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Universal Marshalling Solution - HUG2022

The document discusses Honeywell's Universal Marshalling Solution (UMS). It introduces the UMS concept and its benefits over traditional marshalling, including standardized design, reduced costs, and increased I/O density. It describes the UMS design features, deployment options across different systems, and the upcoming roadmap for new signal conditioning adapters.

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67 views

Universal Marshalling Solution - HUG2022

The document discusses Honeywell's Universal Marshalling Solution (UMS). It introduces the UMS concept and its benefits over traditional marshalling, including standardized design, reduced costs, and increased I/O density. It describes the UMS design features, deployment options across different systems, and the upcoming roadmap for new signal conditioning adapters.

Uploaded by

thangam195758
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 22

May 2022

UNIVERSAL
MARSHALLING
SOLUTION
RAAM THOTAKURA
SENIOR PRODUCT MARKETING MANAGER

Honeywell Confidential - ©2022 by Honeywell International Inc. All rights reserved.


PRESENTERS'
INTRODUCTION

Honeywell staff is expected to introduce themselves. *

Customer presenters are in principle introduced by a


customers Steering Committee member *

*info only: please remove this info from your final presentation
PRESENTATION OVERVIEW
1. Introduction 4. Roadmap
Traditional marshalling concepts Upcoming SCA
2. Design & Features 5. Benefits
UM concept, design and models Value and benefits
3. Deployment
Installation options across systems

Honeywell Confidential - ©2022 by Honeywell International Inc. All rights reserved. 2


INTRODUCTION

Concept
CURRENT DESIGN
Operator Interface Controller & IO Marshaling Field instrumentation

25 - 30% 3rd party content in a typical refinery Project

55% hardware engineering hours dedicated to project specific cabinet design

Over $50 MM third party items are purchase for marshalling solution

Honeywell Confidential - ©2022 by Honeywell International Inc. All rights reserved.


MARSHALLING CABINETS – COMPARISONS
CURRENT MARSHALLING CABINET UNIVERSAL MARSHALLING SOLUTION
ADVANTAGES
• 1st party standardization
‒ Reduce engineering costs
‒ Reduce execution/lead
times
• Lower solution cost
• Higher Cabinet I/O
density - 200 to 720
• LEAP
‒ Enable for marshalling
‒ Enable late-stage changes
‒ Reduce spares

Honeywell Internal
Honeywell Confidential - ©2022 by Honeywell International Inc. All rights reserved.
DESIGN & FEATURES

High level specs and functions


UNIVERSAL MARSHALLING
• 16 Channel assembly on DIN Rail
• With integrated fuse and disconnects
• Flexible field wiring
• Slide in Adaptor modules
• Includes Intrinsically Safe Adapters
• Industry’s thinnest IS barriers 10mm
• Standard Marshalling cabinet builds
• Honeywell Mass termination Cables
• Certified for Safe/Hazardous areas
• -40 deg C to +70 deg C

Honeywell Confidential - ©2022 by Honeywell International Inc. All rights reserved.


UNIVERSAL MARSHALLING FEATURES

Universal Assembly
Power Indicator

Universal Assembly
Power Terminal

Honeywell Confidential - ©2022 by Honeywell International Inc. All rights reserved.


UNIVERSAL MARSHALLING FEATURES

Honeywell Confidential - ©2022 by Honeywell International Inc. All rights reserved.


UNIVERSAL MARSHALLING FEATURES
• Compact and Sleek Design
• Standard repetitive design across signal types
• Industry’s thinnest IS barrier @ 10mm
• Universal analog and digital IS barriers
• Enables Standard Cabinet Design

Honeywell Confidential - ©2022 by Honeywell International Inc. All rights reserved.


SIGNAL CONDITIONING ADAPTERS - PROCESS

Signal Types Signal Conditioning Adapter


Standard 2 wire – AI/AO/DI/DO CC-UPTA01 Pass Through Adapter
Isolated AI, 3 wire AI, 4 wire AI CC-UAIA01 High Level Analog Input Isolator
Isolated AO CC-UAOA01 High Level Analog Output Isolator
Isolated DI/DO, NAMUR DI, Sink Type DI CC-UDXA01 Digital Input Output Isolator
24V DC Digital Input Relay CC-DIRA01 Digital Input Relay Adapter
24V DC Digital Output Relay CC-DORA01Digital Output Relay Adapter
GI-IS AI, 3 wire AI, 4 wire AI CC-UGAI01 IS Analog Input Isolator
GI-IS AO CC-UGAO01 IS Analog Output Isolator
GI-IS DI/DO CC-UGDA01 IS Digital Isolator
Thermocouple/RTD/mV CC-ULLI01 Thermocouple/RTD/mV Isolator
GI-IS AI - 2 wire with HART Only CC-UGAI02 IS Analog Input Isolator 2 Wire

Honeywell Confidential - ©2022 by Honeywell International Inc. All rights reserved.


SIGNAL CONDITIONING ADAPTERS - SAFETY
Description Model Number

SCA Analaog Input FC-UAIA01

SCA Analog Input Sink FC-UAIS01

SCA Digital Input 5KOHM FC-UDI501

SCA Digital Input NAMUR FC-UDIN01

SCA Digital Input Relay FC-UDIR01

SCA Digital Input Safety NAMUR FC-UDNS01

SCA Digital Output SIL 3 F&G FC-UDOF01

SCA Digital Output Relay FC-UDOR01

SCA Analog Input SIL2 Barrier FC-UGAI01

SCA Analog Output SIL 2 Barrier FC-UGAO01

SCA Digital Input/Output SIL 2 BARRIER FC-UGDA01

SCA Digital Input Relay 5KOHM FC-UIR501

Integrated FTA High Current - FGS FC-USCA01

Honeywell Confidential - ©2022 by Honeywell International Inc. All rights reserved.


DEPLOYMENT

Process, Safety, PLC and UOC


UM STANDARD CABINET DESIGN
• Standard Marshalling Cabinet builds
‒ Non-IS & IS with field wiring on TBs
‒ Non-IS & IS directly on SCA
‒ 120V AC/230V AC or 24 VDC feeders
‒ Single side - 224 to 336 I/O per cabinet
‒ Dual sided – 480 to 720 I/O per cabinet
• Standard cabinet drawings available
‒ 16 different marshalling cabinet models are
available
‒ Standard design for HAZLOC UPC or USC
installation
‒ Standard design for PLCs
‒ Standard integrated Ser-C and Safety manager
cabinets Honeywell Confidential - ©2022 by Honeywell International Inc. All rights reserved.
UM UPC / USC
• Integral to Universal Process & Safety Cabinets
• 96 Universal IO points
• Default standard feed through SCA for marshalling
‒ Optional SCA for Relays, Isolators, IS barriers etc
• Automated User Manuals and Drawings

Honeywell Confidential - ©2022 by Honeywell International Inc. All rights reserved.


ROADMAP

Upcoming SCA
UPCOMING SCA - ROADMAP 2023
Model NumberDescription
CC-UDIA01 120/230 VAC DIGITAL INPUT ADAPTER
CC-UDOA01 120/230 VAC & 48 VDC DIGITAL O/P RELAY ADAPTER
FC-USCH01 INTEGRATED FTA HIGH VOLTAGE 230 VAC
FC-UORH01 SCA SAFE OUTPUT RELAY 230 VAC SIL3
FC-UIRM01 SCA SAFE INPUT RELAY 120 VAC SIL3
FC-UIRH01 SCA SAFE INPUT RELAY 230 VAC SIL3

• Integration with
‒ BPCS : UIO-2 module, DI and DO modules
‒ Safety Manager : PUIO and PDIO Modules

Honeywell Confidential - ©2022 by Honeywell International Inc. All rights reserved.


BENEFITS AND VALUE

Universal Marshalling Solution


UNIVERSAL MARSHALLING SOLUTION BENEFITS
• Standard marshalling design – 1st party solution
• HON life cycle support
• Enables late changes – shorter delivery allowing late
procurement
‒ Shorter lead times, cabinet delivery, allowing late procurement
• Reduces marshalling cabinet count by over 50% @
Max. 720 I/O per cabinet
• Separates field wiring complexity from System IOMs
• Standard drawings from project tools
• Standard design for Non-IS and IS solutions
• Reduces solution cost and reduced spare counts

Honeywell Confidential - ©2022 by Honeywell International Inc. All rights reserved.


Venkat Ramanjulu Thotakura
UNIVERSAL MARSHALLING PROJECT DELIVERIES
Safe Area Non-IS Safe Area –Integrated Ser-C Safe Area – CE/UOC

Safe Area – GIIS Integrated Ser-C Hazardous Area – UPC Non-IS

Honeywell Confidential - ©2022 by Honeywell International Inc. All rights reserved.

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