Installation, Operation and Maintenance Manual

E-90090005 Rev. B
January 2021

Bettis™ PressureGuard™ Self-Contained

Hydraulic Emergency Shutdown Systems
For Rotary or Non-API 6A Linear Valves
Notes Installation, Operation and Maintenance Manual
January 2021 E-90090005 Rev. B

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Installation, Operation and Maintenance Manual Table of Contents
E-90090005 Rev. B January 2021

Table of Contents
Section 1: Safety Warning
Safety Warning........................................................................................................1

Section 2: Introduction
2.1 General Service Information........................................................................... 2
2.2 Definition of Terms......................................................................................... 3
2.3 Scope ............................................................................................................ 3

Section 3: Storage Instructions

Storage Instructions................................................................................................4

Section 4: Operation
4.1 Manual Mode................................................................................................. 6
4.2 Automatic Mode............................................................................................ 7
4.3 Shutdown Mode............................................................................................ 7

Section 5: Installation
Installation...............................................................................................................8

Section 6: Maintenance
6.1 Regular Maintenance................................................................................... 13
6.2 Troubleshooting........................................................................................... 14

Section 7: Document Revision

Document Revision................................................................................................16

Appendix A: List of Tables

List of Tables...........................................................................................................17

Appendix B: List of Figures

List of Figures.........................................................................................................18

Appendix C: List of Drawings

List of Drawings.....................................................................................................19

Table of Contents i
Notes Installation, Operation and Maintenance Manual
January 2021 E-90090005 Rev. B

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Installation, Operation and Maintenance Manual Section 1: Safety Warning
E-90090005 Rev. B January 2021

Section 1: Safety Warning

All personnel involved should read and understand all applicable sections of this manual before
attempting to install, operate, service, or perform maintenance on any operators. Adhere to
any tags, warning labels, or instructions presented on the operator. These may provide more
specific and significant information regarding the operator than this general manual can.

It is the responsibility of the user to ensure proper safety. Always take necessary precautions
and utilize proper personal protective equipment when dealing with compressed air,
compressed hydraulic fluid, pinch points, and electricity.

It is necessary to rig and lift valve and operator separately. Service personnel need to ensure the
lifting capacity of the crane/hoist/rigging is appropriate for the desired load.

Block the signal pressure supply if pressent and depressurize the system before attempting to
install or service.

Caustic gases and fluids may be contained in the operators and valves in most applications.
Vent all poisonous or flammable gases and store all liquids in a safe location to prevent
personnel injury. Discharge at sonic velocity may occur when venting or releasing pressure;
service personnel must utilize proper hearing protection.

The following are general instructions since there are variations of linear operators and valves.
It is critical to install the operator properly so that performance and safety are guaranteed.
Any technicians using the following instructions must be trained and knowledgeable regarding
valve operators and valves.

It is required to go through the above instructions which will help to prevent personnel injury,
property damage, and damage to operator.

Safety notices (Warning, Caution, and Note) are presented in this manual in three forms:

! WARNING
If not observed, user incurs a high risk of severe damage to operator and/or fatal injury
to personnel.

! CAUTION
If not observed, user may incur damage to operator and/or injury to personnel.

NOTE:
Advisory and informational comments provided to assist maintenance personnel to
perform maintenance procedures.

Please refer to the applicable section for details and further information.

Safety Warning 1
Section 2: Introduction Installation, Operation and Maintenance Manual
January 2021 E-90090005 Rev. B

Section 2: Introduction
2.1 General Service Information
Bettis™ PressureGuard™ is a self-contained hydraulic Emergency Shutdown (ESD) system.
It is designed to provide reliable valve shutdown on production wellheads in remote
locations where automatic local valve ESD is required, but a power source is not available
and/or local supervision is minimal.

Available as a complete, tailored-solution, Bettis PressureGuard usually consists of

a self-contained hydraulic module, a hydraulic operator, and application-specific
shutdown trigger accessories. PressureGuard™ systems can be configured for rotary
hydraulic operators for use with ball, plug, and other quarter-turn valves, as well as non-6A
linear-operated valves. A variety of shutdown trigger controls including pressure pilots,
solenoid valves, and a temperature-sensing fusible plug are available to suit application
requirements. Instructions for installing Bettis PressureGuard system are provided in
Section 5, (Installation).

Under normal conditions, Bettis PressureGuard maintains the valve in its operational position
by resisting the spring force with hydraulic fluid pressure. In an event requiring automatic
ESD valve operation, the PressureGuard™ employs a control component to shift hydraulic
fluid from the valve operator to an internal reservoir. Without fluid pressure, the compressed
spring in the operator moves the valve to its shutdown position. Further information on the
operation of Bettis PressureGuard is provided in Section 4, (Operation).

Through robust design and quality construction, minimal maintenance is required of

Bettis PressureGuard. The ESD system is shipped fully-lubricated and serviced. Depending
upon service type, a varying degree of maintenance is required and will be detailed
subsequently in Section 6, (Maintenance). Troubleshooting guide is also provided in
Section 6.2, (Troubleshooting) in an unlikely event the ESD system displays a problem.

Additional drawings and valve-specific information is provided in Appendix C

(List of Drawings).

2 Introduction
Installation, Operation and Maintenance Manual Section 2: Introduction
E-90090005 Rev. B January 2021

2.2 Definition of Terms

The abbreviations included in this IOM are listed in the table below:

Table 1. Definition of Terms

Abbreviated Term Definition
IOM Installation, Operation, and Maintenance
SCH Self-Contained Hydraulic
ESD Emergency Shutdown
GVO Gate Valve Operator Series
FS Fail-Safe
SR Spring-Return
HP High Pressure
LP Low Pressure
MAWP Maximum Allowable Working Pressure
ID Inside Diameter
OD Outside Diameter

2.3 Scope
This manual is a resource for technicians involved in the installation, operation, and
maintenance of Bettis PressureGuard. It serves as a guide and must be thoroughly
understood prior to any work on the operators such as installation, operation, or
maintenance. For any questions, please contact the manufacturer.

Introduction 3
Section 3: Storage Instructions Installation, Operation and Maintenance Manual
January 2021 E-90090005 Rev. B

Section 3: Storage Instructions

Proper storage is required when the operator will not be used immediately.
1. Remove all dirt, dust, grease, and contaminants from any exposed, unpainted
surface (for example, Drive Rod OD, Yoke ID) by using a soft cloth dampened
with an appropriate oil based solvent. Avoid using abrasive material when cleaning
rod surfaces.
2. Lightly grease any exposed, unpainted surfaces.
3. Any plastic plugs used to plug the pressure ports during assembly should be
removed and replaced with steel plugs. All controls should also be plugged with
steel plugs.

NOTE:
Sealants such as pipe dope or Teflon tape should be applied to steel plug threads.

4. Lightly lubricate all exposed threads and unpainted surfaces

(for example, mounting surfaces).
5. Cover the PressureGuard to prevent accumulation of dirt and debris.
6. Repeat the storage steps listed above to ensure the proper storage condition
(in case the PressureGuard will be moved and stored again).

Indoor environment is the ideal storage condition for Bettis PressureGuard.

For additional information on storage, please contact the manufacturer.

4 Storage Instructions
Installation, Operation and Maintenance Manual Section 4: Operation
E-90090005 Rev. B January 2021

Section 4: Operation
Before operating Bettis PressureGuard system, it is critical to know its components and
understand what they do. Refer to Figure 1 (SCH Module Portion of Bettis PressureGuard),
Figure 3 (Bettis PressureGuard Schematic) and Table 2 (Bettis PressureGuard Components
and Descriptions) for components in Bettis PressureGuard system.

Figure 1 SCH Module Portion of Bettis PressureGuard

ENG. REF. # REV
REV ECN/W
E-64300011
00 05051
ITEM # DESCRIP
4
4 3
3
1 HANDPUMP
2 HANDPUMP HAND
3 HIGH PRESSURE G
(OPTIONAL)
55 4 REGULATOR
5 LOW PRESSURE G
(OPTIONAL)
6 PILOT TO CLOSE V
11 7 RESERVOIR
8 FILLER/BREATHER
17 9 RESERVOIR LEVEL
11
11 10 MANIFOLD
11 LP ACCUMULATOR
8 8 12 COVER (OPTIONA
13 HP ACCUMULATOR
14 HANDPUMP FILTE
15 CHECK VALVE
16 HANDLE CLIP
17 HIGH PRESSURE R
18 RISER
19 SUCTION STRAINE

6
6
10
10 20 LOW PRESSURE R

22

15
15

16
16
11

20
20 14
14
17
17
19
19

18
18 13
13

U N L E S S O T H E R W I S E S P E C I F IE D

DIMENSIONS ARE IN INCHE S [MM]

Reference Specifications: TOLERANCES :
7
7
Ports: 1/4 NPT
XXX u 0.5 [10]
XX u 0.2 [5]
X u 0.1 [2]

99 Temp. Rating: -50 °F to 170 °F (-46 °C to 75 °C) DIMENSIONAL DRAWING THIRD ANGLE
PROJECTION
APPROX.
WEIGHT
FOR SC-2HP PRESSUREGUARD
Mass: 39.0 lbm (18.0 kg)
SPECIFICATIONS:
PORTS: 1/4 NPT
N/A
SELF-CONTAINED HYDRAULIC MODULE (S
TEMP. RATING: -50vF TO 150vF [-46vC TO 65vC]
200 CU IN CAPACITY, 125 CU IN DISPLAC
Max. Working Pressure: 275, 1500, 2000, 3000, 5000 psig
M.A.W.P.: 1500 PSIG [103 BARg]
MAX. SIGNAL: 150 PSIG [10.3 BARg]
PP
DISPLACEMENT: 125 CU IN [0.002 CU M] CD
THIS DOCUMENT AND THE D ATA DISCLOSED
GB
HEREIN OR HEREWITH IS NOT TO BE
DRN CHK APR

(1893; 10,342; 13,789; 20,684; 34,474 kPag)1:6

REPRODUCED, USED OR DISCLOSED IN
CAPACITY: 200 CU IN [0.003 CU M] SCALE DWG. REV
© 2020 Emerson Process Management Valve Automation, Inc. TOTAL WEIGHT: 48.5 LBm [22.0 kg]
VA-ED-007-9522
WHOLE OR IN PART TO ANYONE WITHOUT
0
THE PERMISSION OF EMERSON. NO.

Fasteners and Tools: ANSI/in. size

Item Component Item Component

1 Handpump 11 LP Accumulator
2 Handpump Handle 12 Cover (optional)
High Pressure Gauge
3 13 HP Accumulator
(optional)
4 Regulator 14 Handpump Filter
Low Pressure Gauge
5 15 Check Valve
(optional)
6 Pilot to Close Valve 16 Handle Clip
7 Reservior 17 High Pressure Relief Valve
8 Filler/Breather 18 Riser
9 Reservior Level Gauge 19 Suction Strainer
10 Manifold 20 Low Pressure Relief Valve

Operation 5
Section 4: Operation Installation, Operation and Maintenance Manual
January 2021 E-90090005 Rev. B

4.1 Manual Mode

1. Lift/pull the toggle on the Reset Valve (23) and latch it in the upward position
pane #1 of Figure 2, (Three Modes of Reset Valve).

2. Stroke the Handpump (3) to pressurize the SCH module and begin applying
pressure to the operator’s Piston (refer to Appendix C, (List of Drawings)
for diagrams of typical rotary and linear operators) to move the valve to its
operational position.

Figure 2 Three Modes of Reset Valve

Manual Automatic Shutdown

Mode Mode Mode

3. The resistance of the Handpump (3) to pumping will increase noticeably when
the valve reaches its full operational position. Pump approximately one-quarter
of additional stroke at this point. The optional High Pressure Gauge (9) will read
above the minimum operating pressure of the operator, and if so equipped, its
needle will rest in the middle of the green band.

4. At this point, hydraulic fluid pressure in the SCH module and operator cylinder
compresses the operator spring to hold the line valve in position.

NOTE:
Plug the Low Pressure Port (L) if the signal device is not connected to the manifold to
prevent fluid loss from the manifold. Follow the instructions above to operate the unit.

6 Operation
Installation, Operation and Maintenance Manual Section 4: Operation
E-90090005 Rev. B January 2021

4.2 Automatic Mode

The primary mode for Bettis PressureGuard is its Automatic Mode. This is the mode in
which the system is to be set in the field when technicians are not actively inspecting or
maintaining wellhead components or resetting the system.

1. Bettis PressureGuard enters and stays in Automatic Mode after step #4 in the
preceding section is completed as long as signal device(s)
(for example, Pressure Pilot [14]) are satisfied and Solenoid Valve(s) (20) (if any)
are returned to normal operating condition.

2. In Automatic Mode, the Reset Valve (23) toggle will extend past its latched
position from Manual Mode and will hang loosely (pane #2 of Figure 2, [Three Modes
of Reset Valve]).

4.3 Shutdown Mode

There are several ways in which Bettis PressureGuard can move the valve and enter
in shutdown mode.

1. Manual Shutdown

Technician can manually close the valve by pushing in/or down the toggle on
the Reset Valve (23) or switching the Selector Valve to “Manual”. Manually
initiated shutdown mode will usually be used for servicing the pipeline of Bettis
PressureGuard system.

2. Signal Devices

a. If the Pressure Pilot (14) senses that the pipeline pressure is outside
the customer’s defined setpoints, it will release holding pressure from
the operator, letting the operator’s spring move the valve to its
shutdown position.

If the Solenoid Valve(s) (20) receives an electrical signal, it will also release
holding pressure from the operator, letting the operator’s spring move
the valve to its shutdown position.

Shutdown initiated by the signal device(s) will likely be an ESD event.

The Reset Valve (23) toggle will be unlatched and flattened against the
valve body (pane #3 of Figure 2, [Three Modes of Reset Valve]) regardless
of how shutdown occurs. Returning the valve to its operational position
can only be accomplished manually and will require a technician to go to
the valve and reset Bettis PressureGuard.

Operation 7
Section 5: Installation Installation, Operation and Maintenance Manual
January 2021 E-90090005 Rev. B

Section 5: Installation
Figure 3 Bettis PressureGuard Schematic
9
9
33 44
55

10
10

66 12
12 125
125
13
13 27
27

24
24
23
23

'L' 'V' 'S' 'H'

14
14
20
20

'SO'
Operation: 17
17
- Shown with line valve closed
- Latch reset valve (23) then operate handpump (3)
to open line valve (2) 48 11
48
- System enters automatic mode when solenoid (20)
is energized and pressure pilot (14) 47
47 45
45
Senses pressure within setpoint(s)
- Line valve closes if:
I) reset valve (23) is switched manually, or 22
II) pressure pilot (14) senses pressure outside setpoints, or
III) solenoid (20) is de-energized

Item Component Item Component

1 Operator 14 Pressure Pilot
2 Line Valve 17 Limit Switch
3 Handpump 20 Solenoid Valve, N.C
4 Filter 23 Reset Valve
5 Check Valve, Discharge 24 Reservior
6 Gauge, LP 27 Accumulator, LP
9 Gauge, HP 45 Isolation Valve
10 Relief Valve, HP 47 Side Valve
12 Pressure Regulator 48 Pressure Gauge
13 Relief Valve, LP 125 Accumulator, HP

8 Installation
Installation, Operation and Maintenance Manual Section 5: Installation
E-90090005 Rev. B January 2021

Table 2. Bettis PressureGuard Components and Descriptions

Item Component Description
1 Operator Rotary or linear hydraulic operator.
2 Line Valve Ball, plug, and others, quarter-turn or linear valve.
Used to manually pressurize Bettis PressureGuard
3 Handpump
and open a valve.
4 Filter Filters hydraulic fluid before entering Handpump (3) and controls.
5 Check Valve Holds high pressure when Handpump (3) is stroked.
Stainless steel liquid-filled gauge shows the control pressure
6* Gauge, LP
(low-range).
8 Breather Ventilates Reservoir (24) as volume changes.
Stainless steel liquid-filled gauge shows the operator pressure
9* Gauge, HP
(high-range).
A high-pressure relief valve protects the operator and control
10 High-Pressure Relief Valve
system from overpressurization caused by thermal expansion.
12 Pressure Regulator Regulates the hydraulic fluid pressure in the control circuit.
A low-pressure relief valve protects control circuit from
13 Low-Pressure Relief Valve
overpressurization caused by thermal expansion.
14* Pressure Pilot Directly monitors pipeline pressure and can trip ESD.
17 Limit Switch Provides electrical indication of valve position.
20* Solenoid Valve, N.C. Allows remote command of ESD.
A latching trip relay reset valve provides quick closing speeds.
23 Reset Valve A manual reset function for local reopening of the valve and
manual closing function.
24 Fluid Reservoir Contains the hydraulic fluid for the operator Cylinder and controls.
26 Fluid Level Gauge For visual indication of the hydraulic fluid level and condition.
Prevents cyclic transfer due to temperature change of fluid
27 Accumulator, LP from high pressure operator supply circuit to the low pressure
control circuit.
Typically used to isolate the pressure from the pipeline to the
45* Isolation Test Valve
sensing device (Pressurematic™).

47 Side Valve Allows testing of the pressure pilot setpoint.

Stainless steel liquid-filled gauge shows the pressure pilot

48 Pressure Gauge
sensing pressure.
Prevents temperature-induced pressure change of the high
125* Accumulator, HP
presssure circuit, and thereby prevents creep of the operator.

* = Optional component, per customer specification.

Installation 9
Section 5: Installation Installation, Operation and Maintenance Manual
January 2021 E-90090005 Rev. B

5.1 SCH Installation

Please refer to Figure 3, (Bettis PressureGuard Schematic) for an example of ESD system.
While not necessarily a typical configuration, Figure 3, (Bettis PressureGuard Schematic)
illustrates the connections, operating method, and a variety of sensing and control options
available from Bettis PressureGuard system.
The Self-Contained Hydraulic (SCH) module is fully-lubricated, filled with hydraulic fluid,
and adjusted as-delivered from the factory. An aviation grade hydraulic fluid (UNIVIS HVI
13 or equivalent) is used in all operator systems, unless a different fluid is requested by
the customer. The SCH module is usually factory installed on the operator, but can be field
installed by the user.

NOTE:
Any hydraulic or electrical connections that need to be made in the field will be tagged at
the factory.

Typical specifications of available SCH modules includes:

• Medium pressure SCH module with HP-2 Handpump:

275 psi MAWP
— HP Relief set at 275 psi
— LP Relief set at 140 psi
— Regulator set at 85 psi
— Optional 0 to 600 psi HP gauge and 0 to 200 psi LP gauge

• High pressure SCH modules available for several pressures:

2000 psi MAWP with HP-2 or HP-3 Handpumps
— HP Relief set at 1500 to 1750 psi
— LP Relief set at 140 psi
— Regulator set at 85 psi
— Optional 0 to 2000 psi HP gauge and 0 to 200 psi LP gauge
3000 psi MAWP with HP-1 Handpump
— HP Relief set at 2000 to 3000 psi
— LP Relief set at 140 psi
— Regulator set at 85 psi
— Optional 0 to 3000 psi HP gauge and 0 to 200 psi LP gauge

• Additional higher pressure SCH modules are available. Please consult factory
for details.

10 Installation
Installation, Operation and Maintenance Manual Section 5: Installation
E-90090005 Rev. B January 2021

Common components of the low and high pressure systems includes:

• Reset Valve requiring 40 to 60 psi on the signal port to sustain auto mode.
The reset valve may also be referred to as ‘pilot to close valve’, ‘toggle valve’, or
‘manual pilot valve’.

• Solenoid valve with voltage of 12 V DC, 24 V DC, 125 V DC, or 120 V AC

with MAWP 150 psi to be specified by user.

• Optional high pressure accumulator must be precharged to factory specified

pressure prior to operation to prevent damage. Charging kit available separately,
consult factory.

• Standard reservoirs are:

— Cast aluminum (for volumes less than or equal to 200 cu in.)
— Fabricated steel (for volumes greater than 200 cu in.)

NOTE:
Advise the model and serial number of equipment when requesting for parts.

To install in the field, first mount the SCH to the operator using the provided brackets and
mounting bolts. Second, make the hydraulic connections per the schematic in Figure 3,
(Bettis PressureGuard Schematic) and the factory-placed tagging.

Ports on the manifold assembly will be identified as:

(H) High-pressure hydraulic supply to the operator.

(L) Low-pressure hydraulic supply for monitoring/devices.
(S) Low-pressure hydraulic signal for Reset Valve (23) from monitoring/ESD devices.
(V) Vent or return line to allow off-panel devices to return the hydraulic oil to reservoir.

Depending upon customer specifications, the control portion’s Solenoid

Valve(s) (20), if applicable, have been factory installed and tubed and are ready for
electrical connections.
Also, depending upon customer specifications, a Pressure Pilot (14) may be included and
require tubing to a pressure signal line. The breather/fill port of the Reservoir (24) may
be plugged with a metal or plastic plug: if so, remove and replace with the Breather (8)
provided in the bag attached to the unit.

NOTE:
Check all hydraulic connections for leak.

Installation 11
Section 5: Installation Installation, Operation and Maintenance Manual
January 2021 E-90090005 Rev. B

5.2 Operator Installation

Bettis PressureGuard system is usually delivered from the factory with the SCH module
installed on the operator. In this case, install the system per the instructions provided in the
Installation, Operation, and Maintenance manual applicable to the type of operator in the
system. Please refer to Table 3, (Operators and IOM Manuals) for this information.

Table 3. Operators and IOM Manuals

Installation, Operation, and
Operator Type
Maintenance Manual Number
E-Series Rotary and Linear Operators I-0004
Gate Valve Operator Type GVO-LP-FS/SR E-90090003

Make the electrical and hydraulic connections required by the SCH module after installing
the operator with its integrated SCH module.

NOTE:
Check all hydraulic connections for leak.

12 Installation
Installation, Operation and Maintenance Manual Section 6: Maintenance
E-90090005 Rev. B January 2021

Section 6: Maintenance
NOTE:
It is recommended to read this manual entirely prior to performing any maintenance work
on Bettis PressureGuard.

Contact Bettis for assistance should the technician have any questions or feel that a certain
procedure cannot be performed safely.

! CAUTION
Proper personal protective equipment should be worn at all times while working on the
equipment. Operator assemblies contain pressurized fluids and compressed springs.

Do not attempt to remove any components or perform any service work with the operator
under pressure. Bleed off all control pressure and disconnect control pressure supply lines
before performing any service to the operator. Failure to do so could result in equipment
damage or serious personal injury.

NOTE:
Keep all elastomers and/or replacement parts in original packaging until its ready to install.
Inspect all parts (new or used) for burrs, sharp edges, or damages prior to reassembly.
Special attention should be given to all sealing surfaces for damage. All parts should be
clean and properly lubricated prior to reassembly.

6.1 Regular Maintenance

Regular maintenance (though rarely called for) is critical to ensure that Bettis PressureGuard
will function within its ESD capacity when needed.

1. SCH Maintenance

NOTE:
Perform routine maintenance on SCH module each autumn (at minimum) or more
frequently if it better aligns with the requirements of the valve.

NOTE:
This product is only intended for use in large-scale fixed installations excluded from the
scope of Directive 2011/65/EU on the restriction of the use of certain hazardous substances
in electrical and electronic equipment (RoHS 2).

Maintenance 13
Section 6: Maintenance Installation, Operation and Maintenance Manual
January 2021 E-90090005 Rev. B

1. Drain any accumulated moisture from Fluid Reservoir (24) by opening the
drain plug.

2. Check, clean and/or replace the Filter Element(s) (4).

3. Check the Pressure Relief Valves' (10 and 13) setpoints and reset values.

4. Check the operation and calibration of the control equipment if possible using
the Isolation Test Valve (28) (Pressure Pilot [14] and/or Solenoid [20]).

5. Top up the hydraulic fluid with compatible fluid.

6. If equipped, check the high pressure accumulator precharge setpoint.

Refer to Bettis Pressurematic manual (document number ‘I-0220’, available from the
factory or online at www.emerson.com).

2. Operator Maintenance

Routine maintenance is required for the operator to function as designed. Refer to the
IOM manual for the specific type of operator in the system per Table 3, (Operators and
IOM Manuals).

6.2 Troubleshooting
1. SCH Module Troubleshooting

Any visible leaks from the SCH module should draw troubleshooting focus.

NOTE:
Figure 3, (Bettis PressureGuard Schematic) shows that the high pressure side of the system
supplies the low pressure regulated side. Therefore, any leakage on the low pressure side will
cause significant changes in high pressure side in a short time period.

Depressurize the system before removing/disassembling any components on the manifold.

Vent/return lines will assist in tracing the leakage. This will be done without cycling the unit
but with the pressurized removal of the reservoir and off-panel device.

To accomplish this:

1. Remove the vent line from the pilot/solenoid vent port. This isolates it from the
SCH module and allows for observation of any oil leakage through the device.
This checks poppet/spool and spool sleeve O-ring seal in operating positions.

2. Remove the reservoir from module to observe components (reliefs and reset
valve) for oil leakage while under normal operating pressures.

14 Maintenance
Installation, Operation and Maintenance Manual Section 6: Maintenance
E-90090005 Rev. B January 2021

3. Remove the filter plug, spring, and filter in Handpump sub plate to observe
the backside of HP discharge. Check for leakage across and around it with high
pressure being applied.

4. Remove the fitting and tubing or plug from module second vent port to
observe any oil leakage due to manifold porosity between the LP channel and
the Vent channel.

5. Remove the operator inspection cover/plate and/or tubing from the Cylinder
plate port to observe any oil leakage across the Piston seal and the Piston
center O-ring.

In case of pumping problems, access to pump suction valve is gained by removing the
pump assembly from sub plate. Pumping difficulties usually result from dirty filter element,
contaminated oil (water, methanol), or incorrect fluid type.

Failure of the regulator is indicated by pressure on the optional LP Gauge (9) exceeding the
setpoint by more than 5 psi.

2. Operator Troubleshooting

Refer to IOM manual listed in Table 3, (Operators and IOM Manuals) to assist in
troubleshooting the specific operator portion of Bettis PressureGuard.

Maintenance 15
Section 7: Document Revision Installation, Operation and Maintenance Manual
January 2021 E-90090005 Rev. B

Section 7: Document Revision

Table 4. Revision Overview
ECN DATE REV BY * DATE
Released COMPILED J. Quilon March 2014
Reviewed March 2014 A CHECKED
Approved APPROVED E. Carrillo April 2014
January 2021 B

16 Document Revision
Installation, Operation and Maintenance Manual Appendix
E-90090005 Rev. B January 2021

Appendix A: List of Tables

Table 1. Definition of Terms ................................................................................................ 3
Table 2. Bettis PressureGuard Components and Descriptions ............................................. 9
Table 3. Operators and IOM Manuals ................................................................................ 12
Table 4. Revision Overview ............................................................................................... 16

Appendix 17
Appendix Installation, Operation and Maintenance Manual
January 2021 E-90090005 Rev. B

Appendix B: List of Figures

Figure 1. SCH Module Portion of Bettis PressureGuard.......................................................... 5
Figure 2. Three Modes of Reset Valve .................................................................................. 6
Figure 3. Bettis PressureGuard Schematic ............................................................................ 8
Figure 4. SCH Module and Components (1) ........................................................................19
Figure 5. SCH Module and Components (2) ........................................................................20
Figure 6. SCH Module and Components (3) ........................................................................21
Figure 7. SCH Module and Components (4) ........................................................................22
Figure 8. SCH Module and Components (5) ........................................................................23

18 Appendix
Installation, Operation and Maintenance Manual Appendix
E-90090005 Rev. B January 2021

Appendix C: List of Drawings

C.1 SCH Module and Components
Figure 4
MOUNTING, 4 HOLES,
3/8-16 UNC X 0.75 DP 4
FROM BOTTOM 5.0 0.5
127 13 1.3
8
33
HIGH PRESSURE H

SIGNAL S
VENT V
5.0
LOW PRESSURE L 127 9.3
237
10

ISO VIEW 1 ISO VIEW 2

24.1
613

11.9 8.0
303 202
3

12
1

9.3 11
235 6
10.3
261
5 MAX

1.5
38 H
V
2 L

9
13 10.8
275

6 REMOVAL
152 CLEARANCE SPECIFICATIONS:
PORTS: 1/4 NPT
TEMP. RATING: -50 °F to 150 °F (-46 °C to 65 °C)
M.A.W.P.: 1500 psig (103 barg)
MAX. SIGNAL: 150 psig (10.3 barg)
DISPLACEMENT: 125 cu in. (0.002 m3)
CAPACITY: 200 cu in. (0.003 m3)
TOTAL WEIGHT: 48.5 lbs (22.0 kg)
© 2020 Emerson Process Management Valve Automation, Inc.

Item Component Item Component

1 Handpump 8 Filler/Breather
2 Handpump Handle 9 Reservior Level Gauge
3 High Pressure Gauge (optional) 10 Manifold
4 Regulator 11 LP Accumulator
5 Low Pressure Gauge (optional) 12 Cover (optional)
6 Pilot to Close Valve 13 HP Accumulator (optional)
7 Reservior
NOTE:
- Manifold cover shown in ISO view 1 only.

Appendix 19
Appendix Installation, Operation and Maintenance Manual
January 2021 E-90090005 Rev. B

Figure 5

28

32

MANIFOLD
MANIFOLD DISCHARGE
SUCTION
DISCHARGE SUCTION
SPECIFICATIONS:
TEMP. RATING: -50 °F to 150 °F (-46 °C to 65 °C)
MASS: 8.3 lbs (3.77 kg)
M.A.W.P.: 2000 psig (13,789 kPag)
DISPLACEMENT: 2 cu in. (32 ml) per cycle

Item Part No. Description Material Qty Note Item Part No. Description Material Qty Note
1 908-040 BODY AISI C1020 ZN P 1 (W) 14 908-014 WIPER URETHANE 1 (Y)
1.1 908-001 PIVOT A516-70 1 33 908-033 CAPSCREW HXSC SS 304 8
2 908-002 BASE AL 6061-T6 1 17 908-017 BALL, SUCTION PORT SS 304 1
3 908-006 RAM AISI Cl045 CH PL 1 22 908-022 POLYPAK, RAM URETHANE/NITRILE 1 (Y)
*4 908-007 BOOT EPDM 1 23 908-023 SPRING, SUCTION SS 302 1
5 908-005 LEVER/HANDLE CONNECTOR D.I. 65-45-12 PL 1 25 908-025 FILTER ELEMENT SS 316 1
9 908-008 LINK AISI C1018 ZN PL 2 26 908-026 SPRING SS 302 2
10 908-015 HANDLE AL 2011-T3 ANDZ 1 27 908-027 END PLUG AL 7075-T651 2
10.1 908-016 HANDLE GRIP VINYL 1 (H) 28 908-028 O-RING, END PLUG NJTRILE 2 (Y)
10.2 950-155 CAPSCREW HXSC SS 304 1 29 908-029 CHECK VAL VE CS / NJTRILE 1
10.3 950-181 LOCKNUT HEXL SS 304 1 30 908-030 O-RING, CHECK VALVE NJTRILE 1 (Y)
11 908-011 CAPSCREW, RAM HXHC SS 304 1 31 908-031 O-RING, SUCTION PORT NJTRILE 1 (Y)
12 908-012 CAPSCREW, LINK HXHC SS 304 2 32 908-032 O-RING, BODY NJTRILE 2 (Y)
13 908-013 LOCKNUT, LINK HEXL SS 30 3 33 908-033 CAPSCREW HXSC SS 304 8

NOTE:
- (W) Welded construction
- (Y) Soft parts repair kit part no. SPRK-HP2_SC
- (H) Not shown
- Fasteners and maintenance tools are ANSI/inch size

20 Appendix
Installation, Operation and Maintenance Manual Appendix
E-90090005 Rev. B January 2021

Figure 6
M ATERIAL
1/4
1/4 NPT OUTLET
NPT OUTLET
1 BODY AL 6061-T6
3,00 DIA
3.00 DIA 2 □ -RING, BODY NITRILE
1....--_J 3 □ -RING, MANIFOLD NITRILE
4 PISTON AL 6061-T6
5 SPRING, PISTON CR-V ALLOY
6 □ -RING, PISTON NITRILE
RH REGULATOR 7 'wEAR RING, PISTON M □ LYGARD
1/4 NPT 8 POPPET KEL-F
1/41/4 NPT
INLET M.A.W.P. 3000 psig
NPT INLET 1/4INLET
INLET
OUTLET PRESSURE 0-200 psig
TEMP. RANGE -50 °F to 150 °F
NPT INLET
9 □
D 'wEL PIN, POPPET ss 304
MADE
10 ss 302
MADE IN
IN CANADA
CNWJA
AP-1606 RV5
AP-1606 RVS 11 AL 6061-T6/ANDZ
0 12 ss 304 4
13 NAMEPLATE
r----,
14 DRIVE SCRE'w, NAMEPLATE 3
15 BASE
1/4 NPT OUTLET 16 RETAINING RING
17 LOCK NUT, CAP

2.60

4.35

(Shown 90°
from true
position) SPECIFICATIONS:
1/4 NPT outlet
SERVICE: HYDRAULIC FLUID
TEMP. RATING: -50 °F to 150 °F
(-46 °C to 65 °C)
M.A.W.P.: 3000 psig (207 barg)
REGULATED PRESSURE RANGE: 0-200 psig (0-13.7 barg)

FLOW COEFFICCIENT Cv = 0.07 2.2

DYNAMIC SIGNAL SHIFT: -1.5% of supply shift

Item Description Material Qty Note Item Description Material Qty Note
1 BODY AL 6061-T6 1 10 SPRING, POPPET SS 302 1

2 O-RING, BODY NITRILE 1 (Y) 11 CAP AL 6061-T6/ANDZ 1

3 O-RING, MANIFOLD NITRILE 1 (Y) 12 BOLT SS 304 4

4 PISTON AL 6061-T6 1 13 NAMEPLATE AL 3003-H14 1

5 SPRING, PISTON CR-V ALLOY 1 14 DRIVE SCREW, NAMEPLATE SS 301/304 3

6 O-RING, PISTON NITRILE 1 (Y) 15 BASE AL 6061-T6 1

7 WEAR RING, PISTON MOLYGARD 1 (Y) 16 RATAINING RING 15-7 PH 1

8 POPPET KEL-F 1 (Y) 17 LOCK NUT, CAP AL 6061-T6 1

9 DOWEL PIN, POPPET SS 304 1

NOTE:
- (Y) Recommended spare parts
- Fasteners and maintenance tools are ANSI/inch size
- Shown adjusted for approximately 150 psig signal pressure

Appendix 21
Appendix Installation, Operation and Maintenance Manual
January 2021 E-90090005 Rev. B

Figure 7

102

SIGNAL
SIGNAL .. ..

VENT ...
VENT

..
ARMED
(AUTO-RUN)
L.P.L.P.

102

TRIPPED LATCHED
(SHUT DOWN) (MANUAL RESET)

Item Description Material Qty Note

101 BODY, RESET VALVE AL 6061-T6 1
102 O-RING, RESET VALVE NITRILE 3 (Y)
103 CAPSCREW, RESET VALVE SS 304 3
104 SLEEVE RETAINER AL 6061-T6 1
105 CAPSCREW, SLEEVE RETAINER SS 2
106 TOGGLE ASSEMBLY AL 6061-T6/SS 301 1
107 SLOTTED SPRING PIN SS 420 1
108 WASHER TOGGLE NYLON 1 (Y)
109 SPOOL, RESET VALVE AL 6061-T6 1
110 WASHER, SPRING AL 6061-T6 1
111 SPRING, RESET VALVE SS 302 1
112 O-RING, SLEEVE STEM NITRILE 4 (Y)
113 O-RING, SPOOL NITRILE 1 (Y)
114 O-RING, SPOOL PISTON NITRILE 3 (Y)
115 SLEEVE, RESET VALVE TEFLON 1
116 O-RING, SLEEVE HEAD NITRILE 1 (Y)
117 O-RING, SLEEVE NITRILE 1 (Y)

NOTE:
- (Y) Recommended spare parts/repair kit
- Fasteners and maintenance tools are ANSI/inch size

22 Appendix
Installation, Operation and Maintenance Manual Appendix
E-90090005 Rev. B January 2021

Figure 8

u C
0
0 C
=-11 I I II
18

19 22 � 20
�

39 " T'T1 rrr

/
29

28
�@ IN
30

@ �-
111!.Y
7

@ -- '� �
SIG
�
26

It
35

38
��·
@
" EXH � 37
(6�

-. 0
24 "-
34
....·''
, :,IL

_1 ,.9/ �
5
16

I
I [] n
��' -@ 37
12
"" y J

,\. @@
� 5
23 j "'""-
13
�"''
23

17
'-, Jzw
0/ 9
\.0 11 111111,

10
17// ...._

%
11

l
8

7
"-�

DRAIN "
5
DRAIN
7//�
VENT "
VENT
4
��
2
�
/
3 .
;

1 SENSING
/

SENSING

Item Description Material Qty Note Item Description Material Qty Note
1 BODY C1018 1 22 DRIVE SCREW, NAMEPLATE SS 18-8 4
2 RETAINING RING, BODY SS 304 1 23 WASHER, TRIP SPRING SS 304 3
3 PISTON SS 316 1 24 STAT-O-SEAL CS/NITRILE 1 (Y)
4 SEAL #1, PISTON TFE 1 (Y) 25 LOWER BODY, PILOT AL 6061-T6 1
5 SEAL #2, PISTON NITRILE 1 (Y) 26 UPPER BODY, PILOT AL 6061-T6 1
6 HIGH TRIP BLIND NUT AL 2011-T3 1 27 END CAP. PILOT AL 6061-T6 1
7 SPRING SEAT CS PL 1 28 FILTER ELEMENT, PILOT CELLULOSE/RESIN 1 (Y)
8 RANGE SPRING CR-V ALLOY 1 (V) 29 CAPSCREW, END CAP SS 304 2
9 BOLT, BODY SS 304 2 30 SPRING, POPPET SS 302 1
10 GASKET, BODY PLANT FIBRE 1 (Y) 31 POPPET, PILOT TFE 1 (Y)
11 RANGE SCREW SS 416 1 32 O-RING, UPPER BODY NITRILE 1 (Y)
12 JAM NUT, TRIP SPRING SS 304 1 33 SPOOL, PILOT SS 304 1
13 JAM NUT, LOW STRIP BOLT SS304 1 34 RETAINING RING, SEAL SS 304 1 (Y)
14 TRIP SPRING ASSEMBLY SS 301 1 35 O-RING, SPOOL NITRILE 2 (Y)
15 LOW TRIP ADJUSTMENT BOLT AL 6061-T6 1 36 SPRING, SPOOL SS 302 1
16 HIGH TRIP BOLT SS 316 1 37 RETAINING RING, SPOOL SS 304 2
17 HOUSING AL CAST 1 38 GASKET, PILOT PLANT FIBRE 1 (Y)
18 COVER PLATE AL CAST 1 39 CAPSCREW, PILOT MOUNTING SS 304 1
19 O-RING, COVER NITRILE 1 (Y) 40 SLEEVE, PILOT DELRIN 1 (Y)
20 BOLT, COVER SS 304 4 41 O-RING, SLEEVE NITRILE 1 (Y)
21 NAMEPLATE SS 304 1 42 BUSHING, SPOOL TFE 1

NOTE:
- (Y) Recommended spare parts/repair kit
-(V) to be specified fasteners and maintenance tools are
ANSI/inch size
* Vent and drain shown -30° from true position
**Shown with cover removed

Appendix 23
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