Course Code Course Name Credits

MEC302 Thermodynamics* 04

Objectives
1. To familiarize the concepts of Energy in general and Heat and Work in particular
2. To study the fundamentals of quantification and grade of energy
3. To study the effect of energy transfer on properties of substances in the form of charts and diagrams
4. To familiarize application of the concepts of thermodynamics in vapour power, gas power cycles

Outcomes: Learner will be able to…

1. Demonstrate application of the laws of thermodynamics to wide range of systems.
2. Write steady flow energy equation for various flow and non-flow thermodynamic systems
3. Compute heat and work interactions in thermodynamics systems
4. Demonstrate the interrelations between thermodynamic functions to solve practical problems.
5. Use steam table and mollier chart to compute thermodynamics interactions
6. Compute efficiencies of heat engines, power cycles etc.

Module Detailed Contents Hrs

Basic Concepts & definitions:
Thermodynamics and its importance, Macroscopic and Microscopic view point, Concept of
Continuum, Thermodynamic System, Surrounding and Boundary, Control Volume approach
and Systems approach, Equilibrium – Thermal ,Chemical, Mechanical and thermodynamic,
01 Pure Substance, Property – Intensive and Extensive, State, Path, Process and Cycle. Point
08
Function and Path Function, Quasi Static Process and processes like Isobaric, Isochoric,
Isothermal, Polytropic Process, Temperature and different scales, Zeroth Law of
Thermodynamics, Energy, sources of energy; forms of energy, Energy transfer by work and
forms of work ; free Expansion, Energy transfer by heat ; Adiabatic Process, Equations of
state, Ideal gas Equation-; Specific gas constant and Universal Gas Constant
First Law of Thermodynamics: 07
Relation between Heat and Work- Joules Constant, First law of thermodynamics for a cyclic
process, First law of thermodynamics for a closed system undergoing a process, Conservation
02 principle, First Law of Thermodynamics applied to open system – Steady Flow Energy
Equation, Perpetual motion Machine of First kind, Application of first law of thermodynamics
to closed system or Non flow Process, Application of first law of thermodynamics to Open
Systems like Steam Nozzle, Boiler, Steam Turbine, Pump, Heat Exchanger, Throttling
Process – Joules Thompson Coefficient and its significance
Second Law of Thermodynamics: 07
Limitation of first law of thermodynamics, Thermal Reservoir – Source and Sink, Concept of
Heat Engine, Heat Pump and Refrigerator, Second law of thermodynamics – Kelvin Planck
and Clausius Statements. Equivalence of Clausius and Kelvin Planck Statement, Reversible
and Irreversible Process. Causes of Irreversibility, Perpetual Motion Machine of Second
03
Kind, Need of Carnot theorem and its corollaries, Carnot cycle, Thermodynamic Temperature
Scale and its equivalence with Ideal Gas Scale
Entropy:
Clausius Inequality, Clausius Theorem, Entropy is Property of a system, Isentropic Process,
Temperature Entropy Plot and its relationship with heat interactions, Entropy Principle,
Entropy change During a Process. Interpretation of concept of entropy
Thermodynamic Relations: 10
Reciprocal Relation, Cyclic Relation Property relations, Maxwell Relations, TdS equations,
04
Heat capacity relations, Volume Expansivity, Isothermal Compressibility, Clausius-
Clapeyron Equation
Availability:

University of Mumbai, B. E. (Mechanical Engineering), Rev 2016 12

 High grade and Low Grade Energy, Available and Unavailable Energy, Dead State, Available
energy with respect to a process and a cycle, Decrease of Available Energy When heat is
transferred through a finite temperature Difference, Second Law efficiency
Properties of Pure Substance:
Pure substance and Phase changes: Phase change processes of pure substance, Property
diagrams for phase change process (T-v, T-s and p-h diagrams), Understanding of Steam
Table and Mollier chart with suitable examples.
Compressors: 08
Reciprocating Air Compressor, Single stage compressor – computation of work done,
isothermal efficiency, effect of clearance volume, volumetric efficiency, Free air delivery,
Theoretical and actual indicator diagram,
05 Multistage compressors – Constructional details of multistage compressors, Need of
multistage, Computation of work done, Volumetric efficiency, Condition for maximum
efficiency, Inter cooling and after cooling (numerical), Theoretical and actual indicator
diagram for multi stage compressors
Rotary Air Compressors- Classification, Difference between compressors and blowers,
Working and constructional details of roots blower, Screw type and vane type compressors
Vapour Power cycle: 10
Carnot cycle and its limitations as a vapour cycle, Rankine cycle with different turbine inlet
conditions, Mean temperature of heat addition, Methods to improve thermal efficiency of
06
Rankine cycle – Reheat cycle and Regeneration Cycle.
Gas Power cycles:
Assumptions of Air Standard Cycle, Otto cycle, Diesel Cycle and Dual cycle, Brayton Cycle,
Sterling Cycle and Ericsson Cycle and Lenoir cycle and Atkinson cycle

Assessment:

Internal Assessment for 20 marks:

Consisting Two Compulsory Class Tests
First test based on approximately 40% of contents and second test based on remaining contents (approximately
40% but excluding contents covered in Test I)
End Semester Examination:
Weightage of each module in end semester examination will be proportional to number of respective lecture
hours mentioned in the curriculum.
1. Question paper will comprise of total six questions, each carrying 20 marks
2. Question 1 will be compulsory and should cover maximum contents of the curriculum
3. Remaining questions will be mixed in nature (for example if Q.2 has part (a) from module 3 then
part (b) will be from any module other than module 3)
4. Only Four questions need to be solved.

Reference Books:
1. Thermodynamics: An Engineering Approach by Yunus A. Cengel and Michael ABoles,7thedition,
TMH
2. Basic Engineering Thermodynamics by Rayner Joel, Longman Publishers Engineering
3. Engineering Thermodynamics by P Chattopadhyay, 2nd edition, Oxford University Press India
4. Thermodynamics by P K Nag, 5th edition, TMH
5. Thermodynamics by Onkar Singh, New Age International
6. Thermodynamics by C P Arora, TMH
7. Engineering Thermodynamics through Examples by Y V C Rao, Universities Press (India) Pvt Ltd
8. Fundamentals of Thermodynamics by Moran & Shapiro
9. Fundamentals of Classical Thermodynamics by Van Wylen G.H. & Sonntag R.E., JohnWiley &
Sons
10. Thermodynamics by W.C. Reynolds, McGraw-Hill & Co
11. Thermodynamics by J P Holman, McGraw-Hill & Co
University of Mumbai, B. E. (Mechanical Engineering), Rev 2016 13
 Course Code Course Name Credits
MEC303 Strength of Materials* 04
* Course common to Mechanical and Automobile Engineering

Objectives:
1. To study different types of stresses, strain and deformation induced in the mechanical components due
to external loads.
2. To study distribution of various stresses in the mechanical elements or bodies of finite dimensions that
deform under loads.
3. To study the effects of component dimensions, materials and shapes on stresses and deformations

Outcomes: Learner will be able to…

1. Demonstrate fundamental knowledge about various types of loading and stresses induced.
2. Draw the SFD and BMD for different types of loads and support conditions.
3. Analyse the stresses induced in basic mechanical components.
4. Estimate the strain energy in mechanical elements.
5. Analyse the deflection in beams.
6. Analyse buckling and bending phenomenon in columns, struts and beams.

Module Detailed Contents Hrs

Moment of Inertia:
Area moment of Inertia, Principal Axes and Principal Moment of Inertia, , Parallel Axis theorem,
Polar moment of Inertia.
Stresses and Strains:
Definition – Stress, Strain, Hooke’s law, elastic limit, uni-axial, bi-axial and tri-axial stresses,
tensile & compressive stresses, shear stress, Principal stresses and strains, Mohr’s circle.
1 12
Elastic Constants:
Poisson’s ratio, Modulus of elasticity, Modulus of rigidity, Bulk Modulus, yield stress, Ultimate
stress.
Factor of safety, state of simple shear, relation between elastic constants, volumetric strain,
volumetric strain for tri-axial loading, deformation of tapering members, deformation due to self
–weight, bars of varying sections, composite sections, thermal stress and strain.
Shear Force and Bending Moment in Beams:
Axial force, shear force and bending moment diagrams for statically determinate beams including
2 08
beams with internal hinges for different types of loading, relationship between rates of loading,
shear force and bending moment.
Stresses in Beams:
Theory of pure bending, Assumptions, Flexural formula for straight beams, moment of resistance,
bending stress distribution, section modulus for different sections, beams for uniform strength,
Flitched beams.
3
Direct and Bending Stresses: 08
Core of sections, Chimneys subjected to wind pressure.
Shear Stress in Beams:
Distribution of shear stress, across plane sections used commonly for structural purposes, shear
connectors.
Torsion:
Torsion of circular shafts- solid and hollow, stresses in shafts when transmitting power, shafts in
4
series and parallel.
08
Strain Energy:
Resilience, Proof Resilience, strain energy stored in the member due to gradual, sudden and impact
loads, Strain energy due to shear, bending and torsion.

University of Mumbai, B. E. (Mechanical Engineering), Rev 2016 14

 Deflection of Beams:
5 Deflection of Cantilever, simply supported and overhang beams using double integration and
Macaulay’s Method for different types of loadings 08
Thin Cylindrical and Spherical Shells:
Cylinders and Spheres due to internal pressure, Cylindrical shell with hemi spherical ends
Columns and Struts:
6 Buckling load, Types of end conditions for column, Euler’s column theory and its limitations, 04
Rankine and Johnson formula

Assessment:

Internal Assessment for 20 marks:

Consisting Two Compulsory Class Tests
First test based on approximately 40% of contents and second test based on remaining contents (approximately
40% but excluding contents covered in Test I)

End Semester Examination:

Weightage of each module in end semester examination will be proportional to number of respective lecture
hours mentioned in the curriculum.
1. Question paper will comprise of total six questions, each carrying 20 marks
2. Question 1 will be compulsory and should cover maximum contents of the curriculum
3. Remaining questions will be mixed in nature (for example if Q.2 has part (a) from module 3 then
part (b) will be from any module other than module 3)
4. Only Four questions need to be solved.

References:

1. Strength of Materials by R. Subramanian, Oxford University Press, Third Edition 2016

2. Strength of Materials by Ryder, Macmillan
3. Mechanics of Materials by James M. Gere and Barry J. Goodno, Cengage Learning, 6thEd, 2009
4. Mechanics of Materials by Gere and Timoshenko, CBS 2nd Edition
5. Strength of Materials by Basavrajaiah and Mahadevappa, Khanna Publishers,New Delhi
6. Elements of Strength of Materials by Timoshenko and Youngs, Affiliated East -West Press
7. Mechanics of Materials byBeer, Jhonston, DEwolf and Mazurek, TMHPvt Ltd., New Delhi
8. Mechanics of Structures by S.B.Junnarkar, Charotar Publication
9. Mechanics of Materials by S.S.Ratan, Tata McGraw Hill Pvt. Ltd
10. Introduction to Solid Mechanics by Shames, PHI
11. Strength of Materials by Nag and Chandra, Wiley India
12. Strength of Materials by S. Ramamrutham, Dhanpat Rai Pvt. Ltd
13. Strength of Materials by W.Nash, Schaum’s Outline Series, McGraw Hill Publication, Special Indian
Edition

University of Mumbai, B. E. (Mechanical Engineering), Rev 2016 15

 Course Code Course Name Credits
MEC304 Production Process* 04

Objectives
1. To study basic production processes.
2. To study how to select appropriate production processes for a specific application.
3. To study machine tools

Outcomes: Learner will be able to…

1. Demonstrate understanding of casting process
2. Illustrate principles of forming processes
3. Demonstrate applications of various types of welding processes.
4. Differentiate chip forming processes such as turning, milling, drilling, etc.
5. Illustrate the concept of producing polymer components and ceramic components.
6. Distinguish between the conventional and modern machine tools.

Module Detailed Contents Hrs

1.1 Metal casting: Classification of Production Processes: Examples and field of applications
Pattern materials and allowances, Types of pattern, Sand properties, Sand moulding,
Machine moulding
1 Gating system :Types of riser, types of gates, solidification 10
Melting- cupola& induction furnaces
1.2 Special casting processes : CO2 and shell moulding, Investment casting, Die casting,
Vacuum casting, Inspection & casting defects and remedies
2.1 Joining processes:
Welding: Classification of welding, Oxy-acetylene welding, types of flames, equipment
used, welding methods & applications, Arc welding principle and working of metal arc
welding, TIG & MIG welding, submerged arc welding, electro-slag welding & stud
2 welding PAM welding. Applications merits & demerits of above welding processes, fluxes 10
used, Thermit welding, Resistance welding, Friction welding, ultrasonic, explosive,
LASER, electron beam welding, Welding defects and remedies
Soldering and brazing techniques & applications
Fastening processes
3.1 Forming processes: Principles and process characteristics, Rolling types, Rolling
parameters: Draught, spread, elongation, roll pressure, torque, work and power in rolling.
3 Effect of front and back tension on rolling load and capacities, Rolling defects, Thread 08
rolling roll forging, production of seamless tubes, Forging, Extrusion and Wire Drawing
processes
4.1 Moulding with polymers: Moulding with polymers: Basic concepts related to Injection
Moulding, Compression moulding, Transfer moulding, Blow Moulding, Rotational
4 06
Moulding, Thermoforming and Extrusion. Applications of plastics in Engineering field
4.2 Moulding with ceramics: Blow moulding and extrusion of glass.
Classification, Selection and application of Machine Tools:
5.1 Lathe Machines, Milling Machines, Drilling Machines, and Grinding Machines, Broaching
10
5 machines, Lapping/Honing machines and shaping/slotting/planning Machines.
5.2 Gear Manufacturing -Gear milling, standard cutters and limitations, gear hobbing, gear
shaping, gear shaving and gear grinding processes
5.1 Modern Machine Tools: CNC machines: Introduction, principles of operation, Types –
Vertical machining centres and horizontal machining centres, major elements, functions,
6 04
applications, controllers, open loop and closed loop systems
5.2 Types of automatic machines, Transfer machines

University of Mumbai, B. E. (Mechanical Engineering), Rev 2016 16

Assessment:

Internal Assessment for 20 marks:

Consisting Two Compulsory Class Tests
First test based on approximately 40% of contents and second test based on remaining contents (approximately
40% but excluding contents covered in Test I)

End Semester Examination:

Weightage of each module in end semester examination will be proportional to number of respective lecture
hours mentioned in the curriculum.
1. Question paper will comprise of total six questions, each carrying 20 marks
2. Question 1 will be compulsory and should cover maximum contents of the curriculum
3. Remaining questions will be mixed in nature (for example if Q.2 has part (a) from module 3 then
part (b) will be from any module other than module 3)
4. Only Four questions need to be solved.

References

1. Workshop Technology By W. A. J. Chapman part I, II & III

2. A Textbook of Foundry Technology by M. Lal
3. Production Technology by R. C. Patel and C. G. Gupta Vol I, II.
4. Production Technology by Jain & Gupta
5. Manufacturing, Engineering and Technology SI by Serope Kalpakjian, Steven R. Schmid, Prentice Hall
6. Production Technology by HMT
7. Elements of Workshop Technology Hazra Chaudhary Vol I, II.
8. Foundry technology by P.L. Jain
9. Production Technology by P.C. Sharma
10. Manufacturing processes by P. N. Rao, Vol. 1 and 2

University of Mumbai, B. E. (Mechanical Engineering), Rev 2016 17

 Course Code Course Name Credits
MEC305 Material Technology* 03

Objectives
1. To study basic engineering materials, their structure-property-performance
2. To study strengthening processes including heat treatment processes in order to enhance properties.
3. To study new materials and their applications

Outcomes: Learner will be able to…

1. Identify various crystal imperfections, deformation mechanisms, and strengthening mechanisms
2. Demonstrate understanding of various failure mechanisms of materials.
3. Interpret Iron-Iron carbide phase diagram, and different phases in microstructures of materials at
different conditions.
4. Select appropriate heat treatment process for specific applications.
5. Identify effect of alloying elements on properties of steels
6. Illustrate basics of composite materials, Nano- materials and smart materials.

Module Detailed Contents Hrs

1.1 Classification of Materials:
Metallic materials, Polymeric Materials, Ceramics and Composites: Definition, general
properties, applications with examples
1.2 Lattice Imperfections:
Definition, classification and significance of Imperfections Point defects: vacancy, interstitial
and impurity atom defects, Their formation and effects, Dislocation - Edge and screw
dislocations Burger’s vector, Motion of dislocations and their significance, Surface defects -
Grain boundary, sub-angle grain boundary and stacking faults, their significance, Generation
of dislocation, Frank Reed source, conditions of multiplication and significance.
1 08
1.3 Deformation:
Definition, elastic and plastic deformation, Mechanism of deformation and its significance in
design and shaping, Critical Resolved shear stress, Deformation in single crystal and
polycrystalline materials, Slip systems and deformability of FCC, BCC and HCP lattice
systems.
1.4 Strain Hardening:
Definition importance of strain hardening, Dislocation theory of strain hardening, Effect of
strain hardening on engineering behaviour of materials, Recrystallization Annealing: stages
of recrystallization annealing and factors affecting it
Failure mechanisms:
1.1 Fracture:
Definition and types of facture, Brittle fracture: Griffith’s theory of fracture, Orowan’s
modification, Dislocation theory of fracture, Critical stress and crack propagation velocity for
brittle fracture, Ductile fracture: Notch effect on fracture, Fracture toughness, Ductility
transition, Definition and significance
1.2 Fatigue Failure:
Definition of fatigue and significance of cyclic stress, Mechanism of fatigue and theories of
2 08
fatigue failure, Fatigue testing, Test data presentation and statistical evolution, S-N Curve and
its interpretation, Influence of important factors on fatigue, Notch effect, surface effect, Effect
of pre-stressing, corrosion fatigue, Thermal fatigue.
1.3 Creep:
Definition and significance of creep, Effect of temperature and creep on mechanical
behaviours of materials, Creep testing and data presentation and analysis, Mechanism and
types of creep, Analysis of classical creep curve and use of creep rate in designing of products
for load bearing applications, Creep Resistant materials
3.1 Theory of Alloys& Alloys Diagrams :
3 Significance of alloying, Definition, Classification and properties of different types of alloys, 08
Solidification of pure metal, Different types of phase diagrams (Isomorphous, Eutectic,
University of Mumbai, B. E. (Mechanical Engineering), Rev 2016 18
 Peritectic, Eutectoid, Peritectoid) and their analysis, Importance of Iron as engineering
material, Allotropic forms of Iron, Influence of carbon in Iron- Carbon alloying Iron-Iron
carbide diagram and its analysis, TTT diagram, CCT diagram Hardenability concepts and
tests, Graphitization of Iron- Grey iron, white iron, Nodular and malleable irons, their
microstructures, properties and applications
4.1 Heat treatment Process:
Technology of heat treatment, Classification of heat treatment process, Annealing- Principle
process, properties and applications of full annealing, Diffusion annealing, process annealing
4 and Cyclic annealing, Normalizing, Hardening heat treatment, Tempering, Subzero treatment, 06
Austempering, Martempering, Maraging and Ausforming process, Surface hardening:
Hardening and surface Hardening methods. Carburizing, Nitriding, Cyaniding,
Carbonitriding, induction hardening and flame hardening processes
5.1 Effect of Alloying Elements in Steels:
Limitation of plain carbon steels, Significance of alloying elements,Effects of major and minor
5 04
constituents, Effect of alloying elements on phase transformation Classification of tool steels
and metallurgy of tool steels and stainless steel
Introduction to New materials:
6.1 Composites: Basic concepts of composites, Processing of composites, advantages over
metallic materials, various types of composites and their applications
6 04
6.2 Nano Materials: Introduction, Concepts, synthesis of nanomaterials, examples, applications
and Nano composites
6.3 An overview to Smart materials (e.g.: Rheological fluids)

Assessment:

Internal Assessment for 20 marks:

Consisting Two Compulsory Class Tests
First test based on approximately 40% of contents and second test based on remaining contents (approximately
40% but excluding contents covered in Test I)

End Semester Examination:

Weightage of each module in end semester examination will be proportional to number of respective lecture
hours mentioned in the curriculum.
1. Question paper will comprise of total six questions, each carrying 20 marks
2. Question 1 will be compulsory and should cover maximum contents of the curriculum
3. Remaining questions will be mixed in nature (for example if Q.2 has part (a) from module 3 then
part (b) will be from any module other than module 3)
4. Only Four questions need to be solved.

References
1. Materials Science and Engineering by William D. Callister, Jr. – Adapted by R.Balasubramaniam, Wiley
India (P) Ltd
2. Material Science and Metallurgy by V.D. Kodgire, Everest Publishing House
3. Mechanical Behaviour of Materials by Courtney, McGraw Hill International New Delhi
4. Introduction of Engineering Materials, by B.K. Agrawal, McGraw Hill Pub. Co. ltd
5. Mechanical Metallurgy by G.E. Dieter, McGraw Hill International New Delhi
6. A text book of Metallurgy by A.R.Bailey, Macmillan & Co. Ltd., London
7. The Structure and Properties of Engineering Alloys by W.F. Smith, McGraw hill Int.
8. Engineering Physical Metallurgy, by Y. Lakhtin, Mir Publishers, Moscow
9. Introduction to Physical Metallurgy by SydneyAvner, McGraw Hill
10. Metallurgy for Engineers by E.C. Rollason - ELBS SOC and Edward Arnold, London

University of Mumbai, B. E. (Mechanical Engineering), Rev 2016 19

 Course Code Course Name Credits
MEL301 Computer Aided Machine Drawing* 03
Objectives:
1. To familiarise conversion of an object into a drawing
2. To study conventional representation of various machining and mechanical details as per IS
3. To become conversant with 2-D and 3-D drafting

Outcomes: Learner will be able to…

1. Visualize and prepare detail drawing of a given object.
2. Read and interpret the drawing
3. Draw details and assembly of different mechanical systems.
4. Convert detailed drawing into assembly drawing using modelling software
5. Convert assembly drawing into detailed drawing using modelling software
6. Prepare detailed drawing of any given physical object/machine element with actual measurements

Module Detailed Contents Theory Practical

1 1.1 Machine Elements: Preparation of 2-D drawings of standard 02 04
machine elements (nuts, bolts, keys, cotter, screws, spring etc)
1.2 Conventional representation of threaded parts, Types of threads;
thread designation, Conventional representation of machine 01 --
components and materials, Designation of standard components
1.3 Solid Geometry: Intersection of surfaces and interpenetration of
solids- Intersection of prism or cylinder with prism; cylinder or cone,
both solids in simple position only. Primary auxiliary views 04 --
2 2.1 Geometric Dimensioning and Tolerancing (GD&T) : 02 --
Dimensioning with tolerances indicating various types of fits,
2.2 Details and assembly drawing: Types of assembly drawings, part 02 --
drawings, drawings for catalogues and instruction manuals, patent
drawings, drawing standards,
2.3 Introduction to unit assembly drawing, steps involved in preparing
assembly drawing from details and vice-versa,
2.4 Preparation of details and assembly drawings of any three from: 02 08
Clapper block, Single tool post, Lathe and Milling tail stock, jigs and
fixtures
2.5 Cotter, Knuckle joint, Keys: keys-sunk, parallel woodruff, saddle,
feather etc. 01 --
2.6 Couplings: simple, muff, flanged Protected flange coupling,
Oldham’s coupling, Universal coupling 02 06
3 3.1 Preparation of details and assembly drawings of Bearings: 02 06
Simple, solid, Bushed bearing, I.S. conventional representation of
ball and roller bearing, Pedestal bearing, footstep bearing
4 4.1 Preparation of details and assembly drawings of pulleys, Pipe 02 --
joints: Classification of Pulleys, pipe joints
4.2 Pulleys: Flat belt, V-belt, rope belt, Fast and loose pulleys. -- 06
4.3 Pipe joints(any two): Flanged joints, Socket and spigot joint, Gland
and stuffing box, expansion joint -- 06
5 5.2 Preparation of details and assembly drawings of Valves, I.C. 02 --
Engine parts: Types of Valves, introduction to I.C. Engine
5.3 Preparation of details and assembly drawings(any three): Air -- 08
cock; Blow off cock, Steam stop valve, Gate valve, Globe valve, Non
return Valve, I.C. Engine parts: Piston, Connecting rod, Cross head,
Crankshaft, Carburettor, Fuel pump, injector, and Spark plug

University of Mumbai, B. E. (Mechanical Engineering), Rev 2016 20