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Dust Indicator

The document details the procedure for cleaning and replacing the air element in an intake system. It describes checking the dust indicator, stopping the engine, removing and cleaning the outer element with compressed air, replacing it after 6 cleanings or sooner if the indicator remains red, and restarting the engine. It also introduces a new 5-stage dust indicator to determine optimal cleaning and replacement times.

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sales
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Download as PPS, PDF, TXT or read online on Scribd
88 views

Dust Indicator

The document details the procedure for cleaning and replacing the air element in an intake system. It describes checking the dust indicator, stopping the engine, removing and cleaning the outer element with compressed air, replacing it after 6 cleanings or sooner if the indicator remains red, and restarting the engine. It also introduces a new 5-stage dust indicator to determine optimal cleaning and replacement times.

Uploaded by

sales
Copyright
© © All Rights Reserved
Available Formats
Download as PPS, PDF, TXT or read online on Scribd
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Intake System

(Cleaning & Replacing Air Element.)

 First, always check if


Dust Indicator is
red, particularly when
working on dusty or
sandy job sites.
Intake System
(Cleaning & Replacing Air Element.)
 When the dust indicator becomes red
the following procedure should be taken.

 1- Stop the engine.


 2- Take out the outer
element.
Intake System
(Cleaning & Replacing Air Element.)
 3- Clean the outer element
by passing pressurized air
from inside , outside and
again inside.
Intake System
(Cleaning & Replacing Air Element.)
 4- Take out one tag of 1 to 6 tags.

 Replace the outer element


which has been cleaned 6
times repeatedly &
replace inner element at
the same time.
Intake System
(Cleaning & Replacing Air Element.)
 5- Put the outer element back
 Make sure the wing nut and seal
washer and other seals are in
good condition
Intake System
(Cleaning & Replacing Air Element.)

 6- Push the reset button.

 7- Restart the engine.


Intake System
(Cleaning & Replacing Air Element.)
 Remember these points.
 1- Never, ever attempt to reinstall inner element.
 2- Never, ever clean or replace the air cleaner element
with the engine running.
 3- If the dust indicator becomes red, short time after
cleaning the outer element. Replace the outer & inner
element . Even if the 6 times cleaning is not completed.
Intake System
(Cleaning & Replacing Air Element.)

 Check for the


deterioration of the
rubber hose between the
air cleaner and turbo-
charger, and check also
for any loose clamps.
Introduction of new
“Dust Indicator”
This dust indicator displays the element clogging state in five stage.

It allows you to check the optimum


time of cleaning and replacement of an
element.
Introduction of new
“Dust Indicator”
Results 1- Reduction of maintenance cost.
2- Improving the reliability of machines.

Conventional type New type

5 stage negative
OK / Not OK pressure display
part.
Introduction of new
“Dust Indicator”

Criteria When the negative pressure is less than 3.7 kPa;

No problem is caused.
Introduction of new
“Dust Indicator”

Criteria When the negative pressure is 7.5 (or more) kPa;

Clean the outer element

After cleaning press


RESET cap
the reset button
Introduction of new
“Dust Indicator”
Immediately after cleaning the outer element start
the engine and check:
Criteria If the negative pressure reaches 5.0 (or more) kPa;

Replace the inner and


outer elements.
After replacing press
RESET cap
the reset button

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