Choice of Mining Method
Choice of Mining Method
Assignment on
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(Associate Professor)
Nagpur-440001
2023-2024
Introduction
Mining is a crucial industry that plays a significant role in the extraction of valuable
minerals and resources from the Earth's crust. It encompasses various methods and techniques
to access and extract these resources, each with its own set of advantages, disadvantages, and
suitability to specific geological and environmental conditions.
The choice of mining method is a critical decision in the realm of resource extraction,
as it directly influences the efficiency, safety, and environmental impact of operations. Mining
methods encompass a wide array of techniques tailored to extract naturally occurring mineral
substances from the earth or other celestial bodies. These methods range from traditional
surface mining to advanced underground techniques, each with its unique set of advantages
and challenges. The importance of selecting the appropriate mining method cannot be
overstated, as it directly impacts the economic viability of a mining project, the safety of
workers, and the sustainability of the environment (Hartman & Mutmansky, 2007).
A well-chosen mining method can maximize resource recovery while minimizing costs
and environmental disturbances. Conversely, an inappropriate choice can lead to inefficiencies,
safety hazards, and long-term environmental degradation. Thus, thorough consideration of
geological, technological, economic, and environmental factors is paramount in selecting the
optimal mining method for a given deposit (Hartman & Mutmansky, 2007).
1. Spatial Characteristics of the Deposit: Size, shape, depth, and regularity influence
method choice and mine layout.
2. Geologic and Hydrologic Conditions: Mineralogy, structure, and hydrology impact
method selection and ground support needs.
3. Geotechnical Properties: Mechanical properties of ore and waste dictate equipment
selection and support requirements.
4. Economic Considerations: Reserves, production rate, and comparative costs
determine the viability of methods.
5. Technological Factors: Recovery, selectivity, and mechanization options influence
method suitability.
6. Environmental Concerns: Ground control, subsidence, and workforce conditions are
vital considerations.
Classification of Mining Methods
There are a variety of schemes to classify mining methods and aid in selection
(Peele,1941; Young 1946), of which the oldest has been most widely copied and may still be
the most useful. Table 1 indicates the Classifiation of Mining methods.
Table 1. Classification of Mining Methods (Hartman & Mutmansky, 2007).
Locale Class Subclass Method Commodities Relative
Cost (%)
Surface Mechanical Open pit mining Metal, nonmetal 5
Quarrying Nonmetal 100
Open cast (strip)
mining Coal, nonmetal 10
Auger Mining Coal 5
This method is typically favored when commercially valuable minerals or rock are situated
close to the surface or when the overburden is relatively thin, rendering tunneling impractical.
Heavy machinery, such as earthmovers, plays a pivotal role in stripping away the overburden
to unveil the mineral deposits underneath. Following extraction, the land undergoes
reclamation, a crucial process aimed at restoring the surface to a safe and usable condition.
Through comprehensive reclamation efforts, surface-mined areas are rehabilitated, ensuring
environmental sustainability, and mitigating the long-term impact of mining activities on local
ecosystems and communities (Morrison & Russell, 1973).
The benefits of surface mining over shaft mining/underground mining are numerous. These
include a significant increase in worker productivity, with an approximate three-fold rise in
tons per man-day, and a remarkable resource recovery rate of around 90%, compared to 60%
or less for underground mining (room and pillar) (Hartman & Mutmansky, 2007). Moreover,
surface mining entails reduced initial site preparation costs, fewer injuries per work hour, and
a notable decrease in vulnerability to labor strikes due to lower manpower requirements
(Morrison & Russell, 1973).
Surface mining encompasses a variety of methods tailored to extract minerals from near-
surface deposits, such as open-pit mining, placer mining, hydraulicking, dredging, and solution
mining. Among these, open-pit mining is prevalent for thick deposits with low stripping ratios,
offering high productivity and cost efficiency. Aqueous extraction methods, like placer and
solution mining, prove economical but are applicable to limited deposits. Contour mining,
following coal seams in mountainous terrain, offers high recovery and safety. Area mining,
including open-cast or strip mining, is practiced on a large scale with low unit costs and high
productivity, prioritizing concurrent reclamation with extraction (Brady & Brown, 2004).
Surface mining methods or techniques
Open pit mining involves the excavation of large open pits or quarries to extract
minerals situated close to the Earth's surface. This method is particularly suited for ore bodies
that lie near the surface with minimal overburden to remove. It typically targets low-grade,
shallow ore deposits and operates on a non-selective basis, extracting both high and low-grade
zones
Fig. 1: Various open-pit and ore body configuration. (Source: Altiti et. Al., 2021).
• Operational Process: The process begins with the removal of overburden using
heavy machinery such as excavators and haul trucks. Once the overburden is
removed, the mineral deposit is exposed and can be extracted using methods such
as drilling, blasting, and loading (Brady & Brown, 2004).
• Advantages: High production rates, efficient extraction of large quantities of ore,
and cost-effectiveness for shallow mineral deposits.
• Disadvantages: Environmental impacts such as habitat destruction, landscape
alteration, and safety hazards due to the use of heavy equipment.
2. Quarrying:
• Description: Quarrying involves the extraction of construction materials, such as
limestone, granite, and sandstone, from natural rock formations near the surface
(Brady & Brown, 2004).
• Operational Process: Quarrying operations typically involve drilling, blasting,
and cutting to extract blocks or slabs of rock from the quarry face. The extracted
materials are then transported to processing plants for further refinement (Brady &
Brown, 2004).
• Advantages: Provides a reliable source of construction materials for various
industries, relatively low operating costs compared to underground mining
methods.
• Disadvantages: Environmental impacts such as habitat destruction, noise, and dust
pollution, as well as safety hazards associated with quarry operations.
Fig. 2: Open Pit Mining Process Diagram. (Source: Dimech, et. al.,2022)
4. Auger Mining:
• Description: Auger mining is a surface mining method used to extract coal and
other minerals from relatively shallow deposits using a rotating auger drill
(Hartman & Mutmansky, 2007).
• Operational Process: The process involves drilling horizontal or inclined
boreholes into the mineral seam using an auger drill. The coal or mineral is then
extracted from the borehole using a rotating cutting head or screw conveyor
(Hartman & Mutmansky, 2007).
1. Placer Mining:
• Description: Placer mining is a surface mining method used to extract valuable
minerals, such as gold, from alluvial deposits found in riverbeds, streams, and
beaches (Brady & Brown, 2004).
• Operational Process: The process involves the use of pans, sluice boxes, and
dredges to separate gold and other heavy minerals from sedimentary deposits.
Water flow is used to wash away lighter materials, leaving behind concentrated
mineral deposits (Brady & Brown, 2004).
• Advantages: Relatively simple and low-cost method for extracting gold and other
heavy minerals from surface deposits, minimal environmental disturbance
compared to other mining methods.
• Disadvantages: Limited to deposits with accessible water sources, potential for
habitat disturbance and sedimentation, and challenges associated with permitting
and environmental regulations.
3. Dredging:
• Description: Dredging is a surface mining method used to extract minerals and
materials from underwater deposits, such as sand, gravel, and marine aggregates
(Hamrin, 1987).
• Operational Process: The process involves using specialized vessels, known as
dredges, equipped with suction or mechanical dredging equipment to extract
materials from the seabed or riverbed. The dredged material is then transported to
the surface for processing (Hamrin, 1980).
• Advantages: Efficient method for extracting materials from underwater deposits,
minimal environmental disturbance compared to land-based mining methods.
• Disadvantages: Environmental impacts such as habitat destruction, sedimentation,
and disturbance to aquatic ecosystems, as well as regulatory challenges associated
with permitting and environmental compliance.
1. Borehole Mining:
• Description: Borehole mining is a surface mining method used to extract minerals
or resources from underground deposits through boreholes drilled from the surface
(Hamrin, 1987).
• Operational Process: The process involves drilling boreholes into the
underground deposit and then using specialized equipment to extract the minerals
or resources through the boreholes. The extracted material is pumped to the surface
for processing (Hamrin, 1980).
• Advantages: Suitable for extracting minerals from deep or inaccessible deposits,
minimal surface disturbance compared to conventional mining methods.
• Disadvantages: Technical challenges associated with borehole drilling and
mineral extraction, potential for groundwater contamination and environmental
impacts, and regulatory constraints related to permitting and environmental
compliance.
Unsupported Methods
• Description: Room and pillar mining is a common underground mining method used for
extracting coal, salt, and various minerals. It involves the extraction of mineral deposits by
creating rooms and leaving behind pillars of ore to support the roof (Hamrin, 1980).
• Operational Process: The process begins with the excavation of rooms using continuous
miners or other cutting equipment. These rooms are typically arranged in a grid pattern,
with pillars of ore left between them to support the overlying rock. The pillars are gradually
extracted as mining progresses, eventually leading to the collapse of the roof
(Hamrin,1987).
• Description: Stope and pillar mining is similar to room and pillar mining but involves the
extraction of mineral deposits in irregularly shaped stopes. This method is commonly used
for narrow ore veins or deposits with complex geometries (Hamrin,1987).
• Operational Process: The process begins with the creation of stopes, which are irregularly
shaped excavations within the ore body. Pillars of ore are left intact to support the roof,
and mining proceeds by extracting ore from the stopes. Over time, the pillars may be
extracted to allow for complete recovery of the ore deposit (Layman, 1982).
Shrinkage Stoping:
• Description: Shrinkage stoping is a mining method used for steeply dipping ore bodies
with high ore grades. It involves the gradual extraction of ore from the bottom of the stope,
causing the overlying rock to collapse and fill the void (Layman, 1982).
• Operational Process: The process begins with the excavation of a vertical or subvertical
slot at the bottom of the stope. Ore is then blasted and broken, causing it to shrink and fill
the slot. The process is repeated until the entire stope is filled with broken ore, which is
then transported to the surface for processing (Hamrin, 1980).
Sublevel Stoping:
• Description: Sublevel stoping is a mining method used for ore bodies with moderate to
steep dip angles. It involves the extraction of ore from a series of sublevel drifts or
galleries, typically spaced at regular intervals along the ore body (Hamrin, 1980).
• Operational Process: The process begins with the development of sublevel drifts or
galleries at predetermined intervals along the ore body. Ore is then blasted and broken,
allowing it to be extracted from the sublevels. As mining progresses, the ore body is
gradually depleted, and the sublevels are extended further into the deposit (Hamrin, 1980).
Supported Methods:
• Description: Cut and fill stoping is a mining method used for steeply dipping ore bodies
or irregular ore deposits. It involves the excavation of horizontal or subhorizontal slices,
followed by backfilling with waste rock or other materials to support the roof (Hamrin,
1980).
• Description: Stull stoping is a mining method used for narrow ore veins or deposits with
irregular shapes. It involves the extraction of ore between sets of timber or steel supports
known as stulls (Hamrin, 1980).
• Operational Process: The process begins with the installation of stulls at regular intervals
along the ore body. Ore is then extracted between the stulls using drilling and blasting
techniques. The stulls provide support for the roof and prevent collapse during mining
operations (Hamrin, 1980).
• Description: Square set stoping is a mining method used for wide ore bodies or deposits
with high ore grades. It involves the extraction of ore using a series of interlocking timber
or steel sets arranged in a square grid pattern (Hamrin, 1987).
• Operational Process: The process begins with the installation of square sets at regular
intervals along the ore body. Ore is then extracted between the sets using drilling and
blasting techniques. The square sets provide support for the roof and prevent collapse
during mining operations (Layman, 1982).
Caving Methods:
Longwall Mining:
• Operational Process: Longwall mining utilizes a shearer machine to extract a long panel
of coal or ore along the seam. Hydraulic supports provide roof support as the machine
advances. The extracted material is then transported to the surface for processing (Layman,
1982).
Sublevel Caving:
• Description: Sublevel caving is a mass mining method used for large, low-grade ore
deposits. It involves the controlled collapse of ore beneath a series of parallel drifts
(Nicholas, 1981).
• Operational Process: The process begins with the development of access tunnels or
declines leading to the deposit. Drifts are then excavated parallel to the ore body, and the
ore is blasted to induce caving. The collapsed ore is then transported to the surface for
processing (Layman, 1982).
Block Caving:
• Description: Block caving is a mass mining method used for large, deep ore deposits,
particularly for copper and gold. It involves the undercutting of the ore body to induce
caving (Nicholas, 1981).
• Operational Process: The process begins with the development of access tunnels or
declines leading to the deposit. The ore body is then undercut using drilling and blasting,
causing it to collapse under its weight. The collapsed ore is then transported to the surface
for processing (Layman, 1982).
Geological considerations play a pivotal role in determining the most suitable mining method
for a particular ore deposit. Factors such as the shape, size, depth, and grade of the ore body
are essential in assessing the feasibility of different mining techniques. Additionally, the
stability of the surrounding rock formations, as well as the mineralogy of the deposit, including
the presence of associated minerals, must be taken into account to ensure safe and efficient
extraction (Hartman, 1987).
Economic factors heavily influence the decision-making process in mining operations. Capital
and operating costs are critical considerations, as they directly impact the financial viability of
a project. Furthermore, the potential revenue from extracted minerals, which is influenced by
market demand, commodity prices, and anticipated returns on investment, plays a significant
role in determining the profitability of mining ventures (Hartman ,1987).
Market dynamics, including supply and demand dynamics, technological advancements, and
the competitive landscape, also play a significant role in the selection of mining methods.
Market conditions, global economic trends, and innovations in mining technology influence
the marketability and competitiveness of mined commodities, shaping investment decisions
and strategic planning in the mining industry (Folinsbee & Clarke, 1981).
Method Selection Process
The method selection process in mining is multifaceted and involves various qualitative
and quantitative approaches to ensure the most suitable choice for a given deposit. One
qualitative method, pioneered by Hartman (1987), emphasizes factors such as ore strength,
rock strength, and deposit geometry to determine whether surface or underground mining is
more advantageous. This method provides an initial screening process to identify potential
mining methods and then evaluates them economically to aid decision-making (Hartman &
Mutmansky, 2007).
On the other hand, Nicholas (1981, 1992b) proposed a quantitative approach that involves a
three-stage process. In the first stage, candidate deposits are assessed based on deposit
geometry, grade distribution, and geotechnical properties. Each mining method is numerically
rated for suitability, considering factors such as ore and rock strength. Unsuitable methods are
eliminated, and the remaining options are ranked. Subsequently, in the second stage, mining
and capital costs are estimated, along with production rates, labor supply, and environmental
considerations. Finally, in the third stage, costed-out candidate methods are compared
economically to determine the most feasible mining method. This method allows for a
systematic evaluation of factors and facilitates a detailed examination of mining methods based
on technological, economic, and environmental considerations (Hartman & Mutmansky, 2007).
Furthermore, the method selection process typically involves several key stages:
Preliminary Assessment: This stage entails gathering data on the geological characteristics of
the deposit, including size, grade distribution, and structural complexities. Engineers and
geologists evaluate various mining methods based on factors such as ore strength, rock
strength, and deposit geometry (Folinsbee & Clarke, 1981).
Feasibility Studies: Feasibility studies are conducted to assess the technical, economic, and
environmental aspects of potential mining methods. Engineers analyze factors like capital and
operating costs, production rates, equipment requirements, and environmental impacts to
identify the most viable options and estimate project profitability (Folinsbee & Clarke, 1981).
By following these method selection processes, mining companies can make informed
decisions and choose the most suitable mining method that aligns with their technical
capabilities, financial resources, and sustainability objectives.
Summary