feature units
Maximum (unloading) psig 106 120 142 186 104 129 154 178
pressure, Workplace
Full-Feature units
Reference working bar(e) 7 8 9.5 12.5 6.9 8.6 10.3 12
pressure
Reference working psig 102 116 138 181 100 125 150 175
pressure
Pressure drop over bar(e) 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13
dryer, Workplace Full-
Feature units
Pressure drop over psig 1.9 1.9 1.9 1.9 1.9 1.9 1.9 1.9
dryer, Workplace Full-
Feature units
Set point of thermostatic ˚C 40 40 40 60 40 40 40 60
valve
Set point of thermostatic ˚F 104 104 104 140 104 104 104 140
valve
Motor shaft speed r/min 2956 2956 2956 2956 3565 3565 3565 3565
Nominal motor power kW 37 37 37 37 37 37 37 37
Nominal motor power hp 49.6 49.6 49.6 49.6 49.6 49.6 49.6 49.6
Temperature of air ˚C 27 27 27 27 27 27 27 27
leaving outlet valve,
Workplace units
Temperature of air ˚F 81 81 81 81 81 81 81 81
leaving outlet valve,
Workplace units
Pressure dew point, ˚C 3 3 3 3 3 3 3 3
Workplace Full-Feature
units
Pressure dew point, ˚F 37.4 37.4 37.4 37.4 37.4 37.4 37.4 37.4
Workplace Full-Feature
units
Temperature of air ˚C 23 23 23 23 23 23 23 23
leaving outlet valve,
Workplace Full-Feature
units
Temperature of air ˚F 73 73 73 73 73 73 73 73
leaving outlet valve,
Workplace Full-Feature
units

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7.5 bar 8.5 bar 10 bar 13 bar 100 psi 125 psi 150 psi 175 psi
Dryer power at full load, kW 1.34 1.4 1.4 1.4 1.6 1.6 1.6 1.6
Workplace Full-Feature
units
Dryer power at full load, hp 1.8 1.9 1.9 1.9 2.2 2.1 2.1 2.1
Workplace Full-Feature
units
Dryer power at no load, kW 1.2 1.2 1.2 1.2 1.4 1.4 1.4 1.4
Workplace Full-Feature
units
Dryer power at no load, hp 1.6 1.6 1.6 1.6 1.9 1.9 1.9 1.9
Workplace Full-Feature
units
Refrigerant type, R410A R410A R410A R410A R410A R410A R410A R410A
Workplace Full-Feature
units
Refrigerant quantity, kg 1 0.8 0.8 0.8 1 0.9 0.9 0.9
Workplace Full-Feature
units
Refrigerant quantity, lb 2.1 1.8 1.8 1.8 2.2 1.9 1.9 1.9
Workplace Full-Feature
units
Cooling water l/min 39 39 39 39 39 39 39 39
consumption (at water
inlet temperature below
35 ˚C and temperature
rise of 15 ˚C), water-
cooled units
Cooling water cfm 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4
consumption (at water
inlet temperature below
95 ˚F and temperature
rise of 27 ˚F), water-
cooled units
Cooling water l/min 59 59 59 59 59 59 59 59
consumption (at water
inlet temperature
between 35 and 40 ˚C
and temperature rise of
10 ˚C), water-cooled
units
Cooling water cfm 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1
consumption (at water
inlet temperature
between 95 and 104 ˚F
and temperature rise of
18 ˚F), water-cooled
units
Oil capacity, air-cooled l 15.6 15.6 15.6 15.6 15.6 15.6 15.6 15.6
units
Oil capacity, air-cooled US gal 4.12 4.12 4.12 4.12 4.12 4.12 4.12 4.12
units

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7.5 bar 8.5 bar 10 bar 13 bar 100 psi 125 psi 150 psi 175 psi
Oil capacity, air-cooled Imp gal 3.43 3.43 3.43 3.43 3.43 3.43 3.43 3.43
units
Oil capacity, water- l 17.9 17.9 17.9 17.9 17.9 17.9 17.9 17.9
cooled units
Oil capacity, water- US gal 4.73 4.73 4.73 4.73 4.73 4.73 4.73 4.73
cooled units
Oil capacity, water- Imp gal 3.94 3.94 3.94 3.94 3.94 3.94 3.94 3.94
cooled units
Sound pressure level dB(A) 69 69 69 69 69 69 69 69
(according to ISO 2151
(2004))

GA 37+

7.5 bar 8.5 bar 10 bar 13 bar 100 psi 125 psi 150 psi 175 psi
Frequency Hz 50 50 50 50 60 60 60 60
Maximum (unloading) bar(e) 7.5 8.5 10 13 7.4 9.1 10.8 12.5
pressure, Workplace
units
Maximum (unloading) psig 109 123 145 189 107 132 157 181
pressure, Workplace
units
Maximum (unloading) bar(e) 7.3 8.3 9.8 12.8 7.2 8.9 10.6 12.3
pressure, Workplace
Full-Feature units
Maximum (unloading) psig 106 120 142 186 104 129 154 178
pressure, Workplace
Full-Feature units
Reference working bar(e) 7 8 9.5 12.5 6.9 8.6 10.3 12
pressure
Reference working psig 102 116 138 181 100 125 150 175
pressure
Pressure drop over bar(e) 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13
dryer, Workplace Full-
Feature units
Pressure drop over psig 1.9 1.9 1.9 1.9 1.9 1.9 1.9 1.9
dryer, Workplace Full-
Feature units
Set point of thermostatic ˚C 40 40 40 60 40 40 40 60
valve
Set point of thermostatic ˚F 104 104 104 140 104 104 104 140
valve
Motor shaft speed r/min 2956 2956 2956 2956 3565 3565 3565 3565
Nominal motor power kW 37 37 37 37 37 37 37 37
Nominal motor power hp 49.6 49.6 49.6 49.6 49.6 49.6 49.6 49.6

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7.5 bar 8.5 bar 10 bar 13 bar 100 psi 125 psi 150 psi 175 psi
Temperature of air ˚C 27 27 27 27 27 27 27 27
leaving outlet valve,
Workplace units
Temperature of air ˚F 81 81 81 81 81 81 81 81
leaving outlet valve,
Workplace units
Pressure dew point, ˚C 3 3 3 3 3 3 3 3
Workplace Full-Feature
units
Pressure dew point, ˚F 37.4 37.4 37.4 37.4 37.4 37.4 37.4 37.4
Workplace Full-Feature
units
Temperature of air ˚C 23 23 23 23 23 23 23 23
leaving outlet valve,
Workplace Full-Feature
units
Temperature of air ˚F 73 73 73 73 73 73 73 73
leaving outlet valve,
Workplace Full-Feature
units
Dryer power at full load, kW 1.34 1.34 1.4 1.4 1.6 1.6 1.6 1.6
Workplace Full-Feature
units
Dryer power at full load, hp 1.8 1.8 1.9 1.9 2.2 2.1 2.1 2.1
Workplace Full-Feature
units
Dryer power at no load, kW 1.2 1.2 1.2 1.2 1.4 1.4 1.4 1.4
Workplace Full-Feature
units
Dryer power at no load, hp 1.6 1.6 1.6 1.6 1.9 1.9 1.9 1.9
Workplace Full-Feature
units
Refrigerant type, R410A R410A R410A R410A R410A R410A R410A R410A
Workplace Full-Feature
units
Refrigerant quantity, kg 1 1 0.8 0.8 1 0.9 0.9 0.9
Workplace Full-Feature
units
Refrigerant quantity, lb 2.1 1.1 1.8 1.8 2.2 1.9 1.9 1.9
Workplace Full-Feature
units
Cooling water l/min 39 39 39 39 39 39 39 39
consumption (at water
inlet temperature below
35 ˚C and temperature
rise of 15 ˚C), water-
cooled units

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 Instruction book

7.5 bar 8.5 bar 10 bar 13 bar 100 psi 125 psi 150 psi 175 psi
Cooling water cfm 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4
consumption (at water
inlet temperature below
95 ˚F and temperature
rise of 27 ˚F), water-
cooled units
Cooling water l/min 59 59 59 59 59 59 59 59
consumption (at water
inlet temperature
between 35 and 40 ˚C
and temperature rise of
10 ˚C), water-cooled
units
Cooling water cfm 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1
consumption (at water
inlet temperature
between 95 and 104 ˚F
and temperature rise of
18 ˚F), water-cooled
units
Oil capacity, air-cooled l 21 21 21 21 21 21 21 21
units
Oil capacity, air-cooled US gal 5.55 5.55 5.55 5.55 5.55 5.55 5.55 5.55
units
Oil capacity, air-cooled Imp gal 4.62 4.62 4.62 4.62 4.62 4.62 4.62 4.62
units
Oil capacity, water- l 17.9 17.9 17.9 17.9 17.9 17.9 17.9 17.9
cooled units
Oil capacity, water- US gal 4.73 4.73 4.73 4.73 4.73 4.73 4.73 4.73
cooled units
Oil capacity, water- Imp gal 3.94 3.94 3.94 3.94 3.94 3.94 3.94 3.94
cooled units
Sound pressure level dB(A) 65 65 65 65 65 65 65 65
(according to ISO 2151
(2004))

GA 45

7.5 bar 8.5 bar 10 bar 13 bar 100 psi 125 psi 150 psi 175 psi
Frequency Hz 50 50 50 50 60 60 60 60
Maximum (unloading) bar(e) 7.5 8.5 10 13 7.4 9.1 10.8 12.5
pressure, Workplace
units
Maximum (unloading) psig 109 123 145 189 107 132 157 181
pressure, Workplace
units
Maximum (unloading) bar(e) 7.3 8.3 9.8 12.8 7.2 8.9 10.6 12.3
pressure, Workplace
Full-Feature units

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7.5 bar 8.5 bar 10 bar 13 bar 100 psi 125 psi 150 psi 175 psi
Maximum (unloading) psig 106 120 142 186 104 129 154 178
pressure, Workplace
Full-Feature units
Reference working bar(e) 7 8 9.5 12.5 6.9 8.6 10.3 12
pressure
Reference working psig 102 116 138 181 100 125 150 175
pressure
Pressure drop over bar(e) 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13
dryer, Workplace Full-
Feature units
Pressure drop over psig 1.9 1.9 1.9 1.9 1.9 1.9 1.9 1.9
dryer, Workplace Full-
Feature units
Set point of thermostatic ˚C 40 40 40 60 40 40 40 60
valve
Set point of thermostatic ˚F 104 104 104 140 104 104 104 140
valve
Motor shaft speed r/min 2956 2956 2956 2956 3565 3565 3565 3565
Nominal motor power kW 45 45 45 45 45 45 45 45
Nominal motor power hp 60.4 60.4 60.4 60.4 60.4 60.4 60.4 60.4
Temperature of air ˚C 27 27 27 27 27 27 27 27
leaving outlet valve,
Workplace units
Temperature of air ˚F 81 81 81 81 81 81 81 81
leaving outlet valve,
Workplace units
Pressure dew point, Full- ˚C 3 3 3 3 3 3 3 3
Feature units
Pressure dew point, Full- ˚F 37.4 37.4 37.4 37.4 37.4 37.4 37.4 37.4
Feature units
Temperature of air ˚C 23 23 23 23 23 23 23 23
leaving outlet valve,
Workplace Full-Feature
units
Temperature of air ˚F 73 73 73 73 73 73 73 73
leaving outlet valve,
Workplace Full-Feature
units
Dryer power at full load, kW 1.34 1.34 1.4 1.4 1.6 1.6 1.6 1.6
Workplace Full-Feature
units
Dryer power at full load, hp 1.8 1.8 1.9 1.9 2.2 2.1 2.1 2.1
Workplace Full-Feature
units
Dryer power at no load, kW 1.2 1.2 1.2 1.2 1.4 1.4 1.4 1.4
Workplace Full-Feature
units

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 Instruction book

7.5 bar 8.5 bar 10 bar 13 bar 100 psi 125 psi 150 psi 175 psi
Dryer power at no load, hp 1.6 1.6 1.6 1.6 1.9 1.9 1.9 1.9
Workplace Full-Feature
units
Refrigerant type, R410A R410A R410A R410A R410A R410A R410A R410A
Workplace Full-Feature
units
Refrigerant quantity, kg 1 1 0.8 0.8 1 0.9 0.9 0.9
Workplace Full-Feature
units
Refrigerant quantity, lb 2.1 2.1 1.8 1.8 2.2 1.9 1.9 1.9
Workplace Full-Feature
units
Cooling water l/min 45 45 45 45 45 45 45 45
consumption (at water
inlet temperature below
35 ˚C and temperature
rise of 15 ˚C), water-
cooled units
Cooling water cfm 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6
consumption (at water
inlet temperature below
95 ˚F and temperature
rise of 27 ˚F), water-
cooled units
Cooling water l/min 65 65 65 65 65 65 65 65
consumption (at water
inlet temperature
between 35 and 40 ˚C
and temperature rise of
10 ˚C), water-cooled
units
Cooling water cfm 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3
consumption (at water
inlet temperature
between 95 and 104 ˚F
and temperature rise of
18 ˚F), water-cooled
units
Oil capacity, air-cooled l 16.6 16.6 16.6 16.6 16.6 16.6 16.6 16.6
units
Oil capacity, air-cooled US gal 4.39 4.39 4.39 4.39 4.39 4.39 4.39 4.39
units
Oil capacity, air-cooled Imp gal 3.65 3.65 3.65 3.65 3.65 3.65 3.65 3.65
units
Oil capacity, water- l 17.9 17.9 17.9 17.9 17.9 17.9 17.9 17.9
cooled units
Oil capacity, water- US gal 4.73 4.73 4.73 4.73 4.73 4.73 4.73 4.73
cooled units
Oil capacity, water- Imp gal 3.94 3.94 3.94 3.94 3.94 3.94 3.94 3.94
cooled units

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7.5 bar 8.5 bar 10 bar 13 bar 100 psi 125 psi 150 psi 175 psi
Sound pressure level dB(A) 72 72 72 72 72 72 72 72
(according to ISO 2151
(2004))

GA 45+

7.5 bar 8.5 bar 10 bar 13 bar 100 psi 125 psi 150 psi 175 psi
Frequency Hz 50 50 50 50 60 60 60 60
Maximum (unloading) bar(e) 7.5 8.5 10 13 7.4 9.1 10.8 12.5
pressure, Workplace
units
Maximum (unloading) psig 109 123 145 189 107 132 157 181
pressure, Workplace
units
Maximum (unloading) bar(e) 7.3 8.3 9.8 12.8 7.2 8.9 10.6 12.3
pressure, Workplace
Full-Feature units
Maximum (unloading) psig 106 120 142 186 104 129 154 178
pressure, Workplace
Full-Feature units
Reference working bar(e) 7 8 9.5 12.5 6.9 8.6 10.3 12
pressure
Reference working psig 102 116 138 181 100 125 150 175
pressure
Pressure drop over bar(e) 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13
dryer, Workplace Full-
Feature units
Pressure drop over psig 1.9 1.9 1.9 1.9 1.9 1.9 1.9 1.9
dryer, Workplace Full-
Feature units
Set point of thermostatic ˚C 40 40 40 60 40 40 40 60
valve
Set point of thermostatic ˚F 104 104 104 140 104 104 104 140
valve
Motor shaft speed r/min 2956 2956 2956 2956 3565 3565 3565 3565
Nominal motor power kW 45 45 45 45 45 45 45 45
Nominal motor power hp 60.4 60.4 60.4 60.4 60.4 60.4 60.4 60.4
Temperature of air ˚C 27 27 27 27 27 27 27 27
leaving outlet valve,
Workplace units
Temperature of air ˚F 81 81 81 81 81 81 81 81
leaving outlet valve,
Workplace units
Pressure dew point, ˚C 3 3 3 3 3 3 3 3
Workplace Full-Feature
units

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 Instruction book

7.5 bar 8.5 bar 10 bar 13 bar 100 psi 125 psi 150 psi 175 psi
Pressure dew point, ˚F 37.4 37.4 37.4 37.4 37.4 37.4 37.4 37.4
Workplace Full-Feature
units
Temperature of air ˚C 23 23 23 23 23 23 23 23
leaving outlet valve,
Workplace Full-Feature
units
Temperature of air ˚F 73 73 73 73 73 73 73 73
leaving outlet valve,
Workplace Full-Feature
units
Dryer power at full load, kW 1.33 1.34 1.34 1.4 1.7 1.6 1.6 1.6
Workplace Full-Feature
units
Dryer power at full load, hp 1.8 1.8 1.8 1.9 2.3 2.2 2.2 2.1
Workplace Full-Feature
units
Dryer power at no load, kW 1.2 1.2 1.2 1.2 1.5 1.4 1.4 1.4
Workplace Full-Feature
units
Dryer power at no load, hp 1.6 1.6 1.6 1.7 2.1 1.9 1.9 1.9
Workplace Full-Feature
units
Refrigerant type, R410A R410A R410A R410A R410A R410A R410A R410A
Workplace Full-Feature
units
Refrigerant quantity, kg 1 1 1 0.8 1 1 1 0.9
Workplace Full-Feature
units
Refrigerant quantity, lb 2.3 2.1 2.1 1.8 2.3 2.2 1.2 1.9
Workplace Full-Feature
units
Cooling water l/min 50 50 50 50 50 50 50 50
consumption (at water
inlet temperature below
35 ˚C and temperature
rise of 15 ˚C), water-
cooled units
Cooling water cfm 1.77 1.77 1.77 1.77 1.77 1.77 1.77 1.77
consumption (at water
inlet temperature below
95 ˚F and temperature
rise of 27 ˚F), water-
cooled units
Cooling water l/min 75 75 75 75 75 75 75 75
consumption (at water
inlet temperature
between 35 and 40 ˚C
and temperature rise of
10 ˚C), water-cooled
units

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7.5 bar 8.5 bar 10 bar 13 bar 100 psi 125 psi 150 psi 175 psi
Cooling water cfm 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65
consumption (at water
inlet temperature
between 95 and 104 ˚F
and temperature rise of
18 ˚F), water-cooled
units
Oil capacity, air-cooled l 23 23 23 23 23 23 23 23
units
Oil capacity, air-cooled US gal 6.08 6.08 6.08 6.08 6.08 6.08 6.08 6.08
units
Oil capacity, air-cooled Imp gal 5.06 5.06 5.06 5.06 5.06 5.06 5.06 5.06
units
Oil capacity, water- l 17.9 17.9 17.9 17.9 17.9 17.9 17.9 17.9
cooled units
Oil capacity, water- US gal 4.73 4.73 4.73 4.73 4.73 4.73 4.73 4.73
cooled units
Oil capacity, water- Imp gal 3.94 3.94 3.94 3.94 3.94 3.94 3.94 3.94
cooled units
Sound pressure level dB(A) 66 66 66 66 66 66 66 66
(according to ISO 2151
(2004))

11.7 Technical data controller

General

Supply voltage 24 V AC /16 VA 50/60Hz (+40%/-30%)

24 V DC/0.7 A
Type of protection IP54 (front)
IP21 (back)
• Operating temperature • -10°C…..+60°C (14 °F .....140 °F)
range • -30°C…..+70°C (-22 °F ......158 °F)
• Storage temperature
range
Permissible humidity Relative humidity 90%
No condensation
Mounting Cabinet door

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 Instruction book

Digital outputs

Number of outputs 9 (Elektronikon™ Touch controller)

6 (Elektronikon™ Swipe controller)
Type Relay (voltage free contacts)
Rated voltage AC 250 V AC / 10 A max.
Rated voltage DC 30 V DC / 10 A max.

Digital inputs

Number of inputs 10 (Elektronikon™ Touch controller)

4 (Elektronikon™ Swipe controller)
Supply by controller 24 V DC
Supply protection Short circuit protected to ground
Input protection Not isolated

Analog inputs

Number of pressure inputs 2 (Elektronikon™ Touch controller)

1 (Elektronikon™ Swipe controller)
Number of temperature inputs 5 (Elektronikon™ Touch controller)
3 (Elektronikon™ Swipe controller)

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12 Instructions for use

Oil separator vessel

This vessel can contain pressurized air. This can be potentially dangerous if the equipment is misused.
This vessel must only be used as a compressed air/oil separator tank and must be operated within the
limits specified on the data plate.
No alterations must be made to this vessel by welding, drilling or other mechanical methods without the
written permission of the manufacturer.
The pressure and temperature of this vessel must be clearly indicated.
The safety valve must correspond with pressure surges of 1.1 times the maximum allowable operating
pressure. It should guarantee that the pressure will not permanently exceed the maximum allowable
operating pressure of the vessel.
Use only oil as specified by the manufacturer.

2920 7109 51 181

 No. 2920 7109 51 / 2019 - 11 - Printed in Belgium Atlas Copco Airpower NV. All rights reserved. Designs and specifications are subject to change without notice or obligation.
COMMITED TO SUSTAINABLE PRODUCTIVITY
We stand by our responsibilities towards our customers, towards the
environment and the people around us. We make performance stand
the test of time. This is what we call — Sustainable Productivity.

www.atlascopco.com