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Piwis Tester III

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0% found this document useful (0 votes)
1K views103 pages

Piwis Tester III

Uploaded by

Diogo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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FRONTCOVER

PIWIS Tester III (PT3)


Service Training
This brochure does not replace the Porsche repair manuals.

Dimensions and tolerances can be found in the documents in the PIWIS information system.
TOC

PIWIS Tester III (PT3)

Table of Contents

1 Introduction 1
Key to symbols
1.1 Definition and purpose 1

1.2 Objective 2

Diagnosis

2 New features and improvements in the PT3 2


2.1 Technical data ” PT3 2
Note
2.2 Software 3

2.3 Hardware 3

2.4 Explanation of the start screen 4


Adjustment

3 Items supplied 4
Programming
3.1 Package 1 - Tester (white case) 4

3.2 Package 2 - Measuring equipment (black case) 5

3.3 Package 3 - Starter kit 6 Technical Manual

3.4 Docking station 6

Safety

4 Getting Started/First Steps 7


4.1 Tester imprint 8

4.2 Certificate handling 9

4.3 PT3 registration 10

5 Functions and use of the taskbar 11


Confidential!
5.1 Help function 12

5.2 Language selection and status displays 12 The texts and illustrations in this training
documentation are intended solely for internal
use within the Porsche dealer organisation.
Approval from the Service Training department
of Dr. Ing. h.c. F. Porsche AG shall always be
required for any duplication or forwarding of
this document to third parties, including the
duplication or forwarding of extracts of the
document.
PIWIS Tester III (PT3)
6 Functions of the “Diagnostics” bar 13
6.1 Vehicle diagnostics 13

6.2 Immobiliser and component protection 16

6.3 Scan Tool 17

7 Functions of the Applications bar 18


7.1 Wiring diagrams 18

7.2 Measuring system 18

7.3 Oscilloscope 24

7.4 Pre-programmed measuring programs 29

7.5 Digital multimeter (DMM) 31

7.6 Diode test 33

7.7 PPN browser 41

8 Functions of the “Tools” bar 41


8.1 Logging 42

8.2 Update 44

8.3 Data administration 45

8.4 Remote access (Remote Support) 48

9 Functions of the “System” bar 49


9.1 VCI configuration 50

9.2 Network configuration 55

9.3 PIDT configuration (diagnostic software settings) 57

9.4 Printer configuration 58

9.5 Imprint and certificates 58

9.6 Date and time 59

9.7 System status 59

9.8 System test 61

9.9 Version information 62

9.10 Import/export 64

9.11 PPN PIWIS Tester registration status 64


TOC

PIWIS Tester III (PT3)


10 Equipment trolley (PIWIS Tester trolley) 65

11 Enhanced diagnostic functions 66


11.1 Message about open campaigns 66

11.2 Additional information on the fault symptom 70


Key to symbols
11.3 Guided Fault Finding in PT3 (New GFF) 79

Diagnosis

Note

Adjustment

Programming

Technical Manual

Safety

Confidential!

The texts and illustrations in this training


documentation are intended solely for internal
use within the Porsche dealer organisation.
Approval from the Service Training department
of Dr. Ing. h.c. F. Porsche AG shall always be
required for any duplication or forwarding of
this document to third parties, including the
duplication or forwarding of extracts of the
document.
CHAPTER1

PIWIS Tester III (PT3)


1 Introduction
This brochure describes the general functions of PIWIS Tester III (PT3). It does not
replace the operating instructions, function descriptions and terms of use in PT3
and the PIWIS information system.

The brochure is divided into a general section, the Windows 8 tester interface and the
specific diagnostic applications with the respective functions. The general section
describes how to configure the basic tester settings and the specific section describes
the functions of the diagnostic applications and measuring system.

Front view of PIWIS Tester 9_01_16

1.1 Definition and purpose

This brochure serves as a training document for the PIWIS instructor-led training course
on the PT3. Diagnosis of specific systems is covered in depth in each of the respective
training courses.

1
PIWIS Tester III (PT3)
1.2 Objective

1.2.1 Reasons for the introduction of PIWIS Tester III

“ Ever increasing vehicle complexity and the number of system features.


“ The revised diagnostic software is the sole property of Porsche and is protected
by copyright law, which results in a certain level of dependence when procuring
the corresponding hardware.
“ The Microsoft Windows XP operating system is no longer up-to-date and no support
or updates will be provided for from 2016 at the latest. This means that the tester
would no longer be protected against external attacks.
“ Increased safety requirements for the systems in the vehicle (e.g. engine immobiliser
and enhanced component protection) and the software in the tester.
“ Complete integration of PIWIS/PQIS.
“ Increased service performance in the dealer organisation in terms of providing
solutions to problems, diagnostics and creating documents in the workplace.

2 New features and improvements in the PT3

2.1 Technical data – PT3

PT2 PT3

CPU Intel Core Duo Intel Core i5 SMD

Main memory 2 GB RAM 8 GB RAM

Screen 13.3-inch XGA 14-inch XGA


touchscreen multi-touch screen

Resolution 1,024 x 758 px 1,920 x 1,080 px

Hard drive 120 GB HDD 512 GB SSD

Battery Lithium-ion 10.65 V Lithium-ion 11 V 4.4 Ah


8.55 Ah

Dimensions 302 x 69.5 x 292 mm 345 x 39 x 272 mm

Weight 3.8 kg 2.1 kg

Interfaces 3 x USB port 2.0 3 x USB port 3.0

1 x VGA 1 x ‚Fischer‛ USB for diag.

1 x LAN 1x HDMI, 1x VGA, 1x LAN

WLAN 2.4 GHz WLAN 300 Mbit/s, 5 GHz

Operating system Microsoft Windows XP Pr. Microsoft Windows 8.1 Pr.

Operating conditions Temperature +5 °C - 35 °C Temperature 0 °C - +50 °C

2
CHAPTER1

PIWIS Tester III (PT3)


2.2 Software

“ New operating system based on Windows 8.1 and improved diagnostic software.
This allows greater effectiveness and efficiency in the core service process.
“ Significantly revised ‚Guided Fault Finding‛ (GFF) means that repeat repairs
(‚Fix Right First Time‛) are further reduced.
“ Better provision of relevant information systems.
“ (e.g. PiRS, PPN, PQIS)
“ Simplification of IT administration and maintenance scope even for import/export
tester settings by creating jobs once and distributing them via USB.
“ Tester imprinting no longer has to be performed every 90 days.
“ New user interface is more user-friendly and allows faster induction of new
employees thanks to intuitive operation of the tester.
“ Users no longer have to log in again after starting the system or for individual
applications.
“ Easier to access the network (single sign-on) for basic applications.

2.3 Hardware

“ Improved tester performance thanks to SMD technology.


“ Handier, ultra-slim housing.
“ Significant weight reduction of approx. 70% compared with PT2 (semi-rugged).
“ Low energy consumption.
“ Full HD display with multi-touch function and 16:9 screen resolution.
“ No DVD drive.

3
PIWIS Tester III (PT3)
2.4 Explanation of the start screen
Help

Chapter 6 Chapter 7 Chapter 8 Chapter 9

Diagnostics Applications Tools System


Home

Chapter 5

Diagnostics Wiring diagrams Logging VCI configuration

Immobiliser Measuring system Update Imprint and certificates

Scan Tool PPN browser Data Network configuration

GB English

9_163_16

3 Items supplied

3.1 Package 1 - Tester (white case)

1 PT3 7 Diagnosis lead for vehicle


2 Battery pack 8 Y-shaped USB cable
3 Power supply unit 9 Diagnostic adapter plug
4 Country-spec. power supply cable 10 VCI base station
5 VCI 11 Diagnostic extension cable
6 WLAN cap for VCI
PIWIS Tester case 9_02_16

1
3
Battery

Measuring equipment contents - lower side 9_03_16

4
CHAPTER1

PIWIS Tester III (PT3)

11

10
6

Measuring equipment contents - upper side 9_04_16

3.2 Package 2 - Measuring equipment (black case)

9 8
4

3
PIWIS measuring equipment case 9_05_16
2

10 1

5 6

Items in the measuring equipment case 9_06_16

1 Digital 4-channel test box 6 Country-specific supply cable


2 Clamp-on ammeter, 1 mA - 100 A for power supply unit
3 Clamp-on ammeter, 25 mA - 1,800 A 7 4 x probes
4 4 measurement leads with 8 4 x crocodile clips
AVL connectors 9 6 x Velcro tie-wraps
5 Power supply unit 10 USB cable

5
PIWIS Tester III (PT3)
3.3 Package 3 - Starter kit

With the introduction of PT3, the Porsche Centre has (for a limited time period)
a unique opportunity to procure a starter kit. The starter kit contains 2 x PT3 incl.
2 x VCI in white cases and 1 x measuring equipment in a black case.

Package 3 Package 1 Package 2

Starter kit Tester & VCI Meas. system

2 x tester 1 x tester -

2 x VCI 2 x VCI -

1 x meas. 1 x meas.
-
system system
2 x Package 1 + 1 x Package 2 = Package 3 9_08_16

3.4 Docking station

PT3 docking station 9_09_16

The docking station has been completely redesigned and adapted to suit the PT3.
It has one network connection, 2 x USB 3.0, 1 VGA output port and a HDMI connection.

It is supplied - packaged separately - with every tester.

Each docking station comes with a drilling template made of paper for the upper support
plate on the PIWIS Tester trolley.

For the PT3, a new assembly plate on the PIWIS trolley is required for fitting the docking
station on the PIWIS trolley. This assembly plate can be ordered separately from Special
Tools and can be changed on the tester trolley. The docking station can then be secured to
the new plate using 2 M 4-mm screws. The thread on the docking station is a ‚blind hole‛
with a thread depth of 8 mm.

The mains connection is no longer accessible when the PT3 is docked, depending
on the design, which means that power must be supplied via the docking station.

The previous information window on the tester screen prompting you to indicate
whether you want to use the docking station now (by selecting either Yes or No)
is no longer displayed.

6
CHAPTER1

PIWIS Tester III (PT3)


The docking station contains a network card, which must be activated as required in
the tester when docking the PT3. For this purpose, the user can select the network
card manually or confirm a box for automatic detection of the network card.

M4 mm

67.8 mm 253 mm 118.6 mm

Docking station dimensions - underside 9_10_16

4 Getting Started/First Steps


In order to permit use of the PT3 with all its functions, the tester must be enabled by
entering a licence key. The following steps are necessary to do this.

The current address data (name and address of the Porsche Centre) must first be set
using the ‚Address‛ tab.

A request key is created by selecting the ‚Tester imprint‛ tab and clicking the ‚Create
key‛ button.

7
PIWIS Tester III (PT3)
This request key must then be printed on the previously configured default printer
by clicking ‚Print key‛ and must be sent to the importer’s PIWIS coordinator by fax
or e-mail attachment, for example. The licence key can also be requested over the
phone in exceptional cases with the agreement of the importer.
Help

System Imprint and certificates


Home Tester imprint Address Certificate handling

Imprint and certificates A request key must be created for Tester imprint.

Request key: 2295397109


Create key Print key

The licence key received must be entered for Tester imprint.


Licence key:

Licence information: Activate licence

Dealer no.: Initial validity:

GB English Tester ID: Remaining validity:

Country:

Input field for request key 9_11_16

The importer’s PIWIS coordinator adds the licence key to this form and returns it to
the Porsche Centre.

The licence key received in this way must now be entered in the 7 grey boxes displayed
one after the other. 4 numbers/letters must be entered in each box. Only uppercase
letters and numbers from 1-10 are accepted. ‚0‛ (zero) cannot be entered, and does
not exist.

4.1 Tester imprint


Help

System Imprint and certificates

Home Tester imprint Address Certificate handling

Imprint and certificates A request key must be created for Tester imprint.
Request key: 2295397109

Create key Print key

The licence key received must be entered for Tester imprint.


Licence key:

Licence information: Activate licence

Dealer no.: Initial validity:

GB English Tester ID: Remaining validity:

Country:

Example of licence key 9_12_16

8
CHAPTER1

PIWIS Tester III (PT3)


Once the tester imprint (licence key input) has been performed, all functions are
enabled and are immediately ready for use. After the tester has been successfully
imprinted and enabled, the grey ‚Licence information‛ fields are displayed in the
Tester imprint application.
Help

System Imprint and certificates

Home Tester imprint Address Certificate handling

Imprint and certificates A request key must be created for Tester imprint.
Request key:

Create key Print key

The licence key received must be entered for Tester imprint.


Licence key:

Licence information: Activate licence

Dealer no.: Initial validity: unlimited

GB English Tester ID: Remaining validity: unlimited

Country: GERMANY Go online in 14 days at the latest

Licence information display 9_13_16

The tester can now be operated offline for up to 14 days before the licence expires
and the tester does not allow any more diagnostic sessions. As soon as the tester
is connected again to a LAN/WLAN connection with PPN access, all functions will be If the licence has already been activated,
available again. The user no longer has to specifically request an imprint extension clicking the ‚Create key‛ button again
and enter the PPN password as before. The licence status is shown in the grey field deletes the previous tester imprint!
at the bottom right.

4.2 Certificate handling

The PPN certificate can be imported by selecting the ‚Certificate handling‛ menu item,
which can be found under Applications/PPN browser. The PPN certificate is needed for
various PPN applications (e.g. PQIS, PIWIS information system, PiRS, etc.) and the user
can enable the PPN functions using a personal user account.

The application for certificate handling opens automatically after the certificate is
downloaded successfully via the PPN browser. In the open application, it is then necessary
to enter and confirm the import password of the certificate. The certificate is then
available on the system and is ready for use.

9
PIWIS Tester III (PT3)
The imported certificate can also be deleted in this application. The certificate is
deleted from the tester after clicking the ‚Delete certificate‛ button and confirming
the security prompt. The certificate must be deleted if it has expired and has been
replaced by a new certificate.
Help

System Imprint and certificates

Home Tester imprint Address Certificate handling

Imprint and certificates Following certificates are installed:


Issued for: Issued by: Valid until: Displayed name:

Import following certificate: Delete certificate

GB English Certificate to be imported:

Please enter import password:

Import certificate

Certificate handling 9_14_16

4.3 PT3 registration

A password must no longer be entered for starting the PT3. The password is no
longer required for starting the main menu.

However, a network connection must be established for updating the imprint and for
receiving downloads. The PPN user name and PPN password are required for this.
The user name and password must only be entered once at the beginning and are
not required for starting the tester at any other time.
Help

Diagnostics Applications Tools System

Home

The new "Background downloads‚ functionality will be available in future for


the PIWIS Tester.

To register for the functionality, you must log into PPN once.

To do this, the PIWIS Tester must be connected to the network.


Registration can be deferred for up to 2 weeks by clicking on "Cancel".

PPN login
PPN user
PPN password
Diagnostics ogging VCI configuration
Register Cancel
Immobiliser pdate Imprint and certificates

Scan Tool PPN browser Data Network configuration

GB English

PPN initial login window 9_15_16

10
CHAPTER1

PIWIS Tester III (PT3)


For applications in the PPN, e.g. PIWIS information system, PiRS, diagnostic session,
etc., a password must be entered again using the Applications/PPN browser button
since every user has different access rights.
Porsche Partner Network Home

Porsche Partner Network Home


Porsche Partner Network
Certificate

Home

PPN browser
Porsche Partner Net

The purpose of this website is to


access applications, for initial login
and for installing a certificate.
PPN user

PPN password
If you already have your full access, you
can log in to the portal at https://ppnlite
Login Cancel

GB English

PPN user login 9_16_16

5 Functions and use of the taskbar


The PT3 has a redesigned taskbar on the left-hand side.

The first field shows the user name for the active account. The ‚Home‛ button underneath
can be pressed in order to return to the main menu from any function.

If applications are opened, e.g. Measuring system, Diagnostics, etc., these are shown
under each other in the taskbar.
Help

1 Diagnostics Applications Tools System

Home 2

Diagnostics Wiring diagrams Logging VCI configuration

Immobiliser Measuring system Update Imprint and certificates

Scan Tool PPN browser Data Network configuration

GB English

1 User name display


2 ‚Home‛ button
Taskbar 9_17_16

11
PIWIS Tester III (PT3)
5.1 Help function

The ‚Help‛ button is located in the top right corner of the main menu. This function
allows users to search for information in various sub-menus of the System operation,
Hardware, Tools and System menus.
Help

Help
Diagnostics Applications Tools System
Home Search

System operation Hardware Tools System

Diagnostics Wiring diagrams Logging VCI configuration


Home
Immobiliser Measuring system Update Imprint and certificates
Welcome to PT3 Help
Scan Tool PPN browser Data Network configuration Help
English
You will find information on the main functions here

Input field for search queries


Help button 9_18_16

First steps Checklists System messages

UK English

PT3 Help start page 9_19_16

5.2 Language selection and status displays

The language selection field is located in the lower area of the taskbar. All ‚Porsche
languages‛, which can be changed in each menu, are available here. The language
used in the diagnostic software, for example, is also changed simultaneously.
Help

Applications Tools System

Home

Wiring diagrams Logging VCI configuration

Measuring system Update Imprint and certificates

PPN browser Data Network

GB English

Language selection 9_20_16

12
CHAPTER1

PIWIS Tester III (PT3)


Status displays for the battery charge state, the network connection and the VCI
connection status are shown under the language selection menu. The Off button is
located underneath.
Help

Diagnostics Applications Tools System

Home

Diagnostics Wiring diagrams Logging VCI configuration

Immobiliser Measuring system Update Imprint and certificates

Scan Tool PPN browser Data Network

GB English

Status displays 9_21_16

6 Functions of the “Diagnostics” bar


The Diagnostics bar contains the following topics

“ Vehicle diagnostics Diagnostics Applications Tools System

“ Immobiliser and component protection


“ Scan Tool

6.1 Vehicle diagnostics


Diagnostics bar 9_22_16
To start a diagnostic session with the vehicle, a connection must be established between
the VCI (Vehicle Communication Interface) and the vehicle. This can be done either using
the supplied VCI-tester connecting cable or via WLAN. The VCI hardware adapts
automatically to the PT3 via the cable. If the VCI is to be operated using WLAN, the VCI
must first be configured using the supplied VCI base station and the WLAN adapter with
the cable must be replaced on the VCI. The procedure for configuring the VCI with the
tester is described under ‚System - VCI configuration‛.

9_164_16

Vehicle Communication Interface (VCI)

13
PIWIS Tester III (PT3)

WLAN adapter

VCI hardware with connecting cable 9_23_16

USB connecting cable


with “Fischer” USB

VCI with
WLAN adapter
connected
VCI hardware with WLAN adapter 9_24_16

14
CHAPTER1

PIWIS Tester III (PT3)


When starting the diagnostic session, a pop-up window prompts you to confirm whether
you want to continue with automatic vehicle detection by pressing ‚Continue‛ (B). If you
do not want to do this, the required vehicle can be selected manually (A). This option is
necessary for Porsche classic vehicles, for example.
Help

A B
Diagnostics Automatic model line detection System

Home

Diagnostics Connection to the vehicle

Ignition switched on

Model line could not be recognised

Diagnostics VCI configuration

Immobiliser Manual model line selection Continue Imprint and certificates

Scan Tool Network

US US English

Option for manual vehicle selection 9_25_16

Example of starting diagnostics manually


Manual model line selection

Model line and mode selection


Select a model line and a mode. Confirm with ‚Continue‛.

Home
Miscellaneous
Diagnostics

US US English

Normal mode Continue

Manual vehicle selection 9_26_16

15
PIWIS Tester III (PT3)
Example of automatic diagnostics

Control unit selection:


Select control unit(s) and continue to control unit search with [F12].

Overview Extended Fault memory Actual values Drive links Maintenance Coding
identifications input signals checks repairs programming

Home DTC Stat… Control unit DSN Porsche part number


Airbag
Diagnostics
Gateway
DME (DFI)
Transmission control
Selector lever
Rear-differential lock
High-voltage battery
High-voltage power
electronics
US US English High-voltage charger
Instrument cluster

Automatic vehicle selection 9_27_16

A new feature of the diagnostic session is the option of switching directly to PQIS,
which is activated using the F1 button. This allows users to display the workshop
history and use this to identify anything unusual.

6.2 Immobiliser and component protection

The ‚Immobiliser‛ button can be used to call up teaching functions for engine
immobiliser 4 (Cayenne 9PA 2008-2010 Diesel). This mainly concerns the components

“ Electric steering column lock


“ Kessy control unit
“ DME control unit
“ Vehicle key

Engine immobiliser 4 only concerns the Porsche Cayenne Diesel, model year 2008-2010.

The individual components are ‚married‛ together during the teaching process so that they
can only be replaced online with the required registration for security reasons.
Engine immobiliser 5 is taught from The teaching process for newer engine immobilisers (e.g. engine immobiliser 5) is carried
within the diagnostic application! out directly in the diagnostic session for the control unit and is taught online.

16
CHAPTER1

PIWIS Tester III (PT3)


For component protection, the gateway control unit is the component protection
master and must also be taught online together with other control units affected
by component protection (e.g. PCM 4) if it needs to be replaced.

Select the suitable teaching process.

Possible teaching processes:


Teaching Kessy
Teaching ELV
Teaching replacement keys
Teaching DME
New identity (control units in old immobiliser system unit)
New identity (old ELV)
New identity (all new)

Teaching functions 9_28_16

6.3 Scan Tool

The Scan Tool button can be used to read out diagnosis-relevant OBD information
from the DME control unit, for example. No changes can be made to the vehicle
coding/vehicle programming in this program. The ‚Scan Tool‛ program is used
primarily for dealerships that are not part of the Porsche organisation and have
limited access rights.
OBD

Control unit selection:


Select system(s) and go to system search with [F12]
On-board Environment Fault memory Test values spor
Overview Actual values Pending fault
Diagnosis values Read monit. systems
Home System Element Status

Scan Tool

US US English

Scan Tool 9_29_16

17
PIWIS Tester III (PT3)
7 Functions of the “Applications” bar
The ‚Applications‛ bar is divided into

“ Wiring diagrams

Diagnostics Applications Tools System


“ Measuring system
“ PPN browser

7.1 Wiring diagrams

The wiring diagrams have essentially been adopted unchanged, but their performance
Application bar 9_30_16
is enhanced thanks to the improved hardware. As a result, the diagrams are displayed
faster and are considerably easier to use. There are plans to introduce a new wiring
diagram viewer and this will be implemented at a later date. The wiring diagram can
now be enlarged using the ‚two-finger method‛ thanks to the multi-touch screen.

Wiring diagram folder structure 9_31_16 Wiring diagram 9_32_16

7.2 Measuring system

After selection of the ‚Measuring system‛ menu item, the selection screen containing
the four measuring system options appears. The ‚Measuring system‛ menu contains
the functions

“ Oscilloscope
“ Measure programs
“ Digital multimeter
“ Diode test

18
CHAPTER1

PIWIS Tester III (PT3)


Measuring system

Home

Measuring system

Oscilloscope Measure programs

Digital multimeter Diode test


GB English

Measuring system start page 9_33_16

The software for operating the measuring system interface is integrated in PT3.
The measuring system is used to determine and display electrical parameters on
vehicles with a supply voltage of between 12 V and 24 V. The test box (hardware)
is a mobile device and must be connected to the PT3 using a USB A/B connection.
The test box also needs an external power supply via the supplied power supply unit.

Once the test box is connected and the application is started, on-board diagnosis of
the system is performed. The measuring device itself contains 4 separately operating
test channels, which are used for current, voltage and resistance measurement and
for diode and continuity tests. The 4 channels are electrically isolated, insulated and
can be configured independently of each other.

In combination with the measuring system software, the measuring system interface
can be operated as a multimeter or a 4-channel oscilloscope. The digital, high-resolution
4-channel memory oscilloscope is used for recording signals and is designed specifically
for use in the motor vehicle industry. It has a new operator guidance feature, which makes
it much easier to use the oscilloscope and guides the user reliably to the required place.
It supports all Porsche vehicle types, their derivatives and all electronic components.
The oscilloscope can show all types of signals and bus systems.

Test box 9_34_16

19
PIWIS Tester III (PT3)
7.2.1 Features of the new measuring system

“ Simple and logical operation and functionality


“ Over approx. 100 pre-configurable measurements, all grouped according to different
engine variants, sensors and actuators and arranged according to function priority
“ Detailed help for all measurements
“ Explanation of measuring adapter connections and detailed description of the
measurement processes
“ Meaningful display of curves and evaluation via automatic measuring range setting
“ Display of reference curves for direct comparison
“ Unique Recorder function for recording the measured signals
“ Large memory capacity allows long-term measurements
“ Guided explanation of connections for sensors and check to ensure that the correct
sensor was connected to the right channel

7.2.2 Test box

Measuring equipment connections, front

1 Measurement input 1
1 2 3 4 5 6 7 8
2 LED for status of measurement input 1
3 Measurement input 2
4 LED for status of measurement input 2
5 Measurement input 3
6 LED for status of measurement input 3
9
7 Measurement input 4
8 LED for power status
9 LED for status of measurement input 4
Front connections 9_35_16

20
CHAPTER1

PIWIS Tester III (PT3)


Measuring equipment connections, rear

1 SPI connection (for add-ons)


2 USB connection
3 Power supply socket

1 2 3
The test box is a protection class I device.
It can only be connected to the mains with
Rear connections 9_36_16
an earthed conductor or power supply
sockets with an earthed conductor! The test
box must not be used in the measurement
categories II, III and IV. Likewise, it must not
be used for measuring high-voltage systems,
e.g. for taking measurements on hybrid
vehicles!

Opening the test box will result in the loss


of any warranty claims and can also involve
considerable risks.

USB and power supply 9_37_16

The USB cable (a) connects the test box to the PT3. The DC voltage connector (b)
is connected to the power supply unit (different country-specific versions). The DC
voltage connector (b) for the test box must first be inserted and then screwed on.

21
PIWIS Tester III (PT3)
7.2.3 Clamp-on ammeters

Clamp-on ammeter < 100 A 9_38_16 Clamp-on ammeter < 1,800 A 9_39_16

The 100-amp and 1,800-amp clamp-on ammeters consist of a 7-pin male connector,
the cable and the actual clamp-on ammeter. The 100-amp clamp-on ammeter with the
yellow colour code is used for measuring small currents, e.g. a closed-circuit current.
The measuring range is from 1 mA ” 100 A. The clamp-on ammeter with the orange
colour code is used for measuring large currents, e.g. starter current/charging current.
The measuring range of this clamp-on ammeter is from 1 A ” 1,800 A.

The clamp-on ammeters can be opened and fitted around the cable on which the current
is to be measured. The result of the measurement depends on the direction. To avoid
errors, a measurement cannot be taken while the clamp is open.

7.2.4 Clamp-on ammeter calibration


Clamp-on ammeter calibration
Keep clamp-on ammeter closed! Before starting to measure the current using the clamp-on ammeter I100, it must be
Calibration of the clamp-on ammeter l100 at # 1 is carried out

calibrated (zero-balanced) in order to get an exact measurement result. The reasons


for this are material expansion, changes in temperature/moisture level, but in particular,
residual magnetism (remanence), which falsify the measurement result.

Calibration is started and performed automatically by the operator software.

Closed 9_40_16 For this purpose, the clamp-on ammeter must remain closed during the first few seconds.
The clamp-on ammeter must then be opened and closed again as instructed by the tester
software. This is shown on the PT3 screen.
Clamp-on ammeter
calibration
Open the clamp-on ammeter The user interface guides you through this process if a clamp-on ammeter is selected
Calibration of the clamp-on ammeter l100 at # 1 is carried out

as a sensor in the digital multimeter or digital memory oscilloscope.

LED

Open 9_41_16

22
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PIWIS Tester III (PT3)


If this calibration process is cancelled, measurements can be taken while bearing in
mind that the clamp-on ammeters are not calibrated and the measurement result is
therefore unacceptable. The clamp-on ammeters issue an acoustic signal (buzzing)
while they are being calibrated.

Action Status of the red clamp-on ammeter LED

Switch on Off->flashes at a rate of 4 Hz

Automatic demagnetisation (3 seconds) Flashes at a rate of 4 Hz

Wait for clamps to open/close Flashes at a rate of 4 Hz

Open the clamps Constantly On

Close the clamps Flashes at a rate of 4 Hz

Zero-balance Flashes at a rate of 4 Hz

Ready to start measurement Off

7.2.5 URD cable

Red LED at CH 1
Red marking on
URD cable

9_165_16

The red LED indicates that the URD


URD cable 9_42_16 cable with the red marking is inserted.
The URD cable consists of a 6-pin male connector, the lead and a red and a black banana The ‚U‛ underneath stands for a voltage
connector. The measuring equipment case contains 4 of these cables. The cable is used measurement.
for voltage measurement, resistance measurement and diode testing.

23
PIWIS Tester III (PT3)
If a voltage measurement was preselected, for example, the URD measuring cable
must be inserted in channel 1. The LED at the test socket on the test box lights up
red so that the user must insert the URD cable with the red marking rather than a
clamp-on ammeter.

Crocodile clips 9_43_16 Test Probes 9_44_16

There are 4 crocodile clips and 4 probes and these can be fitted on the banana
connectors on the URD cable.
Measuring system

7.3 Oscilloscope

Oscilloscope Measure programs


Universal scope

Digital multimeter Diode test

Measuring system start screen 9_45_16

Channel settings 9_46_16

7.3.1 Channel settings


Ch1
On The coloured buttons from 1-4 are used to configure the respective channel.
Sensor
U
The configured channel is shown as a bar in the respective colour. Channels that
V/Div are not configured are indicated by an empty box. The colour bar for the respective
10 V
Coupling channel does not appear. The channel settings can be configured while a measurement
DC
is in progress. All channel settings are configured in the right area of the screen and
Filter
Off
the measurement curve can be adjusted along the X and Y axis.
Inverting
Off
DC offset in V

Software filter

Buttons 9_47_16

24
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PIWIS Tester III (PT3)


Sockets for the channels

The sockets can be shared among the four displayable measurement channels.
There are 4 physical measurement channels available. For example: ‚Ch1#3 10 A‛
means socket 3 is switched on display channel 1, 10 A per division.

Coupling

Coupling selection:

AC (alternating current), DC (direct current) or GND (ground).

Measuring range:
Ch 1
Measuring range selection, e.g. 10 A/division. On
Sensor
U
Filter V/Div
10 V
Coupling
Off, 100 Hz, 1 kHz, 10 kHz, 450 kHz DC
Filter
The symbol with the function (white cross on a green background) ends setting mode; Off
Inverting
evaluations and values determined by the cursor are displayed.
DC offset in V
Evaluations and values determined by the cursor are displayed in the measurements
preconfigured in the Oscilloscope mode.
Software filter

Trigger settings Filter 9_48_16

The trigger settings can be configured while a measurement is in progress. All settings
are configured in the right area of the screen. The settings can be hidden by touching
the ‚trigger symbol‛. The trigger time can be changed in 5% steps by touching the
buttons.

Trigger On/Off

Line Trigger line On/Off


Trigger button 9_49_16
Source Ch1 … Ch4, unconfigured channels cannot be selected.
Trigger
Side Rising/falling/both On
Line
Level e.g. 1 A auto
Source
Ch1
Side
Rising
Level in V
3
Timeout in ms
20 ms
Pretrigger
5%

Trigger functions 9_50_16

25
PIWIS Tester III (PT3)
Timeout
If the selected timeout time is too short and as a result, no triggering takes place in
this time frame, the measuring signal runs through:

 0 = Auto-Run mode

Infinite = Normal mode

Pretrigger
The pretrigger is preset to 50%. As a result, the trigger time is in the centre of the screen.
If lower values are selected, the signal is displayed earlier, i.e. further left on the screen.
Larger values move the signal display to the right.

Time base settings

The time settings can be configured while a measurement is in progress.

All settings are configured in the right area of the screen.

The settings can be hidden by touching the cross symbol.

Page memory

Only if a measurement is stopped or ‚frozen‛ (Freeze button).

The buttons ‚>‛ and ‚>‛ can be used to scroll through the page memory.

The results are displayed on the right-hand side of the screen.

The current page is displayed

Max. number of pages that can be stored:

- 100 pages (without oversampling)

- 10 pages (100x oversampling), 4 channels

Recorder
Recorder/player

Allows continuous recording of the data. The data is written continuously to a file with
Recorder 9_51_16 the adjustment values set for the recording. When playing data, the related adjustment
values are displayed on the right-hand side of the screen.

26
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PIWIS Tester III (PT3)


Edit measured value display

The current measured value display can be ‚frozen‛/resumed. It is possible to scroll in


the page memory while the measured value display is stopped or ‚frozen‛, see above.
Freeze
Freeze 9_52_16
Singleshot function

As soon as the trigger conditions are met, the measured data is recorded
Singleshot
There is no re-triggering. A trigger timeout cannot be set for ‚Singleshot‛. Singleshot
Singleshot 9_53_16
is inactive in ‚Roll mode‛ (time ≥ 100 ms/div).

Cursor

Switches the amplitude cursor and/or time cursor on/off. The cursor can be
positioned by ‚dragging‛ the small black boxes (at the ends of the cursor lines).

Amplitude cursor
- Used to determine the amplitude between the two cursor positions.

Time cursor Cursor I I

- Used to determine the time lag between the two cursor positions and the equivalent Cursor button 9_54_16

frequency.

27
PIWIS Tester III (PT3)
Zoom function

The Zoom button on the right-hand side is used to activate the zoom setting. The Zoom
window opens.

Universal scope

Zoom button 9_55_16 no sensor selected

Zoom functions 9_56_16

Show/hide reference curves

Reference curves can only be selected in the ‚Pre-programmed measuring programs‛


Ref off function and in the ‚Setups‛. They can be activated using the ‚Ref on‛ button and
Reference button 9_57_16 deactivated using the ‚Ref off‛ button.

CAN/High speed/Bit view

Reference curve 9_58_16

28
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PIWIS Tester III (PT3)


Result log

Report

Log window 9_59_16

The ‚Save‛ function is used to store the PDF file in a predefined folder. The name of
the log is made up of the measurement name, the measured values that were set
and the time the log was created. Save
Save 9_60_16
Example: CAN Comfort Signal curve: 20150815_1415.pdf if a regular measurement
was performed on 15.08.2015 at 14:15.

7.4 Pre-programmed measuring programs

In addition to the Oscilloscope, Diode test and Multimeter options, the ‚Measure programs‛
button is also available. This function contains approx. 100 different measuring
programs. These pre-programmed measuring programs make it much easier to get the
Oscilloscope Measure programs
measurement result since the measuring unit no longer has to be set. Reference curves,
for example, are also stored in the background and these can be displayed as required.
Measuring programs
Component test/Petrol
Digital multimeter Diode test
Air/Fuel Actuators Engine speed (RPM/TDC)
Measuring system start screen 9_61_16
Ignition Camshaft sensor Hall sensor 12 V

Engine start Hall sensor 5 V

Lambda sensor Inductive sensor

MAF MAP Optical sensor

Potentiometer

RPM sensor

Temperature sensor
Valves

Examples of measuring programs 9_62_16

29
PIWIS Tester III (PT3)
7.4.1 Counter display/Frequency display

Shows the frequency, pulse/duty factor, engine speed period, and much more.

Universal scope
Frequency

Frequency display 9_63_16

Automatic sensor detection

The PT3 with measuring system has automatic sensor detection at all sockets.
If a preconfigured measurement was started or if a sensor was selected in manual
mode, a message appears indicating which sensor must be connected where and
which sensors are connected. When using the oscilloscope, the message disappears
automatically as soon as the correct sensors are connected to the inputs. If all sensors
are connected correctly, no message appears!
Sensors

Sensor not detected 9_64_16


Sensors

Sensor detected 9_65_16

30
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PIWIS Tester III (PT3)


7.5 Digital multimeter (DMM)

Voltage measurements can only be performed on channel 1 and 2, while resistance


measurements and diode tests can only be performed on channel 1. Sensors can
be connected to all HW channels. The corresponding sensor value (e.g. U for voltage)
is shown.

Digital multimeter Oscilloscope Measure programs

Digital multimeter Diode test

Measuring system start screen 9_66_16

Multimeter 9_67_16

Channel settings
Ch1
Channel settings are configured in the right area of the screen.
On
Physical channel assignment Sensor
U
Sensor Select the relevant sensor
Coupling
Coupling AC, DC or GND DC
V/Div
Range
10 V
a) Manual setting
Channel settings 9_68_16

If the selected range is too small, ‚OVR‛ appears in the display (OVR = Overrange).

‚Underrange‛ is displayed for negative values.

b) Autorange/Automatic range selection

When this function is activated, no further selection is required.

31
PIWIS Tester III (PT3)
7.5.1 Resistance measurement

Resistance measurement is only performed using channel 1. Channels 2, 3 and 4


are not intended for measuring resistance. At the start of the resistance measurement,
channel 1 must be connected and calibration must be performed at resistance values
of < 10 Ω. The probes must then be connected together before pressing the F9
‚Takeover‛ button.
Takeover
Takeover button 9_69_16
Null measurement
Offset

Please note that the component which is to be assessed must be disconnected


and that all cable connections which might affect the measurement must be
removed prior to each resistance measurement.
Perform a zero-balance to receive a straight resistance measurement.

Connect probes and press Next button.

Display before calibration 9_70_16

Digital multimeter

Resistance measurement ready 9_71_16

Live resistance measurements result in the


automatic switch-off of the ohmmeter for
safety reasons. The cause can be corrected
and the measurement can be resumed by
confirming the switch-off dialogue box.

32
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PIWIS Tester III (PT3)


7.6 Diode test

The Diode test is a separate program, which is opened from the Measuring system
start screen. The diode test software detects the polarity between anode/cathode,
the threshold voltage of the semiconductor and the functionality of the component.
Oscilloscope Measure programs
Diode measurement 1/2
Diode voltage

Digital multimeter Diode test

Measuring system start screen 9_72_16

Connect probes as shown


Please confirm with Next

Diode test for continuity 9_73_16

Diode measurement 2/2


Diode voltage

Switch probes as shown


Please confirm with Next

Diode test for open circuit 9_74_16

33
PIWIS Tester III (PT3)
System information

The status of the PT3 measuring equipment is displayed. The result of the self-test
can be saved to a USB stick or on the hard drive.

Version numbers
Care and maintenance of the test box: Device status Passed
Serial number
Carry out a visual inspection of the test box Software version
at regular intervals. Examine all components PlugIn
Firmware version
for damage (e.g. cracks). Always replace the
Hardware version
power supply cable if it is damaged. Never BIOS version
use an extension lead for the power supply. BIOS Firmware version
BIOS serial number
Before cleaning the test box, disconnect
DSO SSN
it from the power supply and remove all cables. DSO serial number
Wipe the test box using a lint-free cloth. AUX serial number
IP configuration
The cloth can be moistened with water or
an alkali-free cleaning agent. But it must
not be wet! System information 9_75_16

Saving measurement logs and test sequences

The files containing the saved measurement logs and test sequences are stored under
Tools/File management/Files/Measuring system/Log or Recorder and can be copied to
a USB stick, for example.
Help

Tools  Data

Data feedback File management Network drive connection

Internal External

Released data on PIWIS Tester: Update

Measuring Open

Copy
Log
Recorder Move

Delete

Create archive

Create folder

Select all

Deselect

Data folder 9_76_16

34
CHAPTER1

PIWIS Tester III (PT3)


7.6.1 Technical data

Parameter Specifications

Measurement resolution 14-bit DSO operation

16-bit DMM operation with oversampling

Bandwidth 10 MHz (-3 dB)

Maximum sampling rate 40 Msps per channel, no multiplexing

Channels 4 independent channels

Electrical insulation 1.2 kV DC channel to channel, 800 V DC


channel to housing. No common ground

Measurement input Differential, 4 MΩ input impedance, 25 pF

Maximum quantisation error 0.15 mV

Maximum input voltage 250 V AC, ± 500 V DC (+20% overvoltage)

DSO scale factor in V/div. 2 mV, 5 mV, 10 mV, 20 mV, 50 mV,


100 mV, 200 mV, 500 mV, 1 V, 2 V,
5 V, 10 V, 20 V, 50 V, 100 V, 200 V

DSO scale factor in V/div. 5 mV, 10 mV, 20 mV, 50 mV, 100 mV,
200 mV, 500 mV, 1 V, 2 V, 5 V

DSO scale factor in time/div. 50 ns, 100 ns, 200 ns, 500 ns, 1 us,
2 us, 5 us, 10 us, 20 us, 50 us, 100 us,
200 us, 500 us, 1 ms, 2 ms, 5 ms,
10 ms, 20 ms, 50 ms, 100 ms,
200 ms, 500 ms, 1 s, 2 s, 5 s, 10 s,
20 s, 50 s, 1 min, 2 min, 5 min, 10 min,
20 min, 50 min, 1 h, 2 h, 5 h

Test box read-out period 1 s (display refresh rate)

Programmable hardware filter Off, 450 kHz, 10 kHz, 1 kHz, 100 Hz

Coupling types GND, AC, DC

Downsampling algorithm Min/Max, Average, Standard,


channel source 1, 2, 3, 4

Trigger 0.1 Hz to 100 kHz

Channel source 1, 2, 3, 4

35
PIWIS Tester III (PT3)
Counter function 0.1 Hz to 100 kHz,
channel source 1, 2, 3, 4

Probe identification, channel Resistance identification

Probe supply voltage, channel “ +5 V/+12 V switchable


“ -12 V Max. power 2.4 W current
monitoring for device monitoring

Channel automatic offset zero-position Integrated offset drift,


compensation algorithm

Channel on-board diagnosis Integrated high-precision voltage


references for self-diagnosis
of the device at connector level

Channel protection ESD 8 kV overvoltage to 800 V DC


continuous

Accuracy of the digital storage oscilloscope (DSO) and multimeter (DMM)

DC voltage range

Range Typical DSO Typical DMM


range (from range (from
measured value) measured value)

DC range ±500 V ±1% ±2 V ±0.50% ±300 mV

±200 V ±1% ±1 V ±0.50% ±150 mV

±100 V ±1% ±500 mV ±0.50% ±75 mV

±50 V ±1% ±250 mV ±0.50% ±40 mV

±20 V ±1% ±125 mV ±0.50% ±15 mV

±10 V ±1% ±75 mV ±0.50% ±10 mV

±5 V ±1% ±40 mV ±0.50% ±5 mV

±2 V ±1% ±20 mV ±0.50% ±2.5 mV

±1 V ±1% ±10 mV ±0.50% ±2.5 mV

±0.5 V ±1% ±10 mV ±0.50% ±2.5 mV

36
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PIWIS Tester III (PT3)


AC voltage range

Range Typical DSO Typical DMM


range (from range (from
measured value) measured value)

AC range 500 V ±1% ±2.5 V ±2% ±300 mV

250 V ±1% ±2 V ±2% ±150 mV

100 V ±1% ±1 V ±2% ±80 mV

50 V ±1% ±500 mV ±2% ±30 mV

20 V ±1% ±220 mV ±2% ±25 mV

10 V ±1% ±125 mV ±2% ±10 mV

5V ±1% ±75 mV ±2% ±6 mV

2V ±1% ±32 mV ±2% ±5 mV

1V ±1% ±20 mV ±2% ±5 mV

Ohmmeter and diode tester specification

Parameter Specification

Resistance measurement 0.1 Ω to 15 MΩ constant current

from 0.1μA to 20 mA Max. generated


voltage = 3 V Continuous test (SW)

R <= 15 Ω (short-circuited)

R > 15 Ω (open)

Diode test 0 V to 2 V with constant current 1 mA

2 V to 3 V with < 1 mA

On-board diagnosis Integrated

Protection ESD 8 kV overvoltage from external


source up to 50 V

37
PIWIS Tester III (PT3)
Ohmmeter accuracy

Range Typical DSO Typical DMM


range (from range (from
measured value) measured value)

Ohmmeter 0 ” 75 Ω ±1% ±0.4 Ω ±1% ±0.4 Ω

(channel 1) 0 ” 150 Ω ±0.4% ±1 Ω ±0.4% ±1 Ω

0 ” 1.5 kΩ ±0.4% ±8 Ω ±0.4% ±8 Ω

0 ” 15 kΩ ±0.4% ±50 Ω ±0.4% ±50 Ω

0 ” 150 kΩ ±0.4% ±1 kΩ ±0.4% ±1 kΩ

0 ” 1.5 MΩ ±1.0% ±10 kΩ ±1.0% ±10 kΩ

0 ” 15 MΩ ±2.0% ±40 kΩ ±2.0% ±40 kΩ

SPI channel specification

Parameter Specification

Transfer format SPI, 4 bidirectional wire connection

SPI clock speed 1 MHz max.

Probe identification Resistance identification

Connection type 12-pin robust connector,

shielded push/pull

Power supply 5 V, max. 200 mA

Power supply

Parameter Specification

Input voltage 8 - 19 V DC nominal

Max. power consumption 30 W max.

Power supply sources External AC/DC adapter, 100 V - 240 V AC,


50/60 Hz 19 V DC, 3.95 A max.

Physical and environmental properties

Parameter Specification

Dimensions 3,200 x 65 x 2,800

Housing Rubber-coated magnesium housing


without fan

Weight 1 kg

Operating temperature range 0 °C to +50 °C

Humidity 30% to 95%

Operating height max. 3,048 m above sea level.

Storage temperature -20 °C to +60 °C

38
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PIWIS Tester III (PT3)


Probes and adapter

Parameter Specification

Univ. voltage probe Test voltage 1 KV


(optional) Connection 4-mm banana connector

AC/DC 100 A Current range 100 A DC or AC peak


clamp-on ammeter Overload capacity 500 A DC (1 min)

Resolution ±1 mA

AC/DC 1,800 A Current range 1,800 A


clamp-on ammeter Overload capacity 2,000 A (< 10 ms)

Resolution ±100 mA

AC/DC 100 A clamp-on ammeter specification

Parameter Specification

Current range 100 A

Overload capacity without damage 500 A (for 1 minute)

Output sensitivity 50 mV/A (relative to 0 V)

Accuracy (@ +23 °C, I < 10 A) ±1% of measured value ±2 mA

Accuracy (@ +23 °C, I > 10 A) ±1% of measured value

Resolution ± 1 mA

Error due to earth’s magnetic field ±0.5 mV (±10 mA) max.

Position sensitivity of the conductor ±0.2% of measured value


(6-mm diameter conductor) (relative to centre point measurement)

Load impedance > 10 kW and ≤ 100 pF

Frequency range DC up to 20 kHz (- 0.5 dB)

Phase error (I > 10 A @ 20 kHz) < 3° (15 Hz to 20 kHz)

Temperature coefficient ± 0.02% of measured value/°C

Remanence (0 A → 100 A → 0 A) 12 mA max.

RMS noise @ 100 Hz filter < 4 mA

Power consumption 35 mA + 1 mA/A measured


(160 mA max.)

Relative zero point correction Automatic degauss function


for 3 seconds after switch-on
(triggered by terminal)

Operating temperature range 0 to +60 °C

Storage temperature range -20 to +85 °C

Operating humidity 15% to 85% (non-condensing)

39
PIWIS Tester III (PT3)
AC/DC 1,800 A clamp-on ammeter specification

Parameter Specification

Current range 1,800 AC

Overload capacity 2,000 A

Overload capacity without damage 3,000 A < 10 ms

Output sensitivity 2,778 mV/A (relative to 0 V)

DC accuracy (0 ” 1,000 A) ±0.8% of measured value ±0.5 A

DC accuracy (1,000 ” 1,500 A) ±1.8% of measured value ±0.5 A

Total accuracy (1,500 ” 1,800 A) ±5.0% of measured value

Position sensitivity of conductor ±1.7% of measured value


(0 ” 1,000 A)

Zero point shift (at +25 °C) ±10 mV max.

Zero point drift (0 °C to +50 °C) ±100 mA/°C

Load impedance > 10 kW

External field suppression ratio 50:1


(at 1,800 A DC)

Temperature coefficient ±0.1% of measured value/°C

Remanence (IP ± 1,800 A → 0 A) 600 mA max., 250 mA typical

Power consumption 25 mA

Operating voltage (see section 7.3.1 300 V AC RMS or DC


‚Power supply‛)

Maximum cable size 32-mm diameter

Relative zero point correction External zero point correction

Operating temperature range -10 to +55 °C

40
CHAPTER1

PIWIS Tester III (PT3)


7.7 PPN browser

The ‚PPN browser‛ button allows users to access the Porsche AG Porsche Partner
Network after entering the PPN user name and password once. Various single sign-on
applications, e.g. PIWIS information system, Porsche Academy, PiRS, PPN Portal 2.0,
PRMS, etc. can be opened and used, depending on the user’s access rights. The PPN
certificate is valid for 2 years as before.
Porsche Partner Network

Porsche Partner Net


The purpose of this website is to access
applications, for initial login and for
installing a certificate.
PPN user

If you already have your full access, you PPN password

can log in to the portal at https://ppnlite

PPN login window 9_77_16

8 Functions of the “Tools” bar


The ‚Tools‛ bar contains the following options
Diagnostics Applications Tools System

“ Logging
“ Update
“ Data administration

9_78_16

41
PIWIS Tester III (PT3)
8.1 Logging

The ‚Logging‛ option allows direct entry into the logging function, which can be
started by selecting ‚Start log‛. The button changes from ‚Start log‛ to ‚End log‛
during logging. The ‚Log files to transfer‛ field is activated.
Help

Tools  Logging

Logging:

In addition to logging, create a video

Data transfer: You will find the created log files here

Note:
The "Logging" function can be started/stopped using the key combination Ctrl+L.
The "Create video" function can be started/stopped using the key combination Ctrl+R.
The "Screenshot" function can be triggered using the key combination Ctrl+PrintScreen.

Important: Personal data is covered by Data Protection law and may not be disclosed to third parties.

9_79_16

8.1.1 Creating screenshots

Screenshots are created in the same way as before using the ‚Ctrl‛ + ‚PrtSC‛ buttons.
The message ‚Screenshot saved successfully, OK‛ appears in the centre of the screen.

Diagnostics Applications Tools System

It is still not possible to transfer files from


Note
a network drive or USB stick to the tester!
Screenshot saved successfully.

OK

9_80_16

42
CHAPTER1

PIWIS Tester III (PT3)


8.1.2 Creating video files

Videos can be started and ended again in the same way as before using ‚Ctrl‛ + ‚R‛.
A red box appears around the screen during video recording.

Diagnostics Applications Tools System

9_81_16

8.1.3 Creating log files

The function for creating log files can be started and ended again using ‚Ctrl‛ + ‚L‛.
A yellow box appears around the screen while log files are being created.

Diagnostics Applications Tools System

9_82_16

43
PIWIS Tester III (PT3)
8.2 Update
PIWIS Tester Online Update
PIWIS Tester releases available offline
PIWIS Tester releases Download status

It is not possible to install an older release


using the SD card update process if a more
Start installation

PIWIS Tester releases available online


recent release is already installed on the PT3. PIWIS Tester releases Download status
Install from SD card

If a full update was performed, a new software


version (firmware) will only be transferred to
the VCI the first time diagnosis is started on
the vehicle.

9_83_16

8.2.1 Online update

The online update contains delta versions of the relevant applications on the tester.
Diagnostics Applications Tools System
The update process runs in the background until all online update releases have been
installed. A LAN connection or a stable WLAN connection is required for this. An update
is performed by selecting the ‚Tools‛/‚Updates‛ menu.
1
8.2.2 SD card update
9_84_16

To perform a full update, the relevant SD card must be inserted into the right-hand
side of the tester and the update must then be confirmed. Full updates are only
distributed on an SD card, which replaces the previous DVDs. The full updates in
the form of an SD card are sent quarterly and the costs incurred are covered by
the licence agreement.

44
CHAPTER1

PIWIS Tester III (PT3)


All diagnostic applications are installed when an SD card update is performed.
The features included in the diagnostic applications are displayed prior to installation.

9_85_16 9_86_16

8.3 Data administration

Data administration is divided into the following 3 topics

“ File management
“ Data feedback
“ Network connection
Help

Henry Mason Tools  Data


Data feedback File management Network drive connection

Internal External

Released data on PIWIS Tester: Update (USB)

Open

Copy

Move

Delete

Create archive

Create folder

Select all

Deselect

9_87_16

45
PIWIS Tester III (PT3)
8.3.1 File management

The saved screenshot and video files can be found in the ‚Capture Screen/Video‛
folders under ‚Tools‛/‚Data‛/‚File management‛ and the log files can be found under
‚1. Logging‛. These files can be copied and moved to a USB stick or an external hard
drive in the same way as before. The destination folders also contain files for

“ Loggings
“ Screens/videos
“ Measuring system logs (data logger/measured value logs)
“ PIDT logs
“ Guided Fault Finding
“ PDF prints
“ Installation logs
“ SGA files
Help

Henry Mason Tools  Data


Data feedback File management Network drive connection

Internal External

Released data on PIWIS Tester: Update (USB)

Open

Copy

Move

Delete

Create archive

Create folder

Select all

Deselect

9_88_16

46
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PIWIS Tester III (PT3)


8.3.2 Data feedback

Vehicle analysis log (VAL) files can be returned using the ‚Data feedback‛ function. The file
name is displayed on the left side, while the file creation date is shown on the right.
Help

Tools  Data
Data feedback File management Network drive connection

Files that were not fed back yet:


File name Creation date

Feed back files now

9_89_16

If an order was created in the Porsche Partner Network (PPN) and data transfer
was started, the vehicle analysis log (VAL) is allocated to the vehicle order with the
corresponding chassis number. The VAL then appears in the vehicle order under ‚Job
management‛. A job with a VAL is indicated by ‚P‛ or the paper clip symbol. The VAL
files are transferred in compressed form and can be opened in several languages.
Vehicle analysis log

9_90_16

47
PIWIS Tester III (PT3)
8.3.3 Network drive connection

The network drive connection status is displayed on the right tab.


Help

Tools  Data
Data feedback File management Network drive connection

Current network drive connection:

Disconnect network drive connection

New network drive connection

Network path:

User name:

Password:

Connect network drive connection

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8.4 Remote access (Remote Support)

The ‚Remote access‛ function is available as before under ‚Tools‛ on the PT3.
The ‚Remote access‛ (Remote Support) function allows the importer/dealer support
team, in particular, to access a PT3 and operate the tester remotely from another
location. In order to do this, both parties - the importer’s PC (used to provide support)
and the dealer’s PT3 (used to get support) - must be connected to an active Internet
connection (LAN/WLAN). Pressing the ‚Remote access‛ application button on the PT3
used to get support starts a ‚Support Helper‛ there and generates an ID (Your ID) and
a password. The ID and password are provided to the support team over the phone
and the connection can be established as soon as these are entered.

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Remote Support is basically used to provide support for the dealer organisation and
thus ensures effective market support for dealing with complicated technical issues.
However, Remote Support is always provided on the instruction of the importer.
Help

Diagnostics Applications Tools System

Logging Up Remote access


Remote Support Helper Close

Remote support is starting, please wait.

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9 Functions of the “System” bar


Pressing the ‚System‛ application button opens the following screen containing further
sub-functions
Diagnostics Applications Tools System
Help

Diagnostics Applications Tools System

VCI configuration
1 Network configuration
2 PIDT configuration
3 Printer installation
4

Imprint and certificates


5 Date/time
6 System status
7 System test
8 9_93_16

Antivirus Version information 9 Import/export


10 PPN PIWIS Tester
registration status
11

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1 VCI configuration 7 System status


2 Network configuration 8 System test
3 PIDT configuration 9 Version information
4 Printer installation 10 Import/export
5 Imprint and certificates 11 PPN PIWIS Tester registration status
6 Date and time

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PIWIS Tester III (PT3)
9.1 VCI configuration

The VCI (Vehicle Communication Interface) hardware is now a compact, slim component.
The diagnostic connector is connected permanently to the electronics. There is no
longer a lead between the connector and hardware. The connection parameters to
the VCI can be set via the configuration software. The VCI is always connected to the
vehicle during a diagnostic session (even if the tester is connected via WLAN). The VCI
itself always needs an external power supply (either the vehicle or VCI docking station)
because it does not have its own battery. At the very beginning, the PT3 and VCI must
be configured together (pairing). This involves writing the serial number of the VCI into
the tester and writing the serial number of the tester into the VCI. One PT3 can only
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be paired with one VCI.

9.1.1 Pairing

To perform pairing correctly, the PT3 and VCI must be connected using the Y-shaped USB
cable supplied in the white case. Then open the ‚General‛ tab under ‚VCI configuration‛.
After a waiting time of 90 ” 120 seconds with the devices connected, the ‚Perform
pairing now‛ button on the tester interface turns black and can be activated. When
‚pairing‛ is finished, the serial numbers of the VCI and PT3 are exchanged and stored.
To confirm the ‚pairing‛, a green confirmation tick appears on the PT3 screen and
the LEDs on the VCI turn green and light up continuously. The warning buzzer in the VCI
comes on automatically and is preset to a time of 45 minutes. The warning buzzer and
activation time can be changed or deactivated.
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The warning buzzer in the VCI activates an acoustic signal as soon as the activation
time that was set has expired and no communication takes place between the PT3
and VCI. This can be useful if a VCI was inadvertently left in the diagnostic socket on
the vehicle. The warning buzzer can only be triggered when the VCI is inserted in the
diagnostic socket.
Help

System  VCI configuration


General WLAN infrastructure WLAN access point

VCI identification Reset VCI to factory settings

Connected VCI is paired with this Tester :

Current pairing information


In the Tester

In the VCI Perform pairing now Porsche recommends that you set the VCI
Version information
warning buzzer to 5 minutes on the PT3.
Firmware version Hardware version

Boot loader VCI serial No. Longer time settings could mean that a
PDU-API

triggered signal could go unnoticed and


9_97_16
drain the vehicle battery or the vehicle
(with VCI connected) could be handed
9.1.2 WLAN infrastructure over to the customer.

The ‚WLAN infrastructure‛ function under System/VCI configuration opens and can
be used to configure the WLAN connection over the in-house network. Also here, the
PT3 must be connected to the VCI docking station (VCI inserted in the VCI docking
station) using the Y-shaped USB cable. After selecting the network name (SSID) and
entering the network security key, the WLAN connection to the home network is
established by pressing the ‚Adopt in VCI‛ button. 9_98_16

Help

System  VCI configuration

General WLAN infrastructure WLAN access point

Obtain IP address automatically (DHCP)


Use the following IP addresspoint

Network name (SSID)

Update

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PIWIS Tester III (PT3)
Help

System  VCI configuration

General WLAN infrastructure WLAN access point

IP protocol: Frequency
Obtain IP address automatically (DHCP) Wireless network encryption:
Use the following IP address Only WPA2-PSK with AES-CCMP is permitted
Network name (SSID)

Network security key


Activate WLAN
infrastructure mode
after start

Update Adopt in VCI

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9.1.3 WLAN access point

In addition to the WLAN infrastructure, a further WLAN connection can be preset


between the PT3 and the VCI. This WLAN connection is called ‚WLAN access point‛.
Note
Communication then takes place not over the WLAN home network, but directly between
Please note: The use of WLAN access points is prohibited on
Porsche sites.
the PT3 and the VCI. The function can be activated by selecting ‚System/WLAN
configuration/WLAN access point‛. When the ‚Adopt in VCI‛ button is confirmed, a warning
OK Cancel
appears in the centre of the screen

‚Please note that the use of WLAN access points is prohibited on Porsche sites!‛
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The reason for this is to prevent ‚external attacks‛ on the Porsche network structure.
1
The ‘WLAN access point’ connection can be used outside of Porsche sites. For example,
for reading out actual values during a test drive.

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Help

System  VCI configuration


General WLAN infrastructure WLAN access point

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Help

System  VCI configuration

General WLAN infrastructure WLAN access point

IP setting for VCI access point:

IP address Network name (SSID)

Subnet mask Network security key

Activate DHCP server Channel


Activate WLAN access
IP address range
point mode after start

Adopt in VCI

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PIWIS Tester III (PT3)
9.1.4 Overview of VCI LED codes

Designation Status Function

Power Off No power supply

LED green On VCI is switched on

Flashing Malfunction

Conn Off No network connection

LED blue On Connected to the network

Flashing (1 Hz) Connection test, WLAN scan, connecting


to the network

Flashing freely Communication with the PIWIS Tester

Mode Off WLAN access point mode activated

LED orange On WLAN infrastructure mode activated

Info Off DoIP deactivated

LED red On DoIP activated

Flashing (1 Hz) DoIP activated. Waiting for ‚DoIP possible‛

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9.2 Network configuration

PIWIS Tester III can go online via LAN (cable connection) or WLAN (wireless connection).
The ‚Network configuration‛ option must be called up for this. The necessary settings
are then made and saved. It is recommended to either get the data relating to the The PT3 is intended for wireless operation
configuration from the PC Support team/IT manager or better to have PC Support with WLAN. A WLAN access point that
configure the network connection directly. The required network cards for both LAN supports WPA2 encryption must be available
and WLAN are already integrated in PT3 as hardware. LAN always has priority when for this. For security reasons, WPA2 is
PT3 is connected to the network via LAN (cable). the only encryption method used. Once
Help this condition is met, the interface with
the vehicle (VCI) can also be supported
System  Network configuration wirelessly on the vehicle.
Status display Settings Proxy Options

Active network adapter

Network connection Proxy settings


IP address Name

DNS name IP address

Subnet mask Port

Default gateway Standard gateway/PPN ping


LAN connection status

PPN connection status

Update

Status display 9_105_16

Help

System  Network configuration


Status display Settings Proxy Options

Select connection:

Obtain IP address automatically (DHCP)


Use the following IP address WINS
IP address Preferred WINS server
Subnet mask Alternate WINS server
Default gateway

Obtain DNS server address automatically


Use the following DNS server address
Preferred DNS server
Update Save
Alternate DNS server

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PIWIS Tester III (PT3)
For making changes to the proxy setting, address and port, a manual or automatic
preselection can be set using ‚Proxy‛ settings. This proxy data can be saved here.
In addition, the ‚Options‛ field can be used to customise the settings, e.g. switch
over the network connection automatically and prevent automatic download for online
updates for 1 day.
Help

System  Network configuration

Status display Settings Proxy Options

Automatic configuration Proxy server


Automatic configuration may override manual settings. To ensure
Use proxy server for LAN
the use of manual settings, disable automatic configuration.
Automatically detect settings Address

Use automatic configuration script Port


Script address
Bypass proxy server for local addresses
Do not use proxy server for addresses beginning with:

Use semicolon (;) as delimiter

Save

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Help

System  Network configuration


Status display Settings Proxy Options

Computer name
Enter a new name for your computer.
Important: A restart is necessary for the changes to be accepted.
The restart can be performed later on, however. Until then, the old computer name will be retained in the network.

Docking station
Switch over network connection automatically
If this option is selected, the active network connection will be switched over automatically:
When a new network connection (LAN/WLAN) becomes available, automatic switchover takes place if the new connection offers better performance.

Show confirmation during automatic switchover of the network connection


If this is activated, a dialogue in which the user can confirm or reject automatic switchover appears each time the network is switched over automatically.

Automatically search for and download updates in the background

Save

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9.3 PIDT configuration (diagnostic software settings)

Diagnostic software settings can be changed and information can be called up under
PIDT configuration. Basically, it is possible to switch between display mode, standard
mode, simulation mode and the display of units. In addition, various colour view options
for the data logger can be selected.
PIDT checking application
Please adapt values for the individual characteristics.
Press [F8] to save and [ESC] to end application.
Version
Mode Logging View Design Paths Miscellaneous
information
Setting Value
Colour view in data logger diagram 1 black
Colour view in data logger diagram 2 blue
Colour view in data logger diagram 3 light red
Colour view in data logger diagram 4 green

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PIWIS Tester III (PT3)
9.4 Printer configuration

The settings for the printers installed on the tester are configured in an application.
After selecting a printer here, it is possible to

“ set this printer as the default printer


“ print a test page
“ display its print jobs
“ display its settings
“ delete this printer
“ add a printer
Help

System  Printer installation

Available printers

Set as default printer Show printer settings

Show print jobs Delete printer

Print test pages Add printer

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9.5 Imprint and certificates

The topics Tester imprint and Certificate handling are described in chapter 4 ‚Getting
Started/First Steps‛.

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9.6 Date and time

The date and time are set and updated automatically when the tester is connected
online. Only the time zone for the current location of the tester must be selected.
It is also possible to customise summer/winter time conversion and the relevant
notification.
Help

System  Date/time

Date:
Time:
The date and time are updated automatically when an online connection via PPN is established. Please set
the time zone valid for your location.
Time zone:

Update time now Save

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9.7 System status

All the important system data is summarised here. This means that all the important
information can be viewed from one application. The system data in the tester is divided
into two tabs ‚Tester‛ and ‚Devices‛ in order to guarantee the clarity of the displayed
information. The data that is relevant for the tester, such as energy status, imprint,
licence and PPN tester certificate, is summarised on the ‚Tester‛ tab. The relevant
data, such as LAN/WLAN connection status, the connection status of the devices
connected to the tester, e.g. VCI, measuring equipment, printer, is summarised for
the network environment set on the tester. The current status is displayed here in
each case by symbols (green tick or red X). The ready status of the configured default
printer and the print jobs in the queue are also displayed. It is also possible to load the
system data manually by pressing the ‚Update‛ button. The information is of particular
interest with respect to the accessibility of network connections. Updating is performed
automatically with the set interval cycle time for the update interval.

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PIWIS Tester III (PT3)
9.7.1 “Tester” system status display

Help

System  System status

Tester Devices

Energy status
Current power supply: Mains operation
Battery status:
Remaining operating time on battery power: Available during battery operation only
Imprint
Dealer no.:
Tester ID:
Country:
Licence
Initial validity: 90 Days Go online in 9 days at the latest
PPN Tester certificate
Certificate used:
Expiry date:

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9.7.2 “Devices” system status display

Help

System  System status


Tester Devices

Connection status

VCI

Measuring system

Printer:

Status: Ready
Documents in queue:

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9.8 System test

This application allows users to check the PT3 hardware by confirming a selection
of available tests and then starting the system test. When the tests are finished,
the results can be displayed so that a faulty hard drive, for example, is detected.

Help
System  System test

Selection of tests to be performed.


Windows self-test VCI self-test

Hard disk repair Measuring equipment self-test

Hard drive diagnostics (SMART)

Mark all tests Remove all markings Start system test

Status of last self-test:

View results

9_114_16
Help

System  System test


Selection of tests to be performed.

Windows self-test VCI self-test

Hard disk r Note pment self-test

Hard drive Diagnostics running

Mark all tests Start system test

Status of last s Cancel

View results

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PIWIS Tester III (PT3)
Help

System  System test

Windows Hard disk repair Hard drive diagnostics VCI Measuring system

Close results display

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9.9 Version information

The ‚Version information‛ display is divided into 3 tabs, allowing faster navigation
between the individual version information areas:

‚General‛, ‚Diagnostics‛ and ‚History‛

The ‚General‛ tab contains the version information for the PIWIS components.
This information is further divided into hardware and software. The ‚Diagnostics‛
information shows the versions of the various model lines (diagnostic software
components), including ‚Guided Fault Finding‛, for example, for the individual software
and device versions. The third tab - ‚History‛ - shows the update histories and the
version-based history. All installed software versions, releases, delta updates and
recovery procedures are listed here sorted chronologically according to date.
Help

System  Version information


General Diagnostics History

PIWIS components:
Name Version

Print

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Help

System  Version information


General Diagnostics History

Diagnostic software components:


Name Version

Print

Version information diagnostics and history 9_119_16

Help

System  Version information


General Diagnostics History

Update history:

Print

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PIWIS Tester III (PT3)
9.10 Import/export

The tester settings, e.g. network configuration, printer settings, date settings, etc. can
be exported and imported in this function. Exporting settings involves transferring the
data in a zip file to a USB stick, for example.
Help

System  Import/export

The Tester settings, such as the network configuration, printer settings and date settings,
can be exported and imported here. A removable medium must be available for this
purpose.

Export settings Import settings

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9.11 PPN PIWIS Tester registration status

The PPN user settings are displayed and can be changed as required in the PPN
PIWIS Tester registration status function.

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10 Equipment trolley (PIWIS Tester trolley)
The equipment trolley (VAS 6950), which was used previously for the PT2G, can still
be used. However, the top support plate on the equipment trolley must be replaced
so that the new PT3 docking station can be fitted. Users can order a new retrofit kit
developed for this purpose when the PT3 is launched. This contains two new plates,
which can be fitted on the existing equipment trolley. The height of the new plates
can be adjusted to various positions as required and the plates can then be fitted.

Top plate

9_123_16

Bottom plate

Example of fitting the plates contained in the retrofit kit 9_122_16

The equipment trolley (VAS 6556A) will be available at the same time as the market
launch of the PT3. This will replace the previous trolley. The new equipment trolley
has even more functions. It has additional storage options, a lockable sliding door
and a cable boom, for example.

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PIWIS Tester III (PT3)
11 Enhanced diagnostic functions

11.1 Message about open campaigns

At the start of the diagnostic session, the complete screen displays a message
reporting that there may be open campaigns (workshop and recall campaigns) for
When a specific vehicle type is selected,
the selected vehicle. The Home button must therefore be used here to switch to
the message about open campaigns
the start screen. The PIWIS information system can be started from there using the
remains displayed until any software
PPN access. The up-to-date check for the vehicle can then take place via the vehicle
update of the PT3 is performed causing
identification function using the vehicle identification number.
this message to disappear. This means
that there is no automatic access to the
11.1.1 Control unit selection
PIWIS information system, but users must
ascertain for themselves when selecting After the vehicle has been selected and the theoretically installed systems displayed,
a vehicle that there are no more open the user can decide whether a full control unit search should take place or whether
campaigns for this vehicle. only individual systems (e.g. installed in a network) should be selected.

If all systems installed in the vehicle are to be selected, the search can be started
directly using the F12 button. If only specific systems are to be selected, the appropriate
pre-selection must be made at this point. The search for the selected systems is then
also started using the F12 button.

Since it is absolutely necessary in the case of work covered under warranty or when
opening a PQIS job to have created a vehicle analysis log, the user must now consciously
decide whether or not to create one. The F12 button is used if a vehicle analysis log is to
be created. The F11 button is pressed if the user consciously decides not to create a log.

Once the search has been started, it takes some time to complete depending on the
type of search and the number of diagnosable control units installed. The full contents
of the display can be viewed by scrolling down using the scroll bar on the right.

If there is an icon displayed in the DTC (Diagnostic Trouble Code) column, this indicates
that there is a fault stored in the control unit’s memory.

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11.1.2 Function groups in the menu bar

Once the control unit search is finished, the function groups in the menu bar can
be used to directly call up data from the control unit. We will explain the individual
function groups in the menu bar in greater detail using the screenshot below. To this
The Help button (question mark ?) can be
end, a fault has been deliberately stored in the DME control unit. The existence of the
activated if an appropriate application is
fault is evident from the icon in the DTC column, however there is no indication of the
active. When the Help button is activated,
fault status yet. The example shows a DME control unit for a Panamera V8 naturally
context-sensitive Help for the individual
aspirated engine with EU5, the software number C201 and the part number
functions is shown on the display until
97061856212. See centre of screen.
the Help button is deactivated again.

Control unit overview:


Searching for control units …
Extended Actual values Drive links Maintenance Coding/
Overview Fault memory
identifications input signals checks repairs program

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PIWIS Tester III (PT3)
11.1.3 Extended identifications

The ‚Extended identifications‛ function group includes data that goes beyond the
part number or software number of the control units. The current program version
of the control unit is displayed, for example, as well as the date of last programming
or coding if a control unit was re-coded or re-programmed. Lines with a ‚screwdriver
icon‛ indicate that this line can be edited. In the example highlighted in blue, the vehicle
identification number can be changed as required in ‚Extended identifications‛.

Extended identifications:
Please enter text that is exactly 17 character(s) long.
Extended Actual values Drive links Maintenance Coding/
Overview Fault memory
identifications input signals checks repairs program

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11.1.4 Fault memory

The example below shows a fault stored in the DME control unit of a Panamera. This is
a fault that was simulated by disconnecting the connector on the secondary-air pump.
In addition to the control unit and map version in the ‚Control unit‛ column (DME V8
naturally aspirated engine EU5) and the fault code (P0492), the presence of a fault
is displayed in the ‚active‛ column using a corresponding icon (see column).

Fault memory entry:


Clear ALL or selected warning event entries with [F8].
Extended Actual values Drive links Maintenance Coding
Overview Fault memory
identifications input signals checks repairs programming

9_127_16

The screenshot below shows a series of fault memory entries in various control units.
These are faults that are present and faults that are not currently present. Faults that
are not present are displayed differently, i.e. fuzzy grey. See red marking

Fault memory entries:


Reading fault memories …
Extended Actual values Drive links Maintenance Coding/
Overview Fault memory
Identifications input signals checks repairs program

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PIWIS Tester III (PT3)
11.2 Additional information on the fault symptom

If the corresponding fault memory entry has been activated by the user (shaded blue),
additional information (environmental conditions) about the fault symptom can be called
up by pressing the F12 button.
It is not possible to clear the fault memory
Note here too that an immense amount of information can be displayed, the significance
in the DME control unit when the engine is
of which may only be clear to technical hotline staff. The full set of information can be
running. This must only be done when the
viewed using the scroll bar at the right edge of the screen. If the F4 button (Save) is
ignition is on and the engine is not running.
pressed on this tester screen, the tester automatically creates a working log. The log
can be saved as follows:

Select Logs ” F10, Working log, Save

Environmental conditions of fault memory entries:


Switch to fault memory display by pressing [F11].
Extended Actual values Drive links Maintenance Coding/
Overview Fault memory
identifications input signals checks repairs program

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11.2.1 Actual values/input signals

The ‚Actual values/input signals‛ menu item can be used to display current control
unit data on the PT3. This can be helpful if a complaint from a customer cannot be
confirmed using a fault memory entry or if a fault memory entry is stored in engine
speed, load or temperature ranges that seem implausible.
Pressing the F4 button again will overwrite
So-called actual values are values that are present in the control unit as sensor signals a working log that has not been saved!
and are converted into the corresponding value (that is displayed) by the control unit’s
computer and are available to the respective maps.

Input signals, on the other hand, are signals from actuators (switches, potentiometers,
switching valves, etc.) that are activated by the control unit’s driver and can change their
status. This change in status results in a signal change that is output to the tester by the
control unit and can be interpreted accordingly. Control units give the option of displaying
a large number of actual values. PT3 carries out pre-filtering in these cases. For the DME
control units, for example, groups are created for different subjects such as general
or load detection. The PT3 also includes an option for generating user-specific filters.

Current actual values/input signals


Switch displays by pressing [F8]. Switch to actual values/input signals selection by pressing [F11]
Extended Actual values Drive links Maintenance Coding/
Overview Fault memory
identifications input signals checks repairs program

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PIWIS Tester III (PT3)
11.2.2 Data logger

The actual values selected by the user can also be displayed and logged as
an analogue line. This is helpful if sporadic faults occur during dynamic operation.
Several signals can be recorded at once and then shown on the PT3 display.
The corresponding graph is stored as a measurement log in the log folder (F10 button)
and can be printed out on a printer when the F4 button is pressed.

11.2.3 Procedure for displaying the data logger

First the relevant actual values must be selected and then activated using the F12
button. To display the relevant actual values in the data logger function, the values
displayed on PT3 must then be activated on the screen. When the user presses the
Saving the measured value log: Select Logs
F3 button, a prompt first appears asking about the format in which the data is to be
(F10), Save measurement log
displayed. The user must indicate whether all graphical lines are to be displayed in
one or more graphs.

Data logger actual values/input signals


Start and stop data logging for the selected values by pressing [F8].
Extended Actual values Drive links Maintenance Coding/
Overview Fault memory
identifications input signals checks repairs program

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Data logger actual values/input signals
Start and stop data logging for the selected values by pressing [F8].
Extended Actual values Drive links Maintenance Coding/
Overview Fault memory
identifications input signals checks repairs program

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11.2.4 Drive links/checks

The drive link test allows selected components and actuators to be activated via PT3
and their function tested. The driver of the respective control unit sends a signal to the
appropriate actuator. The function can be checked either acoustically or visually when
the electric circuit between the control unit and actuator is closed via the driver. The
‚Drive links/checks‛ function group can be selected in the menu bar after the control
units are selected. There are major differences compared with PIWIS Tester II when it
comes to activating the drive links. A value is displayed in the status bar for activating
the drive links; this value can be changed using the scroll bar. 100% corresponds to the All previously configured settings are
maximum value that the driver can output. In the example above, 100% corresponds disabled following a change in potential
to a ‚PWM signal‛ (Pulse Width Modulated), the minus sign above the driver switches to (ignition off - ignition on).
the corresponding relay and activates the component. Once the value has been set to
100%, the function is started using the F8 button. The drive link is activated when the
electric circuit closes. An acoustic check can take place.

The function is terminated by setting the value 0% in the status bar and starting
the function using the F8 button. The minus sign above the control unit’s driver is
disabled again.

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PIWIS Tester III (PT3)
Together with the actual drive link test, there is now also an option available for displaying
relevant actual values at the same time.

To select the actual values, the F5 button (Measured values) must be pressed after
the drive link is selected. All actual values or the respective selection blocks from the
actual values then appear for selection. These can be added as required, depending
on how relevant they are for the drive-link diagnosis.

Function Electric fuel pump of DME V8 naturally aspirated engine EU5 selected.
50700: Function unable to be executed.
Extended Actual values Drive links Maintenance Coding/
Overview Fault memory
identifications input signals checks repairs program

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11.2.5 Maintenance/repairs

Numerous tester-guided functions can be executed in a predefined sequence under


‚Maintenance/repairs‛. The individual processes are allocated as required in the respective
control units. For example, the ‚Replace battery‛ process is carried out in the gateway
control unit and can be found in the gateway control unit. Or the reversing camera
is initialised in the reversing camera control unit and the programming procedure can only
be found there.

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System tests\preconditions
Please note preconditions! Continue with [F12]. Back with [F11].
Extended Actual values Drive links Maintenance Coding
Overview Fault memory
identifications input signals checks repairs program

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When carrying out the procedure, F1 (Help) can be used to display more detailed
information. The system also provides support for dealing with application errors.

Short tests/overview
Please select short test. Press [F8] to start, [F11] to go back.
Extended Fault memory Actual values Drive links Maintenance Coding
Overview
identific programming

9_135_16

When the procedure is finished, F2 can then be used to provide feedback, which is sent
directly via the PPN browser to Porsche AG. Four options are available for selection in
the Feedback window.

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PIWIS Tester III (PT3)

Feedback ” Read permanent fault memory

Feedback unavailable

Cancel Send feedback

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11.2.6 Coding/programming

The ‚Coding/adaptation‛ menu item has been merged with the ‚Programming‛ menu
item in PT3. As a result, the separate ‚Programming‛ menu item no longer exists.

Once the full control unit search is finished or if a search has only been performed for
selected control units, the ‚Coding/programming‛ menu item is active in the menu bar.

Coding/programming
Please select a function. Continue with [F12].
Extended Actual values Drive links Maintenance Coding
Overview Fault memory
identifications input signals checks repairs program

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11.2.7 Customer-specific settings

The customer-specific settings basically enable the vehicle to be configured in


accordance with the customer’s wishes. This involves special functions available
in individual systems.

The customer-specific settings of one or more (all) control units can be listed by
selecting one or more control units.

Examples of customer-specific settings include

“ Comfort closing of the doors/windows


If all control units are selected (Ctrl+A) and
“ Visual/acoustic seat-belt warning
the Customer-specific settings button is then
“ Activating steering wheel heating in conjunction with seat heating
pressed, the PT3 lists all available customer-
specific settings for the control units.
11.2.8 Manual/automatic coding (general)

During programming, all necessary functions such as maps, various pieces of hardware
equipment, PIN assignments, etc. are written to the control unit (programmed).

This data is taken from the diagnostic software and updated during an online/DVD update.

To guarantee that only the latest data records will be saved in the control unit during
programming, the software on the PT3 should always be up-to-date. During coding, If codes are changed or if the vehicle order
system settings are configured on the respective control unit either manually (by selecting is changed, the user must be aware that both
specified selection options) or via automatic coding. coding/programming and in particular changes
A file (vehicle order) that is important and necessary for the coding and programming to the vehicle order can have extreme effects
functions is stored in the vehicle’s gateway. This file is the official vehicle configuration on the customer-specific behaviour of the
that is written by machine into the gateway at the end of the production line. vehicle and also on legal matters.

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PIWIS Tester III (PT3)
Provided that this file is not changed using the ‚Additional menu‛ (F7 button) and
the ‚Maintenance of vehicle data‛ function it contains, this file is the vehicle’s ‚birth
certificate‛.

That is why it is also possible to reset the vehicle to the original ‚factory setting‛
during coding.

Factory setting therefore means that the control units/systems access the original
file stored in the gateway. However, if the original file (the vehicle order) in the gateway
was changed at some point (DME or PDK control unit has a newer status than coding
upon delivery from the factory), the current data (in the DME/PDK) is retained.

11.2.9 Manual coding (sequence using the DME control unit as an example)

If the ‚Coding/programming‛ option is selected in the menu bar and ‚Manual coding‛
is activated in the work area, specific settings can be configured in the respective
control unit/system using PIWIS Tester III.

For this purpose, the F12 button must be pressed in the work area after the ‚Manual
coding‛ menu item is activated. A copy of the vehicle order is then loaded from

The "Automatic coding" menu item should the gateway into the tester in the background. However, this step (manual coding,

basically always be used, since it is very DME control unit) only displays the coding option for the respective control unit.

probable (as long as the vehicle order in The preset values can be changed and then written to the control unit in question by
the gateway has not been changed) that pressing the F12 button.
the correct coding instructions for the
Note: If automatic coding is carried out, the previous manual coding values
vehicle were written to the corresponding
are overwritten with the values in the vehicle order from the gateway.
control units.

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11.2.10 Automatic coding

If the ‚Automatic coding‛ menu item is selected, all codes in the relevant control unit
are reset to default values from the gateway file (birth certificate). Customer-specific
settings are retained!

The vehicle data must be coded manually if the vehicle order in the gateway can no
longer be accessed (because it is defective). The data from the PPN/PIWIS information
system/Vehicle information must be used for this. Detailed instructions on this can be
found in the Workshop Manual. (Technical Information).

11.2.11 Restore factory settings/codes (or new-part coding)

After the ‚Restore factory settings/codes (or new part coding)‛ menu item is used,
any codes and customer-specific settings are reset to the values stored in the file
(birth certificate) in the gateway.

11.3 Guided Fault Finding in PT3 (New GFF)

11.3.1 Accessing Guided Fault Finding (GFF)

The ‚Guided Fault Finding‛ function in the PT3 has been totally redesigned. It now
uses a fault code to provide a direct link to various information, such as measuring
system, measuring equipment, wiring diagram, fuse assignments, connector views,
pin assignments, installation positions, function descriptions/animations, function
test instructions, diagnostic information, special tools, nominal values, Technical "Guided Fault Finding" can only be accessed

Information notices, Workshop Manuals and much more. The user can now use the on PT3 using the selected fault code in the

program to work through the ‚Possible fault causes‛ displayed by ‚Guided Fault Finding‛. diagnostic session!

The relevant information for this is always available in the test sequence. After working
through a ‚Possible fault cause‛, the system decides which further diagnostic steps
are required or narrows down the ‚Possible fault causes‛, thereby ‚guiding‛ the user
to the actual cause of the fault.

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PIWIS Tester III (PT3)
‚Guided Fault Finding‛ can be accessed by selecting a fault code during the diagnostic
session (the example used here is the airbag fault 004F07 Coding implausible,
highlighted in blue). Only then is the F9 (GFF) button on the control bar activated and
can be selected.

Fault memory entries:


Clear ALL or selected warning-event entries with [F8].
Extended Actual values Drive links Maintenance Coding
Angie Andrews Overview Fault memory
identifications input signals checks repairs program

Fault finding

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11.3.2 Selecting a fault in GFF

‚Guided Fault Finding‛ now starts and displays the diagnostic information required for
the next test as well as the ‚Possible fault causes‛ of the fault memory entry 004F07.

Diagnostic information and Tests (Home)


Select a test. Press [F2] to continue.

Angie Andrews

Tests and possible causes

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Once the test sequence underneath the red field has been selected, the system
guides the user to a test sequence, e.g. voltage measurement here. The type of
measurement, the preconditions and the required value are displayed.

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Angie Andrews
Next

Possible fault causes (2) Documents (2)

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11.3.3 GFF provides link to the measuring system

After pressing the black ‚Next‛ button in the test sequence, ‚Guided Fault Finding‛ opens
the Measuring system function. The measuring system software also instructs the user
to perform a voltage measurement using the relevant channel and the corresponding
measuring cable. Once connected correctly, the user must confirm by pressing ‚Next‛
(F9) and this activates the Digital multimeter function.
Sensors

Angie Andrews

Takeover

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9_141_16

The actual voltage value test is performed in this digital multimeter menu and is confirmed
by pressing ‚Takeover‛ (F9).

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PIWIS Tester III (PT3)
Digital multimeter

Angie Andrews

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It is also possible that the system will open the pre-programmed measuring system
during the test sequence. This shows a reference curve, which is not taken over
automatically. Here, the user must confirm/reject the current actual value of the
curve using the F8/F9 buttons.

11.3.4 GFF interim result and final result

The voltage value, e.g. 12.85 V here, is taken over directly, but can also be entered
manually if the measurement is performed using a hand-held multimeter - or if the correct
measurement was not used. In this case, the test sequence must be resumed by
pressing ‚Next‛.

Angie Andrews

Next

Possible fault causes (2) Documents (2)

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The voltage measurement test is now complete and since the measured voltage
value corresponds to the required value, the first ‚Possible fault cause‛ for this fault
code 004F07 is no longer displayed.

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As a guide for the user, the fault code that is currently being processed is shown
in the black field at the top right during the test sequence.

Angie Andrews

Possible fault causes (0) Documents (2)

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11.3.5 Additional “documents” in GFF

Additional documents are available to the user during the test sequence and can
be found under the heading ‚Documents‛. In this example, the Workshop Manual
(Removing and installing battery), the relevant wiring diagram and other documents
are available.

Angie Andrews

Possible fault causes (0) Documents (2)

9_145_16

When the system has finished with the first ‚Possible fault cause‛ for the example of
the airbag fault 004F07, it moves on to the second ‚Possible fault cause‛ of the fault
code and the procedure starts from the beginning again.

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PIWIS Tester III (PT3)

Diagnostic information and Tests (Home)


Select a test. Press [F12] to continue

Angie Andrews
Diagnosis conditions

Possible fault causes

Tests and possible causes

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11.3.6 Selecting other fault codes

After working through the first fault (example of airbag fault 004F07), the test sequence
can now be continued on another fault in the airbag control unit. (Airbag fault 000020
is used here as an example)

Diagnostic information and Tests (Home)


Select a test. Press [F12] to continue.

Angie Andrews

Diagnosis conditions

9_147_16

The fault 000020 in turn indicates new or different ‚Possible fault causes‛, which relate
to the airbag control unit and its wiring here, for example.

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Diagnostic information and Tests (Home)


Select a test. Press [F12] to continue.

Angie Andrews

Fault effects

Tests and possible causes

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After selecting the new ‚Possible fault cause‛, the tester again guides the user through
the system and displays the diagnostic conditions.

Diagnostic information and Tests (Home)


Select a test. Press [F12] to continue.

Angie Andrews

Fault effects

Tests and possible causes Documents (3)

9_149_16

Angie Andrews

Next

Possible fault causes (4) Documents (3)

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PIWIS Tester III (PT3)
11.3.7 GFF provides link to the wiring diagram

For the next diagnostic sequence, the ‚Documents‛ function provides a direct link to
the relevant wiring diagram, which can then be opened for diagnostic support. Now, the
user no longer has to switch to a different application, but the wiring diagram, Workshop
Manual, and many other documents are available in ‚Guided Fault Finding‛ itself.

Angie Andrews

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Angie Andrews

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11.3.8 GFF provides link to the Workshop Manual

In the PPN Workshop Manual, the relevant screenshots for removing/installing the
component (driver airbag module in the example here) can then be opened in the
usual way. The program also indicates the tools to be used and shows the installation
position (example of airbag control unit in lower screenshot).

Angie Andrews

9_153_16

Angie Andrews

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PIWIS Tester III (PT3)
11.3.9 GFF provides link to special tools

The special tools required for this example are described by ‚Guided Fault Finding‛
with the part number (VAS 5056C) and are displayed.

Angie Andrews

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Angie Andrews

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11.3.10 GFF - fault code status

After working through individual ‚Possible fault causes‛, ‚Guided Fault Finding‛ prompts
you to switch to the diagnostic application in order to check whether the fault codes
that were entered are ‚active‛ or ‚inactive‛. If the fault code is no longer ‚active‛ after
working through the ‚Possible fault causes‛, the ‚Possible fault causes‛ are reduced
accordingly in ‚Guided Fault Finding‛. In the example shown below, only one ‚Possible
fault cause‛ is displayed, which then indicates the actual fault.

Angie Andrews
ACTIVE

PASSIVE

Next

Possible fault causes (4) Documents (1)

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Angie Andrews
Confirm cause

Cannot establish cause

Possible fault causes (4) Documents (1)

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PIWIS Tester III (PT3)
11.3.11 Feedback in GFF

During the test procedure, the user can use the ‚Feedback‛ function (F2) to select
various feedback options (e.g. Test is not suitable for the procedure, Graphics
incorrect, etc.) and send feedback. The comments are checked and may then be

Feedback
changed by Porsche AG.
9_167_16

Angie Andrews
Feedback - Driver airbag ignition circuit

Test does not indicate the cause


Instructions unclear or incorrect

Test too complex

Graphics incorrect or no text reference

Poor translation quality

Send feedback

9_159_16

The result of the completed test procedure can be logged by pressing the F3
‚Save‛ button. The file can be found again by selecting Tools/Data administration/

Save
File management/Logs.
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Usage protocol
Press F3 to save the log

Angie Andrews
Vehicle information

Fault code

Log

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11.3.12 Displaying information during GFF

To display information about GFF, the user can call it up using F1 ‚Info‛ irrespective
of where he is in the test sequence. (Example here: Safety information on performing
measurements using the measuring equipment)

Info Info

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Angie Andrews

Close

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Info

Angie Andrews

Close

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PIWIS Tester III (PT3)
11.3.13 GFF - meaning of the icons

Help

Vehicle identification number

Feedback

Progress

Guided Fault Finding

Work step progress

Save test plan

Document history

Confirm cause

Save

Find document

Next

Back

Cancel

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Guided Fault Finding questionable

Log

Show faults causes

Reset

Document search

Information

Cancel

PIWIS document

Start test procedure

Test procedure finished. Can be repeated/corrected.

Wiring diagrams

Possible fault cause not checked

Pause/resume test procedure

Possible fault cause remaining and confirmed

Possible fault cause omitted and confirmed

Diagnostic communication

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PIWIS Tester III (PT3)
11.3.14 Notes

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95
Dr. Ing. h.c. F. Porsche
Aktiengesellschaft
Postfach 1108
D - 71611 Ludwigsburg
Department: After Sales Market Support
Editorial work: Service Training (VAM3)

09/2015

Diagrams, descriptions and schematic drawings are provided for illustrative purposes only.
We accept no liability for the completeness of the content of this publication or for compliance with the valid legal provisions.
Right of technical modifications reserved.

Confidential!

The texts and illustrations in this training material are intended solely for internal use within the Porsche dealer organisation.
Approval from the Service Training department of Dr. Ing. h.c. F. Porsche AG shall always be required for any duplication
or forwarding of this document to third parties, including the duplication or forwarding of extracts of the document.

© Copyright by Dr. Ing. h.c. F. Porsche AG

Printed in Germany
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