0 ratings0% found this document useful (0 votes) 116 views8 pagesDeutz MWM TBD 645 Maintenance Plan
Deutz MWM TBD 645 Maintenance Plan
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EUTZ. Mi
TBD 64)
Maintenance
5.1 Maintenance plan
5.1.1 General remarks
The maintenance plan lists the work routines required for maintaining your engine's operational reliability and
safety, together with the appropriate maintenance intervals in each case. This maintenance plan applies for the
engine itself only, and of cours¢ for its built-on components. Maintenance on other parts of your system must
be carried out atthe times specified and in accordance with the work instructions issued by the manufacturer
‘concemed. You wil! find the relevant information in the manufacturers’ documents supplied in each case. The
Job cards stated will describe the procedural sequences for the maintenance workinvolved. The work described
‘must be performed by properly trained staff. The intervals stated are average figures, and based on long years
‘of empirical feedback from actual operation. They are conditional on proper compliance with the relevant
expendables instructions and on punctual performance of the maintenance work concemed.
ve
i IS> The intervals concemed may vary due to particular operating conditions. For example, frequent starts,
long operating times at zero load, an excessive number of load changes, and frequent operation at
overioad will lead to increased wear and tear, and to concomitantly shorter maintenance intervals. .
> You must perform cleaning routines more frequently if you are encountering increased soiling.
51.2 Legend c
[ R) “Check’ “Clean*
J visual inspection, setting routine; & e.g. by hand / automatically
===) reworking or replacement may become
necessary.
[EBB] “Cheek - Adjust” : “Grease - Lubricate“
+ ©.g. torques, dimensions, pressures, etc.; 4 e.g, rodding
4 reworking or replacement may become
necessary.
S27) “Replace” “Overhaul”
Sei Replace, change (6) Check function groups, rework parts, and
ey replace wear parts
“Drain® ;
Cy 2.9. lube oil, water 7
) QS
‘Chapter 5 - Page 2 (0299 4628-0108 0497 5.1.3 One-off jobs 7
The following jobs must be carried out after initial start-up or after a partial overhaul,
after ... operating hours (oh) Description
Valve clearance Bit
“2 | Cylinder head unions W 1-4-4
Lube oil analysis Batt
5.1.4 — Maintenance plan (application-specific)
5.1.4.1 Maintenance pian in continuous operation
‘after operating hours (oh) "] Description TT Fl
dally 2weeks
a Expendables supply BO-1-1
Gg {| Draining the air bottie cylingerB 10-74
a =| Turbocharger compressor | B 6-12-1
Depending on the field of application and the engine load involved, further work may become
‘necessary; cf. Chapter 5.1.5 and the job card listing in this context (Operating instructions i.
Chapter 9, Workshop Manual Chapter 2). z
0497 nen 4628-0108 ‘Chapter 5- Pane 5 alg
Description
=| 18.000
| 000
36.000
Engine diagnostics
2 | Valve rotating device
Chapter 5 - Page 6
p99 4e2a-nine
Valve clearance
Lube oil sampling BS-14
Air filter B6-3-1
Lube oil in turbocharger 3662
Monitoring B11-1-22 ff]
Engine mounting B3-7-1
Lube oil, governor/actuator B5-3-1
Valve seat lubrication B8-14-1
Injection nozzle B7-7-2
;;| Regulating shatt BS-4-1
©} | eackwash fiter, engine end BB-10-3
ed Exhaust valves W153
5125 Turbocharger bearing 8. manufac.
Tors. vibr. abs., silicone oil sample Bi2-41-1
Avial clearance of crankshaft W2-1-4
Gear train (Drive End) Badd
_| Gear train (Free End) B 4-42
Lower valve mechanism W 4-2-1
-| Camsheft bearing W4-1-1
Inlet valves W1-5-2
Piston top W2-8-6
2 Piston pin clearance W2-12-3
Piston rings, grooves W2-10-3
Cylinder liner W3-3-1
| Conn.-rod bearing w2-9-3
Vibration absorber, camshaft W 4-9-1
injection pump element. W7-4-2
C after... operating hours (oh)
alg
als
8
é
ILS” Depending on the particular application and the engine loading involved, turther work may be
‘Necessary; compare in this: context Chapter 5.1.5and the job card | listing (Operating instructions
Chapter 9, Workshop Manual Chapter 2).
nw
(0299 4828-0108 (Chanter 5 -Pene 7 | 8.144 Maintenance and servicing as per instructions from component manufacturers
Check and clean drive compartment monitor
after .. operating hours or interval * Description
1,500
(quarterly *)
Underpressure in the
‘measuring chamber B11-5-1
Sinter bronze fitter in the
measuringadd-on | B 11-5-1
Fresh air bores in the mea-
suring add-on B11-5-4
Infra-red filter glasses in thq mea-
suring add-on Bit54
inter bronze filter in the
pressure controller B11-5-4 Y
if the operating hours specified are not achieved in the corresponding interval.
Pa
v2
U
Chapter 5 - Page 8- . _ 9980 aapp.at8. fner After maintenance work on bearings, pistons, cylinder liners:
= Follow running-in instructions
After opening the covers, check the seal and replace if necessary:
= Inspection hole cover and control shaft cover Band
Cylinder liners: examine valve wear status, without removing the cylinder head
cr the valves beforehand:
= Endoscope the combustion chamber wo27
After any extensive work on the drive mechanism or after fiting/modifying a generator,
for instance:
= Check crank web breathing w245
Repair is required, e.. ifthe tappet roller is defective or the injection pump drive
has jammed:
= Remove and install injection pump dive w7-4-7
‘After levers have been loosened, they must be re-adjusted at the set screw
(ead-sealed in the factory):
~ Adjust the injection pump control rod W722
0497 (0290 4628-0108 Chapter 5- Pace 9
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