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Lecture 9-13 - DCDC

The document discusses buck converters, including their circuit diagram, continuous conduction mode operation principles, current and voltage ripple calculations, and inductor design considerations such as copper loss and saturation.
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© © All Rights Reserved
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0% found this document useful (0 votes)
36 views

Lecture 9-13 - DCDC

The document discusses buck converters, including their circuit diagram, continuous conduction mode operation principles, current and voltage ripple calculations, and inductor design considerations such as copper loss and saturation.
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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1

10/31/2023
EE3147 POWER ELECTRONICS

DC/DC Coverters
Dr. Duy-Dinh Nguyen
Dept. of IA, School of EE
Outlines
• General introduction
• Buck/Boost-typed DC/DC converters
• Other non-isolated DC/DC converters
• Forward/Flyback DC/DC converters
• Push-pull, Half-bridge, Full-bridge
DC/DC
• Other isolated DC/DC converters
• Advanced topics on DC/DC converters
10/31/2023 3
General introduction
𝑖𝑎𝑐 𝑖𝑑𝑐
DC
+ 𝑣𝑎𝑐 𝑣𝑑𝑐

DC

DC source DC/DC converters DC loads


DC 𝜇-grid, Non-isolated/Isolated, Resistive loads (light
Storage battery, Unidirectional/bidirectional, bulbs, heaters, etc.),
Electric vehicle, Forward/Flyback –based, DC motors,
Solar PV arrays, Buck/Boost – typed, Resonant heating coils,
Rectifier outputs, PWM/Resonant, Inverter systems,
etc. etc. Battery, etc.
10/31/2023 4
DC/DC converters standards
• Safety standards: IEC60950-1
• Electrical insulation (minimum clearance and creepage)
• Electric strength (isolation voltage)
• Thermal insulation

• Load regulation (<2%)


𝑉𝑜,𝑚𝑖𝑛𝐿𝑜𝑎𝑑 − 𝑉𝑜,𝑚𝑎𝑥𝐿𝑜𝑎𝑑
%𝐿𝑜𝑎𝑑 𝑟𝑒𝑔𝑢𝑙𝑎𝑡𝑖𝑜𝑛 = × 100%
𝑉𝑜,𝑛𝑜𝑚𝐿𝑜𝑎𝑑

• Line regulation (< 0.05 %/V)


Δ𝑉𝑜
%𝐿𝑖𝑛𝑒 𝑟𝑒𝑔𝑢𝑙𝑎𝑡𝑖𝑜𝑛 = × 100%
Δ𝑉𝑖 × 𝑉𝑜

10/31/2023 5
DC/DC converters standards
• EMI/EMC for MME under 600 Vdc
• EN 55032 or CISPR 32 → Emission requirements
• EN 55035 or CISPR 35 → Immunity requirements
• Size: (refer to DOSA)
• full-brick: 4.6x2.4x0.5 in3
• half-brick: 2.3x2.4x0.5 in3
• 1/4-brick: 2.3x1.45x0.5 in3
• 1/8-brick: 2.3x0.9x0.5 in3
• 1/16-brick: 1.3x0.9x0.5 in3

• RoHS (Restriction
of Hazardous Substances)

10/31/2023 https://www.sunpower-uk.com/glossary/power-brick/
6
Classification
• Based on isolation
Isolation

Non-isolated Isolated
DC/DC DC/DC

Forward- Flyback-
Conventional Multi-phase Z-source Multiport
based based
DC/DC Interleaved DC/DC DC/DC
DC/DC DC/DC
- Buck, Boost, Buck/Boost - Forward DC/DC
- SEPIC, Split-PI, Cuk - Push-pull DC/DC
- Multi-phase Buck, Boost - Half-bridge DC/DC
- etc. - Full-bridge phase shift DC/DC
- Half-bridge LLC resonant DC/DC
10/31/2023 7
Classification
• Based on switching types
Switching types

Hard-switched Soft-switched
DC/DC DC/DC

- Buck, Boost, Buck/Boost - Synchronous Boost converter with


- SEPIC, Split-PI, Cuk low boost inductance
- Multi-phase Buck, Boost - Full-bridge phase shift DC/DC
- Push-pull DC/DC - Half-bridge LLC resonant DC/DC
- Flyback DC/DC - Dual-Active-Bridge DC/DC
10/31/2023 8
EE3147 POWER ELECTRONICS
NON-ISOLATED DC/DC CONVERTERS

BUCK CONVERTERS
Dr. Duy-Dinh Nguyen
Dept. of IA, School of EE
Buck converters: circuit diagram

• Structure
𝐿
A A
𝑖𝐿
𝐶 𝑅
𝑣𝐴 𝑣𝑜

DC Switching Output DC
source network filter load
Equivalent
Circuit diagram circuit
10/31/2023 10
Buck converters: CCM operation

• CCM operation 𝐴

• S ON
𝑑𝑖𝐿
𝑣𝐿 = 𝐿 = 𝑣𝑖𝑛 − 𝑣𝑜
𝑑𝑡
𝑑𝑣𝑜 𝑆𝑜𝑛 𝑆𝑜𝑓𝑓
𝑖𝐶 = 𝐶 = 𝑖𝐿 − 𝑖𝑜
𝑑𝑡

• Flux linkage
𝐷𝑇
𝜆𝑃 = න 𝑣𝐿 𝑑𝑡
0
= 𝑉𝑖 − 𝑉𝑜 𝐷𝑇 (𝑉𝑠)
10/31/2023 11
Buck converters: CCM operation

• CCM operation 𝐴

• S OFF
𝑑𝑖𝐿
𝑣𝐿 = 𝐿 = −𝑣𝐷 − 𝑣𝑜
𝑑𝑡 𝑆𝑜𝑛 𝑆𝑜𝑓𝑓
𝑑𝑣𝑜
𝑖𝐶 = 𝐶 = 𝑖𝐿 − 𝑖𝑜
𝑑𝑡
• Flux linkage
𝑇
𝜆𝑁 = න 𝑣𝐿 𝑑𝑡
𝐷𝑇
= −𝑉𝐷 − 𝑉𝑜 1 − 𝐷 𝑇 (𝑉𝑠)
10/31/2023 12
Buck converters: CCM operation
• At steady state 𝐴

→ flux linkage is balanced


𝜆𝑃 + 𝜆𝑁 = 0
⇒ 𝑉𝑜 = 𝑉𝑖 𝐷 − 𝑉𝐷 1 − 𝐷
• If (𝑉𝐷 ≪ 𝑉𝑜 ) 𝑆𝑜𝑛 𝑆𝑜𝑓𝑓
⇒ 𝑉𝑜 ≈ 𝑉𝑖 𝐷
where D ∈ [0, 1]
• Since D < 1 ➔ 𝑉𝑜 is
always smaller than 𝑉𝑖 ➔
Buck operation

10/31/2023 13
Buck converters: CCM operation
• Another point of view 𝐴
𝑑 𝑖𝐿
𝑣𝐿 = 𝐿
𝑑𝑡
= 𝐷 𝑉𝑖 − 𝑉𝑜 + 1 − 𝐷 −𝑉𝐷 − 𝑉𝑜
where:
𝑆𝑜𝑛 𝑆𝑜𝑓𝑓
𝑣𝐿 : average inductor voltage;
𝑖𝐿 : average inductor current
• At steady state:
➔ 𝑖𝐿 is constant
➔ 𝑑 𝑖𝐿 /𝑑𝑡 = 0
➔ 𝑉𝑜 = 𝑉𝑖 𝐷 − 𝑉𝐷 1 − 𝐷
10/31/2023 14
Buck converters: CCM operation
• RMS and AVG currents 𝐴
2
1 Δ𝐼
𝐼𝑆,𝑟𝑚𝑠 = 𝐼𝑜 𝐷 1+
12 𝐼𝑜
2
1 Δ𝐼
𝐼𝐷,𝑟𝑚𝑠 = 𝐼𝑜 1 − 𝐷 1 + 𝑆𝑜𝑛 𝑆𝑜𝑓𝑓
12 𝐼𝑜
𝐼𝐷,𝑎𝑣𝑔 = 𝐼𝑜 1 − 𝐷

• Reverse voltage
𝑉𝑟,𝑆 = 𝑉𝑖 + 𝑉𝐷
𝑉𝑟,𝐷 = 𝑉𝑖 − 𝑅𝑑𝑠𝑂𝑁 𝐼𝑚𝑖𝑛

10/31/2023 15
Buck converters: CCM operation
• Current ripple
𝑑𝑖𝐿
S ON → 𝐿 = 𝑉𝑖 − 𝑉𝑜
𝑑𝑡
assumes current linearity Ripple versus Noise
Δ𝐼𝐿 𝑆𝑜𝑛 𝑆𝑜𝑓𝑓
𝐿 = 𝑉𝑖 − 𝑉𝑜
𝐷𝑇
𝑉𝑖 − 𝑉𝑜
⇒ Δ𝐼𝐿 = 𝐷
𝑓𝐿
𝑉𝑜
= (1 − 𝐷)
𝑓𝐿
➔higher frequency → lower ripple
➔larger inductance → lower ripple
10/31/2023 16
Buck converters: CCM operation
𝐴
Voltage ripple
• Charge to capacitor
𝑡2
1 Δ𝐼𝐿 𝑇
Δ𝑄 = න 𝑖𝑐 𝑑𝑡 = ⋅ ⋅
𝑡1 2 2 2
• Notes that:
Δ𝑄 = Δ𝑉𝑐 ⋅ 𝐶
Δ𝐼𝐿 𝑉𝑜
⇒ Δ𝑉𝑐 = = 2 1−𝐷
8𝑓𝐶 8𝑓 𝐿𝐶
➔higher frequency → lower ripple
➔larger inductance → lower ripple
➔larger capacitance → lower ripple Current Ripple and Voltage ripple
10/31/2023 17
Buck converters: CCM operation
𝐴
Voltage ripple
• Total voltage ripple
Δ𝑉𝑜 = Δ𝑉𝑐 + Δ𝐼𝐿 ⋅ 𝐸𝑆𝑅
• Capacitor loss
2
⇒ Δ𝑃𝑐 = 𝐼𝑐,𝑟𝑚𝑠 ⋅ 𝐸𝑆𝑅
Δ𝐼𝐿2
= ⋅ 𝐸𝑆𝑅
12
➔lower ESR cap. → lower loss
➔lower inductance → lower loss
➔ ceramic cap., film cap. are
prefered Current Ripple and Voltage ripple
10/31/2023 18
Buck converters: CCM operation
Inductor
•Structure
• Core
• Windings
• Types
• DC inductors
• AC inductors
• Key parameters
• Inductance
• Idc, Isat (Bsat)
• Permeability
10/31/2023 19
Buck converters: CCM operation
𝐴
Inductor: copper loss
• Inductor current
𝑖𝐿 = 𝐼𝑜 + Δ𝑖𝐿
• Inductor copper loss 𝑆𝑜𝑛 𝑆𝑜𝑓𝑓
2
2
Δ𝐼𝐿
⇒ Δ𝑃𝐶𝑢 = 𝐼𝑜 ⋅ 𝐷𝐶𝑅 + ⋅ 𝐴𝐶𝑅
12
➔DCR: DC resistance
➔ACR: AC resistance → depends
on skin effects, proximity effects,
etc.
➔ Best practice: ACR/DCR = 1
10/31/2023 20
Buck converters: CCM operation

Inductor: saturation Δ𝐵
𝜇𝑟 𝜇0 =
• Inductance:
Δ𝐻

𝜇0 𝜇𝑟 𝐴𝑐 2
𝐿= 𝑁
𝑀𝑃𝐿 𝐻=
4𝜋𝑁𝐼
𝑀𝑃𝐿
• Permeability 𝜇𝑟 depends
on working condition B-H curve of Buck converter
• Ferrite core has limited
saturation flux density
• Near 𝐵𝑠𝑎𝑡 → 𝜇𝑟 ↓ → 𝐿 ↓
→ Δ𝐼𝐿 ↑ Current waveform when
10/31/2023 saturation occurs 21
Buck converters: CCM operation

Inductor: core loss


• Steinmetz equation
𝑚 𝑛 ⋅𝑉
Δ𝑃𝑓𝑒 = 𝑘 ⋅ 𝐵𝑎𝑐,𝑝𝑘 ⋅ 𝑓𝑠𝑤 𝑒
where 𝑘, 𝑚, 𝑛 depends on the core
material.
E.g: EPCOS N87 (k,m,n) = (5e-5, 2.16, 1.13) Core loss vs Peak AC flux density

• Flux density
𝑑𝐵 𝑑𝐼𝐿
𝑉𝐿 = 𝑁𝐴𝑐 =𝐿
𝑑𝑡 𝑑𝑡
𝐿 Δ𝐼𝐿 𝑉𝑜
⇒ 𝐵𝑎𝑐,𝑝𝑘 = ⋅ = 1−𝐷
𝑁𝐴𝑐 2 𝑁𝑓𝐴𝑐
➔ trade-off between 𝐵 and 𝑓 for
best core lost
Perm. vs DC bias
10/31/2023 22
Pulse Width Modulation
• Question: How to switch the FET:
• Periodically
• On-time is changeable
• Pulse–Width–Modulation (PWM)
• Reference 𝐴
• Carrier
• Up-counting Gate
driver
• Down-counting
• Up-down
𝑉𝑟𝑒𝑓
counting +
− 𝑉𝑝𝑤𝑚
𝑉𝑟𝑐

10/31/2023 23
Buck topology variation
𝐴
• Question: How to
drive the FET? Gate
driver
• Buck with high side FET
• Good voltage sensing
• Good current sensing Buck conv. with high side FET
• Poor driving ability

• Buck with low side FET


• Good driving design
• Poor current sensing
• Poor voltage sensing
Buck conv. with low side FET
10/31/2023 24
Remaining questions
𝐴
1. Inductor design?
2. Output cap. selection? Gate
driver
3. Switching frequency?
4. Gate drive design?
𝑆𝑜𝑛 𝑆𝑜𝑓𝑓
5. Diode selection?
6. MOSFET selection?
7. Hard-switch
characteristics?
8. Switch current sensing?
9. Inductor current sensing?
10. Output voltage sensing?
10/31/2023 25
Buck converters: DCM operation

• DCM operation 𝐴

𝑑𝑖𝐿
𝑣𝐿 = 𝐿 = 𝑣𝑖𝑛 − 𝑣𝑜
S ON 𝑑𝑡
𝑑𝑣𝑜
𝑖𝐶 = 𝐶 = 𝑖𝐿 − 𝑖𝑜 𝑆𝑜𝑛 𝑆𝑜𝑓𝑓
𝑑𝑡
𝑑𝑖𝐿
𝑣𝐿 = 𝐿 = −𝑣𝑜
S OFF 𝑑𝑡
𝑑𝑣𝑜
𝑖𝐶 = 𝐶 = 𝑖𝐿 − 𝑖𝑜
𝑑𝑡
𝑑𝑖𝐿
𝑣𝐿 = 𝐿 =0
DCM 𝑑𝑡
𝑑𝑣𝑜
𝑖𝐶 = 𝐶 = −𝑖𝑜
𝑑𝑡
10/31/2023 26
Buck converters: DCM operation
DCM operation 𝐴
• Average inductor voltage
𝑑 𝑖𝐿
𝑣𝐿 = 𝐿
𝑑𝑡
= 𝐷 𝑉𝑖 − 𝑉𝑜 − 𝐷′ 𝑉𝑜 𝑆𝑜𝑛 𝑆𝑜𝑓𝑓
where: D = ton/T
D’ = toff/T
• At the steady state
𝑑 𝑖𝐿
𝐿 =0
𝑑𝑡
𝐷
⇒ 𝑉𝑜 = ′
𝑉𝑖
𝐷+𝐷
DCM ➔ 𝑫 + 𝑫′ < 𝟏
10/31/2023 27
Buck converters: DCM operation
DCM operation DCM operation
𝐴
• Peak inductor current • Peak inductor current
𝑉𝑖 − 𝑉𝑜 𝑉𝑜 ′ 𝑉𝑖 − 𝑉𝑜 𝑉𝑜 ′
⇒ 𝐼𝑝𝑘 = 𝐷= 𝐷 ⇒ 𝐼𝑝𝑘 = 𝐷= 𝐷
𝑓𝐿 𝑓𝐿 𝑓𝐿 𝑓𝐿
• Output current • Output current
𝐼𝑝𝑘 𝐼𝑝𝑘
𝐼𝑜 = 𝐷 + 𝐷′ 𝐼𝑜 = 𝐷 + 𝐷′
2 2
• Solve for 𝐷 and 𝐷′ • Solve for voltage gain 𝑀
𝑉𝑜 2𝑓𝐿 𝑉𝑖
𝑉𝑜 2
𝐷= ⋅ ⋅ 𝑀= =
𝑉𝑖 𝑅 𝑉𝑖 − 𝑉𝑜 𝑉𝑖 8𝑓𝐿
1+ 1+
𝑅𝐷2
𝑉𝑖 − 𝑉𝑜 2𝑓𝐿 𝑉𝑖
𝐷′ = ⋅ ⋅
𝑉𝑖 𝑅 𝑉𝑖 − 𝑉𝑜
10/31/2023 28
Buck converters: DCM operation
DCM operation 𝐴
• CCM – DCM boundary
𝐷 + 𝐷′ ≤ 1
2𝑓𝐿 𝑉𝑖
⇒ ⋅ ≤1 𝑆𝑜𝑛 𝑆𝑜𝑓𝑓
𝑅 𝑉𝑖 − 𝑉𝑜
𝑓𝐿 𝑉𝑖 − 𝑉𝑜
⇒ ≤
𝑅 2𝑉𝑖
𝒇𝑳 𝟏
⇒ ≤ 𝟏−𝑴
𝑹 𝟐
➔ DCM depends on load,
frequency and inductance
➔ ZCS is always achieved
10/31/2023 29
Synchronous Buck converters
• Similar to Buck CCM
• Low side diode ⇒ MOSFET
→ lower loss
→ bootstrap drive
• Dead-time is required
→ avoid shoot-through
• Small 𝐿 → high current
ripple → possibility of ZVS
→ low switching loss but
high RMS current
• Bidirectional operation
10/31/2023 30
EE3147 POWER ELECTRONICS
NON-ISOLATED DC/DC CONVERTERS

BOOST CONVERTERS
Dr. Duy-Dinh Nguyen
Dept. of IA, School of EE
Boost converters: CCM

• CCM operation
𝑑𝑖𝐿
𝑣𝐿 = 𝐿 = 𝑣𝑖𝑛
S ON 𝑑𝑡
𝑑𝑣𝑜
𝑖𝐶 = 𝐶 = −𝑖𝑜
𝑑𝑡
𝑑𝑖𝐿 𝑆𝑜𝑛 𝑆𝑜𝑓𝑓
𝑣𝐿 = 𝐿 = 𝑣𝑖𝑛 − 𝑣𝑜
S OFF 𝑑𝑡
𝑑𝑣𝑜
𝑖𝐶 = 𝐶 = 𝑖𝐿 − 𝑖𝑜
𝑑𝑡
• Average model
𝑑 𝑖𝐿
𝐿 = 𝑣𝑖𝑛 − 1 − 𝐷 𝑣𝑜
𝑑𝑡
𝑑 𝑣𝑜 𝑣𝑜
𝐶 = 1 − 𝐷 𝑖𝐿 −
𝑑𝑡 𝑅
10/31/2023 32
Boost converters: CCM
• At steady state
𝑑 𝑖𝐿
𝐿 = 𝑣𝑖𝑛 − 1 − 𝐷 𝑣𝑜 = 0
𝑑𝑡
𝑑 𝑣𝑜 𝑣𝑜
𝐶 = 1 − 𝐷 𝑖𝐿 − =0
𝑑𝑡 𝑅 𝑆𝑜𝑓𝑓
𝑆𝑜𝑛
𝑣𝑖𝑛
𝑣𝑜 =
⇒ 1−𝐷
𝑣𝑜 1
𝑖𝐿 = ⋅
𝑅 1−𝐷

• Since 𝐷 < 1
➔ 𝑣𝑜 > 𝑣𝑖𝑛
➔ Boost operation
10/31/2023 33
Boost converters
• Voltage gain
𝑉𝑖𝑛
𝑉𝑜 =
1−𝐷
𝑉𝑜 1
⇒ =
𝑉𝑖 1 − 𝐷
• D = 0 ~ 0.5 → linear
• D = 0.5 ~ 1 → hyperpolic
• Best performance:
➔ 1.0 < Gain < 2.0
• In practice, ➔ Gain < 4.0
Voltage gain characteristics
10/31/2023 34
Boost converters: CCM

• RMS and AVG


currents
2
1 Δ𝐼
𝐼𝑆,𝑟𝑚𝑠 = 𝐼𝐿 𝐷 1+
12 𝐼𝐿
𝑆𝑜𝑛 𝑆𝑜𝑓𝑓
2
1 Δ𝐼
𝐼𝐷,𝑟𝑚𝑠 = 𝐼𝐿 1−𝐷 1+
12 𝐼𝐿
𝐼𝐷,𝑎𝑣𝑔 = 𝐼𝐿 1−𝐷

• Reverse voltage
𝑉𝑟,𝑆 = 𝑉𝑜 − 𝑉𝐷
𝑉𝑟,𝐷 = 𝑉𝑜 − 𝑅𝑑𝑠𝑂𝑁 𝐼𝑆
10/31/2023 35
Boost converters: CCM

• Current ripple
𝑑𝑖𝐿
S ON: 𝑣𝐿 = 𝐿 = 𝑣𝑖
𝑑𝑡
• Ignoring resistance:
𝑆𝑜𝑛 𝑆𝑜𝑓𝑓
𝐷𝑉𝑖
Δ𝐼𝐿 =
𝑓𝐿
• High 𝑓 or large 𝐿
→ low ripple
• High 𝐷 → large gain →
high ripple

10/31/2023 36
Boost converters: CCM

• Current ripple
𝐷𝑉𝑖
Δ𝐼𝐿 =
𝑓𝐿
• Assummes lossless 𝑅
=3
converter 𝑓𝐿
𝑅
=2
Δ𝐼𝐿 𝑅 𝑓𝐿
= 𝐷 1−𝐷 2 𝑅
𝐼𝐿 𝑓𝐿 𝑓𝐿
=1

➔ There is a maximum
relative current ripple

Relative current ripple


10/31/2023 37
Boost converters: CCM

• Voltage ripple
𝐷𝑇
S ON: Δ𝑄𝑁 = න 𝑖𝑐 𝑑𝑡
0
𝐷𝑇
𝑣𝑜
=න 𝑑𝑡 = Δ𝑉𝑐 ⋅ 𝐶
0 𝑅
• Solve for Δ𝑉:
𝐷𝑉𝑜 Δ𝑉𝑐 𝐷
Δ𝑉𝑐 ≈ ⇒ =
𝑓𝑅𝐶 𝑉𝑜 𝑓𝑅𝐶
• High 𝑓 or large 𝐶 → low ripple
• High 𝐷 → high ripple
Output voltage ripple
10/31/2023 38
Boost converters: DCM operation

• Three switching states


𝑑𝑖𝐿
𝑣𝐿 = 𝐿 = 𝑣𝑖
S ON 𝑑𝑡
D OFF 𝑑𝑣𝑜
𝑖𝐶 = 𝐶 = −𝑖𝑜
𝑑𝑡 𝑆𝑜𝑛 𝑆𝑜𝑓𝑓
𝑑𝑖𝐿
𝑣𝐿 = 𝐿 = 𝑣𝑖 − 𝑣𝑜
S OFF 𝑑𝑡
D ON 𝑑𝑣𝑜
𝑖𝐶 = 𝐶 = 𝑖𝐿 − 𝑖𝑜
𝑑𝑡
𝑑𝑖𝐿
𝑣 =𝐿 =0
S OFF 𝐿 𝑑𝑡
D OFF 𝑑𝑣𝑜
𝑖𝐶 = 𝐶 = −𝑖𝑜
𝑑𝑡 D’T

10/31/2023 39
Boost converters: DCM operation
• Large signal model
𝑑 𝑖𝐿
𝐿 = 𝐷 + 𝐷′ 𝑣𝑖 − 𝐷′ 𝑣𝑜
𝑑𝑡
𝑑 𝑣𝑜 ′
𝑣𝑜
𝐶 = 𝐷 𝑖𝐿 −
𝑑𝑡 𝑅 𝑆𝑜𝑛 𝑆𝑜𝑓𝑓
• At the steady state
𝑑 𝑖𝐿 ′
𝑉𝑖
𝐿 =0 𝐷 = 𝐷
𝑑𝑡 𝑉𝑜 − 𝑉𝑖

𝑑 𝑣𝑜 𝑉𝑜
𝐶 =0 = 𝐷′ 𝐼𝐿
𝑑𝑡 𝑅
• AVG inductor current
𝐼𝐿,𝑝𝑘 ′
𝐷𝑉𝑖
𝐼𝐿 = 𝐷+𝐷 = ⋅ 𝐷 + 𝐷′
2 2𝑓𝐿 D’T

10/31/2023 40
Boost converters: DCM operation
• AVG inductor current
𝐼𝐿,𝑝𝑘 𝐷𝑉 𝐷 2𝑉 𝑉𝑜
′ 𝑖 ′ 𝑖
𝐼𝐿 = 𝐷+𝐷 = ⋅ 𝐷+𝐷 = ⋅
2 2𝑓𝐿 2𝑓𝐿 𝑉𝑜 − 𝑉𝑖
Multiplies by 𝑉𝑖
2
𝐷2 𝑉𝑖2 𝑉𝑜 𝑉𝑜2 𝑉𝑜 𝑉𝑜 𝑅
𝑉𝑖 𝐼𝐿 = ⋅ = ⇒ − − ⋅ 𝐷2 = 0
2𝑓𝐿 𝑉𝑜 − 𝑉𝑖 𝑅 𝑉𝑖 𝑉𝑖 2𝑓𝐿
2𝑅 2
𝑉𝑜 1 + 1 + 𝑓𝐿 ⋅ 𝐷
⇒ =
𝑉𝑖 2
2
𝐷2 𝑉𝑖2
𝑉𝑜 𝑉𝑜2 2𝑓𝐿 𝑉𝑜 𝑉𝑜
𝑉𝑖 𝐼𝐿 = ⋅ = ⇒𝐷= ⋅ −
2𝑓𝐿 𝑉𝑜 − 𝑉𝑖 𝑅 𝑅 𝑉𝑖 𝑉𝑖

10/31/2023 41
Boost converters: DCM operation
• DCM condition:

𝑉𝑖
𝐷+𝐷 ≤1 ⇒𝐷+ 𝐷≤1
𝑉𝑜 − 𝑉𝑖
𝑉𝑖 1
⇒𝐷 ≤1− =1−
𝑉𝑜 𝑀
In DCM:
2
2𝑓𝐿 𝑉𝑜 𝑉𝑜 2𝑓𝐿 2
1
𝐷= ⋅ − ⇒ ⋅ 𝑀 −𝑀 ≤1−
𝑅 𝑉𝑖 𝑉𝑖 𝑅 𝑀
2
2𝑓𝐿 𝑀−1
⇒ ⋅𝑀 𝑀−1 ≤
𝑅 𝑀
𝒇𝑳 𝑴 − 𝟏
⇒ ≤
𝑹 𝟐𝑴𝟑
10/31/2023 42
Boost converters: Remaining questions
• How to drive the FET?
• Why voltage gain > 1?
• Inductor design?
• Output cap. selection?
• Voltage stress?
• FET selection?
• SBD or SiC Diode or …?
• CCM ⇔ DCM?
• Current sensing?
• Voltage sensing?
Typical control system of
• Applications? a Boost converter
10/31/2023 43
Synchronous Boost converters
• Similar to Boost CCM
• High side diode ⇒ MOSFET
→ lower loss
→ bootstrap drive
• Dead-time is required
→ avoid shoot-through
• Small 𝐿 → high current
ripple → possibility of ZVS
→ low switching loss but
high RMS current
• Bidirectional operation
Typical waveform
10/31/2023 44
EE3147 POWER ELECTRONICS
NON-ISOLATED DC/DC CONVERTERS

BUCK-BOOST CONVERTERS
Dr. Duy-Dinh Nguyen
Dept. of IA, School of EE
Buck-Boost converters: CCM

• CCM operation
𝑑𝑖𝐿
𝑣𝐿 = 𝐿
= 𝑣𝑖
S ON 𝑑𝑡
𝑑𝑣𝑜 𝑣𝑜
𝑖𝐶 = 𝐶 =−
𝑑𝑡 𝑅
𝑑𝑖𝐿 𝑆𝑜𝑛 𝑆𝑜𝑓𝑓
𝑣𝐿 = 𝐿 = 𝑣𝑜
S OFF 𝑑𝑡
𝑑𝑣𝑜 𝑣𝑜
𝑖𝐶 = 𝐶 = −𝑖𝐿 −
𝑑𝑡 𝑅
• Average model
𝑑 𝑖𝐿
𝐿 = 𝐷𝑉𝑖 + 1 − 𝐷 𝑉𝑜
𝑑𝑡
𝑑 𝑣𝑜 𝑉𝑜
𝐶 = − 1 − 𝐷 𝑖𝐿 −
𝑑𝑡 𝑅
10/31/2023 46
Buck-Boost converters: CCM
• At steady state
𝑑 𝑖𝐿
𝐿 = 𝐷𝑉𝑖 + 1 − 𝐷 𝑉𝑜 = 0
𝑑𝑡
𝑑 𝑣𝑜 𝑉𝑜
𝐶 = − 1 − 𝐷 𝑖𝐿 − = 0
𝑑𝑡 𝑅
𝑉𝑜 −𝐷
⇒𝑀= =
𝑉𝑖𝑛 1−𝐷
− 𝑉𝑜
⇒ 𝑖𝐿 =
𝑅 1−𝐷
• Buck zone:
𝐷 < 0.5 → 𝑀 ∈ [0, 1]
• Boost zone
𝐷 > 0.5 → 𝑀 ∈ [1, −∞]
Voltage gain characteristics
10/31/2023 47
Buck-Boost converters: CCM

• RMS and AVG


currents
2
1 Δ𝐼
𝐼𝑆,𝑟𝑚𝑠 = 𝐼𝐿 𝐷 1+
12 𝐼𝐿
𝑆𝑜𝑛 𝑆𝑜𝑓𝑓
2
1 Δ𝐼
𝐼𝐷,𝑟𝑚𝑠 = 𝐼𝐿 1−𝐷 1+
12 𝐼𝐿
𝐼𝑠,𝑎𝑣𝑔 = 𝐼𝐿 𝐷
𝐼𝐷,𝑎𝑣𝑔 = 𝐼𝐿 1 − 𝐷

• Reverse voltage
𝑉𝑟,𝑆 = ⋯
𝑉𝑟,𝐷 = ⋯
10/31/2023 48
Buck-Boost converters: CCM

• Current ripple
𝑑𝑖𝐿
S ON: 𝑣𝐿 = 𝐿 = 𝑣𝑖
𝑑𝑡
• Assumes lossless:
𝐷𝑉𝑖 𝐷 − 1 𝑉𝑜 𝑆𝑜𝑛 𝑆𝑜𝑓𝑓
Δ𝐼𝐿 = =
𝑓𝐿 𝑓𝐿
• Voltage ripple
𝑡2
S ON: Δ𝑄𝑃 = න 𝑖𝑐 𝑡 𝑑𝑡 = Δ𝑉𝑐 ⋅ 𝐶
𝑡1
• Solve for Δ𝑉:
𝐷𝑉𝑜 Δ𝑉𝑐 𝐷
Δ𝑉𝑐 ≈ ⇒ =
𝑓𝑅𝐶 𝑉𝑜 𝑓𝑅𝐶
10/31/2023 49
Buck-Boost converters: DCM

• Voltage gain
𝑅 2𝑓𝐿
𝑀=𝐷 ⇒𝐷=𝑀
2𝑓𝐿 𝑅
• CCM-DCM boundary 𝑆𝑜𝑛 𝑆𝑜𝑓𝑓

2𝑓𝐿
𝐷𝐵 = 1 −
𝑅
• Voltage ripple:
𝐷𝑉𝑜 Δ𝑉𝑐 𝐷
Δ𝑉𝑐 ≈ ⇒ =
𝑓𝑅𝐶 𝑉𝑜 𝑓𝑅𝐶

10/31/2023 50
EE3147 POWER ELECTRONICS
ISOLATED DC/DC CONVERTERS

FLY-BACK CONVERTERS
Dr. Duy-Dinh Nguyen
Dept. of IA, School of EE
Flyback = Isolated Buck-Boost converters

Non-isolated Buck-Boost Inductor ➔ Transformer


converter

Change the polarity of the


secondary side transformer Move the FET to the low side
10/31/2023 52
Flyback converters: CCM operation
D
Voltage gain:
𝑉𝑜 𝐷
=
S
𝑉𝑖 𝑛(1 − 𝐷)

Fly-back converter

S ON, D OFF
𝑉𝐿𝑚 = 𝑉𝑖

S OFF, D ON
𝑉𝐿𝑚 = −𝑛𝑉𝑜

10/31/2023 Typical waveform 53


Flyback converters: CCM operation
D
Voltage gain:
𝑉𝑜 𝐷
=
S
𝑉𝑖 𝑛(1 − 𝐷)

Fly-back converter

Gain characteristics
10/31/2023 Typical waveform 54
Flyback converters: CCM operation
D
• Current ripple
𝑑𝑖𝐿
S ON: 𝑉𝐿𝑚 = 𝐿𝑚 = 𝑉𝑖
𝑑𝑡 S
𝑛𝑉𝑜
Δ𝐼𝐿𝑚 = 1−𝐷 Fly-back converter
𝑓𝑠 𝐿𝑚
• Voltage ripple
𝐷𝑇
𝑣𝑜
S ON: Δ𝑄𝑁 = න 𝑑𝑡 = Δ𝑉𝑐 ⋅ 𝐶
0 𝑅
𝐷𝑉𝑜 Δ𝑉𝑐 𝐷
Δ𝑉𝑐 ≈ ⇒ =
𝑓𝑅𝐶 𝑉𝑜 𝑓𝑅𝐶

10/31/2023 Output voltage ripple 55


Flyback converters: DCM operation
D
Volt-second balance:
𝑉𝑖 𝐷𝑇 = 𝑛𝑉𝑜 𝐷′ 𝑇
𝐷
S ⇒𝑀=
𝑛𝐷′
Fly-back converter
S ON, D OFF
𝑉𝐿𝑚 = 𝑉𝑖

S OFF, D ON
𝑉𝐿𝑚 = −𝑛𝑉𝑜

S OFF, D OFF
𝑉𝐿𝑚 = 0

10/31/2023 Typical waveform 56


Flyback converters: DCM operation
D
Voltage gain:

𝑉𝑜 𝐷 𝑅
S 𝑀= =
𝑉𝑖 𝑛 2𝑓𝐿𝑚
Fly-back converter

CCM – DCM boundary


𝐷𝐵 𝐷𝐵 𝑅
𝑀= =
𝑛 1 − 𝐷𝐵 𝑛 2𝑓𝐿𝑚
Solve for 𝐷𝐵 :

2𝑓𝑠 𝐿𝑚
𝐷𝐵 = 1 −
𝑅
10/31/2023 57
Flyback converters: DCM operation
D
• Current ripple
𝑑𝑖𝐿
S ON: 𝑉𝐿𝑚 = 𝐿𝑚 = 𝑉𝑖
𝑑𝑡 S
𝑛𝑉𝑜
Δ𝐼𝐿𝑚 = 1−𝐷 Fly-back converter
𝑓𝑠 𝐿𝑚
• Voltage ripple
𝐷′ 𝑇
𝑣𝑜
S ON: Δ𝑄𝑃 = න 𝑑𝑡 = Δ𝑉𝑐 ⋅ 𝐶
0 𝑅
𝐷𝑉𝑜 Δ𝑉𝑐 𝐷
Δ𝑉𝑐 ≈ ⇒ =
𝑓𝑅𝐶 𝑉𝑜 𝑓𝑅𝐶

10/31/2023 Output voltage ripple 58


Flyback converters: Challenges

Challenges
• Transformer? Or inductor?
• CCM or DCM?
• Voltage spike on FET?
• RCD snubber design? Fly-back with lossless snubber
• Lossless snubber?
• Soft-switching flyback?
• Secondary synch. rec.?
• Isolated feedback?
• Primary control?
• Multi-output? Fly-back with Active Clamp and ZVS
10/31/2023 59
EE3147 POWER ELECTRONICS
ISOLATED DC/DC CONVERTERS

HALF-BRIDGE CONVERTERS
Dr. Duy-Dinh Nguyen
Dept. of IA, School of EE
Half-bridge DC/DC converter diagram

• Structure
𝐿
A
𝑖𝐿
𝐶 𝑅
𝑣𝐴 𝑣𝑜

DC Switching Xfor Rect- Output DC


source network mer ifier filter load
Equivalent
Circuit diagram circuit
10/31/2023 61
HB DC/DC converters: CCM

• PWM
Modulation

• Voltage gain:
𝑉𝑜 𝐷
𝑀= =
𝑉𝑖 𝑛
(D < 0.5)
10/31/2023 HB DC/DC with PWM 62
HB DC/DC converters: DCM

• HB DC/DC with
PWM

•Voltage gain:
1
𝑀=
4𝑓𝐿
𝑛 1+ 1+
𝑅𝐷2
(D < 0.5) HB DC/DC CCM with PWM
10/31/2023 63
HB DC/DC converters: challenges

Challenges
• Transformer design?
• Inductor design?
• Selection of Cc?
• CCM or DCM?
• High-side FET drive?
• Hard-switched or Soft-
switched? Resonant?
• Secondary synch. rec.?
• Isolated feedback?
• Applications? HB DC/DC with different rec. types
10/31/2023 64
Transformers: a brief intro
•Magnetizing mechanism 1
𝑉𝑝 → 𝐼𝑚 → Φ → 𝑉𝑠 → 𝐼𝑠 𝐼𝑚 = න𝑣𝑝 𝑑𝑡 ;
𝐿𝑚
𝐿𝑚 𝐼𝑚
Φ= ;
𝑁1
𝑑Φ
𝑣𝑝 = 𝑁1 ;
𝑑𝑡
𝑑Φ
𝑣𝑠 = 𝑁2 ;
𝑑𝑡
𝑣𝑠
Two winding transformer 𝑖𝑠 =
𝑅𝑠
10/31/2023 65
EE3147 POWER ELECTRONICS
ISOLATED DC/DC CONVERTERS

FULL-BRIDGE CONVERTERS
Dr. Duy-Dinh Nguyen
Dept. of IA, School of EE
Full-bridge converter

• Modulation method
• PWM
• Phase shift (PSM)
S1 S4 S1

S2 S3 S2

FB DC/DC with PWM FB DC/DC with PSM

10/31/2023 67
Full-bridge converter: CCM

• FB DC/DC
with PWM

•Voltage gain:
𝑉𝑜 2𝐷
𝑀= =
𝑉𝑖 𝑛
(D < 0.5)
FB DC/DC CCM with PWM
10/31/2023 68
Full-bridge converter: DCM

• FB DC/DC
with PWM

•Voltage gain:
2
𝑀=
4𝑓𝐿
𝑛 1+ 1+
𝑅𝐷2

(D < 0.5)
FB DC/DC CCM with PWM
10/31/2023 69
FB DC/DC converters: challenges

Challenges
• Transformer design?
• Inductor design?
• Modulation method?
• CCM or DCM?
• High-side FET drive?
• Soft-switching range?
• Resonant variant?
• Secondary synch. rec.?
• Dual-Active-Bridge?
• Applications? HB DC/DC with different rec. types
10/31/2023 70
Summary
• Basic topology: Buck, Boost, Buck-Boost
• Circuit diagram?
• Operation principle? Voltage gain?
• Key waveform?
• CCM/DCM boundary?
• RMS currents: switches, diodes, inductors,
capacitors, etc.?
• Max reverse voltage, forward voltage?
• Current ripple, voltage ripple?

10/31/2023 71
Problems
1. A buck converter has Vi = 22 ~ 32 VDC, Vo = 14 VDC, Io = 0.2~2
A, and fs = 40 kHz. Find the minimum inductance L required to
maintain the converter operation in the continuous conduction
mode.
2. A buck PWM converter has Vi = 10 ~ 14 Vdc, Vo= 5 Vdc, Io= 0.2~1
Adc, fs = 200 kHz, L = 100 μH, C = 100 μF, and rC = 20 mΩ. Find the
ripple voltage Vr and (Vr/Vo) × 100%.
3. A buck converter operating in CCM has a MOSFET whose rDS =
0.025 Ω. The load current is Io = 10 Adc. Determine the MOSFET
conduction loss at D = 0.1, 0.5 and 0.9.
4. A buck converter operating in CCM has a diode whose RD = 0.025
Ω and VD0 = 0.3 V. The load current is Io = 10 A. Determine the diode
conduction loss at D = 0.1, 0.5 and 0.9.
5. A buck converter has the following specifications: Vi = 4–6 V, Vo =
3 V, Io = 0–5 A, fs = 250 kHz, and Vr/Vo ≤ 2%. Assume η = 0.9. Find
L, C,10/31/2023
and rC. 72
Problems
1. A boost PWM converter has the following data: VI = 125–350 V,
VO = 380 V, PO = 6.8–68 W, and fs = 50 kHz. Compute the voltage
and current stresses of the transistor and the diode.
2. A boost PWM converter has the following data: VI = 8–16 V, VO =
24 V, IO = 0.2–2 A, and fs = 200 kHz. Calculate the minimum
inductance required for the converter operation in CCM. Assume η =
90%.
3. A boost PWM converter employs a power MOSFET with an on-
resistance rDS = 0.02 Ω. The load current is IO = 10 A. Calculate the
transistor conduction loss at D = 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8,
and 0.9.
4. Design a boost PWM converter with the following specifications:
Vimin = 90 2 V, Vimax = 240 2 V, VO = 400 V, IO = 0.2–2 A, Vr/VO ≤
1%, rL = 2.5 Ω, rDS = 1 Ω, RF = 25 mΩ, VF = 0.7 V, rC = 50 m Ω, and fs
= 50 kHz. Find L, C, and total conduction loss.
10/31/2023 73
THANKS
FOR
ATTENTIONS

10/31/2023 74

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