Chopard
Chopard
Research Article
Fatigue Characteristics and Numerical Modelling Prosthetic for
Chopart Amputation
Received 24 January 2020; Revised 20 September 2020; Accepted 22 October 2020; Published 16 November 2020
Copyright © 2020 Saif M. Abbas and Ammar I. Kubba. This is an open access article distributed under the Creative Commons
Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work
is properly cited.
This research is looking for three laminated composite material groups. These three groups were utilized in experimental
investigation to find their mechanical properties. These properties have been used to design and manufacture a socket for a
partial foot prosthesis using an ANSYS model. This socket was manufactured with a vacuum pressure device to improve its
properties. The socket composite material was tested for tensile and fatigue properties; then, its results were used in the ANSYS
model. The composite material matrix was laminated in an 80 : 20 ratio, and there were three types of reinforcement lamination
material (Perlon, glass fiber, and carbon fiber). The mechanical property results of these tests were found as follows: using only-
Perlon reinforcement, the properties are σy = 33:6 MPa, σult = 35:6 MPa, and modulus of elasticity = 1:03 GPa; using (3Perlon
+2carbon fiber +3perlon) layers, the properties were σy = 65:5 MPa, σult = 92:5 MPa, and modulus of elasticity = 1:99 GPa; and
using (3Perlon + 2 glass fiber + 3perlon) layers, the results were σy = 40 MPa, σult = 46:6 MPa, and modulus of elasticity = 1:4
GPa. The ANSYS model used the boundary condition from the measured contact pressure between the socket and the patient’s
stump. The MatScan (F-socket) pressure sensor utilized these interface pressure measurements. The maximum values for the
pressure were found as follows: 190 kPa and 164 kPa, which are recorded in the posterior and lateral locations, respectively. The
calculated factor of safety for the prosthesis that has been made from a selected composite material with the following layers (3
Perlon+2 carbon fiber+3 Perlon) is 1.037 which is safe for design prosthetic applications. From this study, more prosthetic
designs can be modelled and manufactured using this approach. Prosthetics and orthotics are usually custom-made for each
patient according to its specific requirements. So, it will be very helpful to find a procedure to analyze the prosthetics before
manufacturing it.
1. Introduction suitable gait pattern which can allow the patient to perform
normal activities. Then, the prosthesis appearance should
Partial foot amputation is a foot amputation between the be cosmetically acceptable. There are a wide range of partial
ankle joint and the lower distal limb. Prostheses for partial foot amputation prostheses which can be simple as bunched
foot amputations vary in design and function. Partial foot up socks or foam toe fillers. They also can be a sculptured
amputation is a type of amputation, which has many chal- Plastazote, elastomers2, or orthoprosthesis which can have
lenges for the rehabilitation physicians, the prosthesis techni- some extension that reaches to the patella tendon-bearing
cians, and the patient himself in comparison to other types of area [1]. As shown in Figure 1, the patient condition with a
amputations due to the complexity of this type of amputa- foot amputation has different names, such as transmetatarsal
tion. The structure of the partial foot prosthesis should be amputation, Chopart amputation, Lisfranc amputation,
strong to protect the amputation edges from the impact at Syme’s amputation, and ankle disarticulation. From these
heel strike and toe off, which should also be able to control names, the amputation position through the foot can be
the foot deformation in dorsiflexion, plantar flexion, ever- located; some of these names are from the surgeons who
sion, and inversion. Also, the prosthesis should simulate a deliver these amputations for the first time such as Chopart,
2 Modelling and Simulation in Engineering
Chopart
ASTMD-638-I
R76 57 4 mm
D=4
19~
13 100 10
165~
(a) (b)
Figure 3: (a) The dimensions of the tensile specimen [24]. (b) The shape of the fatigue specimen [24].
A: Static Structural
Pressure
Time: 1. s
08/02/2019 01:55𝜌 B
A Fixed Support
B Pressure: 0.19 MPa
Geometry
08/02/2019 01:52𝜌
Pressure (kPa)
(mm) 100
Group 3 Perlon-2 carbon fiber-3
8 3.8
A Perlon
50
Group
8 3.8 3 Perlon-2 glass fiber-3 Perlon
B
0
Group 0 2 4 6 8 10 12 14 16 18 20 22
6 2.5 Perlon layers
C Time (seconds)
100
80
Stress (MPa)
60
Figure 10: Pressure with time at the anterior region.
40
20
Pressure vs. time
0
0 2 4 6 8 10 150
Pressure (kPa)
Strain (%)
100
3p2c3p
3p2f3p 50
6p
0
–2 3 8 13 18
Figure 8: Tensile test curve for each group. Time (seconds)
120
100
Stress (MPa)
80
60
40
20
0
0 500000 1000000
No. of cycles to failure
3p2c3p
3p2f3p
6p Figure 11: Pressure with time at the lateral region.
Pressure vs. time sis geometry was measured and modelled in ANSYS software
200 as shown in Figure 5. This model used the collected mechan-
ical properties from the tests of the three groups of the com-
Pressure (kPa)
150
posite material, which were used to make the socket. The
100 mechanical properties of the three different groups were used
to evaluate the stresses that were generated in the prosthetics
50
due to the weight and walking loading.
0 The prosthesis displacement boundary conditions and
0 2 4 6 8 10 12 14 16 18 the applied forces are shown in Figure 6.
Time (seconds) The software analyzes the prosthesis by creating elements
and nodes as shown in Figure 7.
The boundary conditions for this model can be classified
into displacement and applied force or pressure. The dis-
placement boundary conditions are in the bottom of the foot
where the foot is in contact with the ground. On the other
hand, the force and pressure applied to the prosthetic model
are from the weight of the patient (88 kg) and from the mea-
sured interface pressure from the MatScan sensor. The model
shows how the prosthesis will respond to the applied bound-
ary conditions above after solving this model.
150
group B has increased by 16% when two layers of glass fiber
100 were added to the lamination in group C; also, the ultimate
tensile strength σult has increased by about 24% and E by
50 26%. When comparing the results from groups A and C, it
was revealed that using two more layers of carbon fiber can
0
0 2 4 6 8 10 12 14 16 18 increase σy by 47%, σult by 62%, and E by 48%. The increase
Time (seconds) in these mechanical properties in groups A and B is due to
the mechanical properties of the glass fibers and the carbon
fibers added which are higher than that of Perlon.
(P) 130 kPa
Table 3: Interface or contact pressure distribution between the socket and the patient’s stump.
A: Static Structural
Safety Factor
Type: Safety Factor
15 Max
Time: 0
08/02/2019 01:57𝜌
10
1.037 Min
0
0.00 20.00 (mm) Z
10.00
Y
A: Static Structural
Safety Factor 15 Max
Type: Safety Factor
Time: 0
08/02/2019 02:26𝜌
10
0.66545 Min
0
0.00 20.00 (mm) Z
10.00
Y
sensor was located on the anterior, posterior, lateral, and 4.4. Numerical Results. The analysis of the partial foot type
medial regions, and their results are shown in Figures 10– Chopart prosthetic model was analyzed by finite element
13. In Table 3, the maximum pressure values of the socket using computer ANSYS software, which can find the total
and its position are listed. The higher pressure value was deformation, resultant stress (von Mises stress), and fatigue
recorded at the posterior area with 190 kPa, and the pressure safety factor.
value at the lateral area is 164 kPa. This pressure distribution The data show the factor of safety for the three types
in the posterior and lateral muscles is due to the extra activity of the partial foot prosthetic model, which are presented
in these muscles during walking to avoid extra pressure in the in Figures 14–16, respectively. The von Mises stress
area of tibia bone (medial region and anterior region). This results of the prosthetic three groups are shown in
type of contact pressure distribution is very common with Figures 17–19. The total deformation is shown in
patients having this type of amputation. Figures 20–22 which are for the three groups of the lam-
The collected data from the interface contact pressure are ination composites.
used as the boundary condition to solve the ANSYS finite ele- The factor of safety for group A is 1.037 which is accept-
ment model. able for this type of applications.
Modelling and Simulation in Engineering 7
A: Static Structural
Safety Factor 15 Max
Type: Safety Factor
Time: 0
08/02/2019 02:31𝜌 10
0.22625 Min
0
0.00 20.00 (mm) Z
10.00
Y
A: Static Structural
Equivalent Stress 53.038 Max
Type: Equivalent (von-Mises) Stress
Unit: MPa 47.147
Time: 1
08/02/2019 01:58𝜌
41.255
35.364
29.473
23.581
17.69
11.799
5.9075
0.016184 Min
0.00 20.00 (mm) Z
10.00
Y
A: Static Structural
Equivalent Stress
22.541 Max
Type: Equivalent (von-Mises) Stress
Unit: MPa 20.037
Time: 1
08/02/2019 02:26𝜌
17.534
15.03
12.526
10.022
7.5183
5.0145
2.5107
0.0068782 Min
A: Static Structural
Equivalent Stress
Type: Equivalent (von-Mises) Stress 66.297 Max
Unit: MPa
58.933
Time: 1
08/02/2019 02:31𝜌
51.569
44.205
36.841
29.477
22.113
14.748
7.3844
0.02023 Min
A: Static Structural
Total Deformation 1.1386 Max
Type: Total Deformation
Unit: mm 1.0121
Time: 1
08/02/2019 02:26𝜌 0.88555
0.75904
0.63253
0.50603
0.37952
0.25301
0.12651
0 Min
0.00 20.00 (mm) Z
10.00
Y
A: Static Structural
Total Deformation 1.8781 Max
Type: Total Deformation
Unit: mm 1.6694
Time: 1
08/02/2019 01:58𝜌 1.4607
1.2521
1.0434
0.83471
0.62603
0.41735
0.20868
0 Min
0.00 20.00 (mm) Z
10.00
Y
A: Static Structural
Total Deformation 3.3487 Max
Type: Total Deformation
Unit: mm 2.9766
Time: 1
08/02/2019 02:32𝜌 2.6046
2.2325
1.8604
1.4883
1.1162
0.74416
0.37208
0 Min
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