Serial Number Range

Z-45/25 From SN Z452505-27000 to

Z452507-34010

Z-45/25J

Part No. 110316

Rev E19
January 2012
 January 2012

2 Z-45/25, Z-45/25J Part No. 110316

January 2012

How to Read Your Serial Number

Part No. 110316 Z-45/25, Z-45/25J 3

 January 2012

Table of Contents

403.1 Deutz F3L 2011/ D2011L03i Engine - View 1............60

This manual is updated frequently. If you have a 404.1 Deutz F3L 2011/ D2011L03i Engine - View 2............62
printed manual, you can keep it up to date by
405.1 Perkins 404-22 Engine - View 1.................................66
downloading new figures from the Genie website at
www.genielift.com. For the most up-to-date parts 406.1 Perkins 404-22 Engine - View 2.................................68
information, visit the Parts Lookup System on the 407.1 Ford DSG-423 Engine - View 1 (from SN 30142)......70
Genie website at www.genielift.com. 408.1 Ford DSG-423 Engine - View 2 (from SN 30142)......72
409.1 Ford DSG-423 Engine - View 3 (from SN 30142)......74
How to Read Your Serial Number..........................................3 410.1 Ford DSG-423 Engine - View 4 (from SN 30142)......76
Parts Stocking List.................................................................7 411.1 Engine Tray and Battery............................................78
How to Order Parts................................................................8
500 Boom Components
Service Parts Fax Order Form...............................................9
501.1 Boom Pins and Bearings...........................................80
502.1 Boom Linkage............................................................82
503.1 Upper Pivot Components...........................................84
Electronic Version
504.1 Primary and Extension Booms..................................86
Click on any page number to view the figure. 505.1 Cable Track................................................................88
506.1 Platform Leveling and Rotation, Z-45/25...................90

100 Decals 507.1 Platform Leveling, Z-45/25J.......................................92

101.1 Decals with Words.....................................................10 508.1 Platform Rotation and Support, Z-45/25J..................94
102.1 Decals with Symbols.................................................14 509.1 Jib Detail, Z-45/25J....................................................96

200 Chassis Components 600 Platforms

201.1 Steer-End Wheels and Hubs, 4WD Models...............16 601.1 Platform Components................................................98
202.1 Steer-End Wheels and Hubs, 2WD Models...............18 602.1 Platform Control Box - View 1..................................102
203.1 Steer Axle Linkage - Oscillate Models.......................20 603.1 Platform Control Box - View 2..................................106
204.1 Steer Axle, Narrow Models........................................22 604.1 Joysticks (to SN 31327)...........................................108
205.1 Non-steer End Wheels and Hubs..............................24 604.2 Joysticks (from SN 31328).......................................110
206.1 Non-steer Axle...........................................................26
700 Manifolds and Pumps
207.1 Oscillate Valve...........................................................28
701.1 2WD Traction Manifold.............................................112
207.2 Oscillate Valve...........................................................30
702.1 4WD Traction Manifold.............................................114
208.1 Drive Chassis Counterweight - Narrow Models.........32
703.1 Function Manifold....................................................120

300 Turntable Components 704.1 Jib and Platform Rotate Manifolds...........................124

301.1 Turntable Rotator.......................................................34 705.1 Pumps.....................................................................126
302.1 Fuel and Hydraulic Tanks..........................................36
800 Hydraulic Hoses and Fittings
303.1 Function Manifold and Ground Control Box
801.1 2WD Drive and Steer...............................................128
Placement............................................................................38
802.1 2WD Drive and Steer - Narrow Models...................130
304.1 Ground Control Box - View 1.....................................40
803.1 4WD Drive and Steer System..................................132
305.1 Ground Control Box - View 2.....................................44
804.1 Oscillate System......................................................134
306.1 Turntable Covers, Engine Side (to SN 30141)...........46
805.1 Turntable Components.............................................136
306.2 Turntable Covers, Engine Side (from SN 30142).......48
806.1 Boom Components, Z-45/25...................................138
307.1 Turntable Covers, Tank Side (to SN 30141)...............50
807.1 Boom Components, Z-45/25J..................................140
307.2 Turntable Covers, Tank Side (from SN 30142)...........52
308.1 Wire Harness Diagram..............................................54 900 Accessories
901.1 Alarm and Beacon Package....................................142
400 Engine Components
902.1 Platform Options......................................................144
401.1 Ford LRG-425 EFI Engine - View 1 (to SN 30141).....56
903.1 Half-height mesh and Swing Gate Options.............146
402.1 Ford LRG-425 EFI Engine - View 2 (to SN 30141).....58
904.1 Air Line to Platform..................................................148

4 Z-45/25, Z-45/25J Part No. 110316

January 2012

Table of Contents (continued)

905.1 Cold Start Package - Ford and Deutz Engines........150

906.1 Hydraulic Generator Option - Gas/LPG Models (to SN
30141)...............................................................................152
907.1 Platform Overload Option........................................154
908.1 Hydraulic Generator Option - Gas/LPG Models (from
SN 30142).........................................................................156
909.1 Hydraulic Hoses and Fittings - Generator Option.....158
910.1 Belt Driven Generator - Diesel Models....................160
911.1 Hostile Environment Package - View 1....................162
912.1 Hostile Environment Package - View 2....................164
913.1 Hostile Environment Package - Engine Air
Pre-cleaners......................................................................166
914.1 Tow Package, Wide..................................................168
915.1 Tow Package, Narrow..............................................170

Indices
Part Number Index.............................................................172
Part Description Index.......................................................178

Cross References
Fittings Cross Reference...................................................188

Part No. 110316 Z-45/25, Z-45/25J 5

 January 2012

Notes

6 Z-45/25, Z-45/25J Part No. 110316

January 2012

Parts Stocking List

Part No. 110316 Z-45/25, Z-45/25J 7

 January 2012

How To Order Parts

8 Z-45/25, Z-45/25J Part No. 110316

January 2012

Fax Order Form

Part No. 110316 Z-45/25, Z-45/25J 9

 100 Decals January 2012

101.1 Decals with Words

10 Z-45/25, Z-45/25J Part No. 110316

January 2012 100 Decals

101.1 Decals with Words

Item Part No. Description Qty. Item Part No. Description Qty.

-- 110314 DECAL KIT,WORD,Z45IC 25 40434 DECAL,LANYARD ANCHORAGE

includes items 1-6, 10-13, 15-18, POINT..............................................3
20-22, 24, 25, 28, 41, 46-48, 52 26 43595 DECAL,DANGER,TIP-OVER,TIRES***.4
1 25994 DECAL,NOTICE,SHUTOFF 27 44981 DECAL,LABEL,AIRLINE 110 PSI.....2
VALVES...........................................1
28 44986 DECAL,INSTR,SIDE
2 27204 DECAL,ARROW BLUE....................1 FRC/WIND,AUS...............................1
3 27205 DECAL,ARROW YELLOW LRG 29 52607 DECAL,LABEL,TEST***..................1
9".....................................................1
30 52672 DECAL,DANGER,TIPOVER
4 27206 DECAL,TRIANGLE,BLUE...............2 HAZARD***......................................4
5 27207 DECAL,TRIANGLE,YELLOW..........2 31 52968 DECAL,COSMETIC,GENIE
6 27564 DECAL,DANGER,ELEC.HAZ.STAY BOOM,VERT...................................1
CLR.................................................2 32 62926 DECAL,COSMETIC,GENIE
7 28158 DECAL,LABEL,UNLEADED GAS Z-45/25J..........................................1
ONLY...............................................1 33 62927 DECAL,COSMETIC,GENIE
8 28159 DECAL,LABEL,DIESEL FUEL........1 Z-45/25............................................1
9 28160 DECAL,LABEL,LIQUID 34 62947 DECAL,COSMETIC,IC POWER 4 X
PROPANE.......................................2 2.......................................................1
10 28161 DECAL,WARN,CRUSH HAZARD 36 62948 DECAL,COSMETIC,IC POWER 4 X
HAND..............................................3 4.......................................................1
11 28164 DECAL,NOTICE,HAZARDOUS 37 65301 DECAL,NOTICE,FOAM-FILLED
MAT'LS*...........................................1 TIRES..............................................4
12 28165 DECAL,INSTRUCT,FOOTSWITCH 38 72442 DECAL, GROUND CONTROL
OPER..............................................1 PANEL.............................................1
13 28171 DECAL,DANGER,NO 39 133095 DECAL,NOTICE,HI FLOAT
SMOKING***...................................1 TIRES..............................................4
14 28174 DECAL,POWER TO PLATFORM 40 82238 DECAL,PLATFORM CONTROL
230V................................................2 PANEL.............................................1
15 28175 DECAL,WARNING-COMPART 41 82366 DECAL,LABEL-CHEVRON
ACCESS..........................................1 RANDO............................................1
16 28176 DECAL,LABEL,MANUAL NOT 42 82644 DECAL, ENGINE SPEC,
HERE...............................................1 PERKINS.........................................1
17 28177 DECAL,WARN,CRUSH HAZARD 43 82918 DECAL,NOTICE, TIRE SPECS.......4
PLAT................................................2 44 97548 DECAL,ENGINE SPEC,DEUTZ
18 28181 DECAL,WARN,NO STEP OR 2011.................................................1
RIDE................................................1 45 97571 DECAL,NOTICE,FORD ENG SPECS
19 28235 DECAL,POWER TO PLATFORM T2....................................................1
115V................................................2 to SN 30141
20 28236 DECAL,WARN,IMPROPER 46 97602 DECAL,WARNING,EXPLOSION,ETHER.1
OPERATION....................................1 47 97887 DECAL,INSTR,MAX SIDE
21 30080 DECAL,NOTICE,MAX LOAD 500 FRC,ANSI........................................1
LBS..................................................1 48 97890 DECAL,DANGER,GEN SAFETY
22 31060 DECAL,DANGER DO NOT ALTER RULES.............................................2
SWTC..............................................3 49 114023 DECAL,LABEL,WHEEL LOAD
23 32728 DECAL,OPTION GENERATOR***...1 Z4525..............................................4
24 33952 DECAL,DANGER,TILT ALARM***....1

Part No. 110316 Z-45/25, Z-45/25J 11

 100 Decals January 2012

101.1 Decals with Words

(continued)

Item Part No. Description Qty.

50 114024 DECAL,LABEL,WHEEL LOAD

Z4525J.............................................4
51 114220 DECAL,LABEL,RELAYS,Z45IC,Z51.1
52 1000000 DECAL,NOTICE,OPER INST.IXC....2
53 114169 DECAL,FORD ENGINE SPEC
DSG423...........................................1
from SN 30142
55 133278 DECAL,LOW/ULTRA LOW SULFR
FUEL...............................................1

12 Z-45/25, Z-45/25J Part No. 110316

January 2012 100 Decals

101.1 Decals with Words

(continued)

This Page Intentionally Left Blank

Part No. 110316 Z-45/25, Z-45/25J 13

 100 Decals January 2012

102.1 Decals with Symbols

14 Z-45/25, Z-45/25J Part No. 110316

January 2012 100 Decals

102.1 Decals with Symbols

Item Part No. Description Qty. Item Part No. Description Qty.

-- 110315 DECAL KIT,SYMBOL,Z45IC 25 82544 DECAL,DANGER,ELEC.HAZ.STAY

includes items 1-4, 8, 12, 22-27, 29 CLR.................................................3
and 30 26 82545 DECAL,DANGER,MAX LOAD 227
1 27204 DECAL,ARROW BLUE....................1 KG...................................................1
2 27205 DECAL,ARROW YELLOW LRG 27 82548 DECAL,WARN,CRUSH HAZARD
9".....................................................1 PLAT................................................2
3 27206 DECAL,TRIANGLE,BLUE...............2 28 82587 DECAL,HIFLOT TIRE
4 27207 DECAL,TRIANGLE,YELLOW..........2 PRESS,S40/45................................4

5 28158 DECAL,LABEL,UNLEADED GAS 29 82602 DECAL,DANGER,MAX SIDE

ONLY...............................................2 FRC,667N........................................1

6 28159 DECAL,LABEL,DIESEL FUEL........2 30 82604 DECAL,DANGER,SIDE FRC

400N................................................1
7 28160 DECAL,LABEL,LIQUID
PROPANE.......................................1 31 82633 DECAL,LABEL,TIRE PRESS
Z45RT..............................................4
8 28171 DECAL,DANGER,NO
SMOKING***...................................2 32 82643 DECAL,LABEL,TIRE PRESS
Z45IND............................................4
9 28174 DECAL,POWER TO PLATFORM
230V................................................2 33 82646 DECAL,DRIVE ENABLE PATCH.....1

10 28235 DECAL,POWER TO PLATFORM 34 97815 DECAL,LABEL,LOWER MIDRAIL....1

115V................................................2 CE models

11 32728 DECAL,OPTION GENERATOR***...1 35 114023 DECAL,LABEL,WHEEL LOAD

Z4525..............................................4
12 40434 DECAL,LANYARD ANCHORAGE
POINT..............................................3 36 114024 DECAL,LABEL,WHEEL LOAD
Z4525J.............................................4
13 44981 DECAL,LABEL,AIRLINE 110 PSI.....2
14 52968 DECAL,COSMETIC,GENIE
BOOM,VERT...................................1
15 62926 DECAL,COSMETIC,GENIE
Z-45/25J..........................................1
16 62927 DECAL,COSMETIC,GENIE
Z-45/25............................................1
17 62947 DECAL,COSMETIC,IC POWER 4 X
2.......................................................1
18 62948 DECAL,COSMETIC,IC POWER 4 X
4.......................................................1
19 72442 DECAL, GROUND CONTROL
PANEL.............................................1
20 82238 DECAL,PLATFORM CONTROL
PANEL.............................................1
21 82240 DECAL,LABEL,105 DB...................1
22 82472 DECAL,WARNING,CRUSHING
HAZARD..........................................3
23 82473 DECAL,SYMBOL-COMP
ACCESS..........................................1
24 82487 DECAL,SYMBOL-READ THE
MANUAL..........................................2

Part No. 110316 Z-45/25, Z-45/25J 15

 200 Chassis Components January 2012

201.1 Steer-End Wheels and Hubs, 4WD Models

16 Z-45/25, Z-45/25J Part No. 110316

January 2012 200 Chassis Components

201.1 Steer-End Wheels and Hubs, 4WD Models

Item Part No. Description Qty. Item Part No. Description Qty.

1 18596 WASHER,FLAT,1.56 X 2.5 X .061 -- 52704 YOKE ASSY,LH,4WD,Z45/25,IC

2 18383 SNAP RING,EXTERNAL,1.5 DIA*** 10 88752 PIN,1.50DIAX4.25LG,GR/H............4
3 45074 WASHER,THRUST,1.5 X 3.5 X .187 11 45226 ROD END,.375 X 3.69.....................4
4 33432 MOTOR,HYD,25CC FIXED***.........2 12 6175 SCREW,HHC,3/8-16 X 1
-- 32675 SEAL KIT,SUNSTRAND 13 6021 WASHER,LOCK,.375
5 19418 SCREW,SHC,5/8-11 X 1.75............6 14 22788 SCREW,HHC,1/2-13 X 1.75
6 13064 WASHER,FLAT,.625 HARDENED....6 15 6033 WASHER,LOCK,0.5"
7 20193 TORQUE HUB,35:1***.....................2 16 52087 O-RING,2-044 BUNA
-- 21142 SEAL KIT (W1B) TORQUE HUBS
-- 21143 BEARING KIT (45553) TORQUE HUB
-- 21144 CAP,DISENGAGE-45553 TORQUE
HUB
-- 21146 COVER CAP,TORQUE HUB***
-- 21148 WASHER,THRUST,TORQUE HUB
-- 21149 LUG,WHEEL STUD,5/8-18,W1/4HB**
-- 37097 O-RING, TORQUE HUB
-- 58438 KIT,COVER,TORQUE HUB,45553***
-- 58589 THRUST CAP (20193)
-- 74099 DISCONNECT ROD (56338)
8 94656 WHEEL & TIRE ASSY,RR/LF,AIR....2
-- 110712 TIRE/WHEEL ASSY,RT
W/SEALANT....................................2
-- 110713 TIRE/WHEEL ASSY,RT
W/SEALANT....................................2
-- 110718 TIRE/WHEEL ASSY,RT NM
W/SEALAN......................................2
-- 110719 TIRE/WHEEL ASSY,RT NM
W/SEALAN......................................2
-- 94657 WHEEL & TIRE ASSY,LR/RF,AIR
-- 94662 WHEEL & TIRE ASSY,RR/LF,FF
-- 94663 WHEEL & TIRE ASSY,LR/RF,FF
-- 94666 WHEEL & TIRE ASSY,RR/LF,AIR,NM
-- 94667 WHEEL & TIRE ASSY,LR/RF,AIR,NM
-- 94670 WHEEL & TIRE ASSY,RR/LF,FF,NM
-- 94671 WHEEL & TIRE ASSY,LR/RF,FF,NM
8A 94660 WHEEL 24.5X11.75-9 HOLE
-- 88728 TIRE,355/55D625,OUTRIGGER,LP
-- 94536 TIRE,355/55D625,14 PLY,NM
9 52705 YOKE ASSY,RH,4WD,Z45/25,IC.....1
-- Ref. Steer Yoke, 2WD (refer to 203.1)
-- 25817 BEARING,1.00IDX1.25ODX1.00L

Part No. 110316 Z-45/25, Z-45/25J 17

 200 Chassis Components January 2012

202.1 Steer-End Wheels and Hubs, 2WD Models

18 Z-45/25, Z-45/25J Part No. 110316

January 2012 200 Chassis Components

202.1 Steer-End Wheels and Hubs, 2WD Models

Item Part No. Description Qty. Item Part No. Description Qty.

1 54141 TIRE & WHEEL 9/9.5 FOAM...........2 5 45113 NUT,SPINDLE,1-14.........................2

Narrow models 6 45112 WASHER,SPINDLE.........................2
-- 110712 TIRE/WHEEL ASSY,RT W/SEALANT 7 101842P FORMING,BELLY PAN PAINTED.....1
-- 110713 TIRE/WHEEL ASSY,RT W/SEALANT 8 6888 SCREW,HHC,1/4-20 X 1
-- 110718 TIRE/WHEEL ASSY,RT NM 9 6356 WASHER,LOCK,.25
W/SEALAN
10 6638 WASHER,FLAT,USS,1/4"Y
-- 110719 TIRE/WHEEL ASSY,RT NM
W/SEALAN 11 56912 SPRING CLIP,1/4-20,MAGNI 565
-- 54236 TIRE ASSY,9 ON 9.5,N/MARK,FOAM
Narrow models
-- 94658 WHEEL & TIRE
ASSY,2WD,LF,AIR...........................1
-- 94659 WHEEL & TIRE ASSY,2WD.RF.AOR
-- 94664 WHEEL & TIRE ASSY,2WD,LF,FF
-- 94665 WHEEL & TIRE ASSY,2WD,RF,FF
1A 54139 WHEEL,14.5 X 7 (9/9.5BC) 29#
Narrow models
-- 54140 TUBELESS PNEUMATIC
TIRE,9-14LT
Narrow models
-- 54234 TUBELESS TIRE,9-14.5,NON-M 47#
Narrow models
-- 88728 TIRE,355/55D625,OUTRIGGER,LP
-- 94536 TIRE,355/55D625,14 PLY,NM
-- 94660 WHEEL 24.5X11.75-9 HOLE
-- 94661 WHEEL 24.5X11.75-8 HOLE,AIR
2 54627 NUT,LUG,5/8-18 X 90 DEGREE,Z45
-- 21166 LUG BOLT,5/8-18,WHEEL HUB
3 54840 HUB ASSEMBLY,9 BOLT.................2
Narrow models
-- 54959 CAP, DUST - 54840 HUB ASSY
-- 54960 SEAL-GREASE,9-BOLT HUB 54840
-- 54961 BEARING,INNER & CUP,9 BOLT
HUB
-- 54962 BEARING,OUTER & CUP,9 BOLT
HUB
3A 45043 HUB ASSEMBLY MODEL#60-8......2
Rough Terrain Tires
-- 45107 INNER CONE - MODEL 60-8
-- 45108 OUTER CONE - MODEL 60-8
-- 45110 SEAL-GREASE,MODEL 60-8
-- 45111 CAP,DUST,45873 HUB KIT
4 45114 PIN,COTTER,.219 X 1.75................2

Part No. 110316 Z-45/25, Z-45/25J 19

 200 Chassis Components January 2012

203.1 Steer Axle Linkage - Oscillate Models

20 Z-45/25, Z-45/25J Part No. 110316

January 2012 200 Chassis Components

203.1 Steer Axle Linkage - Oscillate Models

Item Part No. Description Qty. Item Part No. Description Qty.

1 6888 SCREW,HHC,1/4-20 X 1 26 5224 SCREW,HHC,3/8-16 X 2

2 6638 WASHER,FLAT,USS,1/4"Y
3 56912 SPRING CLIP,1/4-20,MAGNI 565
4 52731 COVER
W/DECALS,STEER,OSC,Z45.........1
5 6708 SCREW,HHC,3/8-16 X 2.25
6 45226 ROD END,.375 X 3.69.....................3
7 5397 WASHER,FLAT,USS,5/16",Y
8 4828 NUT,NYLOCK,3/8-16
9 54542 PIN,1.50DIAX20.00LG,CHAMFER...1
10 50742 PIN,1.25DIAX3.75LG,1HOLE..........2
11 6175 SCREW,HHC,3/8-16 X 1
12 6021 WASHER,LOCK,.375
13 25284 ROD END,.375 X 2.25***.................2
14 54567 CYLINDER,OSCILLATE,Z45***.......2
-- 25683 BEARING,POLYGON,20DU12
-- 65791 SEAL KIT,CYL,Z45 (54567)
-- 77409 VALVE,COUNTERBALANCE,1000
ATM
15 18596 WASHER,FLAT,1.56 X 2.5 X .061
to SN 31771 (not used after SN
31771)
16 19440 PIN,CLEVIS,1 X 2.5 LG...................6
17 74389 RUE RING 1.00...............................6
18 36198 PIN,1.25DIAX8.12LG,1HOLE..........2
19 88337 CYLINDER,STEER,Z45,#4
PORT***..........................................2
-- 88338 SEAL KIT (88337)***
20 50328-S TIE ROD WELDMENT.....................1
21 70616 BRACKET,OSC HOSE
BULKHEAD.....................................1
22 50947 BRACKET,FRONT DRIVE
HOSES,RH......................................1
23 50901 BRACKET,FRONT DRIVE
HOSES,LH......................................1
24 110140 FRONT AXLE ASSY,WIDE,Z51/30
IC.....................................................1
to SN 31771
-- 119979 AXLE ASSY,FRONT,WIDE Z45/Z51
from SN 31772
-- 25817 BEARING,1.00IDX1.25ODX1.00L
-- 45071 BEARING,1.5IDX1.75ODX1.5L
25 50560 BEARING,1.25IDX1.50ODX1.50L....2

Part No. 110316 Z-45/25, Z-45/25J 21

 200 Chassis Components January 2012

204.1 Steer Axle, Narrow Models

22 Z-45/25, Z-45/25J Part No. 110316

January 2012 200 Chassis Components

204.1 Steer Axle, Narrow Models

Item Part No. Description Qty.

1 54542 PIN,1.50DIAX20.00LG,CHAMFER...1
2 45226 ROD END,.375 X 3.69
3 6708 SCREW,HHC,3/8-16 X 2.25
4 5397 WASHER,FLAT,USS,5/16",Y
5 4828 NUT,NYLOCK,3/8-16
6 19440 PIN,CLEVIS,1 X 2.5 LG...................6
7 74389 RUE RING 1.00...............................6
8 50397 TIE ROD WELDMENT,NARROW.....1
9 88337 CYLINDER,STEER,Z45,#4
PORT***..........................................2
-- 88338 SEAL KIT (88337)***
10 25817 BEARING,1.00IDX1.25ODX1.00L....4
11 52733-S YOKE ASSY.LH'2WD'Z45IC............1
includes item 10
12 18383 SNAP RING,EXTERNAL,1.5 DIA***
13 88752 PIN,1.50DIAX4.25LG,GR/H............4
14 6175 SCREW,HHC,3/8-16 X 1
15 6021 WASHER,LOCK,.375
16 18596 WASHER,FLAT,1.56 X 2.5 X .061
to SN 31771
17 45071 BEARING,1.5IDX1.75ODX1.5L.......2
18 52735 FRONT AXLE
ASSY,NRRW,Z45/25.......................1
includes items 10 and 17; to SN 31771
-- 119981 AXLE ASSY,FRONT,NARROW
Z45/Z51
includes items 10 and 17; from SN
31772
19 45074 WASHER,THRUST,1.5 X 3.5 X .187
20 52734-S YOKE ASSY.RH'2WD'Z45IC...........1
includes 2 of item 10
21 54557 SHIM,AXLE PIN,1.50"
to SN 31771
22 18596 WASHER,FLAT,1.56 X 2.5 X .061....2

Part No. 110316 Z-45/25, Z-45/25J 23

 200 Chassis Components January 2012

205.1 Non-steer End Wheels and Hubs

24 Z-45/25, Z-45/25J Part No. 110316

January 2012 200 Chassis Components

205.1 Non-steer End Wheels and Hubs

Item Part No. Description Qty. Item Part No. Description Qty.

1 110150 COVER,REAR AXLE,WIDE............2 -- 94657 WHEEL & TIRE ASSY,LR/RF,AIR

2 6888 SCREW,HHC,1/4-20 X 1 -- 94662 WHEEL & TIRE ASSY,RR/LF,FF
3 6638 WASHER,FLAT,USS,1/4"Y -- 94663 WHEEL & TIRE ASSY,LR/RF,FF
4 81852 SCREW,HHC,7/16-14 X 1.75 -- 94666 WHEEL & TIRE ASSY,RR/LF,AIR,NM
5 6097 WASHER,FLAT,USS,3/8",Y -- 94667 WHEEL & TIRE ASSY,LR/RF,AIR,NM
6 106151 MOTOR,PISTON,LC30,1 -- 94670 WHEEL & TIRE ASSY,RR/LF,FF,NM
DEG,13T..........................................1 -- 94671 WHEEL & TIRE ASSY,LR/RF,FF,NM
4WD Models
11A 94660 WHEEL 24.5X11.75-9 HOLE
-- 101587 MOTOR,PISTON,LC30,10 DEG,13T**
2WD Models -- 88728 TIRE,355/55D625,OUTRIGGER,LP
-- 106098 SEAL KIT,MOTOR,LC/KC*** -- 94536 TIRE,355/55D625,14 PLY,NM
7 28117 SCREW,SHC,5/8-11 X 1.5..............6 12 20912 WASHER,LOCK,.437,PLTD.
8 13064 WASHER,FLAT,.625 HARDENED....6
9 6889 NUT,LP NYLOCK,1/4-20
10 101584 WHEEL DRIVE,4HP 57:1***............2
-- 106119 SEAL KIT, GEARBOX, 4HP
for 101584
-- 106120 WHEEL STUD, 4HP, 5/8-18***
for 101584
-- 106121 ROD,DISCONNECT 4HP/4HB***
for 101584
-- 106122 CAP,DISENGAGE,4HP/4HB***
for 101584
-- 106123 O-RING,END COVER,4HP/4HB***
for 101584
-- 106124 LINING KIT, BRAKE, 4HP***
for 101584
-- 106125 SEAL KIT, BRAKE, 4HP
for 101584
-- 106126 BEARING KIT,4HP
for 101584
-- 232486 SNAP RING,WHEEL DRIVE
for 101584
-- 54627 NUT,LUG,5/8-18 X 90 DEGREE,Z45
for 101584
-- 58320 KIT,TORQUE HUB COVER(101584)**
for 101584
11 94656 WHEEL & TIRE ASSY,RR/LF,AIR....1
-- 110712 TIRE/WHEEL ASSY,RT W/SEALANT
-- 110713 TIRE/WHEEL ASSY,RT W/SEALANT
-- 110718 TIRE/WHEEL ASSY,RT NM
W/SEALAN
-- 110719 TIRE/WHEEL ASSY,RT NM
W/SEALAN

Part No. 110316 Z-45/25, Z-45/25J 25

 200 Chassis Components January 2012

206.1 Non-steer Axle

26 Z-45/25, Z-45/25J Part No. 110316

January 2012 200 Chassis Components

206.1 Non-steer Axle

Item Part No. Description Qty. Item Part No. Description Qty.

1 6888 SCREW,HHC,1/4-20 X 1 19 45226 ROD END,.375 X 3.69.....................1

2 6638 WASHER,FLAT,USS,1/4"Y 20 6708 SCREW,HHC,3/8-16 X 2.25
3 56912 SPRING CLIP,1/4-20,MAGNI 565 21 4828 NUT,NYLOCK,3/8-16
4 52707 COVR W/DECALS,NON-STEER
Z45/25.............................................1
5 14033 SCREW,HHC,3/8-16 X 2.75
Oscillate models
-- 6708 SCREW,HHC,3/8-16 X 2.25
Non-oscillate models
6 6021 WASHER,LOCK,.375
7 5397 WASHER,FLAT,USS,5/16",Y
8 Ref. Traction Manifold (refer to 701.1
or 702.1)
9 Ref. Oscillate Valve (refer to 207.1)
10 18596 WASHER,FLAT,1.56 X 2.5 X .061
to SN 31771
11 10597 SCREW,HHC,1/2-13 X 1.25 GR5
12 6033 WASHER,LOCK,0.5"
13 110139 REAR AXLE,ASSY
Z51,W/BEARINGS..........................1
to SN 31771
-- 110361 AXLE ASSY,NON-STR,NARROW
BASE
to SN 27474
-- 110737 AXLE ASSY,NON-STR,NARROW
BASE
from SN 27475 to SN 31771
-- 119978 AXLE ASSY,REAR,WIDE Z45/Z51
from SN 31772
-- 119980 AXLE ASSY,REAR,NARROW
Z45/Z51
from SN 31772
-- 45071 BEARING,1.5IDX1.75ODX1.5L
14 54557 SHIM,AXLE PIN,1.50"
to SN 31771
15 107914 BAR,AXLE ROTATION STOP***......1
16 119210 SHIM,AXLE ROTATION
STOP,12GA.......................as needed
17 50669 SHIM,AXLE ROTATION
STOP,22GA.......................as needed
to SN 29757
-- 119209 SHIM,AXLE ROTATION
STOP,22GA.......................as needed
from SN 29758
18 54542 PIN,1.50DIAX20.00LG,CHAMFER...1

Part No. 110316 Z-45/25, Z-45/25J 27

 200 Chassis Components January 2012

207.1 Oscillate Valve

28 Z-45/25, Z-45/25J Part No. 110316

January 2012 200 Chassis Components

207.1 Oscillate Valve

Item Part No. Description Qty.

1 Ref., PLATE,BRACKET,OSC
VALVE..............................................1
refer to 207.2
2 14033 SCREW,HHC,3/8-16 X 2.75
3 6021 WASHER,LOCK,.375
4 5397 WASHER,FLAT,USS,5/16",Y
5 49768 VALVE,MANUAL,3 POS.4 WAY
XCTR...............................................1
-- 32681 SEAL KIT,CONTROL VALVE
6 4266 SCREW,HHC,1/4-20 X 2
7 6356 WASHER,LOCK,.25
8 6638 WASHER,FLAT,USS,1/4"Y
9 21130 CLEVIS YOKE-1/4-28,PLTD W/PIN
includes clevis pin and cotter pin
10 21496 NUT,HEX,1/4-28
11 30785-600 THREADED ROD,1/4-28 X 6 IN***
12 Ref., SPRING,OSC.
LINKAGE,.75"LG.............................2
refer to 207.2

Part No. 110316 Z-45/25, Z-45/25J 29

 200 Chassis Components January 2012

207.2 Oscillate Valve

30 Z-45/25, Z-45/25J Part No. 110316

January 2012 200 Chassis Components

207.2 Oscillate Valve

Item Part No. Description Qty.

-- T111453 KIT,OSCILLATE LINKAGE

includes items 1 and 9-15
1 T107284 BRACKET,OSCILLATING VALVE.....1
2 14033 SCREW,HHC,3/8-16 X 2.75............3
3 6021 WASHER,LOCK,.375......................3
4 5397 WASHER,FLAT,USS,5/16",Y...........3
5 49768 VLV,MAN,3 POS/4 WAY,CLOSE
CTR*................................................1
-- 32681 SEAL KIT,CONTROL VALVE
for 49768
6 4266 SCREW,HHC,1/4-20 X 2.................2
7 6356 WASHER,LOCK,.25........................2
8 6638 WASHER,FLAT,USS,1/4"Y..............2
9 21130 CLEVIS YOKE-1/4-28,PLTD
W/PIN..............................................1
10 21496 NUT,HEX,1/4-28..............................2
11 30785-500 THREADED ROD,1/4-28 X 5 IN......1
12 81691 ROD END,BALL JOINT 1/4-28........1
13 5365 NUT,NYLOCK,10-24........................1
14 6146 WASHER,FLAT,MS,#10,Y...............1
15 6584 SCREW,SHS,10-24 X .625..............1

Part No. 110316 Z-45/25, Z-45/25J 31

 200 Chassis Components January 2012

208.1 Drive Chassis Counterweight - Narrow Models

32 Z-45/25, Z-45/25J Part No. 110316

January 2012 200 Chassis Components

208.1 Drive Chassis Counterweight - Narrow Models

Item Part No. Description Qty.

1 119673 BELLY WEIGHT, Z45,IC

NARROW........................................1
2350 lbs. / 1065 kg.
2 128066 SCREW, HHC, 1-8 X 4, GRID .2.....4
3 119815P PLATE,WASHER,FLAT,RETAINING,PT.4
4 107574P TUBE,CHASSIS SPACER
PAINTED.........................................4

Part No. 110316 Z-45/25, Z-45/25J 33

 300 Turntable Components January 2012

301.1 Turntable Rotator

34 Z-45/25, Z-45/25J Part No. 110316

January 2012 300 Turntable Components

301.1 Turntable Rotator

Item Part No. Description Qty. Item Part No. Description Qty.

1 74712 SCREW,SHC,5/8-11 X 21 22788 SCREW,HHC,1/2-13 X 1.75

2.75,A574......................................12 22 54207P BRACKET,GENERATOR
2 13064 WASHER,FLAT,.625 MOUNT,PAINT.................................1
HARDENED..................................36 23 17712 SCREW,FHS,3/8-16 X 1.75
3 21175 SCREW,SHC,5/8-11 X 4,A574........6 24 5397 WASHER,FLAT,USS,5/16",Y
4 8255 SCREW,HHC,3/8-16 X .75 25 4828 NUT,NYLOCK,3/8-16
5 6021 WASHER,LOCK,.375 26 50519 LOAD PAD,ENGINE TRAY
6 50469 BRACKET,DRIVE SUPPORT.......................................1
SENSOR,ENABLE..........................1 27 107651 PROTECTOR,SLEW BOLT.............1
7 107993 HARNESS,IC FUNCTION MANIFOLD Footnotes
8 110160 HARNESS,LS,D.E. Z45 1: The length listed in the component
-- 106427 LS ROT.HEAD W/O LEVER (ZCE01) description is the length of the hose only.
-- 88356-11105 SWITCH,LIMIT,W/RLLR Refer to the Fittings Cross Reference to match
ARM,NO/NC....................................1
with Parker part numbers.
-- 97128 ROLLER ARM,LIMIT SWITCH***
9 51063 SCREW,PHILLIPS,RHM,10-32 X 1.5
10 6146 WASHER,FLAT,MS,#10,Y
11 6178 NUT,NYLOCK,10-32
12 54145-800 RETAINING PIN, ASSY...................1
13 50776P PLATE,SWING LOCK,PAINTED.....1
14 6198 NUT,NYLOCK,1/2-13
15 6095 WASHER,FLAT,USS,1/2",Y
16 50576 SCREW,SHC,1/2-13 X 3.00
17 101815 BEARING,SWING CHASSIS..........1
-- 88635-4024 HOSE ASSY 1/4,STR
FEM,PIPETHRE..............................1
1
Components: Genie part numbers
48805, 54954 and 48751 @ 38 inches
18 25068 SCREW,SHC,5/8-11 X 4.50,
A574..............................................16
19 147209 SWING DRIVE ASSY***..................1
-- 128446 MANIFOLD,TURNTABLE
ROTATION***
-- 147210 SEAL KIT,SWING DRIVE***
for 147209
-- 147211 BRAKE KIT, SWING DRIVE
for 147209
-- 147212 MANIFOLD KIT, SW DRIVE
for 147209
-- 48904 ELBOW,90D,520220-4-4
-- 77246 SEAL KIT, SWING MOTOR
for 77082
20 56680 SCREW,SHC,1/2-13 X 4.50 ZINC

Part No. 110316 Z-45/25, Z-45/25J 35

 300 Turntable Components January 2012

302.1 Fuel and Hydraulic Tanks

36 Z-45/25, Z-45/25J Part No. 110316

January 2012 300 Turntable Components

302.1 Fuel and Hydraulic Tanks

Item Part No. Description Qty. Item Part No. Description Qty.

1 6888 SCREW,HHC,1/4-20 X 1 21 49000 L.P.TANK LATCH.............................1

2 6356 WASHER,LOCK,.25 Gasoline/LPG models

3 6638 WASHER,FLAT,USS,1/4"Y 22 60143 WELDMENT,L.P. TANK MOUNT......1

Gasoline/LPG models
4 56912 SPRING CLIP,1/4-20,MAGNI 565
23 8516 SCREW,HHC,3/8-16 X 1.50
5 13268 CLAMP,0.75,#12 X 1/4,RUB CUSH
24 4828 NUT,NYLOCK,3/8-16
6 6090 SCREW,HHC,1/4-20 X .7
25 60139 FORMING,LP BRACKET MOUNT...1
7 6091 NUT,NYLOCK,1/4-20 Gasoline/LPG models
8 77066 POWER UNIT,12VDC 26 21141 GAUGE-SIGHT,LHA-LGTB***.........1
AUX,.067CU.IN................................1 includes mounting fasteners
-- 58490 PUMP ASSY (77066) 27 53605 TANK, LP, 7 GAL.............................1
-- 77069 MOTOR,12VDC,77066 28 50948 HOSE ASSEMBLY,LP
-- 77071 SOLENOID,77066 GAS,106"LG....................................1
Gasoline/LPG models
-- 77072 CHECK VALVE KIT,77066
-- 73599 RED CAP,1.375ID X 0.75 DEEP
9 8255 SCREW,HHC,3/8-16 X .75
29 106065 TANK,HYDRAULIC
10 6021 WASHER,LOCK,.375
ASSEMBLY***.................................1
11 5397 WASHER,FLAT,USS,5/16",Y
30 6198 NUT,NYLOCK,1/2-13
12 70602 BRACKET,FUEL TANK TOP
31 8177 SCREW,HHC,1/2-13 X 1.5
MOUNT...........................................1
Diesel models; to SN 39871 32 101490 STRAINER,16 SAE F/24 SAE M.....2
13 119798 FUEL TANK ASSY, 17 GAL 33 110345 FILTER ASSY,INTANK.....................1
PLASTIC..........................................1 -- 147223 SEAL,FILTER LID
Gasoline/LPG models; to SN 30141
-- 77353 KIT,ELEMENT**
-- 119798 FUEL TANK ASSY, 17 GAL includes Filter Element, Breather
PLASTIC..........................................1 Element and Gasket
Diesel models
-- 77354 FILTER LID,RFM165
-- 119843 TANK ASSY,GAS,17GAL
PLASTIC..........................................1 -- 77365 BREATHER CAP,RFM165
Gasoline/LPG models; from SN 30142 -- 88917 FILTER,ELEMENT,BETA(10)=200
14 54205 HOSE END,BARB,1/4 -- 94526 GASKET,RETURN FILTER-77353
MNPTX5/16,90................................1 34 101842P FORMING,BELLY PAN PAINTED.....1
Ford models
35 54333 TUBE,FUEL
-- 107889 HOSE END,BARB,3/16 PICKUP,3/8NPTX1/4PT...................1
MNPT,90D.......................................1
Perkins models 36 101726 CAP,FUEL,DIESEL,1/8"VENT(GRN)
Diesel models
-- 54204 HOSE END,BARB,1/4
MNPTX1/4,90D...............................1 -- 101727 CAP,FUEL,GAS,1/8"VENT(RED)
Deutz models Gasoline/LPG models; to SN 30141
15 54325 FITTING,BULKHEAD,1/4NPT,FUELTK.1 -- 119918 CAP,FUEL,GASOLINE 3.5PSI
Gasoline/LPG models; from SN 30142
16 54437 HOSE END,BARB,1/4
MNPTX5/16,ST...............................1
17 54324 FITTING,BULKHEAD,3/8NPT,FUELTK.1
18 50416P PLATE,TANK SIDE,PAINTED..........1
19 10597 SCREW,HHC,1/2-13 X 1.25 GR5
20 6095 WASHER,FLAT,USS,1/2",Y

Part No. 110316 Z-45/25, Z-45/25J 37

 300 Turntable Components January 2012

303.1 Function Manifold and Ground Control Box Placement

38 Z-45/25, Z-45/25J Part No. 110316

January 2012 300 Turntable Components

303.1 Function Manifold and Ground Control Box Placement

Item Part No. Description Qty. Item Part No. Description Qty.

1 8516 SCREW,HHC,3/8-16 X 1.50 -- FUSE,13 AMP,220V PLUG

2 5397 WASHER,FLAT,USS,5/16",Y (component no longer available) refer
to BS1362 BUSS TDC180-13A
3 4828 NUT,NYLOCK,3/8-16
-- 119404 CONN,RECEP 120AC/15A
4 6888 SCREW,HHC,1/4-20 X 1 DOMESTIC
5 6356 WASHER,LOCK,.25 -- 12153 PLUG,16 AMP,3 PIN,(BRITISH)UK
6 6638 WASHER,FLAT,USS,1/4"Y -- 25388 PLUG,FUSED,250V,13AMP,U.K.**
7 70574P COVER,CENTER SWING -- 6666 PLUG,ELECTRICAL,220/50,NOVON
CHASSIS.........................................1
to SN 31386
-- 119784 COVER,CENTER SWING CHASSIS
from SN 31387
8 70603 BULKHEAD,TANKSIDE...................1
9 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
10 70575P COVER,MANIFOLD BOX
MOUNT,PTD....................................1
11 6090 SCREW,HHC,1/4-20 X .7
12 6091 NUT,NYLOCK,1/4-20
13 6175 SCREW,HHC,3/8-16 X 1
14 Ref. Ground Control Box (refer to
304.1 or 305.1)
15 6889 NUT,LP NYLOCK,1/4-20
16 29868 SPRING CLIP,3/8-16
17 Ref. Function Manifold (refer to 703.1)
18 81578 HORN,12VDC,SPADE
TERMINALS***................................1
to SN 27944; refer to section 307.1 for
units from SN 27945
19 70675P BRACKET,MANIFOLD MOUNT
PAINTED.........................................1
to SN 28114
-- 70675P BRACKET,MANIFOLD MOUNT
PAINTED
from SN 28115
20 6021 WASHER,LOCK,.375
21 14033 SCREW,HHC,3/8-16 X 2.75
22 50570 WEAR PAD,PRIMARY BOOM,NON
JIB...................................................1
23 43956 WIRE CABLE,14GA/3 CON.TPE
JKT*.................................756-inches
24 6935 LOCKNUT,ELEC,1/2"......................1
25 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................1
26 119403 CONN,PLUG 120 AC/15A
DOMESTIC......................................1

Part No. 110316 Z-45/25, Z-45/25J 39

 300 Turntable Components January 2012

304.1 Ground Control Box - View 1

40 Z-45/25, Z-45/25J Part No. 110316

January 2012 300 Turntable Components

304.1 Ground Control Box - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

-- 10 128200 SWITCH TOGGLE ASSY SPDT 3P

1 101844 GROUND CONTROL BOX ASSY MOM................................................1
W/DEC*...........................................1 Glow Plug; includes boot and
hardware
-- 88637 GASKET,GROUND CONTROL
BOX*** 10 45384 PLUG,NYLON .50 BLACK DOMED

2 6090 SCREW,HHC,1/4-20 X .7 -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4

3 6638 WASHER,FLAT,USS,1/4"Y -- 128580-S SWITCH TOGGLE SPDT 3P MOM

SHDR
4 128201 SWITCH TOGGLE ASSY DPDT 2P
MOM................................................1 -- 27246 BOOT,TOGGLE SWITCH,SHORT*
Auxiliary Power; includes boot and -- 45384 PLUG,NYLON .50 BLACK DOMED
hardware 11 128200 SWITCH TOGGLE ASSY SPDT 3P
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 MOM................................................1
-- 128581 SWITCH TOGGLE DPDT 2P MOM Engine Start; includes boot and
SHDR hardware

-- 27246 BOOT,TOGGLE SWITCH,SHORT* -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4

5 128205 SWITCH TOGGLE ASSY DPDT 2P -- 128580-S SWITCH TOGGLE SPDT 3P MOM
MNT.................................................1 SHDR
Fuel Select(Gas/LPG); includes boot -- 27246 BOOT,TOGGLE SWITCH,SHORT*
and hardware 12 147094 ASSY, CIRCUIT BREAKER 15A.....2
5 45384 PLUG,NYLON .50 BLACK DOMED 13 128202 SWITCH TOGGLE ASSY DPDT 3P
Perkins and Deutz MOM................................................1
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 Secondary Boom Up/Dn; includes boot
-- 128585 SWITCH TOGGLE DPDT 2P MNT and hardware
SHDR -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
-- 27246 BOOT,TOGGLE SWITCH,SHORT* -- 128582 SWITCH TOGGLE DPDT 3P MOM
-- 45384 PLUG,NYLON .50 BLACK DOMED SHDR
Perkins and Deutz -- 27246 BOOT,TOGGLE SWITCH,SHORT*
6 96008-S KEYSWITCH,3 POS.W/KEYS***.....1 14 128200 SWITCH TOGGLE ASSY SPDT 3P
-- 94506 BASE,W/3 NC CONTACTS MOM................................................1
Jib Boom up/Down; includes boot and
7 66812 E-STOP BUTTON............................1 hardware
-- 66818 CONTACT,NC 14 45384 PLUG,NYLON .50 BLACK DOMED
-- 73805 BASE,W/2 NC CONTACTS*** -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
includes 2 N.C. contacts
-- 128580-S SWITCH TOGGLE SPDT 3P MOM
8 56298 LIGHT,INDICATOR,RED,14V***......2 SHDR
Deutz and Perkins models
-- 27246 BOOT,TOGGLE SWITCH,SHORT*
-- 119870 LIGHT,INDICATOR,AMB.,12V,ENG..1
Ford models; from SN 31588 15 49820 SCREW,PHILLIPS,PHM,6-32 X
.5....................................................16
-- 45384 PLUG,NYLON .50 BLACK DOMED
16 73753 CONN,RECEP 24
-- 56298 LIGHT,INDICATOR,RED,14V***......1 WAY,W/FLANGE..............................1
Ford models; to SN 31587
-- 101849 HARNESS,PERKINS ENGINE***
-- 56848 WASHER,LOCK,IND,LAMP Perkins
RETAINER
-- 101886 HARNESS,ENGINE,DEUTZ
8A 119800 LAMP,INDICATOR,RED,14V,1.2W....1 Deutz
Ford models; from SN 31588
-- 101887 HARNESS,FORD ENGINE EFI
9 19506 HOUR METER,10-80 VOLTS***......1 to SN 30141
includes mounting bracket

Part No. 110316 Z-45/25, Z-45/25J 41

 300 Turntable Components January 2012

304.1 Ground Control Box - View 1

(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 119034 HARNESS,FORD DSG423,Z45 -- 73717 CONN,RECEP 4 WAY,12-14GA FL***

from SN 30142 to SN 31093 -- 88723-7100 Platform Controls to 12V DC Wire
-- 119776 HARNESS,FORD DSG423,Z45 Harness...........................................1
from SN 31094 -- 88723-72700 HARNESS,12/3,12V TO PLAT
-- 48767 SLEEVE,NYLON,1.42 ID....30-inches 22 15243 PLUG,NYLON .875 BLACK
-- 60757 PLUG,SEAL,12-18 GA DOMED...........................................1
-- 73714 TERM,NI SOC,S&F,16-18GA,REEL 23 128200 SWITCH TOGGLE ASSY SPDT 3P
-- 73749 CONN,PLUG 24 WAY,DRC MOM................................................1
SERIES...........................................1 Function Enable; includes boot and
hardware
17 73736 CONN,RECEP 48 WAY,4 X 12........1
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
-- 11903 CONN PLUG 12 WAY ENDCAP DT
GR -- 128580-S SWITCH TOGGLE SPDT 3P MOM
SHDR
-- 119061 CONN PLUG 12 WAY ENDCAP DT
GY -- 27246 BOOT,TOGGLE SWITCH,SHORT*

-- 119062 CONN PLUG 12 WAY ENDCAP DT 24 128202 SWITCH TOGGLE ASSY DPDT 3P
BK MOM................................................1
Primary Boom Up/Dn; includes boot
-- 119063 CONN PLUG 12 WAY ENDCAP DT and hardware
GR
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
-- 119064 CONN PLUG 12 WAY ENDCAP DT
BR -- 128582 SWITCH TOGGLE DPDT 3P MOM
SHDR
-- 54255 LOCK,RECEP 12 WAY, 14-18GA
-- 27246 BOOT,TOGGLE SWITCH,SHORT*
-- 60435 LOCK,PLUG 12 WAY,14-18GA,BLK
25 128200 SWITCH TOGGLE ASSY SPDT 3P
-- 61801 SEAL DT SERIES-12W MOM................................................1
-- 88721-72000 HARNESS,18/19 BOOM CABLE #1 Platform Level; includes boot and
hardware
-- 88721-73000 HARNESS,18/19 BOOM CABLE #1
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
-- 88722-72000 HARNESS,18/19,BOOM CABLE #2
-- 128580-S SWITCH TOGGLE SPDT 3P MOM
-- 88722-73000 HARNESS,18/19,BOOM CABLE #2
SHDR
18 45462 ALARM,CHIME TONE
-- 27246 BOOT,TOGGLE SWITCH,SHORT*
5-25VDC***......................................1
CE models (does not include 72326 26 128202 SWITCH TOGGLE ASSY DPDT 3P
nut) MOM................................................1
Platform Rotate; includes boot and
-- 72326 NUT - PLASTIC,RING FOR ALARMS
hardware
19 56298 LIGHT,INDICATOR,RED,14V***
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
CE models
-- 128582 SWITCH TOGGLE DPDT 3P MOM
-- 45384 PLUG,NYLON .50 BLACK DOMED
SHDR
-- 56848 WASHER,LOCK,IND,LAMP
-- 27246 BOOT,TOGGLE SWITCH,SHORT*
RETAINER
27 128202 SWITCH TOGGLE ASSY DPDT 3P
20 73751 CONN,PLUG 40 WAY,DRC
MOM................................................1
SERIES...........................................1
Turntable Rotate; includes boot and
-- 107993 HARNESS,IC FUNCTION MANIFOLD hardware
-- 73754 CONN,RECEP 40 WAY,W/FLANGE -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
21 60527 CONN,PLUG 4 WAY,12-14GA***.....1 -- 128582 SWITCH TOGGLE DPDT 3P MOM
-- 60526 LOCK,RECEP 4 WAY,12-14GA SHDR
-- 60528 LOCK,PLUG 4 WAY,12-14GA*** -- 27246 BOOT,TOGGLE SWITCH,SHORT*

42 Z-45/25, Z-45/25J Part No. 110316

January 2012 300 Turntable Components

304.1 Ground Control Box - View 1

(continued)

Item Part No. Description Qty.

28 128200 SWITCH TOGGLE ASSY SPDT 3P

MOM................................................1
Primary Boom Ext/Ret; includes boot
and hardware
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
-- 128580-S SWITCH TOGGLE SPDT 3P MOM
SHDR
-- 27246 BOOT,TOGGLE SWITCH,SHORT*
29 128205 SWITCH TOGGLE ASSY DPDT 2P
MNT.................................................1
Test; includes boot and hardware
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
-- 128585 SWITCH TOGGLE DPDT 2P MNT
SHDR
-- 27246 BOOT,TOGGLE SWITCH,SHORT*

Part No. 110316 Z-45/25, Z-45/25J 43

 300 Turntable Components January 2012

305.1 Ground Control Box - View 2

44 Z-45/25, Z-45/25J Part No. 110316

January 2012 300 Turntable Components

305.1 Ground Control Box - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

-- 30997 CORROSION INHIBITOR,FOAM 15 6091 NUT,NYLOCK,1/4-20

1 56057 MODULE,IGNITION/START,12/24V.1
Deutz and Perkins
2 49819 SCREW,PHILLIPS,PHM,10-32 X .5
3 94593 ASSEMBLY,TERMINAL RAIL..........1
-- 74911 TERMINAL BLOCK,
WIELAND***..................................34
-- 74912 TERMINAL BLOCK END PLATE.....1
-- 74913 END STOP, DIN RAIL,SCREW
CLAMP............................................1
-- 74917 JUMPER COMB,
2-WAY,WIELAND.............................1
-- 74920 MARKING TAGS,# 1-10,WIELAND
-- 74921 MARKING TAGS,# 11-20,WIELAND
-- 74922 MARKING TAGS,# 21-30,WIELAND
-- 74923 MARKING TAGS,# 31-40,WIELAND
-- 74924 MARKING TAGS,# 41-50,WIELAND
-- 77430 CAPACITOR,3 MF,50VDC
TB41
4 89575 RESISTOR,7.5 OHM,25
WATT,1%***.....................................1
-- 6272 RIVET,STL,STL,P,.125 X .25
5 34052 RELAY,SPDT,12V(AUTO) PLUG
IN**..................................................8
-- 34054 TERM,RELAY N-INSULATED 10-12
G
-- 34055 TERM RELAY,N-INSULATE 14-16
GA
-- 58318 RELAY SOCKET,AUTO***
-- 58319 RELAY SOCKET,AUTO,RETAINER***
6 54534 ANGLE,RELAY
MNT,W/NUTSERTS,PNT................1
-- 23404 NUTSERT,1/4-20,STEEL CAD PLTD
7 54525 BRACKET-PANEL-WIRE MOUNTING
99.....................................................1
-- 23404 NUTSERT,1/4-20,STEEL CAD PLTD
8 12343 SCREW,HHC,1/4-20 X 3
9 6638 WASHER,FLAT,USS,1/4"Y
10 101010 RESISTOR,20 OHMS,25W,ADJ......1
11 8914 SCREW,HHC,1/4-20 X .625
12 6178 NUT,NYLOCK,10-32
13 128045 MODULE,LOAD SENSE 2007........1
14 6888 SCREW,HHC,1/4-20 X 1

Part No. 110316 Z-45/25, Z-45/25J 45

 300 Turntable Components January 2012

306.1 Turntable Covers, Engine Side (to SN 30141)

46 Z-45/25, Z-45/25J Part No. 110316

January 2012 300 Turntable Components

306.1 Turntable Covers, Engine Side (to SN 30141)

Item Part No. Description Qty. Item Part No. Description Qty.

1 106069 STRUT,GAS,200 LB........................2 31 107871 COVER,TRNTBL,LH,W/WORD

-- 27377 RETAINER,GAS SPRING*** DECALS*.........................................1

2 33555 BALL STUD**..................................2 -- 107872 COVER,TRNTBL,LH,W/SYM DECALS

3 5397 WASHER,FLAT,USS,5/16",Y 32 119628 WELDMENT,BULKHEAD,ENG SIDE

IC.....................................................1
4 6782 NUT,NYLOCK,5/16-18
33 88269 BRACKET,HIGH PRESSURE
5 6888 SCREW,HHC,1/4-20 X 1 FILTER.............................................1
6 6638 WASHER,FLAT,USS,1/4"Y 34 60334 FILTER ASSY,HIGH PRESS
7 12906 WASHER,FENDER,.25 X 1.25 X.062 SAE-12*...........................................1
8 6091 NUT,NYLOCK,1/4-20 -- 58222 O-RING,FILTER ASSY (60334)***
9 8915 SCREW,HHC,1/4-20 X 1.25 -- 58223 SEAL,FILTER ASSY (60334)***
10 106676 FORMING,COVER PLATE..............1 -- 60857 FILTER,ELEMENT,BETA(5)=1000
11 106807P FORMING,ENGINE COVER,IC, 35 107803 PIN,1.00DIAX15.56LG,CHAMFER...1
PTD.................................................1 36 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
12 75073 HINGE,.375X.120THK.,SLOTTED...2 37 25284 ROD END,.375 X 2.25***.................1
13 54363 BRACKET,RUBBER 38 ASSEMBLY, ENGINE TRAY............1
BUMPER,ENGCOVER....................2 refer to section 411.1
14 50974 BUMPER,RUBBER,COVERS.........2 -- 25817 BEARING,1.00IDX1.25ODX1.00L
15 13918 SCREW,HHC,3/8-16 X 1.75,GRD.8 39 8255 SCREW,HHC,3/8-16 X .75
16 6097 WASHER,FLAT,USS,3/8",Y 40 30973 BUMPER,RUBBER-1 X 1.25...........1
17 4828 NUT,NYLOCK,3/8-16 41 70606 BLOCK,CABLE CLAMP,2/0
18 45363 LATCH,FLEXIBLE DRAW W/O DOUBLE..........................................4
KEEPER..........................................2 42 4266 SCREW,HHC,1/4-20 X 2
19 75041 SCREW,PHILLIPS,PHM,10-32 X 1 43 30138 WEAR PAD,5 X 1.5 X .625
20 6146 WASHER,FLAT,MS,#10,Y W/NUTS..........................................1
21 6178 NUT,NYLOCK,10-32 44 34619 BUMPER,RUBBER***.....................2
22 101137P DUCT,AIR INTAKE PAINTED..........1
Deutz models
23 6175 SCREW,HHC,3/8-16 X 1
24 6021 WASHER,LOCK,.375
25 54616 SEAL,RUBBER,BAFFLE,PERKIN/FORD.1
Ford and Perkins models
26 54723 PLUG,1/4 X .400",BLK
Ford and Perkins models
27 54608P PLATE,AIR
BAFFLE,FORD,PAINTED................1
Ford models
-- 54608P PLATE,AIR BAFFLE,FORD,PAINTED
Perkins models
28 6090 SCREW,HHC,1/4-20 X .7
29 50581P PLATE,AIR INTAKE
ADAPTER,PAINT.............................1
Deutz models
30 75076 KEEPER,LATCH (45363)................1

Part No. 110316 Z-45/25, Z-45/25J 47

 300 Turntable Components January 2012

306.2 Turntable Covers, Engine Side (from SN 30142)

48 Z-45/25, Z-45/25J Part No. 110316

January 2012 300 Turntable Components

306.2 Turntable Covers, Engine Side (from SN 30142)

Item Part No. Description Qty. Item Part No. Description Qty.

1 106069 STRUT,GAS,200 LB........................2 31 119549 COVER,TRNTBL,LH,W/WORD

-- 27377 RETAINER,GAS SPRING*** DECALS*.........................................1

2 33555 BALL STUD**..................................2 -- 119550 COVER,TRNTBL,LH,W/SYM DECALS

3 5397 WASHER,FLAT,USS,5/16",Y 32 119628 WELDMENT,BULKHEAD,ENG SIDE

IC.....................................................1
4 6782 NUT,NYLOCK,5/16-18
33 88269 BRACKET,HIGH PRESSURE
5 6888 SCREW,HHC,1/4-20 X 1 FILTER.............................................1
6 6638 WASHER,FLAT,USS,1/4"Y 34 60334 FILTER ASSY,HIGH PRESS
7 12906 WASHER,FENDER,.25 X 1.25 X.062 SAE-12*...........................................1
8 6091 NUT,NYLOCK,1/4-20 -- 58222 O-RING,FILTER ASSY (60334)***
9 8915 SCREW,HHC,1/4-20 X 1.25 -- 58223 SEAL,FILTER ASSY (60334)***
10 106676 FORMING,COVER PLATE..............1 -- 60857 FILTER,ELEMENT,BETA(5)=1000
11 110483P FORMING,COVER SUPPORT,PNTD 35 107803 PIN,1.00DIAX15.56LG,CHAMFER...1
12 75073 HINGE,.375X.120THK.,SLOTTED...2 36 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
13 54363 BRACKET,RUBBER 37 25284 ROD END,.375 X 2.25***.................1
BUMPER,ENGCOVER....................2 38 ASSEMBLY, ENGINE TRAY............1
14 50974 BUMPER,RUBBER,COVERS.........2 refer to section 411.1
15 13918 SCREW,HHC,3/8-16 X 1.75,GRD.8 -- 25817 BEARING,1.00IDX1.25ODX1.00L
16 6097 WASHER,FLAT,USS,3/8",Y 39 8255 SCREW,HHC,3/8-16 X .75
17 4828 NUT,NYLOCK,3/8-16 40 30973 BUMPER,RUBBER-1 X 1.25...........1
18 45363 LATCH,FLEXIBLE DRAW W/O 41 70606 BLOCK,CABLE CLAMP,2/0
KEEPER..........................................2 DOUBLE..........................................4
19 75041 SCREW,PHILLIPS,PHM,10-32 X 1 42 4266 SCREW,HHC,1/4-20 X 2
20 6146 WASHER,FLAT,MS,#10,Y 43 30138 WEAR PAD,5 X 1.5 X .625
W/NUTS..........................................1
21 6178 NUT,NYLOCK,10-32
44 34619 BUMPER,RUBBER***.....................2
22 101137P DUCT,AIR INTAKE PAINTED..........1
Deutz models 45 110941P FORMING,STRUT SUPPORT,PNTD
23 6175 SCREW,HHC,3/8-16 X 1
24 6021 WASHER,LOCK,.375
25 54616 SEAL,RUBBER,BAFFLE,PERKIN/FORD.1
Ford and Perkins models
26 54723 PLUG,1/4 X .400",BLK
Ford and Perkins models
27 110864 BAFFLE,FORD,Z45/51
Ford models
-- 54608P PLATE,AIR BAFFLE,FORD,PAINTED
Perkins models
28 6090 SCREW,HHC,1/4-20 X .7
29 50581P PLATE,AIR INTAKE
ADAPTER,PAINT.............................1
Deutz models
30 75076 KEEPER,LATCH (45363)................1

Part No. 110316 Z-45/25, Z-45/25J 49

 300 Turntable Components January 2012

307.1 Turntable Covers, Tank Side (to SN 30141)

50 Z-45/25, Z-45/25J Part No. 110316

January 2012 300 Turntable Components

307.1 Turntable Covers, Tank Side (to SN 30141)

Item Part No. Description Qty. Item Part No. Description Qty.

1 75073 HINGE,.375X.120THK.,SLOTTED...2 26 27089 HOSE,5/16 FUEL,SAE 30R7

2 50965P PLATE,COVER 27 45363 LATCH,FLEXIBLE DRAW W/O
SPACER,PAINTED..........................1 KEEPER..........................................1
3 6145 SCREW,HHC,1/4-20 X 1.5 28 17712 SCREW,FHS,3/8-16 X 1.75
4 12906 WASHER,FENDER,.25 X 1.25 X.062 29 5397 WASHER,FLAT,USS,5/16",Y
5 52774-S COVER 30 4828 NUT,NYLOCK,3/8-16
ASSY.HYD.TANKSIDE,Z45/25........1 31 54073 WEAR PAD,TANK SIDE
-- 101574 COVER,TRNTBL,RH,W/SYM BUMPER.........................................1
DECALS 32 6884 SCREW,HHC,1/4-20 X 2.5
6 50971 HINGE,FUEL DOOR.......................1 33 6889 NUT,LP NYLOCK,1/4-20
7 75041 SCREW,PHILLIPS,PHM,10-32 X 1 34 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH
8 6146 WASHER,FLAT,MS,#10,Y 35 81578 HORN,12VDC,SPADE
9 6178 NUT,NYLOCK,10-32 TERMINALS***................................1
10 54233 LATCH,FUEL DOOR.......................1 from SN 27945

11 54230P FUEL DOOR,IC TANK 36 6175 SCREW,HHC,3/8-16 X 1

SIDE,PNTD***.................................1 37 60037 COUNTERWEIGHT,CAST,3500
12 54486 RIVET,ALUM,ALUM,3/16BUTTONHEAD LBS***..............................................1

13 75076 KEEPER,LATCH (45363)................1 38 29883 SCREW,HHC,5/8-11 X 1.75

GRD.8..............................................2
14 77524 TUBE,PROP ROD,18.63",W/CAP....1
includes item 15 39 6036 WASHER,LOCK,.625 PLTD

15 55753 BUMPER, PLASTIC, 1.25 O.D........1 40 13064 WASHER,FLAT,.625 HARDENED....2

16 77219 PUMP, FUEL, LRG425, WALBRO....1 41 107805P EAR, ENGINE TRAY

PIVOT,PAINTED..............................1
-- 65887 CLAMP,HOSE,1 EAR,1/2
-- 65892 CONN. ASSY,7.9 TUBE X6.35 HOSE
17 71909 HOSE,FUEL,5/16 HIGH
PRESSURE**..................................1
18 58967 FUEL PRESSURE
REG,425EFI***................................1
-- 21465 CLAMP,HOSE,SIZE .25 TO .63
-- 65887 CLAMP,HOSE,1 EAR,1/2
-- 77356 CONN. ASSY,9.5 TUBE X6.35 HOSE
19 77328P PLATE,FUEL
PUMP,FORD/WALBRO...................1
20 6090 SCREW,HHC,1/4-20 X .7
21 6638 WASHER,FLAT,USS,1/4"Y
22 6091 NUT,NYLOCK,1/4-20
23 27089 HOSE,5/16 FUEL,SAE 30R7..........1
24 65888 CONN. BODY, 6.35 X 14.1,
FORD..............................................1
25 52179 FILTER, FUEL LRG 425/423 EFI.....1
-- 21465 CLAMP,HOSE,SIZE .25 TO .63
-- 27089 HOSE,5/16 FUEL,SAE 30R7

Part No. 110316 Z-45/25, Z-45/25J 51

 300 Turntable Components January 2012

307.2 Turntable Covers, Tank Side (from SN 30142)

52 Z-45/25, Z-45/25J Part No. 110316

January 2012 300 Turntable Components

307.2 Turntable Covers, Tank Side (from SN 30142)

Item Part No. Description Qty. Item Part No. Description Qty.

1 75073 HINGE,.375X.120THK.,SLOTTED...2 26 27089 HOSE,5/16 FUEL,SAE

2 50965P PLATE,COVER 30R7..................................31-inches
SPACER,PAINTED..........................1 27 119984 FILTER,FUEL..................................1
3 6145 SCREW,HHC,1/4-20 X 1.5 -- 27089 HOSE,5/16 FUEL,SAE
4 12906 WASHER,FENDER,.25 X 1.25 X.062 30R7..................................25-inches

5 52774-S COVER -- 66031 CLAMP,1.88,#30 X 3/8,RUB

ASSY.HYD.TANKSIDE,Z45/25........1 CUSH..............................................1

-- 101574 COVER,TRNTBL,RH,W/SYM 28 45363 LATCH,FLEXIBLE DRAW W/O

DECALS KEEPER..........................................1

6 50971 HINGE,FUEL DOOR.......................1 29 17712 SCREW,FHS,3/8-16 X 1.75

to SN 33630 30 5397 WASHER,FLAT,USS,5/16",Y
7 49816 SCREW,PHILLIPS,PHM,10-32 X .75 31 4828 NUT,NYLOCK,3/8-16
8 6146 WASHER,FLAT,MS,#10,Y 32 54073 WEAR PAD,TANK SIDE
9 6178 NUT,NYLOCK,10-32 BUMPER.........................................1

10 54233 LATCH,FUEL DOOR.......................1 33 6884 SCREW,HHC,1/4-20 X 2.5

to SN 33630 34 6889 NUT,LP NYLOCK,1/4-20
11 54230P FUEL DOOR,IC TANK 35 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH
SIDE,PNTD***.................................1 36 81578 HORN,12VDC,SPADE
to SN 33630 TERMINALS***................................1
12 54486 RIVET,ALUM,ALUM,3/16BUTTONHEAD 37 6175 SCREW,HHC,3/8-16 X 1
to SN 33630
38 60037 COUNTERWEIGHT,CAST,3500
13 75076 KEEPER,LATCH (45363)................1 LBS***..............................................1
14 77524 TUBE,PROP ROD,18.63",W/CAP....1 39 10597 SCREW,HHC,1/2-13 X 1.25 GR5
includes item 15
40 6033 WASHER,LOCK,0.5"
15 55753 BUMPER, PLASTIC, 1.25 O.D........1
41 6095 WASHER,FLAT,USS,1/2",Y
16 119168 FUEL PUMP,DSG-423.....................1
42 29883 SCREW,HHC,5/8-11 X 1.75
-- 65892 CONN. ASSY,7.9 TUBE X6.35 HOSE GRD.8..............................................2
-- 66031 CLAMP,1.88,#30 X 3/8,RUB 43 6036 WASHER,LOCK,.625 PLTD
CUSH..............................................1
44 13064 WASHER,FLAT,.625 HARDENED....2
17 71909 HOSE,FUEL,5/16 HIGH
PRESSURE**..................................1 45 107805P EAR, ENGINE TRAY
PIVOT,PAINTED..............................1
18 119423P PLATE,FUEL PUMP,PNTD..............1
46 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1
19 6090 SCREW,HHC,1/4-20 X .7
47 6888 SCREW,HHC,1/4-20 X 1
20 6638 WASHER,FLAT,USS,1/4"Y
48 18666 CLAMP,1.00,#16 X 1/4,RUB
21 6091 NUT,NYLOCK,1/4-20 CUSH..............................................1
22 4266 SCREW,HHC,1/4-20 X 2
23 119170 FUEL SENSOR ASSY.....................1
-- 119483 FUEL JUMPER HARNESS
24 65888 CONN. BODY, 6.35 X 14.1,
FORD..............................................1
25 27089 HOSE,5/16 FUEL,SAE
30R7..................................32-inches

Part No. 110316 Z-45/25, Z-45/25J 53

 300 Turntable Components January 2012

308.1 Wire Harness Diagram

54 Z-45/25, Z-45/25J Part No. 110316

January 2012 300 Turntable Components

308.1 Wire Harness Diagram

Item Part No. Description Qty. Item Part No. Description Qty.

-- 101191 WIRE LOOM,1"DIA.SLIT,HI TEMP 13 43956 WIRE CABLE,14GA/3 CON.TPE

1 94679 HARNESS,GC BOX........................1 JKT*.................................756-inches

2 119612 HARNESS,PBOX WIRING***..........1

3A 88721-73000 HARNESS,18/19 BOOM CABLE
#1.....................................................1
non-jib models; green and brown
connectors
3B 88721-72000 HARNESS,18/19 BOOM CABLE
#1.....................................................1
jib models; green and brown
connectors
4A 88723-72700 HARNESS,12/3,12V TO PLAT.........1
non-jib models
4B 88723-71000 HARNESS,12/3,12V TO PLAT.........1
jib models
5A 88722-73000 HARNESS,18/19,BOOM CABLE
#2.....................................................1
non-jib models; gray and black
connectors
5B 88722-72000 HARNESS,18/19,BOOM CABLE
#2.....................................................1
jib models; gray and black connectors
6 107993 HARNESS,IC FUNCTION
MANIFOLD......................................1
7 101887 HARNESS,FORD ENGINE EFI.......1
to SN 30141
-- 101849 HARNESS,PERKINS ENGINE***....1
to SN 27515
-- 101886 HARNESS,ENGINE,DEUTZ...........1
-- 110269 HARNESS PERKINS ENGINE Z45
ALT..................................................1
from SN 27516
-- 119034 HARNESS,FORD DSG423,Z45......1
from SN 30142 to SN 31093
-- 119776 HARNESS,FORD DSG423,Z45......1
from SN 31094
8 88725 HARNESS,LS,PRIM/EXT................1
9 110160 HARNESS,LS,D.E. Z45...................1
10 88724 HARNESS,LS,PRIM/EXT/SEC........1
11 101080 HARNESS,JIB SELECT
MANIFOLD......................................1
11A 119867 WIRING KIT,JIB TIME DELAY IC
-- 19274 RELAY,SPDT,12V(AUTO)**
-- 43181 CAPACITOR,TIME DELAY
12 77909 ASSEMBLY,FOOT SWITCH............1

Part No. 110316 Z-45/25, Z-45/25J 55

 400 Engine Components January 2012

401.1 Ford LRG-425 EFI Engine - View 1 (to SN 30141)

56 Z-45/25, Z-45/25J Part No. 110316

January 2012 400 Engine Components

401.1 Ford LRG-425 EFI Engine - View 1 (to SN 30141)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 33972 SENSOR,COOLANT TEMP* 23 28656 FILTER,OIL,FORD...........................1

-- 52570 SPARK PLUG WIRE SET, 24 36872 BATTERY, 12V,900 CCA..................1
LRG425EFI -- 19765 BATTERY HOLD DOWN
-- 52652 SENSOR,AIR TEMP,LRG-425 EFI*** 25 94324-800 TUBE,RD,STL,ALUMIZD,2.5 X
-- 52656 FUEL INJECTOR, LRG-425 EFI .065..................................................1
-- 65456 SENDING UNIT-H20TMP -- 33361 ELBOW,45 DEGR,RUBBER,2.5"I.D.
LRG425EFI* -- 60036 6782,AIR INTAKE,FORD EFI
-- 77114 SWITCH,OIL 26 111634 AIR CLEANER,FORD,T3................1
PRES.FORD,NORM.OPEN
26 38922 ELBOW,90DEG.1/8MPT-5/16 BARB
1 33970 COIL, ELECTRONIC IGN., FORD...1
-- 58247 AIR CLEANER CAP/ FORD/NOLFF
2 106485 MIXER,AIR VALVE,TIER II
FORD**............................................1 -- 77295 FILTER ELEMENT,AIR,NOLFF LPG
3 101063 TUBE,CLEAN AIR...........................1 -- 77296 MOUNTING BAND,NOLFF
AIRCLEANR*
4 94936 TAILPIPE,FORD..............................1
27 101151P GUARD,FAN,FORD GAS** PNTD....1
5 106486 SENSOR,AIR,CAT MONITOR***.....1
28 21019 SCREW,PHIL,PHM,10-24 X.5,SEMS
6 101128P FORMING,MUFFLER CLAMP,
PAINTED.........................................1 29 6146 WASHER,FLAT,MS,#10,Y
7 101127P FORMING,LH MUFFLER SUPPORT 30 101121P FORMING,RADIATOR SUP
PNT.................................................1 PNTD...............................................1
8 6888 SCREW,HHC,1/4-20 X 1 31 101124 FORMING,AIR
BAFFLE,LOWER,FORD..................1
9 6638 WASHER,FLAT,USS,1/4"Y
10 8915 SCREW,HHC,1/4-20 X 1.25
11 50696P BRACKET,MID PRES OIL
FILTER,PA.......................................1
12 77139 FILTER ASY,M
PRESS,SAE8,WOIND*....................1
-- 60857 FILTER,ELEMENT,BETA(5)=1000
13 70488 REDUCER,RUBBER 2.5 - 2............1
14 101064P BRACKET,AIR CLEANER MOUNT
PNTD...............................................1
15 101118P ENGINE MOUNT FOOT,LH
PNTD...............................................1
16 101126P FORMING,RH MUFFLER SUP
PAINTED.........................................1
17 106271P CLAMP,FORD
MUFFLER,PAINTED.......................1
18 106178 WELDMENT,MUFFLER,FORD
TIER2..............................................1
19 SENSOR,LEVEL.............................1
refer to section 411.1
20 6091 NUT,NYLOCK,1/4-20
21 110304 RADIATOR,FORD/PERKINS***
22 101593P MOUNT,REAR ENGINE PNTD.......1

Part No. 110316 Z-45/25, Z-45/25J 57

 400 Engine Components January 2012

402.1 Ford LRG-425 EFI Engine - View 2 (to SN 30141)

58 Z-45/25, Z-45/25J Part No. 110316

January 2012 400 Engine Components

402.1 Ford LRG-425 EFI Engine - View 2 (to SN 30141)

Item Part No. Description Qty. Item Part No. Description Qty.

1 94931 WELDMENT,HEADER PIPE...........1 -- 128021 KIT,FBA STYLE

2 13000 SCREW,HHC,5/16-18 X 1.25 COUPLER,FORD............................1

3 72343 GASKET,EXH -- 37003 COUPLER,HUB,15 TOOTH

FLANGE-PERKINS54555...............1 7/16BOLT*.......................................1

4 18503 NUT,LOCKING-LG.FLANGE,5/16-18 24 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5

5 88451 THROTTLE ACTUATOR..................1 25 5397 WASHER,FLAT,USS,5/16",Y

-- 88452 GASKET,THROTTLE ACTUATOR 26 8357 SCREW,HHC,1/2-13 X 3.5

6 54531P BRACKET,MAP 27 6095 WASHER,FLAT,USS,1/2",Y

SENSOR,PAINTED.........................1 28 101730 SPACER,ENGINE MOUNT.............2
7 49898 MAP SENSOR, EFI.........................1 29 101729 WASHER,VIBRATION
8 54071 COOLANT RETURN ISOLATING......................................2
SYSTEM,Z45***..............................1 30 24040 WASHER,1/2 PLATE(1/2X2.25X3/16
-- 72327 CAP, COOLANT RET SYS(54071) 31 6198 NUT,NYLOCK,1/2-13
9 4828 NUT,NYLOCK,3/8-16 32 6091 NUT,NYLOCK,1/4-20
10 15086 WASHER,FLAT,.375 X 1.5 X .125 33 6638 WASHER,FLAT,USS,1/4"Y
11 24038 SHOCK MOUNT,SMALL.................4 34 6888 SCREW,HHC,1/4-20 X 1
12 49817 SCREW,PHILLIPS,PHM,10-32 X1.25 35 70525 REGULATOR,LPG...........................1
13 6146 WASHER,FLAT,MS,#10,Y 36 101999P FORMING,LP REGULATOR
14 6178 NUT,NYLOCK,10-32 PNTD...............................................1

15 101998 HEAT SHIELD,EXHAUST 36A 102119 HOSE,3/4,LP***................as needed

MANIFOLD**...................................1 from regulator to mixer

16 101123P FORMING,STRUT,RH RADIATOR 37 70527 MEGAJECTOR,FUEL KIT...............1

PNTD...............................................1 38 49376 SCREW,HHC,M6 X 25
-- 101122P FORMING,STRUT.LH RADIATOR 39 25926 WASHER,FLAT,M6 PLTD.
PNTD 40 101295 BRACKET,REG/MJ CONNECTOR
-- 48498 ISOLATOR,AIR FILTER MOUNT MOUNT...........................................1
17 33960 ALTERNATOR,LRG-423 41 106197P DEFLECTOR,OIL DRAIN
RE-BUILT*.......................................1 PAINTED.........................................1
18 77170 HOSE,LOWER RADIATOR,Z45......1 42 80825-200 HOSE,2.0"ID X 2.0" LG...................2
-- 22672 CLAMP,HOSE,1.75 43 89813 FLEX PLATE,COUPLER (64079).....1
19 101119P ENGINE MOUNT FOOT,RH 44 54862 HOSE,UPPER RADIATOR,Z45.......1
PNTD...............................................1 -- 22672 CLAMP,HOSE,1.75
20 106487 ENGINE PERFORMANCE MODULE
T2....................................................1
-- 106605 HARNESS,ENGINE W/RELAY BOX
T2
-- 128903 JUMPER,THROTTLE BODY,FORD
2.5L
21 88450 SENSOR,OXYGEN LRG425EFI.....1
22 29616 STARTER,ENGINE,FORD
LSG/LRG***.....................................1
23 64079 BELL HOUSING KIT, FORD
425EFI.............................................1

Part No. 110316 Z-45/25, Z-45/25J 59

 400 Engine Components January 2012

403.1 Deutz F3L 2011/ D2011L03i Engine - View 1

60 Z-45/25, Z-45/25J Part No. 110316

January 2012 400 Engine Components

403.1 Deutz F3L 2011/ D2011L03i Engine - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

-- 58274 ENGINE, DEUTZ D2011L03I (SERV) 24 6091 NUT,NYLOCK,1/4-20

1 50761 EXHAUST PIPE,DEUTZ 3 CYL 25 50581P PLATE,AIR INTAKE
DSL..................................................1 ADAPTER,PAINT.............................1
2 16584 U-BOLT, KIT 5/16-18 X 2.5 26 101137P DUCT,AIR INTAKE PAINTED..........1
3 6638 WASHER,FLAT,USS,1/4"Y 27 63463 AIR CLEANER,NELSON***.............1
4 18503 NUT,LOCKING-LG.FLANGE,5/16-18 -- 53952P-S BRACKET,AIR CLEANER
5 32695 MUFFLER,DEUTZ...........................1 MTG.PAINT*

-- 119117 MUFFLER,CAT/SPARK,DEUTZ -- 62420 FILTER,AIR

option 28 101006 TUBE,AIR CLEANER INLET...........1
-- 29559 GASKET,EXHAUST.........................3 29 8516 SCREW,HHC,3/8-16 X 1.50
option 30 4828 NUT,NYLOCK,3/8-16
-- 54563 MUFFLER,SPARK 31 13000 SCREW,HHC,5/16-18 X 1.25
ARRESTOR,DEUTZ
option 32 6097 WASHER,FLAT,USS,3/8",Y
-- 70385 CLAMP,EXHAUST,2.00 PLATED 33 34619 BUMPER,RUBBER***.....................2
option
6 30438 CLAMP,MUFFLER,2 1/4" ID............1
7 6090 SCREW,HHC,1/4-20 X .7
8 50696P BRACKET,MID PRES OIL
FILTER,PA.......................................1
9 77139 FILTER ASY,M
PRESS,SAE8,WOIND*....................1
-- 60857 FILTER,ELEMENT,BETA(5)=1000
10 139709 STARTER, 12V................................1
-- 49915 SOLENOID-STARTR
DEUTZF4L1011F*
11 22558 SCREW,HHC,M14 X 40MM,GR 8.8
12 49411 WASHER,FLAT,M14
13 70461P FORMING,ENGINE MOUNT,FL
PAINT..............................................1
14 70452 ISOLATOR,ENGINE VIBRATION.....2
15 8357 SCREW,HHC,1/2-13 X 3.5
16 6095 WASHER,FLAT,USS,1/2",Y
17 101730 SPACER,ENGINE MOUNT.............2
18 101729 WASHER,VIBRATION
ISOLATING......................................2
19 24040 WASHER,1/2 PLATE(1/2X2.25X3/16
20 6198 NUT,NYLOCK,1/2-13
21 101130P Air Cleaner Bracket..........................1
22 BATTERY, 12V,900 CCA..................1
refer to section 411.1
23 54207P BRACKET,GENERATOR
MOUNT,PAINT.................................1

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 400 Engine Components January 2012

404.1 Deutz F3L 2011/ D2011L03i Engine - View 2

62 Z-45/25, Z-45/25J Part No. 110316

January 2012 400 Engine Components

404.1 Deutz F3L 2011/ D2011L03i Engine - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

-- 102588 OIL TEMP SENSOR, DEUTZ 23 10598 SCREW,HHC,1/2-13 X 3

F4L2011 24 6095 WASHER,FLAT,USS,1/2",Y
-- 139624 SWITCH,OIL PRESSURE 1.5 BAR 25 70452 ISOLATOR,ENGINE VIBRATION.....4
from SN 32710
26 101730 SPACER,ENGINE MOUNT.............4
-- 32752 SOLENOID,FUEL SHUT OFF
SWITCH* 27 101729 WASHER,VIBRATION
ISOLATING......................................4
-- 65765 SWITCH,PRESSURE-LOW OIL
CUTOF* 28 24040 WASHER,1/2 PLATE(1/2X2.25X3/16
to SN 32709 29 6198 NUT,NYLOCK,1/2-13
-- 89780 FUEL LINE, DEUTZ F3L 2011F 30 8516 SCREW,HHC,3/8-16 X 1.50
-- 89791 PUMP,INJECTION,DEUTZ F3L2011F 31 6097 WASHER,FLAT,USS,3/8",Y
-- 89792 INJECTOR, FUEL(DEUTZ F3L2011F) 32 4828 NUT,NYLOCK,3/8-16
1 70375 HOSE,AIR CLEANER.....................1 33 33024 FLYWHEEL FLANGE,GREEN
2 35586 ALTERNATOR, DEUTZ PLASTIC..........................................1
F3L10/F4L10*..................................1 34 37003 COUPLER,HUB,15 TOOTH
-- 32698 BELT,V, DEUTZ DIESEL ENGINE 7/16BOLT*.......................................1
3 101140P-S AIR INTAKE TUBE ASSY................1 -- 128023 KIT,FBA STYLE COUPLER,SAE8...1
replaces flex plate and coupler
4 31523 CLAMP,HOSE,8.50 DIA***..............1
35 8177 SCREW,HHC,1/2-13 X 1.5
5 33239 SHEET,RUBBER,AIR INTAKE.........1
36 6033 WASHER,LOCK,0.5"
6 49924 FILTER,OIL,DEUTZ F4L1011F.......1
37 67631 SCREW,HHC,M10 X 80 GR 8.8
7 29560 FILTER,FUEL/WTR SEP, DTZ
1008.................................................1 38 22700 WASHER,LOCK,M10
8 70460P FORMING,ENGINE MOUNT,FR 39 101138P BRACKET,MUFFLER,DEUTZ 3 CYL
PAINT..............................................1 PN....................................................1
9 50787-S LEVER, GOVERNOR 40 102497 PUMP,FUEL F3L 2011F
ACTUATOR......................................1 DEUTZ***........................................1
10 22578 SCREW,HHC,M6 X 20MM,GR8.8 -- 119344 KIT,PRIMER BULB
11 49407 WASHER,LOCK,M6 41 8915 SCREW,HHC,1/4-20 X 1.25
12 6584 SCREW,SHS,10-24 X .625 42 6638 WASHER,FLAT,USS,1/4"Y
13 25926 WASHER,FLAT,M6 PLTD. 43 6091 NUT,NYLOCK,1/4-20
14 5365 NUT,NYLOCK,10-24 44 SENSOR,LEVEL.............................1
refer to section 411.1
15 94485 THROTTLE LINKAGE,DIESEL***....1
45 101592 FORMING,ENGINE
16 21130 CLEVIS YOKE-1/4-28,PLTD W/PIN MOUNT,REAR.................................1
includes clevis pin and cotter pin
46 45454 CLAMP,RUB CUSH,0.75,#12 X
17 77402 SOLENOID,THROTTLE ACTUATOR 3/8*..................................................4
DSL..................................................1
47 61110 SCREW,SHC,M10X1.5X30 GR 12.9
18 101129P BRACKET,SOLENOID MOUNT
PAINT..............................................1 48 61225 RELAY,12VDC,70AMP,SEALED......1
19 22558 SCREW,HHC,M14 X 40MM,GR 8.8 49 49816 SCREW,PHILLIPS,PHM,10-32 X .75
20 49411 WASHER,FLAT,M14 50 6146 WASHER,FLAT,MS,#10,Y
21 77245P BRACKET,SOLEN.MOUNT 51 6178 NUT,NYLOCK,10-32
BRACE,PNTD.................................1 52 147243 DIPSTICK,OIL,D2011
22 70381 COVER,FLYWHEEL CASTING.......1 from SN 32710

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 400 Engine Components January 2012

404.1 Deutz F3L 2011/ D2011L03i Engine - View 2

(continued)

Item Part No. Description Qty.

52 52352 DIPSTICK-F3L1011F (DEUTZ).......1

to SN 32709
52A 139596 SERVICE KIT,DEUTZ DIPSTICK,Z45
over-engine dipstick accessory kit
-- 139595 DIPSTICK,INDICATOR,DEUTZ,Z45
for use only after installation of 139596

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404.1 Deutz F3L 2011/ D2011L03i Engine - View 2

(continued)

This Page Intentionally Left Blank

Part No. 110316 Z-45/25, Z-45/25J 65

 400 Engine Components January 2012

405.1 Perkins 404-22 Engine - View 1

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January 2012 400 Engine Components

405.1 Perkins 404-22 Engine - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

-- 111028 SWITCH,WATER 18 101730 SPACER,ENGINE MOUNT.............4

TEMP,PRKNS,404*** 19 101729 WASHER,VIBRATION
-- 128831 ENGINE,PERKINS,DIESEL 404D-22 ISOLATING......................................4
Tier III 20 24040 WASHER,1/2 PLATE(1/2X2.25X3/16
-- 139072 KIT,PERKINS T2 ENGINE 21 6198 NUT,NYLOCK,1/2-13
REPLCMNT
Tier II Engine conversion kit for first 22 88987P FORMING,ENGINE MOUNT,LH
time replacement PAINTE............................................1
-- 58354 GASKET,WATER PUMP 23 21019 SCREW,PHIL,PHM,10-24 X.5,SEMS
for 89763 24 6146 WASHER,FLAT,MS,#10,Y
-- 72335 STARTER MOTOR, PERKINS(54555) 25 101773P GUARD,FAN,PERKINS PAINTED....1
-- 72348 PUMP,LIFT(FUEL) PERKINS(54555) 26 13014 CLAMP,HOSE,2.25" DIA.................1
-- 77479 SOLENOID,STARTER, (72335) 26 54578 HOSE,UPPER
-- 85155 PUMP,PRIMER,PERKINS*** RADIATOR,PERKINS......................1
-- 89763 PUMP WATER (PERKINS 404)*** 27 101041P BRACKET,COOLANT TANK MOUNT
PNT.................................................1
1 23057 SCREW,HHC,M8 X 20MM
28 60585 ISOLATOR,VIBRATION,M8
2 33277 WASHER,FLAT,M8,YELLOW ZINC MALE/FEM......................................1
3 34162-800 HOSE,AIR INTAKE 2.5 ID 8.00LG...1 29 128313 PLATE, COVER, BULKHEAD,
4 94927 HOSE,AIR INTAKE,PERKINS.........1 Z45/51.............................................1
5 54543 MUFFLER,PERKINS 104-22DSL.....1 plate mounts to swing chassis

-- 110399 MUFFLER,SCRUBBER,PERK 30 77476 HOUSING,THERMOSTAT,PERKINS

104-22DS 104...................................................1

6 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 31 77478 THERMOSTAT (PERKINS

104-22)............................................1
7 6097 WASHER,FLAT,USS,3/8",Y
32 72343 GASKET,EXH
8 4828 NUT,NYLOCK,3/8-16 FLANGE-PERKINS54555...............1
9 94914P BRACKET,PERKINS MUFFLER
PAINTD............................................1
10 70367 BOTTLE,COOLANT RECOVERY,3.7
QT....................................................1
-- 115431 CAP ASSY,COOLANT BOTTLE
11 72342 ALTERNATOR, PERKINS
(54555)............................................1
to SN 27515
-- 111029 ALTERNATOR,65 AMP,PERKINS
404...................................................1
from SN 27516
12 54687 SCREW,HHC,M14 X
1.5X40MM,GR8.8
13 37505 WASHER,LOCK,M14
14 49411 WASHER,FLAT,M14
15 70452 ISOLATOR,ENGINE VIBRATION.....4
16 8357 SCREW,HHC,1/2-13 X 3.5
17 6095 WASHER,FLAT,USS,1/2",Y

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406.1 Perkins 404-22 Engine - View 2

68 Z-45/25, Z-45/25J Part No. 110316

January 2012 400 Engine Components

406.1 Perkins 404-22 Engine - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 110304 RADIATOR,FORD/PERKINS***......1 28 54573 PUMP MOUNT KIT,PERKINS

-- 24038 SHOCK MOUNT,SMALL DSL..................................................1

-- 65473 CAP,RADIATOR,PERKINS/FORD -- 128022 KIT,FBA STYLE

COUPLER,PERKINS......................1
-- 77482 PULLEY, WATER PUMP replaces flex plate and coupler
-- 94886 FAN SPACER -- 29749 COUPLER,SMALL METAL,15T,**....1
2 21019 SCREW,PHIL,PHM,10-24 X.5,SEMS -- 89771 HOUSING,PUMP MOUNT
3 6146 WASHER,FLAT,MS,#10,Y (54573)............................................1
4 6888 SCREW,HHC,1/4-20 X 1 -- 89772 COUPLER, FLEX PLATE (54573)....1
5 6638 WASHER,FLAT,USS,1/4"Y -- 89773 KIT, HARDWARE (54573)...............1
6 6091 NUT,NYLOCK,1/4-20 29 94889 FUEL FILTER ASSEMBLY..............1
7 88989P FORMING,UPPER RAD SUPPORT -- 62421 FILTER,FUEL,PERKINS
PAIN.................................................1 30 63463 AIR CLEANER,NELSON***.............1
8 54579 HOSE,LOWER,RADIATOR,PERKINS.1 -- 53952P-S BRACKET,AIR CLEANER
-- 13014 CLAMP,HOSE,2.25" DIA. MTG.PAINT*
9 54687 SCREW,HHC,M14 X -- 62420 FILTER,AIR
1.5X40MM,GR8.8 -- 88846 HOSE,AIR INLET
10 37505 WASHER,LOCK,M14 -- 88847 HOSE,AIR CLEANER TO INTAKE
11 49411 WASHER,FLAT,M14 31 27584 SCREW,HHC,M12 X 35MM
12 88988P FORMING,ENGINE MOUNT RH 32 49410 WASHER,FLAT,M12
PAINTE............................................1
33 80391 U-BOLT,5/16 -18 X 2IN**
13 94762 OIL FILTER - PERKINS...................1
34 18503 NUT,LOCKING-LG.FLANGE,5/16-18
14 77402 SOLENOID,THROTTLE ACTUATOR
DSL..................................................1 35 106663 SOLENOID,SHUT DOWN
PERKIN40422.................................1
15 8915 SCREW,HHC,1/4-20 X 1.25 to SN 27515
16 94378P FORMING,SOLENOID MOUNT -- 236426 SOLENOID KIT, SHUT DN,
PAINTED.........................................1 PERKINS.........................................1
17 75020 SEPRTR/FLTR,FUEL from SN 27516
DSL,15GPH,.30...............................1 36 72337 SWITCH,OIL
-- 62433 FILTER,ELEMENT,30 MIC,75020 PRESS-PERKINS(54555................1
to SN 27515
18 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
-- 111027 SWITCH,OIL PRESS-PERKINS 404
19 5397 WASHER,FLAT,USS,5/16",Y
from SN 27516
20 4828 NUT,NYLOCK,3/8-16
37 89953 FLATBAR,ALUM,THROTTLE
21 ASSEMBLY, ENGINE TRAY............1 LINKAGE.........................................1
refer to section 411.1
38 119866 SCREW,SHS,M6X12MM,8MM
22 8357 SCREW,HHC,1/2-13 X 3.5
39 33277 WASHER,FLAT,M8,YELLOW ZINC
23 6095 WASHER,FLAT,USS,1/2",Y
40 49364 NUT,NYLOCK,M6X1.00
24 101730 SPACER,ENGINE MOUNT.............2
41 89759 DIPSTICK, OIL (PERKINS 404)......1
25 101729 WASHER,VIBRATION
42 97461 DIPSTICK
ISOLATING......................................2
TUBE,PERKINS(403C-11)..............1
26 24040 WASHER,1/2 PLATE(1/2X2.25X3/16
43 65636 CAP, OIL FILLER.............................1
27 6198 NUT,NYLOCK,1/2-13
44 65638 SEAL, OIL FILLER CAP..................1

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 400 Engine Components January 2012

407.1 Ford DSG-423 Engine - View 1 (from SN 30142)

70 Z-45/25, Z-45/25J Part No. 110316

January 2012 400 Engine Components

407.1 Ford DSG-423 Engine - View 1 (from SN 30142)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 119472 HARNESS,ENGINE FORD DSG-423 18 119475 MAP SENSOR, DSG-423................1

-- 128165 RELAY,PWR/FUEL,FORD DSG423 19 119960 THROTTLE,ELECT,FORD
-- 128166 RELAY,STARTER,FORD DSG423 DSG423...........................................1

1 119135 MIXER,LPG,DSG-423.....................1 -- 88452 GASKET,THROTTLE ACTUATOR

-- 119500 GASKET,MIXER, FORD DSG423 20 147016 CAP,EPDM,5/16".............................3

-- 119547 O-RING,MIXER,SMOOTHED,DSG-423 -- 147015 CLAMP,SPRING,7/16"

-- 119548 O-RING,MIXER,RIBBED,DSG-423 -- 147115 KIT, VAC CAP REPLC, DSG-423

(includes caps, clamps and
2 119142 ADAPTER,MIXER/THROTTLE instructions)
BODY...............................................1
21 119568 CLAMP,SPRING,1/2".......................3
-- 119466 GASKET,ACTUATOR PLATE
3 119498 SENSOR,KNOCK DSG-423
FORD..............................................1
4 119551 THERMOSTAT,FORD DSG423.......1
5 119475 MAP SENSOR, DSG-423................1
-- 119965 COVER,DUST,IDLER,FORD DSG423
6 119479 FUEL INJECTOR FORD
DSG423,YL.....................................4
yellow injector
6 233365 FUEL INJECTOR FORD DSG423, BK
black injector
7 119478 COIL ASSEMBLY............................4
-- 119961 SCREW,GROMET-COIL,FORD
DSG423
-- 119962 GROMMET,COIL,FORD DSG423
8 119495 SPARK PLUG, FORD DSG-423......4
9 119480 SENSOR,TEMPERATURE..............1
10 119497 SENSOR,CAM POSITION
DSG-423..........................................1
11 119461 ADAPTER,WATER
CONNECTOR..................................1
12 139870 HOSE, COOLANT BYPASS............1
13 119465 FLYWHEEL ASSEMBLY,DSG-423
FORD..............................................1
14 119481 SWITCH,OIL PRESSURE...............1
15 119139 OIL FILTER,DSG-423......................1
16 119137 STARTER,DSG-423........................1
-- 119963 PLUG,DUST,STARTER,FORD
DSG423
17 119545 MANIFOLD,INTAKE FORD
DSG-423..........................................1
-- 147016 CAP,EPDM,5/16".............................2
-- 58390 GASKET,INTAKE FORD
DSG-423..........................................4

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 400 Engine Components January 2012

408.1 Ford DSG-423 Engine - View 2 (from SN 30142)

72 Z-45/25, Z-45/25J Part No. 110316

January 2012 400 Engine Components

408.1 Ford DSG-423 Engine - View 2 (from SN 30142)

Item Part No. Description Qty.

1 13000 SCREW,HHC,5/16-18 X 1.25

2 5397 WASHER,FLAT,USS,5/16",Y
3 18503 NUT,LOCKING-LG.FLANGE,5/16-18
4 54365 SCREW,PHIL,PHM,10-32 X .5,SSTL
5 25926 WASHER,FLAT,M6 PLTD.
6 119474 VALVE,PCV FORD DSG-432..........1
-- 75631 HOSE,AIR 3/8
7 119468 WATER PUMP, W/PULLEY.............1
8 32309 SCREW,HHC,M8 X 60MM X 1.25
9 49408 WASHER,LOCK,M8
10 119153 FAN (FORD TIER 3)........................1
11 119138 BELT,SERPENTINE,DSG-423........1
12 119964 PLATE,BLANKING,FORD
DSG423...........................................1
13 119469 PULLEY AND
TENSIONER,DSG423.....................1
14 119496 SENSOR,CRANK POSITION
DSG-423..........................................1
15 119471 BRACKET,TENSIONER..................1
16 119544 LOWER IDLER FORD DSG-423.....1
17 119588 OIL DRAIN PLUG,FORD DSG423...1
18 119473 DIPSTICK, FORD DSG 423............1
18A 139557 SERVICE KIT, FORD DIPSTICK,Z45
wrap-around dipstick accessory kit
-- 139556 DIPSTICK, INDICATOR, FORD,Z45
for use only after installation of 139557
19 13002 SCREW,HHC,5/16-18 X 1 GR5
20 6090 SCREW,HHC,1/4-20 X .7
21 6638 WASHER,FLAT,USS,1/4"Y
22 6091 NUT,NYLOCK,1/4-20
23 110768 BRACKET,RELAY BLOCK
MOUNT...........................................1
24 58632 CAP,OIL FILLER,FORD DSG 423....1

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 400 Engine Components January 2012

409.1 Ford DSG-423 Engine - View 3 (from SN 30142)

74 Z-45/25, Z-45/25J Part No. 110316

January 2012 400 Engine Components

409.1 Ford DSG-423 Engine - View 3 (from SN 30142)

Item Part No. Description Qty. Item Part No. Description Qty.

1 14033 SCREW,HHC,3/8-16 X 2.75 -- 119052 PUMP MOUNT,FORD DSG423

2 22692 WASHER,WAVE SPRG,1X.635X.015 -- 119054 HARDWARE KIT,PUMP MOUNT
3 4828 NUT,NYLOCK,3/8-16 DSG423

4 88450 SENSOR,OXYGEN LRG425EFI.....1 30 10597 SCREW,HHC,1/2-13 X 1.25 GR5

5 139610 SENSOR,AIR,CAT MONITOR.........1 31 13066 WASHER,FLAT,.5 HARDENED

6 111634 AIR CLEANER,FORD,T3................1 32 6033 WASHER,LOCK,0.5"

-- 77295 FILTER ELEMENT,AIR,NOLFF LPG 33 110480 WELDMENT,CAT MOUNT..............1

-- 77296 MOUNTING BAND,NOLFF 34 119484 CAP,COOLANT 3/4.........................1

AIRCLEANR* 35 46131 CLAMP,HOSE,.63............................1
sold separately 36 147016 CAP,EPDM,5/16".............................1
7 45435 CLAMP,HOSE,2.50"***....................2 37 147015 CLAMP,SPRING,7/16".....................1
8 110421 HOSE,AIR INTAKE..........................1 38 25548 SCREW,HHC,M10 X 40MM,GRD8
-- 45435 CLAMP,HOSE,2.50"*** 39 22699 WASHER,FLAT,M10,ZINC PLTD.
9 110422 HOSE,AIR,MIXER...........................1 40 22700 WASHER,LOCK,M10
10 13000 SCREW,HHC,5/16-18 X 1.25 41 119051 MOUNTING
11 5397 WASHER,FLAT,USS,5/16",Y BAND,MUFFLER,8.0"......................2
12 18503 NUT,LOCKING-LG.FLANGE,5/16-18 42 111666 WELDMENT,MUFFLER,DSG423.....1
13 119394 CLAMP,1.38,#212X3/8,RUB 43 102121 CLAMP,MUFFLER,1-7/8 IN.............3
CUSH..............................................3 44 128020 TAILPIPE,Z45,FORD DSG423........1
14 111614 FORMING,AIR CLEANER 45 110424 HOSE,RETURN,ENGINE................1
MOUNT...........................................1
46 110407 WELDMENT,HEADER PIPE...........1
15 110758 HOSE,UPPER RADIATOR..............1
47 72343 GASKET,EXH
16 119053 CLAMP,HOSE,1.50..........................2 FLANGE-PERKINS54555...............1
17 119140 ALTERNATOR,DSG-423.................1 48 44064 SCREW,HHC,M10 X 30MM,ARSE
18 119463 MANIFOLD,EXHAUST TURBO.......1 49 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
19 112285 PIPE,COOLANT RETURN,FORD 50 13002 SCREW,HHC,5/16-18 X 1 GR5
2.3L..................................................1
20 110777 PLATE,REAR LIFTING EYE............1
21 89813 FLEX PLATE,COUPLER (64079).....1
-- 128021 KIT,FBA STYLE COUPLER,FORD
replaces flex plate and coupler
22 55014 SCREW,SHC,M8 X 1.25 X 25
23 33277 WASHER,FLAT,M8,YELLOW ZINC
24 37003 COUPLER,HUB,15 TOOTH
7/16BOLT*.......................................1
25 6096 SCREW,HHC,1/2-13 X 2 GR5
26 6095 WASHER,FLAT,USS,1/2",Y
27 6198 NUT,NYLOCK,1/2-13
28 119223 PLATE,REAR ENGINE
SUPPORT.......................................1
29 110405 BELL HOUSING KIT,FORD
DSG423...........................................1
includes items 27 and 30

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 400 Engine Components January 2012

410.1 Ford DSG-423 Engine - View 4 (from SN 30142)

76 Z-45/25, Z-45/25J Part No. 110316

January 2012 400 Engine Components

410.1 Ford DSG-423 Engine - View 4 (from SN 30142)

Item Part No. Description Qty. Item Part No. Description Qty.

1 25368 NUT,NYLOCK,M8X1.25 -- 110414 FORMING,RIGHT ENGINE

2 6638 WASHER,FLAT,USS,1/4"Y SUPPORT

3 110892 BRACKET,REGULATOR 31 21019 SCREW,PHIL,PHM,10-24 X.5,SEMS

SUPPORT.......................................1 32 6146 WASHER,FLAT,MS,#10,Y
4 110919 ISOLATOR,VIBRATION,M8 M/M.....4 33 110932 PLATE,FAN GUARD........................1
5 110890P FORMING,REGULATOR 34 110417 FORMING,RADIATOR SUPPORT...1
MOUNT,PTD....................................1 35 24038 SHOCK MOUNT,SMALL.................4
6 33277 WASHER,FLAT,M8,YELLOW ZINC 36 8516 SCREW,HHC,3/8-16 X 1.50
7 119826 REGULATOR,LPG,DSG-423...........1 37 6097 WASHER,FLAT,USS,3/8",Y
-- 119546 KIT,FITTING,REGULATOR DSG-423 38 4828 NUT,NYLOCK,3/8-16
7A 102119 HOSE,3/4,LP***...................8-inches 39 110865 FORMING,BAFFLE,RADIATOR......1
from regulator to mixer
40 110406 RADIATOR,FORD DSG423.............1
8 119232 LOCKOFF,LP,FORD DSG-423........1
-- 131589 HOSE,OVERFLOW,RADIATOR
9 19363 ELBOW,130239-4-4.........................1
41 110413 FORMING,FAN SHROUD...............1
10 75159 SCREW,HHC,M8X1.25X
25MM,GR8.8 42 110419 FORMING,RADIATOR BRACE
LEFT................................................1
11 49386 SCREW,HHC,M8 X 40
-- 18503 NUT,LOCKING-LG.FLANGE,5/16-18
12 49408 WASHER,LOCK,M8
-- 48498 ISOLATOR,AIR FILTER MOUNT
13 10598 SCREW,HHC,1/2-13 X 3
-- 25926 WASHER,FLAT,M6 PLTD.
14 6095 WASHER,FLAT,USS,1/2",Y
44 48425 NUT,LOCKING-LRG.FLANGE,3/8-16
15 70452 ISOLATOR,ENGINE VIBRATION.....4
45 15086 WASHER,FLAT,.375 X 1.5 X .125
16 101730 SPACER,ENGINE MOUNT.............4
46 119476 PULLEY,UPPER IDLER
17 101729 WASHER,VIBRATION
ISOLATING......................................4 -- 119477 IDLER BRACKET
18 24040 WASHER,1/2 PLATE(1/2X2.25X3/16 47 119073 HOSE,COOLANT,REG INTAKE
19 6198 NUT,NYLOCK,1/2-13 -- 119053 CLAMP,HOSE,1.50
20 112283 FORMING,FORD GCP MOUNT.....1 48 112400 PLATE,FRONT LIFTING EYE.........1
21 119169 CONTROL MODULE,DSG-423.......1 49 19358 CONNECTOR,010102-6-4..............1
22 6145 SCREW,HHC,1/4-20 X 1.5 50 119055 HOSE ASSY,LP GAS......................1
23 56912 SPRING CLIP,1/4-20,MAGNI 565
24 25927 SCREW,HHC,M10 X 55MM,GRD 8.8
25 22700 WASHER,LOCK,M10
26 22699 WASHER,FLAT,M10,ZINC PLTD.
27 42662 COOLANT RECOVERY BOTTLE1.5
QT*..................................................1
-- 72284 CAP,COOLANT RECOV.BOTTLE
28 ASSEMBLY, ENGINE TRAY............1
refer to section 411.1
29 110423 HOSE,LOWER RADIATOR.............1
-- 119053 CLAMP,HOSE,1.50..........................2
30 110416 FORMING,LEFT ENGINE
SUPPORT.......................................1

Part No. 110316 Z-45/25, Z-45/25J 77

 400 Engine Components January 2012

411.1 Engine Tray and Battery

78 Z-45/25, Z-45/25J Part No. 110316

January 2012 400 Engine Components

411.1 Engine Tray and Battery

Item Part No. Description Qty.

1 6091 NUT,NYLOCK,1/4-20
2 6638 WASHER,FLAT,USS,1/4"Y
3 94077 SENSOR,LEVEL,4.5 DEG..............1
-- 110382 LEVEL SENSOR,LS60,YL,2.5X4.5
European models; from SN 28840
-- 42439 SENSOR,LEVEL 3 DEG**
Australian models; from SN 28840
4 8915 SCREW,HHC,1/4-20 X 1.25
5 107807 ASSEMBLY, ENGINE TRAY............1
-- 25817 BEARING,1.00IDX1.25ODX1.00L
6 6145 SCREW,HHC,1/4-20 X 1.5
7 54432 LANYARD,LYNCH PIN ASSY..........1
8 54244-S BRACKET,LATCH MOUNT,RH**.....1
9 27126 LATCH,DRAW,ADJUSTABLE..........1
10 18504 NUT,LOCKING-LG.FLANGE,1/4-20
11 27506 THREADED ROD,(1/4-20),8.5"
12 36872 BATTERY, 12V,900 CCA..................1
13 19765 BATTERY HOLD DOWN.................1
14 70608 BATTERY CABLE,1/0,RED,105".....1
15 70645 BATTERY CABLE,#2,5/16,5/16.......1
16 70609 BATTERY CABLE,1/0,BLK,91"........1
17 70646 BATTERY
CABLE,BLK,#2,5/16,3/8..................1

Part No. 110316 Z-45/25, Z-45/25J 79

 500 Boom Components January 2012

501.1 Boom Pins and Bearings

80 Z-45/25, Z-45/25J Part No. 110316

January 2012 500 Boom Components

501.1 Boom Pins and Bearings

Item Part No. Description Qty.

1 88676 PIN,2.00DIAX24.00LG,CHAMFER...1
2 8177 SCREW,HHC,1/2-13 X 1.5
3 6033 WASHER,LOCK,0.5"
4 30418 ROD END,0.5 X 3.75***
5 107859 PIN,2 X 12.88 LG............................1
6 18720 BEARING,2.0IDX2.25ODX1.50L....16
7 45071 BEARING,1.5IDX1.75ODX1.5L.......4
8 107727 PIN,1.50DIAX7.50LG,1HOLE***.....2
9 54156 BEARING,FL 1.5ID X 1.75OD X 1...4
10 107588 PIN,2.00DIAX10.88LG,CHAMFER...4
11 4828 NUT,NYLOCK,3/8-16
12 14033 SCREW,HHC,3/8-16 X 2.75
13 50455 PIN,1.50DIAX13.88LG,2HOLE........4
14 54726 WEAR PAD,SECONDARY
CYL,NON/JIB..................................1
(Z-45/25)
15 6326 SCREW,HHC,3/8-16 X 3
(Z-45/25)
16 5397 WASHER,FLAT,USS,5/16",Y
(Z-45/25)
17 7713 NUT,LP NYLOCK,3/8-16
(Z-45/25)
18 88203 CYLINDER,ELEVATE,Z45/25***......2
-- 77303 VALVE,CNTRBAL 3500PSI,ATM VEN
-- 77521 SEAL KIT, ELEVATE (88203)
19 107590 PIN,2.00DIAX12.88LG,CHAMFER...1
20 107589 PIN,2.00DIAX12.88LG,CHAMFER...1

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 500 Boom Components January 2012

502.1 Boom Linkage

82 Z-45/25, Z-45/25J Part No. 110316

January 2012 500 Boom Components

502.1 Boom Linkage

Item Part No. Description Qty. Item Part No. Description Qty.

1 6175 SCREW,HHC,3/8-16 X 1 25 6178 NUT,NYLOCK,10-32

2 6021 WASHER,LOCK,.375 26 8914 SCREW,HHC,1/4-20 X .625
3 6097 WASHER,FLAT,USS,3/8",Y 27 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH
4 70598P COVER,STEEL,UPPER PIVOT.......1 28 50548P HOSE COVER,LOWER
5 88356-11163 SWITCH,LIMIT,W/RLLR LEVEL,BOT,PAI...............................1
ARM,NO/NC*...................................1 29 49772 WEAR PAD,6 X 1.5
-- 106427 LS ROT.HEAD W/O LEVER (ZCE01) X.50,W/INSERT...............................1

-- 97128 ROLLER ARM,LIMIT SWITCH*** 30 Ref. Upper Pivot Assembly (refer to

503.1)
6 43960 WIRE CABLE,16GA/4 CON.TPE
JKT*.................................396-inches 31 94529 CLAMPING BLOCK,HOSE***.........2

7 110305 UPPER SECONDARY ARM 32 94531P BRACKET,HOSE CLAMP

ASSY-Z45........................................1 PAINTED**.......................................1

8 7713 NUT,LP NYLOCK,3/8-16 33 94530 CLAMPING BLOCK,CABLE............1

9 6638 WASHER,FLAT,USS,1/4"Y 34 6888 SCREW,HHC,1/4-20 X 1

10 88370P HOSE COVER,UPPER 35 88356-11205 SWITCH,LIMIT,W/RLLR ARM

ARM,PAINTED NO/NC.............................................1

11 110306 UPPER LEVEL ARM ASSY,SERV...1 -- 89756 NECK/HEAD-LIMIT SWITCH (88356)

12 50517-S HOSE COVER,LOWER -- 97128 ROLLER ARM,LIMIT SWITCH***

LEVEL,TOP,PAI...............................1 36 70685P FORMING, HOSE CLAMP, PAINTED
13 110307 LOWER LEVEL ARM ASSY............1 37 56849 PAD,REST,1"THICK,W/STUDS*......1
14 110310 MIDPIVOT ASSY Z45IC..................1 38 1697-400 TRIMLOCK,BLACK,3/16 X 4
USA/Canada/Australian INCHES...........................................2
-- 106972 WELDMENT,MID PIVOT,MACHINED 39 42941-75 HOSE,3/8",FUEL,30R7
Europe/Asia/ South America
15 50952 WELDMENT,BOOM REST..............1
Z-45/25J
16A 10587 SCREW,HHC,1/2-13 X .75
Z-45/25
16B 8177 SCREW,HHC,1/2-13 X 1.5
Z-45/25J
17 6033 WASHER,LOCK,0.5"
Z-45/25J
18 6095 WASHER,FLAT,USS,1/2",Y
Z-45/25J
19A 107881 WEAR PAD,MID PIVOT...................2
Z-45/25
19B 107881 WEAR PAD,MID PIVOT...................1
Z-45/25J
20 6637 SCREW,HHC,1/4-20 X 1.75
21 6091 NUT,NYLOCK,1/4-20
22 50479 CONNECTING LINK,MACHINED....1
23 110308 LOWER SECONDARY ARM
ASSY...............................................1
24 49775 SCREW,PHILLIPS,PHM,10-32X 1.75

Part No. 110316 Z-45/25, Z-45/25J 83

 500 Boom Components January 2012

503.1 Upper Pivot Components

84 Z-45/25, Z-45/25J Part No. 110316

January 2012 500 Boom Components

503.1 Upper Pivot Components

Item Part No. Description Qty.

1 6175 SCREW,HHC,3/8-16 X 1
2 6021 WASHER,LOCK,.375
3 25284 ROD END,.375 X 2.25***
4 77362 CYLINDER,MASTER,Z45...............1
-- 77364 SEAL KIT,MASTER & SLAVE CYL
5 34276 PIN,1.25DIAX3.37LG,1HOLE..........1
6 50542 PIN,1.75DIAX9.25LG,1HOLE..........1
7 45226 ROD END,.375 X 3.69
8 18720 BEARING,2.0IDX2.25ODX1.50L.....2
-- 77014 VALVE,COUNTERBALANCE,3800
PSI
-- 77189 SEAL KIT CYL.Z45(77187&77188)
9A 77187 CYL,PRIM.LIFT,NON JIB,Z45***
Z-45/25; includes item 18
9B 77188 CYLINDER,PRIM LIFT,JIB,Z45***....1
Z-45/25J; includes item 18
10 70534 PIN,1.75DIAX11.88LG,CHAMFER...1
11 110309 UPPER PIVOT W/BEARING-Z45/25
-- 55753 BUMPER, PLASTIC, 1.25 O.D.
12 30370 BEARING,1.25IDX1.5ODX1.00L.....1
13 88676 PIN,2.00DIAX24.00LG,CHAMFER...1
14 Ref. Primary Boom Tube Assembly
(refer to 504.1)
15 10597 SCREW,HHC,1/2-13 X 1.25 GR5
16 30418 ROD END,0.5 X 3.75***
17 70671 PIN,1.25 DIA X 3.19 LG, PLATE.....1
18 31310 BEARING,GARLOCK,28DU24........2
19 8177 SCREW,HHC,1/2-13 X 1.5
20 6033 WASHER,LOCK,0.5"
21 8516 SCREW,HHC,3/8-16 X 1.50
22 4828 NUT,NYLOCK,3/8-16
23 8255 SCREW,HHC,3/8-16 X .75

Part No. 110316 Z-45/25, Z-45/25J 85

 500 Boom Components January 2012

504.1 Primary and Extension Booms

86 Z-45/25, Z-45/25J Part No. 110316

January 2012 500 Boom Components

504.1 Primary and Extension Booms

Item Part No. Description Qty. Item Part No. Description Qty.

1 88356-11205 SWITCH,LIMIT,W/RLLR ARM 17 50698 WEAR PAD,EXTENSION

NO/NC.............................................1 CYLINDER......................................1
-- 97128 ROLLER ARM,LIMIT SWITCH*** 18 6091 NUT,NYLOCK,1/4-20
2 54239 SCREW,PHILLIPS,PHM,10-32 X 2.0 19 6638 WASHER,FLAT,USS,1/4"Y
3 6178 NUT,NYLOCK,10-32 20 6637 SCREW,HHC,1/4-20 X 1.75
4 50584 PIN,1.25DIAX9.38LG,THREADED...1 21 30217 SNAP RING,EXTERNAL,1.25 DIA.**
5 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 22 30255 WASHER,SHIM,1.27 X 2.13 X .062
6 6097 WASHER,FLAT,USS,3/8",Y 23 50315 EXTENSION BOOM
7 45226 ROD END,.375 X 3.69 WELDMNT,NON-JIB
Z-45/25
8 8255 SCREW,HHC,3/8-16 X .75
23B 50304 EXTENSION BOOM
9A 34125 WEAR PAD,5 X 1.5 X .75 WELDMNT,JIB,Z45.........................1
W/NUTS..........................................1 Z-45/25J; to SN 33749
Z-45/25
-- 119649 WELDMNT,EXTENSION
9B 54131 WEAR PAD,PRIMARY BOOM,JIB,Z45
BOOM,TOP.....................................1 Z-45/25J; from SN 33750
Z-45/25J; to SN 33749
24 50546 PIN,1.25DIAX6.19LG,2RING..........1
-- 30138 WEAR PAD,5 X 1.5 X .625
W/NUTS..........................................2 25 50552 WEAR PAD,EXTENSION BOOM.....1
Z-45/25J; from SN 33750 26 30138 WEAR PAD,5 X 1.5 X .625
10 38620 SHIM,WEAR PAD,5 X 1.5,14GA W/NUTS..........................................8

11 34125 WEAR PAD,5 X 1.5 X .75 27 4828 NUT,NYLOCK,3/8-16

W/NUTS..........................................4 28 6097 WASHER,FLAT,USS,3/8",Y
12 38620 SHIM,WEAR PAD,5 X 1.5,14GA Z-45/25J
Z-45/25J 29 54530 CLAMP,HOSE,ALUMINUM***.........1
13 29080 SHIM,WEAR PAD,5X 1.5 16GA 30 77106 CLAMP,CABLE &
Z-45/25J HOSE,PLASTIC..............................2
14 54157 WEAR PAD,PRIMARY BOOM,JIB....1 31 110384 PRIMARY BOOM ASSY,STD,Z45/25
Z-45/25J Z-45/25
15 13918 SCREW,HHC,3/8-16 X 1.75,GRD.8 31 110385 PRIMARY BOOM
Z-45/25J ASSY,JIB,Z45/25J...........................1
15 8516 SCREW,HHC,3/8-16 X 1.50 Z-45/25J
Z-45/25 32 77376 SPACER,NYLON,2.00 X 1.33
16A 54570 CYLINDER,EXTEND,Z45 NON X.310...............................................1
JIB...................................................1 33 77375 SPACER,NYLON,2.01 X 1.28
Z-45/25 X.135...............................................1
-- 54063 VALVE,CB.CBBC-LHN@1000
-- 65788 SEAL KIT CYL Z45 (54570)
-- 77410 VALVE,COUNTERBALNCE,1500
PSI**
16B 54569 CYLINDER,EXTEND,Z45J***..........1
Z-45/25J
-- 54063 VALVE,CB.CBBC-LHN@1000
-- 65788 SEAL KIT CYL Z45 (54570)
-- 77410 VALVE,COUNTERBALNCE,1500
PSI**

Part No. 110316 Z-45/25, Z-45/25J 87

 500 Boom Components January 2012

505.1 Cable Track

88 Z-45/25, Z-45/25J Part No. 110316

January 2012 500 Boom Components

505.1 Cable Track

Item Part No. Description Qty.

1 Ref. Primary Boom Tube Assembly

(refer to Figure 504.1)
2 18504 NUT,LOCKING-LG.FLANGE,1/4-20
3 6638 WASHER,FLAT,USS,1/4"Y
4 54830 SCREW,BHSC,1/4-20 X .88,Y/ZINC
5 6326 SCREW,HHC,3/8-16 X 3
6 5397 WASHER,FLAT,USS,5/16",Y
7 4828 NUT,NYLOCK,3/8-16
8 106804P BACKING, HOSE CLAMP PTD.......2
9 106585 CLAMP,HOSE Z-45 PRIMARY........2
10 106581 CLAMP,JIB HOSE Z45....................2
-- 107901 CLAMP, ARCTIC HOSE
11A 54981 WELDMENT,CABLE TRACK
TRAY,NJIB
11B 54983 WLDMNT,CABLE TRACK
TRAY,JIB..........................................1
12 6091 NUT,NYLOCK,1/4-20
13 14297 SCREW,BHHS,1/4-20 X .75
14 7713 NUT,LP NYLOCK,3/8-16
15A 54985P CHANNEL,CABLE TRACK
COV,NONJ,P
15B 54984P CHANNEL,CABLE TRK
COVER,JIB,PA................................1
16A 50452 CABLE TRACK,PLASTIC,35 LINK
(Z-45/25)
-- 58919 REPAIR LINK,7 LINKS (42763)
-- 58920 BRACKET SET,NYLATRAC,KS6-5.4**
-- 58927 LINK,NYLATRAC KS6-5.4
16B 50451 CABLE TRACK,PLASTIC,26 LINK...1
(Z-45/25J)
-- 58919 REPAIR LINK,7 LINKS (42763)
-- 58920 BRACKET SET,NYLATRAC,KS6-5.4**
-- 58927 LINK,NYLATRAC KS6-5.4
17A 54460 TUBE,CABLE TRACK ARM NON-JIB
17B 54461 TUBE,CABLE TRACK ARM,JIB......1

Part No. 110316 Z-45/25, Z-45/25J 89

 500 Boom Components January 2012

506.1 Platform Leveling and Rotation, Z-45/25

90 Z-45/25, Z-45/25J Part No. 110316

January 2012 500 Boom Components

506.1 Platform Leveling and Rotation, Z-45/25

Item Part No. Description Qty.

1 Ref. Primary Extension Boom (refer

to 504.1)
2 8516 SCREW,HHC,3/8-16 X 1.50
3 5397 WASHER,FLAT,USS,5/16",Y
4 7713 NUT,LP NYLOCK,3/8-16
5 45226 ROD END,.375 X 3.69
6 50543 PIN,1.25DIAX8.88LG,1HOLE..........1
7 30222 BEARING,FL,1.25IDX1.41ODX1.50L.2
8 94402 ROTATOR,PLAT NON-JIB...............1
includes item 7
-- 147369 SEAL AND BRG KIT,4.5K ROTATOR
9 Ref. Counterbalance Manifold (refer
to 704.1)
10 6145 SCREW,HHC,1/4-20 X 1.5
11 6356 WASHER,LOCK,.25
12 77051 NUT,NYLOCK,3/4-10,GRD.8...........1
13 33278 WASHER,FLAT,.75 HARDENED.....1
14 54520-S WELDMNT,PLATFRM
SUPPORT,NJIB...............................1
refer to 907.1 for models with load
sense option
15 56925 SCREW,HHC,3/4-10 X 9.5 GR 8
YE....................................................1
16 T108075 PIN,1.25DIAX5.25LG,1HOLE..........1
17 25683 BEARING,POLYGON,20DU12........4
18 77363 CYLINDER,SLAVE,Z45***...............1
includes item 17
-- 54065 VALVE,COUNTERBALANCE,3500***
-- 77364 SEAL KIT,MASTER & SLAVE CYL
19 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
20 T107884 PIN,1.25DIAX7.00LG,1HOLE..........1
21 106526 CLAMP,HOSE
ROUTE,2X#4,LOOM.......................1
22 107595 BRACKET,HOSE CLAMP
SUPPORT.......................................1
23 36294 SCREW,HHC,1/4-20 X 2.75
24 6638 WASHER,FLAT,USS,1/4"Y
25 6091 NUT,NYLOCK,1/4-20
26 6888 SCREW,HHC,1/4-20 X 1
27 21619 CLAMP,1.50,#24 X 1/4,RUB CUSH
28 21618 CLAMP,1.13,#18 X 1/4,RUB CUSH

Part No. 110316 Z-45/25, Z-45/25J 91

 500 Boom Components January 2012

507.1 Platform Leveling, Z-45/25J

92 Z-45/25, Z-45/25J Part No. 110316

January 2012 500 Boom Components

507.1 Platform Leveling, Z-45/25J

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. Primary and Extension Booms -- 77364 SEAL KIT,MASTER & SLAVE CYL
(refer to 504.1) 28 T108075 PIN,1.25DIAX5.25LG,1HOLE..........1
2 50546 PIN,1.25DIAX6.19LG,2RING..........1 29 35675 BEARING,FL,1.25IDX1.5ODX1.25L.6
3 30255 WASHER,SHIM,1.27 X 2.13 X .062 30 52760 BELLCRANK ASSY,JIB,Z45/25.......1
4 30217 SNAP RING,EXTERNAL,1.25 DIA.** includes item 29
5 50543 PIN,1.25DIAX8.88LG,1HOLE..........1 31 25683 BEARING,POLYGON,20DU12........2
6 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 32 49863 CLAMP,1.13,#18 X 3/8,RUB
7 5397 WASHER,FLAT,USS,5/16",Y CUSH..............................................1
to SN 32278
8 45226 ROD END,.375 X 3.69
33 107901 CLAMP, ARCTIC HOSE..................2
9 4828 NUT,NYLOCK,3/8-16
34 6888 SCREW,HHC,1/4-20 X 1
10 T107883 PIN,1.25DIAX7.88LG,1HOLE..........2
35 119536 BRACKET,HOSE CLAMP................1
11 8516 SCREW,HHC,3/8-16 X 1.50
36 119542 CLAMP,TWO HOSE........................1
12 27497 CLAMP,RUBBER CUSHIONED-2
5/32..................................................2 36 119994 CLAMP,TWO HOSE,ARCTIC
arctic option
13 SERVICE KIT, 5FT JIB....................1
Refer to section 509.1 for jib detail 37 56912 SPRING CLIP,1/4-20,MAGNI 565

14 106540P CABLE COVER,JIB PAINTED.........1

15 6091 NUT,NYLOCK,1/4-20
16 6638 WASHER,FLAT,USS,1/4"Y
17 T107884 PIN,1.25DIAX7.00LG,1HOLE..........1
18 61306-S COMPR.LINK,MACHINED,GND
CONTR*..........................................2
19 147259 CYLINDER,JIB,Z45/Z51..................1
includes item 20
-- 147283 SEAL KIT,147259
for 147259
-- 50480 VALVE,COUNTERBALANCE,3800
PSI
-- 65789 SEAL KIT (54994)
for 54994
20 47377 BEARING,1.25 ID X 1.5 OD X .75....4
21 94401 ROTATOR,PLAT,JIB.........................1
includes item 22
-- 147369 SEAL AND BRG KIT,4.5K ROTATOR
22 30222 BEARING,FL,1.25IDX1.41ODX1.50L.4
23 Ref. Counterbalance Manifold (refer
to 704.1)
24 8915 SCREW,HHC,1/4-20 X 1.25
25 6356 WASHER,LOCK,.25
26 81175 PIN,1.25DIAX14.45LG,2HOLE........2
27 77363 CYLINDER,SLAVE,Z45***...............1
includes item 31
-- 54065 VALVE,COUNTERBALANCE,3500***

Part No. 110316 Z-45/25, Z-45/25J 93

 500 Boom Components January 2012

508.1 Platform Rotation and Support, Z-45/25J

94 Z-45/25, Z-45/25J Part No. 110316

January 2012 500 Boom Components

508.1 Platform Rotation and Support, Z-45/25J

Item Part No. Description Qty.

1 6091 NUT,NYLOCK,1/4-20
2 6638 WASHER,FLAT,USS,1/4"Y
3 36294 SCREW,HHC,1/4-20 X 2.75
4 13000 SCREW,HHC,5/16-18 X 1.25..........4
5 77181 CLAMP,1.63,#26 X 3/8,RUB
CUSH..............................................1
6 5397 WASHER,FLAT,USS,5/16",Y
7 6782 NUT,NYLOCK,5/16-18
8 106163 FORMING,CABLE GUIDE..............1
-- 55067 GROMMET,RUBBER 3 X .19 X
3.5....................................................2
9 110671 PLATE,JIB,ROTATE MANIFOLD.....1
10 6090 SCREW,HHC,1/4-20 X .7
11 6356 WASHER,LOCK,.25
12 94195 SCREW,HHC,3/8-16 X .75,GR 8.....6
13 54510-S WELDMENT,PLATFORM SUPPORT
for models with the Platform Overload
option, refer to 907.1
14 56925 SCREW,HHC,3/4-10 X 9.5 GR 8
YE....................................................1
15 33278 WASHER,FLAT,.75 HARDENED
16 77051 NUT,NYLOCK,3/4-10,GRD.8...........1
17 Ref. Jib Manifold
Refer to 704.1
18 94401 ROTATOR,PLAT,JIB.........................1
-- 147369 SEAL AND BRG KIT,4.5K ROTATOR
-- 30222 BEARING,FL,1.25IDX1.41ODX1.50L.4
-- 88516 SCREW,BLEEDER,M5X0.8

Part No. 110316 Z-45/25, Z-45/25J 95

 500 Boom Components January 2012

509.1 Jib Detail, Z-45/25J

96 Z-45/25, Z-45/25J Part No. 110316

January 2012 500 Boom Components

509.1 Jib Detail, Z-45/25J

Item Part No. Description Qty.

1A 128513 SERVICE KIT,5FT JIB

required for first time replacement
(includes part number 128534)
1B 128534 JIB BOOM ASSY W/WORD
DECAL.............................................1
use ONLY if service kit 128513 has
been installed on the machine
2 8255 SCREW,HHC,3/8-16 X .75
3 6021 WASHER,LOCK,.375
4 81640 WEAR PAD,3 X 1.5 X.625
W/NUTS..........................................1
5 119542 CLAMP,TWO HOSE........................1
6 56912 SPRING CLIP,1/4-20,MAGNI 565.....1
7 119536 BRACKET,HOSE CLAMP................1
8 6888 SCREW,HHC,1/4-20 X 1
9 6638 WASHER,FLAT,USS,1/4"Y
10 6091 NUT,NYLOCK,1/4-20
11 8915 SCREW,HHC,1/4-20 X 1.25
12 128482 HOSE GUIDE, JIB...........................1
For welder and airline to platform
options only
13 128483 BACKING PLATE, HOSE BLOCK,
JIB...................................................2
14 128510 CLAMP,JIB HOSE/CABLE,Z45/51...2
15 128724 BOLT,CARRIAGE,1/4-20 X 2.75,G2
16 128454 COVER, JIB HOSES/CABLES**.....1
17 79456 BOLT,CARRIAGE,1/4-20 X 1.00,G2
18 5224 SCREW,HHC,3/8-16 X 2
19 4828 NUT,NYLOCK,3/8-16
20 77181 CLAMP,1.63,#26 X 3/8,RUB
CUSH..............................................2

Part No. 110316 Z-45/25, Z-45/25J 97

 600 Platforms January 2012

601.1 Platform Components

98 Z-45/25, Z-45/25J Part No. 110316

January 2012 600 Platforms

601.1 Platform Components

Item Part No. Description Qty. Item Part No. Description Qty.

-- 101385 PLAT ASSY, COMP, 4', CE/UK/UK 12 73610P-S STEP PLATFORM ENTRY
European models PAINTED.........................................1
-- 101386 PLAT ASSY, COMP, 4', AUSTRALIA 13 60160P FLOORING,4 FT
Australian models PLATFORM,PAINTED.....................1
-- 101387 PLAT ASSY,COMP,4',ASIA/SO. AM. -- 54247P FLOORING,5 FT
Asia and South American models PLATFORM,PAINTED
-- 101388 PLAT ASSY, COMP, 5', CE/UK/UK -- 73477P FLOORING, 6'FT PLATFORM
European models 14 77838 WELDMENT W/DECALS,4FT,500LB
-- 101390 PLAT ASSY,COMP,5',ASIA/SO. AM. AN....................................................1
Asia and South American models USA and Canadian models
-- 101391 PLAT ASSY, COMP, 6', CE/UK/UK -- 101373 PLATFORM
European models ASSEMBLY,4FT,CE/UK...................1
-- 101392 PLAT ASSY, COMP, 6', AUSTRALIA European models
Australian models -- 101374 PLAT
-- 101393 PLAT ASSY,COMP,6',ASIA/SO. AM. ASSEMBLY,4FT,AUSTRALIA..........1
Asia and South American models Australian models

-- 52093 PLAT.ASSY,6FT-S40/S60-95'& S80 -- 101375 PLAT ASSEMBLY,4FT,ASIA/S

USA and Canadian models AM...................................................1
Asia and South American models
-- 77834 PLAT.ASSY,4 FT,SERV,S80 ANSI
USA and Canadian models -- 101376 PLATFORM ASSEMBLY,5FT,CE/UK
European models
-- 77836 PLAT.ASSY,5 FT,SERV,S80 ANSI
USA and Canadian models -- 101377 PLAT ASSEMBLY,5FT,AUSTRALIA
Australian models
1 4828 NUT,NYLOCK,3/8-16
-- 101378 PLAT ASSEMBLY,5FT,ASIA/S AM
2 5397 WASHER,FLAT,USS,5/16",Y Asia and South American models
3 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 -- 101379 PLATFORM RAIL ASSY,6FT,CE/UK
4 Ref. Platform Controls (refer to 602.1 European models
or 603.1) -- 101380 PLAT RAIL ASSY,6FT,AUSTRALIA
5 73233 ASSEMBLY,FOOT SWITCH***........1 Australian models
-- 119058 CONN PLUG 4 WAY ENDCAP DT -- 101381 PLAT ASSEMBLY,6FT,ASIA/S AM
Asia and South American models
-- 20262 MICROSWITCH,13482
FOOTSWITCH -- 73975 PLATFORM RAIL ASSY, 6FT ANSI
USA and Canadian models
-- 43960 WIRE CABLE,16GA/4 CON.TPE
JKT*...................................61-inches -- 77840 WELDMENT W/DECALS,5FT,500LB
AN
-- 73739 BOOT,PLUG 4 WAY
USA and Canadian models
6 73587 SCREW,PHIL,10-24 X .75
15 6550 U-BOLT,3/8-16X 1.5 X2.5 X1.25
7 73575 SPRING CLIP,10-24,ZINC
16 4828 NUT,NYLOCK,3/8-16
8 6888 SCREW,HHC,1/4-20 X 1
17 77844 DECAL PLATE W/DECALS,S80/85
9 6638 WASHER,FLAT,USS,1/4"Y 2K....................................................1
10 56912 SPRING CLIP,1/4-20,MAGNI 565 USA/Canada/ Australia
11 73931 GUARD,FOOTSWITCH,W/DECAL -- 101578 DECAL PLATE W/ SYMBOL DECALS
ALUM...............................................1 Europe/Asia/ South America
USA/Canada/Australia 18 44743 MANUAL BOX W/DECALS***..........1
-- 63766 COVER,FOOT SWITCH USA/Canada/ Australia
CE/Asia/South America -- 24514 BOX,INSTRUCTION STORAGE
Europe/Asia/South America

Part No. 110316 Z-45/25, Z-45/25J 99

 600 Platforms January 2012

601.1 Platform Components

(continued)

Item Part No. Description Qty.

19 6097 WASHER,FLAT,USS,3/8",Y
20 Ref. Platform Support (refer to 508.1)

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January 2012 600 Platforms

601.1 Platform Components

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602.1 Platform Control Box - View 1

102 Z-45/25, Z-45/25J Part No. 110316

January 2012 600 Platforms

602.1 Platform Control Box - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

-- 110388 PLAT. CONTROL BOX W/DECAL*** 6B 128204-S SWITCH TOGGLE ASSY SPDT 2P
-- 122125 ADAPTER CABLE, JS100 MNT.................................................1
JOYSTICK.......................................1 Fuel Select (Gasoline/LPG models);
required for new (Deutsch) style includes boot and hardware
joysticks only -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
-- 81488 GASKET,PLATFORM CONTROL -- 128584 SWITCH TOGGLE SPDT 2P MNT
BOX SHDR
-- T108153 HARNESS KIT,Z45/51 PLAT BOX -- 27246 BOOT,TOGGLE SWITCH,SHORT*
1 128200 SWITCH TOGGLE ASSY SPDT 3P 7 66812 E-STOP BUTTON............................1
MOM................................................1 -- 66818 CONTACT,NC
Jib Boom (Z-45/25J); includes boot
and hardware -- 94506 BASE,W/3 NC CONTACTS.............1
includes 3 N.C. contacts
-- 128580-S SWITCH TOGGLE SPDT 3P MOM
SHDR 8A Ref. Joystick Controller, Multi-Axis
(standard)
-- 27246 BOOT,TOGGLE SWITCH,SHORT*
8B Ref. Joystick Controller, Single Axis,
1A 45384 PLUG,NYLON .50 BLACK DOMED with thumb rocker switch (optional)
(Z-45/25)
9 56298 LIGHT,INDICATOR,RED,14V***......2
2 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM................................................1 -- 56848 WASHER,LOCK,IND,LAMP
Primary Boom Ext/Ret; includes boot RETAINER
and hardware 10A 45384 PLUG,NYLON .50 BLACK
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 DOMED...........................................2
Gasoline/LPG models
-- 128580-S SWITCH TOGGLE SPDT 3P MOM
SHDR 10B 56298 LIGHT,INDICATOR,RED,14V***......1
Diesel models
-- 27246 BOOT,TOGGLE SWITCH,SHORT*
-- 56848 WASHER,LOCK,IND,LAMP
3 128201 SWITCH TOGGLE ASSY DPDT 2P RETAINER
MOM................................................1
Auxiliary Power; includes boot and 11 45383 ALARM,WARBLE TONE 5-30
hardware VDC***.............................................1
Does not include 72326 nut
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
-- 72326 NUT - PLASTIC,RING FOR ALARMS
-- 128581 SWITCH TOGGLE DPDT 2P MOM
SHDR 12 8914 SCREW,HHC,1/4-20 X .625
-- 27246 BOOT,TOGGLE SWITCH,SHORT* 13 6356 WASHER,LOCK,.25
4 128204-S SWITCH TOGGLE ASSY SPDT 2P 14 6638 WASHER,FLAT,USS,1/4"Y
MNT.................................................1 15 66813 BUTTON,PUSH,BLACK
Drive Speed; includes boot and W/SEAL***.......................................1
hardware
-- 66815 BASE, W/1 N.O. CONTACTS***
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 includes 1 N.O. contact
-- 128584 SWITCH TOGGLE SPDT 2P MNT -- 66816 CONTACT,N.O.***
SHDR
16 Ref. Joystick Controller, Multi-Axis
-- 27246 BOOT,TOGGLE SWITCH,SHORT* (refer to 604.1 and 604.2)
5 Ref. Joystick Controller, Single Axis 17 128202 SWITCH TOGGLE ASSY DPDT 3P
(refer to 604.1 and 604.2) MOM................................................1
6A 45384 PLUG,NYLON .50 BLACK Platform Rotate; includes boot and
DOMED...........................................1 hardware
Diesel models -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4

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 600 Platforms January 2012

602.1 Platform Control Box - View 1

(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 128582 SWITCH TOGGLE DPDT 3P MOM 31 128200 SWITCH TOGGLE ASSY SPDT 3P
SHDR MOM................................................1
-- 27246 BOOT,TOGGLE SWITCH,SHORT* Engine Start; includes boot and
hardware
18 81096 BRACKET,POWER TO PLAT,
DOM................................................1 -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4

19 7056 CONN,SQUEEZE,1/2NPT -- 128580-S SWITCH TOGGLE SPDT 3P MOM

.38-.50,SM.......................................2 SHDR

-- 6935 LOCKNUT,ELEC,1/2" -- 27246 BOOT,TOGGLE SWITCH,SHORT*

20 57075 SCREW,PHIL,8-32X.50,SELF TAP 32 128200 SWITCH TOGGLE ASSY SPDT 3P

MOM................................................1
21 5397 WASHER,FLAT,USS,5/16",Y Drive Enable; includes boot and
22 4828 NUT,NYLOCK,3/8-16 hardware
23 10775 T-BOX,2.75 X 4.5 X 2.0....................1 -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
24 74006 COVER,GFCI,HORIZONTAL,WEATHER.1 -- 128580-S SWITCH TOGGLE SPDT 3P MOM
SHDR
-- 13585 OUTLET,110V GFCI***
USA/Canada -- 27246 BOOT,TOGGLE SWITCH,SHORT*
-- 80543 RECEPTACLE, 120VAC, 20A, GFCI 33 128200 SWITCH TOGGLE ASSY SPDT 3P
USA/Canada MOM................................................1
Platform Level; includes boot and
25 81570 BRACKET,POWER TO PLAT, UK.....1
hardware
26 T112563 SVC KIT,UK
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
RECEPT.REPLACEMENT...............1
Europe -- 128580-S SWITCH TOGGLE SPDT 3P MOM
SHDR
-- 33724 KIT,GASKET,UK POWER TO PLAT.
-- 27246 BOOT,TOGGLE SWITCH,SHORT*
-- 81458 GASKET, UK POWER TO PLAT
34 62385 SCREW,PHM,M5X.8X10MM SELF
-- 96236 PLATE,AC ADAPTER,DIN/UK***
TAP
27 10777 COVER,BLANK...............................1
-- 33724 KIT,GASKET,UK POWER TO PLAT.
-- 81458 GASKET, UK POWER TO PLAT
28 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
29 128204-S SWITCH TOGGLE ASSY SPDT 2P
MNT
Fuel Select (Gasoline/LPG models);
includes boot and hardware
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
-- 128584 SWITCH TOGGLE SPDT 2P MNT
SHDR
-- 27246 BOOT,TOGGLE SWITCH,SHORT*
30 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM................................................1
Glow Plug; includes boot and
hardware
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
-- 128580-S SWITCH TOGGLE SPDT 3P MOM
SHDR
-- 27246 BOOT,TOGGLE SWITCH,SHORT*

104 Z-45/25, Z-45/25J Part No. 110316

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602.1 Platform Control Box - View 1

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Part No. 110316 Z-45/25, Z-45/25J 105

 600 Platforms January 2012

603.1 Platform Control Box - View 2

106 Z-45/25, Z-45/25J Part No. 110316

January 2012 600 Platforms

603.1 Platform Control Box - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

-- 128045 MODULE,LOAD SENSE 2007 8A 45385 PLUG,NYLON 1.12 BLACK

-- 77351 LANYARD,PLATFORM CONTROL DOMED...........................................1
BOX (Z-45/25)

-- 81487P PLATFORM CONTROL 8B 7056 CONN,SQUEEZE,1/2NPT .38-.50,SM

BOX,PAINTED -- 101080 HARNESS,JIB SELECT MANIFOLD
-- 81488 GASKET,PLATFORM CONTROL includes squeeze connector and
BOX locknut

1 81551 SCREW,PHIL,PHM,6-32 X 1/4 SS -- 6935 LOCKNUT,ELEC,1/2"

2 81550 STANDOFF,6-32 X 3/8L X 1/4 HEX 9 73723 CONN RECEPT,FLANGED.............1

3 54365 SCREW,PHIL,PHM,10-32 X .5,SSTL -- 54259 TERM,NI PIN, 14-16GA,BULK

European models -- 60443 LOCK,RECEP 4 WAY,14-18GA
4 6178 NUT,NYLOCK,10-32 -- 73233 ASSEMBLY,FOOT SWITCH***
European models 10 49820 SCREW,PHILLIPS,PHM,6-32 X .5
5 19274 RELAY,SPDT,12V(AUTO)**.............2 11 12344 NUT,NYLOCK,6-32
European models
12 73717 CONN,RECEP 4 WAY,12-14GA
6 235473 PCB ASSEMBLY, V200 FL***................................................1
(from SN 22051) (Machine model and
serial number required when ordering) -- 60526 LOCK,RECEP 4 WAY,12-14GA
-- 56029 CONNECTOR,MOLEX 24-WAY -- 73711 TERM,DEUTSCH, PIN #12-14
-- 56030 TERMINAL,MOLEX 16 GAUGE -- 88723-71000 HARNESS,12/3,12V TO PLAT
(Z-45/25J)
-- 56561 TOOL,TERMINAL
CRIMPER,MOLEX*** -- 88723-72700 HARNESS,12/3,12V TO PLAT
(Z-45/25)
-- 56562 TOOL,TERMINAL
EXTRACTOR,MOLEX 13 73803 SCREW,SHM,PHP, #12 X .75
6A 119662 ACCESS PBOX HEATER 14 73736 CONN,RECEP 48 WAY,4 X 12........1
ALC500/1000 -- 54255 LOCK,RECEP 12 WAY, 14-18GA
arctic option
-- 73713 TERM,NI PIN,S&F,16-18GA,REEL
-- 114246 DECAL,OPTION CONTROL BOX
-- 88721-72000 HARNESS,18/19 BOOM CABLE #1
HEATR.............................................1
(Z-45/25)
-- 119250 BRACKET,PLATFORM HEATER
-- 88721-73000 HARNESS,18/19 BOOM CABLE #1
OPT.................................................1
(Z-45/25J)
-- 119534 STANDOFF,1/4X1/4 M-F 6-32
-- 88722-72000 HARNESS,18/19,BOOM CABLE #2
S/S...................................................1
(Z-45/25)
-- 119560 WIRING KIT,CONTROL BOX
-- 88722-73000 HARNESS,18/19,BOOM CABLE #2
HEATER..........................................1
(Z-45/25J)
-- 119641 SWITCH,THERMOSTAT 85F
OPEN..............................................1
-- 128204-S SWITCH TOGGLE ASSY SPDT 2P
MNT.................................................1
-- 27287 RESISTOR,10 OHM,25 WATT.........2
for 119560
7 45385 PLUG,NYLON 1.12 BLACK
DOMED...........................................1
-- 94549 SWITCH,LOAD LIMIT
European models

Part No. 110316 Z-45/25, Z-45/25J 107

 600 Platforms January 2012

604.1 Joysticks (to SN 31327)

108 Z-45/25, Z-45/25J Part No. 110316

January 2012 600 Platforms

604.1 Joysticks (to SN 31327)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 111417 JOYSTICK W/HARN ADPTR, 2 AXIS 11 75445 ROCKER ASSY.,MAGNETIC

This kit converts joystick to Deutsch 75565...............................................1
style connection (OEM joystick); after 12 75444 ROCKER,RETAINER, 75565...........1
first time replacement, refer to section
605.2 13 75443 BOOT, ROCKER JOYSTICK
75565...............................................1
-- 101174H JOYSTICK,DUAL AXIS W/KNOB
Order harness 119613 for first time
replacement, aftermarket joystick
replacement for 111417
-- 111415 JOYSTICK W/HARN ADPTR, 1 AXIS
This kit converts joystick to Deutsch
style connection (OEM joystick); after
first time replacement, refer to section
605.2
-- 101175H JOYSTICK,SINGLE AXIS W/KNOB
Order harness 119613 for first time
replacement, aftermarket joystick
replacement for 111415
-- 111416 JOYSTICK W/HARN ADPTR KIT
RCKR
This kit converts joystick to Deutsch
style connection (OEM joystick); after
first time replacement, refer to section
605.2
-- 101005H JOYSTICK,SINGLE AXIS W/STEER
Order harness 119613 for first time
replacement, aftermarket joystick
replacement for 111416
-- 83098 TERM,AMP MTE,SOC,22-26 GA
BULK
-- 119613 HARN JOYSTICK ADAPTOR JS100
For first time replacement only
1 62392 KNOB,JOYSTICK, 62390/62391.....1
2 T112626 SCREW, PHM, #6-32 X .625
ZINC................................................1
3 139598 BOOT,JOYSTICK.............................1
4 75143 BOOT GUARD, JOYSTICK
62390/91..........................................1
5 62395 SPRING,JOYSTK
CENTR,62390/91............................1
6 62397 O-RING,JOYSTICK, 62390/62391...1
7 75449 KNOB,ROCKER JOYSTICK
75565...............................................1
8 75448 SUPPORT,SENSOR,JOYSTICK.....1
9 75447 SWITCH SHIELD,ROCK
JOYSTK75565.................................1
10 75446 SPRING,SWITCH
CENTERING,75565........................1

Part No. 110316 Z-45/25, Z-45/25J 109

 600 Platforms January 2012

604.2 Joysticks (from SN 31328)

110 Z-45/25, Z-45/25J Part No. 110316

January 2012 600 Platforms

604.2 Joysticks (from SN 31328)

Item Part No. Description Qty.

-- 101174 JOYSTICK,2 AXIS,DEUTSCH

OEM joystick
-- 101174H JOYSTICK,DUAL AXIS W/KNOB
aftermarket joystick replacement for
101174
-- 101175 JOYSTICK,1 AXIS,DEUTSCH
OEM joystick
-- 101175H JOYSTICK,SINGLE AXIS W/KNOB
aftermarket joystick replacement for
101175
-- 101005 JOYSTICK,1 AXIS
ROCKER,DEUTSCH
OEM joystick
-- 101005H JOYSTICK,SINGLE AXIS W/STEER
aftermarket joystick replacement for
101005
-- 83098 TERM,AMP MTE,SOC,22-26 GA
BULK
-- 119613 HARN JOYSTICK ADAPTOR JS100
Used only on units prior to SN 31328
1 62392 KNOB,JOYSTICK, 62390/62391.....1
2 T112626 SCREW, PHM, #6-32 X .625
ZINC................................................1
3 139598 BOOT,JOYSTICK.............................1
4 62395 SPRING,JOYSTK
CENTR,62390/91............................1
5 119915 COLLAR,JOYSTICK,CENTER........1
6 128000 SEAL, CONNECTOR (DT
JOYSTICKS)....................................1
7 128001 SLEEVE,CONNECTOR,DT
JOYSTICKS.....................................1
8 75449 KNOB,ROCKER JOYSTICK
75565...............................................1
9 75448 SUPPORT,SENSOR,JOYSTICK.....1
10 75447 SWITCH SHIELD,ROCK
JOYSTK75565.................................1
11 75446 SPRING,SWITCH
CENTERING,75565........................1
12 75445 ROCKER ASSY.,MAGNETIC
75565...............................................1
13 75444 ROCKER,RETAINER, 75565...........1
14 75443 BOOT, ROCKER JOYSTICK
75565...............................................1

Part No. 110316 Z-45/25, Z-45/25J 111

 700 Manifolds and Pumps January 2012

701.1 2WD Traction Manifold

112 Z-45/25, Z-45/25J Part No. 110316

January 2012 700 Manifolds and Pumps

701.1 2WD Traction Manifold

Item Part No. Description Qty.

-- 101590 MANIFOLD,2WD TRACT W/O FIT***

-- 49612 O-RING KIT (ORFS FITTINGS)
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 62263 VALVE,SOLENOID, 2 POS, 3 WAY
AF, Brake circuit
1 72043 SEAL KIT,SOLENOID VALVE
-- 52943 NUT-SOLENOID VALVE (52885)
-- 62273 COIL,GREEN W/ 2 PIN
CONNECTOR*
2 110194 SEAL KIT, VALVE, #10
2 31406 VALVE,RELIEF 250 PSI
AD, Charge pressure circuit
3 52726 VALVE,FLOW DIVIDER/COMBINER
U, Controls flow to non-steer end drive
motors in forward and reverse
-- 84135 SEAL KIT, VALVE
4 77163 PLUG-ORIFICE,0.067 INCH
AL, Equalizes pressure on both sides
of flow divider/combiner valve U
5 27836 VALVE,CHECK,5 PSI
S, Drive circuit
6 27836 VALVE,CHECK,5 PSI
AA, Drive circuit
7 54572 VALVE
R, Charge pressure circuit that directs
hot oil out of low pressure side of drive
pump and allows low pressure flow
path for brake release and 2-speed
motor shift
-- 84134 SEAL KIT, VALVE
8 49207 NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV
Testing
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT
9 77162 PLUG-ORIFICE, 0.031 INCH
AE, Brake and 2-speed circuit
10 62263 VALVE,SOLENOID, 2 POS, 3 WAY
AG 2-speed motor shift
-- 52943 NUT-SOLENOID VALVE (52885)
-- 62273 COIL,GREEN W/ 2 PIN
CONNECTOR*
-- 72043 SEAL KIT,SOLENOID VALVE

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 700 Manifolds and Pumps January 2012

702.1 4WD Traction Manifold

114 Z-45/25, Z-45/25J Part No. 110316

January 2012 700 Manifolds and Pumps

702.1 4WD Traction Manifold

Item Part No. Description Qty. Item Part No. Description Qty.

-- Ref. MANIFOLD,4WD 3A 54815 VALVE-FLOW REGULATOR

(101589 was replaced by 139391, the 1.0GPM...........................................1
old valves are still available and listed X, Steer end drive motor circuit (for
below) (to SN Z452510A-39750 and manifold 101589, to SN
to SN Z452511B-1606) Z452510A-39750 and to SN
-- 139391 MANIFOLD ASSY, Z45/Z51 4WD Z452511B-1606)
(from SN Z452510A-39751 and from -- 89310 SEAL KIT, SOLENOID VALVE
SN Z452511B-1607) (for manifold 101589, to SN
-- 49612 O-RING KIT (ORFS FITTINGS) Z452510A-39750 and to SN
Z452511B-1606)
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS* 3B 139514 VALVE,PRES CMP/FLW
CTRL,1.0GPM.................................1
1A 52726 VALVE,FLOW (for manifold 139391, from SN
DIVIDER/COMBINER......................1 Z452510A-39751 and from SN
U, Controls flow to non-steer end drive Z452511B-1607)
motors in forward and reverse (for
manifold 101589, to SN -- 139515 SEAL KIT, VALVE
Z452510A-39750 and to SN (for manifold 139391, from SN
Z452511B-1606) Z452510A-39751 and from SN
Z452511B-1607)
-- 84135 SEAL KIT, VALVE
(for manifold 101589, to SN 4A 52720 VALVE-DIRECT. CONTRL-2POS.
Z452510A-39750 and to SN 2WA.................................................1
Z452511B-1606) AV, 2 speed motor shift circuit/High
speed bypass (for manifold 101589,
1B 139508 VALVE, FLOW DIVIDE/COMBINE to SN Z452510A-39750 and to SN
1:1....................................................1 Z452511B-1606)
(for manifold 139391, from SN
Z452510A-39751 and from SN -- 84135 SEAL KIT, VALVE
Z452511B-1607) (for manifold 101589, to SN
Z452510A-39750 and to SN
-- 139512 SEAL KIT, VALVE Z452511B-1606)
(for manifold 139391, from SN
Z452510A-39751 and from SN 4B 139509 VALVE, DIRECTION CONTROL,
Z452511B-1607) 2X2..................................................1
(for manifold 139391, from SN
2A 52723 VALVE-FLOW REGULATOR 2 Z452510A-39751 and from SN
GPM................................................1 Z452511B-1607)
Z, Non-steer end drive motor circuit
(for manifold 101589, to SN -- 139512 SEAL KIT, VALVE
Z452510A-39750 and to SN (for manifold 139391, from SN
Z452511B-1606) Z452510A-39751 and from SN
Z452511B-1607)
-- 89310 SEAL KIT, SOLENOID VALVE
(for manifold 101589, to SN 5A 49207 NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV.1
Z452510A-39750 and to SN Testing
Z452511B-1606) 5B 20224 DIAGNOSTIC FEMALE
2B 139513 VALVE,PRES CMP/FLW Q-DSCNT........................................1
CTRL,2.6GPM.................................1 6A 54572 VALVE..............................................1
(for manifold 139391, from SN R, Charge pressure circuit that directs
Z452510A-39751 and from SN hot oil out of low pressure side of drive
Z452511B-1607) pump and allows low pressure flow
-- 139515 SEAL KIT, VALVE path for brake release and 2-speed
(for manifold 139391, from SN motor shift (for manifold 101589, to
Z452510A-39751 and from SN SN Z452510A-39750 and to SN
Z452511B-1607) Z452511B-1606)

Part No. 110316 Z-45/25, Z-45/25J 115

 700 Manifolds and Pumps January 2012

702.1 4WD Traction Manifold

(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 84134 SEAL KIT, VALVE -- 139519 COIL, SOLENOID VALVE, 12V 2PIN
(for manifold 101589, to SN (for manifold 139391, from SN
Z452510A-39750 and to SN Z452510A-39751 and from SN
Z452511B-1606) Z452511B-1607)
6B 139510 VALVE, SHUTTLE, 3X3...................1 -- 139520 NUT, SOLENOID VALVE
(for manifold 139391, from SN (for manifold 139391, from SN
Z452510A-39751 and from SN Z452510A-39751 and from SN
Z452511B-1607) Z452511B-1607)
-- 139512 SEAL KIT, VALVE -- 139521 SEAL KIT, VALVE
(for manifold 139391, from SN (for manifold 139391, from SN
Z452510A-39751 and from SN Z452510A-39751 and from SN
Z452511B-1607) Z452511B-1607)
7A 31406 VALVE,RELIEF 250 PSI***..............1 9A 52724 PLUG,ORIFICE,0.030 (50684)........1
AD, Charge pressure circuit (for AE, Brake and 2-speed circuit (for
manifold 101589, to SN manifold 101589, to SN
Z452510A-39750 and to SN Z452510A-39750 and to SN
Z452511B-1606) Z452511B-1606)
-- 110194 SEAL KIT, VALVE, #10 9B 139522 ORIFICE, 0.030"..............................1
(for manifold 101589, to SN (for manifold 139391, from SN
Z452510A-39750 and to SN Z452510A-39751 and from SN
Z452511B-1606) Z452511B-1607)
7B 139516 VALVE, RELIEF, 250PSI..................1 10A 62263 VALVE,SOLENOID, 2 POS, 3
(for manifold 139391, from SN WAY.................................................1
Z452510A-39751 and from SN AF, Brake circuit (for manifold 101589,
Z452511B-1607) to SN Z452510A-39750 and to SN
-- 139517 SEAL KIT, VALVE Z452511B-1606)
(for manifold 139391, from SN -- 52943 NUT,SOLENOID VALVE
Z452510A-39751 and from SN (for manifold 101589, to SN
Z452511B-1607) Z452510A-39750 and to SN
8A 62263 VALVE,SOLENOID, 2 POS, 3 Z452511B-1606)
WAY.................................................1 -- 62273 COIL,GREEN W/ 2 PIN
AG, 2-speed motor shift (for manifold CONNECTOR*
101589, to SN Z452510A-39750 and (for manifold 101589, to SN
to SN Z452511B-1606) Z452510A-39750 and to SN
-- 52943 NUT,SOLENOID VALVE Z452511B-1606)
(for manifold 101589, to SN -- 72043 SEAL KIT,SOLENOID VALVE
Z452510A-39750 and to SN (for manifold 101589, to SN
Z452511B-1606) Z452510A-39750 and to SN
-- 62273 COIL,GREEN W/ 2 PIN Z452511B-1606)
CONNECTOR* 10B 139518 VALVE, SOLENOID, 2X3, 12V.........1
(for manifold 101589, to SN (for manifold 139391, from SN
Z452510A-39750 and to SN Z452510A-39751 and from SN
Z452511B-1606) Z452511B-1607)
-- 72043 SEAL KIT,SOLENOID VALVE -- 139519 COIL, SOLENOID VALVE, 12V 2PIN
(for manifold 101589, to SN (for manifold 139391, from SN
Z452510A-39750 and to SN Z452510A-39751 and from SN
Z452511B-1606) Z452511B-1607)
8B 139518 VALVE, SOLENOID, 2X3, 12V.........2 -- 139520 NUT, SOLENOID VALVE
(for manifold 139391, from SN (for manifold 139391, from SN
Z452510A-39751 and from SN Z452510A-39751 and from SN
Z452511B-1607) Z452511B-1607)

116 Z-45/25, Z-45/25J Part No. 110316

January 2012 700 Manifolds and Pumps

702.1 4WD Traction Manifold

Item Part No. Description Qty. Item Part No. Description Qty.

-- 139521 SEAL KIT, VALVE 14A 27836 VALVE,CHECK,5 PSI......................1

(for manifold 139391, from SN AC, Steer end drive motor circuit (for
Z452510A-39751 and from SN manifold 101589, to SN
Z452511B-1607) Z452510A-39750 and to SN
11A 27807 VALVE,CHECK***............................1 Z452511B-1606)
AH, 2 speed motor shift circuit (for -- 110194 SEAL KIT, VALVE, #10
manifold 101589, to SN (for manifold 101589, to SN
Z452510A-39750 and to SN Z452510A-39750 and to SN
Z452511B-1606) Z452511B-1606)
-- 110200 SEAL KIT, VALVE, #4 14B 139527 VALVE, CHECK, 5PSI.....................1
(for manifold 101589, to SN (for manifold 139391, from SN
Z452510A-39750 and to SN Z452510A-39751 and from SN
Z452511B-1606) Z452511B-1607)
11B 139525 VALVE, CHECK...............................1 -- 139515 SEAL KIT, VALVE
(for manifold 139391, from SN (for manifold 139391, from SN
Z452510A-39751 and from SN Z452510A-39751 and from SN
Z452511B-1607) Z452511B-1607)
-- 139526 SEAL KIT, VALVE 15A 65449 PLUG,ORIFICE, 0.052 (40033).......1
(for manifold 139391, from SN Y, Drive circuit (for manifold 101589,
Z452510A-39751 and from SN to SN Z452510A-39750 and to SN
Z452511B-1607) Z452511B-1606)
12A 74990 ORIFICE, 0.025"(74129)*................1 15B 139524 ORIFICE, 0.052"..............................1
AI, 2 speed motor shift circuit (for (for manifold 139391, from SN
manifold 101589, to SN Z452510A-39751 and from SN
Z452510A-39750 and to SN Z452511B-1607)
Z452511B-1606) 16A 27836 VALVE,CHECK,5 PSI......................1
12B 139523 ORIFICE, 0.025"..............................1 T, Steer end drive motor circuit (for
(for manifold 139391, from SN manifold 101589, to SN
Z452510A-39751 and from SN Z452510A-39750 and to SN
Z452511B-1607) Z452511B-1606)
13A 33521 VALVE,FLOW -- 110194 SEAL KIT, VALVE, #10
DIVIDER/COMBINER......................1 (for manifold 101589, to SN
V, Controls flow to flow divider/ Z452510A-39750 and to SN
combiner valves 1 and 17 (for manifold Z452511B-1606)
101589, to SN Z452510A-39750 and 16B 139527 VALVE, CHECK, 5PSI.....................1
to SN Z452511B-1606) (for manifold 139391, from SN
-- 84135 SEAL KIT, VALVE Z452510A-39751 and from SN
(for manifold 101589, to SN Z452511B-1607)
Z452510A-39750 and to SN -- 139515 SEAL KIT, VALVE
Z452511B-1606) (for manifold 139391, from SN
13B 139511 VALVE, FLOW DIVIDE/COMBINE Z452510A-39751 and from SN
2:1....................................................1 Z452511B-1607)
(for manifold 139391, from SN 17A 52726 VALVE,FLOW
Z452510A-39751 and from SN DIVIDER/COMBINER......................1
Z452511B-1607) W, Controls flow to steer end drive
-- 139512 SEAL KIT, VALVE motors in forward and reverse (for
(for manifold 139391, from SN manifold 101589, to SN
Z452510A-39751 and from SN Z452510A-39750 and to SN
Z452511B-1607) Z452511B-1606)

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 700 Manifolds and Pumps January 2012

702.1 4WD Traction Manifold

(continued)

Item Part No. Description Qty.

-- 84135 SEAL KIT, VALVE

(for manifold 101589, to SN
Z452510A-39750 and to SN
Z452511B-1606)
17B 139508 VALVE, FLOW DIVIDE/COMBINE
1:1....................................................1
(for manifold 139391, from SN
Z452510A-39751 and from SN
Z452511B-1607)
-- 139512 SEAL KIT, VALVE
(for manifold 139391, from SN
Z452510A-39751 and from SN
Z452511B-1607)
18A 27836 VALVE,CHECK,5 PSI......................1
S, Non-steer end drive motor circuit
(for manifold 101589, to SN
Z452510A-39750 and to SN
Z452511B-1606)
-- 110194 SEAL KIT, VALVE, #10
(for manifold 101589, to SN
Z452510A-39750 and to SN
Z452511B-1606)
18B 139527 VALVE, CHECK, 5PSI.....................1
(for manifold 139391, from SN
Z452510A-39751 and from SN
Z452511B-1607)
-- 139515 SEAL KIT, VALVE
(for manifold 139391, from SN
Z452510A-39751 and from SN
Z452511B-1607)
19A 27836 VALVE,CHECK,5 PSI......................1
AA, Non-steer end drive motor circuit
(for manifold 101589, to SN
Z452510A-39750 and to SN
Z452511B-1606)
-- 110194 SEAL KIT, VALVE, #10
(for manifold 101589, to SN
Z452510A-39750 and to SN
Z452511B-1606)
19B 139527 VALVE, CHECK, 5PSI.....................1
(for manifold 139391, from SN
Z452510A-39751 and from SN
Z452511B-1607)
-- 139515 SEAL KIT, VALVE
(for manifold 139391, from SN
Z452510A-39751 and from SN
Z452511B-1607)

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702.1 4WD Traction Manifold

(continued)

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Part No. 110316 Z-45/25, Z-45/25J 119

 700 Manifolds and Pumps January 2012

703.1 Function Manifold

120 Z-45/25, Z-45/25J Part No. 110316

January 2012 700 Manifolds and Pumps

703.1 Function Manifold

Item Part No. Description Qty. Item Part No. Description Qty.

-- 110273 MANIFOLD,FUNCTION,IC 11 Ref. Fitting (refer to Figure 805.1,

1 39346 VALVE,SOLENOID 3 POS.4 WAY*** 806.1 or 807.1)
BM, Platform level up/down 12 47092 ORIFICE DISC,.046",GREEN
-- 44229 SEAL KIT, VALVE CF, Secondary boom down circuit
(located under fitting)
-- 89863 COIL,10V DC,DEUTCH W/DIODE***
13 48997 NIPPLE,DIAGNOSTIC,#4 PORT***
2 39346 VALVE,SOLENOID 3 POS.4 WAY*** Testing
CG, Platform rotate left/right and jib
boom up/down -- 20224 DIAGNOSTIC FEMALE Q-DSCNT

-- 44229 SEAL KIT, VALVE 14 52907 VALVE-CHECK, #4 SAE, 5 PSI*

BT, Differential sensing
-- 89863 COIL,10V DC,DEUTCH W/DIODE*** circuit,secondary boom down
3 62346 VALVE,FLOW REGULATOR, 2.0 -- 62341 SEAL KIT,52907,SIZE 4, 2 WAY
GPM*
BZ, Primary boom extension circuit 15 44178 VALVE,CHECK,5 PSI**
BW, Secondary boom circuit
-- 44228 SEAL KIT, VALVE
-- 44224 SEAL KIT, VALVE
4 62815 VALVE,SOLENOID,2POS 3 WAY***
CA, Primary boom extend (does not 16 52907 VALVE-CHECK, #4 SAE, 5 PSI*
include a coil) BS, Differential sensing circuit,
secondary boom up
-- 52371 SEAL KIT, VALVE
-- 62341 SEAL KIT,52907,SIZE 4, 2 WAY
-- 89863 COIL,10V DC,DEUTCH W/DIODE***
(not a component of 62815) 17 94617 VALVE,PRIO FLOW REG,1.5 GPM
BB, Steer circuit
5 94614 VALVE,PROP,3 POS,4-WAY***
BY, Primary boom up/down -- 44225 SEAL KIT, VALVE

-- 44229 SEAL KIT, VALVE 18 52906 VALVE-RELIEF,3200 PSI

BA, System relief
-- 89863 COIL,10V DC,DEUTCH W/DIODE***
-- 44227 SEAL KIT, VALVE
6 94616 VALVE,DIFF SENSING,160 PSI
BG, Meters flow to functions 19 44216 VALVE,SHUTTLE
BO, Turntable rotate circuit
-- 62337 SEAL KIT, VALVE
-- 44235 SEAL KIT-FOR PN.44216
7 107816 VALVE,PROPORTIONAL 3 POS 4
WY* 20 52907 VALVE-CHECK, #4 SAE, 5 PSI*
BP, Turntable rotate left/right BQ, Differential sensing circuit,
turntable rotate
-- 44229 SEAL KIT, VALVE
-- 62341 SEAL KIT,52907,SIZE 4, 2 WAY
-- 89863 COIL,10V DC,DEUTCH W/DIODE***
21 52907 VALVE-CHECK, #4 SAE, 5 PSI*
8 94614 VALVE,PROP,3 POS,4-WAY*** CB, Differential sensing circuit,primary
BU, Secondary boom up/down boom retract
-- 44229 SEAL KIT, VALVE -- 62341 SEAL KIT,52907,SIZE 4, 2 WAY
-- 89863 COIL,10V DC,DEUTCH W/DIODE*** 22 52907 VALVE-CHECK, #4 SAE, 5 PSI*
9 44168 VALVE,SOLENOID,3POS 4WAY BC, Differential sensing circuit,
BF, Steer left/right platform rotate left / jib boom up
-- 44229 SEAL KIT, VALVE -- 62341 SEAL KIT,52907,SIZE 4, 2 WAY
-- 89863 COIL,10V DC,DEUTCH W/DIODE*** 23 52907 VALVE-CHECK, #4 SAE, 5 PSI*
BD, Differential sensing circuit,platform
10 101277 VALVE,RELIEF,2100 PSI***
rotate right / jib boom down
BV, Secondary boom down
-- 62341 SEAL KIT,52907,SIZE 4, 2 WAY
-- 44227 SEAL KIT, VALVE

Part No. 110316 Z-45/25, Z-45/25J 121

 700 Manifolds and Pumps January 2012

703.1 Function Manifold

(continued)

Item Part No. Description Qty.

24 32975 VALVE,FLOW REGULATOR,.1 GPM

BX, Differential sensing circuit,primary
boom up/down
-- 44228 SEAL KIT, VALVE
25 54063 VALVE,CB.CBBC-LHN@1000
CD, Primary boom down circuit
-- 43018 SEAL KIT (39345)
26 110180 VALVE, COMPENSATOR, 80 PSI
BR, Turntable rotate circuit
-- 44225 SEAL KIT, VALVE
27 44216 VALVE,SHUTTLE
CE, Differential sensing circuit,primary
boom up/down
-- 44235 SEAL KIT-FOR PN.44216
28 94618 VALVE,FLOW CONTROL,.4 GPM
BE, Platform rotate / jib boom circuit
primary boom up/down
-- 44228 SEAL KIT, VALVE
29 101055 VALVE,NEEDLE,FINE
ADJUSTMENT**
BN, Platform level circuit
-- 44228 SEAL KIT, VALVE
30 101114 VALVE RELIEF,2500PSI(88513)**
BH, Platform level circuit
-- 44227 SEAL KIT, VALVE
31 52907 VALVE-CHECK, #4 SAE, 5 PSI*
BK, Differential sensing circuit,platform
level up
-- 62341 SEAL KIT,52907,SIZE 4, 2 WAY
32 52907 VALVE-CHECK, #4 SAE, 5 PSI*
BL, Differential sensing circuit,platform
level down
-- 62341 SEAL KIT,52907,SIZE 4, 2 WAY
33 62815 VALVE,SOLENOID,2POS 3 WAY***
CC, Primary boom retract (does not
inlcude a coil)
-- 52371 SEAL KIT, VALVE
-- 89863 COIL,10V DC,DEUTCH W/DIODE***
(not a component of 62815)
34 44216 VALVE,SHUTTLE
BI, Platform level circuit
-- 44235 SEAL KIT-FOR PN.44216
35 101958 VALVE,CHECK,DUAL PILOT,135 PSI
BJ, Platform level circuit
-- 44229 SEAL KIT, VALVE

122 Z-45/25, Z-45/25J Part No. 110316

January 2012 700 Manifolds and Pumps

703.1 Function Manifold

(continued)

This Page Intentionally Left Blank

Part No. 110316 Z-45/25, Z-45/25J 123

 700 Manifolds and Pumps January 2012

704.1 Jib and Platform Rotate Manifolds

124 Z-45/25, Z-45/25J Part No. 110316

January 2012 700 Manifolds and Pumps

704.1 Jib and Platform Rotate Manifolds

Item Part No. Description Qty.

1 89862 VALVE-SOLENOID,2POS
3WAY,JIB**
G, Platform rotate left/right and jib
boom up/down
-- 104759 COIL,12VDC #8 DTSCH IP69 ECOIL
from SN 29785
-- 44174 NUT-COIL SHORT
-- 89863 COIL,10V DC,DEUTCH W/DIODE***
to SN 29784
-- 89864 SEAL KIT,SOLENOID VALVE, SV07
2 88786 MANIFOLD,JIB SELECT W/QD
PLUG*
includes item 1
3 62506 VALVE - COUNTERBALANCE**
F, Platform rotate right circuit
-- 43018 SEAL KIT (39345)
-- 62506 VALVE - COUNTERBALANCE**
E, Platform rotate left circuit
4 73807 MANIFOLD,ROTATOR,CB***
includes item 3
-- 62507 O-RING, ROTATOR MANIFOLD

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 700 Manifolds and Pumps January 2012

705.1 Pumps

126 Z-45/25, Z-45/25J Part No. 110316

January 2012 700 Manifolds and Pumps

705.1 Pumps

Item Part No. Description Qty.

1 81013 PUMP,PIGGBACK,11CC,11
TOOTH............................................1
1 81669 SEAL KIT,11 TOOTH PUMP***
2 43683 O-RING,2-042 N674-70***..............2
3 77788 PUMP,PISTON,49CC***..................1
-- 101294 KIT,CHARGE PUMP
-- 106835 CONTROLLER W/O COILS (77788)
-- 106836 O-RING,STEM,EATON
-- 106837 NUT, STEM, EATON***
-- 107813 SPACER, EATON PUMP SHAFT
SEAL**
-- 107814 SEAL,SHAFT,EATON PUMP***
-- 107815 SNAP RING, PUMP SHAFT SEAL***
-- 107842 KIT,PUMP SHAFT SEAL W/ INST***
-- 128423 KIT, CHARGE PUMP HOUSING
-- 58431 SEAL KIT, PUMP SHAFT (EATON)***
-- 88957 COIL,DUAL,12V DEUT,49CC PUMP**
includes nut
4 33988 SCREW,SHC,3/8-16 X 1.................2
5 57201 WASHER,FLAT, 313,
HARDENED....................................2
6 22788 SCREW,HHC,1/2-13 X 1.75............2
7 13066 WASHER,FLAT,.5 HARDENED.......2

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 800 Hydraulic Hoses and Fittings January 2012

801.1 2WD Drive and Steer

128 Z-45/25, Z-45/25J Part No. 110316

January 2012 800 Hydraulic Hoses and Fittings

801.1 2WD Drive and Steer

Item Part No. Description Qty.

-- The hose lengths below reflect the

length of the hose only. Refer to the
‘Fittings Cross Reference’ to match
Genie part numbers to Parker part
numbers.
1 48904 ELBOW,90D,520220-4-4.................4
2 48906 TEE,RUN,520428-4.........................2
3 49119-3203 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
4 49117-14391 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
5 48960 FITTING,CONN,520120-12***.........3
6 48905 CONN,520120-4***
oscillating models
6 49859 PLUG,090109A-4............................1
non-oscillating models
7 48932 FITTING,ELBOW,90D,520220-8***..1
8 48933 CONN,520120-8***..........................4
9 49117-6091 HOSE ASSY,1/4,90 FEM,STR
FEM**..............................................1
10 48907 ELBOW,45D,520320-4....................1
11 49117-5091 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
12 81812-3992 HOSE ASSY,1/2,STR FEM,STR
FEM.................................................4
13 94464-4986 HOSE ASSY,1/2".............................1
14 48905 CONN,520120-4***..........................2
15 48911 ELBOW,90D,520220-4-6***.............2
16 48947 ELBOW,90D,520220-8-12...............4
17 48936 TEE,BRANCH,520429-8.................1
18 48891 FITTING,TEE,BRANCH,520433-4...1
19 94464-6286 HOSE ASSY,1/2,STR FEM,STR
FEM.................................................1
20 48936 TEE,BRANCH,520429-8.................1
21 48908 FITTING,TEE,RUN,SWIVEL520432-4.1
22 49119-5378 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1
23 49207 NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV.1
24 48880 CAP,DIAGNOSTIC NIPPLE.............1

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 800 Hydraulic Hoses and Fittings January 2012

802.1 2WD Drive and Steer - Narrow Models

130 Z-45/25, Z-45/25J Part No. 110316

January 2012 800 Hydraulic Hoses and Fittings

802.1 2WD Drive and Steer - Narrow Models

Item Part No. Description Qty.

1 48904 ELBOW,90D,520220-4-4.................4
2 48906 TEE,RUN,520428-4.........................2
3 49119-2078 HOSE ASSY,1/4,STR FEM,STR
FEM*................................................1
4 49117-11091 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
5 48960 FITTING,CONN,520120-12***.........3
6 49859 PLUG,090109A-4............................1
7 48932 FITTING,ELBOW,90D,520220-8***..1
8 48933 CONN,520120-8***..........................5
9 49117-5291 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
10 48907 ELBOW,45D,520320-4....................1
11 49119-3778 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
12 81812-3592 HOSE ASSY,1/2,STR FEM,STR
FEM.................................................1
13 94464-4386 HOSE ASSY,1/2".............................1
14 48908 FITTING,TEE,RUN,SWIVEL520432-4.1
15 94464-4886 HOSE ASSY,1/2 STR FEM,STR
FEM.................................................1
16 48912 CONN,520120-4-6***......................2
17 49117-3291 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
18 48891 FITTING,TEE,BRANCH,520433-4...1
19 48936 TEE,BRANCH,520429-8.................1
20 81812-3592 HOSE ASSY,1/2,STR FEM,STR
FEM.................................................3
21 48947 ELBOW,90D,520220-8-12...............4
22 48905 CONN,520120-4***..........................2
23 49207 NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV.1
24 48880 CAP,DIAGNOSTIC NIPPLE.............1

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 800 Hydraulic Hoses and Fittings January 2012

803.1 4WD Drive and Steer System

132 Z-45/25, Z-45/25J Part No. 110316

January 2012 800 Hydraulic Hoses and Fittings

803.1 4WD Drive and Steer System

Item Part No. Description Qty.

1 48904 ELBOW,90D,520220-4-4.................5
2 48906 TEE,RUN,520428-4.........................2
3 48946 CONN,520120-8-10.........................4
4 49119-3203 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
5 48930 FITTING,CONN,520120-6-8***.......2
6 49117-14391 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
7 61143-3963 HOSE ASSY,1/2,45 FEM STR
FEM.................................................3
8 49133-5140 HOSE ASSY,T
FITTING/DRIVEMOTOR.................2
9 77309 NUT,BULKHEAD,ORFS-8...............5
10 49110-7592 HOSE ASSY,D.MANIF/FR
D.MOTORS......................................4
11 48933 CONN,520120-8***..........................8
12 48948 CONN,520120-8-12.........................1
13 77311-5906 HOSE
ASSY,BRKT./D.MANIFOLD.............1
14 48939 TEE,BRANCH,520433-8.................1
15 48936 TEE,BRANCH,520429-8.................1
16 48905 CONN,520120-4***..........................3
17 49117-6141 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
18 49117-5091 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
19 81812-3892 HOSE ASSY,1/2".............................1
20 48908 FITTING,TEE,RUN,SWIVEL520432-4.2
21 48935 TEE,RUN,520428-8.........................2
22 48911 ELBOW,90D,520220-4-6***.............2
23 94464-4886 HOSE ASSY,1/2 STR FEM,STR
FEM.................................................1
24 94464-6586 HOSE ASSY,1/2".............................1
25 48947 ELBOW,90D,520220-8-12...............4
26 49119-5203 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1
27 49119-5778 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1
28 77312-3577 HOSE ASSY,DMANIF/LR&RR
BRAKE............................................4
29 48960 FITTING,CONN,520120-12***.........2
30 49207 NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV.1
31 48880 CAP,DIAGNOSTIC NIPPLE.............1

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 800 Hydraulic Hoses and Fittings January 2012

804.1 Oscillate System

134 Z-45/25, Z-45/25J Part No. 110316

January 2012 800 Hydraulic Hoses and Fittings

804.1 Oscillate System

Item Part No. Description Qty.

1 48912 CONN,520120-4-6***......................4
2 49117-2091-S HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
3 49117-3191 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
4 48891 FITTING,TEE,BRANCH,520433-4...2
5 75574 NUT,BULKHEAD,ORFS-4
5 88636-9073 HOSE ASSY 1/4,STR FEM,STR
BULK...............................................2
6 94464-5086 HOSE ASSY,1/2".............................1
7 49117-3791 HOSE ASSY,1/4,90 FEM,STR
FEM**..............................................1
8 48914 CONN,520120-4-8...........................1
9 48933 CONN,520120-8***..........................1
10 48911 ELBOW,90D,520220-4-6***.............2
11 48905 CONN,520120-4***..........................1
12 75574 NUT,BULKHEAD,ORFS-4...............2

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 800 Hydraulic Hoses and Fittings January 2012

805.1 Turntable Components

136 Z-45/25, Z-45/25J Part No. 110316

January 2012 800 Hydraulic Hoses and Fittings

805.1 Turntable Components

Item Part No. Description Qty. Item Part No. Description Qty.

1 49141-2350 HOSE ASSY,1/2,45 FEM,STR 28 48933 CONN,520120-8***..........................2

FEM.................................................2 29 48996 VALVE,BALL,16 MSAE-16 FSAE.....2
2 48948 CONN,520120-8-12.........................3 30 49183-10692-S HOSE ASSY,1/2,STR FEM,STR
3 49141-5863 HOSE ASSY,1/2,45 FEM,STR FEM.................................................1
FEM.................................................1 31 48997 NIPPLE,DIAGNOSTIC,#4
4 48946 CONN,520120-8-10.........................1 PORT***..........................................2
5 48949 CONN,520120-8-16.........................1 32 48914 CONN,520120-4-8...........................1
6 48978 ELBOW,45D,520320-12-16.............2 33 49207 NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV.1
7 48985 ELBOW,45D,520320-16..................1 34 48880 CAP,DIAGNOSTIC NIPPLE.............3
8 48767 SLEEVE,NYLON,1.42 ID....20-inches 35 88635-4024 HOSE ASSY 1/4,STR
8 94374-10830 HOSE ASSY,3/4,90 FEM,STR FEM,PIPETHRE..............................1
FEM.................................................2 36 48885 CONNECTOR,BULKHEAD,FEMALE-4.1
9 48983 ELBOW,90D,520220-16..................1 37 94643 ZERK,GREASE,5/16-24,STRAIT.....1
10 48999 VALVE,CHK,#8PORT-#8MALEORFS.1 38 48984 CONN,520120-16............................2
11 119993-3828 HOSE ASSY 1",STR FEM,STR
FEM.................................................1
11 28678 SLEEVE,NYLON,2"I.D.,BULK(100').18-inches
12 119993-4928 HOSE ASSY 1",STR FEM,STR
FEM.................................................1
12 28678 SLEEVE,NYLON,2"I.D.,BULK(100').29-inches
13 48977 CONN,520120-12-16.......................1
14 48932 FITTING,ELBOW,90D,520220-8***..3
15 75278-1829 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
15 75278-2229 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
16 48930 FITTING,CONN,520120-6-8***.......1
17 70639-2878 HOSE ASSY,3/8,STR FEM,90D
FEM.................................................1
18 101490 STRAINER,16 SAE F/24 SAE M.....2
19 48916 FITTING,CONN,520120-6...............1
20 48912 CONN,520120-4-6***......................1
21 49150-3630 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................1
22 49119-5878 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1
23 75278-8229 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
24 49119-5078 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
25 48904 ELBOW,90D,520220-4-4.................2
26 48905 CONN,520120-4***..........................3
27 48959 FITTING,ELBOW,90D,520220-12....1

Part No. 110316 Z-45/25, Z-45/25J 137

 800 Hydraulic Hoses and Fittings January 2012

806.1 Boom Components, Z-45/25

138 Z-45/25, Z-45/25J Part No. 110316

January 2012 800 Hydraulic Hoses and Fittings

806.1 Boom Components, Z-45/25

Item Part No. Description Qty.

-- 77103 SLEEVE,NYLON,3.13 ID....36-inches

1 48907 ELBOW,45D,520320-4....................2
2 49119-2278 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
3 49121-25688 HOSE ASSY 1/4,STR FEM,STR
MALE...............................................2
4 48912 CONN,520120-4-6***......................1
5 49119-26078 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1
6 48767 SLEEVE,NYLON,1.42 ID.....7-inches
6 49119-27478 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1
7 48917 CONN,LONG,520122-6...................2
8 48890 FITTING,TEE,BRANCH,520429-4***.2
9 49120-35381 HOSE ASSY 1/4, STR FEM,STR
FEM.................................................2
10 48905 CONN,520120-4***........................21
11 49119-39378 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
12 49119-36178 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1
13 49119-16178 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
14 49119-38578 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
15 49119-37678 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1
16 49117-14391 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
17 48923 PLUG,090109A-6............................2

Part No. 110316 Z-45/25, Z-45/25J 139

 800 Hydraulic Hoses and Fittings January 2012

807.1 Boom Components, Z-45/25J

140 Z-45/25, Z-45/25J Part No. 110316

January 2012 800 Hydraulic Hoses and Fittings

807.1 Boom Components, Z-45/25J

Item Part No. Description Qty.

-- 77103 SLEEVE,NYLON,3.13 ID....36-inches

1 139099 HOSE ASSY, 1/4", 22.00.................2
2 48904 ELBOW,90D,520220-4-4.................2
3 48905 CONN,520120-4***........................27
4 49121-27788 HOSE ASSY 1/4,STR FEM,STR
MALE...............................................2
5 48767 SLEEVE,NYLON,1.42 ID....26-inches
5 49119-4178 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
6 48912 CONN,520120-4-6***......................1
7 48767 SLEEVE,NYLON,1.42 ID.....7-inches
7 49121-2088 HOSE ASSY 1/4,STR FEM,STR
MALE...............................................2
8 48917 CONN,LONG,520122-6...................2
9 49119-20578 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1
10 49119-21878 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1
11 48890 FITTING,TEE,BRANCH,520429-4***.2
12 49120-35381 HOSE ASSY 1/4, STR FEM,STR
FEM.................................................2
13 49119-2278 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
14 54132 ELBOW,SWIVEL 90D, 520221-4.....2
15 49119-39378 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
16 49119-36178 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1
17 48923 PLUG,090109A-6............................2
18 49119-16178 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
19 49119-38578 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
20 49119-37678 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1
21 49117-14391 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
22 48907 ELBOW,45D,520320-4....................2

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 900 Accessories January 2012

901.1 Alarm and Beacon Package

142 Z-45/25, Z-45/25J Part No. 110316

January 2012 900 Accessories

901.1 Alarm and Beacon Package

Item Part No. Description Qty.

-- 60047-S ALARM PKG,ACC.Z45 IC

1 75041 SCREW,PHILLIPS,PHM,10-32 X 1
2 45462 ALARM,CHIME TONE
5-25VDC***......................................1
Does not include 72326 nut
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
3 18963 ALARM,INTERMITTENT TONE
6-30V*..............................................1
Does not include 72326 nut
3 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
4 6178 NUT,NYLOCK,10-32
5 6146 WASHER,FLAT,MS,#10,Y
6 20189 STROBE,FIREBOLT12-72VDC,AMB***.1
-- 122019 FLASHTUBE,U
SHAPED,360DEG,BULB
-- 226393 FLASHTUBE,STRAIGHT,360DEG,BULB
-- 72282 LENS,AMBER,STROBE,FIREBOLT

Part No. 110316 Z-45/25, Z-45/25J 143

 900 Accessories January 2012

902.1 Platform Options

144 Z-45/25, Z-45/25J Part No. 110316

January 2012 900 Accessories

902.1 Platform Options

Item Part No. Description Qty. Item Part No. Description Qty.

-- 28322 OPTION,PLAT.PINCH GUARD,5 FT. 25 111526 HINGE,PLAT CONTROL BOX

-- 28323 OPTION,PLAT.PINCH GUARD,4 FT. COVER............................................1

-- 53157-S PINCH GUARD,6'(1.25")SERVICE

-- 53808 AUX TOP RAIL,6' PLATFORM
-- 60922 OPTION,EURO TOEBOARD
includes item 2, 5, 9 and 10
-- 88609-S CONTROL BOX COVER ASSY
includes mounting fasteners
1 7339 SCREW,HHC,1/4-20 X .5
2 6091 NUT,NYLOCK,1/4-20
3 9599-S TOOL TRAY ACCESSORY***.........1
4 28328 RAILING,PINCH GAURD,5 FT.
4 28329 RAILING,PINCH GAURD,4 FT........1
4 53808-S AUX TOP RAIL,6'(1.25")SERVICE
5 94745P TOEBOARD,ENTRY EUROPEAN
PNTD**............................................1
6 139958 KIT, AUX TOP RAIL SUPPORT.....10
7 4266 SCREW,HHC,1/4-20 X 2
8 6889 NUT,LP NYLOCK,1/4-20
9 8914 SCREW,HHC,1/4-20 X .625
10 6638 WASHER,FLAT,USS,1/4"Y
11 107857 WORKLIGHT,12 VOLT***................2
-- 35960 BULB,WORKLIGHT,12V 35W
12 13002 SCREW,HHC,5/16-18 X 1 GR5
13 6886 WASHER,LOCK,.313
14 5397 WASHER,FLAT,USS,5/16",Y
15 35956 BRACKET,WORK LIGHT MOUNT
5/16"................................................2
16 6145 SCREW,HHC,1/4-20 X 1.5
17 6356 WASHER,LOCK,.25
18 55753 BUMPER, PLASTIC, 1.25 O.D........2
19 88607P COVER,CONTROL BOX LEFT
SIDE................................................1
20 88606P COVER,CONTROL BOX RIGHT
SIDE................................................1
21 102785P CONTROL BOX COVER,LID,PTD....1
22 88904 WORKLIGHT,110V,150WATT,HALOGEN.1
Replacement lamp for the Halogen
Worklight option; includes items 15-17
23 34619 BUMPER,RUBBER***.....................2
24 54486 RIVET,ALUM,ALUM,3/16BUTTONHEAD

Part No. 110316 Z-45/25, Z-45/25J 145

 900 Accessories January 2012

903.1 Half-height mesh and Swing Gate Options

146 Z-45/25, Z-45/25J Part No. 110316

January 2012 900 Accessories

903.1 Half-height mesh and Swing Gate Options

Item Part No. Description Qty.

1 8914 SCREW,HHC,1/4-20 X .625

2 6638 WASHER,FLAT,USS,1/4"Y
3 54932 CLAMP,1.25,#20 X 1/4,RUB CUSH
4 6091 NUT,NYLOCK,1/4-20
5 101852 MESH,HALF,LH 5' PLATFORM
5 54458 MESH,HALF,LH,6'PLATFORM........1
6 101853 MESH,HALF,RH 5' PLATFORM
6 54465 MESH,HALF,RH,6'PLATFORM.......1
7 55753 BUMPER, PLASTIC, 1.25 O.D........2
8 52752-S PLATFORM,1/2 MESH
W/GATE,ANSI*................................1
ANSI and CSA
8 52753-S PLAT.ASSY,6FT,1/2 MESH, CE
CE
9 54165 PLATE,FOOT SWITCH COVER......1
10 54457 MESH,HALF,SWING GATE***.........1
11 128368 KIT,SWING GATE W/SPRING
-- 128374 WELDMENT,SWING
GATE,ALUMINUM
-- 42104 SPRING,SHORT PLATFORM GATE
-- 43392 BUMPER,BATTERY BOX & RAILS
11A 119950 KIT, FIELD INSTALL, SWING GATE
includes 128368, 1487, 1488 and
33674
12 7265 RIVET,STEEL,P, .25 X .375
13 1487 GATE LATCH CASTING--DRILLED
14 1488 RAILING CATCH
CASTING--DRILLED
15 33674 PIN,LOCK,SHORT***

Part No. 110316 Z-45/25, Z-45/25J 147

 900 Accessories January 2012

904.1 Air Line to Platform

148 Z-45/25, Z-45/25J Part No. 110316

January 2012 900 Accessories

904.1 Air Line to Platform

Item Part No. Description Qty.

-- 27887 OPTION,AIRLINE TO PLATFORM

1 70644-75792 HOSE ASSY,3/8 STR FEM STR
FEM.................................................1
-- 16073 CLAMP,0.63,#10 X 1/4,RUB CUSH
2 49212 FEMALE BULKHEAD
CONNECTOR-8..............................2
3 49214 MALE PIPE THD,1/4"
SER,3/8"X18....................................1
4 70642P BRACKET,AIR HOSE TO PLAT
PAINT..............................................1
5 49215 MPT,CPLR,1/4"SER,3/8"X18..........1

Part No. 110316 Z-45/25, Z-45/25J 149

 900 Accessories January 2012

905.1 Cold Start Package - Ford and Deutz Engines

150 Z-45/25, Z-45/25J Part No. 110316

January 2012 900 Accessories

905.1 Cold Start Package - Ford and Deutz Engines

Item Part No. Description Qty.

-- 119097 COLD START PKG,FORD DSG423

-- 30502-S COLD START PKG,DIESEL
-- 35609 COLD START PKG,FORD LRG
1 35610 HEATER,FREEZE PLUG,FORD
LRG423...........................................1
Ford models
2 28853 BLANKET,BATTERY........................1
Ford and Deutz models
3 13037-S SWITCH,TOGGLE,SPDT,3POS
MOMEN...........................................1
includes mounting fasteners; Deutz
models
4 54692 SPACER,NYLON,.718 X .526
X.219...............................................1
5 32726 DECAL,OPTION GLOW
PLUGS***........................................1
Deutz models
6 27246 BOOT,TOGGLE
SWITCH,SHORT*............................1
Deutz models
7 31408 GLOW PLUG,L1011........................1
Deutz models
-- 55747 FUSE HOLDER,INLINE,GS
-- 88151 FUSE,70 AMP,MAXI
8 6090 SCREW,HHC,1/4-20 X .7
Deutz models
9 6638 WASHER,FLAT,USS,1/4"Y
Deutz models
10 6091 NUT,NYLOCK,1/4-20
Deutz models
11 27155 SOLENOID,12V
CONTINUOUS***............................1
Deutz models

Part No. 110316 Z-45/25, Z-45/25J 151

 900 Accessories January 2012

906.1 Hydraulic Generator Option - Gas/LPG Models (to SN 30141)

152 Z-45/25, Z-45/25J Part No. 110316

January 2012 900 Accessories

906.1 Hydraulic Generator Option - Gas/LPG Models (to SN 30141)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 110393-S GEN.OPT.FORD,110V/3000W Z45*** -- T111612 RETAINING RING

-- 110394-S GEN.OPT.FORD,220V/2500W Z45 for pump

1 27246 BOOT,TOGGLE -- T111613 SHAFT,MOTOR

SWITCH,SHORT*............................1 for pump

2 32728 DECAL,OPTION GENERATOR***...1 10B 36928 GENERATOR,2500W

HYD.220/50HZ................................1
3 54692 SPACER,NYLON,.718 X .526 X.219 includes rubber isolators
4 56457-S SWITCH,TOGGLE,SPDT,2 POS -- 147836 SEAL, GASKET, .00075" *GOLD*
MAINT.............................................1 for pump
includes mounting fasteners
-- 147837 SEAL, GASKET, .0005" *SILVER*
5 77247 POWER TO PLAT,CORD ASSY.......1 for pump
-- 119403 CONN,PLUG 120 AC/15A DOMESTIC -- 147838 SEAL, GASKET, .0010"
-- 119404 CONN,RECEP 120AC/15A for pump
DOMESTIC -- 32732 RECTIFIER ASSEMBLY
-- 43956-7200 WIRE CABLE,14GA/3 CON.TPE JKT -- 52085 BRUSH HOLDER ASSY, 2500W
6 22788 SCREW,HHC,1/2-13 X 1.75 GENER
7 6095 WASHER,FLAT,USS,1/2",Y -- 52086-R MOTOR -HYD.2500W GENER
REFURB.
8 6198 NUT,NYLOCK,1/2-13
-- 58402 BRIDGE,50A FULL WAVE**
9 54207 BRACKET,MOUNTING
-- 58944 BRUSH 3/8 X 1/4 X 15/16(36928)
10A 111381 GENERATOR,3000W,HYDRAULIC***.1
includes rubber isolators -- 58954 O-RING,SPACER #115***
-- 147836 SEAL, GASKET, .00075" *GOLD* -- T111608 SEAL,RETAINING RING
for pump for pump
-- 147837 SEAL, GASKET, .0005" *SILVER* -- T111609 SEAL,SHAFT
for pump for pump
-- 147838 SEAL, GASKET, .0010" -- T111610 SPACER
for pump for pump
-- 147839 ASSM, GEN. ONLY, 110V, 60HZ -- T111611 BEARING,MOTOR
for pump
-- 32732 RECTIFIER ASSEMBLY
-- T111612 RETAINING RING
-- 52001 HYDRAULIC MOTOR 3000W GENER
for pump
-- 58402 BRIDGE,50A FULL WAVE**
-- T111613 SHAFT,MOTOR
-- 58944 BRUSH 3/8 X 1/4 X 15/16(36928) for pump
-- 58954 O-RING,SPACER #115*** 11 13918 SCREW,HHC,3/8-16 X
for pump 1.75,GRD.8......................................4
-- 89718 BRUSH ENDBELL ASSEMBLY 12 5397 WASHER,FLAT,USS,5/16",Y
(35659)
13 4828 NUT,NYLOCK,3/8-16
-- T111608 SEAL,RETAINING RING
14 84080 ISOLATR KIT,RUBBR,2KW
for pump
GENERATR.....................................4
-- T111609 SEAL,SHAFT
15 65841 PRIORITY FLOW CONTROL VALVE
for pump
-- 32735 VALVE,PRI. FLOW REG 4.3
-- T111610 SPACER
for pump
-- T111611 BEARING,MOTOR
for pump

Part No. 110316 Z-45/25, Z-45/25J 153

 900 Accessories January 2012

907.1 Platform Overload Option

154 Z-45/25, Z-45/25J Part No. 110316

January 2012 900 Accessories

907.1 Platform Overload Option

Item Part No. Description Qty.

-- 128045 MODULE,LOAD SENSE 2007

-- 94482 OPT,PLAT SPT,LOAD SENSE,NJ
-- 94483 OPT,PLAT SPT,LOAD SENSE,JIB
1 98154 WELDMENT,PLAT SUPPORT,LS.....1
2 4266 SCREW,HHC,1/4-20 X 2
3 6091 NUT,NYLOCK,1/4-20
4 94492P PANEL,ACCESS PAINTED.............1
5 6090 SCREW,HHC,1/4-20 X .7
6 6638 WASHER,FLAT,USS,1/4"Y
7 56912 SPRING CLIP,1/4-20,MAGNI 565
8 61998P WELDMENT,PLATFORM
SUPPORT.......................................1
9 6888 SCREW,HHC,1/4-20 X 1
10 45748 ROD END,.250 X 2.75 LG
11 61726 PIN,0.75DIAX5.75LG,CHAMFER.....4
-- 94643 ZERK,GREASE,5/16-24,STRAIT
12 25685 BEARING,GARLOCK,12FDU12.....8
13 73634 SCREW,PHIL,PHM,10-24X1.5 ZINC
14 6146 WASHER,FLAT,MS,#10,Y
15 4828 NUT,NYLOCK,3/8-16
16 61975 RETAINER,SPRING,1.21 X .375.....1
17 61974 SPRING,COMP,1" OD,232 LB/IN.....1
18 101512 LOAD SUPPORT WITH
BEARINGS......................................2
includes item 12
19 94549 SWITCH,LOAD LIMIT.....................1
19 94642 SWITCH,LOAD LIMIT
20 6097 WASHER,FLAT,USS,3/8",Y
21 61972 MOUNT,SWITCH.............................1
22 34619 BUMPER,RUBBER***.....................1
23 15086 WASHER,FLAT,.375 X 1.5 X .125
24 21604 SCREW,HHC,3/8-16 X 3.25
25 61987 WELDMENT,ROTATOR MOUNT.....1
26 99174 PIN,0.75DIAX8.75LG,CHAMFER.....2
-- 94643 ZERK,GREASE,5/16-24,STRAIT
27 110789 WASHER,SHIM .0151
THK..................................as-needed
28 5365 NUT,NYLOCK,10-24

Part No. 110316 Z-45/25, Z-45/25J 155

 900 Accessories January 2012

908.1 Hydraulic Generator Option - Gas/LPG Models (from SN 30142)

156 Z-45/25, Z-45/25J Part No. 110316

January 2012 900 Accessories

908.1 Hydraulic Generator Option - Gas/LPG Models (from SN 30142)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 119095 GEN.OPT.FORD,110V/3000W -- T111610 SPACER

Z45DSG for pump
-- 119096 GEN.OPT.FORD,220V/2500W -- T111611 BEARING,MOTOR
Z45DSG for pump
1A 111381 GENERATOR,3000W,HYDRAULIC***.1 -- T111612 RETAINING RING
includes rubber isolators for pump
-- 147836 SEAL, GASKET, .00075" *GOLD* -- T111613 SHAFT,MOTOR
-- 147837 SEAL, GASKET, .0005" *SILVER* for pump

-- 147838 SEAL, GASKET, .0010" 2 8516 SCREW,HHC,3/8-16 X 1.50

-- 32732 RECTIFIER ASSEMBLY 3 5397 WASHER,FLAT,USS,5/16",Y

-- 52001 HYDRAULIC MOTOR 3000W GENER 4 4828 NUT,NYLOCK,3/8-16

-- 58402 BRIDGE,50A FULL WAVE** 5 77247 POWER TO PLAT,CORD ASSY.......1

-- 58944 BRUSH 3/8 X 1/4 X 15/16(36928) -- 119403 CONN,PLUG 120 AC/15A DOMESTIC

-- 58954 O-RING,SPACER #115*** -- 119404 CONN,RECEP 120AC/15A

DOMESTIC
-- 68541 Flow Regulator Valve, 6.5 gpm / 24.6
L/min -- 43956-7200 WIRE CABLE,14GA/3 CON.TPE JKT

-- 89718 BRUSH ENDBELL ASSEMBLY 6 28675 MANIFOLD,ASSY,GENERATOR.....1

(35659) -- 19970 VALVE,SOLENOID (18660)
-- T111608 SEAL,RETAINING RING -- 44950 VALVE,RELIEF,1500 PSI***
-- T111609 SEAL,SHAFT -- 54698 MANIFOLD,GENERATOR,W/OUT FIT
-- T111610 SPACER 7 6884 SCREW,HHC,1/4-20 X 2.5
-- T111611 BEARING,MOTOR 8 6638 WASHER,FLAT,USS,1/4"Y
-- T111612 RETAINING RING 9 6091 NUT,NYLOCK,1/4-20
-- T111613 SHAFT,MOTOR 10 119236P FORMING,GENERATOR
1B 36928 GENERATOR,2500W MOUNT,PTD....................................1
HYD.220/50HZ................................1 11 119237P FORMING,GENERATOR
includes rubber isolators SUPPORT,PTD................................1
-- 147836 SEAL, GASKET, .00075" *GOLD* 12 29868 SPRING CLIP,3/8-16
for pump 13 6175 SCREW,HHC,3/8-16 X 1
-- 147837 SEAL, GASKET, .0005" *SILVER* 14 119516P FORMING,GENERATOR
for pump GUIDE,PTD.....................................1
-- 147838 SEAL, GASKET, .0010" 15 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
for pump
-- 32732 RECTIFIER ASSEMBLY
-- 32735 VALVE,PRI. FLOW REG 4.3
-- 52086-R MOTOR -HYD.2500W GENER
REFURB.
-- 58402 BRIDGE,50A FULL WAVE**
-- 89719 BRUSH ENDBELL ASSEMBLY
(89719)
-- T111608 SEAL,RETAINING RING
for pump
-- T111609 SEAL,SHAFT
for pump

Part No. 110316 Z-45/25, Z-45/25J 157

 900 Accessories January 2012

909.1 Hydraulic Hoses and Fittings - Generator Option

158 Z-45/25, Z-45/25J Part No. 110316

January 2012 900 Accessories

909.1 Hydraulic Hoses and Fittings - Generator Option

Item Part No. Description Qty.

1 48933 CONN,520120-8***..........................4
2 48946 CONN,520120-8-10.........................2
3 75278-5129 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
4 75278-4579 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
5 49183-6492 HOSE ASSY,1/2,STR FEM.STR
FEM.................................................1
6 48935 TEE,RUN,520428-8.........................1
7 48932 FITTING,ELBOW,90D,520220-8***..1
8 75278-2054 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
9 49143-1504 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
10 48905 CONN,520120-4***..........................1
11 49163-1844 HOSE ASSEMBLY,1/4"....................1
12 48875 TEE,RUN,SWIVEL,520432-6..........1
13 48915 ELBOW,90D,520220-6....................1

Part No. 110316 Z-45/25, Z-45/25J 159

 900 Accessories January 2012

910.1 Belt Driven Generator - Diesel Models

160 Z-45/25, Z-45/25J Part No. 110316

January 2012 900 Accessories

910.1 Belt Driven Generator - Diesel Models

Item Part No. Description Qty. Item Part No. Description Qty.

-- 101939 HARNESS, BD GEN.110V/60HZ Z45P 21 60527 CONN,PLUG 4 WAY,12-14GA***.....1

-- 101940 GEN.OPT.,PERK,220V,3000W,T2 22 73712 TERM,SOCKET,DEUTSCH,12-14GA***.3
-- 101941 GEN.OPT.,PERK,110V,3500W,T2 23 60757 PLUG,SEAL,12-18 GA....................1
-- 106028-S GEN.OPT.,DEUTZ,120V,3500W,T2 24 106531 WELDMENT,GENERATOR FAN
-- 106029-S GEN.OPT.,DEUTZ,220V,3000W,T2 GUARD............................................1

-- 106030 HARNESS, BD GEN.110V/60HZ 25 128364 SCREW, HHC, 7/16-14 X 2, GR 5

Z45D 26 45400 SPACER TUBE,.50 LG....................1
-- 106565 HARNESS, BD GEN.220V/50HZ Z45P 27 6097 WASHER,FLAT,USS,3/8",Y
-- 106566 HARNESS, BD GEN.220V/50HZ 28 20912 WASHER,LOCK,.437,PLTD.
Z45D 29 11210 NUT,NYLOCK,7/16-14
1 128204-S SWITCH TOGGLE ASSY SPDT 2P 30 4828 NUT,NYLOCK,3/8-16
MNT.................................................1
31 6021 WASHER,LOCK,.375
2 32728 DECAL,OPTION GENERATOR***...1
32 5397 WASHER,FLAT,USS,5/16",Y
3 27246 BOOT,TOGGLE
SWITCH,SHORT*............................1 33 60790 BOLT,CARRIAGE,3/8-16 X1.50,G5
4 6178 NUT,NYLOCK,10-32 34 106535 BELT,AX33***..................................1
5 49826 SCREW,PHILLIPS,PHM,10-32 X.625 35 25927 SCREW,HHC,M10 X 55MM,GRD 8.8
6 70648 BRACKET,GENERATOR 36 22700 WASHER,LOCK,M10
REGULATOR MT.............................1 37 22699 WASHER,FLAT,M10,ZINC PLTD.
7 60738 VOLTAGE REGULATOR,110V........1 38 70389 PULLEY,DEUTZ..............................1
7 60739 VOLTAGE REGULATOR,220V 39 81069 SPACER,PULLEY,DEUTZ GEN......1
8 60887 CIRCUIT BREAKER, 30 AMP.........1 40 13918 SCREW,HHC,3/8-16 X
9 69776 TERMINAL,STRIP,4-POLE,600V***.1 1.75,GRD.8......................................2
10 61195 CIRCUIT BREAKER, 12.5 AMP......1 41 106740 COVER,REWORK,DEUTZ
GENERATOR..................................1
11 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................1
12 75041 SCREW,PHILLIPS,PHM,10-32 X 1
13 8425 ENCLOSURE,FG
ELEC.,STOCK,7X5X4.....................1
14 56093 WEAR PAD ROUND........................2
15 6637 SCREW,HHC,1/4-20 X 1.75
16 6638 WASHER,FLAT,USS,1/4"Y
17 6889 NUT,LP NYLOCK,1/4-20
18 119533 FORMING,GENERATOR
MOUNT***.......................................1
19A 60707 GENERATOR,3500W,120V,60HZ**..1
-- 146062 PULLY,GNRTR,120V,60HZ(60707)
for 60707 generator
19B 89908 GENERATOR,3000W,220V,50HZ***
-- 102681 PULLY, GNRTR,220V,50HZ(89908)
for 89908 generator
20 60528 LOCK,PLUG 4 WAY,12-14GA***.....1

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911.1 Hostile Environment Package - View 1

162 Z-45/25, Z-45/25J Part No. 110316

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911.1 Hostile Environment Package - View 1

Item Part No. Description Qty.

-- 54883 BELLOWS,CYL.KIT,Z45&Z51 JIB

-- 54884 BELLOWS,CYLINDER KIT,Z45 N/JIB
1 54637 BELLOWS,PRIMARY
CYLINDER,N/JIB.............................1
1 54638 BELLOWS,PRIMARY
CYLINDER,JIB................................1
2 54640 BELLOWS,MASTER CYLINDER.....1
3 54989 BELLOWS,STEERING
CYLINDER......................................1
4 54652 BELLOWS,SECONDARY,ELEVATE
CYL..................................................1
5 54639 BELLOWS,SLAVE CYLINDER........1
6 54635 BELLOWS,JIB CYLINDER..............1

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912.1 Hostile Environment Package - View 2

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912.1 Hostile Environment Package - View 2

Item Part No. Description Qty.

1 8255 SCREW,HHC,3/8-16 X .75

2 6097 WASHER,FLAT,USS,3/8",Y
3 54841-0950 BRUSH
FILAMENT,SEALEZE,9.50"LG........2
4 56286 SCREW,RHM,8-32 X .75
5 35461 WASHER,FLAT,MS,#8,Y
6 18605 NUT,NYLOCK,8-32
7 54882 HOLDER,BRUSH,9.94LG,NON
JIB...................................................2
8 54841-0888 BRUSH
FILAMENT,SEALEZE,8.88"LG........2
9 54878 HOLDER,BRUSH,9.25LG,JIB.........2
10 54876P BRACKET,EXT BOOM
SEAL,JIB,PNTD..............................2
11 54877 HOLDER,BRUSH,7.19LG,BOTTOM.1
12 54841-0463 BRUSH
FILAMENT,SEALEZE,4.63"LG........2
13 77275 HOLDER,BRUSH,7.19LG,TOP.......1
14 54881 BRKT,EXT.BOOMSEAL,BOTTOM,N/JIB.1
15 54880 BRACKET,EXT.BOOMSEAL,TOP,N/JIB.1

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913.1 Hostile Environment Package - Engine Air Pre-cleaners

166 Z-45/25, Z-45/25J Part No. 110316

January 2012 900 Accessories

913.1 Hostile Environment Package - Engine Air Pre-cleaners

Item Part No. Description Qty. Item Part No. Description Qty.

-- 110746 ASSY,DEUTZ PRE FILTER 28 110301 WELDMENT, PRECLEANER MT.....1

-- 119686 ASSY,PERKINS PRE FILTER 29 73612 SCREW,PHM,10-24X.50,SELF TAP
1 139575 WELDMENT, HOSE ANGLE 30 35461 WASHER,FLAT,MS,#8,Y
BRACKET........................................1
(replaced 35067-200, 119687, and
34164)
2 34959 PRECLEANER,AIR INTAKE***.......1
3 45435 CLAMP,HOSE,2.50"***....................4
4 119770 HOSE,2.5" FLEX.............................1
5 35067-200 TUBE,RD,ALUM 2.5 X .083 X
2.00..................................................1
6 50941 HOSE,90DEG 2.5" AIR INTAKE......1
7 70649P PLATE,FRONT
COVER,PAINTED............................1
8 5397 WASHER,FLAT,USS,5/16",Y...........2
9 4828 NUT,NYLOCK,3/8-16.......................1
10 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................1
11 49375 SCREW,HHC,M6 X 16
12 49407 WASHER,LOCK,M6
13 110631 BRACKET, PRECLEANER TUBE....1
14 70529 CAP,PLASTIC,2.5 ID.......................1
15 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
16 60875-2100 TRIM MOLDING..............................1
17 110300 TUBE, PRECLEANER
CONNECTION................................1
18 110632 FORMING, PRECLEANER TUBE....1
19 18503 NUT,LOCKING-LG.FLANGE,5/16-18
20 80391 U-BOLT,5/16 -18 X 2IN**
21 45435 CLAMP,HOSE,2.50"***....................2
22 33361 ELBOW,45
DEGR,RUBBER,2.5"I.D..................1
23 70488 REDUCER,RUBBER 2.5 - 2............1
24 35434 CLAMP,HOSE,2.00***.....................1
25 23057 SCREW,HHC,M8 X 20MM
26 49408 WASHER,LOCK,M8
27A 128436 COVER ASSY,DTZ HOST
ENV,WORD.....................................1
27B 128437 COVER ASSY,DTZ HOST ENV,SYMB
27C 128479 COVER ASSY,PKNS HOST
ENV,WORD
27D 128480 COVER ASSY,PKNS HOST
ENV,SYMB

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914.1 Tow Package, Wide

168 Z-45/25, Z-45/25J Part No. 110316

January 2012 900 Accessories

914.1 Tow Package, Wide

Item Part No. Description Qty. Item Part No. Description Qty.

-- 29104 DECAL,TOWING 28 54432 LANYARD,LYNCH PIN ASSY..........1

INSTRUCTIONS..............................1 29 6198 NUT,NYLOCK,1/2-13.......................4
-- 35526 DECAL,CAUTION,TOWING 30 6095 WASHER,FLAT,USS,1/2",Y.............4
SPEED............................................2
31 70632 WELDMENT,STEER AXLE TOW
1 48908 FITTING,TEE,RUN,SWIVEL520432-4.2 CRADLE..........................................1
2 49117-1466 HOSE ASSY,1/4,90 FEM,STR 32 70633 U-BOLT,1/2-13 X 3 X 5.25***...........2
FEM.................................................1
33 49119-1328 HOSE ASSY,1/4,STR FEM,STR
3 48912 CONN,520120-4-6***......................2 FEM.................................................1
4 25282 VALVE,NEEDLE,BRAKE 34 4266 SCREW,HHC,1/4-20 X 2.................2
RELEASE........................................1
35 6638 WASHER,FLAT,USS,1/4"Y..............4
5 54145 RETAINING PIN,ASSY***................2
36 6091 NUT,NYLOCK,1/4-20.......................2
6 60139P FORMING,LP BRACKET
MOUNT,PAINT.................................2
7 54787 WELDMENT,TOW STORAGE
BRKT,Z45........................................2
8 8516 SCREW,HHC,3/8-16 X 1.50............4
9 5397 WASHER,FLAT,USS,5/16",Y.........10
10 4828 NUT,NYLOCK,3/8-16.......................5
11 70634 PIN,CLEVIS,1 X 3.5 LG***..............2
12 30748 WASHER,SHIM,1.01 X 1.63
X.062...............................................5
13 51474 BEARING,1.00IDX1.25ODX0.75L....2
14 54756P PLATE,DRAG LINK,WIDE
AXLE,PNT.......................................1
15 25817 BEARING,1.00IDX1.25ODX1.00L....2
16 70638 MACHINING,TOW HITCH***...........1
17 74389 RUE RING 1.00...............................1
18 54789 NUT,SLOTTED,2-4-1/2 UNC...........1
19 36937 90SHER,THRUST,2.0 X 3.0 X
.188..................................................1
20 54757 BEARING,UHMW,2.75"DIAX.50"LG.2
21 18720 BEARING,2.0IDX2.25ODX1.50L.....1
22 77087 PIN,COTTER,.25 X 3.0....................1
23 54786 WELDMENT,HITCH
TONGUE,Z45..................................1
24 106339 PIN,TOW
HITCH,1.5DIAX8.25"GRIP..............1
25 18595 WASHER,FLAT,1.78 X 2.50 X
.057..................................................1
26 30255 WASHER,SHIM,1.27 X 2.13 X
.062..................................................1
27 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................1

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915.1 Tow Package, Narrow

170 Z-45/25, Z-45/25J Part No. 110316

January 2012 900 Accessories

915.1 Tow Package, Narrow

Item Part No. Description Qty. Item Part No. Description Qty.

-- 29104 DECAL,TOWING 28 54432 LANYARD,LYNCH PIN ASSY..........1

INSTRUCTIONS..............................1 29 6198 NUT,NYLOCK,1/2-13.......................4
-- 35526 DECAL,CAUTION,TOWING 30 6095 WASHER,FLAT,USS,1/2",Y.............4
SPEED............................................2
31 70632 WELDMENT,STEER AXLE TOW
1 48908 FITTING,TEE,RUN,SWIVEL520432-4.2 CRADLE..........................................1
2 49117-1466 HOSE ASSY,1/4,90 FEM,STR 32 70633 U-BOLT,1/2-13 X 3 X 5.25***...........2
FEM.................................................1
33 49119-1328 HOSE ASSY,1/4,STR FEM,STR
3 48912 CONN,520120-4-6***......................2 FEM.................................................1
4 25282 VALVE,NEEDLE,BRAKE 34 54793P PLATE,DRAG LINK,NRRW
RELEASE........................................1 AXLE,PNT.......................................1
5 54145 RETAINING PIN,ASSY***................2 35 4266 SCREW,HHC,1/4-20 X 2.................2
6 60139P FORMING,LP BRACKET 36 6638 WASHER,FLAT,USS,1/4"Y..............4
MOUNT,PAINT.................................2
37 6091 NUT,NYLOCK,1/4-20.......................2
7 54787 WELDMENT,TOW STORAGE
BRKT,Z45........................................2
8 8516 SCREW,HHC,3/8-16 X 1.50............4
9 5397 WASHER,FLAT,USS,5/16",Y.........10
10 4828 NUT,NYLOCK,3/8-16.......................5
11 70634 PIN,CLEVIS,1 X 3.5 LG***..............2
12 30748 WASHER,SHIM,1.01 X 1.63
X.062...............................................3
13 51474 BEARING,1.00IDX1.25ODX0.75L....2
14 70635P BRACKET,TOW PKG VALVE
MOUNT***.......................................1
15 25817 BEARING,1.00IDX1.25ODX1.00L....2
16 70638 MACHINING,TOW HITCH***...........1
17 74389 RUE RING 1.00...............................1
18 54789 NUT,SLOTTED,2-4-1/2 UNC...........1
19 36937 90SHER,THRUST,2.0 X 3.0 X
.188..................................................1
20 54757 BEARING,UHMW,2.75"DIAX.50"LG.2
21 18720 BEARING,2.0IDX2.25ODX1.50L.....1
22 77087 PIN,COTTER,.25 X 3.0....................1
23 54786 WELDMENT,HITCH
TONGUE,Z45..................................1
24 106339 PIN,TOW
HITCH,1.5DIAX8.25"GRIP..............1
25 18595 WASHER,FLAT,1.78 X 2.50 X
.057..................................................1
26 30255 WASHER,SHIM,1.27 X 2.13 X
.062..................................................1
27 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................1

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 January 2012

Part Number Index

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page

1000000 ....................12 101939 ......................161 107857 ......................145 111381 ......................153, 157

101005 ......................111 101940 ......................161 107859 ......................81 111415 ......................109
101005H ....................109, 111 101941 ......................161 107871 ......................47 111416 ......................109
101006 ......................61 101958 ......................122 107872 ......................47 111417 ......................109
101010 ......................45 101998 ......................59 107881 ......................83 111526 ......................145
101041P ....................67 101999P ....................59 107889 ......................37 111614 ......................75
101055 ......................122 102119 ......................59, 77 107901 ......................89, 93 111634 ......................57, 75
101063 ......................57 102121 ......................75 107914 ......................27 111666 ......................75
101064P ....................57 102497 ......................63–64 107993 ......................35, 42–43, 55 11210 ........................161
101080 ......................55, 107 102588 ......................63–64 110139 ......................27 112283 ......................77
101114 ......................122 102681 ......................161 110140 ......................21 112285 ......................75
101118P ....................57 102785P ....................145 110150 ......................25 112400 ......................77
101119P ....................59 104759 ......................125 110160 ......................35, 55 114023 ......................11–12, 15
101121P ....................57 10587 ........................83 110180 ......................122 114024 ......................12, 15
101122P ....................59 10597 ........................27, 37, 53, 75, 85 110194 ......................113, 116–118 114169 ......................12
101123P ....................59 10598 ........................63–64, 77 110200 ......................117–118 114220 ......................12
101124 ......................57 106028-S ...................161 110269 ......................55 114246 ......................107
101126P ....................57 106029-S ...................161 110273 ......................121–122 115431 ......................67
101127P ....................57 106030 ......................161 110300 ......................167 11903 ........................42–43
101128P ....................57 106065 ......................37 110301 ......................167 119034 ......................42–43, 55
101129P ....................63–64 106069 ......................47, 49 110304 ......................57, 69 119051 ......................75
101130P ....................61 106098 ......................25 110305 ......................83 119052 ......................75
101137P ....................47, 49, 61 106119 ......................25 110306 ......................83 119053 ......................75, 77
101138P ....................63–64 106120 ......................25 110307 ......................83 119054 ......................75
101140P-S ................63–64 106121 ......................25 110308 ......................83 119055 ......................77
101151P ....................57 106122 ......................25 110309 ......................85 119058 ......................99–100
101174 ......................111 106123 ......................25 110310 ......................83 119061 ......................42–43
101174H ....................109, 111 106124 ......................25 110314 ......................11–12 119062 ......................42–43
101175 ......................111 106125 ......................25 110315 ......................15 119063 ......................42–43
101175H ....................109, 111 106126 ......................25 110345 ......................37 119064 ......................42–43
101191 ......................55 106151 ......................25 110361 ......................27 119073 ......................77
101277 ......................121–122 106163 ......................95 110382 ......................79 119095 ......................157
101294 ......................127 106178 ......................57 110384 ......................87 119096 ......................157
101295 ......................59 106197P ....................59 110385 ......................87 119097 ......................151
101373 ......................99–100 106271P ....................57 110388 ......................103–104 119117 ......................61
101374 ......................99–100 106339 ......................169, 171 110393-S ...................153 119135 ......................71
101375 ......................99–100 106427 ......................35, 83 110394-S ...................153 119137 ......................71
101376 ......................99–100 106485 ......................57 110399 ......................67 119138 ......................73
101377 ......................99–100 106486 ......................57 110405 ......................75 119139 ......................71
101378 ......................99–100 106487 ......................59 110406 ......................77 119140 ......................75
101379 ......................99–100 106526 ......................91 110407 ......................75 119142 ......................71
101380 ......................99–100 106531 ......................161 110413 ......................77 119153 ......................73
101381 ......................99–100 106535 ......................161 110414 ......................77 119168 ......................53
101385 ......................99–100 106540P ....................93 110416 ......................77 119169 ......................77
101386 ......................99–100 106565 ......................161 110417 ......................77 119170 ......................53
101387 ......................99–100 106566 ......................161 110419 ......................77 119209 ......................27
101388 ......................99–100 106581 ......................89 110421 ......................75 119210 ......................27
101390 ......................99–100 106585 ......................89 110422 ......................75 119223 ......................75
101391 ......................99–100 106605 ......................59 110423 ......................77 119232 ......................77
101392 ......................99–100 106663 ......................69 110424 ......................75 119236P ....................157
101393 ......................99–100 106676 ......................47, 49 110480 ......................75 119237P ....................157
101490 ......................37, 137 106740 ......................161 110483P ....................49 119250 ......................107
101512 ......................155 106804P ....................89 110631 ......................167 119344 ......................63–64
101574 ......................51, 53 106807P ....................47 110632 ......................167 119394 ......................75
101578 ......................99–100 106835 ......................127 110671 ......................95 119403 ......................39, 153, 157
101584 ......................25 106836 ......................127 110712 ......................17, 19, 25 119404 ......................39, 153, 157
101587 ......................25 106837 ......................127 110713 ......................17, 19, 25 119423P ....................53
101590 ......................113 106972 ......................83 110718 ......................17, 19, 25 119461 ......................71
101592 ......................63–64 107574P ....................33 110719 ......................17, 19, 25 119463 ......................75
101593P ....................57 107588 ......................81 110737 ......................27 119465 ......................71
101726 ......................37 107589 ......................81 110746 ......................167 119466 ......................71
101727 ......................37 107590 ......................81 110758 ......................75 119468 ......................73
101729 ......................59, 61, 63–64, 107595 ......................91 110768 ......................73 119469 ......................73
67, 69, 77 107651 ......................35 110777 ......................75 119471 ......................73
101730 ......................59, 61, 63–64, 107727 ......................81 110789 ......................155 119472 ......................71
67, 69, 77 10775 ........................104 110864 ......................49 119473 ......................73
101773P ....................67 10777 ........................104 110865 ......................77 119474 ......................73
101815 ......................35 107803 ......................47, 49 110890P ....................77 119475 ......................71
101842P ....................19, 37 107805P ....................51, 53 110892 ......................77 119476 ......................77
101844 ......................41–43 107807 ......................79 110919 ......................77 119477 ......................77
101849 ......................41–43, 55 107813 ......................127 110932 ......................77 119478 ......................71
101852 ......................147 107814 ......................127 110941P ....................49 119479 ......................71
101853 ......................147 107815 ......................127 111027 ......................69 119480 ......................71
101886 ......................41–43, 55 107816 ......................121–122 111028 ......................67 119481 ......................71
101887 ......................41–43, 55 107842 ......................127 111029 ......................67 119483 ......................53

172 Z-45/25, Z-45/25J Part No. 110316

January 2012

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

119484 ......................75 128204-S ...................103–104, 107, 14033 ........................27, 29, 31, 39, 22700 ........................63–64, 75, 77,
119495 ......................71 161 75, 81 161
119496 ......................73 128205 ......................41–43 14297 ........................89 22788 ........................17, 35, 127, 153
119497 ......................71 128313 ......................67 146062 ......................161 23057 ........................67, 167
119498 ......................71 128364 ......................161 147015 ......................71, 75 232486 ......................25
119500 ......................71 128368 ......................147 147016 ......................71, 75 233365 ......................71
119516P ....................157 128374 ......................147 147094 ......................41–43 23404 ........................45
119533 ......................161 128423 ......................127 147115 ......................71 235473 ......................107
119534 ......................107 128436 ......................167 147209 ......................35 236426 ......................69
119536 ......................93, 97 128437 ......................167 147210 ......................35 24038 ........................59, 69, 77
119542 ......................93, 97 128446 ......................35 147211 ......................35 24040 ........................59, 61, 63–64,
119544 ......................73 128454 ......................97 147212 ......................35 67, 69, 77
119545 ......................71 128479 ......................167 147223 ......................37 24514 ........................99–100
119546 ......................77 128480 ......................167 147243 ......................63–64 25068 ........................35
119547 ......................71 128482 ......................97 147259 ......................93 25282 ........................169, 171
119548 ......................71 128483 ......................97 147283 ......................93 25284 ........................21, 47, 49, 85
119549 ......................49 128510 ......................97 147369 ......................91, 93, 95 25368 ........................77
119550 ......................49 128513 ......................97 147836 ......................153, 157 25388 ........................39
119551 ......................71 128534 ......................97 147837 ......................153, 157 25548 ........................75
119560 ......................107 128578 ......................41–43, 103–104 147838 ......................153, 157 25683 ........................21, 91, 93
119568 ......................71 128580-S ...................41–43, 103–104 147839 ......................153 25685 ........................155
119588 ......................73 128581 ......................41–43, 103–104 1487 ..........................147 25817 ........................17, 21, 23, 47,
119612 ......................55 128582 ......................41–43, 104 1488 ..........................147 49, 79, 169, 171
119613 ......................109, 111 128584 ......................103–104 15086 ........................59, 77, 155 25926 ........................59, 63–64, 73, 77
119628 ......................47, 49 128585 ......................41–43 15243 ........................42–43 25927 ........................77, 161
119641 ......................107 128724 ......................97 16073 ........................149 25994 ........................11–12
119649 ......................87 128831 ......................67 16584 ........................61 27089 ........................51, 53
119662 ......................107 128903 ......................59 1697-400 ...................83 27126 ........................79
119673 ......................33 12906 ........................47, 49, 51, 53 17712 ........................35, 51, 53 27155 ........................151
119686 ......................167 13000 ........................59, 61, 73, 75, 95 18383 ........................17, 23 27204 ........................11–12, 15
119770 ......................167 13002 ........................73, 75, 145 18503 ........................59, 61, 69, 73, 27205 ........................11–12, 15
119776 ......................42–43, 55 13014 ........................67, 69 75, 77, 167 27206 ........................11–12, 15
119784 ......................39 13037-S .....................151 18504 ........................79, 89 27207 ........................11–12, 15
119798 ......................37 13064 ........................17, 25, 35, 51, 53 18595 ........................169, 171 27246 ........................41–43, 103–104,
119800 ......................41–43 13066 ........................75, 127 18596 ........................17, 21, 23, 27 151, 153, 161
119815P ....................33 131589 ......................77 18605 ........................165 27287 ........................107
119826 ......................77 13268 ........................37 18666 ........................53 27377 ........................47, 49
119843 ......................37 133095 ......................11–12 18720 ........................81, 85, 169, 171 27497 ........................93
119866 ......................69 133278 ......................12 18963 ........................143 27506 ........................79
119867 ......................55 13585 ........................104 19274 ........................55, 107 27564 ........................11–12
119870 ......................41–43 139072 ......................67 19358 ........................77 27584 ........................69
119915 ......................111 139099 ......................141 19363 ........................77 27807 ........................117–118
119918 ......................37 13918 ........................47, 49, 87, 153, 19418 ........................17 27836 ........................113, 117–118
119950 ......................147 161, 169, 171 19440 ........................21, 23 27887 ........................149
119960 ......................71 139391 ......................115–118 19506 ........................41–43 28117 ........................25
119961 ......................71 139508 ......................115–118 19765 ........................57, 79 28158 ........................11–12, 15
119962 ......................71 139509 ......................115–118 19970 ........................157 28159 ........................11–12, 15
119963 ......................71 139510 ......................116–118 20189 ........................143 28160 ........................11–12, 15
119964 ......................73 139511 ......................117–118 20193 ........................17 28161 ........................11–12
119965 ......................71 139512 ......................115–118 20224 ........................113, 115–118, 28164 ........................11–12
119978 ......................27 139513 ......................115–118 121–122 28165 ........................11–12
119979 ......................21 139514 ......................115–118 20262 ........................99–100 28171 ........................11–12, 15
119980 ......................27 139515 ......................115–118 20912 ........................25, 161 28174 ........................11–12, 15
119981 ......................23 139516 ......................116–118 21019 ........................57, 67, 69, 77 28175 ........................11–12
119984 ......................53 139517 ......................116–118 21130 ........................29, 31, 63–64 28176 ........................11–12
119993-3828 .............137 139518 ......................116–118 21141 ........................37 28177 ........................11–12
119993-4928 .............137 139519 ......................116–118 21142 ........................17 28181 ........................11–12
119994 ......................93 139520 ......................116–118 21143 ........................17 28235 ........................11–12, 15
12153 ........................39 139521 ......................116–118 21144 ........................17 28236 ........................11–12
122019 ......................143 139522 ......................116–118 21146 ........................17 28322 ........................145
122125 ......................103–104 139523 ......................117–118 21148 ........................17 28323 ........................145
12343 ........................45 139524 ......................117–118 21149 ........................17 28328 ........................145
12344 ........................107 139525 ......................117–118 21166 ........................19 28329 ........................145
128000 ......................111 139526 ......................117–118 21175 ........................35 28656 ........................57
128001 ......................111 139527 ......................117–118 21465 ........................51 28675 ........................157
128020 ......................75 139556 ......................73 21496 ........................29, 31 28678 ........................137
128021 ......................59, 75 139557 ......................73 21604 ........................155 28853 ........................151
128022 ......................69 139575 ......................167 21618 ........................91 29080 ........................87
128023 ......................63–64 139595 ......................64 21619 ........................91 29104 ........................169, 171
128045 ......................45, 107, 155 139596 ......................64 22558 ........................61, 63–64 29559 ........................61
128066 ......................33 139598 ......................109, 111 22578 ........................63–64 29560 ........................63–64
128165 ......................71 139610 ......................75 226393 ......................143 29616 ........................59
128166 ......................71 139624 ......................63–64 22672 ........................59 29749 ........................69
128200 ......................41–43, 103–104 139709 ......................61 22692 ........................75 29868 ........................39, 157
128201 ......................41–43, 103–104 139870 ......................71 22699 ........................75, 77, 161 29883 ........................51, 53
128202 ......................41–43, 103–104 139958 ......................145 30080 ........................11–12

Part No. 110316 Z-45/25, Z-45/25J 173

 January 2012

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

30138 ........................47, 49, 87 42104 ........................147 48905 ........................129, 131, 133, 49121-27788 .............141
30217 ........................87, 93 42439 ........................79 135, 137, 139, 49133-5140 ...............133
30222 ........................91, 93, 95 4266 ..........................29, 31, 47, 49, 141, 159 49141-2350 ...............137
30255 ........................87, 93, 169, 171 53, 145, 155, 48906 ........................129, 131, 133 49141-5863 ...............137
30370 ........................85 169, 171 48907 ........................129, 131, 139, 49143-1504 ...............159
30418 ........................81, 85 42662 ........................77 141 49150-3630 ...............137
30438 ........................61 42941-75 ...................83 48908 ........................129, 131, 133, 49163-1844 ...............159
30502-S .....................151 43018 ........................122, 125 169, 171 49183-10692-S ..........137
30748 ........................169, 171 43181 ........................55 48911 ........................129, 133, 135 49183-6492 ...............159
30785-500 .................31 43392 ........................147 48912 ........................131, 135, 137, 49207 ........................113, 115–118,
30785-600 .................29 43595 ........................11–12 139, 141, 169, 129, 131, 133,
30973 ........................47, 49 43683 ........................127 171 137
30997 ........................45 43956 ........................39, 55 48914 ........................135, 137 49212 ........................149
31060 ........................11–12 43956-7200 ...............153, 157 48915 ........................159 49214 ........................149
31310 ........................85 43960 ........................83, 99–100 48916 ........................137 49215 ........................149
31406 ........................113, 116–118 44064 ........................75 48917 ........................139, 141 49364 ........................69
31408 ........................151 44168 ........................121–122 48923 ........................139, 141 49375 ........................167
31523 ........................63–64 44174 ........................125 48930 ........................133, 137 49376 ........................59
32309 ........................73 44178 ........................121–122 48932 ........................129, 131, 137, 49386 ........................77
32675 ........................17 44216 ........................121–122 159 49407 ........................63–64, 167
32681 ........................29, 31 44224 ........................121–122 48933 ........................129, 131, 133, 49408 ........................73, 77, 167
32695 ........................61 44225 ........................121–122 135, 137, 159 49410 ........................69
32698 ........................63–64 44227 ........................121–122 48935 ........................133, 159 49411 ........................61, 63–64, 67, 69
32726 ........................151 44228 ........................121–122 48936 ........................129, 131, 133 49612 ........................113, 115–118
32728 ........................11–12, 15, 153, 44229 ........................121–122 48939 ........................133 49613 ........................113, 115–118
161 44235 ........................121–122 48946 ........................133, 137, 159 49768 ........................29, 31
32732 ........................153, 157 44743 ........................99–100 48947 ........................129, 131, 133 49772 ........................83
32735 ........................153, 157 44950 ........................157 48948 ........................133, 137 49775 ........................83
32752 ........................63–64 44981 ........................11–12, 15 48949 ........................137 49816 ........................53, 63–64
32975 ........................122 44986 ........................11–12 48959 ........................137 49817 ........................59
33024 ........................63–64 45043 ........................19 48960 ........................129, 131, 133 49819 ........................45
33239 ........................63–64 45071 ........................21, 23, 27, 81 48977 ........................137 49820 ........................41–43, 107
33277 ........................67, 69, 75, 77 45074 ........................17, 23 48978 ........................137 49826 ........................161
33278 ........................91, 95 45107 ........................19 48983 ........................137 49859 ........................129, 131
33361 ........................57, 167 45108 ........................19 48984 ........................137 49863 ........................93
33432 ........................17 45110 ........................19 48985 ........................137 49898 ........................59
33521 ........................117–118 45111 ........................19 48996 ........................137 49915 ........................61
33555 ........................47, 49 45112 ........................19 48997 ........................121–122, 137 49924 ........................63–64
33674 ........................147 45113 ........................19 48999 ........................137 50304 ........................87
33724 ........................104 45114 ........................19 49000 ........................37 50315 ........................87
33952 ........................11–12 45226 ........................17, 21, 23, 27, 49110-7592 ...............133 50328-S .....................21
33960 ........................59 85, 87, 91, 93 49117-11091 .............131 50397 ........................23
33970 ........................57 45363 ........................47, 49, 51, 53 49117-14391 .............129, 133, 139, 50416P ......................37
33972 ........................57 45383 ........................103–104 141 50451 ........................89
33988 ........................127 45384 ........................41–43, 103–104 49117-1466 ...............169, 171 50452 ........................89
34052 ........................45 45385 ........................107 49117-2091-S ............135 50455 ........................81
34054 ........................45 45400 ........................161 49117-3191 ...............135 50469 ........................35
34055 ........................45 45435 ........................75, 167 49117-3291 ...............131 50479 ........................83
34125 ........................87 45454 ........................63–64 49117-3791 ...............135 50480 ........................93
34162-800 .................67 45462 ........................42–43, 143 49117-5091 ...............129, 133 50517-S .....................83
34276 ........................85 45748 ........................155 49117-5291 ...............131 50519 ........................35
34619 ........................47, 49, 61, 145, 46131 ........................75 49117-6091 ...............129 50542 ........................85
155 47092 ........................121–122 49117-6141 ...............133 50543 ........................91, 93
34959 ........................167 47377 ........................93 49119-1328 ...............169, 171 50546 ........................87, 93
35067-200 .................167 4828 ..........................21, 23, 27, 35, 49119-16178 .............139, 141 50548P ......................83
35434 ........................167 37, 39, 47, 49, 49119-20578 .............141 50552 ........................87
35461 ........................165, 167 51, 53, 59, 61, 49119-2078 ...............131 50560 ........................21
35526 ........................169, 171 63–64, 67, 69, 49119-21878 .............141 50570 ........................39
35586 ........................63–64 75, 77, 81, 85, 49119-2278 ...............139, 141 50576 ........................35
35609 ........................151 87, 89, 93, 97, 49119-26078 .............139 50581P ......................47, 49, 61
35610 ........................151 99–100, 104, 49119-27478 .............139 50584 ........................87
35675 ........................93 153, 155, 157, 49119-3203 ...............129, 133 50669 ........................27
35956 ........................145 161, 167, 169, 49119-36178 .............139, 141 50696P ......................57, 61
35960 ........................145 171 49119-37678 .............139, 141 50698 ........................87
36198 ........................21 48425 ........................77 49119-3778 ...............131 50742 ........................21
36294 ........................91, 95 48498 ........................59, 77 49119-38578 .............139, 141 50761 ........................61
36872 ........................57, 79 48767 ........................42–43, 137, 139, 49119-39378 .............139, 141 50776P ......................35
36928 ........................153, 157 141 49119-4178 ...............141 50787-S .....................63–64
36937 ........................169, 171 48875 ........................159 49119-5078 ...............137 50901 ........................21
37003 ........................59, 63–64, 75 48880 ........................129, 131, 133, 49119-5203 ...............133 50941 ........................167
37097 ........................17 137 49119-5378 ...............129 50947 ........................21
37505 ........................67, 69 48885 ........................137 49119-5778 ...............133 50948 ........................37
38620 ........................87 48890 ........................139, 141 49119-5878 ...............137 50952 ........................83
38922 ........................57 48891 ........................129, 131, 135 49120-35381 .............139, 141 50965P ......................51, 53
39346 ........................121–122 48904 ........................35, 129, 131, 49121-2088 ...............141 50971 ........................51, 53
40434 ........................11–12, 15 133, 137, 141 49121-25688 .............139 50974 ........................47, 49

174 Z-45/25, Z-45/25J Part No. 110316

January 2012

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

51063 ........................35 54259 ........................107 55014 ........................75 60887 ........................161

51474 ........................169, 171 54324 ........................37 55067 ........................95 6090 ..........................37, 39, 41–43,
52001 ........................153, 157 54325 ........................37 55747 ........................151 47, 49, 51, 53,
52085 ........................153 54333 ........................37 55753 ........................51, 53, 85, 145, 61, 73, 95, 151,
52086-R .....................153, 157 54363 ........................47, 49 147 155
52087 ........................17 54365 ........................73, 107 56029 ........................107 6091 ..........................37, 39, 45, 47,
52093 ........................99–100 54432 ........................79, 169, 171 56030 ........................107 49, 51, 53, 57,
52179 ........................51 54437 ........................37 56057 ........................45 59, 61, 63–64,
5224 ..........................21, 97 54457 ........................147 56093 ........................161 69, 73, 79, 83,
52352 ........................64 54458 ........................147 56286 ........................165 87, 89, 91, 93,
52371 ........................121–122 54460 ........................89 56298 ........................41–43, 103–104 95, 97, 145, 147,
52570 ........................57 54461 ........................89 56457-S .....................153 151, 155, 157,
52607 ........................11–12 54465 ........................147 56561 ........................107 169, 171
52652 ........................57 54486 ........................51, 53, 145 56562 ........................107 60922 ........................145
52656 ........................57 54510-S .....................95 56680 ........................35 6095 ..........................35, 37, 53, 59,
52672 ........................11–12 54520-S .....................91 56848 ........................41–43, 103–104 61, 63–64, 67,
52704 ........................17 54525 ........................45 56849 ........................83 69, 75, 77, 83,
52705 ........................17 54530 ........................87 56912 ........................19, 21, 27, 37, 153, 169, 171
52707 ........................27 54531P ......................59 77, 93, 97, 99– 6096 ..........................75
52720 ........................115–118 54534 ........................45 100, 155 6097 ..........................25, 47, 49, 61,
52723 ........................115–118 54542 ........................21, 23, 27 56925 ........................91, 95 63–64, 67, 77,
52724 ........................116–118 54543 ........................67 57075 ........................104 83, 87, 100, 155,
52726 ........................113, 115–118 54557 ........................23, 27 57201 ........................127 161, 165
52731 ........................21 54563 ........................61 58222 ........................47, 49 61110 ........................63–64
52733-S .....................23 54567 ........................21 58223 ........................47, 49 61143-3963 ...............133
52734-S .....................23 54569 ........................87 58247 ........................57 61195 ........................161
52735 ........................23 54570 ........................87 58274 ........................61 61225 ........................63–64
52752-S .....................147 54572 ........................113, 115–118 58318 ........................45 61306-S .....................93
52753-S .....................147 54573 ........................69 58319 ........................45 6145 ..........................51, 53, 77, 79,
52760 ........................93 54578 ........................67 58320 ........................25 91, 145
52774-S .....................51, 53 54579 ........................69 58354 ........................67 6146 ..........................31, 35, 47, 49,
52906 ........................121–122 54608P ......................47, 49 58390 ........................71 51, 53, 57, 59,
52907 ........................121–122 54616 ........................47, 49 58402 ........................153, 157 63–64, 67, 69,
52943 ........................113, 116–118 54627 ........................19, 25 58431 ........................127 77, 143, 155
52968 ........................11–12, 15 54635 ........................163 58438 ........................17 61726 ........................155
53157-S .....................145 54637 ........................163 58490 ........................37 6175 ..........................17, 21, 23, 39,
53605 ........................37 54638 ........................163 58589 ........................17 47, 49, 51, 53,
5365 ..........................31, 63–64, 155 54639 ........................163 58632 ........................73 83, 85, 157
53808 ........................145 54640 ........................163 58919 ........................89 6178 ..........................35, 45, 47, 49,
53808-S .....................145 54652 ........................163 58920 ........................89 51, 53, 59, 63–
53952P-S ..................61, 69 54687 ........................67, 69 58927 ........................89 64, 83, 87, 107,
5397 ..........................21, 23, 27, 29, 54692 ........................151, 153 58944 ........................153, 157 143, 161
31, 35, 37, 39, 54698 ........................157 58954 ........................153, 157 61801 ........................42–43
47, 49, 51, 53, 54723 ........................47, 49 58967 ........................51 61972 ........................155
59, 69, 73, 75, 54726 ........................81 60036 ........................57 61974 ........................155
81, 89, 91, 93, 54756P ......................169 60037 ........................51, 53 61975 ........................155
95, 99–100, 104, 54757 ........................169, 171 60047-S .....................143 6198 ..........................35, 37, 59, 61,
145, 153, 157, 54786 ........................169, 171 60139 ........................37 63–64, 67, 69,
161, 167, 169, 54787 ........................169, 171 60139P ......................169, 171 75, 77, 153, 169,
171 54789 ........................169, 171 60143 ........................37 171
54063 ........................87, 122 54793P ......................171 60160P ......................99–100 61987 ........................155
54065 ........................91, 93 54815 ........................115–118 6019 ..........................39, 47, 49, 59, 61998P ......................155
54071 ........................59 54830 ........................89 67, 69, 75, 87, 62263 ........................113, 116–118
54073 ........................51, 53 54840 ........................19 91, 93, 99–100, 62273 ........................113, 116–118
54131 ........................87 54841-0463 ...............165 104, 157, 167 62337 ........................121–122
54132 ........................141 54841-0888 ...............165 6021 ..........................17, 21, 23, 27, 62341 ........................121–122
54139 ........................19 54841-0950 ...............165 29, 31, 35, 37, 62346 ........................121–122
54140 ........................19 54862 ........................59 39, 47, 49, 83, 62385 ........................104
54141 ........................19 54876P ......................165 85, 97, 161 62392 ........................109, 111
54145 ........................169, 171 54877 ........................165 6033 ..........................17, 27, 53, 63– 62395 ........................109, 111
54145-800 .................35 54878 ........................165 64, 75, 81, 83, 85 62397 ........................109
54156 ........................81 54880 ........................165 60334 ........................47, 49 62420 ........................61, 69
54157 ........................87 54881 ........................165 6036 ..........................51, 53 62421 ........................69
54165 ........................147 54882 ........................165 60435 ........................42–43 62433 ........................69
54204 ........................37 54883 ........................163 60443 ........................107 62506 ........................125
54205 ........................37 54884 ........................163 60526 ........................42–43, 107 62507 ........................125
54207 ........................153 54932 ........................147 60527 ........................42–43, 161 6272 ..........................45
54207P ......................35, 61 54959 ........................19 60528 ........................42–43, 161 62815 ........................121–122
54230P ......................51, 53 54960 ........................19 60585 ........................67 62926 ........................11–12, 15
54233 ........................51, 53 54961 ........................19 60707 ........................161 62927 ........................11–12, 15
54234 ........................19 54962 ........................19 60738 ........................161 62947 ........................11–12, 15
54236 ........................19 54981 ........................89 60739 ........................161 62948 ........................11–12, 15
54239 ........................87 54983 ........................89 60757 ........................42–43, 161 6326 ..........................81, 89
54244-S .....................79 54984P ......................89 60790 ........................161 63463 ........................61, 69
54247P ......................99–100 54985P ......................89 60857 ........................47, 49, 57, 61
54255 ........................42–43, 107 54989 ........................163 60875-2100 ...............167

Part No. 110316 Z-45/25, Z-45/25J 175

 January 2012

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

6356 ..........................19, 29, 31, 37, 70606 ........................47, 49 75073 ........................47, 49, 51, 53 77909 ........................55
39, 91, 93, 95, 70608 ........................79 75076 ........................47, 49, 51, 53 79456 ........................97
103–104, 145 70609 ........................79 75143 ........................109 80391 ........................69, 167
63766 ........................99–100 70616 ........................21 75159 ........................77 80543 ........................104
64079 ........................59 70632 ........................169, 171 75278-1829 ...............137 80825-200 .................59
65301 ........................11–12 70633 ........................169, 171 75278-2054 ...............159 81013 ........................127
65449 ........................117–118 70634 ........................169, 171 75278-2229 ...............137 81069 ........................161
65456 ........................57 70635P ......................171 75278-4579 ...............159 81096 ........................104
65473 ........................69 70638 ........................169, 171 75278-5129 ...............159 81175 ........................93
6550 ..........................99–100 70639-2878 ...............137 75278-8229 ...............137 81458 ........................104
65636 ........................69 70642P ......................149 75443 ........................109, 111 81487P ......................107
65638 ........................69 70644-75792 .............149 75444 ........................109, 111 81488 ........................103–104, 107
65765 ........................63–64 70645 ........................79 75445 ........................109, 111 81550 ........................107
65788 ........................87 70646 ........................79 75446 ........................109, 111 81551 ........................107
65789 ........................93 70648 ........................161 75447 ........................109, 111 81570 ........................104
65791 ........................21 70649P ......................167 75448 ........................109, 111 81578 ........................39, 51, 53
6584 ..........................31, 63–64 70671 ........................85 75449 ........................109, 111 81640 ........................97
65841 ........................153 70675P ......................39 75574 ........................135 81669 ........................127
65887 ........................51 70685P ......................83 75631 ........................73 81691 ........................31
65888 ........................51, 53 71909 ........................51, 53 77014 ........................85 8177 ..........................37, 63–64, 81,
65892 ........................51, 53 72043 ........................113, 116–118 77051 ........................91, 95 83, 85
66031 ........................53 72282 ........................143 77066 ........................37 81812-3592 ...............131
6637 ..........................83, 87, 161 72284 ........................77 77069 ........................37 81812-3892 ...............133
6638 ..........................19, 21, 25, 27, 72326 ........................42–43, 103–104, 77071 ........................37 81812-3992 ...............129
29, 31, 37, 39, 143 77072 ........................37 81852 ........................25
41–43, 45, 47, 72327 ........................59 77087 ........................169, 171 82238 ........................11–12, 15
49, 51, 53, 57, 72335 ........................67 77103 ........................139, 141 82240 ........................15
59, 61, 63–64, 72337 ........................69 77106 ........................87 82366 ........................11–12
69, 73, 77, 79, 72342 ........................67 77114 ........................57 82472 ........................15
83, 87, 89, 91, 72343 ........................59, 67, 75 7713 ..........................81, 83, 89, 91 82473 ........................15
93, 95, 97, 99– 72348 ........................67 77139 ........................57, 61 82487 ........................15
100, 103–104, 72442 ........................11–12, 15 77162 ........................113 82544 ........................15
145, 147, 151, 7265 ..........................147 77163 ........................113 82545 ........................15
155, 157, 161, 73233 ........................99–100, 107 77170 ........................59 82548 ........................15
169, 171 7339 ..........................145 77181 ........................95, 97 8255 ..........................35, 37, 47, 49,
6666 ..........................39 73477P ......................99–100 77187 ........................85 85, 87, 97, 165
66812 ........................41–43, 103–104 73575 ........................99–100 77188 ........................85 82587 ........................15
66813 ........................103–104 73587 ........................99–100 77189 ........................85 82602 ........................15
66815 ........................103–104 73599 ........................37 77219 ........................51 82604 ........................15
66816 ........................103–104 73610P-S ..................99–100 77245P ......................63–64 82633 ........................15
66818 ........................41–43, 103–104 73612 ........................167 77246 ........................35 82643 ........................15
6708 ..........................21, 23, 27 73634 ........................155 77247 ........................153, 157 82644 ........................11–12
67631 ........................63–64 73711 ........................107 77275 ........................165 82646 ........................15
6782 ..........................47, 49, 95 73712 ........................161 77295 ........................57, 75 82918 ........................11–12
6833 ..........................51, 53, 83 73713 ........................107 77296 ........................57, 75 83098 ........................109, 111
68541 ........................157 73714 ........................42–43 77303 ........................81 8357 ..........................59, 61, 67, 69
6884 ..........................51, 53, 157 73717 ........................42–43, 107 77309 ........................133 84080 ........................153
6886 ..........................145 73723 ........................107 77311-5906 ...............133 84134 ........................113, 116–118
6888 ..........................19, 21, 25, 27, 73736 ........................42–43, 107 77312-3577 ...............133 84135 ........................113, 115–118
37, 39, 45, 47, 73739 ........................99–100 77328P ......................51 8425 ..........................161
49, 53, 57, 59, 73749 ........................42–43 77351 ........................107 85155 ........................67
69, 83, 91, 93, 73751 ........................42–43 77353 ........................37 8516 ..........................37, 39, 61, 63–
97, 99–100, 155 73753 ........................41–43 77354 ........................37 64, 77, 85, 87,
6889 ..........................25, 39, 51, 53, 73754 ........................42–43 77356 ........................51 91, 93, 157, 169,
145, 161 73803 ........................107 77362 ........................85 171
6935 ..........................39, 104, 107 73805 ........................41–43 77363 ........................91, 93 88151 ........................151
69776 ........................161 73807 ........................125 77364 ........................85, 91, 93 88203 ........................81
70367 ........................67 73931 ........................99–100 77365 ........................37 88269 ........................47, 49
70375 ........................63–64 73975 ........................99–100 77375 ........................87 88337 ........................21, 23
70381 ........................63–64 74006 ........................104 77376 ........................87 88338 ........................21, 23
70385 ........................61 74099 ........................17 77402 ........................63–64, 69 88356-11105 .............35
70389 ........................161 74389 ........................21, 23, 169, 171 77409 ........................21 88356-11163 .............83
70452 ........................61, 63–64, 67, 77 74712 ........................35 77410 ........................87 88356-11205 .............83, 87
70460P ......................63–64 74911 ........................45 77430 ........................45 88370P ......................83
70461P ......................61 74912 ........................45 77476 ........................67 88450 ........................59, 75
70488 ........................57, 167 74913 ........................45 77478 ........................67 88451 ........................59
70525 ........................59 74917 ........................45 77479 ........................67 88452 ........................59, 71
70527 ........................59 74920 ........................45 77482 ........................69 88516 ........................95
70529 ........................167 74921 ........................45 77521 ........................81 88606P ......................145
70534 ........................85 74922 ........................45 77524 ........................51, 53 88607P ......................145
7056 ..........................39, 104, 107, 161 74923 ........................45 77788 ........................127 88609-S .....................145
70574P ......................39 74924 ........................45 77834 ........................99–100 88635-4024 ...............35, 137
70575P ......................39 74990 ........................117–118 77836 ........................99–100 88636-9073 ...............135
70598P ......................83 75020 ........................69 77838 ........................99–100 88637 ........................41–43
70602 ........................37 75041 ........................47, 49, 51, 143, 77840 ........................99–100 88676 ........................81, 85
70603 ........................39 161 77844 ........................99–100 88721-72000 .............42–43, 55, 107

176 Z-45/25, Z-45/25J Part No. 110316

January 2012

Part Number Index (continued)

Part Number Page Part Number Page

88721-73000 .............42–43, 55, 107 94659 ........................19

88722-72000 .............42–43, 55, 107 94660 ........................17, 19, 25
88722-73000 .............42–43, 55, 107 94661 ........................19
88723-7100 ...............42–43 94662 ........................17, 25
88723-71000 .............55, 107 94663 ........................17, 25
88723-72700 .............42–43, 55, 107 94664 ........................19
88724 ........................55 94665 ........................19
88725 ........................55 94666 ........................17, 25
88728 ........................17, 19, 25 94667 ........................17, 25
88752 ........................17, 23 94670 ........................17, 25
88786 ........................125 94671 ........................17, 25
88846 ........................69 94679 ........................55
88847 ........................69 94745P ......................145
88904 ........................145 94762 ........................69
88917 ........................37 94886 ........................69
88957 ........................127 94889 ........................69
88987P ......................67 94914P ......................67
88988P ......................69 94927 ........................67
88989P ......................69 94931 ........................59
8914 ..........................45, 83, 103–104, 94936 ........................57
145, 147 9599-S .......................145
8915 ..........................47, 49, 57, 63– 96008-S .....................41–43
64, 69, 79, 93, 97 96236 ........................104
89310 ........................115–118 97128 ........................35, 83, 87
89575 ........................45 97461 ........................69
89718 ........................153, 157 97548 ........................11–12
89719 ........................157 97571 ........................11–12
89756 ........................83 97602 ........................11–12
89759 ........................69 97815 ........................15
89763 ........................67 97887 ........................11–12
89771 ........................69 97890 ........................11–12
89772 ........................69 98154 ........................155
89773 ........................69 99174 ........................155
89780 ........................63–64 T107284 ....................31
89791 ........................63–64 T107883 ....................93
89792 ........................63–64 T107884 ....................91, 93
89813 ........................59, 75 T108075 ....................91, 93
89862 ........................125 T108153 ....................103–104
89863 ........................121–122, 125 T111453 ....................31
89864 ........................125 T111608 ....................153, 157
89908 ........................161 T111609 ....................153, 157
89953 ........................69 T111610 ....................153, 157
94077 ........................79 T111611 ....................153, 157
94195 ........................95 T111612 ....................153, 157
94324-800 .................57 T111613 ....................153, 157
94374-10830 .............137 T112563 ....................104
94378P ......................69 T112626 ....................109, 111
94401 ........................93, 95
94402 ........................91
94464-4386 ...............131
94464-4886 ...............131, 133
94464-4986 ...............129
94464-5086 ...............135
94464-6286 ...............129
94464-6586 ...............133
94482 ........................155
94483 ........................155
94485 ........................63–64
94492P ......................155
94506 ........................41–43, 103–104
94526 ........................37
94529 ........................83
94530 ........................83
94531P ......................83
94536 ........................17, 19, 25
94549 ........................107, 155
94593 ........................45
94614 ........................121–122
94616 ........................121–122
94617 ........................121–122
94618 ........................122
94642 ........................155
94643 ........................137, 155
94656 ........................17, 25
94657 ........................17, 25
94658 ........................19

Part No. 110316 Z-45/25, Z-45/25J 177

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Part Description Index

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
BEARING,1.00IDX1.25ODX0.75L.....169, 171 BRACKET,GENERATOR REGULATOR
6 BEARING,1.00IDX1.25ODX1.00L...17, 21, 23, MT.....161
47, 49, 79, 169, 171 BRACKET,HIGH PRESSURE FILTER.....47, 49
6782,AIR INTAKE,FORD EFI.....57
BEARING,1.25 ID X 1.5 OD X .75.....93 BRACKET,HOSE CLAMP.....93, 97
BEARING,1.25IDX1.50ODX1.50L.....21 BRACKET,HOSE CLAMP PAINTED**.....83
9 BEARING,1.25IDX1.5ODX1.00L.....85 BRACKET,HOSE CLAMP SUPPORT.....91
90SHER,THRUST,2.0 X 3.0 X .188.....169, 171 BEARING,1.5IDX1.75ODX1.5L......21, 23, 27, BRACKET,LATCH MOUNT,RH**.....79
81 BRACKET,MANIFOLD MOUNT PAINTED....39
BEARING,2.0IDX2.25ODX1.50L...81, 85, 169, BRACKET,MAP SENSOR,PAINTED.....59
A 171 BRACKET,MID PRES OIL FILTER,PA........57,
ACCESS PBOX HEATER ALC500/1000.....107 BEARING,FL 1.5ID X 1.75OD X 1.....81 61
ADAPTER CABLE, JS100 JOYSTICK......103– BEARING,FL,1.25IDX1.41ODX1.50L....91, 93, BRACKET,MOUNTING.....153
104 95 BRACKET,MUFFLER,DEUTZ 3 CYL PN....63–
ADAPTER,MIXER/THROTTLE BODY.....71 BEARING,FL,1.25IDX1.5ODX1.25L.....93 64
ADAPTER,WATER CONNECTOR.....71 BEARING,GARLOCK,12FDU12.....155 BRACKET,OSC HOSE BULKHEAD.....21
Air Cleaner Bracket.....61 BEARING,GARLOCK,28DU24.....85 BRACKET,OSCILLATING VALVE.....31
AIR CLEANER CAP/ FORD/NOLFF.....57 BEARING,INNER & CUP,9 BOLT HUB.....19 BRACKET,PERKINS MUFFLER PAINTD.....67
AIR CLEANER,FORD,T3.....57, 75 BEARING,MOTOR.....153, 157 BRACKET,PLATFORM HEATER OPT.....107
AIR CLEANER,NELSON***.....61, 69 BEARING,OUTER & CUP,9 BOLT HUB.....19 BRACKET,POWER TO PLAT, DOM......104
AIR INTAKE TUBE ASSY.....63–64 BEARING,POLYGON,20DU12.....21, 91, 93 BRACKET,POWER TO PLAT, UK.....104
ALARM PKG,ACC.Z45 IC.....143 BEARING,SWING CHASSIS.....35 BRACKET,REG/MJ CONNECTOR
ALARM,CHIME TONE 5-25VDC***......42–43, BEARING,UHMW,2.75"DIAX.50"LG....169, 171 MOUNT.....59
143 BELL HOUSING KIT, FORD 425EFI.....59 BRACKET,REGULATOR SUPPORT.....77
ALARM,INTERMITTENT TONE 6-30V*.....143 BELL HOUSING KIT,FORD DSG423.....75 BRACKET,RELAY BLOCK MOUNT.....73
ALARM,WARBLE TONE 5-30 VDC***......103– BELLCRANK ASSY,JIB,Z45/25.....93 B R A C K E T , R U B B E R
104 BELLOWS,CYL.KIT,Z45&Z51 JIB.....163 BUMPER,ENGCOVER.....47, 49
ALTERNATOR, DEUTZ F3L10/F4L10*.......63– BELLOWS,CYLINDER KIT,Z45 N/JIB.....163 B R A C K E T, S O L E N . M O U N T
64 BELLOWS,JIB CYLINDER.....163 BRACE,PNTD.....63–64
ALTERNATOR, PERKINS (54555).....67 BELLOWS,MASTER CYLINDER.....163 BRACKET,SOLENOID MOUNT PAINT......63–
ALTERNATOR,65 AMP,PERKINS 404.....67 BELLOWS,PRIMARY CYLINDER,JIB.....163 64
ALTERNATOR,DSG-423.....75 BELLOWS,PRIMARY CYLINDER,N/JIB.....163 BRACKET,TENSIONER.....73
ALTERNATOR,LRG-423 RE-BUILT*.....59 B E L L O W S , S E C O N D A R Y, E L E V AT E BRACKET,TOW PKG VALVE MOUNT***.....171
ANGLE,RELAY MNT,W/NUTSERTS,PNT.....45 CYL......163 BRACKET,WORK LIGHT MOUNT 5/16".....145
ASSEMBLY, ENGINE TRAY......47, 49, 69, 77, BELLOWS,SLAVE CYLINDER.....163 BRACKET-PANEL-WIRE MOUNTING 99.....45
79 BELLOWS,STEERING CYLINDER.....163 BRAKE KIT, SWING DRIVE.....35
ASSEMBLY,FOOT SWITCH.....55 BELLY WEIGHT, Z45,IC NARROW.....33 BREATHER CAP,RFM165.....37
ASSEMBLY,FOOT SWITCH***.....99–100, 107 BELT,AX33***.....161 BRIDGE,50A FULL WAVE**.....153, 157
ASSEMBLY,TERMINAL RAIL.....45 BELT,SERPENTINE,DSG-423.....73 BRKT,EXT.BOOMSEAL,BOTTOM,N/JIB.....165
ASSM, GEN. ONLY, 110V, 60HZ.....153 BELT,V, DEUTZ DIESEL ENGINE.....63–64 BRUSH 3/8 X 1/4 X 15/16(36928).....153, 157
ASSY, CIRCUIT BREAKER 15A.....41–43 BLANKET,BATTERY.....151 BRUSH ENDBELL ASSEMBLY (35659)....153,
ASSY,DEUTZ PRE FILTER.....167 BLOCK,CABLE CLAMP,2/0 DOUBLE.....47, 49 157
ASSY,PERKINS PRE FILTER.....167 BOLT,CARRIAGE,1/4-20 X 1.00,G2.....97 BRUSH ENDBELL ASSEMBLY (89719).....157
AUX TOP RAIL,6' PLATFORM.....145 BOLT,CARRIAGE,1/4-20 X 2.75,G2.....97 BRUSH FILAMENT,SEALEZE,4.63"LG.....165
AUX TOP RAIL,6'(1.25")SERVICE.....145 BOLT,CARRIAGE,3/8-16 X1.50,G5.....161 BRUSH FILAMENT,SEALEZE,8.88"LG.....165
AXLE ASSY,FRONT,NARROW Z45/Z51.....23 BOOT GUARD, JOYSTICK 62390/91.....109 BRUSH FILAMENT,SEALEZE,9.50"LG.....165
AXLE ASSY,FRONT,WIDE Z45/Z51.....21 BOOT, ROCKER JOYSTICK 75565.....109, 111 BRUSH HOLDER ASSY, 2500W GENER...153
AXLE ASSY,NON-STR,NARROW BASE.....27 BOOT,JOYSTICK.....109, 111 BULB,WORKLIGHT,12V 35W.....145
AXLE ASSY,REAR,NARROW Z45/Z51.....27 BOOT,PLUG 4 WAY.....99–100 BULKHEAD,TANKSIDE.....39
AXLE ASSY,REAR,WIDE Z45/Z51.....27 BOOT,TOGGLE SWITCH,SHORT*......41–43, BUMPER, PLASTIC, 1.25 O.D........51, 53, 85,
103–104, 151, 153, 161 145, 147
B BOTTLE,COOLANT RECOVERY,3.7 QT.....67 BUMPER,BATTERY BOX & RAILS.....147
BACKING PLATE, HOSE BLOCK, JIB.....97 BOX,INSTRUCTION STORAGE.....99–100 BUMPER,RUBBER***.....47, 49, 61, 145, 155
BACKING, HOSE CLAMP PTD.....89 BRACKET SET,NYLATRAC,KS6-5.4**.....89 BUMPER,RUBBER,COVERS.....47, 49
BAFFLE,FORD,Z45/51.....49 BRACKET, PRECLEANER TUBE.....167 BUMPER,RUBBER-1 X 1.25.....47, 49
BALL STUD**.....47, 49 BRACKET,AIR CLEANER MOUNT PNTD....57 BUTTON,PUSH,BLACK W/SEAL***....103–104
BAR,AXLE ROTATION STOP***.....27 BRACKET,AIR CLEANER MTG.PAINT*.....61,
BASE, W/1 N.O. CONTACTS***.....103–104 69 C
BASE,W/2 NC CONTACTS***.....41–43 BRACKET,AIR HOSE TO PLAT PAINT.....149
CABLE COVER,JIB PAINTED.....93
BASE,W/3 NC CONTACTS.....41–43, 103–104 BRACKET,COOLANT TANK MOUNT PNT....67
CABLE TRACK,PLASTIC,26 LINK.....89
BATTERY CABLE,#2,5/16,5/16.....79 BRACKET,DRIVE SENSOR,ENABLE.....35
CABLE TRACK,PLASTIC,35 LINK.....89
BATTERY CABLE,1/0,BLK,91".....79 BRACKET,EXT BOOM SEAL,JIB,PNTD.....165
CAP ASSY,COOLANT BOTTLE.....67
BATTERY CABLE,1/0,RED,105".....79 BRACKET,EXT.BOOMSEAL,TOP,N/JIB.....165
CAP, COOLANT RET SYS(54071).....59
BATTERY CABLE,BLK,#2,5/16,3/8.....79 BRACKET,FRONT DRIVE HOSES,LH.....21
CAP, DUST - 54840 HUB ASSY.....19
BATTERY HOLD DOWN.....57, 79 BRACKET,FRONT DRIVE HOSES,RH.....21
CAP, OIL FILLER.....69
BATTERY, 12V,900 CCA.....57, 61, 79 BRACKET,FUEL TANK TOP MOUNT.....37
CAP,COOLANT 3/4.....75
BEARING KIT (45553) TORQUE HUB.....17 BRACKET,GENERATOR MOUNT,PAINT....35,
CAP,COOLANT RECOV.BOTTLE.....77
BEARING KIT,4HP.....25 61

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 January 2012

Part Description Index (continued)

CAP,DIAGNOSTIC NIPPLE......129, 131, 133, COIL,GREEN W/ 2 PIN CONNECTOR*....113, COVER ASSY,PKNS HOST ENV,WORD....167
137 116–118 COVER ASSY.HYD.TANKSIDE,Z45/25......51,
CAP,DISENGAGE,4HP/4HB***.....25 COLD START PKG,DIESEL.....151 53
CAP,DISENGAGE-45553 TORQUE HUB.....17 COLD START PKG,FORD DSG423.....151 COVER CAP,TORQUE HUB***.....17
CAP,DUST,45873 HUB KIT.....19 COLD START PKG,FORD LRG.....151 COVER W/DECALS,STEER,OSC,Z45.....21
CAP,EPDM,5/16".....71, 75 COLLAR,JOYSTICK,CENTER.....111 COVER, JIB HOSES/CABLES**.....97
CAP,FUEL,DIESEL,1/8"VENT(GRN).....37 COMPR.LINK,MACHINED,GND CONTR*....93 COVER,BLANK.....104
CAP,FUEL,GAS,1/8"VENT(RED).....37 CONN PLUG 12 WAY ENDCAP DT BK.....42– COVER,CENTER SWING CHASSIS.....39
CAP,FUEL,GASOLINE 3.5PSI.....37 43 COVER,CONTROL BOX LEFT SIDE.....145
CAP,OIL FILLER,FORD DSG 423.....73 CONN PLUG 12 WAY ENDCAP DT BR.....42– COVER,CONTROL BOX RIGHT SIDE.....145
CAP,PLASTIC,2.5 ID.....167 43 COVER,DUST,IDLER,FORD DSG423.....71
CAP,RADIATOR,PERKINS/FORD.....69 CONN PLUG 12 WAY ENDCAP DT GR.....42– COVER,FLYWHEEL CASTING.....63–64
CAPACITOR,3 MF,50VDC.....45 43 COVER,FOOT SWITCH.....99–100
CAPACITOR,TIME DELAY.....55 CONN PLUG 12 WAY ENDCAP DT GY.....42– COVER,GFCI,HORIZONTAL,WEATHER....104
CHANNEL,CABLE TRACK COV,NONJ,P.....89 43 COVER,MANIFOLD BOX MOUNT,PTD.....39
CHANNEL,CABLE TRK COVER,JIB,PA.....89 CONN PLUG 4 WAY ENDCAP DT.....99–100 COVER,REAR AXLE,WIDE.....25
CHECK VALVE KIT,77066.....37 CONN RECEPT,FLANGED.....107 COVER,REWORK,DEUTZ GENERATOR...161
CIRCUIT BREAKER, 12.5 AMP.....161 CONN,520120-12-16.....137 COVER,STEEL,UPPER PIVOT.....83
CIRCUIT BREAKER, 30 AMP.....161 CONN,520120-16.....137 COVER,TRNTBL,LH,W/SYM DECALS......47,
CLAMP, ARCTIC HOSE.....89, 93 CONN,520120-4***....129, 131, 133, 135, 137, 49
CLAMP,0.50,#8 X 1/4,RUB CUSH.....51, 53, 83 139, 141, 159 COVER,TRNTBL,LH,W/WORD DECALS*..47,
CLAMP,0.63,#10 X 1/4,RUB CUSH.....149 CONN,520120-4-6***........131, 135, 137, 139, 49
CLAMP,0.75,#12 X 1/4,RUB CUSH.....37 141, 169, 171 COVER,TRNTBL,RH,W/SYM DECALS.....51,
CLAMP,1.00,#16 X 1/4,RUB CUSH.....53 CONN,520120-4-8.....135, 137 53
CLAMP,1.13,#18 X 1/4,RUB CUSH.....91 CONN,520120-8***....129, 131, 133, 135, 137, COVR W/DECALS,NON-STEER Z45/25.....27
CLAMP,1.13,#18 X 3/8,RUB CUSH.....93 159 CYL,PRIM.LIFT,NON JIB,Z45***.....85
CLAMP,1.25,#20 X 1/4,RUB CUSH.....147 CONN,520120-8-10.....133, 137, 159 CYLINDER,ELEVATE,Z45/25***.....81
CLAMP,1.38,#212X3/8,RUB CUSH.....75 CONN,520120-8-12.....133, 137 CYLINDER,EXTEND,Z45 NON JIB.....87
CLAMP,1.50,#24 X 1/4,RUB CUSH.....91 CONN,520120-8-16.....137 CYLINDER,EXTEND,Z45J***.....87
CLAMP,1.63,#26 X 3/8,RUB CUSH.....95, 97 CONN,LONG,520122-6.....139, 141 CYLINDER,JIB,Z45/Z51.....93
CLAMP,1.88,#30 X 3/8,RUB CUSH.....53 CONN,PLUG 120 AC/15A DOMESTIC......39, CYLINDER,MASTER,Z45.....85
CLAMP,CABLE & HOSE,PLASTIC.....87 153, 157 CYLINDER,OSCILLATE,Z45***.....21
CLAMP,EXHAUST,2.00 PLATED.....61 CONN,PLUG 24 WAY,DRC SERIES.....42–43 CYLINDER,PRIM LIFT,JIB,Z45***.....85
CLAMP,FORD MUFFLER,PAINTED.....57 CONN,PLUG 4 WAY,12-14GA***.....42–43, 161 CYLINDER,SLAVE,Z45***.....91, 93
CLAMP,HOSE ROUTE,2X#4,LOOM.....91 CONN,PLUG 40 WAY,DRC SERIES.....42–43 CYLINDER,STEER,Z45,#4 PORT***.....21, 23
CLAMP,HOSE Z-45 PRIMARY.....89 CONN,RECEP 120AC/15A DOMESTIC.....39,
CLAMP,HOSE,.63.....75 153, 157 D
CLAMP,HOSE,1 EAR,1/2.....51 CONN,RECEP 24 WAY,W/FLANGE.....41–43
DECAL KIT,SYMBOL,Z45IC.....15
CLAMP,HOSE,1.50.....75, 77 CONN,RECEP 4 WAY,12-14GA FL***........42–
DECAL KIT,WORD,Z45IC.....11–12
CLAMP,HOSE,1.75.....59 43, 107
DECAL PLATE W/ SYMBOL DECALS.......99–
CLAMP,HOSE,2.00***.....167 CONN,RECEP 40 WAY,W/FLANGE.....42–43
100
CLAMP,HOSE,2.25" DIA......67, 69 CONN,RECEP 48 WAY,4 X 12.....42–43, 107
DECAL PLATE W/DECALS,S80/85 2K.......99–
CLAMP,HOSE,2.50"***.....75, 167 CONN,SQUEEZE,1/2NPT .38-.50,SM.......39,
100
CLAMP,HOSE,8.50 DIA***.....63–64 104, 107, 161
DECAL, ENGINE SPEC, PERKINS.....11–12
CLAMP,HOSE,ALUMINUM***.....87 CONN. ASSY,7.9 TUBE X6.35 HOSE.....51, 53
DECAL, GROUND CONTROL PANEL.......11–
CLAMP,HOSE,SIZE .25 TO .63.....51 CONN. ASSY,9.5 TUBE X6.35 HOSE.....51
12, 15
CLAMP,JIB HOSE Z45.....89 CONN. BODY, 6.35 X 14.1, FORD.....51, 53
DECAL,ARROW BLUE.....11–12, 15
CLAMP,JIB HOSE/CABLE,Z45/51.....97 CONNECTING LINK,MACHINED.....83
DECAL,ARROW YELLOW LRG 9".......11–12,
CLAMP,MUFFLER,1-7/8 IN......75 CONNECTOR,010102-6-4.....77
15
CLAMP,MUFFLER,2 1/4" ID......61 CONNECTOR,BULKHEAD,FEMALE-4.....137
DECAL,CAUTION,TOWING SPEED...169, 171
CLAMP,RUB CUSH,0.75,#12 X 3/8*.....63–64 CONNECTOR,MOLEX 24-WAY.....107
DECAL,COSMETIC,GENIE BOOM,VERT..11–
CLAMP,RUBBER CUSHIONED-2 5/32.....93 CONTACT,N.O.***.....103–104
12, 15
CLAMP,SPRING,1/2".....71 CONTACT,NC.....41–43, 103–104
DECAL,COSMETIC,GENIE Z-45/25.....11–12,
CLAMP,SPRING,7/16".....71, 75 CONTROL BOX COVER ASSY.....145
15
CLAMP,TWO HOSE.....93, 97 CONTROL BOX COVER,LID,PTD.....145
DECAL,COSMETIC,GENIE Z-45/25J....11–12,
CLAMP,TWO HOSE,ARCTIC.....93 CONTROL MODULE,DSG-423.....77
15
CLAMPING BLOCK,CABLE.....83 CONTROLLER W/O COILS (77788).....127
DECAL,COSMETIC,IC POWER 4 X 2.......11–
CLAMPING BLOCK,HOSE***.....83 COOLANT RECOVERY BOTTLE1.5 QT*.....77
12, 15
CLEVIS YOKE-1/4-28,PLTD W/PIN......29, 31, COOLANT RETURN SYSTEM,Z45***.....59
DECAL,COSMETIC,IC POWER 4 X 4.......11–
63–64 CORROSION INHIBITOR,FOAM.....45
12, 15
COIL ASSEMBLY.....71 COUNTERWEIGHT,CAST,3500 LBS***.....51,
DECAL,DANGER DO NOT ALTER
COIL, ELECTRONIC IGN., FORD.....57 53
SWTC.....11–12
COIL, SOLENOID VALVE, 12V 2PIN........116– COUPLER, FLEX PLATE (54573).....69
DECAL,DANGER,ELEC.HAZ.STAY CLR....11–
118 COUPLER,HUB,15 TOOTH 7/16BOLT*.....59,
12, 15
COIL,10V DC,DEUTCH W/DIODE***.......121– 63–64, 75
DECAL,DANGER,GEN SAFETY RULES....11–
122, 125 COUPLER,SMALL METAL,15T,**.....69
12
COIL,12VDC #8 DTSCH IP69 ECOIL.....125 COVER ASSY,DTZ HOST ENV,SYMB.....167
DECAL,DANGER,MAX LOAD 227 KG.....15
COIL,DUAL,12V DEUT,49CC PUMP**.....127 COVER ASSY,DTZ HOST ENV,WORD.....167
DECAL,DANGER,MAX SIDE FRC,667N.....15
COVER ASSY,PKNS HOST ENV,SYMB.....167

Part No. 110316 Z-45/25, Z-45/25J 179

 January 2012

Part Description Index (continued)

DECAL,DANGER,NO SMOKING***.....11–12, DECAL,WARN,IMPROPER OPERATION...11– FILTER,FUEL/WTR SEP, DTZ 1008.....63–64

15 12 FILTER,OIL,DEUTZ F4L1011F.....63–64
DECAL,DANGER,SIDE FRC 400N.....15 DECAL,WARN,NO STEP OR RIDE.....11–12 FILTER,OIL,FORD.....57
DECAL,DANGER,TILT ALARM***.....11–12 DECAL,WARNING,CRUSHING HAZARD.....15 FITTING,BULKHEAD,1/4NPT,FUELTK.....37
DECAL,DANGER,TIP-OVER,TIRES***......11– DECAL,WARNING,EXPLOSION,ETHER....11– FITTING,BULKHEAD,3/8NPT,FUELTK.....37
12 12 FITTING,CONN,520120-12***.....129, 131, 133
DECAL,DANGER,TIPOVER HAZARD***....11– DECAL,WARNING-COMPART ACCESS....11– FITTING,CONN,520120-6.....137
12 12 FITTING,CONN,520120-6-8***.....133, 137
DECAL,DRIVE ENABLE PATCH.....15 DEFLECTOR,OIL DRAIN PAINTED.....59 FITTING,ELBOW,90D,520220-12.....137
DECAL,ENGINE SPEC,DEUTZ 2011.....11–12 DIAGNOSTIC FEMALE Q-DSCNT....113, 115– FITTING,ELBOW,90D,520220-8***....129, 131,
DECAL,FORD ENGINE SPEC DSG423.....12 118, 121–122 137, 159
DECAL,HIFLOT TIRE PRESS,S40/45.....15 DIPSTICK TUBE,PERKINS(403C-11).....69 FITTING,TEE,BRANCH,520429-4***.......139,
DECAL,INSTR,MAX SIDE FRC,ANSI.....11–12 DIPSTICK, FORD DSG 423.....73 141
DECAL,INSTR,SIDE FRC/WIND,AUS.....11–12 DIPSTICK, INDICATOR, FORD,Z45.....73 FITTING,TEE,BRANCH,520433-4....129, 131,
D E C A L , I N S T R U C T, F O O T S W I T C H DIPSTICK, OIL (PERKINS 404).....69 135
OPER.....11–12 DIPSTICK,INDICATOR,DEUTZ,Z45.....64 FITTING,TEE,RUN,SWIVEL520432-4.....129,
DECAL,LABEL,105 DB.....15 DIPSTICK,OIL,D2011.....63–64 131, 133, 169, 171
DECAL,LABEL,AIRLINE 110 PSI.....11–12, 15 DIPSTICK-F3L1011F (DEUTZ).....64 FLASHTUBE,STRAIGHT,360DEG,BULB....143
DECAL,LABEL,DIESEL FUEL.....11–12, 15 DISCONNECT ROD (56338).....17 FLASHTUBE,U SHAPED,360DEG,BULB...143
DECAL,LABEL,LIQUID PROPANE.......11–12, DUCT,AIR INTAKE PAINTED.....47, 49, 61 FLATBAR,ALUM,THROTTLE LINKAGE.....69
15 FLEX PLATE,COUPLER (64079).....59, 75
DECAL,LABEL,LOWER MIDRAIL.....15 E FLOORING, 6'FT PLATFORM.....99–100
DECAL,LABEL,MANUAL NOT HERE.....11–12 FLOORING,4 FT PLATFORM,PAINTED.....99–
E-STOP BUTTON.....41–43, 103–104
DECAL,LABEL,RELAYS,Z45IC,Z51.....12 100
EAR, ENGINE TRAY PIVOT,PAINTED.......51,
DECAL,LABEL,TEST***.....11–12 FLOORING,5 FT PLATFORM,PAINTED.....99–
53
DECAL,LABEL,TIRE PRESS Z45IND.....15 100
ELBOW,130239-4-4.....77
DECAL,LABEL,TIRE PRESS Z45RT.....15 Flow Regulator Valve, 6.5 gpm / 24.6
ELBOW,45 DEGR,RUBBER,2.5"I.D.....167
DECAL,LABEL,UNLEADED GAS ONLY.....11– L/min.....157
ELBOW,45 DEGR,RUBBER,2.5"I.D......57
12, 15 FLYWHEEL ASSEMBLY,DSG-423 FORD.....71
ELBOW,45D,520320-12-16.....137
DECAL,LABEL,WHEEL LOAD Z4525...11–12, FLYWHEEL FLANGE,GREEN PLASTIC.....63–
ELBOW,45D,520320-16.....137
15 64
ELBOW,45D,520320-4.....129, 131, 139, 141
DECAL,LABEL,WHEEL LOAD Z4525J......12, FORMING, HOSE CLAMP, PAINTED.....83
ELBOW,90D,520220-16.....137
15 FORMING, PRECLEANER TUBE.....167
ELBOW,90D,520220-4-4.....35, 129, 131, 133,
DECAL,LABEL-CHEVRON RANDO.....11–12 FORMING,AIR BAFFLE,LOWER,FORD.....57
137, 141
DECAL,LANYARD ANCHORAGE POINT...11– FORMING,AIR CLEANER MOUNT.....75
ELBOW,90D,520220-4-6***.....129, 133, 135
12, 15 FORMING,BAFFLE,RADIATOR.....77
ELBOW,90D,520220-6.....159
DECAL,LOW/ULTRA LOW SULFR FUEL.....12 FORMING,BELLY PAN PAINTED.....19, 37
ELBOW,90D,520220-8-12.....129, 131, 133
DECAL,NOTICE, TIRE SPECS.....11–12 FORMING,CABLE GUIDE.....95
ELBOW,90DEG.1/8MPT-5/16 BARB.....57
DECAL,NOTICE,FOAM-FILLED TIRES.....11– FORMING,COVER PLATE.....47, 49
ELBOW,SWIVEL 90D, 520221-4.....141
12 FORMING,COVER SUPPORT,PNTD.....49
ENCLOSURE,FG ELEC.,STOCK,7X5X4....161
DECAL,NOTICE,FORD ENG SPECS T2....11– FORMING,ENGINE COVER,IC, PTD.....47
END STOP, DIN RAIL,SCREW CLAMP.....45
12 FORMING,ENGINE MOUNT RH PAINTE.....69
ENGINE MOUNT FOOT,LH PNTD.....57
DECAL,NOTICE,HAZARDOUS MAT'LS*....11– FORMING,ENGINE MOUNT,FL PAINT.....61
ENGINE MOUNT FOOT,RH PNTD.....59
12 FORMING,ENGINE MOUNT,FR PAINT.....63–
ENGINE PERFORMANCE MODULE T2.....59
DECAL,NOTICE,HI FLOAT TIRES.....11–12 64
ENGINE, DEUTZ D2011L03I (SERV).....61
DECAL,NOTICE,MAX LOAD 500 LBS....11–12 FORMING,ENGINE MOUNT,LH PAINTE.....67
ENGINE,PERKINS,DIESEL 404D-22.....67
DECAL,NOTICE,OPER INST.IXC.....12 FORMING,ENGINE MOUNT,REAR.....63–64
EXHAUST PIPE,DEUTZ 3 CYL DSL.....61
DECAL,NOTICE,SHUTOFF VALVES.....11–12 FORMING,FAN SHROUD.....77
EXTENSION BOOM WELDMNT,JIB,Z45.....87
DECAL,OPTION CONTROL BOX FORMING,FORD GCP MOUNT.....77
EXTENSION BOOM WELDMNT,NON-JIB....87
HEATR.....107 FORMING,GENERATOR GUIDE,PTD.....157
DECAL,OPTION GENERATOR***........11–12, FORMING,GENERATOR MOUNT***.....161
15, 153, 161 F FORMING,GENERATOR MOUNT,PTD.....157
DECAL,OPTION GLOW PLUGS***.....151 FAN (FORD TIER 3).....73 F O R M I N G , G E N E R A T O R
DECAL,PLATFORM CONTROL PANEL.....11– FAN SPACER.....69 SUPPORT,PTD.....157
12, 15 FEMALE BULKHEAD CONNECTOR-8.....149 FORMING,LEFT ENGINE SUPPORT.....77
DECAL,POWER TO PLATFORM 115V......11– FILTER ASSY,HIGH PRESS SAE-12*.....47, 49 FORMING,LH MUFFLER SUPPORT PNT....57
12, 15 FILTER ASSY,INTANK.....37 FORMING,LP BRACKET MOUNT.....37
DECAL,POWER TO PLATFORM 230V......11– FILTER ASY,M PRESS,SAE8,WOIND*......57, FORMING,LP BRACKET
12, 15 61 MOUNT,PAINT.....169, 171
DECAL,SYMBOL-COMP ACCESS.....15 FILTER ELEMENT,AIR,NOLFF LPG.....57, 75 FORMING,LP REGULATOR PNTD.....59
DECAL,SYMBOL-READ THE MANUAL.....15 FILTER LID,RFM165.....37 FORMING,MUFFLER CLAMP, PAINTED.....57
DECAL,TOWING INSTRUCTIONS.....169, 171 FILTER, FUEL LRG 425/423 EFI.....51 FORMING,RADIATOR BRACE LEFT.....77
DECAL,TRIANGLE,BLUE.....11–12, 15 FILTER,AIR.....61, 69 FORMING,RADIATOR SUP PNTD.....57
DECAL,TRIANGLE,YELLOW.....11–12, 15 FILTER,ELEMENT,30 MIC,75020.....69 FORMING,RADIATOR SUPPORT.....77
DECAL,WARN,CRUSH HAZARD HAND....11– FILTER,ELEMENT,BETA(10)=200.....37 FORMING,REGULATOR MOUNT,PTD.....77
12 FILTER,ELEMENT,BETA(5)=1000........47, 49, FORMING,RH MUFFLER SUP PAINTED.....57
DECAL,WARN,CRUSH HAZARD PLAT.....11– 57, 61 FORMING,RIGHT ENGINE SUPPORT.....77
12, 15 FILTER,FUEL.....53 FORMING,SOLENOID MOUNT PAINTED....69
FILTER,FUEL,PERKINS.....69 FORMING,STRUT SUPPORT,PNTD.....49

180 Z-45/25, Z-45/25J Part No. 110316

January 2012

Part Description Index (continued)

FORMING,STRUT,RH RADIATOR PNTD.....59 HARNESS, BD GEN.110V/60HZ Z45P.....161 HOSE ASSY,T FITTING/DRIVEMOTOR.....133

FORMING,STRUT.LH RADIATOR PNTD.....59 HARNESS, BD GEN.220V/50HZ Z45D.....161 HOSE COVER,LOWER LEVEL,BOT,PAI.....83
FORMING,UPPER RAD SUPPORT PAIN.....69 HARNESS, BD GEN.220V/50HZ Z45P.....161 HOSE COVER,LOWER LEVEL,TOP,PAI.....83
FRONT AXLE ASSY,NRRW,Z45/25.....23 HARNESS,12/3,12V TO PLAT........42–43, 55, HOSE COVER,UPPER ARM,PAINTED.....83
FRONT AXLE ASSY,WIDE,Z51/30 IC.....21 107 HOSE END,BARB,1/4 MNPTX1/4,90D.....37
FUEL DOOR,IC TANK SIDE,PNTD***.....51, 53 HARNESS,18/19 BOOM CABLE #1.....42–43, HOSE END,BARB,1/4 MNPTX5/16,90.....37
FUEL FILTER ASSEMBLY.....69 55, 107 HOSE END,BARB,1/4 MNPTX5/16,ST.....37
FUEL INJECTOR FORD DSG423, BK.....71 HARNESS,18/19,BOOM CABLE #2.....42–43, HOSE END,BARB,3/16 MNPT,90D.....37
FUEL INJECTOR FORD DSG423,YL.....71 55, 107 HOSE GUIDE, JIB.....97
FUEL INJECTOR, LRG-425 EFI.....57 HARNESS,ENGINE FORD DSG-423.....71 HOSE, COOLANT BYPASS.....71
FUEL JUMPER HARNESS.....53 HARNESS,ENGINE W/RELAY BOX T2.....59 HOSE,2.0"ID X 2.0" LG.....59
FUEL LINE, DEUTZ F3L 2011F.....63–64 HARNESS,ENGINE,DEUTZ.....41–43, 55 HOSE,2.5" FLEX.....167
FUEL PRESSURE REG,425EFI***.....51 HARNESS,FORD DSG423,Z45.....42–43, 55 HOSE,3/4,LP***.....59, 77
FUEL PUMP,DSG-423.....53 HARNESS,FORD ENGINE EFI.....41–43, 55 HOSE,3/8",FUEL,30R7.....83
FUEL SENSOR ASSY......53 HARNESS,GC BOX.....55 HOSE,5/16 FUEL,SAE 30R7.....51, 53
FUEL TANK ASSY, 17 GAL PLASTIC.....37 HARNESS,IC FUNCTION MANIFOLD.......35, HOSE,90DEG 2.5" AIR INTAKE.....167
FUSE HOLDER,INLINE,GS.....151 42–43, 55 HOSE,AIR 3/8.....73
FUSE,13 AMP,220V PLUG.....39 HARNESS,JIB SELECT MANIFOLD.....55, 107 HOSE,AIR CLEANER.....63–64
FUSE,70 AMP,MAXI.....151 HARNESS,LS,D.E. Z45.....35, 55 HOSE,AIR CLEANER TO INTAKE.....69
HARNESS,LS,PRIM/EXT.....55 HOSE,AIR INLET.....69
G HARNESS,LS,PRIM/EXT/SEC.....55 HOSE,AIR INTAKE.....75
HARNESS,PBOX WIRING***.....55 HOSE,AIR INTAKE 2.5 ID 8.00LG.....67
GASKET, UK POWER TO PLAT.....104
HARNESS,PERKINS ENGINE***.....41–43, 55 HOSE,AIR INTAKE,PERKINS.....67
GASKET,ACTUATOR PLATE.....71
HEAT SHIELD,EXHAUST MANIFOLD**.....59 HOSE,AIR,MIXER.....75
GASKET,EXH FLANGE-PERKINS54555....59,
HEATER,FREEZE PLUG,FORD LRG423...151 HOSE,COOLANT,REG INTAKE.....77
67, 75
HINGE,.375X.120THK.,SLOTTED.......47, 49, HOSE,FUEL,5/16 HIGH PRESSURE**......51,
GASKET,EXHAUST.....61
51, 53 53
GASKET,GROUND CONTROL BOX***......41–
HINGE,FUEL DOOR.....51, 53 HOSE,LOWER RADIATOR.....77
43
HINGE,PLAT CONTROL BOX COVER.....145 HOSE,LOWER RADIATOR,Z45.....59
GASKET,INTAKE FORD DSG-423.....71
HOLDER,BRUSH,7.19LG,BOTTOM.....165 HOSE,LOWER,RADIATOR,PERKINS.....69
GASKET,MIXER, FORD DSG423.....71
HOLDER,BRUSH,7.19LG,TOP.....165 HOSE,OVERFLOW,RADIATOR.....77
GASKET,PLATFORM CONTROL BOX.....103–
HOLDER,BRUSH,9.25LG,JIB.....165 HOSE,RETURN,ENGINE.....75
104, 107
HOLDER,BRUSH,9.94LG,NON JIB.....165 HOSE,UPPER RADIATOR.....75
GASKET,RETURN FILTER-77353.....37
HORN,12VDC,SPADE TERMINALS***......39, HOSE,UPPER RADIATOR,PERKINS.....67
GASKET,THROTTLE ACTUATOR.....59, 71
51, 53 HOSE,UPPER RADIATOR,Z45.....59
GASKET,WATER PUMP.....67
HOSE ASSEMBLY,1/4".....159 HOUR METER,10-80 VOLTS***.....41–43
GATE LATCH CASTING--DRILLED.....147
HOSE ASSEMBLY,LP GAS,106"LG.....37 HOUSING,PUMP MOUNT (54573).....69
GAUGE-SIGHT,LHA-LGTB***.....37
HOSE ASSY 1",STR FEM,STR FEM.....137 HOUSING,THERMOSTAT,PERKINS 104.....67
GEN.OPT.,DEUTZ,120V,3500W,T2.....161
HOSE ASSY 1/4, STR FEM,STR FEM.....139, HUB ASSEMBLY MODEL#60-8.....19
GEN.OPT.,DEUTZ,220V,3000W,T2.....161
141 HUB ASSEMBLY,9 BOLT.....19
GEN.OPT.,PERK,110V,3500W,T2.....161
HOSE ASSY 1/4,STR FEM,PIPETHRE.....35, HYDRAULIC MOTOR 3000W GENER.....153,
GEN.OPT.,PERK,220V,3000W,T2.....161
137 157
GEN.OPT.FORD,110V/3000W Z45***.....153
HOSE ASSY 1/4,STR FEM,STR BULK.....135
GEN.OPT.FORD,110V/3000W Z45DSG.....157
HOSE ASSY 1/4,STR FEM,STR MALE....139, I
GEN.OPT.FORD,220V/2500W Z45.....153
141
GEN.OPT.FORD,220V/2500W Z45DSG.....157 IDLER BRACKET.....77
HOSE ASSY, 1/4", 22.00.....141
GENERATOR,2500W HYD.220/50HZ......153, INJECTOR, FUEL(DEUTZ F3L2011F)....63–64
HOSE ASSY,1/2 STR FEM,STR FEM......131,
157 INNER CONE - MODEL 60-8.....19
133
GENERATOR,3000W,220V,50HZ***.....161 ISOLATOR,AIR FILTER MOUNT.....59, 77
HOSE ASSY,1/2".....129, 131, 133, 135
GENERATOR,3000W,HYDRAULIC***......153, ISOLATOR,ENGINE VIBRATION.....61, 63–64,
HOSE ASSY,1/2,45 FEM STR FEM.....133
157 67, 77
HOSE ASSY,1/2,45 FEM,STR FEM.....137
GENERATOR,3500W,120V,60HZ**.....161 ISOLATOR,VIBRATION,M8 M/M.....77
HOSE ASSY,1/2,90 FEM,STR FEM....137, 159
GLOW PLUG,L1011.....151 ISOLATOR,VIBRATION,M8 MALE/FEM.....67
HOSE ASSY,1/2,STR FEM,STR FEM......129,
GROMMET,COIL,FORD DSG423.....71 ISOLATR KIT,RUBBR,2KW GENERATR.....153
131, 137
GROMMET,RUBBER 3 X .19 X 3.5.....95
HOSE ASSY,1/2,STR FEM.STR FEM.....159
GROUND CONTROL BOX ASSY J
HOSE ASSY,1/4,90 FEM,STR FEM.........129,
W/DEC*.....41–43
131, 133, 135, 139, 141, 169, 171 JIB BOOM ASSY W/WORD DECAL.....97
GUARD,FAN,FORD GAS** PNTD.....57
HOSE ASSY,1/4,90 FEM,STR FEM**......129, JOYSTICK W/HARN ADPTR KIT RCKR.....109
GUARD,FAN,PERKINS PAINTED.....67
135 JOYSTICK W/HARN ADPTR, 1 AXIS.....109
GUARD,FOOTSWITCH,W/DECAL ALUM...99–
HOSE ASSY,1/4,STR FEM,STR FEM......129, JOYSTICK W/HARN ADPTR, 2 AXIS.....109
100
131, 133, 137, 139, 141, 169, 171 JOYSTICK,1 AXIS ROCKER,DEUTSCH.....111
HOSE ASSY,1/4,STR FEM,STR FEM*.....131 JOYSTICK,1 AXIS,DEUTSCH.....111
H HOSE ASSY,3/4,90 FEM,STR FEM.....137 JOYSTICK,2 AXIS,DEUTSCH.....111
HARDWARE KIT,PUMP MOUNT DSG423....75 HOSE ASSY,3/8 STR FEM STR FEM.....149 JOYSTICK,DUAL AXIS W/KNOB.....109, 111
HARN JOYSTICK ADAPTOR JS100........109, HOSE ASSY,3/8,STR FEM,90D FEM.....137 JOYSTICK,SINGLE AXIS W/KNOB.....109, 111
111 HOSE ASSY,BRKT./D.MANIFOLD.....133 JOYSTICK,SINGLE AXIS W/STEER........109,
HARNESS KIT,Z45/51 PLAT BOX.....103–104 HOSE ASSY,D.MANIF/FR D.MOTORS.....133 111
HARNESS PERKINS ENGINE Z45 ALT.....55 HOSE ASSY,DMANIF/LR&RR BRAKE.....133 JUMPER COMB, 2-WAY,WIELAND.....45
HARNESS, BD GEN.110V/60HZ Z45D.....161 HOSE ASSY,LP GAS.....77 JUMPER,THROTTLE BODY,FORD 2.5L.....59

Part No. 110316 Z-45/25, Z-45/25J 181

 January 2012

Part Description Index (continued)

K MANIFOLD,INTAKE FORD DSG-423.....71 NUT,NYLOCK,1/4-20.....37, 39, 45, 47, 49, 51,

MANIFOLD,JIB SELECT W/QD PLUG*.....125 53, 57, 59, 61, 63–64, 69, 73, 79, 83, 87, 89,
KEEPER,LATCH (45363).....47, 49, 51, 53
MANIFOLD,ROTATOR,CB***.....125 91, 93, 95, 97, 145, 147, 151, 155, 157, 169,
KEYSWITCH,3 POS. W/KEYS***.....41–43
MANIFOLD,TURNTABLE ROTATION***.....35 171
KIT, CHARGE PUMP HOUSING.....127
MANUAL BOX W/DECALS***.....99–100 NUT,NYLOCK,10-24.....31, 63–64, 155
KIT, AUX TOP RAIL SUPPORT.....145
MAP SENSOR, DSG-423.....71 NUT,NYLOCK,10-32.....35, 45, 47, 49, 51, 53,
KIT, FIELD INSTALL, SWING GATE.....147
MAP SENSOR, EFI.....59 59, 63–64, 83, 87, 107, 143, 161
KIT, HARDWARE (54573).....69
MARKING TAGS,# 1-10,WIELAND.....45 NUT,NYLOCK,3/4-10,GRD.8.....91, 95
KIT, VAC CAP REPLC, DSG-423.....71
MARKING TAGS,# 11-20,WIELAND.....45 NUT,NYLOCK,3/8-16.....21, 23, 27, 35, 37, 39,
KIT,CHARGE PUMP.....127
MARKING TAGS,# 21-30,WIELAND.....45 47, 49, 51, 53, 59, 61, 63–64, 67, 69, 75, 77,
KIT,COVER,TORQUE HUB,45553***.....17
MARKING TAGS,# 31-40,WIELAND.....45 81, 85, 87, 89, 93, 97, 99–100, 104, 153, 155,
KIT,ELEMENT**.....37
MARKING TAGS,# 41-50,WIELAND.....45 157, 161, 167, 169, 171
KIT,FBA STYLE COUPLER,FORD.....59, 75
MEGAJECTOR,FUEL KIT.....59 NUT,NYLOCK,5/16-18.....47, 49, 95
KIT,FBA STYLE COUPLER,PERKINS.....69
MESH,HALF,LH 5' PLATFORM.....147 NUT,NYLOCK,6-32.....107
KIT,FBA STYLE COUPLER,SAE8.....63–64
MESH,HALF,LH,6'PLATFORM.....147 NUT,NYLOCK,7/16-14.....161
KIT,FITTING,REGULATOR DSG-423.....77
MESH,HALF,RH 5' PLATFORM.....147 NUT,NYLOCK,8-32.....165
KIT,GASKET,UK POWER TO PLAT......104
MESH,HALF,RH,6'PLATFORM.....147 NUT,NYLOCK,M6X1.00.....69
KIT,OSCILLATE LINKAGE.....31
MESH,HALF,SWING GATE***.....147 NUT,NYLOCK,M8X1.25.....77
KIT,PERKINS T2 ENGINE REPLCMNT.....67
MICROSWITCH,13482 FOOTSWITCH......99– NUT,SLOTTED,2-4-1/2 UNC.....169, 171
KIT,PRIMER BULB.....63–64
100 NUT,SOLENOID VALVE.....116–118
KIT,PUMP SHAFT SEAL W/ INST***.....127
MIDPIVOT ASSY Z45IC.....83 NUT,SPINDLE,1-14.....19
KIT,SWING GATE W/SPRING.....147
MIXER,AIR VALVE,TIER II FORD**.....57 NUT-COIL SHORT.....125
KIT,TORQUE HUB COVER(101584)**.....25
MIXER,LPG,DSG-423.....71 NUT-SOLENOID VALVE (52885).....113
KNOB,JOYSTICK, 62390/62391.....109, 111
MODULE,IGNITION/START,12/24V.....45 NUTSERT,1/4-20,STEEL CAD PLTD.....45
KNOB,ROCKER JOYSTICK 75565.....109, 111
MODULE,LOAD SENSE 2007.....45, 107, 155
MOTOR -HYD.2500W GENER O
L REFURB......153, 157
O-RING KIT (ORFS FITTINGS).......113, 115–
L.P.TANK LATCH.....37 MOTOR,12VDC,77066.....37
118
LAMP,INDICATOR,RED,14V,1.2W.....41–43 MOTOR,HYD,25CC FIXED***.....17
O-RING, ROTATOR MANIFOLD.....125
LANYARD,LYNCH PIN ASSY.....79, 169, 171 MOTOR,PISTON,LC30,1 DEG,13T.....25
O-RING, TORQUE HUB.....17
LANYARD,PLATFORM CONTROL BOX.....107 MOTOR,PISTON,LC30,10 DEG,13T**.....25
O-RING,2-042 N674-70***.....127
LATCH,DRAW,ADJUSTABLE.....79 MOUNT,REAR ENGINE PNTD.....57
O-RING,2-044 BUNA.....17
LATCH,FLEXIBLE DRAW W/O KEEPER....47, MOUNT,SWITCH.....155
O-RING,END COVER,4HP/4HB***.....25
49, 51, 53 MOUNTING BAND,MUFFLER,8.0".....75
O-RING,FILTER ASSY (60334)***.....47, 49
LATCH,FUEL DOOR.....51, 53 MOUNTING BAND,NOLFF AIRCLEANR*...57,
O-RING,JOYSTICK, 62390/62391.....109
LENS,AMBER,STROBE,FIREBOLT.....143 75
O-RING,MIXER,RIBBED,DSG-423.....71
LEVEL SENSOR,LS60,YL,2.5X4.5.....79 MPT,CPLR,1/4"SER,3/8"X18.....149
O-RING,MIXER,SMOOTHED,DSG-423.....71
LEVER, GOVERNOR ACTUATOR.....63–64 MUFFLER,CAT/SPARK,DEUTZ.....61
O-RING,SPACER #115***.....153, 157
LIGHT,INDICATOR,AMB.,12V,ENG......41–43 MUFFLER,DEUTZ.....61
O-RING,STEM,EATON.....127
LIGHT,INDICATOR,RED,14V***.....41–43, 103– MUFFLER,PERKINS 104-22DSL.....67
OIL DRAIN PLUG,FORD DSG423.....73
104 MUFFLER,SCRUBBER,PERK 104-22DS.....67
OIL FILTER - PERKINS.....69
LINING KIT, BRAKE, 4HP***.....25 MUFFLER,SPARK ARRESTOR,DEUTZ.....61
OIL FILTER,DSG-423.....71
LINK,NYLATRAC KS6-5.4.....89
OIL TEMP SENSOR, DEUTZ F4L2011......63–
LOAD PAD,ENGINE TRAY SUPPORT.....35 N 64
LOAD SUPPORT WITH BEARINGS.....155
NECK/HEAD-LIMIT SWITCH (88356).....83 OPT,PLAT SPT,LOAD SENSE,JIB.....155
LOCK,PLUG 12 WAY,14-18GA,BLK.....42–43
NIPPLE,DIAGNOSTIC,#4 PORT***...121–122, OPT,PLAT SPT,LOAD SENSE,NJ.....155
LOCK,PLUG 4 WAY,12-14GA***.....42–43, 161
137 OPTION,AIRLINE TO PLATFORM.....149
LOCK,RECEP 12 WAY, 14-18GA....42–43, 107
NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV....113, OPTION,EURO TOEBOARD.....145
LOCK,RECEP 4 WAY,12-14GA.....42–43, 107
115–118, 129, 131, 133, 137 OPTION,PLAT.PINCH GUARD,4 FT......145
LOCK,RECEP 4 WAY,14-18GA.....107
NUT - PLASTIC,RING FOR ALARMS...42–43, OPTION,PLAT.PINCH GUARD,5 FT......145
LOCKNUT,ELEC,1/2".....39, 104, 107
103–104, 143 ORIFICE DISC,.046",GREEN.....121–122
LOCKOFF,LP,FORD DSG-423.....77
NUT, SOLENOID VALVE.....116–118 ORIFICE, 0.025".....117–118
LOWER IDLER FORD DSG-423.....73
NUT, STEM, EATON***.....127 ORIFICE, 0.025"(74129)*.....117–118
LOWER LEVEL ARM ASSY.....83
NUT,BULKHEAD,ORFS-4.....135 ORIFICE, 0.030".....116–118
LOWER SECONDARY ARM ASSY.....83
NUT,BULKHEAD,ORFS-8.....133 ORIFICE, 0.052".....117–118
LS ROT.HEAD W/O LEVER (ZCE01).....35, 83
NUT,HEX,1/4-28.....29, 31 OUTER CONE - MODEL 60-8.....19
LUG BOLT,5/8-18,WHEEL HUB.....19
NUT,LOCKING-LG.FLANGE,1/4-20.....79, 89 OUTLET,110V GFCI***.....104
LUG,WHEEL STUD,5/8-18,W1/4HB**.....17
NUT,LOCKING-LG.FLANGE,5/16-18....59, 61,
69, 73, 75, 77, 167 P
M NUT,LOCKING-LRG.FLANGE,3/8-16.....77
PAD,REST,1"THICK,W/STUDS*.....83
MACHINING,TOW HITCH***.....169, 171 NUT,LP NYLOCK,1/4-20...25, 39, 51, 53, 145,
PANEL,ACCESS PAINTED.....155
MALE PIPE THD,1/4" SER,3/8"X18.....149 161
PCB ASSEMBLY, V200.....107
MANIFOLD ASSY, Z45/Z51 4WD.....115–118 NUT,LP NYLOCK,3/8-16.....81, 83, 89, 91
PIN,0.75DIAX5.75LG,CHAMFER.....155
MANIFOLD KIT, SW DRIVE.....35 NUT,LUG,5/8-18 X 90 DEGREE,Z45.....19, 25
PIN,0.75DIAX8.75LG,CHAMFER.....155
MANIFOLD,2WD TRACT W/O FIT***.....113 NUT,NYLOCK,1/2-13.....35, 37, 59, 61, 63–64,
PIN,1.00DIAX15.56LG,CHAMFER.....47, 49
MANIFOLD,ASSY,GENERATOR.....157 67, 69, 75, 77, 153, 169, 171
PIN,1.25 DIA X 3.19 LG, PLATE.....85
MANIFOLD,EXHAUST TURBO.....75
PIN,1.25DIAX14.45LG,2HOLE.....93
MANIFOLD,FUNCTION,IC.....121–122
PIN,1.25DIAX3.37LG,1HOLE.....85
MANIFOLD,GENERATOR,W/OUT FIT.....157

182 Z-45/25, Z-45/25J Part No. 110316

January 2012

Part Description Index (continued)

PIN,1.25DIAX3.75LG,1HOLE.....21 PLATFORM ASSEMBLY,5FT,CE/UK.....99–100 RELAY,STARTER,FORD DSG423.....71

PIN,1.25DIAX5.25LG,1HOLE.....91, 93 PLATFORM CONTROL BOX,PAINTED.....107 REPAIR LINK,7 LINKS (42763).....89
PIN,1.25DIAX6.19LG,2RING.....87, 93 Platform Controls to 12V DC Wire RESISTOR,10 OHM,25 WATT.....107
PIN,1.25DIAX7.00LG,1HOLE.....91, 93 Harness.....42–43 RESISTOR,20 OHMS,25W,ADJ.....45
PIN,1.25DIAX7.88LG,1HOLE.....93 PLATFORM RAIL ASSY, 6FT ANSI.....99–100 RESISTOR,7.5 OHM,25 WATT,1%***.....45
PIN,1.25DIAX8.12LG,1HOLE.....21 PLATFORM RAIL ASSY,6FT,CE/UK.....99–100 RETAINER,GAS SPRING***.....47, 49
PIN,1.25DIAX8.88LG,1HOLE.....91, 93 PLATFORM,1/2 MESH W/GATE,ANSI*.....147 RETAINER,SPRING,1.21 X .375.....155
PIN,1.25DIAX9.38LG,THREADED.....87 PLUG AND CAP KIT-SERVICE,ORFS*.....113, RETAINING PIN, ASSY.....35
PIN,1.50DIAX13.88LG,2HOLE.....81 115–118 RETAINING PIN,ASSY***.....169, 171
PIN,1.50DIAX20.00LG,CHAMFER....21, 23, 27 PLUG,090109A-4.....129, 131 RETAINING RING.....153, 157
PIN,1.50DIAX4.25LG,GR/H.....17, 23 PLUG,090109A-6.....139, 141 RIVET,ALUM,ALUM,3/16BUTTONHEAD....51,
PIN,1.50DIAX7.50LG,1HOLE***.....81 PLUG,1/4 X .400",BLK.....47, 49 53, 145
PIN,1.75DIAX11.88LG,CHAMFER.....85 PLUG,16 AMP,3 PIN,(BRITISH)UK.....39 RIVET,STEEL,P, .25 X .375.....147
PIN,1.75DIAX9.25LG,1HOLE.....85 PLUG,DUST,STARTER,FORD DSG423.....71 RIVET,STL,STL,P,.125 X .25.....45
PIN,2 X 12.88 LG.....81 PLUG,ELECTRICAL,220/50,NOVON.....39 ROCKER ASSY.,MAGNETIC 75565....109, 111
PIN,2.00DIAX10.88LG,CHAMFER.....81 PLUG,FUSED,250V,13AMP,U.K.**.....39 ROCKER,RETAINER, 75565.....109, 111
PIN,2.00DIAX12.88LG,CHAMFER.....81 PLUG,NYLON .50 BLACK DOMED......41–43, ROD END,.250 X 2.75 LG.....155
PIN,2.00DIAX24.00LG,CHAMFER.....81, 85 103–104 ROD END,.375 X 2.25***.....21, 47, 49, 85
PIN,CLEVIS,1 X 2.5 LG......21, 23 PLUG,NYLON .875 BLACK DOMED.....42–43 ROD END,.375 X 3.69...17, 21, 23, 27, 85, 87,
PIN,CLEVIS,1 X 3.5 LG***.....169, 171 PLUG,NYLON 1.12 BLACK DOMED.....107 91, 93
PIN,COTTER,.219 X 1.75.....19 PLUG,ORIFICE, 0.052 (40033).....117–118 ROD END,0.5 X 3.75***.....81, 85
PIN,COTTER,.25 X 3.0.....169, 171 PLUG,ORIFICE,0.030 (50684).....116–118 ROD END,BALL JOINT 1/4-28.....31
PIN,LOCK,SHORT***.....147 PLUG,SEAL,12-18 GA.....42–43, 161 ROD,DISCONNECT 4HP/4HB***.....25
PIN,TOW HITCH,1.5DIAX8.25"GRIP.......169, PLUG-ORIFICE, 0.031 INCH.....113 ROLLER ARM,LIMIT SWITCH***.....35, 83, 87
171 PLUG-ORIFICE,0.067 INCH.....113 ROTATOR,PLAT NON-JIB.....91
PINCH GUARD,6'(1.25")SERVICE.....145 POWER TO PLAT,CORD ASSY......153, 157 ROTATOR,PLAT,JIB.....93, 95
PIPE,COOLANT RETURN,FORD 2.3L.....75 POWER UNIT,12VDC AUX,.067CU.IN.....37 RUE RING 1.00.....21, 23, 169, 171
PLAT ASSEMBLY,4FT,ASIA/S AM.....99–100 PRECLEANER,AIR INTAKE***.....167
PLAT ASSEMBLY,4FT,AUSTRALIA.....99–100 PRIMARY BOOM ASSY,JIB,Z45/25J.....87 S
PLAT ASSEMBLY,5FT,ASIA/S AM.....99–100 PRIMARY BOOM ASSY,STD,Z45/25.....87
SCREW T-SWITCH PH/PH 6-32X1/4....41–43,
PLAT ASSEMBLY,5FT,AUSTRALIA.....99–100 PRIORITY FLOW CONTROL VALVE.....153
103–104
PLAT ASSEMBLY,6FT,ASIA/S AM.....99–100 PROTECTOR,SLEW BOLT.....35
SCREW, HHC, 1-8 X 4, GRID .2.....33
PLAT ASSY, COMP, 4', AUSTRALIA.....99–100 PULLEY AND TENSIONER,DSG423.....73
SCREW, HHC, 7/16-14 X 2, GR 5.....161
PLAT ASSY, COMP, 4', CE/UK/UK.....99–100 PULLEY, WATER PUMP.....69
SCREW, PHM, #6-32 X .625 ZINC.....109, 111
PLAT ASSY, COMP, 5', CE/UK/UK.....99–100 PULLEY,DEUTZ.....161
SCREW,BHHS,1/4-20 X .75.....89
PLAT ASSY, COMP, 6', AUSTRALIA.....99–100 PULLEY,UPPER IDLER.....77
SCREW,BHSC,1/4-20 X .88,Y/ZINC.....89
PLAT ASSY, COMP, 6', CE/UK/UK.....99–100 PULLY, GNRTR,220V,50HZ(89908).....161
SCREW,BLEEDER,M5X0.8.....95
PLAT ASSY,COMP,4',ASIA/SO. AM......99–100 PULLY,GNRTR,120V,60HZ(60707).....161
SCREW,FHS,3/8-16 X 1.75.....35, 51, 53
PLAT ASSY,COMP,5',ASIA/SO. AM......99–100 PUMP ASSY (77066).....37
SCREW,GROMET-COIL,FORD DSG423.....71
PLAT ASSY,COMP,6',ASIA/SO. AM......99–100 PUMP MOUNT KIT,PERKINS DSL.....69
SCREW,HHC,1/2-13 X .75.....83
PLAT RAIL ASSY,6FT,AUSTRALIA.....99–100 PUMP MOUNT,FORD DSG423.....75
SCREW,HHC,1/2-13 X 1.25 GR5....27, 37, 53,
PLAT. CONTROL BOX W/DECAL***.........103– PUMP WATER (PERKINS 404)***.....67
75, 85
104 PUMP, FUEL, LRG425, WALBRO.....51
SCREW,HHC,1/2-13 X 1.5.......37, 63–64, 81,
PLAT.ASSY,4 FT,SERV,S80 ANSI.....99–100 PUMP,FUEL F3L 2011F DEUTZ***.....63–64
83, 85
PLAT.ASSY,5 FT,SERV,S80 ANSI.....99–100 PUMP,INJECTION,DEUTZ F3L2011F.....63–64
SCREW,HHC,1/2-13 X 1.75....17, 35, 127, 153
PLAT.ASSY,6FT,1/2 MESH, CE.....147 PUMP,LIFT(FUEL) PERKINS(54555).....67
SCREW,HHC,1/2-13 X 2 GR5.....75
PLAT.ASSY,6FT-S40/S60-95'& S80.....99–100 PUMP,PIGGBACK,11CC,11 TOOTH.....127
SCREW,HHC,1/2-13 X 3.....63–64, 77
PLATE, COVER, BULKHEAD, Z45/51.....67 PUMP,PISTON,49CC***.....127
SCREW,HHC,1/2-13 X 3.5.....59, 61, 67, 69
PLATE,AC ADAPTER,DIN/UK***.....104 PUMP,PRIMER,PERKINS***.....67
SCREW,HHC,1/4-20 X .5.....145
PLATE,AIR BAFFLE,FORD,PAINTED.....47, 49
SCREW,HHC,1/4-20 X .625..45, 83, 103–104,
PLATE,AIR INTAKE ADAPTER,PAINT.......47, R 145, 147
49, 61
RADIATOR,FORD DSG423.....77 SCREW,HHC,1/4-20 X .7....37, 39, 41–43, 47,
PLATE,BLANKING,FORD DSG423.....73
RADIATOR,FORD/PERKINS***.....57, 69 49, 51, 53, 61, 73, 95, 151, 155
PLATE,COVER SPACER,PAINTED.....51, 53
RAILING CATCH CASTING--DRILLED.....147 SCREW,HHC,1/4-20 X 1.....19, 21, 25, 27, 37,
PLATE,DRAG LINK,NRRW AXLE,PNT.....171
RAILING,PINCH GAURD,4 FT......145 39, 45, 47, 49, 53, 57, 59, 69, 83, 91, 93, 97,
PLATE,DRAG LINK,WIDE AXLE,PNT.....169
RAILING,PINCH GAURD,5 FT......145 99–100, 155
PLATE,FAN GUARD.....77
REAR AXLE,ASSY Z51,W/BEARINGS.....27 SCREW,HHC,1/4-20 X 1.25.....47, 49, 57, 63–
PLATE,FOOT SWITCH COVER.....147
RECEPTACLE, 120VAC, 20A, GFCI.....104 64, 69, 79, 93, 97
PLATE,FRONT COVER,PAINTED.....167
RECTIFIER ASSEMBLY.....153, 157 SCREW,HHC,1/4-20 X 1.5.......51, 53, 77, 79,
PLATE,FRONT LIFTING EYE.....77
RED CAP,1.375ID X 0.75 DEEP.....37 91, 145
PLATE,FUEL PUMP,FORD/WALBRO.....51
REDUCER,RUBBER 2.5 - 2.....57, 167 SCREW,HHC,1/4-20 X 1.75.....83, 87, 161
PLATE,FUEL PUMP,PNTD.....53
REGULATOR,LPG.....59 SCREW,HHC,1/4-20 X 2.....29, 31, 47, 49, 53,
PLATE,JIB,ROTATE MANIFOLD.....95
REGULATOR,LPG,DSG-423.....77 145, 155, 169, 171
PLATE,REAR ENGINE SUPPORT.....75
RELAY SOCKET,AUTO***.....45 SCREW,HHC,1/4-20 X 2.5.....51, 53, 157
PLATE,REAR LIFTING EYE.....75
RELAY SOCKET,AUTO,RETAINER***.....45 SCREW,HHC,1/4-20 X 2.75.....91, 95
PLATE,SWING LOCK,PAINTED.....35
RELAY,12VDC,70AMP,SEALED.....63–64 SCREW,HHC,1/4-20 X 3.....45
PLATE,TANK SIDE,PAINTED.....37
RELAY,PWR/FUEL,FORD DSG423.....71 SCREW,HHC,3/4-10 X 9.5 GR 8 YE.....91, 95
PLATE,WASHER,FLAT,RETAINING,PT.....33
RELAY,SPDT,12V(AUTO) PLUG IN**.....45 SCREW,HHC,3/8-16 X .75.......35, 37, 47, 49,
PLATFORM ASSEMBLY,4FT,CE/UK.....99–100
RELAY,SPDT,12V(AUTO)**.....55, 107 85, 87, 97, 165

Part No. 110316 Z-45/25, Z-45/25J 183

 January 2012

Part Description Index (continued)

SCREW,HHC,3/8-16 X .75,GR 8.....95 SCREW,SHM,PHP, #12 X .75.....107 SHIM,AXLE ROTATION STOP,12GA.....27

SCREW,HHC,3/8-16 X 1.....17, 21, 23, 39, 47, SCREW,SHS,10-24 X .625.....31, 63–64 SHIM,AXLE ROTATION STOP,22GA.....27
49, 51, 53, 83, 85, 157 SCREW,SHS,M6X12MM,8MM.....69 SHIM,WEAR PAD,5 X 1.5,14GA.....87
SCREW,HHC,3/8-16 X 1.25 GRD 5.....39, 47, SEAL AND BRG KIT,4.5K ROTATOR....91, 93, SHIM,WEAR PAD,5X 1.5 16GA.....87
49, 59, 67, 69, 75, 87, 91, 93, 99–100, 104, 95 SHOCK MOUNT,SMALL.....59, 69, 77
157, 167 SEAL DT SERIES-12W.....42–43 SLEEVE,CONNECTOR,DT JOYSTICKS....111
SCREW,HHC,3/8-16 X 1.50.....37, 39, 61, 63– SEAL KIT (39345).....122, 125 SLEEVE,NYLON,1.42 ID......42–43, 137, 139,
64, 77, 85, 87, 91, 93, 157, 169, 171 SEAL KIT (54994).....93 141
SCREW,HHC,3/8-16 X 1.75,GRD.8......47, 49, SEAL KIT (88337)***.....21, 23 SLEEVE,NYLON,2"I.D.,BULK(100').....137
87, 153, 161, 169, 171 SEAL KIT (W1B) TORQUE HUBS.....17 SLEEVE,NYLON,3.13 ID.....139, 141
SCREW,HHC,3/8-16 X 2.....21, 97 SEAL KIT CYL Z45 (54570).....87 SNAP RING, PUMP SHAFT SEAL***.....127
SCREW,HHC,3/8-16 X 2.25.....21, 23, 27 SEAL KIT CYL.Z45(77187&77188).....85 SNAP RING,EXTERNAL,1.25 DIA.**.....87, 93
SCREW,HHC,3/8-16 X 2.75.....27, 29, 31, 39, SEAL KIT, BRAKE, 4HP.....25 SNAP RING,EXTERNAL,1.5 DIA***.....17, 23
75, 81 SEAL KIT, ELEVATE (88203).....81 SNAP RING,WHEEL DRIVE.....25
SCREW,HHC,3/8-16 X 3.....81, 89 SEAL KIT, GEARBOX, 4HP.....25 SOLENOID KIT, SHUT DN, PERKINS.....69
SCREW,HHC,3/8-16 X 3.25.....155 SEAL KIT, PUMP SHAFT (EATON)***.....127 SOLENOID,12V CONTINUOUS***.....151
SCREW,HHC,5/16-18 X 1 GR5.....73, 75, 145 SEAL KIT, SOLENOID VALVE.....115–118 SOLENOID,77066.....37
SCREW,HHC,5/16-18 X 1.25....59, 61, 73, 75, SEAL KIT, SWING MOTOR.....35 SOLENOID,FUEL SHUT OFF SWITCH*.....63–
95 SEAL KIT, VALVE.....113, 115–118, 121–122 64
SCREW,HHC,5/8-11 X 1.75 GRD.8.....51, 53 SEAL KIT, VALVE, #10.....113, 116–118 SOLENOID,SHUT DOWN PERKIN40422.....69
SCREW,HHC,7/16-14 X 1.75.....25 SEAL KIT, VALVE, #4.....117–118 SOLENOID,STARTER, (72335).....67
SCREW,HHC,M10 X 30MM,ARSE.....75 SEAL KIT,11 TOOTH PUMP***.....127 SOLENOID,THROTTLE ACTUATOR
SCREW,HHC,M10 X 40MM,GRD8.....75 SEAL KIT,147259.....93 DSL.....63–64, 69
SCREW,HHC,M10 X 55MM,GRD 8.8....77, 161 SEAL KIT,52907,SIZE 4, 2 WAY.....121–122 SOLENOID-STARTR DEUTZF4L1011F*.....61
SCREW,HHC,M10 X 80 GR 8.8.....63–64 SEAL KIT,CONTROL VALVE.....29, 31 SPACER.....153, 157
SCREW,HHC,M12 X 35MM.....69 SEAL KIT,CYL,Z45 (54567).....21 SPACER TUBE,.50 LG.....161
SCREW,HHC,M14 X 1.5X40MM,GR8.8.....67, SEAL KIT,MASTER & SLAVE CYL.......85, 91, SPACER, EATON PUMP SHAFT SEAL**....127
69 93 SPACER,ENGINE MOUNT.......59, 61, 63–64,
SCREW,HHC,M14 X 40MM,GR 8.8.....61, 63– SEAL KIT,MOTOR,LC/KC***.....25 67, 69, 77
64 SEAL KIT,SOLENOID VALVE.....113, 116–118 SPACER,NYLON,.718 X .526 X.219...151, 153
SCREW,HHC,M6 X 16.....167 SEAL KIT,SOLENOID VALVE, SV07.....125 SPACER,NYLON,2.00 X 1.33 X.310.....87
SCREW,HHC,M6 X 20MM,GR8.8.....63–64 SEAL KIT,SUNSTRAND.....17 SPACER,NYLON,2.01 X 1.28 X.135.....87
SCREW,HHC,M6 X 25.....59 SEAL KIT,SWING DRIVE***.....35 SPACER,PULLEY,DEUTZ GEN.....161
SCREW,HHC,M8 X 20MM.....67, 167 SEAL KIT-FOR PN.44216.....121–122 SPARK PLUG WIRE SET, LRG425EFI.....57
SCREW,HHC,M8 X 40.....77 SEAL, CONNECTOR (DT JOYSTICKS).....111 SPARK PLUG, FORD DSG-423.....71
SCREW,HHC,M8 X 60MM X 1.25.....73 SEAL, GASKET, .0005" *SILVER*.....153, 157 SPRING CLIP,1/4-20,MAGNI 565....19, 21, 27,
SCREW,HHC,M8X1.25X 25MM,GR8.8.....77 SEAL, GASKET, .00075" *GOLD*.....153, 157 37, 77, 93, 97, 99–100, 155
SCREW,PHIL,10-24 X .75.....99–100 SEAL, GASKET, .0010".....153, 157 SPRING CLIP,10-24,ZINC.....99–100
SCREW,PHIL,8-32X.50,SELF TAP.....104 SEAL, OIL FILLER CAP.....69 SPRING CLIP,3/8-16.....39, 157
SCREW,PHIL,PHM,10-24 X.5,SEMS....57, 67, SEAL,FILTER ASSY (60334)***.....47, 49 SPRING,COMP,1" OD,232 LB/IN.....155
69, 77 SEAL,FILTER LID.....37 SPRING,JOYSTK CENTR,62390/91...109, 111
SCREW,PHIL,PHM,10-24X1.5 ZINC.....155 SEAL,RETAINING RING.....153, 157 SPRING,SHORT PLATFORM GATE.....147
SCREW,PHIL,PHM,10-32 X .5,SSTL....73, 107 SEAL,RUBBER,BAFFLE,PERKIN/FORD....47, SPRING,SWITCH CENTERING,75565.....109,
SCREW,PHIL,PHM,6-32 X 1/4 SS.....107 49 111
SCREW,PHILLIPS,PHM,10-32 X .5.....45 SEAL,SHAFT.....153, 157 STANDOFF,1/4X1/4 M-F 6-32 S/S.....107
SCREW,PHILLIPS,PHM,10-32 X .75....53, 63– SEAL,SHAFT,EATON PUMP***.....127 STANDOFF,6-32 X 3/8L X 1/4 HEX.....107
64 SEAL-GREASE,9-BOLT HUB 54840.....19 STARTER MOTOR, PERKINS(54555).....67
SCREW,PHILLIPS,PHM,10-32 X 1......47, 49, SEAL-GREASE,MODEL 60-8.....19 STARTER, 12V.....61
51, 143, 161 SENDING UNIT-H20TMP LRG425EFI*.....57 STARTER,DSG-423.....71
SCREW,PHILLIPS,PHM,10-32 X 2.0.....87 SENSOR,AIR TEMP,LRG-425 EFI***.....57 STARTER,ENGINE,FORD LSG/LRG***.....59
SCREW,PHILLIPS,PHM,10-32 X.625.....161 SENSOR,AIR,CAT MONITOR.....75 STEP PLATFORM ENTRY PAINTED....99–100
SCREW,PHILLIPS,PHM,10-32 X1.25.....59 SENSOR,AIR,CAT MONITOR***.....57 STRAINER,16 SAE F/24 SAE M.....37, 137
SCREW,PHILLIPS,PHM,10-32X 1.75.....83 SENSOR,CAM POSITION DSG-423.....71 STROBE,FIREBOLT12-72VDC,AMB***.....143
SCREW,PHILLIPS,PHM,6-32 X .5.......41–43, SENSOR,COOLANT TEMP*.....57 STRUT,GAS,200 LB.....47, 49
107 SENSOR,CRANK POSITION DSG-423.....73 SUPPORT,SENSOR,JOYSTICK.....109, 111
SCREW,PHILLIPS,RHM,10-32 X 1.5.....35 SENSOR,KNOCK DSG-423 FORD.....71 SVC KIT,UK RECEPT.REPLACEMENT.....104
SCREW,PHM,10-24X.50,SELF TAP.....167 SENSOR,LEVEL.....57, 63–64 SWING DRIVE ASSY***.....35
SCREW,PHM,M5X.8X10MM SELF TAP.....104 SENSOR,LEVEL 3 DEG**.....79 SWITCH SHIELD,ROCK JOYSTK75565...109,
SCREW,RHM,8-32 X .75.....165 SENSOR,LEVEL,4.5 DEG.....79 111
SCREW,SHC,1/2-13 X 3.00.....35 SENSOR,OXYGEN LRG425EFI.....59, 75 SWITCH TOGGLE ASSY DPDT 2P MNT...41–
SCREW,SHC,1/2-13 X 4.50 ZINC.....35 SENSOR,TEMPERATURE.....71 43
SCREW,SHC,3/8-16 X 1.....127 SEPRTR/FLTR,FUEL DSL,15GPH,.30.....69 SWITCH TOGGLE ASSY DPDT 2P MOM..41–
SCREW,SHC,5/8-11 X 1.5.....25 SERVICE KIT, 5FT JIB.....93 43, 103–104
SCREW,SHC,5/8-11 X 1.75.....17 SERVICE KIT, FORD DIPSTICK,Z45.....73 SWITCH TOGGLE ASSY DPDT 3P MOM..41–
SCREW,SHC,5/8-11 X 2.75,A574.....35 SERVICE KIT,5FT JIB.....97 43, 103–104
SCREW,SHC,5/8-11 X 4,A574.....35 SERVICE KIT,DEUTZ DIPSTICK,Z45.....64 SWITCH TOGGLE ASSY SPDT 2P
SCREW,SHC,5/8-11 X 4.50, A574.....35 SHAFT,MOTOR.....153, 157 MNT.....103–104, 107, 161
SCREW,SHC,M10X1.5X30 GR 12.9.....63–64 SHEET,RUBBER,AIR INTAKE.....63–64 SWITCH TOGGLE ASSY SPDT 3P MOM...41–
SCREW,SHC,M8 X 1.25 X 25.....75 SHIM,AXLE PIN,1.50".....23, 27 43, 103–104

184 Z-45/25, Z-45/25J Part No. 110316

January 2012

Part Description Index (continued)

SWITCH TOGGLE DPDT 2P MNT SHDR...41– TIRE/WHEEL ASSY,RT W/SEALANT...17, 19, VALVE,MANUAL,3 POS.4 WAY XCTR.....29
43 25 VALVE,NEEDLE,BRAKE RELEASE....169, 171
SWITCH TOGGLE DPDT 2P MOM TOEBOARD,ENTRY EUROPEAN VALVE,NEEDLE,FINE ADJUSTMENT**.....122
SHDR.....41–43, 103–104 PNTD**.....145 VALVE,PCV FORD DSG-432.....73
SWITCH TOGGLE DPDT 3P MOM TOOL TRAY ACCESSORY***.....145 VALVE,PRES CMP/FLW CTRL,1.0GPM...115–
SHDR.....41–43, 104 TOOL,TERMINAL CRIMPER,MOLEX***.....107 118
SWITCH TOGGLE SPDT 2P MNT TOOL,TERMINAL EXTRACTOR,MOLEX...107 VALVE,PRES CMP/FLW CTRL,2.6GPM...115–
SHDR.....103–104 TORQUE HUB,35:1***.....17 118
SWITCH TOGGLE SPDT 3P MOM TRIM MOLDING.....167 VALVE,PRI. FLOW REG 4.3.....153, 157
SHDR.....41–43, 103–104 TRIMLOCK,BLACK,3/16 X 4 INCHES.....83 VALVE,PRIO FLOW REG,1.5 GPM.....121–122
SWITCH,LIMIT,W/RLLR ARM NO/NC.....83, 87 TUBE, PRECLEANER CONNECTION.....167 VALVE,PROP,3 POS,4-WAY***.....121–122
SWITCH,LIMIT,W/RLLR ARM,NO/NC.....35 TUBE,AIR CLEANER INLET.....61 VALVE,PROPORTIONAL 3 POS 4 WY*....121–
SWITCH,LIMIT,W/RLLR ARM,NO/NC*.....83 TUBE,CABLE TRACK ARM NON-JIB.....89 122
SWITCH,LOAD LIMIT.....107, 155 TUBE,CABLE TRACK ARM,JIB.....89 VALVE,RELIEF 250 PSI.....113
SWITCH,OIL PRES.FORD,NORM.OPEN.....57 TUBE,CHASSIS SPACER PAINTED.....33 VALVE,RELIEF 250 PSI***.....116–118
SWITCH,OIL PRESS-PERKINS 404.....69 TUBE,CLEAN AIR.....57 VALVE,RELIEF,1500 PSI***.....157
SWITCH,OIL PRESS-PERKINS(54555.....69 TUBE,FUEL PICKUP,3/8NPTX1/4PT.....37 VALVE,RELIEF,2100 PSI***.....121–122
SWITCH,OIL PRESSURE.....71 TUBE,PROP ROD,18.63",W/CAP.....51, 53 VALVE,SHUTTLE.....121–122
SWITCH,OIL PRESSURE 1.5 BAR.....63–64 TUBE,RD,ALUM 2.5 X .083 X 2.00.....167 VALVE,SOLENOID (18660).....157
SWITCH,PRESSURE-LOW OIL CUTOF*...63– TUBE,RD,STL,ALUMIZD,2.5 X .065.....57 VALVE,SOLENOID 3 POS.4 WAY***........121–
64 TUBELESS PNEUMATIC TIRE,9-14LT.....19 122
SWITCH,THERMOSTAT 85F OPEN.....107 TUBELESS TIRE,9-14.5,NON-M 47#.....19 VALVE,SOLENOID, 2 POS, 3 WAY....113, 116–
SWITCH,TOGGLE,SPDT,2 POS MAINT.....153 118
SWITCH,TOGGLE,SPDT,3POS MOMEN...151 U VALVE,SOLENOID,2POS 3 WAY***....121–122
SWITCH,WATER TEMP,PRKNS,404***.....67 VALVE,SOLENOID,3POS 4WAY.....121–122
U-BOLT, KIT 5/16-18 X 2.5.....61
VALVE-CHECK, #4 SAE, 5 PSI*.....121–122
U-BOLT,1/2-13 X 3 X 5.25***.....169, 171
T VALVE-DIRECT. CONTRL-2POS. 2WA.....115–
U-BOLT,3/8-16X 1.5 X2.5 X1.25.....99–100
118
T-BOX,2.75 X 4.5 X 2.0.....104 U-BOLT,5/16 -18 X 2IN**.....69, 167
VALVE-FLOW REGULATOR 1.0GPM......115–
TAILPIPE,FORD.....57 UPPER LEVEL ARM ASSY,SERV.....83
118
TAILPIPE,Z45,FORD DSG423.....75 UPPER PIVOT W/BEARING-Z45/25.....85
VALVE-FLOW REGULATOR 2 GPM........115–
TANK ASSY,GAS,17GAL PLASTIC.....37 UPPER SECONDARY ARM ASSY-Z45.....83
118
TANK, LP, 7 GAL.....37
VALVE-RELIEF,3200 PSI.....121–122
TANK,HYDRAULIC ASSEMBLY***.....37 V VALVE-SOLENOID,2POS 3WAY,JIB**.....125
TEE,BRANCH,520429-8.....129, 131, 133
VALVE.....113, 115–118 VLV,MAN,3 POS/4 WAY,CLOSE CTR*.....31
TEE,BRANCH,520433-8.....133
VALVE - COUNTERBALANCE**.....125 VOLTAGE REGULATOR,110V.....161
TEE,RUN,520428-4.....129, 131, 133
VALVE RELIEF,2500PSI(88513)**.....122 VOLTAGE REGULATOR,220V.....161
TEE,RUN,520428-8.....133, 159
VALVE, CHECK.....117–118
TEE,RUN,SWIVEL,520432-6.....159
VALVE, CHECK, 5PSI.....117–118 W
TERM RELAY,N-INSULATE 14-16 GA.....45
VALVE, COMPENSATOR, 80 PSI.....122
TERM,AMP MTE,SOC,22-26 GA BULK....109, WASHER,1/2 PLATE(1/2X2.25X3/16....59, 61,
VALVE, DIRECTION CONTROL, 2X2......115–
111 63–64, 67, 69, 77
118
TERM,DEUTSCH, PIN #12-14.....107 WASHER,FENDER,.25 X 1.25 X.062....47, 49,
VALVE, FLOW DIVIDE/COMBINE 1:1......115–
TERM,NI PIN, 14-16GA,BULK.....107 51, 53
118
TERM,NI PIN,S&F,16-18GA,REEL.....107 WASHER,FLAT, 313, HARDENED.....127
VALVE, FLOW DIVIDE/COMBINE 2:1......117–
TERM,NI SOC,S&F,16-18GA,REEL.....42–43 WASHER,FLAT,.375 X 1.5 X .125.........59, 77,
118
TERM,RELAY N-INSULATED 10-12 G.....45 155
VALVE, RELIEF, 250PSI.....116–118
TERM,SOCKET,DEUTSCH,12-14GA***.....161 WASHER,FLAT,.5 HARDENED.....75, 127
VALVE, SHUTTLE, 3X3.....116–118
TERMINAL BLOCK END PLATE.....45 WASHER,FLAT,.625 HARDENED........17, 25,
VALVE, SOLENOID, 2X3, 12V.....116–118
TERMINAL BLOCK, WIELAND***.....45 35, 51, 53
VALVE,BALL,16 MSAE-16 FSAE.....137
TERMINAL,MOLEX 16 GAUGE.....107 WASHER,FLAT,.75 HARDENED.....91, 95
VALVE,[email protected], 122
TERMINAL,STRIP,4-POLE,600V***.....161 WASHER,FLAT,1.56 X 2.5 X .061.........17, 21,
VALVE,CHECK***.....117–118
THERMOSTAT (PERKINS 104-22).....67 23, 27
VALVE,CHECK,5 PSI.....113, 117–118
THERMOSTAT,FORD DSG423.....71 WASHER,FLAT,1.78 X 2.50 X .057.....169, 171
VALVE,CHECK,5 PSI**.....121–122
THREADED ROD,(1/4-20),8.5".....79 WASHER,FLAT,M10,ZINC PLTD.....75, 77, 161
VALVE,CHECK,DUAL PILOT,135 PSI.....122
THREADED ROD,1/4-28 X 5 IN.....31 WASHER,FLAT,M12.....69
VALVE,CHK,#8PORT-#8MALEORFS.....137
THREADED ROD,1/4-28 X 6 IN***.....29 WASHER,FLAT,M14.....61, 63–64, 67, 69
VALVE,CNTRBAL 3500PSI,ATM VEN.....81
THROTTLE ACTUATOR.....59 WASHER,FLAT,M6 PLTD......59, 63–64, 73, 77
VALVE,COUNTERBALANCE,1000 ATM.....21
THROTTLE LINKAGE,DIESEL***.....63–64 WASHER,FLAT,M8,YELLOW ZINC......67, 69,
VALVE,COUNTERBALANCE,3500***.....91, 93
THROTTLE,ELECT,FORD DSG423.....71 75, 77
VALVE,COUNTERBALANCE,3800 PSI......85,
THRUST CAP (20193).....17 WASHER,FLAT,MS,#10,Y.........31, 35, 47, 49,
93
TIE ROD WELDMENT.....21 51, 53, 57, 59, 63–64, 67, 69, 77, 143, 155
VALVE,COUNTERBALNCE,1500 PSI**.....87
TIE ROD WELDMENT,NARROW.....23 WASHER,FLAT,MS,#8,Y.....165, 167
VALVE,DIFF SENSING,160 PSI.....121–122
TIRE & WHEEL 9/9.5 FOAM.....19 WASHER,FLAT,USS,1/2",Y......35, 37, 53, 59,
VALVE,FLOW CONTROL,.4 GPM.....122
TIRE ASSY,9 ON 9.5,N/MARK,FOAM.....19 61, 63–64, 67, 69, 75, 77, 83, 153, 169, 171
VALVE,FLOW DIVIDER/COMBINER........113,
TIRE,355/55D625,14 PLY,NM.....17, 19, 25 WASHER,FLAT,USS,1/4"Y.......19, 21, 25, 27,
115–118
TIRE,355/55D625,OUTRIGGER,LP.....17, 19, 29, 31, 37, 39, 41–43, 45, 47, 49, 51, 53, 57,
VALVE,FLOW REGULATOR, 2.0 GPM*....121–
25 59, 61, 63–64, 69, 73, 77, 79, 83, 87, 89, 91,
122
TIRE/WHEEL ASSY,RT NM W/SEALAN.....17, 93, 95, 97, 99–100, 103–104, 145, 147, 151,
VALVE,FLOW REGULATOR,.1 GPM.....122
19, 25 155, 157, 161, 169, 171

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Part Description Index (continued)

WASHER,FLAT,USS,3/8",Y......25, 47, 49, 61, WELDMENT,SWING GATE,ALUMINUM.....147

63–64, 67, 77, 83, 87, 100, 155, 161, 165 W E L D M E N T, TOW S TO R AG E
WASHER,FLAT,USS,5/16",Y.....21, 23, 27, 29, BRKT,Z45.....169, 171
31, 35, 37, 39, 47, 49, 51, 53, 59, 69, 73, 75, WELDMNT,EXTENSION BOOM,JIB,Z45.....87
81, 89, 91, 93, 95, 99–100, 104, 145, 153, 157, WELDMNT,PLATFRM SUPPORT,NJIB.....91
161, 167, 169, 171 WHEEL & TIRE ASSY,2WD,LF,AIR.....19
WASHER,LOCK,.25.....19, 29, 31, 37, 39, 91, WHEEL & TIRE ASSY,2WD,LF,FF.....19
93, 95, 103–104, 145 WHEEL & TIRE ASSY,2WD,RF,FF.....19
WASHER,LOCK,.313.....145 WHEEL & TIRE ASSY,2WD.RF.AOR.....19
WASHER,LOCK,.375....17, 21, 23, 27, 29, 31, WHEEL & TIRE ASSY,LR/RF,AIR.....17, 25
35, 37, 39, 47, 49, 83, 85, 97, 161 WHEEL & TIRE ASSY,LR/RF,AIR,NM.....17, 25
WASHER,LOCK,.437,PLTD......25, 161 WHEEL & TIRE ASSY,LR/RF,FF.....17, 25
WASHER,LOCK,.625 PLTD.....51, 53 WHEEL & TIRE ASSY,LR/RF,FF,NM.....17, 25
WASHER,LOCK,0.5".....17, 27, 53, 63–64, 75, WHEEL & TIRE ASSY,RR/LF,AIR.....17, 25
81, 83, 85 WHEEL & TIRE ASSY,RR/LF,AIR,NM.....17, 25
WASHER,LOCK,IND,LAMP RETAINER.....41– WHEEL & TIRE ASSY,RR/LF,FF.....17, 25
43, 103–104 WHEEL & TIRE ASSY,RR/LF,FF,NM.....17, 25
WASHER,LOCK,M10.....63–64, 75, 77, 161 WHEEL 24.5X11.75-8 HOLE,AIR.....19
WASHER,LOCK,M14.....67, 69 WHEEL 24.5X11.75-9 HOLE.....17, 19, 25
WASHER,LOCK,M6.....63–64, 167 WHEEL DRIVE,4HP 57:1***.....25
WASHER,LOCK,M8.....73, 77, 167 WHEEL STUD, 4HP, 5/8-18***.....25
WASHER,SHIM .0151 THK......155 WHEEL,14.5 X 7 (9/9.5BC) 29#.....19
WASHER,SHIM,1.01 X 1.63 X.062.....169, 171 WIRE CABLE,14GA/3 CON.TPE JKT......153,
WASHER,SHIM,1.27 X 2.13 X .062.....87, 93, 157
169, 171 WIRE CABLE,14GA/3 CON.TPE JKT*....39, 55
WASHER,SPINDLE.....19 WIRE CABLE,16GA/4 CON.TPE JKT*.......83,
WASHER,THRUST,1.5 X 3.5 X .187.....17, 23 99–100
WASHER,THRUST,TORQUE HUB.....17 WIRE LOOM,1"DIA.SLIT,HI TEMP.....55
WASHER,VIBRATION ISOLATING.......59, 61, WIRING KIT,CONTROL BOX HEATER.....107
63–64, 67, 69, 77 WIRING KIT,JIB TIME DELAY IC.....55
WASHER,WAVE SPRG,1X.635X.015.....75 WLDMNT,CABLE TRACK TRAY,JIB.....89
WATER PUMP, W/PULLEY.....73 WORKLIGHT,110V,150WATT,HALOGEN....145
WEAR PAD ROUND.....161 WORKLIGHT,12 VOLT***.....145
WEAR PAD,3 X 1.5 X.625 W/NUTS.....97
WEAR PAD,5 X 1.5 X .625 W/NUTS.....47, 49, Y
87
YOKE ASSY,LH,4WD,Z45/25,IC.....17
WEAR PAD,5 X 1.5 X .75 W/NUTS.....87
YOKE ASSY,RH,4WD,Z45/25,IC.....17
WEAR PAD,6 X 1.5 X.50,W/INSERT.....83
YOKE ASSY.LH'2WD'Z45IC.....23
WEAR PAD,EXTENSION BOOM.....87
YOKE ASSY.RH'2WD'Z45IC.....23
WEAR PAD,EXTENSION CYLINDER.....87
WEAR PAD,MID PIVOT.....83
WEAR PAD,PRIMARY BOOM,JIB.....87 Z
WEAR PAD,PRIMARY BOOM,NON JIB.....39 ZERK,GREASE,5/16-24,STRAIT.....137, 155
WEAR PAD,PRIMARY BOOM,TOP.....87
WEAR PAD,SECONDARY CYL,NON/JIB.....81
WEAR PAD,TANK SIDE BUMPER.....51, 53
WELDMENT W/DECALS,4FT,500LB AN....99–
100
WELDMENT W/DECALS,5FT,500LB AN....99–
100
WELDMENT, HOSE ANGLE BRACKET.....167
WELDMENT, PRECLEANER MT.....167
WELDMENT,BOOM REST.....83
WELDMENT,BULKHEAD,ENG SIDE IC.....47,
49
WELDMENT,CABLE TRACK TRAY,NJIB.....89
WELDMENT,CAT MOUNT.....75
WELDMENT,GENERATOR FAN GUARD....161
WELDMENT,HEADER PIPE.....59, 75
WELDMENT,HITCH TONGUE,Z45.....169, 171
WELDMENT,L.P. TANK MOUNT.....37
WELDMENT,MID PIVOT,MACHINED.....83
WELDMENT,MUFFLER,DSG423.....75
WELDMENT,MUFFLER,FORD TIER2.....57
WELDMENT,PLAT SUPPORT,LS.....155
WELDMENT,PLATFORM SUPPORT....95, 155
WELDMENT,ROTATOR MOUNT.....155
WELDMENT,STEER AXLE TOW
CRADLE.....169, 171

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Parts Manual

Rev E19
Part No.
110316
Z-45/25, Z-45/25J From SN Z452505-27000 to Z452507-34010