POWERFLEX
POWERFLEX
Original Instructions
Topic Page
Summary of Changes 2
Product Overview 3
Certifications and Specifications 8
Design Considerations 13
Drive, Fuse, and Circuit Breaker Ratings 25
Cable Recommendations 34
Power Wiring 35
I/O Wiring 40
Mounting 45
Dimensions and Weights 48
Drive Options 58
PowerFlex 700 Adjustable Frequency AC Drive
Summary of Changes
This publication contains updated information as indicated in the following table.
Topic Page
Added Conformal Coating to Product Overview 3
Removed Special Firmware Option AX and corrected enclosure descriptions in the Catalog 6
Number Explanation.
Added Efficiency Class of Ecodesign regulation (EU) 2019/1781, updated SEMI F47, KCC, and
ATEX descriptions, and removed Functional Safety from the Certification table. 8
Product Overview
The PowerFlex® 700 AC drive offers outstanding performance in an easy-to-use drive that
you have come to expect from Rockwell Automation. The PowerFlex 700 AC drive is
designed to control three-phase induction motors in applications with requirements ranging
from the simplest speed control to the most demanding torque control. The drive has volts
per hertz, sensorless vector, and vector control. Vector control includes Allen-Bradley’s
patented Force Technology, which provides world class motor control.
• IP54, NEMA / UL Type 12 – standalone, wall mount drives are available for dust-tight applications with power ratings 75...200 Hp
(Frames 5 and 6).
• IP54, NEMA / UL Type 12 – Flange mount drives with an IP00, NEMA / UL Type Open front. These can be installed in a user supplied
cabinet to meet IP54, NEMA / UL Type 12. This allows most heat to be exhausted out the back of the cabinet while keeping the cabinet
protected. Power ratings range 75...200 Hp (Frames 5…6).
• Zero Stacking™ Drive– Frame 0…6 drives can be mounted next to each other with no reduction of surrounding air temperature rating
50 °C (122 °F). This unique bookshelf design also allows access to one drive without disturbing another.
• Conformal Coating - The drive is coated in an insulator, or non-conducting substance, that helps protect it from moisture, fungus, dust,
corrosion, abrasion, and other environmental stresses caused by highly polluted atmospheres. The coating improves product lifetime
expectancy when exposure to corrosive environment is present. It helps maintain long-term surface insulation resistance, ensuring
operational integrity of the assembly.
• Internal Communications allows you to integrate the drive into the manufacturing process. Status indicators for all internal
communication options are visible on the cover for easy setup and monitoring of drive communications. You can easily manage information
from shop floor to top floor and seamlessly integrate their complete system as they control, configure, and collect data.
• Integral Dynamic Brake Transistor delivers a cost-effective means of switching regenerative energy without costly external chopper
circuits. These internal transistors are available in power ratings 0.5...200 Hp.
• Internal Dynamic Brake Resistor (up to 25 Hp) requires no extra panel space, and supplies a large amount of braking torque for short
periods.
The PowerFlex 7-Class AC drives provide common Human Interface tools that are familiar and easy to use. These
include the LCD Human Interface modules and PC-based configuration tools.
Human Interface Module
The LCD Human Interface modules provide:
• Large and easy to read 7 line x 21 character backlit display
• Variety of languages (English, French, German, Italian, Spanish, Portuguese, Dutch)
• Alternate function keys for shortcuts to common tasks
• “Calculator-like” number pad for fast and easy data entry (Full Numeric version only)
2.5
Torque (Per-Unit)
2.0
Multiple motor control algorithms allow performance that is matched to the 1.5
0.5
Torque (Per-Unit)
2.0
1.5
The PowerFlex 700 drive's Vector Control uses Allen-Bradley's patented 1.0
0.5
it is operated with or without feedback. While this industry-leading control Frequency (HZ)
Drives Features
• Fast-acting Current Limit and Bus Voltage Regulation result in maximum accel/decel without tripping.
• High-speed analog inputs improve drive response to torque or speed commands.
• Programming flexibility allows parameters to be linked within the drive.
• Flying Start delivers smooth and instantaneous connection into rotating loads, regardless of commanded direction, without the need for
any speed feedback.
• Integral Process PI Control can eliminate the need for a separate process loop controller.
• Inertia Ride-Through offers tripless operation during a prolonged power outage by using the rotating energy that is stored in high inertia,
low-friction loads.
• Position Indexer/Speed Profiler uses a 16-step indexer to provide point-to-point positioning or velocity profiling based on encoder
counts, digital inputs, parameter levels, or time.
• TorqProve™ assures control of the load when transferring control between the drive and a mechanical brake.
• Speed Regulation - Open Loop or Closed Loop
– Slip Compensation delivers a minimum 0.5% speed regulation without feedback hardware.
– Droop allows drives to load share without fighting each other.
– Encoder Feedback provides up to 0.001% speed regulation for the tightest application requirements.
• Torque Regulation - Open Loop or Closed Loop
– Open Loop torque regulation provides 5% regulation.
– Encoder Feedback provides 2% regulation and the ability to hold full load at zero speed.
PowerFlex drives are fully compatible with the wide variety of Allen-Bradley DPI™ communication adapters, offering the
following benefits:
EtherNet/IP™
ControlNet™
Modbus RTU
DeviceNet™
PROFIBUS™
LonWorks™
RS485 DF1
BACnet®
Description
✔ ✔ ✔ USB (Unconnected Messaging) permits other network devices (for example, PanelView™) to communicate directly to a drive
without routing the communication through the network scanner.
✔ ✔ ✔ ✔ ✔ ✔ Adapter Routing - Plug PC into one drive and talk to all other Allen-Bradley drives on same network, without being routed
through network scanner.
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Access to 100% of all parameters over the network.
✔ ✔ ✔ ✔ Autobaud capability makes initial connections less problematic.
✔ Change of State significantly reduces network traffic by configuring control messages to be sent only upon customer
defined states. Flexible configuration for each node (Example: “reference must change by more than 5%”).
✔ ✔ Peer Control provides master-slave type control between drives, where one or more slave drives (consumers) can run based
on the status of a master drive (producer), which can also significantly reduce network traffic.
✔ ADR (Automatic Device Replacement) saves significant time and effort when replacing a drive, by allowing the scanner
to be configured to automatically detect a new drive and download the required parameter settings.
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Flexible Fault Configuration - Adapters can be programmed to take fault-based actions as ramp to stop, coast-to-stop
and hold last state, and send user configurable logic control and speed reference values. In addition, different actions can be
taken based on whether the network experienced a serious problem (broken cable, and so on) versus network idle condition
(PLC set to “Program”).
20B D 2P1 A 3 A Y N A E C 0 NN AD
a b c1…c5 d e f g h i j k l m n
c5 f k
ND Rating Documentation Control & I/O
690V, 50 Hz Input Code Type Code Control I/O Volts
Code Amps kW Frame A Manual A Standard 24V DC/AC
052 52 45 5 N No Manual B Standard 115V AC
060 60 55 5 No Shipping Package (Internal Use C Vector Δ 24V DC
Q
082 82 75 5 Only) D Vector Δ 115V AC
098 98 90 6 N Standard None
119 119 110 6 Δ Vector Control Option utilizes DPI Only.
142 142 132 6 g
Brake
Code w/Brake IGBT ‡
d Y Yes l
Enclosure N No Feedback
Code Enclosure ‡ Brake IGBT is standard on Frames 0-3, optional on Frames 4-6. Code Type
A IP20,NEMA/UL Type 1, with Conformal Coat 0 None
Open/Flange Mount 1 Encoder, 12V/5V
F Front: IP00, NEMA/UL Type Open, with Conformal Coat
Back/Heatsink: IP54, NEMA Type 12, with Conformal Coat h
G Stand-Alone/Wall Mount Internal Braking Resistor
IP54, NEMA/UL Type 12, with Conformal Coat m
Code w/Resistor
Future Use
Y Yes
Only available for Frame 5 & Frame 6 drives, 400…690V.
N No
Not available for Frame 3 drives or larger.
n
Special Firmware (Frames 0…6 Only)
i Code Type
Emission AD 60 Hz Maximum
Code CE Filter § CM Choke AE Cascading Fan/Pump Control
A Yes Yes BA Pump Off (for pump jack)
e B# Yes No Must be used with Vector Control option C or D (Position k). Positions
HIM m-n are only required when custom firmware is supplied.
N No No
Code Operator Interface § Note: 600V class drives below 77 Amps (Frames 0-4) are declared to
0 Blank Cover meet the Low Voltage Directive. It is the responsibility of the user to
determine compliance to the EMC directive.
3 LCD Display, Full Numeric Keypad
# Only available for 208…240V Frame 0-3 drives.
Remote (Panel Mount), IP66, NEMA/UL Type 12 Full
J
Numeric LCD HIM
Remote (Panel Mount), IP66, NEMA/UL Type 12 Prog. Only
K
LCD HIM
Available with Frames 5…6 Stand-Alone IP54 drives (Enclosure Code
"G").
j
Comm Slot
Code Network Type
C ControlNet (Coax)
D DeviceNet
E EtherNet/IP
N None
Frames
Certification (1) Description 0…4
5…6
230…480V 600V
American Bureau of Shipping MA Certificate 08-HS303172B-3-PDA for auxiliary services on AB Classed vessels
ABS ✔ ✔
and offshore platforms
Certified by Rockwell Automation to be in conformity with the essential requirements of the applicable
European Directives and the standards that are referenced below have been applied:
2014/35/EU (Low Voltage Directive) ✔ ✔ ✔
CE EN 50178 Electronic Equipment for use in Power Installations
2014/30/EU (EMC Directive)
EN 61800-3 Adjustable Speed electrical power drive systems - Part 3: EMC requirements and specific test ✔ ✔
methods.
Certified by Rockwell Automation to be in conformity with the requirements of the applicable Australian
RCM ✔ ✔
legislation and the standards referenced: IEC 61800-3.
c-UL-us Listed to UL508C and C22.2 No. 14. ✔ ✔ ✔
Low Voltage TR CU 004/2011
EAC ✔ ✔ ✔
EMC TR CU 020/2011
Ecodesign regulation (EU) 2019/1781, IE2 efficiency class, refer to PowerFlex LV Drive Performance
Efficiency Class Specifications per Ecodesign Regulation (EU) 2019/1781, publication PFLEX-TD003 for additional ✔ ✔ ✔
information.
SEMI F47 SEMI F47 compliance, 480V units were tested ✔ ✔
EC-Type-Examination Certificate TÜV 15 ATEX 7715 X for directive 2014/34/EU: Safe turn off of certified ATEX
ATEX ✔ ✔ ✔
motors used in Group II Category (2) GD potentially explosive atmospheres.
R-R-RAA-Drive
Korean KC Registration ✔ ✔ ✔
See the certificate of registration for specific drive catalog numbers that have this certification.
Lloyd’s Register Lloyd’s Register Type Approval Certificate 08-HS303172B-3-PDA (marine certification) ✔ ✔
Tested by Trentec to be compliant with AC156 Acceptance Criteria for Seismic Qualification Testing of
Trentec Nonstructural Components and 2003 International Building Code for worst-case seismic level for USA ✔ ✔ ✔
excluding site class F
CMAA Specification #70 (Crane Manufacturers of America Assoc.) ✔ ✔ ✔
NFPA 70 – US National Electrical Code ✔ ✔ ✔
Designed to Meet
Applicable NEMA ICS 7.1 – Safety Standards for Construction and Guide for Selection, Installation, and Operation of ✔ ✔ ✔
Requirements Adjustable Speed Drive Systems
IEC 61800-2 – Adjustable Speed Electrical Power Drive Systems - Part 2: General Requirements - Rating ✔ ✔ ✔
specifications for low voltage adjustable frequency AC power drive systems.
(1) See the product certifications website http://www.rockwellautomation.com for declarations of conformity, certificates, and other certification details.
Environmental
Category Specification
Environment Altitude: 1000 m (3300 ft) Max without derating
4 190 CFM 59 dB
5 200 CFM 71 dB
6 300 CFM 72 dB
Technical Specifications
Category Specification
600V 600/690V
Drive 200…208V 240V 380/400V 480V Frames 0…4 Frames 5…6
AC Input Overvoltage Trip: 285V AC 285V AC 570V AC 570V AC 716V AC 818V AC
AC Input Undervoltage Trip: 120V AC 138V AC 233V AC 280V AC 345V AC 345V AC
Bus Overvoltage Trip: 405V DC 405V DC 810V DC 810V DC 1013V DC 1162V DC
Bus Undervoltage Shutoff/Fault: 153V DC 153V DC 305V DC 305V DC 381V DC 437V DC
Nominal Bus Voltage: 281V DC 324V DC 540V DC 648V DC 810V DC 932V DC
All Drives
Heat Sink Thermistor: Monitored by microprocessor overtemp trip
Protection
Drive Overcurrent Trip
Software Overcurrent Trip: 200% of rated current (typical)
Hardware Overcurrent Trip: 220…300% of rated current (dependent on drive rating)
Line transients: up to 6000 volts peak per IEEE C62.41-1991
Control Logic Noise Immunity: Showering arc transients up to 1500V peak
Power Ride-Thru: 15 milliseconds at full load
Logic Control Ride-Thru: 0.5 seconds minimum, 2 seconds typical
Ground Fault Trip: Phase-to-ground on drive output
Short Circuit Trip: Phase-to-phase on drive output
Voltage Tolerance: See page 13 for full power and operating range
Input Frequency Tolerance: 47…63 Hz
Three-phase input provides full rating for all drives. Single-phase operation possible on certain drives and
Input Phases: provides 50% of rated current (see Installation Instructions for details). Frames 0…6: Drive can be supplied
as 6 pulse or 18 pulse in an engineered package.
Displacement Power Factor: 0.98 across entire speed range
Electrical
Efficiency: 97.5% at rated amps, nominal line volts
Maximum Short Circuit Rating: 200,000 Amps symmetrical
Actual Short Circuit Rating: Determined by AIC rating of installed fuse/circuit breaker
Drive to Motor Power Ratio
Minimum Recommended not less than 1:2 ratio
Maximum Recommended not greater than 2:1 ratio
Control Sine coded PWM with programmable carrier frequency. Ratings apply to all drives (see the Derating
Method: Guidelines in the PowerFlex Reference Manual). The drive can be supplied as 6 pulse or 18 pulse in an
engineered solution.
2, 4, 8, and 10 kHz. Drive rating based on 4 kHz. See the Input Protection Device tables in the installation
Carrier Frequency: instructions for exceptions.
Output Voltage Range: 0 to rated motor voltage
Output Frequency Range: Standard Control – 0...400 Hz., Vector Control – 0...420 Hz
Frequency Accuracy
Digital Input: Within ±0.01% of set output frequency
Analog Input: Within ±0.4% of maximum output frequency
Category Specification
Control Speed Regulation - w/Slip Compensation (Volts per Hertz Mode)
(continued) 0.5% of base speed across 40:1 speed range, 40:1 operating range
10 rad/sec bandwidth
Speed Regulation - w/Slip Compensation (Sensorless Vector Mode)
Frequency Control: 0.5% of base speed across 80:1 speed range, 80:1 operating range
20 rad/sec bandwidth
Speed Regulation - w/Feedback (Sensorless Vector Mode)
0.1% of base speed across 80:1 speed range, 80:1 operating range
20 rad/sec bandwidth
Speed Regulation - w/o Feedback (Vector Control Mode)
0.1% of base speed across 120:1 speed range, 120:1 operating range
Speed Control: 50 rad/sec bandwidth
Speed Regulation - w/Feedback (Vector Control Mode)
0.001% of base speed across 120:1 speed range, 1000:1 operating range, 250 rad/sec bandwidth
Torque Regulation - w/o Feedback ±5%, 600 rad/sec bandwidth
Torque Regulation:
Torque Regulation - w/Feedback ±2%, 2500 rad/sec bandwidth
Selectable Motor Control: Sensorless Vector with full tuning. Standard V/Hz with full custom capability. Vector Control.
Stop Modes: Multiple programmable stop modes including - Ramp, Coast, DC-Brake, Ramp-to-Hold and S-curve.
Two independently programmable accel and decel times. Each time may be programmed from 0…3600
Accel/Decel: seconds in 0.1 second increments.
Intermittent Overload: 110% Overload capability for up to 1 minute, 150% Overload capability for up to 3 seconds.
Proactive Current Limit programmable from 20…160% of rated output current. Independently
Current Limit Capability: programmable proportional and integral gain.
Category Specification
Type: Incremental, dual channel
Supply: 12V, 250 mA. 12V, 10 mA minimum inputs isolated with differential transmitter, 250 kHz maximum.
Quadrature: 90 degrees ±27 degrees at 25 °C (77 °F).
Duty Cycle: 50%, +10%
Encoder
Encoders must be line driver type, quadrature (dual channel) or pulse (single channel), 8…15V DC output
(4…6V DC when jumpers are in 5V position), single-ended or differential and capable of supplying a
minimum of 10 mA per channel. Maximum input frequency is 250 kHz. The Encoder Interface Board accepts
Requirements: 12V DC square-wave with a minimum high state voltage of 7.0V DC. With the jumpers in the 5V position,
the encoder will accept a 5V DC square-wave with a minimum high state voltage of 3.0V DC. In either
jumper position, the maximum low state voltage is 0.4V DC.
Design Considerations
Input Voltage Tolerance
Drive Full Power Range = Nominal Motor Voltage to Drive Rated Voltage +10%. Actual Line Voltage (Drive Input)
Rated current is available across the entire Drive Full Power Range
Lowest* Nominal Motor Voltage –10% to Drive Rated Voltage +10%.
Drive Operating Range = Drive Output is linearly derated when Actual Line Voltage is less than the
Nominal Motor Voltage
480V rated drive supplied with 342V Actual Line Voltage input.
• Actual Line Voltage / Nominal Motor Voltage = 74.3% 3.7 Hp
• 74.3% 5 Hp = 3.7 Hp
• 74.3% 60 Hz = 44.6 Hz
At 342V Actual Line Voltage, the maximum power the 5 Hp, 460V motor
can produce is 3.7 Hp at 44.6 Hz.
342V 480V
460V 528V
The following tables list the watts loss data for drives running at full load, full speed, and default carrier frequency.
Internal watts are those dissipated by the control structure of the drive and will be dissipated into the cabinet regardless of
mounting style. External watts are those dissipated directly through the heatsink and will be outside the cabinet for flange
mount and inside the cabinet for other mounting types.
(1) Worst case condition including Vector Control board, HIM, and Communication Module.
Derating Guidelines
100%
100
vs. Speed
95
% of Drive Rated Amps
% Efficiency
90%
90 vs. Load
Efficiency 85
All Altitude All
80% (typical) 80
75
70% 10 20 30 40 50 60 70 80 90 100
0 1,000 2,000 3,000 4,000 5,000 6,000 % Speed/% Load
Altitude (m)
50
45
50 50
45 45
40 40
35 35
25 20 70 30
30 25 80 30
25 25
20 20
40 50 60 70 80 90 100 40 50 60 70 80 90 100
% of Rated Continuous Current % of Rated Continuous Current
50 50
45 45
Max Ambient Temp (°C)
50 50
45 45
Max Ambient Temp (°C)
Max Ambient Temp (°C)
40 40
60 50 154 (130)
35
75 60 192 35
30 (154) 30
25 25
20 20
40 50 60 70 80 90 100 40 50 60 70 80 90 100
% of Rated Continuous Current % of Rated Continuous Current
50
45
Max Ambient Temp (°C)
40
35
100 75 260 (205) 30
25
20
40 50 60 70 80 90 100
% of Rated Continuous Current
50 50
45 45
40 40
35 35
15 11 30 30
18.5 15 37 30
25 25
20 20
40 50 60 70 80 90 100 40 50 60 70 80 90 100
% of Rated Continuous Current % of Rated Continuous Current
50
45
50 50
45 45
Max Ambient Temp (°C)
50 50
45 45
Max Ambient Temp (°C)
40 40
35 35
55 45 105 (85) 30
75 55 140 (105) 30
25 25
20 20
40 50 60 70 80 90 100 40 50 60 70 80 90 100
% of Rated Continuous Current % of Rated Continuous Current
50 50
45 45
Max Ambient Temp (°C)
40 40
35 35
90 75 170 (140) 30
110 90 205 (170) 30
25 25
20 20
40 50 60 70 80 90 100 40 50 60 70 80 90 100
% of Rated Continuous Current % of Rated Continuous Current
50
45
Max Ambient Temp (°C)
40
35
132 110 260 (205) 30
25
20
40 50 60 70 80 90 100
% of Rated Continuous Current
50 50
45 45
Max Ambient Temp (°C)
50
45
50 50
45 45
Max Ambient Temp (°C)
50 50
45 45
Max Ambient Temp (°C)
40 40
35 35
75 60 96 (77) 30
100 75 125 (96) 30
25 25
20 20
40 50 60 70 80 90 100 40 50 60 70 80 90 100
% of Rated Continuous Current % of Rated Continuous Current
50 50
45 45
Max Ambient Temp (°C)
Max Ambient Temp (°C)
40 40
156 35 180 35
125 100 150 125
(125) 30 (156) 30
25 25
20 20
40 50 60 70 80 90 100 40 50 60 70 80 90 100
% of Rated Continuous Current % of Rated Continuous Current
50
45
Max Ambient Temp (°C)
40
248 35
200 150 (180) 30
25
20
40 50 60 70 80 90 100
% of Rated Continuous Current
50 50
45 45
Max Ambient Temp (°C)
50 50
45 45
Max Ambient Temp (°C)
50 50
45 45
40 40
35 35
20 15 22 30
25 20 27 30
25 25
20 20
40 50 60 70 80 90 100 40 50 60 70 80 90 100
% of Rated Continuous Current % of Rated Continuous Current
50 50
45 45
Max Ambient Temp (°C)
40 40
35 35
30 25 32 30
40 30 41 30
25 25
20 20
40 50 60 70 80 90 100 40 50 60 70 80 90 100
% of Rated Continuous Current % of Rated Continuous Current
50 50
45 45
Max Ambient Temp (°C)
40 40
35 35
50 40 52 30
60 50 62 30
25 25
20 20
40 50 60 70 80 90 100 40 50 60 70 80 90 100
% of Rated Continuous Current % of Rated Continuous Current
50 50
45 45
Max Ambient Temp (°C)
40 40
35 35
75 60 77 (63) 30
100 75 99 (77) 30
25 25
20 20
40 50 60 70 80 90 100 40 50 60 70 80 90 100
% of Rated Continuous Current % of Rated Continuous Current
50 50
45 45
52…60 35
45…55 37.5…45 None 75 55 82 (60)
(46…52) 30
25
20
40 50 60 70 80 90 100
% of Rated Continuous Current
50 50
45 45
Max Ambient Temp (°C)
50
45
Max Ambient Temp (°C)
40
35
132 110 142 (119) 30
25
20
40 50 60 70 80 90 100
% of Rated Continuous Current
The PowerFlex 700 drive is typically used with a three-phase input supply. Single-phase operation is possible with output
current that is derated by 50% (at maximum ambient temperature of 25 °C (77 °F) of the three-phase ratings.
Frame
Rating Amps Rating Amps
Number V AC Amps Number V AC Amps °C /°F
20BB2P2 0 0.25 1.5 0…230 1.1 20BB2P2 0 0.25 1.7 0…200 1.3 25 / 77
20BB4P2 0 0.5 2.8 0…230 2.1 20BB4P2 0 0.5 3.2 0…200 2.4 25 / 77
20BB6P8 1 1 5.1 0…230 3.4 20BB6P8 1 1 5.9 0…200 3.9 25 / 77
20BB9P6 1 1.5 7.2 0…230 4.8 20BB9P6 1 1.5 8.3 0…200 5.5 25 / 77
20BB015 1 2.5 11.9 0…230 7.7 20BB015 1 2.5 13.6 0…200 8.8 25 / 77
20BB022 1 3.75 17.3 0…230 11 20BB022 1 3.75 19.9 0…200 12.7 25 / 77
20BB028 2 5 22.2 0…230 14 20BB028 2 5 25.7 0…200 16.1 25 / 77
20BB042 3 7.5 33.4 0…230 21 20BB042 3 7.5 38.5 0…200 24.2 25 / 77
20BB052 3 10 41.3 0…230 26 20BB052 3 10 44.6 0…200 28 25 / 77
20BB070 4 12.5 55.6 0…230 35 20BB070 4 12.5 62.3 0…200 39.1 25 / 77
20BB080 4 15 63.6 0…230 40 20BB080 4 15 73.3 0…200 46 25 / 77
20BB104 5 20 84.6 0…230 52 20BB104 5 20 97.9 0…200 60 25 / 77
20BB130 5 25 105.7 0…230 65 20BB130 5 25 106.1 0…200 65 25 / 77
20BB154 6 30 125.2 0…230 77 20BB154 6 30 144.4 0…200 88.5 25 / 77
20BB192 6 37.5 156.1 0…230 96 20BB192 6 37.5 180.3 0…200 110.5 25 / 77
20BB260 6 50 211.4 0…230 130 20BB260 6 50 212.1 0…200 130 25 / 77
Frame
Frame
Rating Amps Rating Amps
Number V AC Amps Number V AC Amps °C /°F
20BD077 4 30 62.6 0…460 38.5 20BC085 4 22.5 70.5 0…400 42.5 25 / 77
20BD096 5 37.5 78.1 0…460 48 20BC105 5 27.5 87 0…400 52.5 25 / 77
20BD125 5 50 101.6 0…460 62.5 20BC125 5 27.5 103.6 0…400 62.5 25 / 77
– – – – – – 20BC140 5 37.5 117.4 0…400 70 25 / 77
20BD156 6 62.5 126.8 0…460 78 20BC170 6 45 142.6 0…400 85 25 / 77
20BD180 6 75 146.4 0…460 90 20BC205 6 55 171.9 0…400 102.5 25 / 77
20BD248 6 100 201.6 0…460 124 20BC260 6 66 220.6 0…400 130 25 / 77
Frame
The tables on the following pages provide recommended AC line input fuse and circuit breaker information. See Fusing
and Circuit Breakers below for UL and IEC requirements. Sizes that are listed are the recommended sizes based on 40 °C
(104 °F) and the U.S. NEC. Other country, state, or local codes can require different ratings. Tables with DC link fuse
recommendations for DC input drives are also provided.
Fusing
The recommended fuse types are listed below. If available current ratings do not match those listed in the tables that are
provided, choose the next higher fuse rating.
• IEC – BS88 (British Standard) Parts 1 and 2, EN60269-1, Parts 1 and 2(1), type gG or equivalent must be used.
• UL – UL Class CC, T, RK1, or J must be used for Frames 0…6.
Circuit Breakers
The “non-fuse” listings in the following tables include inverse time circuit breakers, instantaneous trip circuit breakers
(motor circuit protectors) and 140M self-protected combination motor controllers (Frames 0…6 only). If one of these is
chosen as the desired protection method, the following requirements apply:
• IEC – Both types of circuit breakers and 140M self-protected combination motor controllers (Frames 0…6 only) are acceptable for IEC
installations.
• UL – Only inverse time circuit breakers and the specified 140M self-protected combination motor controllers (Frames 0…6 only) are
acceptable for UL installations.
(1) Typical designations include, but may not be limited to the following; Parts 1 and 2: AC, AD, BC, BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG, GH.
Vol.
(in.3) (14)
20BB2P2 0 0.5 0.33 4 50 1.9 0.7 2.5 2.8 3.8 3 6 3 10 15 3 M-C2E-B25 M-D8E-B25 – 7269
20BB4P2 0 1 0.75 4 50 3.7 1.3 4.8 5.6 7 6 10 6 17.5 15 7 M-C2E-B63 M-D8E-B63 – 7269
20BB6P8 1 2 1.5 4 50 6.8 2.4 7.8 10.4 13.8 10 15 10 30 30 15 M-C2E-C10 M-D8E-C10 M-F8E-C10 7269
20BB9P6 1 3 2 4 50 9.5 3.4 11 12.1 17 12 20 12 40 40 15 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269
20BB015 1 5 3 4 50 15.7 5.7 17.5 19.3 26.3 20 35 20 70 70 30 M-C2E-C20 M-D8E-C20 M-F8E-C20 7269
20BB022 1 7.5 5 4 50 23 8.3 25.3 27.8 38 30 50 30 100 100 30 – M-D8E-C25 M-F8E-C25 7269
20BB028 2 10 7.5 4 50 29.6 10.7 32.2 38 50.6 40 70 40 125 125 50 – – M-F8E-C32 7269
20BB042 3 15 10 4 50 44.5 16 48.3 53.1 72.5 60 100 60 175 175 70 – – M-F8E-C45 13630
20BB052 3 20 15 4 50 51.5 17.1 56 64 86 80 125 80 200 200 100 – – – –
20BB070 4 25 20 4 50 72 25.9 78.2 93 124 90 175 90 300 300 100 – – – –
20BB080 4 30 25 4 50 84.7 30.5 92 117 156 110 200 110 350 350 150 – – – –
20BB104 40 – 4 50 113 40.7 120 132 175 150 250 150 475 350 150 – – – –
(12) 5
– 30 4 50 84.7 30.5 92 138 175 125 200 125 350 300 150 – – – –
20BB130 50 – 4 50 141 44.1 130 143 175 175 275 175 500 375 250 – – – –
(12) 5
– 40 4 50 113 35.3 104 156 175 125 225 125 400 300 150 – – – –
20BB154 60 – 4 50 167 60.1 177 195 266 225 350 225 500 500 250 – – – –
(12) 6
– 50 4 50 141 50.9 150 225 300 200 300 200 500 450 250 – – – –
20BB192 75 – 4 50 208 75 221 243 308 300 450 300 600 600 400 – – – –
(12) 6
– 60 4 50 167 60.1 177 266 308 225 350 225 500 500 250 – – – –
20BB260 100 – 2 45 255 91.9 260 286 390 300 575 300 750 750 400 – – – –
(12) 6
– 75 2 50 199 71.7 205 305 410 225 450 225 600 600 400 – – – –
Vol.
(in.3) (14)
20BB2P2 0 0.5 0.33 4 50 1.7 0.7 2.2 2.4 3.3 3 6 3 10 15 3 M-C2E-B25 M-D8E-B25 – 7269
20BB4P2 0 1 0.75 4 50 3.3 1.4 4.2 4.8 6.4 5 8 5 15 15 7 M-C2E-B63 M-D8E-B63 – 7269
20BB6P8 1 2 1.5 4 50 5.9 2.4 6.8 9 12 10 15 10 25 25 15 M-C2E-C10 M-D8E-C10 M-F8E-C10 7269
20BB9P6 1 3 2 4 50 8.3 3.4 9.6 10.6 14.4 12 20 12 35 35 15 M-C2E-C10 M-D8E-C10 M-F8E-C10 7269
20BB015 1 5 3 4 50 13.7 5.7 15.3 16.8 23 20 30 20 60 60 30 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269
20BB022 1 7.5 5 4 50 19.9 8.3 22 24.2 33 25 50 25 80 80 30 – M-D8E-C25 M-F8E-C25 7269
20BB028 2 10 7.5 4 50 25.7 10.7 28 33 44 35 60 35 100 100 50 – – M-F8E-C32 7269
20BB042 3 15 10 4 50 38.5 16 42 46.2 63 50 90 50 150 150 50 – – M-F8E-C45 13630
20BB052 3 20 15 4 50 47.7 19.8 52 63 80 60 100 60 200 200 100 – – – –
20BB070 4 25 20 4 50 64.2 26.7 70 78 105 90 150 90 275 275 100 – – – –
20BB080 4 30 25 4 50 73.2 30.5 80 105 140 100 180 100 300 300 100 – – – –
20BB104 5 40 – 4 50 98 40.6 104 115 175 125 225 125 400 300 150 – – – –
(12)
– 30 4 50 73 30.5 80 120 160 100 175 100 300 300 100 – – – –
Circuit Motor
Hp PWM Temp. Input Dual Element Non-time Delay 140M Motor Protector with Adjustable
Rating Freq. (11) Ratings Output Amps Time Delay Fuse Fuse Breaker Circuit Current Range (5)(6)
(3)
Drive Protector(4)
Catalog Min
Number Available Catalog Numbers - Enclosure
ND HD kHz °C (16) Amps kVA Cont. 1 Min 3 Sec. Min (1) Max (2) Min (1) Max (2) Max (8) Max (8)
140… (7)
Frame
Vol.
(in.3) (14)
20BB130 50 – 4 50 122 50.7 130 143 175 175 275 175 500 375 250 – – – –
(12) 5
– 40 4 50 98 40.6 104 156 175 125 225 125 400 300 150 – – – –
20BB154 60 – 4 50 145 60.1 154 169 231 200 300 200 600 450 250 – – – –
(12) 6
– 50 4 50 122 50.7 130 195 260 175 275 175 500 375 250 – – – –
20BB192 75 – 4 50 180 74.9 192 211 288 225 400 225 600 575 250 – – – –
(12) 6
– 60 4 50 145 60.1 154 231 308 200 300 200 600 450 250 – – – –
20BB260 100 – 2 45 233 96.7 260 286 390 300 575 300 750 750 300 – – – –
(12) 6
– 75 2 50 169 70.1 205 305 410 225 450 225 600 600 250 – – – –
Vol.
(in.3) (14)
20BC1P3 0 0.37 0.25 4 50 (11) 1.1 0.77 1.3 1.4 1.9 3 3 3 6 15 3 M-C2E-B16 – – 7269
(11)
20BC2P1 0 0.75 0.55 4 50 1.8 1.3 2.1 2.4 3.2 3 6 3 8 15 3 M-C2E-B25 M-D8E-B25 – 7269
20BC3P5 0 1.5 0.75 4 50 (11) 3.2 2.2 3.5 4.5 6 6 7 6 12 15 7 M-C2E-B40 M-D8E-B40 – 7269
20BC5P0 0 2.2 1.5 4 50 (11) 4.6 3.2 5 5.5 7.5 6 10 6 20 20 7 M-C2E-B63 M-D8E-B63 – 7269
20BC8P7 0 4 2.2 4 50 (11) 7.9 5.5 8.7 9.9 13.2 15 17.5 15 30 30 15 M-C2E-C10 M-D8E-C10 M-F8E-C10 7269
20BC011 0 5.5 4 4 50 (11) 10.8 7.5 11.5 13 17.4 15 25 15 45 45 15 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269
20BC015 1 7.5 5.5 4 50 (11) 14.4 10 15.4 17.2 23.1 20 30 20 60 60 20 M-C2E-C20 M-D8E-C20 M-F8E-C20 7269
20BC022 1 11 7.5 4 50 (11) 20.6 14.3 22 24.2 33 30 45 30 80 80 30 – M-D8E-C25 M-F8E-C25 7269
20BC030 2 15 11 4 50 (11) 28.4 19.7 30 33 45 35 60 35 120 120 50 – – M-F8E-C32 7269
(11)
20BC037 2 18.5 15 4 50 35 24.3 37 45 60 45 80 45 125 125 50 – – M-F8E-C45 7269
20BC043 3 22 18.5 4 50 (11) 40.7 28.2 43 56 74 60 90 60 150 150 60 – – – –
20BC056 3 30 22 4 50 (11) 53 36.7 56 64 86 70 125 70 200 200 100 – – – –
20BC072 3 37 30 4 50 (10)(11) 68.9 47.8 72 84 112 90 150 90 250 250 100 – – – –
(11)
20BC085 45 – 4 45 81.4 56.4 85 94 128 110 200 110 300 300 150 – – – –
(12) 4
– 37 4 45 (11) 68.9 47.8 72 108 144 90 175 90 275 300 100 – – – –
20BC105 5 55 – 4 50 (9) 100.5 69.6 105 116 158 125 225 125 400 300 150 – – – –
(12)
– 45 4 50 (9) 81.4 56.4 85 128 170 110 175 110 300 300 150 – – – –
20BC125 55 – 4 50 (9) 121.1 83.9 125 138 163 150 275 150 500 375 250 – – – –
(12) 5
– 45 4 50 (9) 91.9 63.7 96 144 168 125 200 125 375 375 150 – – – –
20BC140 75 – 4 40 (9) 136 93.9 140 154 190 200 300 200 400 400 250 – – – –
(12) 5
– 55 4 40 (9) 101 69.6 105 157 190 150 225 150 300 300 150 – – – –
(9)
20BC170 6 90 – 4 50 164 126 170 187 255 250 375 250 600 500 250 – – – –
(12)
– 75 4 50 (9) 136 103 140 210 280 200 300 200 550 400 250 – – – –
20BC205 110 – 4 40 (9) 199 148 205 220 289 250 450 250 600 600 400 – – – –
(12) 6
– 90 4 40 (9) 164 126 170 255 313 250 375 250 600 500 250 – – – –
(9)
20BC260 132 – 2 45 255 177 260 286 390 350 550 350 750 750 400 – – – –
(12) 6
– 110 2 50 (9) 199 138 205 308 410 250 450 250 600 600 400 – – – –
20BD077 4 60 – 4 50 (11) 72.3 60.1 77 85 116 100 170 100 300 300 100 – – – –
(12)
– 50 4 50 (11) 59.6 49.6 65 98 130 80 125 80 250 250 100 – – – –
20BD096 5 75 – 4 50 (9) 90.1 74.9 96 106 144 125 200 125 350 350 125 – – – –
(12) (9)
– 60 4 50 72.3 60.1 77 116 154 100 170 100 300 300 100 – – – –
20BD125 5 100 – 4 50 (9) 117 97.6 125 138 163 150 250 150 500 375 150 – – – –
(12)
– 75 4 50 (9) 90.1 74.9 96 144 168 125 200 125 350 350 125 – – – –
(9)
20BD156 6 125 – 4 50 147 122 156 172 234 200 350 200 600 450 250 – – – –
(12)
– 100 4 50 (9) 131 109 125 188 250 175 250 175 500 375 250 – – – –
(9)
20BD180 6 150 – 4 50 169 141 180 198 270 225 400 225 600 500 250 – – – –
(12)
– 125 4 50 (9) 147 122 156 234 312 200 350 200 600 450 250 – – – –
200 – 2 45 (9) 233 194 248 273 372 300 550 300 700 700 400 – – – –
20BD248
(12) 6 169
– 150 2 50 (9) (15) 141 180 270 360 225 400 225 600 500 250 – – – –
20BE099 100 – 2 40 (9) 92.9 96.6 99 109 126 125 200 125 375 375 150 – – – –
(12) 5
– 75 2 40 (9) 72.3 75.1 77 116 138 100 175 100 300 300 100 – – – –
20BE125 125 – 2 50 (9) 117 122 125 138 188 150 250 150 375 375 250 – – – –
(12) 6 (9)
– 100 2 50 93 96.6 99 149 198 125 200 125 375 375 150 – – – –
20BE144 150 – 2 50 (9) 135 141 144 158 216 175 300 175 400 400 250 – – – –
(12) 6 (9)
– 125 2 50 117 122 125 188 250 150 275 150 375 375 250 – – – –
Number (12) ND HD kHz °C (16) Amps kVA Cont. 1 Min 3 Sec. Min (1) Max (2) Min (1) Max (2) Max (8) Max (8)
(9)
45 – 4 50 46.9 56.1 52 57 78 60 110 60 175 175 –
20BF052 5
– 37.5 4 50 (9) 40.1 48 46 69 92 50 90 50 150 150 –
(9)
55 – 4 50 57.7 68.9 60 66 90 80 125 80 225 225 –
20BF060 5
– 45 4 50 (9) 46.9 56.1 52 78 104 60 110 60 175 175 –
75 – 2 50 (9) 79 94.4 82 90 123 100 200 100 375 375 –
20BF082 5 (9)
– 55 2 50 57.7 68.9 60 90 120 80 125 80 225 225 –
90 – 2 40 (9) 94.7 113 98 108 127 125 200 125 375 375 –
20BF098 5
– 75 2 40 (9) 79 94.4 82 123 140 100 200 100 375 375 –
110 – 2 50 (9) 115 137 119 131 179 150 250 150 400 – –
20BF119 6
– 90 2 50 (9) 94.7 113 98 147 196 125 200 125 375 – –
(9)
132 – 2 50 138 165 142 156 213 175 300 175 450 – –
20BF142 6
– 110 2 50 (9) 115 137 119 179 238 150 250 150 400 – –
Notes
(1)
Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.
(2)
Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings that are shown are maximum.
(3)
Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings that are shown are maximum.
(4)
Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is 125% of motor FLA. Ratings that are shown are maximum.
(5)
Bulletin 140M with adjustable current range must have the current trip set to the minimum range that the device will not trip.
(6)
Manual Self-Protected (Type E) Combination Motor Controller, UL Listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/ 347. Not UL Listed for use on 480V or 600V Delta/Delta, corner
ground, or high-resistance ground systems.
(7)
The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers can vary. See Bulletin 140M Motor Protection Circuit Breakers Application Ratings.
(8)
Maximum allowable rating by US NEC. Exact size must be chosen for each installation.
(9)
UL Type 12/IP54 (flange mount) heat sink ambient temperature rating is 40° C/ambient of unprotected drive portion (inside enclosure) is 55° C. The ambient temperature for the UL Type 12/IP54
standalone drives is 40° C.
(10)
Must remove top label and vent plate, drive enclosure rating is IP00, NEMA / UL Type Open.
(11)
Frames 0…4 temperature rating is for NEMA / UL Type Open. The adhesive top label must be removed to operate drive at this temperature. Frames 5 and 6 do not have a top label.
(12)
Drives have dual current ratings; one for normal duty applications, and one for heavy-duty applications. The drive can be operated at either rating.
(13)
Note: 600V class drives below 77 amps (Frames 0…4) are declared to meet the Low Voltage Directive. It is the responsibility of the user to determine compliance to the EMC Directive.
(14)
When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume that is specified in this
column. Application-specific thermal considerations can require a larger enclosure.
(15)
Temperature rating is for IP20, NEMA / UL Type 1. For IP00, NEMA Type Open the temperature rating is 65 °C for the control board and 40 °C for the heat sink entry air.
(16)
40 °C = 104 °F; 45 °C = 113 °F; 50 °C = 122 °F; 55 °C = 131 °F
Number
ND HD kHz °C (12) Amps Cont. 1 Min 3 Sec. Fuse (2)(11)
PWM DC Input
Drive Catalog Hp Rating Temp. (1) Output Amps Non-time
Freq. Ratings Fuse Delay
Frame
Number Fuse (2)(11)
ND HD kHz °C (12) Amps Cont. 1 Min 3 Sec.
20BE052 3 50 40 4 50 55.7 52 61.5 82 90 HSJ90
20BE062 4 60 50 2 50 68 62 78 104 125 HSJ125
100 – 2 40 108.6 99 109 126 150 HSJ150
20BT099 (3) 5
– 75 2 40 84.5 77 116 138 150 HSJ150
150 – 2 50 158 144 158 216 250 HSJ250
20BT144 (3) 6
– 125 2 50 137.1 125 188 250 250 HSJ250
Notes
(1)
Frames 0…4 temperature rating is for NEMA / UL Type Open. The adhesive top label must be removed to operate drive at this temperature. Frames 5 and 6 do not have a top label.
(2)
The power source to common bus inverters must be derived from AC voltages 600V or less, as defined in NFPA70; Art 430-18 (NEC). Battery supplies or MG sets are not included. The following devices
were validated to break current of the derived power DC Bus.
Disconnects: Allen-Bradley Bulletin 1494, 30-400A; 194, 30-400A; or ABB OESA, 600 and 800A; OESL, all sizes.
Fuses: Bussmann Type JKS, all sizes; Type 170M, Case Sizes 1, 2 and 3, or Ferraz-Shawmut Type HSJ, all sizes. For any other devices, please contact the factory.
(3)
Drives have dual current ratings; one for normal duty applications, and one for heavy-duty applications. The drive can be operated at either rating.
(4)
UL Type 12/IP54 (flange mount) heatsink ambient temperature rating is 40 °C/ambient of unprotected drive portion (inside enclosure) is 55 °C. The ambient temperature for the UL Type 12/IP54
standalone drives is 40 °C.
(5)
Also applies to “P” voltage class.
(6)
Also applies to “J” voltage class.
(7)
Must remove top label and vent plate, drive enclosure rating is IP00, NEMA / UL Type Open.
(8)
Two 630 A Bussmann 170M6608 can also be used.
(9)
Two 700 A Bussmann 170M6611 can also be used.
(10)
Bussmann or equivalent.
(11)
See Fuse Certification and Test Data in PowerFlex AC Drives in Common Bus Configurations Application Guidelines, publication DRIVES-AT002, for fuse self-certification and test data for Bussmann
170M and JKS fuses recommended for the DC bus fusing.
(12)
40 °C = 104 °F; 45 °C = 113 °F; 50 °C = 122 °F; 55 °C = 131 °F
Cable Recommendations
Power Cable Types Acceptable for 200…600 Volt Installations
Various cable types are acceptable for drive installations. For many installations, unshielded cable is adequate, provided it
can be separated from sensitive circuits. As an approximate guide, allow a spacing of 0.3 meters (1 foot) for every 10
meters (32.8 feet) of length. In all cases, long parallel runs must be avoided. Do not use cable with an insulation thickness
less than or equal to 15 mils (0.4mm/0.015 in.). Use Copper wire only. Wire gauge requirements and recommendations
are based on 75 °C (167 °F). Do not reduce wire gauge when using higher temperature wire. See table below.
Location Rating/Type Description
600V, 90 C (194 F) • Four tinned copper conductors with XLP insulation.
Standard (Option 1) XHHW2/RHW-2 • Copper braid/aluminum foil combination shield and tinned copper drain wire.
Anixter B209500-B209507, Belden 29501-29507, or equivalent • PVC jacket.
• Three tinned copper conductors with XLPE insulation.
Tray rated 600V, 90C (194 F) RHH/RHW-2 • 5 mil single helical copper tape (25% overlap Min) with three bare copper grounds
Standard (Option 2) Anixter OLF-7xxxxx or equivalent in contact with shield.
• PVC jacket.
• Three bare copper conductors with XLPE insulation and impervious corrugated
Class I and II; Tray rated 600V, 90 C (194F) RHH/RHW-2 continuously welded aluminum armor.
Division I and II Anixter 7V-7xxxx-3G or equivalent • Black sunlight resistant PVC jacket overall.
• Three copper grounds on #10 AWG and smaller.
Unshielded
THHN, THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space
and/or conduit fill rates limits are provided. Do not use THHN or similarly coated wire in wet areas. Any wire that is
chosen must have a minimum insulation thickness of 15 mils and should not have large variations in insulation
concentricity.
Shielded/Armored Cable
Shielded cable contains all general benefits of multi-conductor cable with the added benefit of a copper braided shield
that can contain much of the noise that is generated by a typical AC drive. Strong consideration for shielded cable should
be given in installations with sensitive equipment such as weigh scales, capacitive proximity switches and other devices
that may be affected by electrical noise in the distribution system. Applications with large numbers of drives in a similar
location, imposed EMC regulations or a high degree of communications/ networking are also good candidates for
shielded cable.
Shielded cable may also help reduce shaft voltage and induced bearing currents for some applications. In addition, the
increased impedance of shielded cable may help extend the distance that the motor can be located from the drive without
the addition of motor protective devices such as terminator networks.
Consideration should be given to all general specifications that are dictated by the environment of the installation,
including temperature, flexibility, moisture characteristics and chemical resistance. In addition, a braided shield should
be included and be specified by the cable manufacturer as having coverage of at least 75%. An additional foil shield can
greatly improve noise containment.
A good example of recommended cable is Belden® 295xx (xx determines gauge). This cable has four (4) XLPE insulated
conductors with a 100% coverage foil and an 85% coverage copper braided shield (with drain wire) surrounded by a
PVC jacket.
Other types of shielded cable are available, but the selection of these types may limit the allowable cable length.
Particularly, some of the newer cables twist four conductors of THHN wire and wrap them tightly with a foil shield.
This construction can greatly increase the cable charging current required and reduce the overall drive performance.
Unless specified in the individual distance tables as tested with the drive, these cables are not recommended and their
performance against the lead length limits supplied is not known.
Power Wiring
The PowerFlex 700 has the following built in protective features to help simplify installation:
• Ground fault protection during startup and running ensures reliable operation
• Electronic motor overload protection increases motor life
• Removable MOV to ground and common mode capacitors to ground ensure compatibility with ungrounded systems. These devices must
be disconnected if the drive is installed on a resistive grounded distribution system, an ungrounded distribution system, a B phase grounded
distribution system or impedance grounded system. These devices must also be disconnected if the drive power source is a regenerative unit
(such as a bus supply and brake) or is DC fed from an active converter.
• 6 kV transient protection provides increased robustness for 380…480V system voltages
There are many other factors that must be considered for optimal performance in any given application. The block
diagram below highlights the primary installation considerations. Consult the Wiring and Grounding Guidelines for
Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001 for detailed recommendations on input
power conditioning, dynamic braking, reflected wave protection and motor cable types.
DC Input AC Input
Motor Recommendations
see Allen-Bradley Industrial Motors, publication MOTORS-PP006.
Terminal Blocks
Terminal Block Specifications
➋ SHLD Terminal 0…6 Terminating point for wiring shields — — 1.6 N•m (14 lb.•in.) 1.6 N•m (14 lb.•in.)
➌ AUX Terminal 0…4 Auxiliary control voltage 1.5 mm2 (16 AWG) 0.2 mm2 (24 AWG) — —
Block PS+, PS– (1)(2)
5…6 4.0 mm2 (12 AWG) 0.5 mm2 (22 AWG) 0.6 N•m (5.3 lb.•in.) 0.6 N•m (5.3 lb.•in.)
➍ I/O Terminal 0…6 Signal and control connections 2.5 mm2 (14 AWG) 0.30 mm2 (22 AWG) 0.6 N•m (5.3 lb.•in.) 0.6 N•m (5.3 lb.•in.)
Block
➎ Encoder 0…6 Encoder power and signal 0.75 mm2 (18 AWG) 0.196 mm2 (24 AWG) 0.6 N•m (5.3 lb.•in.) 0.6 N•m (5.3 lb.•in.)
Terminal Block connections
➏ Fan Terminal 5…6 User supplied fan voltage 4.0 mm2 (12 AWG) 0.5 mm2 (22 AWG) 0.6 N•m (5.3 lb.•in.) 0.6 N•m (5.3 lb.•in.)
Block
(1) External control power: UL Installation-300V DC, 10%, Non UL Installation-270…600V DC, 10% (0…3 Frame-40W, 165 mA, 5 Frame-80W, 90 mA).
(2) An Auxiliary Control Power Supply such as the 20-24V-AUX can be used with 400/480 and 600/690 Volt drives with Vector Control. However, consult the factory before using an auxiliary power supply in these instances.
Important: The Auxiliary Control Power Supply Must Not be used with any Standard Control drive or any 200/240V PowerFlex 700 drive, Standard or Vector Control.
(3) Maximum/minimum sizes that the terminal block will accept - these are not recommendations.
(4) See the terminal block label inside the drive.
➌
! DANGER
➎
BR1
➎
BR2
➎ DC+
DC–
WIRE
STRIP
POWER
CONTROL
75C Cu Wire
PE 6 AWG [10MM2] Max.
12 IN. LBS.
➌
} TORQUE
1.4 N-M
PE B
U/T1 BR1 B V/T2 W/T3 PE R/L1 S/L2 T/L3
➊
V/T2 PE A
W/T3
AUX IN+ AUX OUT–
R/L1
➊
S/L2
T/L3
SHLD SHLD
➌ WIRE
STRIP
➋
BR1 BR2
POWER
CONTROL
75C Cu Wire 75C Cu Wire
6 AWG [10MM 2 ] Max. 3 AWG [25MM ] Max.
2
12 IN. LBS. 16 IN. LBS.
1.4 N-M } TORQUE } TORQUE
1.8 N-M
AUX IN
+ – BR1 BR2 DC+ DC- U/T1 V/T2 W/T3 R/L1 S/L2 T/L3
➋
SHLD
Frames 3…4
➋ ➋
➍ Optional
Communications
➍
Module
Optional
Communications
Module
➎
➎
POWER TERMINAL RATINGS 300 VDC EXT PWR SPLY TERM (PS+, PS-)
WIRE RANGE: 14-1/0 AWG (2.5-35 MM2) WIRE RANGE: 22-10 AWG (0.5-4 MM2) 0 120 240
TORQUE: 32 IN-LB (3.6 N-M) TORQUE: 5.3 IN-LB (0.6 N-M)
STRIP LENGTH: 0.67 IN (17 MM) STRIP LENGTH: 0.35 IN (9 MM) VAC VAC VAC
USE 75 C CU WIRE ONLY
17 9
GROUND TERMINAL RATINGS (PE)
WIRE RANGE: 6-1/0 AWG (16-35 MM2)
TORQUE: 44 IN-LB (5 N-M)
STRIP LENGTH: 0.83 IN (21 MM)
➌
21
OUTPUT INPUT AC
➌
PS+
PS–
WIRE STRIP
22-10
➊
➊
➏ USE 75C
COPPER WIRE
ONLY
TORQUE
T1 T2 T3 L1 L2 L3
DC Input 52 IN-LB
(6 N-M) OUTPUT INPUT
Frame 5
Drives Only
➏ Junction Box
DC Input see page 54 for details
Drives Only
Frame 6
/ PE
Power Terminals
BR1
BR2
DC+
DC–
PE
0…1 U (T1)
V (T2)
W (T3)
R (L1)
S (L2)
T (L3)
* Note:
Shaded BR1 and BR2 Terminals will only be present on drives that are ordered with
the Brake Option.
2
BR1 BR2 DC+ DC– U V W PE R S T
(T1) (T2) (T3) (L1) (L2) (L3)
3…4
BR1 BR2 DC+ DC– U V W R S T
(T1) (T2) (T3) (L1) (L2) (L3)
AC Input DC Input
75 Hp, Normal Duty
75 Hp, Normal Duty
BR1*/ 0 240
BR1*/ DC– V/T2 PS– BR2* DC+ DC+ DC– U/T1 V/T2 W/T3 PE VAC VAC PE
PS– BR2* DC+ DC+ U/T1 W/T3 PE PE R/L1 S/L2 T/L3
120
PS+ VAC
PS+
5
100 Hp, Normal Duty
100 Hp, Normal Duty
BR1*/ 0 240
BR1*/ DC+ DC– U/T1 V/T2 W/T3 VAC VAC
R/L1 S/L2 T/L3 BR2* DC+
BR2* DC+ DC+ DC– U/T1 V/T2 W/T3 PE PE
PE PE PS–
PS–
22-10
WIRE STRIP
AWG
USE 75 C
0 VAC
120 VAC
240 VAC
(6 N-M) OUTPUT
Some drives utilize a fan transformer to power the internal fan(s). This transformer is sized specifically for the internal fan(s)
and must not be used to power other circuitry. If your line voltage is different than the voltage class specified on the drive
nameplate, changing the transformer taps will be required.
Primary P1
Fuse
3.5A, 250V
115V 2. Press the tab-in and pull the top of the block out. Repeat for the next block if
Red
desired.
Primary Terminal Voltage
3. Remove the transformer cover plate.
400/480V P2 400
P3 600 4. Select the appropriate transformer tap.
600/690V P2 480
P3 690 5. Replace cover and terminal block.
I/O Wiring
1
16
32
Standard Control Option – Frames 0…6 (1) Vector Control Option – Frames 0…6 (1)
Factory Factory
No. Signal Description Signal Description
Default Default
1 Anlg Volts In 1 (–) Isolated (4), bipolar, differential, ±10V, 11 bit and Analog In 1 (–) (7)
(3) Isolated (9), bipolar, differential, ±10V/0-20 mA, 11 bit
2 Anlg Volts In 1 (+) sign, 88k ohm input impedance. Analog In 1 (+) (7) and sign. For 0...20 mA, a jumper must be installed at
(3)
terminals 17 and 18 (or 19 and 20). 88k ohm input
3 Anlg Volts In 2 (–) (5)
Isolated , bipolar, differential, ±10V, 11 bit and Analog In 2 (–) (7) impedance when configured for volt. and 95.3 ohm for
(3)
sign, 88k ohm input impedance. current
4 Anlg Volts In 2 (+) Analog In 2 (+) (7)
5 Pot Common – For (+) and (–) 10V pot references. Pot Common – For (+) and (–) 10V pot references.
6 Anlg Volts Out 1 (–) Bipolar, 10V, 11 bit and sign, 2k ohm minimum Analog Out 1 (–)
(3)
7 Anlg Volts Out 1 (+) load. Analog Out 1 (+) Single-ended bipolar (current output is not bipolar),
(3)
10V/0-20 mA, 11 bit and sign, Voltage mode - limit
8 Anlg Current Out 1 (–) Analog Out 2 (–) current to 5 mA. Current mode - Max load is 400 ohms.
(3)
4-20mA, 11 bit and sign, 400 ohm maximum load.
9 Anlg Current Out 1 (+) Analog Out 2 (+)
10 Reserved for Future Use HW PTC Input 1 – 1.8k ohm PTC, Internal 3.32k ohm pull-up resistor
Standard Control Option – Frames 0…6 (1) Vector Control Option – Frames 0…6 (1)
Factory Factory
No. Signal Description Signal Description
Default Default
27 Digital In 1 Stop - CF Digital In 1 (8) Stop - CF
(8)
28 Digital In 2 Start 115V AC, 50/60 Hz - Control and I/O Cat. No. option Digital In 2 Start
B 115V AC, 50/60 Hz - Control and I/O Cat. No. option D
29 Digital In 3 Auto/ Opto isolated Digital In 3(8) Auto/Man. Opto isolated
Man. Low State: less than 30V AC Low State: less than 30V AC
High State: greater than 100V AC, 5.0 mA High State: greater than 100V AC, 5.7 mA
Speed Sel Speed Sel
30 Digital In 4 1 24V AC/DC, 50/60 Hz- Control and I/O Cat. No. Digital In 4(8) 1 24V DC - Control and I/O Cat. No. option C
option A Opto isolated
Speed Sel Opto isolated Speed Sel Low State: less than 5V DC
31 Digital In 5 Low State: less than 5V AC/DC Digital In 5(8) High State: greater than 20V DC, 10 mA DC Digital Input
2 2
High State: greater than 20V AC/DC, 11.2 mA DC Impedance: 21k ohm
Digital Input Impedance: 35k ohm Digital In 6/
Speed Sel Speed Sel
32 Digital In 6 Hardware Enable(8),
3 see page 41. 3
(1) See the catalog number position “k” to determine your control option (A or B = standard control option, C or D = vector control option).
(2) Contacts in unpowered state. Any relay programmed as Fault or Alarm energizes (picks up) when power is applied to drive and de-energize (drop out) when a fault or alarm exists. Relays selected for other functions energize only
when that condition exists and de-energizes when condition is removed.
(3) These inputs/outputs are dependant on a number of parameters.
(4) Differential Isolation - External source must be maintained at less than 160V with respect to PE. Input provides high common mode immunity.
(5) Differential Isolation - External source must be less than 10V with respect to PE.
(6) 150 mA maximum load that is designed to power digital inputs only. Not present on 115V versions.
(7) Important: 0…20 mA operation requires a jumper at terminals 17 and 18 (or 19 and 20). Drive damage can occur if jumper is not installed.
(8) A 10k ohm, 2 watt burden resistor must be installed on each digital input when using a triac type device. The resistor is installed between each digital input and neutral /common.
(9) Differential Isolation - External source must be maintained at less than 160V with respect to PE. Input provides high common mode immunity.
6 Encoder Z (NOT)
Pulse, marker or registration input. (2)
8 5 Encoder Z
4 Encoder B (NOT)
Quadrature B input.
3 Encoder B
1
2 Encoder A (NOT)
Single channel or quadrature A input.
1 Encoder A
Common
5 Encoder Power –External Power Source to
+
4 External
3 Power
Supply
2
1
to Power Supply
8 8 to SHLD (1)
Common
7 7
Z NOT to SHLD (1) Z NOT
6 6
Encoder Signal –Single-Ended, Dual 5
Z Encoder Signal –Differential, Dual 5
Z
Channel (2) 4
B NOT
B
Channel 4
B NOT
B
3 3
A NOT A NOT
2 2
A A
1 1
Ferrite
Analog Input, PTC Bead
1 • Set Fault Config 1:
1.8k 2 Parameter 238, bit 7 = “Enabled”
Vector PTC
• Set Alarm Config 1:
PTC OT set > 5V Parameter 259, bit 11 = “Enabled”
PTC OT cleared < 4V 5
• View Drive Alarm 1:
PTC Short < 0.2V 3.32k 22 Parameter 211, bit 11 = “True”
Ohm
Ferrite
HW PTC Input Bead • Set Fault Config 1:
Series B Only 1.8k 23 Parameter 238, bit 13 = “Enabled”
PTC • Set Alarm Config 1:
PTC OT set > 5V 10 Parameter 259, bit 18 = “Enabled”
PTC OT cleared < 4V • View Status: Drive Alarm 1:
PTC Short < 0.2V Parameter 211, bit 18 = “True”
(1) See the PowerFlex 700 User Manual for important bipolar wiring information.
Analog Output
• Configure with Parameter 340
10V, 0-20 mA Bipolar • Select Source Value:
+10V Unipolar (shown) Parameter 384, [Digital Out1 Sel]
Standard Control + –
• Adjust Scaling:
4-20 mA Unipolar Parameters 343/344
(use term. 8 and 9)
Neutral/ 115V/
Common +24V
2-Wire Control • Set Digital Input:#1:
Reversing(1) 25
Parameter 361 = “8, Run Forward”
Run Fwd.
External supply 27 • Set Digital Input #2:
(I/O Board dependent) 28 Parameter 362 = “9, Run Reverse”
Run Rev.
24
25
26
3-Wire Control Stop
27 • No Changes Required
Internal supply 28
Start
Neutral/ 115V/
Common +24V
3-Wire Control
External supply 25
• No Changes Required
(I/O Board dependent). Requires 3-wire Stop •
27
functions only ([Digital In1 Sel]). Using 2-wire 28
selections will cause a type 2 alarm.
Start
Neutral/
25 Common
10k Ohm, 2 Watt
Digital Input 27
• No Changes Required
Control from •
PLC Output Card (Board dependent). 28 Prog. Controller
• Standard Control
Configure with parameter 366
Enable Input • Vector Control
32
Configure with parameter 366
For dedicated hardware Enable:
Remove Jumper J10 (see page 41)
(1) Important: Programming inputs for 2 wire control deactivates all HIM Start buttons.
Mounting
Frame/Rating Cross-reference
AC Input
208/240 400V 480V 600V 690V
Frame
ND Hp HD Hp ND kW HD kW ND Hp HD Hp ND Hp HD Hp ND kW HD kW
0.5 0.33 0.37 0.25 0.5 0.33 1 0.5 – –
1 0.75 0.75 0.55 1 0.75 2 1 – –
– – 1.5 0.75 2 1.5 3 2 – –
0
– – 2.2 1.5 3 2 5 3 – –
– – 4 2.2 5 3 7.5 5 – –
– – 5.5 4 7.5 5 – – – –
2 1.5 7.5 5.5 10 7.5 10 7.5 – –
3 2 11 7.5 15 10 15 10 – –
1
5 3 – – – – – – – –
7.5 5 – – – – – – – –
10 7.5 15 11 20 15 20 15 – –
2
– – 18.5 15 25 20 25 20 – –
15 10 22 18.5 30 25 30 25 – –
3 20 15 30 22 40 30 40 30 – –
– – 37 30 50 40 50 40 – –
25 20 45 37 60 50 60 50 – –
4
30 25 – – – – – – – –
40 30 55 45 75 60 75 60 45 37.5
50 40 75 55 100 75 100 75 55 45
5
– – – – – – – – 75 55
– – – – – – – – 90 75
60 50 90 75 125 100 125 100 110 90
6 75 60 110 90 150 125 150 125 132 110
100 75 132 110 200 150 – – – –
DC Input
325V 540V 650V 810V 932V
Frame
ND Hp HD Hp ND kW HD kW ND Hp HD Hp ND Hp HD Hp ND kW HD kW
0.5 0.33 – – 0.5 0.33 1 0.75 – –
1 0.75 – – 1 0.75 2 1.5 – –
– – – – 2 1.5 3 2 – –
0
– – – – 3 2 5 3 – –
– – – – 5 3 7.5 5 – –
– – – – 7.5 5 10 7.5 – –
2 1.5 0.37 0.25 10 7.5 15 10 – –
3 2 0.75 0.55 15 10 – – – –
5 3 1.5 0.75 – – – – – –
7.5 5 2.2 1.5 – – – – – –
1
– – 4 2.2 – – – – – –
– – 5.5 4 – – – – – –
– – 7.5 5.5 – – – – – –
– – 11 7.5 – – – – – –
10 7.5 15 11 20 15 20 15 – –
2
– – 18.5 15 25 20 25 20 – –
15 10 22 18.5 30 25 30 25 – –
3 20 15 30 22 40 30 40 30 – –
– – 37 30 50 40 50 40 – –
25 20 45 37 60 50 60 50 – –
4
30 25 – – – – – – – –
40 30 55 45 75 60 100 75 45 37.5
5
50 40 – – 100 75 – – 90 75
60 50 75 55 125 100 150 125 132 110
75 60 90 75 150 125 – – – –
6
100 75 110 90 – – – – – –
– – 132 110 200 150 – – – –
Operating Temperatures
PowerFlex 700 drives are designed to operate at 0...40 °C (0…104 °F) ambient. To operate the drive in installations
between 41° and 50° C, see the information below and see pages 26…33 for exceptions.
IP20, NEMA / UL Type 1 0…40 °C (0…104 °F) Frames 0…4, All Ratings
(with Top Label) (1) 0…50 °C (0…122 °F) Frames 5…6, Most Ratings (2)
IP20, NEMA / UL Type Open 0…50 °C (0…122 °F) Frames 0…6, Most Ratings (2)
(Top Label Removed) (1) 0…45 °C (0…113 °F) 20BC072 Only
IP00, NEMA / UL Type Open 0…50 °C (0…122 °F) 20BC072 Only (3)
(Top Label and Vent Plate Removed)
Flange Mount
Front: IP00, NEMA / UL Type Open 0…55 °C (0…131 °F) Front (Inside Encl.) Frames 5…6
Back/Heat Sink: IP54, NEMA / UL Type 12 0…40 °C (0…104 °F) Back (External)
Stand-alone/Wall Mount 0…40 °C (0…104 °F) Frames 5…6
IP54, NEMA / UL Type 12
(1) Removing the adhesive top label from the drive changes the NEMA / UL enclosure rating from Type 1 to Open. Frames 5 and 6 do not have a top label.
(2) See pages 26…33 for exceptions.
(3) To remove vent plate (see page 48 for location), lift top edge of plate from the chassis. Rotate the plate out from the back plate.
Frames 0…6
PORT
MOD
PORT
MOD
PORT
MOD
50.8 mm PORT
MOD
(2.0 in.)
NET A NET A NET A NET A
Specified vertical clearance requirements (indicated above) are intended to be from the drive to the closest object that
can restrict airflow through the drive heat sink and chassis. The drive must be mounted in a vertical orientation as shown
and must make full contact with the mounting surface. Do not use standoffs or spacers. In addition, inlet air temperature
must not exceed the product specification.
Frame
Drive and
Drive
Packaging
CAUTION
HOT surfaces can cause severe burns
30.2 25.5
(1.19) (1.00) 157.5 184.8
162.3 (6.20) (7.28)
187.5 187.6 (6.39)
185.0 150.9
(7.38) (7.39) 185.1
(7.28) (5.94)
(7.29)
132.9 133.3 112.1
(5.23) (5.25) (4.41)
39.3 (1.55)
41.9 (1.65) 43.0 (1.69) 57.2 (2.25)
56.1 (2.21) 70.0 (2.76) 72.7 (2.86)
75.9 (2.99) 75.9 (2.99) 106.0 (4.17)
96.0 (3.78) 96.0 (3.78) 139.4 (5.49)
177.4 (6.98)
Frame 3 Frame 3
All except 50 Hp, 480V (37 kW, 400V) 50 Hp, 480V (37 kW, 400V) Normal Duty Drive
105.3 (4.15)
105.3 (4.15) 34.9 (1.37) Dia.
22.2 (0.87) Dia. 94.7 (3.73) 37.3 (1.47) Dia. 2 Places
2 Places 94.7 (3.73) 46.7 (1.84) Dia.
28.7 (1.13) Dia. 2 Places
2 Places 28.7 (1.13) Dia.
2 Places
184.5
165.1 (7.26)
(6.50) 184.5
(7.26)
151.1 160.1 165.1
(5.95) (6.30) (6.50) 160.1
127.7 (6.30)
127.7
(5.03)
(5.03)
Vent Plate
22.7 (0.89)
29.0 (1.14) 22.7 (0.89)
66.0 (2.60) 29.0 (1.14)
97.0 (3.82) 66.0 (2.60)
137.2 (5.40) 130.0 (5.12)
187.0 (7.36) 186.0 (7.32)
758.8
(29.87)
738.2
(29.06)
7.0 (0.28) x 3
8.0
(0.31) Lifting Holes x 4
189.7
(7.47)
177.9
(7.00)
157.9
(6.21)
141.9
(5.59)
105.1
(4.14)
26.8 (1.06)
36.8 (1.45)
50.7 (2.00)
63.8 (2.51)
112.0 (4.41)
180.0 (7.09)
689.6
(27.15)
644.5 617.0
(25.37) (24.29)
625.0
(24.61)
CAUTION
HOT surfaces can cause severe burns
Junction Box
Lifting Holes x 4
12.5 6.5 12.7 (0.50) Dia.
(0.49) (0.26)
Dimensions are in millimeters and (inches)
30 kW, 208V (40 Hp, 240V) 37 kW, 208V (50 Hp, 240V)
55 kW, 400V (75 Hp, 480V) 75 kW, 400V (100 Hp, 480V)
45/55/75 kW, 690V (75 Hp, 600V) 90kW, 690V (100 Hp, 600V)
28.0 (1.10)
45.0 (1.77) 28.0 (1.10)
85.0 (3.35) 44.0 (1.73)
150.0 (5.91) 66.4 (2.61)
215.0 (8.46) 128.0 (5.04)
255.0 (10.04) 232.3 (9.15)
609.6 (24.00)
25.4 (1.00) 558.8 (22.00)
105.5 (4.15)
1543.0 ±1.5
(62.75 ±0.06)
Air
Outlet
1574.8
(62.00) DANGER
REMOTE SOURCE(S) OF POWER.
DISCONNECT ALL SOURCES OF POWER
BEFORE OPENING THE DOOR.
DANGER
ELECTRICAL SHOCK HAZARD FROM
ENERGY STORAGE CAPACITORS.
VERIFY LOW VOLTAGE DISCHARGE
BEFORE SERVICING.
SEE INSTRUCTION MANUAL.
1061.5
(41.79)
140.0
(5.51)
16.8 (0.66)
13.5 (0.53) Dia. x 4 12.7 (0.50) Dia.
Lifting Holes
450.7 Mount with 0.50 in. UNC Grade 5 or higher screws
(17.75) or
Max. 425.5 M12 Material Class 5.6 or higher screws.
(16.75)
287.0 Use flat washer with each fastener.
(11.30)
Dimensions are in millimeters and (inches)
Description
Drive Drive and Packaging
5 Standalone 102.51 (226.0) 154.68 (341.0)
(1) Weights include HIM and Standard I/O.
500.0 (19.69)
219.5 (8.64)
196.5 (7.74) 12.7 (0.50) Dia. Lifting Holes x 4
11.0 (0.43) 478.0 (18.82)
Air
Outlet
1061.0
(41.77)
127.6
SHLD
(5.02)
1039.0 SHLD
(40.91)
449.6
(17.74)
BRAKE TERMINAL RATINGS 300 VDC EXT PWR SPLY TERM (PS+, PS-) DANGER
WIRE RANGE: 14-1/0 AWG (2.5-50 MM2)
TORQUE: 32 IN-LB (3.6 N-M) WIRE RANGE: 22-10 AWG (0.5-4 MM2)
TORQUE: 5.3 IN-LB (0.6 N-M)
RISK OF ELECTRIC
STRIP LENGTH: 0.67 IN (17 MM) SHOCK AND DEATH
STRIP LENGTH: 0.35 IN (9 MM)
GROUND TERMINAL RATINGS (PE)
WIRE RANGE: 6-1/0 AWG (18-35 MM2)
TORQUE: 44 IN-LB (5 N-M)
STRIP LENGTH: 0.83 IN (21 MM) DANGER
POWER & DC TERMINAL RATINGS
USE 75 C CU WIRE ONLY
WIRE RANGE: 4-3/0 AWG (18-70 MM2)
FIELD INSTALLED OPTIONS
TORQUE: 133 IN-LB (15 N-M)
STRIP LENGTH: 1.02 IN (26 MM)
OUTPUT INPUT AC
6 MM HEX KEY 6 MM HEX KEY
53.2
194.0 (2.09)
(7.60)
Ground
11.0 (0.43) M5 PEM Nut 5.5 (0.22) Dia. x 40
303.6
(11.95)
2.3 (0.09)
Compressed 185.0
Gasket (7.30) Dimensions are in millimeters and
(inches)
97.0
(3.82)
Description
Drive Drive and Packaging
5 Flange Mount 61.69 (136.0) 81.65 (180.0)
(1) Weights include HIM and Standard I/O.
1026.5 (40.41)
948.5 (37.34)
870.5 (34.27)
792.5 (31.20)
Cutout
714.5 (28.13)
1019.0
(40.12)
636.5 (25.06)
558.5 (21.99)
480.5 (18.92)
402.5 (15.85)
324.5 (12.78)
246.5 (9.71)
Dimensions are in millimeters and
(inches)
168.5 (6.63)
90.5
(3.56)
850.0
(33.46)
825.0
(32.48)
Junction Box can be removed if drive is mounted in a cabinet Dimensions are in millimeters and (inches)
242.0
(9.53) 219.0
(8.62)
222.3
(8.75) 185.4
(7.30)
148.5
(5.85) 151.8
(5.98)
116.6
(4.59)
47.1 (1.85)
52.1 (2.05)
69.1 (2.72)
130.1 (5.12)
230.1 (9.06)
280.1 (11.03)
330.1 (13.00)
711.3 (28.00)
24.1 (0.90) 663.1 (26.10)
123.6 (4.90)
1828.8
(72.00)
1795.2
(70.70)
1279.5
(50.40)
283.3
(11.20)
487.8
(19.20) Max.
Mount with 0.50 in. UNC Grade 5 or higher screws
or
M12 Material Class 5.6 or higher screws.
Use flat washer with each fastener
8.0 Dimensions are in millimeters and (inches)
(0.30)
Description
Drive Drive and Packaging
6 Standalone 176.90 (390.0) 229.07 (505.0)
(1) Weights include HIM and Standard I/O.
105.8
(4.17)
1100.0
(43.30)
1078.0
(42.40) 763.3
(30.0)
PS+
PS-
T1 T2 T3 L1 L2 L3
137.2 127.3
22-12 AWG
(0.6 N-M)
5.3 IN-LB
OUTPUT
USE 75C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M)
(5.40) (5.00)
294.7
(11.60)
2.4 (0.10) Dimensions are in millimeters and (inches)
Compressed 193.7
Gasket (7.60)
131.6
(5.20)
Description
Drive Drive and Packaging
6 Flange Mount 99.79 (220.0) 119.75 (264.0)
(1) Weights include HIM and Standard I/O.
1078.0 (42.40)
1043.0 (41.10)
971.0 (38.20)
899.0 (35.40)
827.0 (32.60)
Cutout 1054.0
755.0 (29.70)
(41.5)
683.0 (26.90)
611.0 (24.10)
539.0 (21.20)
467.0 (18.40)
395.0 (15.60)
323.0 (12.70)
251.0 (9.90)
179.0
(7.00)
107.0
(4.20)
35.0 12.0
44.0 (1.70) (1.40) (0.50)
122.0 (4.80)
200.0 (7.90)
278.0 (10.90)
356.0 (14.00)
434.0 (17.10)
512.0 (20.20)
Drive Options
Human Interface Modules
(1) For use only with DPI External Communications Kits 20-XCOMM-DC-BASE.
Feedback Options
Other Options
Factory-installed
Control with I/O Cat. No.
Cat. Code # (2)
Vector Control - 24V DC with: (1)
60 Hz Maximum NNAD 20B-VECT-C0AD
Cascading Fan/Pump Control NNAE 20B-VECT-C0AE
Pump Off (for Pump Jack) NNBA 20B-VECTB-C0BA
Vector Control - 115V AC(1) D (3)
20B-VECTB-D0
(1)
Vector Control - 115V AC with:
60 Hz Maximum NNAD 20B-VECT-D0AD
Cascading Fan/Pump Control NNAE 20B-VECT-D0AE
Pump Off (for Pump Jack) NNBA 20B-VECT-D0BA
These resistors have a limited duty cycle. See the PowerFlex Dynamic Braking Selection Guide to determine if an internal
resistor will be sufficient for your application. An external resistor may be required.
Brake Resistance
Drive Input Voltage Frame Cat. No.
Ohms
62 0 20BB-DB1-0
62 1 (except 7.5 Hp) 20BB-DB1-1
208…240V AC
22 1 (7.5 Hp) 20BB-DB2-1
22 2 20BB-DB1-2
115 0 20BD-DB1-0
380…600V AC 115 1 20BD-DB1-1
68 2 20BD-DB1-2
Terminators
(1) See Appendix A of the Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication Drives-IN001 for selection information.
(1) See Appendix A of the Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication Drives-IN001 for selection information.
Isolation Transformers
For installations that have specific types of AC supply configurations or require drive protection due to AC line
disturbances, isolation transformers are available.
For impedance matching, protection from AC line disturbances or motor protection, reactors are available for both the
input and output sides of the drive.
(1) Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents.
(1) Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents.
(1) Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents.
(2) 4% impedance.
(1) Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents.
(1) Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents.
(2) 4% impedance.
Notes:
Additional Resources
These documents contain additional information concerning related products from Rockwell Automation.
Resource Description
PowerFlex® 700 Adjustable Frequency AC Drive Installation Instructions –
Frames 0…6, publication 20B-IN0019
Provides detailed information about installation and startup.
PowerFlex 700 Adjustable Frequency AC Drive Installation Instructions –
Frames 7…10 (1), publication 20B-IN0014
PowerFlex 700 Standard Control User Manual, publication 20B-UM001 Provides detailed information on:
PowerFlex 700 Vector Control User Manual (v4.001 and up), • Parameters and programming
publication 20B-UM002 • Faults, alarms, and troubleshooting
Industry Installation Guidelines for Pulse Width Modulated (PWM) AC Drives Provides provide basic information for different enclosure systems and environmental/location
Application Technique, publication DRIVES-AT003 considerations (helps protect against environmental contaminants), and power and grounding
considerations that are needed to properly install a Pulse Width Modulated (PWM) AC drive.
Safety Guidelines for the Application, Installation and Maintenance of Solid
State Control, publication SGI-1.1 Provides general guidelines for the application, installation, and maintenance of solid-state control.
Preventive Maintenance of Industrial Control and Drive System Equipment, Provides a guide to performing preventive maintenance.
publication DRIVES-TD001
Guarding Against Electrostatic Damage, publication 8000-4.5.2 Provides practices for guarding against electrostatic damage (ESD).
Industrial Automation Wiring and Grounding Guidelines,
publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system.
Product Certifications website, rok.auto/certifications Provides declarations of conformity, certificates, and other certification details.
(1)
Frames 7...10 are no longer available for sale.
You can view or download publications at rok.auto/literature. To order paper copies of technical documentation, contact your
local Allen-Bradley distributor or Rockwell Automation sales representative.
Technical Support Center Find help with how-to videos, FAQs, chat, user forums, and product notification updates. rok.auto/support
Knowledgebase Access Knowledgebase articles. rok.auto/knowledgebase
Local Technical Support Phone Numbers Locate the telephone number for your country. rok.auto/phonesupport
Literature Library Find installation instructions, manuals, brochures, and technical data publications. rok.auto/literature
Product Compatibility and Download Center Download firmware, associated files (such as AOP, EDS, and DTM), and access product rok.auto/pcdc
(PCDC) release notes.
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trademarks of Rockwell Automation, Inc.
CANopen is a trademark of CAN in Automation
LonWorks is a trademark of Echelon Corporation
BACnet, ControlNet, DeviceNet, and EtherNet/IP are trademarks of ODVA, Inc.
PROFIBUS is a trademark of PROFIBUS and PROFINET International.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Rockwell Automation maintains current product environmental compliance information on its website at rok.auto/pec.
Rockwell Otomasyon Ticaret A.Ş. Kar Plaza İş Merkezi E Blok Kat:6 34752, İçerenköy, İstanbul, Tel: +90 (216) 5698400 EEE Yönetmeliğine Uygundur