Owner's Manual

JCRRFTSMRW
ROTARY LAWN _MOWER
6.5 Horsepower
21" Multi-Cut

Model No.
944.362470

CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equipment

Sears Canada, Inc., Toronto, Ontario M5B 2B8

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 Warranty ................................................. 2 Product Specifications .......................... 12
Safety Rules ........................................ 2-4 Service and Adjustments ...................... 14
Assembly/Pre-Operation ..................... 4-5 Storage ........................................... 15-16
Operation ........................................... 6-10 Troubleshooting .................................... 16-17
Maintenance Schedule ........................ 11 Repair Parts .................................... 18-23
Maintenance ................................... 11-14 Sears Service ........................ Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN power mower

For Two years from date of purchase Sears Canada, Inc. will repair or replace at Sears
option free of charge parts which are defective as a result of material or workmanship.
COMMERCIAL OR RENTAL USE:
Warranty on Power Mower (Gas) will be ninety (90) days from date of purchase if used
for commercial or rental purposes.
This Warranty does NOT cover:
• Pre-delivery set-up.
• Expendable items which become worn during normal use, such as rotary mower
blades, blade adapters, belts, air cleaners and spark plug.
• Repairs necessary because of operator abuse or negligence, including bent
crankshafts and the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Warranty service is available by returning the Craftsman Power Mower to the nearest
Sears Service Centre/Department in Canada. This warranty applies only while this
product is used in Canada.
This warranty is in addition to any statutory warranty and does not exclude or limit legal
rights you may have but shall run concurrently with applicable provincial legislation.
Furthermore, some provinces do NOT allow limitation on how long an implied warranty
will last so the above limitations may not apply to you.
SEARS CANADA, INC., TORONTO, ONTARIO M5B 2B8

IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in
serious injury or death. I. GENERAL OPERATION
ALook for this symbol to point out • Read, understand, and follow all
important safety precautions. It means instructions on the machine and in the
CAUTIONtt! BECOMEALERT!!! YOUR
manual(s) before starting. Be thor-
SAFETY IS INVOLVED.
oughly familiar with the controls and
A CAUTION: Always disconnect spark the proper use of the machine before
plug wire and place wire where it cannot starting.
contact spark plug in order to prevent • Do not put hands or feet near or under
accidental starting when setting up, rotating parts. Keep clear of the
transporting, adjusting or making repairs. discharge opening at all times.
A CAUTION: Muffler • Only allow responsible individuals,
who are familiar with the instructions, to
and other engine parts become extremely
operate the machine.
hot during operation and remain hot after • Clear the area of objects such as
engine has stopped. To avoid severe rocks, toys, wire, bones, sticks, etc.,
burns on contact, stay away from these which could be picked up and thrown
areas. by the blade.
• Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
• Do not operate the mower when
barefoot or wearing open sandals.
2 Always wear substantial foot wear.
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 • Do not pull mower backwards unless III. CHILDREN
absolutely necessary. Always look Tragic accidents can occur if the operator
down and behind before and while is not alert to the presence of children.
moving backwards. Children are often attracted to the
• Do not operate the mower without machine and the mowing activity. Never
proper guards, plates, grass catcher or assume that children will remain where
other safety protective devices in place. you last saw them.
• See manufacturer's instructions for • Keep children out of the trimming area
proper operation and installation of and under the watchful care of another
accessories. Only use accessories responsible adult.
approved by the manufacturer. • Be alert and turn machine off if children
• Stop the blade(s) when crossing gravel enter the area.
drives, walks, or roads. • Before and while walking backwards,
• Stop the engine (motor) whenever you look behind and down for small
leave the equipment, before cleaning children.
the mower or unclogging the chute. • Never allow children to operate the
• Shut the engine (motor) off and wait machine.
until the blade comes to complete stop • Use extra care when approaching blind
before removing grass catcher. comers, shrubs, trees, or other objects
• Mow only in daylight or good artificial that may obscure vision.
light.
• Do not operate the machine while IV. SERVICE
under the influence of alcohol or drugs. • Use extra care in handling gasoline
• Never operate machine in wet grass. and other fuels. They are flammable
Always be sure of your footing: keep a and vapors are explosive.
firm hold on the handle and walk; never -Use only an approved container.
run. - Never remove gas cap or add fuel
• Disengage the self-propelled mecha- with the engine running. Allow
nism or drive clutch on mowers so engine to cool before refueling. Do
equipped before starting the engine not smoke.
(motor). -Never refuel the machine indoors.
• If the equipment should start to vibrate - Never store the machine or fuel
abnormally, stop the engine (motor) container inside where there is an
and check immediately for the cause. open flame, such as a water heater.
Vibration is generally a warning of • Never run a machine inside a closed
trouble. area.
• Always wear safety goggles or safety • Never make adjustments or repairs with
glasses with side shields when operat- the engine (motor) running. Disconnect
ing mower. the spark plug wire, and keep the wire
II. SLOPE OPERATION away from the plug to prevent acciden-
tal starting.
Slopes are a major factor related to slip • Keep nuts and bolts, especially blade
and fall accidents which can result in
attachment bolts, tight and keep
severe injury. All slopes require extra equipment in good condition.
caution. If you feel uneasy on a slope, do • Never tamper with safety devices.
not mow it.
Check their proper operation regularly.
• Mow across the face of slopes: never • Keep machine free of grass, leaves, or
up and down. Exercise extreme caution other debris build-up. Clean oil or fuel
when changing direction on slopes. spillage. Allow machine to cool before
• Remove obstacles such as rocks, tree storing.
limbs, etc. • Stop and inspect the equipment if you
• Watch for holes, ruts, or bumps. Tall strike an object. Repair, if necessary,
grass can hide obstacles. before restarting.
DO NOT: • Never attempt to make wheel height
• Do not trim near drop-offs, ditches or adjustments while the engine (motor) is
embankments. The operator could lose running.
footing or balance.
• Do not trim excessively steep slopes.
• Do not mow on wet grass. Reduced
footing could cause slipping.
3
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 • Grass catcher components are subject • Mower blades are sharp and can cut.
to wear, damage, and deterioration, Wrap the blade(s) or wear gloves, and
which could expose moving parts or use extra caution when servicing them.
allow objects to be thrown. Frequently • Do not change the engine govemor
check components and replace with setting or overspeed the engine.
manufacturer's recommended pads,
when necessary.

Read these instructions and this manual HOW TO SET UP YOUR LAWN
in its entirety before you attempt to MOWER
assemble or operate your new lawn TO UNFOLD HANDLE
mower.
IMPORTANT: This lawn mower is IMPORTANT: Unfold handles carefully so
as not to pinch or damage control cables.
shipped WITHOUT OIL OR GASOLINE in
1. Raise handles until lower handle
the engine.
Your new lawn mower has been as- section locks into place in mowing
sembled at the factory with the exception position.
2. Remove protective padding, raise
of those parts left unassembled for
upper handle section into place on
shipping purposes. All parts such as
lower handle and tighten both handle
nuts, washers, bolts, etc., necessary to knobs.
complete the assembly have been placed 3. Remove handle padding holding
in the parts bag. To ensure safe and
operator presence control bar to
proper operation of your lawn mower, all
upper handle.
parts and hardware you assemble must
Your lawn mower handle can be adjusted
be tightened securely. Use the correct
for your mowing comfort. Refer to
tools as necessary to ensure proper =ADJUST HANDLE" in the Service and
tightness.
Adjustments section of this manual.
TO REMOVE LAWN MOWER FROM
CARTON Operator r
contml bar
1. Remove loose parts included with
mower. U
2. Cut down two end corners of carton
and lay end panel down flat.
3. Remove all packing materials except LIFT
UF
padding between upper and lower
handle and padding holding operator
presence control bar to upper handle.
4. Roll lawn mower out of carton and Mowing
check carton thoroughly for additional position
loose pads.

Lower handle

4
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 TO ASSEMBLE GRASS CATCHER TO PREPARE BATTERY
I. Put grass catcher frame into grass bag NOTE: Your battery must be charged
with rigid part of bag on the bottom. before you can start your lawn mower.
Make sure the frame handle is outside 1. Disconnect engine battery connector
of the bag top. (male) from battery connector (female)
2. Slip vinyl bindings over frame. 2. Connect battery charger connector
NOTE: If vinyl bindings are too stiff, hold (male) to battery connector (female).
them in warm water for a few minutes. If 3. Plug battery charger into 110 volt A.C.
bag gets wet, let it dry before using. outlet.
4. Leave battery charger connected for
24 hours before starting your engine
Catcher for the first time.
frame
5. After charging, connect engine
connector (male) to battery connector
(female).
Your engine has an integral alternator for
partial charging. Connect your battery
charger to charge battery as required.
\ IMPORTANT: The engine alternator will
not charge a discharged battery.
Frame At the end of the mowing season the
opening battery should be charged for 48 hours to
protect the battery during winter storage.
_CAUTION: Always disconnect the
TO INSTALL ATTACHMENTS engine connector (male) from the battery
Your lawn mower was shipped ready to connector (female) to prevent accidental
be used as a mulcher. To convert to starting when transporting or storing your
bagging or discharging, see "TO CON- lawn mower after the season.
VERT MOWER" in the Operation section
Charger connector Battery connector
of this manual, , (female)

Engine connector (male) Battery charger

5
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 I_IOW YOUR LAWN MOWER
READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR
LAWN MOWER. Compare the illustrationswith your lawn mower to familiarize yourself with
the location of various controls and adjustments. Save this manual for future reference.
Theeesymbolsmayappearon yourlawnmowerorin literaturesupplbdw#htheproducLLearnand
understandtheirmeaning.

CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY

_)perator presence control bar

start switch

knob
Auxiliary
starter
handle
Engine oil cap
with dipstick

Grass Primer
catchm

Muffler

Housing
Gasoline filler calc

Mulcher doo

Wheel adjuster
Air filter (on each wheel

IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine.
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the American
National Standards Institute and the U.S. Consumer Product Safety Commission. The blade
turns when the engine is running.

Operator presence control bar - must Mulcher door - allows conversion to

be held down to the handle to start the discharging or bagging operation.
engine. Release to stop the engine. Key start switch- used for starting the
Primer- pumps additional fuel from the engine.
carburetor to the cylinder for use when Auxiliary starter handle - used for
starting a cold engine. 6 starting the engine.
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 The operation of any lawn TO CONVERT MOWER
mower can result in foreign Your lawn mower was shipped ready to
objects thrown into the be used as a mulcher. To convert to
eyes, which can result in bagging or discharging:
severe eye damage. REAR BAGGING
Always wear safety glasses or eye
shields while operating your lawn mower • Lift rear door of the lawn mower and
or performing any adjustments or repairs. place the grass catcher frame hooks
We recommend standard safety glasses onto the door pivot pins.
or a wide vision safety mask worn over • To convert to mulching or discharging
spectacles. operation, remove grass catcher and
ENGINE SPEED close rear door.
The engine speed was set at the factory Pivot Rear Grass
for optimum performance. Speed is not catcher
handle
adjustable.
ENGINE ZONE CONTROL
ACAUTION: Federal regulations require
an engine control to be installed on this
lawn mower in order to minimize the risk
of blade contact injury. Do not under any
circumstances attempt to defeat the
function of the operator control. The blade \
turns when the engine is running.
Catcher frame hook \
• Your lawn mower is equipped with an
operator presence control bar which SIDE DISCHARGING
requires the operator to be positioned • Rear door must be closed.
behind the lawn mower handle to start • Open mulcher door and install dis-
and operate the lawn mower. charge deflector under door as shown.
TO ADJUST CUTTING HEIGHT • Mower is now ready for discharging
Raise wheels for low cut and lower operation.
wheels for high cut, adjust cutting height • To convert to mulching or bagging
to suit your requirements. Medium operation, discharge deflector must be
position is best for most lawns. removed and mulcher door must be
• To change cutting height, squeeze closed.
adjuster lever toward wheel. Move SIMPLE STEPS TO REMEMBER WHEN
wheel up or down to suit your require- CONVERTING YOUR LAWN MOWER
ments. Be sure all wheels are in the FOR MULCHING -
same setting. 1. Rear door closed.
NOTE: Adjuster is properly positioned 2. Mulcher door closed.
when plate tab inserts into hole in lever. FOR REAR BAGGING -
Also, 9-position adjusters (if so equipped) 1. Grass catcher installed.
allow lever to be positioned between the 2. Mulcher door closed.
plate tabs.
FOR SIDE DISCHARGING -
LOWER WHEELS FOR HIGH CUT 1. Rear door closed.
Plate tab 2. Side discharge deflector installed.
ACAUTION: Do not run your lawn
mower without rear door closed, clipping
deflector or approved grass catcher in
place. Never attempt to operate the lawn
mower with the rear door removed or
RAISE WHEELS FOR LOW CUT Lever propped open.

7
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 TO EMPTY GRASS CATCHER
1. Lift up on grass catcher using the
frame handle.
2. Remove grass catcher with clippings
from under lawn mower handle.
3. Empty clippings from bag using both
frame handle and bag handle.
NOTE: Do not drag the bag when
emptying; it will cause unnecessary wear.

mulcher door

Grass
catcher
frame
handle

Bag
handle

Discharge
deflector

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 BEFORE STARTING ENGINE A CAUTION: Wipe off any spilled oil or
ADD OIL fuel. Do not store, spill or use gasoline
near an open flame.
Your lawnmower is shipped without oil in A CAUTION: Alcohol blended fuels
the engine. For type and grade of oil to (called gasohol or using ethanol or
use, see "ENGINE" in the Maintenance
methanol) can attract moisture which
section of this manual.
leads to separation and formation of
CAUTION: DO NOT overfill engine with
acids during storage. Acidic gas can
oil, or it will smoke on startup, damage the fuel system of an engine
1. Be sure lawnmower is level and area
while in storage. To avoid engine
around oil fill is clean.
problems, the fuel system should be
2. Remove oil dipstick from oil fill spout. emptied before storage of 30 days or
Make sure that rim of spout is clean. longer. Drain the gas tank, start the
3. You receive a container of oil with the
engine and let it run until the fuel lines
unit. Slowly pour 3/4 (15 oz.) of the oil and carburetor are empty. Use fresh fuel
from the container down the oil fill
next season. See Storage Instructions for
spout into the engine. additional information. Never use engine
4. Wait one minute to allow oil to settle.
or carburetor cleaner products in the fuel
Insert and tighten dipstick, then tank or permanent damage may occur.
remove it to check oil level.
5. Continue adding small amounts of oil TO START ENGINE
and rechecking the dipstick until it NOTE: Due to protective coatings on the
reads full. DO NOT overfill, or engine engine, a small amount of smoke may be
will smoke on startup. present during the initial use of the
6. Always be sure to retighten oil dipstick product and should be considered
before starting engine. normal.
• Check oil level before each use. Add t. To start a cold engine, push primer
oil if needed. Fill to full line on dipstick. three (3) times before trying to start.
• Change the oil after every 25 hours of Use a firm push. This step is not
operation or each season. You may usually necessary when starting an
need to change the oil more often engine which has already run for a
under dusty, dirty conditions. few minutes.
2. Hold operator presence control bar
down to the handle.
oil cap 3. Turn electric start key clockwise to
crank engine.
IMPORTANT: Do not crank engine more
than five continous seconds between
each time you try to start. Wait 5 to 10
filler cap seconds between each attempt.
(Discard 1. To start engine using the auxiliary
debris plug starter handle, follow the steps above.
inside)
Exchange the use of the start key for
starter handle. Pull starter handle
Prime quickly. Do not allow starter rope to
snap back.
ADD GASOLINE
NOTE: Before filling fuel tank, remove TO STOP ENGINE
and discard the debris plug that is inside • To stop engine, release operator
the tank. presence control bar.
• Fill fuel tank to bottom of tank filler NOTE: In cooler weather it may be
neck. Do not overfill Use fresh, clean, necessary to repeat priming steps, in
regular unleaded gasoline with a warmer weather over priming may cause
minimum of 87 octane. Do not mix oil flooding and engine will not start. If you
with gasoline. Purchase fuel in do flood engine wait a few minutes before
quantities that can be used within 30 attempting to start and do not repeat
days to assure fuel freshness. priming steps.

9
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 MOWING TIPS MULCHING MOWING TIPS
• Under certain conditions, such as very IMPORTANT: For best performance, keep
tall grass, it may be necessary to raise mower housing free of built-up grass and
the height of cut to reduce pushing trash. See "CLEANING" in the Maintenance
effort and to keep from overloading the section of this manual.
engine and leaving clumps of grass • The special mulching blade will recut
clippings. It may also be necessary to the grass clippings many times and
reduce ground speed and/or run the reduce them in size so that as they fall
lawn mower over the area a second
onto the lawn they will disperse into the
time.
grass and not be noticed. Also, the
• For extremely heavy cutting, reduce the
mulched grass will biodegrade quickly
width of cut by overlapping previously to provide nutrients for the lawn.
cut path and mow slowly. Always mulch with your highest engine
• For better grass bagging and most (blade) speed as this will provide the
cutting conditions, the engine speed
best recutting action of the blades.
should be set in the fast position. • Avoid cutting your lawn when it is wet.
• Pores in cloth grass catchers can Wet grass tends to form clumps and
become filled with dirt and dust with
interferes with the mulching action.
use and catchers will collect less grass. The best time to mow your lawn is the
To prevent this, regularly hose catcher early afternoon. At this time the grass
off with water and let dry before using. has dried and the newly cut area will
• Keep top of engine around starter clear
not be exposed to the direct sun.
and clean of grass clippings and chaff. • For best results, adjust the lawn mower
This will help engine air flow and cutting height so that the lawn mower
extend engine life. cuts off only the top one-third of the
grass blades. If the lawn is overgrown
it will be necessary to raise the height
of cut to reduce pushing effort and to
keep from overloading the engine and
leaving clumps of mulched grass. For
extremely heavy grass, reduce your
width of cut by overlapping previously
cut path and mow slowly.

MAX 1/3

• Certain types of grass and grass

conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicu-
lar to the first cut path.
• Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.

10

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 MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
SERVICE DATES
REGULARSERVICE
Check for Loose Fasteners !/' I_'
Clean/inspect Grass Catcher

(If Equipped)
Clean Lawn Mower I_ $ $
M Lawn I Drive Cover
Clean Under
(Power-Prop
(Power-Propelled Mowers) I/
Check drivebelt/pulleys
(Power-Prop
(Power-Propelled Mowers)
R Check/Sharp
Check/Sharpen/Replace
E_ Check ddve I Blade $
Lubrication(Chart
Lubrication hi'
Clean Battery/Recharge
IElectric StartMowersI I_ ll/'4
Check EngineOII Level
E Check
ChangeEngine OII L,
EngineOil _1.2
Clean Air Filter
Inspect Muffler
GI clean Air Filter _ 2
Clean or ReplaceSpark Plug
ReplaceAir FilterPaperCartridge
1 - Change more often when operatingundera heavyload or in high aml_enttemperatures.
2 - Service more often when operatingIn dirty or dustyconditions.
3 - Replace blades more olten when mowing In sandy soil.
4 - Charge 48 hoursat end ofseason.

GENERAL RECOMMENDATIONS LUBRICATION CHART

The warranty on this lawn mower does
Wheel
not cover items that have been subjected
to operator abuse or negligence. To adjuster (on
receive full value from the warranty, each wheel)
operator must maintain mower as
instructed in this manual. ine oil
Some adjustments will need to be made
periodically to properly maintain your
unit. (_) Mulcher
All adjustments in the Service and door hinge pin
Adjustments section of this manual
should be checked at least once each Rear door
season.
hinge
• Once a year, replace the spark plug,
replace air filter element and check
blade for wear. A new spark plug and
clean/new air filter element assure
proper air-fuel mixture and help your
engine run better and last longer. (_) Handle bracket mounting pins
• Follow the maintenance schedule in
(_) Spray lubricant
this manual.
(_) See "ENGINE" In Maintenance section.
BEFORE EACH USE
• Check engine oil level. IMPORTANT: Do not oil or grease
• Check for loose fasteners. plastic wheel bearings. Viscous
lubricants will attract dust and dirt that
LUBRICATION will shorten the life of the self-lubricat-
ing bearings. If you feel they must be
Keep unit well lubricated (See "LUBRI-
lubricated, use only a dry, powdered
CATION CHART").
11 graphite type lubricant sparingly.
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 PRODUCT SPECIFICATIONS
Serial Number:.
Date of Purchase:
Gasoline Capacity / Type: 1.6 Quarts (unleaded regular)
Oil Type (API-SF-SJ): SAE 30 (above 32°F); SAE 5W-30 (below 32°F)
Oil Capacity: 20 Ounces
Spark Plug (Gap: .030") Champion RJ19LM
Blade Bolt Torque: 35-40 ft. Ibs.

The model and serial numbers will be found on a decal on the rear of the mower
housing. Record both serial number and date of purchase in space provided above.

LAWN MOWER (opposite sharp edge) is up toward

Always observe safety rules when perform- the engine.
ing any maintenance. 4. Install the blade bolt with the lock
TIRES washer and hardened washer into
• Keep tires free of gasoline, oil, or insect blade adapter and crankshaft.
control chemicals which can harm rubber. 5. Use block of wood between blade and
• Avoid stumps, stones, deep ruts, sharp lawn mower housing and tighten the
objectsand other hazards that may cause blade bolt, turning clockwise.
tire damage. • The recommended tightening torque is
35-40 ft. Ibs.
BLADE CARE
IMPORTANT: Blade bolt is grade 8 heat
For best results, mower blade must be treated.
kept sharp. Replace bent or damaged TO SHARPEN BLADE
blades. NOTE: We do not recommend sharpen-
TO REMOVE BLADE ing blade - but if you do, be sure the
blade is balanced.
1. Disconnect spark plug wire from spark
Care should be taken to keep the blade
plug and place wire where it cannot balanced. An unbalanced blade will
come in contact with spark plug.
2. Turn lawn mower on its side. Make cause eventual damage to lawn mower
or engine.
sure air filter and carburetor are up.
3. Use a wood block between blade and • The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
mower housing to prevent blade from
to sharpen while on the mower.
turning when removing blade bolt.
• To check blade balance, drive a nail
NOTE: Protect your hands with gloves into a beam or wall. Leave about one
and/or wrap blade with heavy cloth.
inch of the straight nail exposed. Place
4. Remove blade bolt by turning counter- center hole of blade over the head of
clockwise.
the nail. If blade is balanced, it should
5. Remove blade and attaching hard-
remain in a horizontal position. If either
ware (bolt, lock washer and hardened
end of the blade moves downward,
washer).
sharpen the heavy end until the blade
NOTE: Remove the blade adapter and is balanced.
check the key inside hub of blade
adapter. The key must be in good condi-
tion to work properly. Replace adapter if BladeKady_aknkySha _
damaged.
TO REPLACE BLADE BladeL°_kwa_L_ _/'_
1. Position the blade adapter on the
engine crankshaft. Be sure key in
adapter and crankshaft keyway are
aligned.
2. Position blade on the blade adapter
aligning the two (2) holes in the blade
with the raised lugs on the adapter.
3. Be sure the trailing edge of blade
washer Trailing edge Blade adapter
12
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 GRASS CATCHER 6. Reconnect spark plug wire to spark
plug.
• The grass catcher may be hosed with
water, but must be dry when used.
• Check your grass catcher often for
damage or deterioration. Through
normal use it will wear. If catcher
needs replacing, replace only with a
manufacturer approved replacement
catcher. Give the lawn mower model
number when ordering.
ENGINE Containe=
LUBRICATION AIR FILTER
Use only high quality detergent oil rated Your engine will not run properly and may
with API service classification SF-SJ. be damaged by using a dirty air filter.
Select the oil's SAE viscosity grade Replace the air filter every 100 hours of
according to your expected operating operation or every season, whichever
occurs first. Service air cleaner more
often under dusty conditions.
TO CLEAN AIR FILTER
1. Loosen screw and tilt cover to remove.
2. Carefully remove cartridge.
-30 -20 -10 0 tO 20 30 40
11EMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE 3. Clean by gently tapping on a flat
NOTE: Although multi-viscosity oils surface. If very dirty, replace cartridge.
(5W30, 10W30 etc.) improve starting in ACAUTION: Petroleum solvents, such as
cold weather, these multi-viscosity oils kerosene, are not to be used to clean
will result in increased oil consumption cartridge. They may cause deterioration of
when used above 32°F. Check your the cartridge. Do not oil cartridge. Do not
engine oil level more frequently to avoid use pressurized air to clean or dry
possible engine damage from running cartridge.
low on oil. 4. Install cartridge, then replace cover
Change the oil after every 25 hours of making sure the tabs are aligned with
operation or at least once a year if the the slots in the back plate. Fasten
lawn mower is not used for 25 hours in screw securely.
one year. Back
Check the crankcase oil level before
starting the engine and after each five (5)
hours of continuous use. Tighten oil plug
securely each time you check the oil
level.
TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to
drain oil, drain fuel tank by running
engine until fuel tank is empty.
1. Disconnect spark plug wire from spark Cover
plug and place wire where it cannot Cover tabs
come in contact with spark plug.
MUFFLER
2. Remove engine oil cap; lay aside on a
clean surface. Inspect and replace corroded muffler as it
3. Tip lawn mower on its side as shown could create a fire hazard and/or dam-
and drain oil into a suitable container. age.
Rock lawn mower back and forth to SPARK PLUG
remove any oil trapped inside of Replace spark plugs at the beginning of
engine. each mowing season or after every 100
4. Wipe off any spilled oil from lawn hours of operation, whichever occurs first.
mower or side of engine. Spark plug type and gap setting are
5. Fill engine with oil. (See "ADD OIL" in shown in "PRODUCT SPECIFICATIONS"
the Operation section of this manual). in Maintenance section of this manual.
13
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 CLEANING • Clean engine often to keep trash from
IMPORTANT:. For best performance, accurnulatJng.
A doggedengineruns
hotter and shortens engine life.
keep mower housing free of built-up
• Keep finished surfaces and wheels free of
grass and trash. Clean the underside of
all gasoline, oil, etc.
your mower after each use.
• We do not recommend using a garden
_CAUTION: Disconnect spark plug wire hose to clean lawn mower unless the
from spark plug and place wire where it electrical system, muffler, air filter and
cannot come in contact with the spark carburetor are covered to keep water out.
plug. Water in engine can result in shortened
• Clean the underside of your lawn mower engine life.
by scraping to remove build-up of grass
and trash.

_kWARNING: To avoid sedous injury,

before performing any service or adjust-
ments:
1. Release control bar and stop engine.
2. Make sure the blade and all moving
Handle
parts have completely stopped.
knob
3. Disconnect spark plug wire from spark
plug and place where it cannot come
in contact with plug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See "TO ADJUST CUTTING HEIGHT" in
the Operation section of this manual. Handle
REAR DEFLECTOR knob
The rear deflector, attached between the
rear wheels of your mower, is provided to
minimize the possibility that objects will
be thrown out of the rear of the mower
into the operator mowing position. If the ENGINE SPEED
deflector becomes damaged, it should be
replaced. Your engine speed has been factory set.
TO ADJUST HANDLE Do not attempt to increase engine speed
or it may result in personal injury. If you
The upper handle may be adjusted to
believe that the engine is running too fast
four (4) different height positions.
or too slow, take your lawn mower to a
1. Loosen both handle knobs only
Sears or other qualified service center for
enough to allow the upper handle to
repair and adjustment.
pivot to the desired adjustment
CARBURETOR
position.
2. Tighten both handle knobs securely. Your carburetor is not adjustable. If your
engine does not operate properly due to
suspected carburetor problems, take your
lawn mower to a Sears or other qualified
service center for repair or adjustment.
IMPORTANT: Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed
setting can be dangerous. If you think the
engine-govemed high speed needs
adjusting, contact a Sears or other
qualified service center, which has proper
equipment and experience to make any
necessary adjustments.
14

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 Immediately prepare your lawn mower for • When setting up your handle from the
storage at the end of the season or if the storage position, the lower handle will
unit will not be used for 30 days or more. automatically lock into the mowing
LAWN MOWER position.
When lawn mower is to be stored for a
period of time, clean it thoroughly, remove SQUEEZE
all dirt, grease, leaves, etc. Store in a TO FOLD
clean, dry area.
1. Clean entire lawn mower (See
"CLEANING" in the Maintenance
section of this manual).
2. Lubricate as shown in the Mainte-
nance section of this manual.
3. Be sure that all nuts, bolts, screws,
and pins are securely fastened.
Inspect moving parts for damage,
breakage and wear. Replace if
necessary.
4. Touch up all rusted or chipped paint
surfaces; sand lightly before painting. Operator
HANDLE control bar
)LD
You can fold your lawn mower handle for
storage. Upper
1. Squeeze the bottom ends of the lower
handle toward each other until the Lower
lower handle clears the handle
bracket, then move handle forward.
2. Loosen upper handle mounting bolts FOLD
enough to allow upper handle to be BACKWARD
folded back.
IMPORTANT: When folding the handle
for storage or transportation, be sure to
fold the handle as shown or you may position
damage the control cables.

15
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 ENGINE ENGINE OIL
FUEL SYSTEM Drain oil (with engine warm) and replace
with clean engine oil. (See =ENGINE" in
IMPORTANT: It is important to prevent the Maintenance section of this manual).
gum deposits from forming in essential CYLINDER
fuel system parts such as carburetor, fuel
1. Remove spark plug.
filter, fuel hose or tank during storage.
2. Pour one ounce (29 ml) of oil through
Also, alcohol blended fuels (called
spark plug hole into cylinder.
gasohol or using ethanol or methanol) 3. Pull starter handle slowly a few times
can attract moisture which leads to to distribute oil.
separation and formation of acids during 4. Replace with new spark plug.
storage. Acidic gas can damage the fuel
BATTERY
system of an engine while in storage.
1. Drain the fuel tank. Disconnect the battery from the engine
2. Start the engine and let it run until the connector and charge battery 48 hours.
fuel lines and carburetor are empty. OTHER
• Never use engine or carburetor cleaner • Do not store gasoline from one season
products in the fuel tank or permanent to another.
damage may occur. • Replace your gasoline can if your can
• Use fresh fuel next season.
starts to rust. Rust and/or dirt in your
NOTE: Fuel stabilizer is an acceptable
gasoline will cause problems.
alternative in minimizing the formation of
• If possible, store your unit indoors and
fuel gum deposits during storage. Add cover it to protect it from dust and dirt.
stabilizer to gasoline in fuel tank or • Cover your unit with a suitable protec-
storage container. Always follow the mix tive cover that does not retain moisture.
ratio found on stabilizer container. Run Do not use plastic. Plastic cannot
engine at least 10 minutes after adding breathe, which allows condensation to
stabilizer to allow the stabilizer to reach form and will cause your unit to rust.
the carburetor. Do not drain the gas tank IMPORTANT: Never cover mower while
and carburetor if using fuel stabilizer. engine and exhaust areas are still warm.
_CAUTION: Never store the lawn
mower with gasoline in the tank inside a
building where fumes may reach an open
flame or spark. Allow the engine to cool
before storing in any enclosure.
TROUBLESHOOTING - See appropriate section in manual unless directed
to a Sears Service Center.
PROBLEM CAUSE CORRECTION

Does not start I. Dirty air filter. 1. Clean/replace air filter.

2. Out of fuel. 2. Fill fuel tank.
3. Stale fuel. 3. Drain tank and refill with
fresh, clean fuel.
4. Water in fuel. 4. Drain fuel tank and
carburetor and refill tank
with fresh gasoline.
5. Spark plug wire is 5. Connect wire to plug.
disconnected.
6. Bad spark plug. 6. Replace spark plug.
7. Loose blade or broken 7. Tighten blade bolt or
blade adapter. replace blade adapter.
8. Control bar in released 8. Depress control bar to
position. handle.
9. Control bar defective. 9. Replace control bar.
10. Fuel valve lever (if so 10.Turn fuel valve lever
equipped) in OFF position. to the ON position.
11. Weak Battery. 11 .Charge Battery.
12. Disconnected Battery. 12.Connect Battery to Engine.
16
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 TROUBLESHOOTING - See appropriate section in manual unless directed
to a Sears Service Center.
PROBLEM CAUSE CORRECTION
Loss of power 1. Rear of housing or blade 1. Set to "Higher Cut" position.
dragging in heavy grass.
2. Cutting too much grass. 2. Set to "Higher Cut" position.
3. Dirty air filter. 3. Clean/replace air filter.
4. Buildup of grass, leaves, 4. Clean underside of mower
and trash under mower. housing.
5. Too much oil in engine. 5. Check oil level.
6. Walking speed too fast. 6. Cut at slower walking speed.

Poor cut - 1. Worn, bent or loose blade. 1. Replace blade. Tighten bolt.
uneven 2. Wheel heights uneven. 2. Set wheels to same height.
3. Buildup of grass, leaves 3. Clean underside of
and trash under mower. mower housing.

Excessive 1. Worn, bent or loose blade. 1. Replace blade. Tighten bolt.

vibration 2. Bent engine crankshaft. 2. Contact a Sears or other
qualified service center.

Starter rope ,
Engine flywheel brake is 1. Depress control bar to
hard to pull when control bar is upper handle before
released. pulling starter rope.
2. Bent engine crankshaft. 2. Contact a Sears or other
qualified service center.
3. Blade adapter broken. 3. Replace blade adapter.
4. Blade dragging in grass. 4. Move lawn mower to cut
grass or to hard surface.

Grass catcher 1. Cutting height too low. 1. Raise cutting height.

notfilling(ifso 2. Lift on blade worn off. 2. Replace blade.
equipped) 3. Catcher not venting air. 3. Clean grass catcher.

Hard to push 1. Grass is too high or wheel 1. Raise cutting height.

height is too low.
2. Rear of housing or blade 2. Raise rear of mower housing
dragging in heavy grass. one (1) setting higher.
3. Grass catcher too full. 3. Empty grass catcher.
4. Handle height position not 4. Adjust handle height to
right for you. suit.

17
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 CRAFTSMAN ROTARY LAWN MOWER-- MODEL NUMBER 944.362470
2

7O

_o

34

25
I

24

24
Co 74
15

72

67 3O

33
32 202, _'_
7

73

68

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 CRAFTSMAN ROTARY LAWN MOWER-- MODEL NUMBER 944.362470

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 181658 ControlBar 42 165766 Spdng(LH)

2 181676 Upper Handle (with Gdp) 43 165767 Spring (RH)
3 175245X479 Lower Handle 44 165912 Door Bolt
4 179585 RopeGuide 45 150406 Hex Head Thread Rolling Screw 3/8-16 x 1
5 636O1 Locknut 1/4-20 46 107339X Danger Decal
6 171407 Handle Bolt 48 181215X004 Axle Arm Assembly - RR
7 66426 Wire'13e 52 181680 Housing Assembly (Incl. Ref. #17, 18 & 46)
9 154132 Hinge Bracket 53 851084 Hex Head Screw 3/8-24 x 1-3/8 Grd. 8
10 165754 Mulcher Door 54 850263 Helical Lockwasher
11 175148 Engine Zone Control Cable 55 851074 HardenedWasher
12 750634 Hex Washer Head Screw #10-24 x 1/2 56 175064 21" Blade
13 850733X004 Up-Stop Bracket 57 851514 Blade Adapter
14 18120_ Handle Knob 67 181367 Grass Bag
15 51793 Hairpin Cotter 68 165755 Catcher Frame
16 147286 Hinge Rod 70 - - - Engine, Briggs & Stratton, Model Number
17 165946X479 Support Bracket 123K07-0210-El (See Breakdown)
18 17600406 Screw 71 132004 Nut, He)( 1/4-20
_D
19 167132X004 Axle Arm Assembly - LF 72 57143 Washer, Wave
20 167133X004 Axle Arm Assembly - RF 73 180541 Wheel Assembly
21 165858 Rear Sldrt 74 182577 Hubcap
22 168360X004 Selector Spring - Front 75 164265 Grip, Foam
23 166875 Rear Door Assembly Kit (Incl. Springs) 76 179753 Handle Adjuster Assembly, I_H
24 751153 Locknut 5/16-18 77 179752 Handle Adjuster Assembly, RH
25 166111X479 Handle Bracket Assembly (Left) 78 178402 Trimplate Assembly
26 166112X479 Handle Bracket Assembly (Right) 79 141841 Screw
27 851856 Screw 1/4-20 x 3/8 80 175551 Screw
28 152124 HingeSpdng 81 180330 Control Cable (Includes Key)
29 160835X007 Wheel Adjusting Bracket - Front 82 111549X Chager, Battery
30 19112206 Washer 83 180331 Key, Removable
31 165760 Clip on Discharge Guard 84 863.53 Connector, Mounting Clip
32 18007"7X004 Selector Spring - Rear 85 7509(79 Battery
33 181674 Selector Knob 86 17411312 Screw, Hex Head
34 181214X004 Axle Arm Assembly - LR 87 175273 Box,Batte_
36 160828 Shoulder Bolt 5/16-18 - - 1623(X) Warning Decal (Not Shown)
37 180183 Wheal Assembly - - 181678 Owner's Manual (English)
3g 83923 Flanged Locknut - - 181679 Owner's Manuel (French)
40 182578 Hubcap
41 88652 Hinge Screw NOTE: Allcomponentdimensionsgivenin U.S. inches.
1 inch = 25.4 mm

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 BRIGGS & STRATTON 4-CYCLE ENGINE MODEL NUMBER 123K07-0210-E1

11019 LABEL KIT I

52_

I
524

718_
306

307

_188

34
425

741

27O

L 968

2 12

q_, 443
445

970_

461

20
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 BRIGGS & STRATTON 4-CYCLE ENGINE MODEL NUMBER 123K07-0210-EI

969 | 3091 510] 742o

937
921
763_
764_ 651 t

758_13_'783A"

304

608J 65_'

65 592_) 58

-----]
b

1211 I

0 459

689 _'_

11036 EMISSIONS LABEL I L _ m - .._

21
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 BRIGGS & STRATTON 4-CYCLE ENGINE MODEL NUMBER 123K07-0210-E1

358 ENGINE GASKET SET

4o4

977 CARBURETOR
GASKET SET

365_

121 CARBURETOR OVERHAUL KIT 276

_617
633_)
_
163

130
276 I
127

276
O 127 617 _J 2760

KEY PART K]EY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 697322 Cylinder Assembly 25 697339 Piston Assembly (Standard)

2 399269 Kit-Bushing/Seal 697340 Piston Assembly (.010" Oversize)
3 299819 • SeaI-Oil(MagnetoSide) 697341 Piston Assembly (.020" Oversize)
4 493279 Sump-Engine 697342 Piston Assembly (.030" Oversize)
5 691160 Head-Cylinder 26 499425 Ring Set-Piston (Standard)
7 692249 • Gasket-CyllndarHead 499426 Ring Set-Piston (.010" Oversize)
8 695250 Breather Assembly 499427 Ring Set-Piston (.020" Oversize)
9 696125 Gasket-Breather 499428 Ring Set-Piston (.030" Oversize)
10 691125 Screw (Breather Assembly) 27 691866 Lock-Piston Pin
11 691781 Tube-Breather 28 499423 Pin-Piston
12 692232 ° Gasket-Crankcase 29 499424 Rod_,onnecting
13 690912 Scraw (Cylinder Head) 32 691664 Screw (Connecting Rod)
15 691680 Plug-Oil Drain 32A 695759 Screw (Connecting Rod)
16 691451 Crankshaft 33 262651 Valve-Exhaust
20 399781 • SeaI-Oil(PTOSide) 34 262652 Valve-Intake
22 691092 Screw(Engine Sump) 35 691270 Spring-Valve (Intake)
23 691987 Flywheel 36 691270 Spring-Valve (Exhaust)
24 222698 Key-Flywheel 40 692194 Retainer-Valve
22
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 BRIGGS & STRA'rTON 4-CYCLE ENGINE MODEL NUMBER 123K07-0210-E1

I_EY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCI:IIPI1ON

43 691997 Slinger-Governor/Oil 584 692342 Cover-BreatherPassage

45 690548 Tappet-Valve 585 691879 ° Gasket-BroatherPassage
46 691449 Camshaft 592 690800 Nut(RewindStarter)
48 498826 Short Block (Replacement 597 691696 Screw (Pawl FdctionPlate)
Engine 123K07-OO60-E1) 601 95162 Clamp-Hoee
5O 497465 Manifold-Intake 6O8 497680 Starter-Rewind
51 272199 • Gasket-Intake 613 691340 Screw(Muffler)
54 691650 Screw (Intake Manifold) 615 690340 Retainer-GovernorShaft
55 691421 Housing-Rewind Starter 616 691308 Crank-Govemor
58 692259 Rope-Starter (Cut to Length) 617 270344 "O:1:SeeI-O Ring (Intake Manifold)
6O 281434 Grip-Starter Rope 621 692310 Switch-Stop
65 690837 Screw (Rewind Starter) 633 691321 9:1: Seal-Throttle Shaft
81 691740 Lock-Muffler Screw 635 66538 Boot-Sparkplug
95 691636 Screw (Throttle Valve) 651 93490 Screw (Starter Gear Cover)
97 696565 Shaft-Throttle 668 493823 ° Spacer (Includes 2)
104 691242 9 Pin-FloatHinge 670 692294 Spacer-FuelTank
117 498978 Jet-Main (Standard) 684 690345 Screw (Breather Passage Cover)
118 497466 Jet-Main (High Altitude) 689 691855 Spdng-Fdction
121 498260 Kit-Carbu retorOverhaul 697 691127 Screw (Starter Motor)
125 498170 Carburetor 718 690959 Pin-Locating
127 694468 9 Plug-Welch 741 691830 Geer-Timing
130 696564 Valve-Threttle 742 93941 Retainer-E Ring
133 398187 Float-Carburetor 745 691648 Screw(Brake)
134 398188 9 Valve-Needle/Seat 783 691918 Gear-Pinion (19Teeth)
137 693981 9:1:Gasket-Roat Bowl 783A 691269 Goar-Pinion (12Teeth)
146 690979 Key-Timing 784 692341 Cover-StarterGear
159 691753 Bracket-Air Cleaner Primer 785 692352 Gasket-Starter Cover
163 272653 ,_:_ Gasket-Air Cleener 789 696547 Harness-Wiring
187 691371 Une-Fuel 801 690782 Cap-Drive
188 693399 Screw (Control Bracket) 8O2 695267 Cap-End
190 690940 Screw (FuelTank) 8O3 695266 Housing-Starter
202 691829 Link-Mechanical Governor 842 691031 • SeeI-O Ring (DipstickTube)
209 690319 Spring-Governor 847 692017 Assembly-Dipstick/Tube
222 692467 Bracket-Control 851 493880 TerminaI-Sparkplug
227 690783 Control Lever-Governor 853 695268 Adapter-Wire
276 271716 9-1: Seeling Washer 868 697338 SeeI-Valve
287 690940 Screw (Dipstick Tube) 869 691155 Seat-Valve (Intake)
300 692038 Muffler 870 690380 Seat-Valve (Exhaust)
304 493293 Housing-Blower 871 262001 Bushing-Guide(Exhaust)
305 691108 Screw (BlowerHousing) 63709 Bushing-Guide (Intake)
306 690450 Shield-Cylinder 910 691094 Stud (Alternator)
307 690345 Screw (Cylinder Shield) 921 697343 Cover-Blower Housing
3O9 695550 Motor-Starter 922 691831 Spring-Brake
310 692327 Bolt (Starter Motor) 923 691994 Brake
3,32 690662 Nut(Flywheel) 935 398758 Switch-lntedock
333 802574 Armature-Magneto 937 691325 Startar-Spline
334 691061 Screw (Armature Magneto) 957 397974 Cap-FuelTank
337 802592 Spark Plug 966 496116 Base-AirCleaner Pdmer
356 692390 Wire-Stop 968 692298 Cover-Air Cleaner
358 497316 Engine Gasket Set 969 691138 Screw (Blower Housing Cover)
363 19069 Flywheel Puller 970 691669 Screw (Air Cleaner Pdmer Bracket)
365 692524 Screw(Carburetor) 972 495224 Tank-Fuel
383 89838 Wrench-Spark Plug 975 493640 Bowl-Float
404 690272 Washer (GovemorCrank) 976 694395 Primer-Carburetor
425 690670 Screw (Air Cleaner Cover) 977 498261 Set-Carburetor Gasket
443 692523 Screw (Air Cleaner Primer Base) 1019 494256 Kit-Label
445 491588 Filter-Air Cleener Cartridge 1036 697456 Label-Emissions
455 695161 Cup-Flywheel 1059 692311 Kit-Screw/Washer
456 692299 Plate-Pawl Friction 1160 691627 Screw (Interlock Switch)
459 281505 PawI-Ratehet 1210 498144 Assembly-Pulley/Spdng (Pulley)
474 691991 Alternator 1211 498144 Assembly-Pullay/Spdng (Spdng)
5O5 231082 Nut (Governor Contrel Lever)
510 494147 Drive-Starter RPM Settings: Low Speed: 1900-2100
513 692358 Clutch-Drive High Speed: 3000-3200
523 495264 Dipstick
524 692296 • SeeI-DipstickTube
_ Included
Included in Engine Gasket Set, Key
525 495265 Tube-Dipstick in Carburetor Overhaul Kit, No.
Key 358
No. 121
529 691923 Grommet :1: Included in Carburetor Gasket Set, Key No. 977
544 690786 Armature-Starter
545 492919 Washer Set (Starter Motor) NOTE: All component dimensions given in U.S. inches
562 92613 Bolt (Governor Control Lever) 23 1 inch = 25.4 mm

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 Just Call:

1-800-4-MY-HOME ®
(I -800-469-4663)
24 hours a day, 7 days a week

For the repairof major brandappliances In your own home...

nomatter
whomadeit,no matterwhosolditl
ForyournearestSears Partsand Service location,
to bringin productslikevacuums,lawnequipmentand electronics.

For Sears Parts & Servlea, to orderthe replacement parts,

accessoriesand owner'smanuals that you need to do-it-yourself.
www.sears.ca

To purchaseor inquireabouta Sears Maintenance Agreement, call:

1-800-361-6665
....
14
9 a.m. - 8 p.m. EST, Mon.- Fri.,4 p.m. Sat.

Pour serviceen fran(j_is:

1-800-LE-FOYER _c
(1-800-533-6937)

® l "n¢"rrtc_l_alt= o_ Se_rl_ Rodou_ and Co, L=_yJitndQrlcer_,e by _m C_vja

uc I MOMa_lue de ¢ontmerce I d_po_ de Sears, Roebuck and CO. utllk_e en vertu _une _ _ _ _ Sears

181678 Rev. 2 02.02.02 BY/MH Printedin U.S.A.

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