QUICK REFERENCE GUIDE Form 4307TE-05, 06-11

Supersedes Form 4307TE-05, 07-10

®
WinAlign Alignment
Software
Version 12.x

© Copyright 2007-2011 Hunter Engineering Company

 CONTENTS
1. GETTING STARTED....................................................................................... 3
1.1 General Introduction ............................................................................................... 3
References ............................................................................................................. 3
1.2 System Requirements ............................................................................................ 3
1.3 Inside Help Tips ...................................................................................................... 3
1.4 For Your Safety - Hazard Definitions...................................................................... 4
IMPORTANT SAFETY INSTRUCTIONS............................................................... 4
Precautions for Systems Equipped with HFSS, XF and XF2 Cordless Sensors... 5
Specific Precautions/Power Source ....................................................................... 6
Equipment Specifications....................................................................................... 6
Safety Summary .................................................................................................... 6
1.5 What's New in WinAlign® 12.0 ............................................................................... 7
HawkEye Elite Support .......................................................................................... 7
QuickGrip™ Adaptors ............................................................................................ 7
TD Target™ Support.............................................................................................. 7
QuickComp™ ......................................................................................................... 7
1.6 Operating the Console ........................................................................................... 7
Turning Console Power On.................................................................................... 7
Turning Console Power Off.................................................................................... 7
Using the Softkeys ................................................................................................. 8
Alignment Procedure Bar ..................................................................................... 10
Using the VirtualView® Adjustment Feature ........................................................ 10
VirtualView® Angle Selector ................................................................................. 12
SoundGuide® Tone Feedback System ................................................................ 13
AlignGuide® Training and Information Guide ....................................................... 14
Resetting the Program ......................................................................................... 15
Just-In-Time Training Video Instructions ............................................................. 15
Video Library (WA200 Only) ................................................................................ 16
2. OPERATION INFORMATION ....................................................................... 17
2.1 Sensors and Targets ............................................................................................ 17
Mounting Sensors or Targets onto Wheel Adaptors ............................................ 17
Mounting Wheel Adaptor onto Wheels ................................................................ 20
Connecting Sensor Cables with Optional Rack Wiring Kit .................................. 21
Connecting Sensor Cables without Optional Rack Wiring Kit ............................. 21
Compensating Conventional Sensors - General Compensation ......................... 21
Compensating Camera Based Targets ............................................................... 22
2.2 Vehicle Specifications .......................................................................................... 22
Primary and Secondary Specification Groups ..................................................... 23
Vehicle Specification Memory .............................................................................. 23
Vehicle Recall Specifications Selection ............................................................... 25
Additional Specification Information ..................................................................... 26
Selecting from the Vehicle Lists ........................................................................... 26
Selecting User Specifications .............................................................................. 27
Entering and Editing Specifications ..................................................................... 27
Selecting Specification Formats .......................................................................... 28
Reducing Tolerances ........................................................................................... 29
Storing Specifications .......................................................................................... 30
Specification Notes .............................................................................................. 30
Storing User Specifications .................................................................................. 31
Factory Amended Specifications ......................................................................... 32
Selecting Display Units ........................................................................................ 33

WinAlign 12.0 Software Quick Reference Guide Getting Started  1

 2.3 Vehicle Measurements and Adjustments ............................................................. 34
Vehicle Plan View Status Indicator ...................................................................... 34
Target Blockage ................................................................................................... 35
Bar Graph Adjustments ........................................................................................ 36
Bar Graph Groups ................................................................................................ 37
Context Sensitive Menu ....................................................................................... 38
Measuring Caster, S.A.I., and Included Angle ..................................................... 40
Measuring Caster ................................................................................................. 41
Measuring S.A.I. and Included Angle .................................................................. 44
Faster Caster® - Measuring Caster and S.A.I./I.A. Simultaneously ..................... 45
WinToe® Toe Adjustment System........................................................................ 47
2.4 Advanced Vehicle Handling Values ..................................................................... 54
Body Center Line Angle ....................................................................................... 55
Body Center Line Offset....................................................................................... 56
Body Overhang .................................................................................................... 57
Body Roll Angle.................................................................................................... 58
Curb-to-Curb Distance ......................................................................................... 59
Rolling Force Lever .............................................................................................. 60
Turning Circle ....................................................................................................... 61
Measuring Ride Height ........................................................................................ 62
2.5 ExpressAlign® Alignment Adjustment System...................................................... 70
2.6 Printing ................................................................................................................. 74
Set Printout Note .................................................................................................. 74
Set Steering Wheel Level Condition .................................................................... 75
Edit Customer ID .................................................................................................. 75
2.7 CodeLink™ Device ............................................................................................... 75
Checking ESC Related Diagnostic Trouble Codes Before Alignment ................. 76
Performing the CodeLink™ Procedure ................................................................ 78
3. ALIGNER SET-UP ........................................................................................ 83
3.1 Set Up ................................................................................................................... 83
Factory Settings for Aligner Set-Up ..................................................................... 84
3.2 New Setup Options............................................................................................... 89
Setting Up Optional Equipment............................................................................ 89
Updating CodeLink™ Software............................................................................ 89
Setting Up the Target Cleaning Reminder ........................................................... 90
Setting Up the Emitter Flash Mode ...................................................................... 90
Setting Up Moveable Cameras Tracking Selection ............................................. 91
Inflation Station Auto Close.................................................................................. 93
Air Hose Warnings ............................................................................................... 93
Setting Up the Printout Logo ................................................................................ 94
4. EQUIPMENT INFORMATION....................................................................... 95
4.1 WinAlign® Multi-Disk Backup/Restore .................................................................. 95
Backup and Restore Procedures ......................................................................... 95
Backup Procedure ............................................................................................... 96
Restore Procedure ............................................................................................... 97
4.2 Electronic Keys ..................................................................................................... 98
4.3 Moveable Cameras .............................................................................................. 99
Customizing ....................................................................................................... 100
Setup .................................................................................................................. 100

2  Getting Started WinAlign 12.0 Software Quick Reference Guide

 1. GETTING STARTED

1.1 General Introduction

This manual provides operation instructions and information required to operate the 811/WA
Series aligner with WinAlign® software. WinAlign software version 11.x is a 32-bit program
and is compatible only with Windows® XP or Vista.
The owner of the 811/WA Series Aligner is solely responsible for arranging technical training.
Only a qualified trained technician should operate the 811/WA Series Aligner. Maintaining
records of personnel trained on this equipment is solely the responsibility of the owner and
management.

References
This manual assumes the user is already familiar with the basics of wheel alignment. Italics
are used to refer to specific parts of this manual that provide additional information or
explanation. For example, refer to "1.4 Operating the Console", on page 9. These references
should be read for additional information to the instructions being presented.

1.2 System Requirements

WinAlign® software version 11.x is a 32-bit program that is compatible with only Series
811/WA aligners with 1GB of RAM or higher running Windows® XP SP2 or Vista
Required Software that will be installed by the WinAlign software 11.x Installer:
Microsoft® DirectX® 9.0c or later

1.3 Inside Help Tips

The "HELP" key accesses an on-line, context-sensitive copy of this manual. The "HELP"
softkey label is available on all screens, usually located in the key of the lowest menu
level. If the "HELP" softkey is not present, press until it appears.

When is pressed, a pop-up screen appears with the question "What kind of help would
you like?" The choices are:
 “Cancel" will close the pop-up and return the screen where "HELP" was
pressed.
 "Just-In-Time Training" will open a pop-up screen that can be useful to
train technicians. "Just-In-Time Training" is optional multimedia video
instructions.
 "Table of Contents" will open a pop-up screen with the table of contents
of the "Help Manual."
 The softkey label for will be "About nnnnnn," and will refer to the topic
or procedure of the screen from where "HELP" was pressed. Pressing
will open the Help Manual directly to the reference section for that
topic.

WinAlign 12.0 Software Quick Reference Guide Getting Started  3

 1.4 For Your Safety - Hazard Definitions
These symbols identify situations that could be detrimental to your safety and/or cause
equipment damage. Watch for these symbols:

CAUTION: Hazards or unsafe practices, which could result in minor

personal injury or product or property damage.

WARNING: Hazards or unsafe practices, which could result in

severe personal injury or death.

DANGER: Immediate hazards that will result in severe personal

injury or death.

IMPORTANT SAFETY INSTRUCTIONS

Read and follow all caution and warning labels affixed to your equipment and tools. Misuse of
this equipment can cause personal injury and shorten the life of the aligner.
Always use wheel chocks in front of and behind the left rear wheel after positioning a vehicle
on the rack.
Use caution when jacking the vehicle.
ALWAYS WEAR OSHA APPROVED SAFETY GLASSES. Eyeglasses that only have impact
resistant lenses are NOT safety glasses.
Wear non-slip safety footwear when performing an alignment.
Never stand on the aligner.
Do not wear jewelry or loose clothing when performing an alignment.
Wear proper back support when lifting or removing wheels.
Do not operate equipment with a damaged cord, or equipment that has been dropped or
damaged, until a Hunter Service Representative has examined it.
Never use the cord to pull the plug from the outlet. Grasp plug and pull to disconnect.
If an extension cord is necessary, a cord with a current rating equal to or more than that of
the equipment should be used. Cords rated for less current than the equipment may
overheat. Care should be taken to arrange the cord so that it will not be tripped over or
pulled.
Verify that the electrical supply circuit and the receptacle are properly grounded.
To reduce the risk of electrical shock, do not use on wet surfaces or expose to rain.
Verify that the appropriate electrical supply circuit is the same voltage and amperage ratings
as marked on the aligner before operating.
To reduce the risk of fire, do not operate equipment in the vicinity of open containers of
flammable liquids (gasoline).
Keep all instructions permanently with the unit.
Keep all decals, labels, and notices clean and visible.
To prevent accidents and/or damage to the aligner, use only Hunter recommended
accessories.
Use equipment only as described in this manual.

4  Getting Started WinAlign 12.0 Software Quick Reference Guide

 WARNING: NOT FOR USE IN A COMPUTER ROOM AS DEFINED IN
THE STANDARD FOR PROTECTION OF ELECTRONIC
COMPUTER/DATA PROCESSING EQUIPMENT,
ANSI/NFPA 75.

WARNING: This equipment generates, uses, and can radiate radio

frequency energy. If not installed and used in
accordance with the instruction manual, it may cause
interference with electronic devices. Operation of this
equipment in a residential area may cause interference
in which case the user, at his own expense, will be
required to take whatever measures may be required to
correct the interference.

CAUTION: Do not turn the power off when the disk drive is operating.
The disk can be damaged.

WARNING: DO NOT ALTER THE ELECTRICAL PLUG. Plugging the

electrical plug into an unsuitable supply circuit will
damage the equipment and may result in personal
injury.

SAVE THESE INSTRUCTIONS

Precautions for Systems Equipped with HFSS, XF and XF2 Cordless

Sensors
The following precautions apply to the HFSS, XF and XF2 transceivers installed in the aligner
console and the alignment sensors as part of the HFSS, XF and XF2 cordless sensor option.

WARNING: This equipment has been tested and found to comply

with the limits for a Class A digital device, pursuant to
Part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful
interference when the equipment is operated in a
commercial environment. This equipment generates,
uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction
manual, may cause harmful interference to radio
communications. Operation of this equipment in a
residential area is likely to cause harmful interference in
which case the user will be required to correct the
interference at his own expense.

WARNING: Changes or modifications not expressly approved by

the manufacturer could void the user’s authority to
operate the equipment.

CAUTION: RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN

INCORRECT TYPE. DISPOSE OF USED BATTERIES
ACCORDING TO THE INSTRUCTIONS.

WinAlign 12.0 Software Quick Reference Guide Getting Started  5

 Specific Precautions/Power Source
North America
The PC aligner is intended to operate from a power source that will apply 120 VAC (nominal)
50/60 Hz between the supply conductors of the power cordset.

Other Regions
The PC aligner is intended to operate from a power source that will apply 230 VAC (nominal)
50/60 Hz between the supply conductors of the power cordset. The power supply cordset,
supplied with this equipment, may need modification to allow connection to the power supply
mains. Your Hunter service representative will install the proper plug for your location.

CAUTION: A protective ground connection, through the grounding

conductor in the power cord, is essential for safe operation.
Use only a power cord that is in good condition.

FUSING:
To avoid fire hazard, use only the fuse specified for your product.
EQUIPMENT SERVICE:
This equipment contains no user serviceable parts. All repairs must be referred
to a qualified Hunter Service Representative.
PROVISIONS FOR LIFTING AND CARRYING:
No provision has been made for lifting or carrying this equipment. The unit must
be moved by rolling it on its casters.

Equipment Specifications
Electrical
VOLTAGE: 120/230 volts (nominal)
AMPERAGE: 6/3 amps
WATTAGE: 720 watts

Atmospherics
TEMPERATURE: 0°C to +50°C (+32°F to +122°F)
RELATIVE HUMIDITY: Up to 95% Non-condensing
ALTITUDE: Up to 1829 m (6000 ft.)

Safety Summary
Explanation of Symbols
These symbols appear on the equipment.

Alternating current. RISK of electrical shock.

Earth ground terminal. Stand-by switch.

Not intended for connection to

Protective conductor
public telecommunications
terminal.
network.
I ON (supply) condition.
OFF (supply) condition.

6  Getting Started WinAlign 12.0 Software Quick Reference Guide

 1.5 What's New in WinAlign® 12.0
The following are new features in WinAlign® 12.0.

HawkEye Elite Support

WinAlign 12.0 now supports the new HawkEye Elite Series Sensors.

QuickGrip™ Adaptors
WinAlign 12.0 now supports the new QuickGrip™ adaptors.
QuickGrip™ alignment wheel adaptors quickly and safely attach digital-camera alignment
sensor reflectors to vehicle wheels by gripping the treads of tires instead of wheel rim edges,
as is typical with other alignment wheel adaptors.

TD Target™ Support
WinAlign 12.0 now supports the new TD Target™ alignment reflectors.
TD Target™ alignment reflectors attach to wheels with adaptors for the purpose of indicating
individual wheel position and orientation as measured by digital-camera alignment sensors to
perform vehicle alignment service.

QuickComp™
QuickComp™ roll-forward compensation is supported in WinAlign 12.0 when used with
HawkEye™ Elite alignment sensors, TD Target™ alignment reflectors, and QuickGrip™
alignment wheel adaptors.

1.6 Operating the Console

Individual consoles will vary due to specific model number and production date. Detailed
console-specific instructions will be included with the aligner console.

Turning Console Power On

Turn the unit "ON" by pressing the power switch located on the left side panel, or on the back
panel of the aligner cabinet.
The "Logo" screen will appear and indicate that the unit is ready for use. This will take
approximately 1.5 minutes.

Turning Console Power Off

To turn off the aligner power, do the following:
Turn off cordless sensors. (Each sensor has a power switch.)
Reset the console.

WinAlign 12.0 Software Quick Reference Guide Getting Started  7

 Press "Exit Aligner". A "Confirmation" pop-up screen will ask if you are sure you
want to exit the aligner. Press "Yes".
Wait for the aligner program to end. The aligner will shutdown automatically.
Turn off console power.

CAUTION: Do not turn off the power while information is being written to
the disk drive. This occurs during console setup and when
specifications are being stored. This can result in corrupt
disk drive files.

Using the Softkeys

The softkeys, located on the keyboard, provide operator control of the program. These keys
are identified as:

K1 key Forward key

K2 key Backward key
K3 key Zoom key (keyboard)
K4 key Zoom softkey (screen display)
Menu shift key Forward key
Reset key

The four labels that appear at the bottom of each screen are referred to as the softkey labels.
These labels indicate the action that the program will take when the corresponding , ,
, or key is pressed.

The vertically stacked squares between the "K2" and "K3" labels indicate how many levels of
softkeys are available. The highlighted box indicates the menu level that is currently
displayed.

The softkey level is changed by pressing the menu shift softkey, . When this key is
pressed, the softkey labels will change to the next level down. If the last menu level is
currently displayed, the softkey level will be the first softkey level. To go to the next softkey
level up, press and .

Pressing and will zoom the current softkey level to a full screen version as seen
below. The softkeys associated with the softkey label are shown on the left side of the labels
and the softkey level is indicated on the right side of the labels. Pressing again will cause
the softkey level to return to the original view.

8  Getting Started WinAlign 12.0 Software Quick Reference Guide

 Pressing , or selecting above the softkey levels, or pressing and holding with a
pointing device on the menu level indicator will cause all of the menus available to appear, as
seen below. The green background indicates the active menu level. Pressing again will
cause the menu to return to the original perspective.

The number of softkeys displayed may be reduced to only the number of softkeys needed for
a typical alignment by enabling Reduce Number of Softkeys in Aligner Setup. Refer to
"Aligner Setup."
Throughout this manual, the statement Press "nnnnnnn" indicates the label of the softkey to
press. If the required label is not on the current menu, must be pressed to change menu
levels until the desired label is displayed.
Some softkey labels have a green border highlight around the softkey. Generally, the softkey
with the green border (usually K4) is the appropriate key to press to continue with the
procedure being performed, as seen below.

WinAlign 12.0 Software Quick Reference Guide Getting Started  9

 Alignment Procedure Bar
®
Whether ExpressAlign is enabled or disabled, a
vertical procedure bar appears along the right side
of the screen. The Alignment Procedure toolbar
®
displays an icon for each alignment or WinAlign
procedure available or performed.
The icons are arranged in order from the first step
that you must complete to the last step that you
must complete. After each alignment procedure has
been completed, a checkmark will appear in the
upper right corner of the corresponding icon.
If there are more icons available than space on the
screen, the toolbar can be scrolled up or down. If
the triangular area at the top or bottom is gray there
are more choices available and can be selected to
scroll up or down. If the triangle is blue, no more
choices are available in that direction.
When the cursor is placed over an icon, a message
appears describing the icon's function, such as
ExpressAlign.
Selecting an icon from the Alignment Procedure bar
will take you to the procedure that the icon
represents.
Selecting Backward key, or the Forward
key, will move the screen backward or forward in
the alignment procedure as outlined on the
procedure bar.
A Plan View Indicator, located along the right side
of the screen, under the procedure bar, shows
which axle is being adjusted when a gray
background is present.

Using the VirtualView® Adjustment Feature

NOTE: VirtualView® is available only on 811/WA Series Aligners.

The VirtualView® adjustment feature allows the user to view alignment angles in a 3-D
perspective. This feature provides the user with a detailed view of the angles and their status
in respect to alignment angle specifications and is reinforced with corresponding bar graphs.
VirtualView® is available for most measurements and adjustments screens, plus Rolling
Compensation, Caster Steer, and WinToe®.
If the measured angles are within tolerance, the arrows will be in the green. If the measured
angles are marginal, the arrows will be shown in yellow (if half-tolerances are enabled). If the
measured angles are out of specification, the arrows will be shown in red areas. The
arrowhead of the alignment angle will protrude through a 3-D specification bar graph showing
the current angle status.

10  Getting Started WinAlign 12.0 Software Quick Reference Guide

 NOTE: If measurements have not been taken or are not available,
the 3-D bar graph will not be shown in VirtualView.

From the "Vehicle Measurements and Adjustments" screen, you may toggle between
VirtualView with bar graphs, or bar graph-only measurements by pressing "Show Bar
Graphs" from the softkeys. VirtualView is the default "Vehicle Measurements and
Adjustments" setting, however, may be disabled in "Aligner Setup". Refer to “Aligner Set-Up."
VirtualView displays all measured angles of the vehicle on one screen. It is not necessary to
switch screens to view measurements on the front axle or the rear axle. Camber and toe for
both axles, caster for the front axle, and thrust angle are all displayed adjacent to the
appropriate wheel in VirtualView.
The VirtualView image has strategically placed hotspots for navigation around the vehicle on-
screen. The image below exhibits some of the hotspots available. (Not all of these hotspots
are available at once.)
Guide the mouse across the screen to highlight a hotspot, exhibited by a dotted line around
the area. Boxes shown on the extreme out side edges of the screen will display a side-view
of the vehicle when selected.

WinAlign 12.0 Software Quick Reference Guide Getting Started  11

 While in any VirtualView displaying bar graphs, click on an individual bar graph to zoom in to
that particular view.

Right-click to return to the previous view.

VirtualView® Angle Selector

When VirtualView® appears, the VirtualView Angle Selector on the left side of the screen will
appear when the cursor is moved over the left side of the screen, allowing you to select a
variety of wheel and angle views.

Standard Monitor Widescreen Monitor

12  Getting Started WinAlign 12.0 Software Quick Reference Guide

 Refer to the image below for a description of all the possible choices.

The VirtualView can be enhanced by adding the road image in relation to the vehicle and
adding a view showing the car body.
The Dual Screen VirtualView requires Kit 20-1450-1.

SoundGuide® Tone Feedback System

SoundGuide® Tone Feedback System is an audio recognition system that offers audible
alignment feedback when performing certain functions within the alignment program.

WinAlign 12.0 Software Quick Reference Guide Getting Started  13

 SoundGuide , is available on many screens including the caster measurement screen and
WinToe®, or from drop-down menus on most screens, as shown below.

Turn the SoundGuide on or off by single-clicking on the icon . When SoundGuide is off the
icon appears with a red line through it . SoundGuide can be selected from bar graphs or
icons next to individual angles to turn on SoundGuide for those individual adjustments.
SoundGuide is available from various screens including: WinToe®, Rolling Compensation,
Caster Steer, VirtualView®, and Bar Graphs.

AlignGuide® Training and Information Guide

AlignGuide® training and information guide is an information center on WinAlign® software. It
contains training videos and information on using WinAlign software, wheel sensor
operations, vehicle operations, vehicle troubleshooting, and alignment adjustment methods.
AlignGuide is available only with the Digital Video option.

To access the AlignGuide training feature, select the icon above the Procedure Bar. A
drop-down menu will list all the choices available including access to "WinAlign Help", "Tools
and Kits", "Illustrate Adjustments", (these choices are context-sensitive based on the current
WinAlign screen), and a selection for "All Videos and Animations".

Select the appropriate choice and the video, animation, illustration, or Help item will display.

14  Getting Started WinAlign 12.0 Software Quick Reference Guide

 Resetting the Program
The alignment program may be reset at anytime during an alignment by pressing the key,
located at the upper left-hand corner of the keyboard. A confirmation screen will appear to
verify that the button was pressed intentionally.

When this screen appears, press "YES" to reset the program or "NO" to continue working.
When the aligner is reset, the information collected for the alignment in progress will be
erased and the display will return to the "Logo" screen.

Just-In-Time Training Video Instructions

Optional multimedia video instructions provide a live audio-visual demonstration of
procedures. To view video instructions:
Press "Help", then press "Just-In-Time Training" to view a list of available videos.

Press or to highlight the desired video, and then press "Play

Selection". The video will start.
Pressing will pause the video, and will restart the video after it has been
paused. Pressing will stop the video and return you to the Just-In-Time
Training menu screen. After the video ends, you will be returned to the Just-In-
Time Training menu screen.

WinAlign 12.0 Software Quick Reference Guide Getting Started  15

 Video Library (WA200 Only)
The Hunter Video Library is a new feature in WinAlign 11 that provides easy access to
informational videos. To access the Hunter Video Library click on the "AlignGuide® Training
and Information", , icon at the top of the procedure bar. Then select "Browse Videos."

The videos are sorted into four tabs:

 Hardware Operation
 WinAlign Operation
 Alignment Fundamentals
 Hunter Technology
A search feature is also available in the upper right corner of the Hunter Library window.

16  Getting Started WinAlign 12.0 Software Quick Reference Guide

 2. OPERATION INFORMATION

2.1 Sensors and Targets

Sensors or targets may be mounted on the wheel adaptors before mounting the wheel
adaptors on the vehicle. In some cases, it may be easier to mount the wheel adaptor first and
then mount the sensor or target onto the adaptor (either method may be used).

Mounting Sensors or Targets onto Wheel Adaptors

Sensors may be mounted on the wheel adaptors before mounting the wheel adaptors on the
vehicle. In some cases, it may be easier to mount the wheel adaptor first and then mount the
sensor onto the adaptor. Either method may be used.
Center the wheel adaptor center casting between the upper and lower castings. When the
center casting is properly centered, a plunger ball will fall into the detent position on the
adaptor rod.
Tighten both center casting lock knobs firmly. This will prevent the center casting from
slipping down when the sensor is attached.

CAUTION: Hand tighten center casting lock knobs as tight as possible

(DO NOT USE TOOLS TO TIGHTEN).

CAUTION: If the center casting lock knobs are not firmly tightened,
runout compensation and alignment accuracy will be
adversely affected.

If detached, attach the sensor to the wheel adaptor by inserting the sensor mounting shaft (at
the rear of the sensor) into the sensor mounting hole in the middle of the center casting.

NOTE: The sensor shaft must be fully inserted into the sensor shaft
mounting hole.

WinAlign 12.0 Software Quick Reference Guide Operation Information  17

 Wheel Adaptor 175-285-1
Rotate the adaptor locking lever clockwise to the locked position.

CAUTION: When mounting sensors to the wheel adaptors, the sensor

shaft must be fully seated. Make certain that there is no play
or looseness between the sensor shaft and the wheel
adaptor. Rotate the wheel while holding the sensor. Listen
and feel for movement between the sensor and wheel
adaptor. Runout compensation and alignment accuracy will
be adversely affected if there is any movement between the
sensor and wheel adaptor. Sensors must fit tightly against
the surface of the wheel adaptor or the lock may not hold.
This could allow the sensor to fall and be damaged.

When the sensor is mounted, the sensor locking lever should be rotated using firm hand
pressure. Tools should not be used to force the locking lever.

Wheel Adaptor 175-321-1 with Ratchet Adaptor Locking Lever

Rotate locking lever clockwise to tighten. If upper casting prevents rotation of lever, either
expand adaptor to move upper casting or re-position the lever by lifting lever up to disengage,
rotating counter-clockwise, and lowering to re-engage.
Proceed until the shaft is locked tight to adaptor.
With shaft fully locked, re-position the lever to the 9 o'clock position by lifting lever up to
disengage, rotating to 9 o'clock, and lowering to re-engage.

Re-position lever to 9 o'clock

The lever in the 9 o'clock position eliminates possible contact with upper casting or sensor
during alignments.

18  Operation Information WinAlign 12.0 Software Quick Reference Guide

 Operation of Ratchet Adaptor Locking Lever after Initial Setup
To remove the sensor or reposition a target, loosen the lock by turning the lever counter-
clockwise to the 3 o'clock position.

To loosen, turn lever from 9 to 3 o'clock To lock, turn lever from 3 to 9 o'clock

To lock the sensor or target, tighten the lock by turning the lever clockwise to 9 o'clock
position.

CAUTION: Failure to follow tightening and loosening procedures may

result in damage to lever. Upper casting can damage lever if
contact occurs when going for a large to small diameter rim.
Refer to figure below.

WinAlign 12.0 Software Quick Reference Guide Operation Information  19

 Mounting Wheel Adaptor onto Wheels
Wheels without Rim Lip (Attaching to Outer Rim Lip)
Position the wheel adaptor with the two upper external rim studs on the outside of the wheel
rim.
Align the two lower external rim studs on the outside of the wheel rim and check that all four
rim studs will engage the outside of the wheel rim.
Turn the adaptor adjustment knob to firmly attach the adaptor to the wheel.

Test the security of the installation by lightly tugging on the wheel adaptor.

CAUTION: Do not allow the rim studs to slip on the wheel. Runout
compensation and alignment accuracy will be adversely
affected if the wheel adaptor is allowed to slip on the
wheel.

Wheels with Rim Lip (Attaching To Inner Rim Lip)

Position the wheel adaptor with the two lower rim studs engaging the lower wheel rim lip.
Align the two upper rim studs with the upper wheel rim lip and check that all four studs will
engage the inner portion of the rim lip.

20  Operation Information WinAlign 12.0 Software Quick Reference Guide

 Turn the adaptor adjustment knob to firmly attach the adaptor to the wheel.

Test the security of the installation by tugging on the wheel adaptor.

CAUTION: Do not use rim studs on alloy or clear coat wheels. Rim
studs can damage these wheels.

CAUTION: Do not allow the rim studs to slip on the wheel. Runout
compensation and alignment accuracy will be adversely
affected if the wheel adaptor is allowed to slip on the wheel.

Connecting Sensor Cables with Optional Rack Wiring Kit

Connect each sensor to a rack wiring box with short sensor cables (either connector may be
used).
Connect a front rack wiring box to the console with a long sensor cable (any available
connector may be used).

Connecting Sensor Cables without Optional Rack Wiring Kit

Connect the two rear sensors to the front sensors using sensor cables (either front sensor
connector may be used).
Connect the two front sensors to the console using sensor cables (any available console
cable socket may be used).

Compensating Conventional Sensors - General Compensation

The sensors must be compensated to eliminate error in angle measurements caused by
runout of the wheel and wheel adaptor.
The default setting for the alignment console is set for 3-point compensation. The default
setting can be changed in "Aligner Setup" for either 2-Point compensation or 3-Point
compensation (Pro-Comp® compensation).
The operator still has the option to override the default setting by adding 2-point
compensation and rolling compensation in "Aligner Setup" under the "Sensors" heading -
"Compensation Options".
When these compensation options are added, softkeys will be available during the
compensation procedure.

WinAlign 12.0 Software Quick Reference Guide Operation Information  21

 If a sensor that has been compensated should require re-compensation, pressing the
compensate button twice within four seconds will begin the new procedure.
When pressing the sensor compensate button, momentarily depress (do not hold the
compensate button). Also, do not disturb the sensor until the red LED responds.
Sensors may be compensated in any order; however, these precautions must be followed:
If a sensor is removed from a wheel, that sensor must be re-compensated when
reinstalled. The other sensors do not need re-compensation.
During 2-point compensation and normal operation of conventional sensors, be
certain no obstructions are blocking the infrared beams between sensors. Should
a blockage occur, the affected sensor(s) shown on the illustration on the CRT will
flash on and off and the displayed toe measurement of the sensor(s) will go blank
until the obstruction is cleared.
When compensating sensors mounted to the vehicle drive wheels, place the
transmission in NEUTRAL.
The lift rack should be level on leveling legs.

Compensating Camera Based Targets

General Compensation
The camera based sensors must be compensated to eliminate errors in angle measurements
caused by runout of the wheel, wheel adaptor, and target shaft.
The default setting for the alignment console can be set for either rolling or jacking
compensation.
When using Jacking Compensation, targets may be compensated in any order; however,
these precautions must be followed:
If a target is removed from a wheel, that target must be re-compensated when
reinstalled. The other targets do not need re-compensation.
When compensating targets that are mounted to the vehicle drive wheels, place
the transmission in NEUTRAL.
The lift rack should be level on the leveling legs when the legs are present on the
lift.
The lock pins must be in place on the turnplates and rear slip plates during rolling target
compensation.

2.2 Vehicle Specifications

The "Vehicle Specifications" primary screen shows the vehicle identification and its alignment
specifications.

22  Operation Information WinAlign 12.0 Software Quick Reference Guide

 This primary screen is displayed by pressing "Vehicle Specifications" on any other primary
screen. To change to one of the other primary screens, change to the second row of softkey
labels, and press the appropriate softkey.
The "Vehicle Specifications" primary screen is used for the following purposes:
Viewing the identification of the vehicle.
Viewing the specifications of the vehicle.
Manually entering the specifications of the vehicle.
The "Vehicle Specifications" primary screen is also used for:
Recalling vehicle specifications from the specification memory.
Storing vehicle specifications into the specification memory.
Reading and writing notes which are attached to the specifications of a vehicle.
Setting the display units and formats for specifications and measurements.

Primary and Secondary Specification Groups

The specifications and tolerances are shown in two different groups:
Primary Specifications are the usual camber caster total toe and thrust angle specifications
and tolerances.
Secondary Specifications are S.A.I., toe-out-on-turns and maximum steering angle
specifications and tolerances.

You may select "Show Primary Specifications" or "Show Secondary Specifications" from the
"Vehicle Specifications" primary screen. "Secondary Specifications" displays both the front
and rear axle. "Secondary Specifications" can be accessed from any primary screen where
the "Show Vehicle Specifications" softkey is available.

Vehicle Specification Memory

The "Recall Specifications" pop-up screen allows vehicle specifications to be recalled and
stored in the specification memory.

WinAlign 12.0 Software Quick Reference Guide Operation Information  23

 The "Recall Specifications" pop-up screen is displayed by pressing "Recall Specifications" on
the "Vehicle Specifications" primary screen.

Specifications may be recalled from "Factory Specifications", based on original equipment

manufacturer specifications, "Factory Amendments", or "User Specifications". "Factory
Amendments", and "User Specifications" are created and stored into the computer's memory
by the equipment operator.
Although the specification database is extensive, some vehicle manufacturers and/or specific
models may not be included in the factory specifications memory. Locate the alignment data
in the alignment specification book or vehicle manufacturers’ service manual and manually
enter the specifications on the "Vehicle Specifications" display.
The manually entered specifications may be stored in computer memory to be recalled at a
later time. Refer to "Selecting User Specifications."
Pressing "List Abbreviations" identifies a list of abbreviations used in "Factory Specifications".

24  Operation Information WinAlign 12.0 Software Quick Reference Guide

 Also displayed in "Recall Specifications" is the "Quick List". The "Quick List" displays all the
vehicles most recently worked on, as shown below.

The "Quick List" is not erased, but each new vehicle entry overwrites an older entry.

Vehicle Recall Specifications Selection

To recall the specifications from the specification database, begin by pressing or
to highlight the manufacturer of the vehicle being aligned. Press "OK" to select the
highlighted manufacturer. The screen will change to show the models available for the
selected manufacturer.

Press or to highlight the vehicle model. Press "OK". Continue in this manner
until the vehicle is completely identified. When the vehicle is identified, the specifications will
be recalled and the screen will change to the "Vehicle Specifications" primary screen.
At any point in the selection sequence, you can type in the desired selection using the
keyboard. For example, when selecting the vehicle manufacturer, you can select "Chrysler"
as follows:
Type "C"; the selection changes to Cadillac.
Type "H"; the selection changes to Chevrolet.
Type "R"; the selection changes to Chrysler.
The more letters typed the more accurate the selection. This is also valid within the vehicle
make selection.
In Set-up, you may select one of four sequences by which the vehicle is identified.

WinAlign 12.0 Software Quick Reference Guide Operation Information  25

 The four choices are:
Optimal
Year, Manufacturer, Model
Manufacturer, Year, Model
Manufacturer, Year and Model

Additional Specification Information

Certain vehicles will require specific identification. It is crucial to select the exact vehicle with
the exact options, such as wheel diameter, sport suspension, etc. For help identifying these
vehicles, specific body styles, and codes, this icon (info) will appear.

This icon will display all vehicles that fall under this type and illustrate the years of
manufacture, and the body style differences. In some cases another will appear,
indicating more info is available.

Selecting from the Vehicle Lists

The factory specifications stored in the system are based on industry data available at the
time of entry. Because specifications are subject to change, refer to vehicle manufacturer's
service manual and service bulletins if a question arises.

26  Operation Information WinAlign 12.0 Software Quick Reference Guide

 Selecting User Specifications
The system can store user entered specifications in addition to those contained in the factory
specification memory. These specifications may be for older vehicles no longer in the factory
specification memory, or a user may modify factory specifications for a specific vehicle.
These specifications may be recalled and used during an alignment.
To recall specifications from the "User" specification memory, the "Recall Specifications" pop-
up screen must be currently displayed:
Press or to highlight Specification Database.
Press "OK". The screen will change to a list of possible database selections.
Press or to select "User" and press "OK". The screen will change to list user
entered specifications.
Press or to highlight the desired item and press "OK". The vehicle
specifications will be retrieved from the "User" specification memory. When the specifications
have been retrieved, the screen will change to display those specifications.

Entering and Editing Specifications

If specifications for a vehicle are not included in the factory specifications memory, the
alignment information must be found in the alignment specification book and entered
manually. It may be necessary to change the specification or tolerance of an existing
specification.
To change or enter a value on the Vehicle Specifications display, press "Select Next Value"
or "Enter" to advance to the desired field. Enter the new specification and press "Select Next
Value" or "Enter" to replace the existing specification.

Tolerances must not be 0.

Specifications may be entered as whole numbers (1), whole numbers and fractions (1 1/2),
fractions (1/2), decimals (0.5), degrees (1.01°), or degrees and minutes
(1°30). Use the following methods to enter alignment specifications using the current display
units.

NOTE: Display units (i.e. degrees to inches, degrees to degrees and

minutes, etc.) can be changed from the Vehicle
Specifications primary screen. Refer to "Selecting Display
Units."

Use the Space key to separate whole numbers and fractions.

For example, 2 1/2° would be entered as,

WinAlign 12.0 Software Quick Reference Guide Operation Information  27

 Press and "Select Next Value".
Use the Space key to separate degrees and minutes.
For example, 2° 15' would be entered as,
Press and "Select Next Value".
If the degrees and minutes specification is less than 1°, enter a 0 for degrees.
For example, 6' would be entered as,
Press and "Select Next Value".

NOTE: Specifications are assumed to be positive unless the

negative (-) sign is positioned before the specification value.

When "Select Next Value" or "Enter" is pressed, the value is entered and the cursor
advances to the next entry field.

CAUTION: Values are not entered until "Select Next Value" or "Enter" is
pressed.

Specifications and tolerances may be changed at any time during the alignment by pressing
Vehicle Specifications and advancing the cursor to the position for the new value to be
entered.

Selecting Specification Formats

Specifications may be displayed in a symmetrical or non-symmetrical manner. Specifications
that use an equal tolerance range for an angle such as:

specification tolerance

Left camber 0.50° ± 0.25°

These are called symmetrical specifications because the tolerance range extremes are equal
distance from the preferred specification. This permits a ± value to be used as a tolerance
and does not require two placeholders for tolerances. Symmetrical specifications are most
common.
Non-symmetrical specifications use an unequal ± tolerance such as:

specification + tolerance - tolerance

Left camber 0.50° 0.50° 0.30°

The tolerance values require two placeholders on the specification screen because the
tolerance extremes are unequal distances from the preferred specification.
Press "Set Spec Format", if individual + and - tolerance values are to be entered. The screen
will change to display a positive and negative tolerance position for each specified angle.

28  Operation Information WinAlign 12.0 Software Quick Reference Guide

 If the format is asymmetric and the "+ tolerance" is not equal to the "- tolerance" for at least
one tolerance pair, then the screen cannot be changed to symmetric format. Attempting to do
so will generate an error message.

Press or "OK" to clear this error message.

Reducing Tolerances
Tolerances that are too large may allow a less than desirable alignment while tolerances that
are too small may make adjustments difficult.
Pressing "Reduce Tolerances" will reduce the specification tolerances to the following:
front and rear camber tolerance to ± 0.25° (1/4°),
front caster tolerance to ± 0.50° (1/2°),
front and rear total toe tolerance to ± 0.06" (1/16", 0.13° or 1.5 mm depending
upon toe units selected).
The actual angle specification will not be altered and only tolerances greater than these will
be reduced.

WinAlign 12.0 Software Quick Reference Guide Operation Information  29

 Storing Specifications

Specification Notes
A "specification note" is a block of text that may be attached to a vehicle specification and
stored with the specifications in the specification memory. The note may be stored with
factory specifications, factory amended specifications, or with user specifications.

NOTE: Some factory specifications may already have a note

attached. This might be a technical service bulletin, or some
tip that may aid you in selecting the vehicle or adjusting its
alignment.

To enter and store a specification note, do either of the following:

Recall the specifications in the usual manner. On the "Vehicle Measurements
and Adjustments" primary screen, press "Show Spec Note".
OR
Open the "Recall Specifications" pop-up screen. Select the vehicle, press "OK"
for the final selection. The "Show Spec Note" softkey will be available on the
screen at this point. Press "Show Spec Note". This allows you to view the note
without recalling the specifications.
The "Specification Note" pop-up screen will appear.

Use the keyboard to type and/or edit the note as desired. Pressing "Cancel" will close the
pop-up screen without altering the note. Pressing "OK" will store the note in the specification
memory with the vehicle.
If a vehicle in the specification memory has a note attached, it will have a small image of a
note with a paper clip next to it in the "Recall Specifications" pop-up screen.

30  Operation Information WinAlign 12.0 Software Quick Reference Guide

 Storing User Specifications
The program can store vehicle specifications that you enter and identify directly.
These specifications can take two forms:
They can be manually entered onto a blank specification screen.
They can be derived from a factory specification by recalling and then editing the
specifications for a vehicle.
The specifications can then be stored in two locations:
If they were manually entered onto a blank specifications screen, they can be
stored in "User" specification memory.
If they were derived from a factory specification, they can be stored in "User"
specification memory or they can be stored in the "Factory" specification memory
as an "Attachment" to the factory specification.
To store a specification:
On the "Vehicle Specifications" primary screen, press "Clear All Specifications".
Then manually enter the specifications in the usual manner.
OR
Recall the vehicle specifications from the specification memory. Then manually
edit the specifications as needed. This derives the specifications from the factory
specifications.
When the specifications are ready to store, press "Store Specifications". The "Store
Specification" pop-up screen will appear.

Type in the identification of the vehicle. This is the name of the vehicle that will appear on the
"Specification Recall" pop-up screen, and at the top of the "Vehicle Specifications" primary
screen.
Press "Next Field" or "Tab", and the cursor will move to the "Spec Note" field. Type in any
desired notes concerning the vehicle, such as Technical Service Bulletin information.
Press "OK". If the specifications were not derived from a factory specification, they will be
immediately stored in the user specification memory. If they were derived from a factory
specification, the "Specification Location" pop-up screen will appear. Now you must decide
where to store the specification.

WinAlign 12.0 Software Quick Reference Guide Operation Information  31

 Press "Store In User Specs" or "Store In Factory Specs" to specify the memory where the
new specification will be stored.
When saving to User specifications, if the specification ID is already used in the memory, a
screen will appear stating "A specification with this ID is already in the database. Do you want
to replace it?" Pressing "OK" or "Enter" will replace the specification.
When saving to "Factory" specifications, if the specification ID is already used in the
database, the specification will be saved as an AMENDMENT to the factory specification
already in memory.
For recalling User Specifications, refer to "Selecting User Specifications."

Factory Amended Specifications

"Factory Amended Specifications" are specifications that are derived from and stored with a
factory specification. The procedure for doing this is discussed in , "Storing User
Specifications."
Select "Show Spec Databases". Then select "Factory Amendments". This displays all
vehicles that have a Factory Amended Specification.

The most likely use of a factory-amended specification is that the manufacturer has issued a
Technical Service Bulletin that does one or more of the following:
It alters the factory specification.
It details a special service procedure.
It warns of alignment problems.
It warns of warranty procedures.

32  Operation Information WinAlign 12.0 Software Quick Reference Guide

 By having a "Factory Amended Specification" in the specification memory, these items are
brought to your attention, as you recall the specifications. This way, you do not have to
remember the Technical Service Bulletins.
On the "Recall Specification" pop-up screen, when there is an amended specification that is
derived from the factory specification of the vehicle being aligned, highlight that specification
and view its "Specification Note". This note is intended to explain the use of this specification
instead of the factory specification.
If there is a Technical Service Bulletin, store a "Factory Amended Specification" as detailed in
, "Storing User Specifications", on page 12. The "Specification Note" should contain the
contents of the Technical Service Bulletin.

Selecting Display Units

Do not underestimate the importance of selecting the display units. Although the ability
to change display units can be beneficial, the factory specifications are displayed in the
format designated by the manufacturer.
Press "Set Display Units" in the "Vehicle Specifications" primary screen. The "Alignment
Measurement Units and Formats Setup" pop-up screen will appear listing "Current" and
"New" settings.

NOTE: The "Alignment Measurement Units and Formats Setup"

pop-up screen may also be accessed by selecting Alignment
Measurement Units and Formats from Aligner Setup. Refer
to "Aligner Set-Up."

Select and change the units and formats for the various alignment displays from the following
pop-up screen. Both the "Current" and "New" settings are shown as example measurements.

Press or to highlight a display format type. When a parameter type is

highlighted, a brief explanation of the measurement type appears.

WinAlign 12.0 Software Quick Reference Guide Operation Information  33

 Press "Set Up Selected Item". The "Units and Format Selection" pop-up screen appears to
allow the units and formats to be selected. This pop-up screen continues to show the current
and new settings for all the display formats.

Press or to highlight the desired units, then press "OK". The screen
changes to show the formats available for the selected units for the display format.
Press or to highlight the desired units, then press "OK". If the selected
format is fractional, a third selection must be made, to select whether the fractions should be
reduced. When the final choice is made, the pop-up screen closes and the display returns to
the "Alignment Measurement Units and Formats Setup" pop-up screen. The new example for
the display format shows the selection just made.
Press or to highlight another display format and continue to set up the units
and formats.
If the change(s) should be applied only to the current vehicle, press "Apply New Settings".
If the change(s) should be applied to the entire factory database each time the system is
powered up, press "Set As Default".
Press "Exit" to return to the "Vehicle Specifications" screen.

2.3 Vehicle Measurements and Adjustments

Vehicle Plan View Status Indicator
The purpose of the vehicle plan view status indicator is to illustrate:
The geometry of the vehicle under alignment.

NOTE: This feature is more useful for truck applications because

automobiles all show similar alignment geometry.

Where and how the sensors should be mounted.

Which axle of the vehicle is currently displayed.
The current status of the sensors, transducers, and sensor communications.

34  Operation Information WinAlign 12.0 Software Quick Reference Guide

 The indicator appears on the display when:
The primary or pop-up screen actively uses the sensors to measure or adjust the
alignment.
An alignment procedure is being selected, where one or more instances of the
plan view are used to illustrate the steps of the procedure.
During VirtualView® and ExpressAlign® screens.
The indicator shows:
The vehicle geometry.
The currently required sensor mounting locations and orientations.
Which axle the measurements and adjustments currently apply.
Which axle is currently selected (which applies to jacking up the axle, etc.).
The individual wheels turn red when a sensor problem is present.
To change the displayed axle measurements, click on a wheel of the indicator with a pointing
device, or press the softkey for "Show Next Axle".

Target Blockage
The Plan View Sensor Status Indicator displays a live image of target status. If a target image
is blocked the Plan View will display the following image indicating which target image is
blocked.

Select "View Targets" to display a live video camera image of all four targets. The thumbtack
image in the upper left hand corner of the pop-up keeps the window visible.

WinAlign 12.0 Software Quick Reference Guide Operation Information  35

 Each target can be selected to zoom the image to identify viewing errors. Simple errors could
be caused by a physical interference, or a dirty target, or possibly a target rotated out of
viewing range.

Bar Graph Adjustments

Bar graphs are used to show alignment angle information for each wheel. These bar graphs
indicate the difference between the actual measurements of the vehicle and the recalled
specifications. The adjustment tolerances determine the size of the center areas of the bar
graph.
Softkeys labeled "Show Next Axle", "Show Bar Graphs", and "Show Next Bar Graphs" are
available to access adjustment displays. The system utilizes both bar graph and digital
adjustment displays.
The numerical values below the bar graphs represent the actual measurement. The ideal or
preferred adjustment would find the wheel position indicator arrow centered over the white
line of the center bar and the numeric value reading the preferred specification for the
vehicle.
A red bar graph indicates the measurement is out of tolerance. On standard bar graphs, an
"X" indicates the measurement direction on the bar graph is beyond the range of the bar
graph. The "X" will change to an arrow when the measurement is adjusted into range of the
bar graph.
As the vehicle is adjusted, the wheel position indicator moves in the direction of the
adjustment. As the adjustment approaches the acceptable tolerance range, the center area of
the bar graph grows. When the adjustment is within tolerance, the bar graph changes to
green.
Range VirtualView Standard
3-D Bar Bar Graphs
Graphs
Out Of
Tolerance
(beyond
range of the
graph)
Out Of
Tolerance

36  Operation Information WinAlign 12.0 Software Quick Reference Guide

 Acceptable
Adjustment
(within
tolerance)

Preferred
Adjustment

If no 3-D bar graph is shown in VirtualView or the standard bar graph color is gray:
Either "no specification", a "zero tolerance", or "no tolerance" is entered for that angle.
OR
The sensors are experiencing some problem that prevents measurements, such as: the
sensor is unplugged, uncompensated, or the toe beam is blocked.

Bar Graph Groups

The bar graphs can be viewed in various groups. Three examples are shown below.

To view an alternative group or single bar graph, press "Show Next Bar Graphs". Repeat to
view the next bar graph group. When all enabled bar graphs have been viewed, the first
enabled bar group will appear when "Show Next Bar Graphs" is pressed.
To view a single bar graph select the desired bar graph with a light pen or mouse. The
system will zoom in on the selected bar graph and all other bar graphs will be removed from
the screen.

WinAlign 12.0 Software Quick Reference Guide Operation Information  37

 To return to the previous bar graph display, click on the current bar graph.
In VirtualView® select any bar graph with the mouse and it will also zoom in for a larger
display.

Like the "Vehicle Measurements and Adjustments" screen, cross camber and caster can now
be displayed on the adjustment bar graph screen using the context sensitive menu.

Front Axle Bar Graphs Groups, Rear Axle Bar Graphs Groups, and Cross Bar
Graph/Additional Cross Angles may be setup in aligner setup.

Context Sensitive Menu

A context sensitive menu is available on the bar graph adjustment screen.
To view the menu, move the arrow cursor to the desired bar graph with a light pen or mouse,
then press and hold. Pressing the key will also cycle through each context sensitive menu.

38  Operation Information WinAlign 12.0 Software Quick Reference Guide

 The items listed in the menu will depend upon which bar graph is selected. The menu may
contain some of the following items:
Zoom In Zoom Out
Illustrate Adjustments Video Adjustments
Animation Adjustments Adjust with Eccentric Cams
Adjust with Shims Adjust Toe with WinToe®
Measure Caster Measure SAI/IA
Set Units and Formats Select Bar Graph Groups
Show Vehicle Specifications Adjust With Automatic
Bushing Calculator®
Show Cross Bar Graphs and Additional
Cross Angles

To select the desired item, continue moving the cursor until the desired item is highlighted.
Click on the highlighted item and the selected pop-up screen will appear.

WinAlign 12.0 Software Quick Reference Guide Operation Information  39

 Context sensitive menus are also available on power feature adjustment bar graphs.

Automatic Bushing Calculator CAMM-Control Arm Movement Monitor

Measuring Caster, S.A.I., and Included Angle

The "Measure Caster" display provides guidance through the procedure to measure Caster or
Steering Axis Inclination (S.A.I.) and Included Angle (I.A.). At times, measuring S.A.I., I.A. or
turning angle may be useful tools to help determine front suspension or steering system
problems with a vehicle.

Horizontal bar graphs are used to indicate wheel position or angle position in relation to the
preferred position or specification. The center of each bar graph represents the preferred
position of the wheel(s) or angle.
The caster measurement display uses graphics and horizontal bar graphs to guide the
steering of the wheels through the caster turn.
A wheel position indicator (either an "X" or an arrow) is positioned within the bar graph and
shows the position of the wheel(s). The wheel position indicator will be left of center if the
front wheels are steered too far to the left, right of center if the front wheels are too far to the
right, or in the center valley of the bar graph if the front wheels are steered correctly (null
position).
An "X" on a red bar graph indicates the wheels are steered beyond the range of
measurement. Steer the wheels in the direction necessary to move the "X" toward the center
of the bar graph. The "X" will change to an arrow when the wheel comes into range of the bar
graph.

NOTE: Total toe conditions greater than 2 inches or 4 degrees

should be corrected prior to steering caster.

40  Operation Information WinAlign 12.0 Software Quick Reference Guide

 As the wheels are steered in the proper direction, the arrow will move toward the center. As
the wheel approaches the acceptable tolerance, the center area will get larger. When the
wheel is within tolerance, the bar graph will change to green.

Steered out of range (right)

Steered too far (right)

Steered correctly (null

position)

When the wheel is in the proper position, the arrow will be over the thinnest section of the bar
graph. The aligner will save the measurements and the bar graph will disappear.

NOTE: It is not necessary to perfectly center the arrow in the bar

graph when steering to measure caster, caster and
S.A.I./I.A., or S.A.I./I.A. The wheel position is acceptable
when the arrow is positioned within the center valley of the
bar graph.

NOTE: If WinAlign® determines that the brakes are applied or

sensors are unlocked while measuring S.A.I., a prompt will
appear asking you to check the sensors and/or brakes.

NOTE: Camera Based Sensor Only:

Unlike conventional sensors, Camera Based Targets should
not be unlocked and re-leveled if the target has rotated so
that it is not level after measuring caster.
If the Camera Based Sensor targets have rotated so that
they are not level after measuring caster but before adjusting
caster, "Match Caster Adjust to Measured Caster" may be
selected from the caster pull-down bar graph. This will allow
WinAlign to electronically compensate for rotation.

Measuring Caster
Press "Measure Caster" on the "Vehicle Measurements and Adjustments" primary screen.
The "Caster and S.A.I. Measurement" pop-up screen will appear.
If "Caster Only" is not the default:
Press "Select Measurement", the "Caster Measurement Selection" pop-up
screen will appear.

WinAlign 12.0 Software Quick Reference Guide Operation Information  41

 Press or until "Caster Only" is highlighted.
Press "OK" to select the measurement. The "Caster and S.A.I. Measurement"
pop-up screen will appear.

NOTE: This selection will not change the aligner default setting.
When the aligner is reset, the default settings will be applied.

Lower vehicle if raised and remove brake pedal depressor if installed.

Loosen the front sensor lock knobs.
A single bar graph is displayed along with a prompt to steer the wheels to the straight-ahead
position.
Steer the wheels until the wheel position indicator is within the center valley of the bar graph
and hold steady. The aligner will save the measurements and the display will change to show
two bar graphs and prompt to steer left. Depending on conditions, you may be required to
press "Ready" to continue.

The left bar graph indicator is controlled by the left wheel, the right bar graph indicator by the
right wheel.
Observing the bar graph display, steer the wheels to the left until either wheel position
indicator is within the center valley of its bar graph. Hold the steering wheel steady.
The measurements will be saved and the bar graph will disappear.
Continue to steer the wheels until the remaining wheel position indicator is within the center
valley of its bar graph. Hold the steering wheel steady until that bar graph disappears.
Two new bar graphs will appear and the steering wheel display will indicate to steer to the
right.

42  Operation Information WinAlign 12.0 Software Quick Reference Guide

 Observing the bar graph or VirtualView display, steer the wheels to the right until either wheel
position indicator is within the center valley of its bar graph. Hold the steering wheel steady.
The measurements will be saved and that bar graph will disappear.
Continue to steer the wheels as indicated until the remaining wheel position indicator is within
the center valley of its bar graph. Hold the steering wheel steady until that bar graph
disappears.
A single bar graph will appear.
Steer the wheels straight ahead until wheel position indicator is within the center valley of the
bar graph. Install the brake pedal depressor and level and lock the sensors.

Press "Ready" and the "Vehicle Measurements and Adjustments" primary screen will
reappear.
These are the initial measurements of the vehicle. Press "Save Before Measurements" to
save them for the printout. If "Set steering wheel status when measurements are saved" is
enabled from Aligner Setup, the screen will change to the "Save Before Alignment
Measurements" pop-up screen. Refer to "Aligner Set-Up."

If "Set steering wheel status when measurements are saved" is disabled from Aligner Setup,
and all measurements are stable, and the vehicle is steered straight ahead, then the "Save
Before Alignment Measurements" pop-up screen will be continued through. The screen will
briefly appear and the settings will be automatically saved if everything is stable.
Make sure the vehicle is in the correct condition to save the before measurements. Jounce
the vehicle, then steer the wheels straight ahead until the bar graph indicates a null position.

WinAlign 12.0 Software Quick Reference Guide Operation Information  43

 For printouts, highlight the steering wheel level status. This message will be displayed on
printouts. In ExpressAlign® it is necessary to steer ahead prior to saving the current status.
Press "Ready". When the measurements are stable, the program will save them for
ExpressAlign, Work Management printout.
The system will save the measurements and the screen will return to the "Vehicle
Measurements and Adjustments" primary screen if ExpressAlign is not enabled.
Measuring S.A.I. and Included Angle
Press "Measure Caster" on the "Vehicle Measurements and Adjustments" primary screen.
The "Caster and S.A.I. Measurement" pop-up screen will appear.
If measuring S.A.I./I.A. Only is not the default:
Press "Select Measurement", the "Caster Measurement Selection" pop-up
screen will appear.
Press or until S.A.I./I.A. Only is highlighted.

Press "OK" to select the measurement. The "Caster and S.A.I. Measurement"
pop-up screen will appear.

NOTE: This selection will not change the aligner default setting.
When the aligner is reset the default settings will be applied.

Lock the front brakes using a brake pedal depressor.

Steer the wheels straight ahead.
Jack up the front axle until the front wheels clear the turning angle gauges or rack. The jack
should securely support the vehicle.
Level and lock the sensors.

44  Operation Information WinAlign 12.0 Software Quick Reference Guide

 Press "Ready".
Perform the S.A.I. turn while observing the bar graphs in the same manner as the caster turn.
Refer to "Measuring Caster," below. When S.A.I. measurements are completed, the screen
will change to the Vehicle Measurements and Adjustments primary screen with the S.A.I. and
I.A. measurements shown.
Lower the vehicle.

NOTE: While lowering the vehicle, camber and S.A.I.

measurements will change. However, included angle
measurements will remain constant.

Faster Caster® - Measuring Caster and S.A.I./I.A. Simultaneously

The Faster Caster® measurement feature uses a single bar graph indicator instead of using
both a left and right bar graph indicator.
Press "Measure Caster" on the "Vehicle Measurements and Adjustments" primary screen.
The "Caster and S.A.I. Measurement" pop-up screen will appear.
If measuring Faster Caster (Caster and S.A.I./I.A.) is not the default:
Press "Select Measurement", the "Caster Measurement Selection" pop-up
screen will appear.
Press or until FasterCaster (Caster and S.A.I./I.A.) is
highlighted.

Press "OK" to select the measurement. The "Caster and S.A.I. Measurement"
pop-up screen will appear.

NOTE: This selection will not change the aligner default setting.
When the aligner is reset, the default settings will be applied.

Lock the front brakes using a brake pedal depressor.

Steer wheels straight ahead.
Level and lock the sensors.
Press "Ready".

WinAlign 12.0 Software Quick Reference Guide Operation Information  45

 The aligner will save the measurements and the display will change to show a bar graph and
prompt to steer left.

The single left bar graph indicator is controlled by the left wheel.
Observing the bar graph display, steer the wheels to the left until the wheel position indicator
is within the center valley of its bar graph. Hold the steering wheel steady until the bar graph
disappears.
A single right bar graph will appear and the steering wheel display will indicate to steer to the
right.

Observing the bar graph display, steer the wheels to the right until the wheel position
indicator is within the center valley of its bar graph. Hold the steering wheel steady until the
bar graph disappears.
A single bar graph will appear.
Steer the wheels straight ahead until wheel position indicator is within the center valley of the
bar graph.
When the caster and S.A.I. measurements are completed, the screen will change to the
"Vehicle Measurements and Adjustments" primary screen with the caster, S.A.I., and
included angle measurements shown.

46  Operation Information WinAlign 12.0 Software Quick Reference Guide

 WinToe® Toe Adjustment System

NOTE: WinAlign® 10.0 and greater allow more steering and lift
range when using WinToe®.

WinToe® Toe Adjustment System is a software feature that allows the adjustment of front toe
on vehicles with an independent tie rod adjustment for each wheel. Using WinToe will provide
the desired toe settings for each wheel and insure the desired steering wheel position,
normally without the need to readjust or touch up settings. Additionally, WinToe eliminates
the need to lock the steering wheel during toe adjustments.
There are a few special cases in which a different WinToe procedure will be used to adjust
front toe:
 Vehicles with single tie rod and no adjustable draglink
 Vehicles with relay rod and adjustable draglink
To access WinToe directly from the front bar graphs, press and hold the left mouse button on
either the left or right toe bar graph, then highlight "Adjust Toe with WinToe" from the pull-
down menu and release.
OR
Press or to highlight "Adjust Toe with WinToe" under the "Make Additional
Adjustments" secondary screen. The "WinToe" pop-up screen will appear prompting to level
the steering wheel in the straight-ahead position as indicated.

For vehicles with power steering, place the transmission in park or neutral, install brake
depressor, and make sure the wheels are chocked, start the engine and level the steering
wheel.
Steering wheel leveling is important. While sitting in the drivers’ seat, rock the steering wheel
back and forth in arcs left and right from the level position. The arcing motion should start out
with larger arcs and gradually become smaller arcs with the result being to have the steering
wheel be precisely leveled while ensuring that the steering system is carefully positioned in
the mid-point of any gear lash and power steering valve movement.

WinAlign 12.0 Software Quick Reference Guide Operation Information  47

 Use chalk to mark the leveled steering wheel position with the side of the steering column.
This easy to see reference mark will save time in final adjustment verification.

Select "Show Toe Bar Graphs" to exit the VirtualView® WinToe.

With the steering wheel centered, turn the engine off and exit the vehicle, being careful to not
touch or bump the wheel position. IT IS NOT NECESSARY TO LOCK THE STEERING
WHEEL. (Does not apply to the two special cases in which a different WinToe procedure will
be used to adjust front toe.)
While being careful to not disturb the position of any wheels or steering linkage, level and
lock all four wheel sensors.

IMPORTANT: Before locking the adjustment, lightly jounce the front end to
verify the relaxed position. Lock the adjustment and lightly
re-jounce the suspension to verify adjustment. As long as
the bar graph remains green, with the adjustment locked,
you can proceed. The value does not have to read zero. To
prevent incorrect adjustments, WinToe does not allow the
operator to proceed unless the locked adjustment is green.

Follow the on-screen instructions and press "Ready".

This will allow WinToe to memorize each front wheels position and needed tie rod
adjustments relative to the desired steering wheel position. Keep in mind, the WinToe
feature's memory will track the needed adjustments for each wheel, even if the steering
moves or gets jarred during the adjustment process. WinToe automatically compensates for
any movement in the steering system and continues to accurately monitor the adjustments.

48  Operation Information WinAlign 12.0 Software Quick Reference Guide

 The screen will change to display a bar graph prompting to adjust the right toe.

Adjust right tie rod until toe is zero. Jounce the front axle. Readjust the right tie rod if
necessary. Equalize all rotational movement in the joints by making sure that each ball and
socket joint in the steering linkage can be rotated in either direction the same distance.
Lock the adjustment, then lightly jounce the front end again to verify the adjustment. As long
as the bar graph remains green, with the adjustment locked, you may proceed. The value
does not have to read zero, buy the bar graph must be green.

NOTE: To prevent incorrect adjustments, WinToe prevents the

operator to proceed unless the locked adjustment is green.

WinAlign 12.0 Software Quick Reference Guide Operation Information  49

 After the right side adjustment is completed and locked, pressing "Ready" will display a bar
graph prompting to adjust the left toe.

Adjust left tie rod until toe is zero. Jounce the front axle. Readjust the left tie rod if
necessary.
Equalize all rotational movement in the joints.
Lock the adjustment, and then lightly jounce the front end again to verify the
adjustment. As long as the bar graph remains green with the adjustment locked,
you may proceed. The value does not have to read zero, however, the bar graph
must be green.

Press "Ready". The screen will change to display one bar graph.

50  Operation Information WinAlign 12.0 Software Quick Reference Guide

 To verify steering wheel position, steer straight ahead. The arrow should be centered on the
bar graph and the steering wheel level. Restart WinToe if the steering wheel is not level.

NOTE: For vehicles with power steering, start the engine, and with a
slight rocking motion of the steering wheel, steer the arrow
on the bar graph to the center. Observe the final steering
wheel position.

NOTE: You may also use the reference chalk marks, if used earlier,
to index the level steering wheel position.

After verification of steering wheel position, the on-screen instructions will prompt you to
press "Ready". This will complete the WinToe procedure by returning to the primary "Vehicle
Measurements and Adjustments" screen.

WayOut WinToe® Procedure

IMPORTANT: When performing the WayOut WinToe® procedure, it is

important to:

1. Select “Steer Before Adjusting” (K2) on the second

screen.
2. Install the steering wheel holder when instructed.

Start the WinToe® procedure.

WinAlign 12.0 Software Quick Reference Guide Operation Information  51

 Select “Ready.”

From the WinToe Step 2 screen, select “Steer Before Adjusting.”

Screen will change and prompt you to steer the vehicle to the preferred adjustment location.
Lock and level the steering wheel and the press “Ready.”

52  Operation Information WinAlign 12.0 Software Quick Reference Guide

 Screen will change back to the Step 2 screen. Follow onscreen instructions and select
“Ready.”

Screen will change and prompt you to steer the vehicle to the preferred adjustment location.
Lock and level the steering wheel and the press “Ready.”

Screen will change to the Step 3 screen. Follow onscreen instructions and select “Ready.”

WinAlign 12.0 Software Quick Reference Guide Operation Information  53

 Screen will change to the Step 4 screen. Follow onscreen instructions and select “Ready.”

2.4 Advanced Vehicle Handling Values

Advanced alignment values represent forces, angles and dimensions which may affect
vehicle handling. Modifications to a vehicle’s suspension, tires and/or wheels often affect
these values, which may result in unwanted changes to vehicle handling or ride quality.
Although most of these values cannot be adjusted directly, knowing the amount and direction
of change can be very useful when diagnosing problems. These changes may indicate
potential problems or improvements in vehicle ride, handling, stability, steering response, tire
wear, and fuel efficiency.
These values should be measured before and after any modifications to record the changes
of both adjustable and non-adjustable readings.
There are no specifications for advanced alignment values.

54  Operation Information WinAlign 12.0 Software Quick Reference Guide

 Body Center Line Angle

Positive Body Center Line Angle Negative Body Center Line Angle

NOTE: Body Center Line Angle measurements require Live Ride

Height Targets.

Description:
Body Center Line is the center of the vehicle’s body and measured using ride height targets
affixed to the body of the vehicle. The alignment sensors are also used to find the geometric
or chassis centerline of the vehicle.
Ideally, the body center line and the chassis center line are aligned with each other and to the
thrust line of the vehicle. A substantial difference between body and chassis center line may
be the result of collision or intentional modification.
The difference between body and chassis center line is shown as Body Center Line Angle. A
positive number indicates the thrust line is to the right of body center line. Negative numbers
indicate the thrust line is to the left of body center line.
Both Body Center Line Angle and Body Center Line Offset may be useful tools when
diagnosing the cause of an excessive thrust angle.

What can change it:

A horizontal shift of the rear axle may be caused by broken leaf spring centering pins, loose
or broken U-bolts, bent trailing arms or damaged frame rails.
A horizontal shift of the front axle may be caused by cradle position (damaged or shifted),
frame rail damage, loose or broken U-bolts or broken leaf spring centering pins.
Collision, body repair, etc, may also cause these lines to be divergent.

Vehicle characteristics it effects:

Any Body Center Line Angle measurement other than "0" will cause dog tracking.

WinAlign 12.0 Software Quick Reference Guide Operation Information  55

 Body Center Line Offset

Front Positive Body Center Line Offset Front Negative Body Center Line Offset

Rear Positive Body Center Line Offset Rear Negative Body Center Line Offset

NOTE: Body Centerline Offset measurements require Live Ride

Height Targets.

Description:
Body Center Line Offset is the lateral distance between body center line and chassis center
line at the front or rear axle. Both Body Center Line Angle and Body Center Line Offset may
be useful tools when diagnosing the cause of an excessive thrust angle.

56  Operation Information WinAlign 12.0 Software Quick Reference Guide

 What can change it:
Collision, body repair, etc, may cause these lines to be divergent.

Vehicle characteristics it effects:

Any front to rear difference in body centerline offset will produce a non-zero Body Center Line
Angle measurement, which will cause dog tracking.

Body Overhang

NOTE: Body Overhang measurements require Live Ride Height

Targets.

Description:
Body Overhang is the distance, positive or negative, the wheel well overhangs the tire.
This measurement should be similar on either side of the same axle.

What can change it:

Collision, body repair, etc, may cause these lines to be divergent.

Vehicle characteristics it effects:

Wheels with greater offset or width can produce a negative Body Overhang, which means
that a collision may occur between tire and wheel well when the springs are compressed.

WinAlign 12.0 Software Quick Reference Guide Operation Information  57

 Body Roll Angle

Positive Body Roll Angle Negative Body Roll Angle

NOTE: Body Roll Angle measurements require Live Ride Height

Targets.

Description:
Body Roll Angle is the vehicle body tilt from side to side that occurs when the wheels are
turned from steer ahead to the maximum steering angle in either direction.
When the vehicle is steered from side to side, the body of the vehicle rolls due to a height
change induced by the steering axis inclination (SAI) and caster. The side of the vehicle on
the inside of the turn is usually lifted higher than the side of the vehicle on the outside of the
turn.
Steering system and suspension symmetry can be evaluated by comparing the Body Roll
Angles at predetermined steering angles. The Body Roll Angle should be equal and opposite
for left hand and right hand turns. If there is a difference then a symmetry problem exists.

What can change it:

Factors that influence Body Roll Angle are:
 Front caster
 Steering Axis Inclination
 Spring rate
 Anti-sway bar configuration
 Wheel offset, diameter, and width
The following conditions may contribute to excessive differences in Body Roll Angles:
 Excessive cross caster and/or S.A.I.
 Sagged or broken springs
 Broken sway bar links

Vehicle characteristics it effects:

Minimizing Body Roll Angle will help the vehicle maintain better traction in turns.

58  Operation Information WinAlign 12.0 Software Quick Reference Guide

 Curb-to-Curb Distance

Description:
Curb-to-Curb Distance is the minimum diameter of a circle, as measured from the outside of
the tire, needed to turn a vehicle 360°. This measurement is determined by the wheel base,
tire width, and the vehicle's maximum turning angle.

What can change it:

The following components can effect Turning Radius measurements:
 Loose or missing steering box mounting bolts.
 Bent or damaged steering arm.
 Loose or damaged idler arm.
 Loose or damaged pitman arm.
Incorrect total toe and modifications to the wheel base will also effect Turning Radius.

Vehicle characteristics it effects:

The larger the Curb-to-Curb Distance, the more room a vehicle needs to turn around.

WinAlign 12.0 Software Quick Reference Guide Operation Information  59

 Rolling Force Lever

Positive Rolling Force Lever - Left Side Positive Rolling Force Lever - Right Side

Description:
Viewed from the front of the vehicle, the Rolling Force Lever can be illustrated by a line
drawn perpendicular from the steering axis to where the wheel centerline intersects the
spindle centerline.
This measurement should be similar on either side of the same axle.

What can change it:

Any modification or condition that can alter the position of the steering axis, or where the
center of the wheel intersects the spindle, will cause the length of the Rolling Force Lever to
change.
Using a wheel with a larger negative offset will cause the value to change towards the
positive. Wheels with a smaller negative offset will change the value towards negative.
Changes in camber will effect Rolling Force Lever by tilting the spindle.
Damaged suspension components will also cause a change in Rolling Force Lever.

Vehicle characteristics it effects:

As the Rolling Force Lever gets longer, it becomes easier for road forces to disturb and
sometimes steer the wheels. Because of this, additional road shock can be transmitted to the
steering wheel.
If the Rolling Force Levers are unequal side-to-side, the vehicle may pull. Road force and
rolling resistance will act on the longer lever and try to steer the vehicle away from straight
ahead. An under inflated tire will cause more steering pull when the Rolling Force Lever is
longer.

60  Operation Information WinAlign 12.0 Software Quick Reference Guide

 Turning Circle

Description:
Turning Circle is the minimum diameter of a circle, as measured from the center of the tire,
needed to turn a vehicle 360°. This measurement is determined by the wheel base and the
vehicle's maximum turning angle.

What can change it:

The following components can effect Turning Radius measurements:
 Loose or missing steering box mounting bolts.
 Bent or damaged steering arm.
 Loose or damaged idler arm.
 Loose or damaged pitman arm.
Incorrect total toe and modifications to the wheel base will also effect Turning Radius.

Vehicle characteristics it effects:

The larger the Turning Circle, the more room a vehicle needs to turn around.

WinAlign 12.0 Software Quick Reference Guide Operation Information  61

 Measuring Ride Height

NOTE: Ride height specifications should be used only as an initial

screening test. Measure ride height using the OEM
procedure to verify that components meet the OEM
requirements.

The DSP200/DSP250 and DSP306/308 sensors will take accurate ride height measurements
using the Ride Height (RH) tool.

NOTE: Ride Height can be entered manually or electronically. The

electronic Ride Height is an optional kit that is installed on
both the DSP200/250 and DSP306/308 sensors for
measuring the vehicles ride height electronically.

To access Ride Height select "Make Additional Measurements" from the "Vehicle
Measurements and Adjustments" primary screen and select ride height. Ride Height can also
be added in Set up to be included in the Alignment Procedure.

The manufacturer may vary ride height specifications based on suspension and tire options.
Those vehicles will have an additional identification screen listing the suspensions or tire
options.

Press or to highlight the model variation that applies to the vehicle being
measured. The "Ride Height" pop-up screen will appear with the specification. If the model
variation is tire size, then select the tire size that is the original equipment of the vehicle.

62  Operation Information WinAlign 12.0 Software Quick Reference Guide

 NOTE: Lower and jounce the vehicle before measuring Ride Height.

Five methods of entering the measurements are available:

Manual measurement using keyboard entry
Electronic measurement using the Ride Height Tool
Electronic measurement using the Ride Height Remote, 20-1885-1
Electronic measurement using the Romess Inclinometer (Mercedes Benz Only)
Electronic measurement using the Ride Height Targets

Measuring Ride Height Using the Ride Height Tool

For electronic measurement using Ride Height tool:
Level and lock the sensor on the wheel to be measured.
Insert the grooved rod of the Ride Height tool into the opening in the top of the
sensor until the shoulder contacts the sensor.

NOTE: Failure to fully seat the shoulder on the sensor will cause
inaccurate RH measurements.

Raise the Ride Height tool until the horizontal arm touches the underside of the wheel arch
above the center of the wheel.

Hold the Ride Height tool in position until the console beeps.
The program will display the measurement next to the wheel. The center of the
corresponding tire on the screen will turn green if the measurement is within specifications or
red if out of specifications. It will turn blue if the specification is not available.

WinAlign 12.0 Software Quick Reference Guide Operation Information  63

 Remove the Ride Height tool and repeat this procedure with the other sensors.

NOTE: Do not jerk the Ride Height tool out of the sensor. This could
cause the internal gear to spin resulting in an inaccurate
reading.

When the ride height of all the wheels has been measured, press "OK" to save the
measurements for printout on the alignment summary.
Ride Height can be re-measured at any time while on the ride height screen. Simply re-insert
the ride height tool in the desired sensor until the shoulder contacts the sensor, and then
raise the Ride Height tool until the horizontal arm touches the underside of the wheel arch.

NOTE: Failure to fully seat the shoulder on the sensor will may
cause inaccurate Ride Height measurements.

In cases where the Ride Height tool is too long or too short, manually enter the
measurements from the keyboard.

Measuring Ride Height Using the Keyboard

For manual measurement and keyboard entry:
Press "Enter With Keyboard" to enter measurements using the keyboard.
Measure the distance from the mark on the center casting of the wheel adapter
to the wheel well.

NOTE: Make sure that the wheel adaptor is vertical.

Enter the measurement from the keyboard.

Press "Select Next Wheel", , or to highlight the next wheel or + to highlight the previous
field. The program will display the measurement next to the wheel. The center of the
corresponding tire on the screen will turn green if the measurement is within specifications or
red if out of specifications. It will turn blue if the specifications are not available.
Repeat this procedure with the other wheels.
When the ride height of all the wheels has been measured, press "OK" to save the
measurements for printout on the alignment summary.
Ride Height can be re-entered at any time while on the ride height screen. Simply press
"Select Next Wheel", , or to highlight the next wheel or + to highlight the previous field.
Re-measure the distance from the mark on the center casting of the wheel adaptor to the
wheel well, and then enter the measurement using the keyboard.

64  Operation Information WinAlign 12.0 Software Quick Reference Guide

 NOTE: Make sure that the wheel adaptor is vertical.

Vertical bar graphs and an illustration of a tire are used to indicate vehicle height in relation to
the specification. The center of the bar graph represents the specification.
The large numerical values on the outside of the bar graphs represent the actual
measurement. The ideal or preferred adjustment would find the indicator arrow next to the
white line of the center bar and the numeric value reading the preferred specification for the
vehicle.

Measuring Ride Height Using the Ride Height Remote

NOTE: Recalling certain vehicles from the information database, will

automatically bring up the "Ride Height" screen, such as
Volkswagen Touareg.

Refer to Form 5134T, Operation Instructions for Ride Height Remote Kit 20-1885-1, for
detailed operation information.
When prompted by WinAlign® program, begin ride height measurement procedure with the
wheel indicated.
Reference the manufactures specifications of the vehicle to determine the appropriate
reference points for the ride height measurements.
Press the measurement button once for automatic measurement mode or twice for manual
measurement mode.

NOTE: Locate the cable pointer directly under or above the second
reference point. Any excess cable pulled from the ride height
remote to reach the second reference point will result in
larger than actual measurement value.

Place the ride height remote at one of the reference points, using the foot or tool tip located
on the bottom of the ride height remote in one of the following manners:

Place the bottom of foot on the reference point. (preferred method)

WinAlign 12.0 Software Quick Reference Guide Operation Information  65

 Hold the top or bottom of the tool tip against the reference point. (alternate method)

With the ride height remote turned with the transmitter down, place the end of tool tip against
the reference point (alternate method).

Pull the cable straight from the ride height remote to place the tip of cable pointer to the
reference point.
To measure to center of wheel, match the notch in cable pointer to the central pin on the
wheel clamp or tire clamp assembly. Refer to Form 5134T, Operation Instructions for Ride
Height Remote Kit 20-1885-1.

NOTE: A measurement error is indicated by two short beeps and

the status LED turning orange. Possible causes for the error
are the cable was pulled too quickly (too fast for encoder to
respond), the cable snapped-back (pulley slipping) or the
cable was pulled too far beyond the desired length (pulley
slipping). Return cable pointer to home position and then try
again.

66  Operation Information WinAlign 12.0 Software Quick Reference Guide

 Store the length measurement by holding the pointer steady at a distance (automatic
measurement mode) or by pressing the measurement button (manual measurement mode).
A beep and a green status LCD indicate the measurement has been stored within the ride
height remote.
Return the cable pointer to home position.

NOTE: Pulling the pointer from the ride height remote again or
pressing the measurement button will cause the
measurement to be reset to zero.

The ride height remote will also reset to zero after 10

seconds of inactivity.

Point the ride height remote's transmitter toward the cabinets receiver and press the transmit
button. The transmit LED flashes red to indicate that the ride height remote is transmitting the
ride height measurement.

NOTE: The transmitter is a line-of-sight device that will not transmit

a signal through solid objects.

The distance measured will be displayed within the appropriate field on the WinAlign screen.
The cursor will them move to the next ride height entry field.
Repeat process to enter all ride height measurements, as prompt by WinAlign program.

NOTE: To conserve battery power, the ride height remote enters a

sleep mode after 1 minute of inactivity.

Live Ride Height

NOTE: DSP600 or HawkEye Targets must be installed along with

the Ride Height Targets for WinAlign® to show live ride
height measurements.

Live Ride Height measurements may be used with VirtualView® or in bar graph form. If not
using Virtual View Live Ride Height, use the following instructions to measure ride height with
the Live Ride Height bar graph screen as shown below.

WinAlign 12.0 Software Quick Reference Guide Operation Information  67

 If the "Live Ride Height" screen does not appear automatically as part of the alignment
procedure, select "Make Additional Measurements" from the "Vehicle Measurements and
Adjustments" screen.

Select "Ride Height" from the menu and press "OK".

Select "Live Ride Height" to measure ride height using the ride height targets.

NOTE: The bar graphs will remain gray unless the selected vehicle
has specifications for spindle-to-fender measurements.

68  Operation Information WinAlign 12.0 Software Quick Reference Guide

 WinAlign displays the "Ride Height" screen using live measurements.

NOTE: The bar graphs will remain gray unless the selected vehicle
has specifications for spindle-to-fender measurements.

Remove the ride height targets when measurements and adjustments are complete.

Ride Height Dependent Specifications

Some manufacturers require ride height to be measured to determine the appropriate
alignment specifications. Enter ride height measurement(s) into the left and/or right dialog
box of "Manual Entry Ride Height" pop-up screen. WinAlign® will use the ride height data to
generate the recommended front and rear camber, caster, and toe specifications.

WinAlign 12.0 Software Quick Reference Guide Operation Information  69

 Zoom
When measuring Ride Height using the RH tool, the aligner will detect which wheel is being
measured, and will zoom to the bar graph and image of that wheel. After the measurement
has been taken, the fender will turn green if the measurement is within specifications, or red if
it is out of specifications, as shown below.

The screen will remain on the individual wheel for about ten seconds, and then it will display
all four wheels.
To disable the zoom, press "Disable Zoom".

NOTE: The screen will not zoom if the keyboard is being used to
enter the measurements.

Printing Ride Height

When "Print Ride Height" is selected all the bar graphs shown on the screen and any
specifications used will be printed.

2.5 ExpressAlign® Alignment Adjustment System

ExpressAlign® is a feature that analyzes an alignment job and directs the technician through
the alignment and adjustment procedures needed for a specific vehicle. ExpressAlign
reduces the alignment procedures to the minimum number of steps required to completely
align the vehicle.
ExpressAlign considers the following for each specified vehicle aligned:
The alignment adjustments that are necessary.
The alignment sequence and specifications for the adjustment(s).
The power tools that are applicable, (such as shims, WinToe®, CAMM®).
The applicable adjustment illustrations and videos.
Then ExpressAlign creates a custom alignment procedure that allows the technician to
perform only the procedures needed for the selected vehicle.

CAUTION: ExpressAlign may display bar graphs and prompt to adjust

an angle that is out of specification that is non-adjustable
according to the vehicle manufacturer. ExpressAlign displays
these bar graphs to indicate a possible problem within the
suspension or steering components that needs to be
diagnosed and repaired for proper alignment. This is why the
manufacturer publishes a specification for that angle, even if
it is not adjustable. There may also be an aftermarket kit
available to make the necessary adjustment for this angle.

70  Operation Information WinAlign 12.0 Software Quick Reference Guide

 Three levels of ExpressAlign can be selected from the "ExpressAlign Setup," or a custom
setup can be chosen.
Level I is designed to provide the technician with the maximum amount of help and support
to complete the alignment.

Level II is designed to present the optimal alignment procedure while still showing the user
what tools and kits are necessary to complete the job.

Level III provides the optimal alignment procedure for the experienced technician.

WinAlign 12.0 Software Quick Reference Guide Operation Information  71

 Items may be selected individually for a custom ExpressAlign setup.
The items available include:
Use WinToe if appropriate for Vehicle
Use CAMM procedure if appropriate for Vehicle
Use Front Bushings if appropriate for Vehicle
Use Rear Shims if appropriate for Vehicle
Show Tools and Kits
Show Adjustment Illustrations
Show Adjustment Videos
Adjust to Half Tolerances
ExpressAlign can be setup from "Aligner Setup", or while ExpressAlign is running, it can be
setup by selecting "Setup ExpressAlign" softkey.
ExpressAlign cannot be disabled while using ExpressAlign to perform an alignment job.
ExpressAlign can only be disabled from "Aligner Setup".
After the vehicle is selected, inspected, sensors mounted and compensated, caster is
measured, but before measurements are saved, the ExpressAlign pop-up screen will be
displayed as shown below.

NOTE: The actual procedures displayed will vary depending on the

vehicle and procedures that are enabled or disabled in
"ExpressAlign Setup."

On the ExpressAlign screen, press the icon on the procedure bar that corresponds to the
step to be completed. During the procedure, continue to press the next icon on the procedure
bar in order to progress through the procedure. As you go through the procedure, the current
step will be highlighted on the procedure bar.
An icon will be displayed in the ExpressAlign pop-up screen for each suggested procedure.
The procedure created by ExpressAlign will be displayed in the vertical procedure bar on the
right side of the screen.
Procedures displayed with yellow text in the ExpressAlign pop-up screen refer to adjustments
that must be made for the specified vehicle. Procedures displayed with black text are for
measurement verification or to provide assistance during the alignment.

72  Operation Information WinAlign 12.0 Software Quick Reference Guide

 Selecting "Print Analysis" from the softkey panel of the ExpressAlign pop-up screen will print
all measured angles with the recommended procedures required to adjust the angles.

Selecting "Use Half Tolerance" from the softkey panel of the ExpressAlign pop-up screen will
reduce the specification tolerance to half of the original equipment manufacturers
recommended tolerance.
If one side of the vehicle is within specification, ExpressAlign will allow the side that is out of
specifications to be adjusted with the One-Sided Adjustments procedure. If you complete the
alignment and an angle has not been adjusted to within specifications, ExpressAlign will allow
you to select "Cancel", "Cannot Adjust to Specifications" or "Check With ExpressAlign".

Selecting "Cancel" will return you to the "Vehicle Measurements and Adjustments" primary
screen.
Selecting "Cannot Adjust to Specification" will allow you to proceed with the angle not
adjusted in ExpressAlign.
Selecting "Check With ExpressAlign" will create a new ExpressAlign procedure and return
you to the "ExpressAlign" pop-up screen.

WinAlign 12.0 Software Quick Reference Guide Operation Information  73

 2.6 Printing
Access the print selections from the "Vehicle Specifications" or the "Vehicle Measurements
and Adjustments" primary screens. This screen will also be available at the end of the
alignment process.

WinAlign will remember the printout selected on the last alignment and automatically select
the same printout for future alignments.
Selecting a printout in the selection box on the lower left portion of the screen will show a
preview of that printout on the screen. When "Print" is selected WinAlign will send the printout
to the printer.

Set Printout Note

A note can be added to the printout by pressing "Set Printout Note" and typing in the text box
provided below the print preview.

74  Operation Information WinAlign 12.0 Software Quick Reference Guide

 Set Steering Wheel Level Condition
Graphic and text information about the steering wheel level condition can be added to the
printout by selecting "Set Steering Wheel Level Condition." Select the current status of the
steering wheel from the selections provided below the print preview.

Edit Customer ID
If Work Management is enabled, the Customer ID information will be populated already. The
user may edit the information before printing or enter information if Work Management is not
used by pressing "Edit Customer ID."

2.7 CodeLink™ Device

WinAlign® 11.0 or later supports CodeLink™ which can be used to complete
procedures required by the OEM during the alignment. Code Link must be enabled in
optional equipment during aligner set-up. See "Enable CodeLink Device in WinAlign
Setup" section below.
For a list of supported manufacturers and vehicles please refer to Form 6066-T.

NOTE: When using CodeLink™ it is very important to follow the on-

screen instructions.

WinAlign 12.0 Software Quick Reference Guide Operation Information  75

 NOTE: The remote control key pad on the CodeLink™ device only
functions while the user is on CodeLink™ screens. The
device will not function as a remote control in other screens.

Checking ESC Related Diagnostic Trouble Codes Before Alignment

This procedure is a simple check to determine if there are any pre-existing DTC's set.
You may choose to read DTC's at this time. It is not required as part of the
procedure, however most manufacturers do require that any pre-existing faults be
corrected before continuing.

When a CodeLink™ supported vehicle is selected the CodeLink™ icon, , will

appear in the Alignment Procedure Bar.
Also, a screen advising the user that the vehicle they are aligning will require
CodeLink™ interaction will also appear.

After pressing "OK," the compensation screen will appear with the "CodeLink™
Check" softkey in the position. Press "CodeLink™ Check" before performing
compensation.

CAUTION: When using the CodeLink™ device it is very important to follow the on-
screen instructions precisely and in order they are displayed.

Follow the instructions on the screen and press "Continue" when ready.

76  Operation Information WinAlign 12.0 Software Quick Reference Guide

 Faults in systems related to the procedure will be displayed. The "Re-Read DTCs"
soft key will re-read DTC's from the related systems. The "Clear DTCs" soft key will
clear DTC's from the related systems. Press "Continue".

NOTE: Any error codes present in the related systems will be

cleared when the procedure is performed at the end of the
alignment.

Continue the alignment as directed by WinAlign®.

WinAlign 12.0 Software Quick Reference Guide Operation Information  77

 Performing the CodeLink™ Procedure
When a CodeLink™ supported vehicle is selected the CodeLink™ icon, , will
appear in the Alignment Procedure Bar. A screen advising the user that the vehicle
they are aligning will require CodeLink™ interaction.

CAUTION: When using the CodeLink™ device it is very important to follow the on-
screen instructions precisely and in order they are displayed.

After all adjustments have been made and checked with ExpressAlign®, WinAlign®
will prompt to perform the CodeLink™ procedure. Select "Reset Stability Control
System."

78  Operation Information WinAlign 12.0 Software Quick Reference Guide

 Follow the instructions on the screen precisely and in order. Press "Continue" when
ready.

WinAlign® and the CodeLink™ device will communicate with the vehicle.

The "Manufacturer Recommended Reset Procedure" screen will appear. Follow the
instructions on the screen precisely and in order. Press "Continue" when ready.

WinAlign 12.0 Software Quick Reference Guide Operation Information  79

 WinAlign® and the CodeLink™ device will communicate with the vehicle again.

There may be multiple screens shown with additional instructions. Follow the
instructions on the screen precisely and in order. Press "Continue" when ready for
each screen.

Some vehicles may display a screen after reset indicating that the steering angle has
been reset (indicated by the "Steering Wheel Sensor" value on the right of the screen
below). This closing screen may also have instructions for items that may need to be
carried out upon completion. Be sure to print or take note of these instructions if they
appear. Follow the instructions on the screen precisely and in order. Press
"Continue."

80  Operation Information WinAlign 12.0 Software Quick Reference Guide

 When all procedures are complete WinAlign® will prompt the user to remove the
CodeLink™ device from the vehicle. Follow the instructions on the screen precisely
and in order. Press "Continue" when ready.

Finish the alignment as directed by WinAlign®.

WinAlign 12.0 Software Quick Reference Guide Operation Information  81

82  Operation Information WinAlign 12.0 Software Quick Reference Guide
 3. ALIGNER SET-UP

3.1 Set Up
The aligner can be configured to meet many different operating needs. For example, the
"Customer Identification" screen can be removed from the prompt sequence so it does not
automatically appear at the beginning of the alignment process, but is still accessible through
the menu selection. Other selections such as the default alignment procedure can be set.
The Set-Up selections are stored on the hard drive and recalled each time the program
needs them. Modify Set-Up by pressing "Service Programs" on the logo screen. The menu
labels will change.
Press "Set-Up Aligner" and the "Aligner Set-up" primary screen will appear.

The current settings can be saved to disk or printed. To access these settings along with
WinAlign® technical information press CNTRL+Shift+K1. The "Version" screen may take
several seconds to appear. Select "Print" to print all the settings and WinAlign information, or
select "Copy Log files to Floppy Disk".

If "Copy Log files to Floppy Disk" is selected the screen will inform of the destination.
Selecting "Set Copy Destination" allows another destination to be set. Select "OK" and the
information will be copied.

WinAlign 12.0 Software Quick Reference Guide Aligner Set-Up  83

 The information in Set-Up can only be restored manually.

Factory Settings for Aligner Set-Up

Program/Account
WinAlign / WinAlign HD WinAlign
Account Standard

Display
Display Language English
Logo Screen Advertising Message Blank
Animated Logo or Still Logo Animated Logo
Animated or Still Procedure Images Animated Images
AlignGuide Enable/Disable Enabled
Set background color selection Button - Silver Blue
Inset - Light Gray
Background - Silver Blue
Website Address HunterUser.com

Alignment Procedure
= Default Item
Common Alignment Preferences Edit Customer Information
Work Management
iShop Shop Management
Use ASANETWORK Manager
WinAlign-Tuner (Modified Vehicle)
Display of Vehicle Specifications
Vehicle Inspection
Tire Inspection
Tire Information
Ride Height Measurement
Show Measurement Display after Compensation
Show Measurement Display after Caster
Print symptom printout after saving before measurements.
Advanced Vehicle Handling Values
Display DSP400/600 Compensation Instructions
Set Steering Wheel Level Status when Measurements are Saved
Verify Caster Adjustment
AutoVIN Enabled
Vehicle Specific Alignment Ride Height Information
Preferences
ShopResults.NET Disabled
ExpressAlign Preferences/Power Level III
Tool Preferences
Alignment Procedure ExpressAlign Total Alignment with Power Tools
4-Wheel Total Alignment
Thrust Line Alignment

84  Aligner Set-Up WinAlign 12.0 Software Quick Reference Guide

 Self-Directed 4-Wheel Alignment
Alignment Procedure Automatic Confirmation required before switching procedure
Selection
Automatically switch to Recommended Procedure
Do not switch to recommended procedure
Alignment Measurement Units and
Formats
Camber and Caster Display Degrees
Format
Toe Display Format Degrees
Thrust Angle Display Format Degrees
Ride Height Display Format Inches
Tread Depth Display Format Inches
Wheelbase and Track Width Inches
Display Format
Tire Temperature Display Format Degrees Celsius
Tire Pressure Display Format PSI
Weight Display Format lbs
Steering Wheel Angle Display Degrees
Format
Caster Measurement Selection FasterCaster (Caster and SAI/IA)
Reduce Number of Softkeys Show All Softkeys Available (Disabled)
Reduce Number of Softkeys
Set Vehicle Selection Options Selection Sequence: Optimal
Selection Sequence: Year > Manufacturer > Model
Selection Sequence: Manufacturer > Year > Model
Selection Sequence: Manufacturer > Years and Model
Default Vehicle Specification None (Choose vehicle specification every time)

Bar Graphs
Front Axle Bar Groups Camber, Caster Adjust and Toe
Camber, Caster, Total Toe and Steer Ahead
Camber, Caster Adjust, and SAI
Rear Axle Bar Groups Camber, Toe, Total Toe, and Thrust Angle
Cross Bar Graph/Additional Cross Enabled
Angles: Enable/Disable
Show Specs on Bar Graphs: Enabled
Enable/Disable

Printer
= Default Item
Printer (System Default Printer)
Print Language English
Printout Advertising Message Blank
Print Warning Message Enabled
Enable/Disable
Report Format Standard Format
Default Printout Vehicle Before and Current
Custom Print Header Disabled

WinAlign 12.0 Software Quick Reference Guide Aligner Set-Up  85

 Print Preview Disabled
Number of Copies Print 1 Copy
Print 2 Copies
Print 3 Copies
Use Operating System Setting
Print Selector Printout List Enabled
Printout Logo Blank

Sensors
= Default Item
Sensor Type DSP306
DSP306-HF
DSP308
DSP308-HF
DSP400
DSP400DT
DSP400L or DSP400L-DT
DSP506
DSP506-XF
DSP508
DSP508-XF
DSP600
DSP600L
DSP600LP
DSP600CM
DSP600DT
HS401
HS401L
HS401CM
HS401DT
HS201
HS201L
HS201CM
Optional Equipment Remote Indicator
CodeLink
Hardware Simulator
Fully Integrated Alignment
Touch Remote™ for the iPod Touch® and iPhone®
Electronic Turnplates
Steering Wheel Angle Sensor
Toe-Out-On-Turns Device Camera Sensors
Update Remote Indicator Software Remote Indicator requires version "2.3"
Cordless Channel Selection Console Channel: HFSS 1
Weight Turnplate Calibration Factory Calibration
Update CodeLink Software

86  Aligner Set-Up WinAlign 12.0 Software Quick Reference Guide

 Settings for Camera Sensors
= Default Item
Target Type Shaft-mounted HiDef Targets (Rear targets are larger)
Standard Hexagonal Targets
Target Cleaning Interval 25 Alignments / 30 Days
Alignment Reference Runway Reference Plane
Live Reference Plane
Alignment Bay Configuration Any lift with 1 turnplate position at standard distance
Compensation Procedure Rolling Compensation
Jacking Compensation
Emitter Flash Mode Flash During Alignment
Lighting Mode Standard Mode
Bright Light Mode
Calibration Check Reminder Remind at 30 Days
Remind at 90 Days
Remind at 180 Days
Remind at 360 Days
Never Remind

Fully Integrated Alignment Options

Inflation Station Auto Close Auto Close at Target Pressure
Air Hose Warnings Disabled

Power Tools
Rear Shim Default Brand Hunter
Rear Shim Display Size
Front Bushing Default Brand Hunter
VirtualView® Enable/Disable Enabled
VirtualView® Caster Steer Enabled
VirtualView® WinToe Enabled
Live or Manual Ride Height Live Ride Height
Tools and Kits Order Now Internet Disabled
Ordering

Inspection
= Default Item
Select Inspection Mode Part List Inspection
Point and Click Inspection Mode

Date and Time

Date and Time Current time and date
12 or 24 Hour Clock Display 12 Hour Clock Display
Date Format MM/DD/YY

WinAlign 12.0 Software Quick Reference Guide Aligner Set-Up  87

 Aligner and Equipment
= Default Item
Remote Control Channel Remote Control channel setting: A, O
Identification
Select Logging Type No Logging
Statistical Logging
Full Logging
Shut down Windows on Exit from Disabled
WinAlign

Transmit Measurements
Transmit Measurements Destination Transmit Measurements to a file.
Transmit Measurements Format Partial Measurements C111 Audit Format A

Work Management
Work Order Format Custom Forms

Logon
Logon Enable/Disable Disabled
Logon Registry N/A
Logon Password N/A
Automatic Backup Options Keeps backups for two days. Overwrite oldest backup. Backup
path C:\Backup.dat

Tread Depth
Define Tread Depth Specification The value is not defined.

The "Aligner Set-Up" primary screen provides a list box of Set-Up items. Press or
to highlight the desired selection. When an item is highlighted, the current setting
appears on the screen, along with an explanation of the item. Press "Set-Up Selected Item"
to open the pop-up screen to Set-Up the highlighted item.
To move from a major heading to another major heading, press or from the
second tier of softkeys. The following is a list containing all the Set-Up options including
options using Digital Video.
Press "End Set-Up" after all the desired changes have been made to exit Set-Up and save
changes.

88  Aligner Set-Up WinAlign 12.0 Software Quick Reference Guide

 3.2 New Setup Options
Setting Up Optional Equipment
New in WinAlign 11 is the requirement to turn on optional equipment in Setup. If a remote
indicator, CodeLink™, FIA equipped rack, or other optional equipment is used, it must be
enabled first to operate.
Select "Setup Optional Equipment" in WinAlign Setup and enable installed equipment.

Updating CodeLink™ Software

If there is a CodeLink™ device being used, periodically its software will require updating.
Select "Update CodeLink™ Software" from under the Sensors heading.
Connect the CodeLink™ device to the console with a Burndy cable.

The pop-up window will show the progress of the software update process.

WinAlign 12.0 Software Quick Reference Guide Aligner Set-Up  89

 When the update is complete select "Exit" to return to the main Setup screen.

Setting Up the Target Cleaning Reminder

Select "Target Cleaning Reminder" to setup the target cleaning reminder. WinAlign® can
automatically be set to remind the user to clean the targets at a user specified interval. The
reminder will appear at the beginning of the alignment.

Setting Up the Emitter Flash Mode

NOTE: This setup option is only available when a camera based

sensor is selected and Fully Integrated Alignment is not
selected.

When "Emitter Flash Mode" is selected, the "Emitter Flash Mode"" pop-up screen will appear.

90  Aligner Set-Up WinAlign 12.0 Software Quick Reference Guide

 Two options are available. If the user only wants the red emitters on the cameras to flash
when required by the alignment system, select "Flash During Alignment." If the user wished
the emitters to flash constantly, select "Flash Always."

Setting Up Moveable Cameras Tracking Selection

CAUTION: Before operating the camera lift, ensure there are no

obstacles above or below the camera lift cross bar.

When "Moveable Cameras Tracking Selection" is selected, the "Select Alignment Sensor
Type" pop-up screen will appear.

The main screen allows the selection of the mode the moveable cameras will operate in. For
more details on the different modes, refer to "Moveable Cameras."

Range of Travel

NOTE: The camera lift system has limit switches that prevent
excessive travel. During either the down or up movement,
the operator may encounter those limit switches which will
stop motion. If that occurs, the operator should simply
release the arrow button and proceed with the remainder of
the procedure.

When the camera lift system is first installed, it will require the setting of the upper and lower
limits of the range of travel. Select "Set Range of Travel" to limit the maximum and minimum
travel of the cameras.

WinAlign 12.0 Software Quick Reference Guide Aligner Set-Up  91

 Use the up and down arrows on the keyboard to move the cameras to the maximum height of
travel and select "Set Maximum." Then move the cameras to the lowest point of travel and
select "Set Minimum." Press "OK" when done.

Tracking Range
Press the Menu Shift and select "Set Tracking Range" to set the compensation height and to
limit the maximum and minimum travel of the cameras when tracking.

Use the up and down arrows on the keyboard to move the cameras to the desired
compensation position and select "Set Compensation."
Use the up and down arrows on the keyboard to move the cameras to the maximum height of
travel and select "Set Maximum." Then move the cameras to the lowest point of travel and
select "Set Minimum." Press "OK" when done.

Position Settings & Labels

The preset positions and the associated text can be changed by selecting "Set Positions" on
the second row of softkeys on the "Moveable Cameras Tracking Selection" screen.

Use the menu shift, , key to move to the second row of softkeys.

92  Aligner Set-Up WinAlign 12.0 Software Quick Reference Guide

 Use the up and down arrow keys on the keyboard to move the camera lift to a desired
position.
Press the desired button and the associated preset will change to the current cross bar
position.
To change the preset text, use the mouse to right click on the desired text. The text will
change into edit mode.

Inflation Station Auto Close

Choose if the Inflation Station screens close automatically when the tires reach the target
pressure or when the hoses are removed from the vehicle.

The default setting is "Auto Close at Target Pressure."

Air Hose Warnings

Choose if Inflation Station provides warning messages if the hoses are still connected when
attempting to perform alignment procedures.

The default setting is "Disable Air Hose Warning."

WinAlign 12.0 Software Quick Reference Guide Aligner Set-Up  93

 Setting Up the Printout Logo
When "Printout Logo" is selected, the "Printout Logo" pop-up screen appears.

The selected image will print at the top of every printout from the aligner. This can be used to
display the business logo or other image.
The image must be in the JPG or PNG format. The image should have a 4:1 aspect ratio, for
example a 1200x300 image would be the correct aspect ratio. In other words it should be four
times wider than it is high.
Click on "Select Print Logo" and a navigation window will appear. Select a properly formatted
image and select "Open". The selected image will be displayed, if it is the proper size it will fill
the empty grey area at the top of the screen. It will also now print at the top of every printout.
Clicking on "Remove Print Logo" will remove the currently selected logo from the printout.

94  Aligner Set-Up WinAlign 12.0 Software Quick Reference Guide

 4. EQUIPMENT INFORMATION

4.1 WinAlign® Multi-Disk Backup/Restore

The WinAlign® Multi-disk Backup/Restore procedure saves files modified by WinAlign to
floppy disk(s). The saved files can be restored later by using the restore procedure.

NOTE: The restore procedure does not install the WinAlign

software.

WinAlign modifies files when any of the following occur: setup is changed, a vehicle
specification is stored, a vehicle specification note is stored, the logon registry is changed, a
work order is stored, a form letter is stored or a filter is stored.
Backup should be performed on a regular basis. How often backup is performed depends on
what features of WinAlign are used. The following backup schedules are suggested:
If you do not use Work Management then back up weekly.
If you use Work Management, then back up daily.

Backup and Restore Procedures

To access the Backup/Restore utility, press "Service Programs" on the logo screen. The
menu labels will change.
Press "Backup and Restore" from the "Service Programs" softkey menu.
The "Backup and Restore" screen presents initial information about WinAlign® backup. It also
displays the time of the last backup, the number of days since the previous backup, and the
number of disk(s) in the most recent backup set.

WinAlign 12.0 Software Quick Reference Guide Equipment Information  95

 Backup Procedure

CAUTION: If the machine is reset, or the backup procedure is canceled

at anytime during the back up procedure, WinAlign® deletes
the backup file from the floppy disk and the backup is invalid.
It is strongly recommended that Cancel or Reset is not used
during the procedure.

Select "Start Backup". The program defaults to installing on a floppy disk on the "A:" drive.
Select "Change Directory" to install in a different location.

Double-click on the directory to install the backup.

Insert removable media into the appropriate drive, or select "C:" to install on the aligner hard
drive.
WinAlign® will check the media for formatting, write-protection, and the existence of previous
back up data. If the media contains an earlier backup, WinAlign will inform the user that the
disk contains data, and asks for confirmation to overwrite the information. Select "OK" to
proceed with the backup.

CAUTION: If the media contains the latest backup prior to the one being
performed, it is recommended not overwrite the disk. Select
NO. WinAlign will prompt to insert another removable media.
Insert a disk, either blank or from another set, and begin
backup process again.

96  Equipment Information WinAlign 12.0 Software Quick Reference Guide

 If the backup requires more than one disk or media, WinAlign will prompt to remove, and
label as WinAlign Backup followed by the disk number and the current date and time and to
insert a new disk for each disk required to complete a successful backup.
After WinAlign completes the backup procedure, the user will be prompted that backup was
successfully completed. Select "OK" and exit backup program.
Label the floppy disk(s) or media as "WinAlign Backup" followed by the disk number and the
current date and time.

Restore Procedure
Begin the restore procedure by selecting "Start Procedure" on the "Backup and Restore
Files" screen.
Insert disk one of the current backup into drive "A:" or select a different directory for other
removable media, or the hard drive. WinAlign® will verify that the information can be read and
that it is a valid backup.

If the backup data being restored requires more than one disk, WinAlign will prompt the user
to insert each disk in the set (one at a time) to verify each disk. Remove and insert the
appropriate disk as requested.

NOTE: This step is a necessary step for the restore procedure. It

insures that all of the disks in the backup set are accounted
for so that the restore procedure may begin.

If you do not have all of the disks for the restore procedure,
you can cancel Restore at this time by selecting Cancel.

CAUTION: After WinAlign has verified all the disks in the backup set, it
will prompt to insert disk one of the set again. It is at this
point that the restore procedure begins. If the restore
procedure is interrupted at any time during the process, one
or more files in WinAlign may be corrupted. This would
require a complete re-installation of WinAlign.

WinAlign 12.0 Software Quick Reference Guide Equipment Information  97

 Select "OK" when the Restore completed successfully screen appears, and exit the restore
program.

4.2 Electronic Keys

Included with a shipment of diskettes are one or more electronic keys that look similar to
large watch batteries. These keys are needed to run the WinAlign® program. If the program is
loaded onto a 411/611 unit without the proper keys being inserted in the Hunter Interface
Board or Hunter Interconnect Board, an error message will appear, similar to the one shown
below on the left.

Electronic keys can be placed in any of the available sockets on the Hunter Interconnect
Board and/or the electronic key holder. It does not matter which key is in which socket.
A red key is always required to run WinAlign. A green key is required to access the Factory
Specification Database. If the aligner has a CD-ROM an orange key is required to use the
WinAlign features which access the CD-ROM, such as the digital photos (adjustment
illustrations and inspection illustrations) or the MPEG video segments (Just-In-Time Training
and adjustments videos).
WinAlign will NOT operate properly if the required electronic keys are not installed!
Additional keys can be used to allow access to other features within WinAlign. An additional
orange key provides access to Digital-VIDEO and Digital-PHOTO. A yellow key provides
access to features that meet the needs of certain national accounts.

98  Equipment Information WinAlign 12.0 Software Quick Reference Guide

 4.3 Moveable Cameras

WARNING: Before operating the Camera Lift, ensure there are no

obstacles above or below the Camera Lift cross bar.

Basic Operation
When the Camera Lift system has been installed, the Camera Lift icon appears in the lower
right portion of the screen below the procedure bar.

There are three modes of operation: Manual, Target Tracking, Rack Tracking (FIA Only).

Manual
Double clicking the icon with the left mouse button causes the Camera Lift Pop-up Screen to
appear.

To drive the Camera Lift, press one of the 4 preset buttons with the left mouse button or the
keyboard number keys 1, 2, 3 and 4. The Camera Lift will move to the predefined positions
indicated by the black lines.
Alternately, the user can press and hold down the up or down arrow key using the left mouse
button or the keyboard arrow keys. This drives the Camera Lift in the desired direction until
the key is released.
At any time, the "Stop" button can be pressed to terminate the Camera Lift movement of the
preset buttons.
There are 3 ways to remove the Camera Lift Screen:
 Pressing the "Exit" button.
 Double clicking on the Camera Lift icon.
 Allowing the screen to “time out” after a preset position has been reached.

WinAlign 12.0 Software Quick Reference Guide Equipment Information  99

 When ever the user presses the preset buttons, the screen will automatically be removed
several seconds after the position has been reached unless the operator presses another key
on the Camera Lift Screen.

Target Tracking
When Target Tracking is enabled, the Camera Lift icon with a small target appears in the
lower right portion of the screen below the procedure bar.

The camera lift will automatically go to a predefined compensation height when the alignment
procedure is on the compensation screen. On subsequent screens, the camera lift will move
up or down as the rack is adjusted and the targets get near the limits of the camera's view.
Upper and lower tracking limits can be programmed to limit unnecessary travel.
At any time the operator can manually control the camera lift as described in the "Manual"
section above. Target Tracking resumes once the Camera Lift screen is exited.

Rack Tracking (FIA Only)

When Rack Tracking is enabled, the Camera Lift icon with a small runway image appears in
the lower right portion of the screen below the procedure bar. A FIA equipped rack must be
installed for this feature.

In this mode the camera lift will track the height of the rack as the rack is raised or lowered.
Upper and lower tracking limits can be programmed to limit unnecessary travel. At any time
the operator can manually control the camera lift as described in the "Manual" section above.
Rack Tracking resumes once the Camera Lift screen is exited.

Customizing
Refer to "Setting Up Moveable Cameras Tracking Selection" in the WinAlign Help or WinAlign
Operation Manual, 3850-T, for details.

Setup
Refer to "Setting Up Moveable Cameras Tracking Selection" WinAlign Help or WinAlign
Operation Manual, 3850-T, for details.

100  Equipment Information WinAlign 12.0 Software Quick Reference Guide