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At03 Z1pa

The document provides an overview and specifications of ANLY AT03 series PID temperature controllers. It describes the controller features such as inputs, outputs, alarms and communication options. It also provides details on ordering codes to customize the controller configuration.

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Heshan Kamaljith
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0% found this document useful (0 votes)
52 views64 pages

At03 Z1pa

The document provides an overview and specifications of ANLY AT03 series PID temperature controllers. It describes the controller features such as inputs, outputs, alarms and communication options. It also provides details on ordering codes to customize the controller configuration.

Uploaded by

Heshan Kamaljith
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 64

ANLY ELECTRONICS CO., LTD.

AT03 PID Temperature Controller


User’s Manual
AT - 403 / AT - 503 / AT - 603 / AT - 703 / AT - 903

www.anly.com.tw
2
Table of Content

Chapter 0 Overview
Chapter 1 Specification
Detail Specification
Detail Features
Ordering Information

Chapter 2 Installation
Mounting Procedure
Terminals

Chapter 3 Programming
Terminology
Power-up Sequence
Hierachal Tree Menu
Device Hold
Device Lock
Parameter Flow Chart
Parameter Description, Range, Initial Value
Examples

Chapter 4 Input
Chapter 5 Output
Chapter 6 Alarm
Alarm Type
Alarm Mode

Chapter 7 Communication
Sample Commands
Parameters and Addresses

Appendix A Error Code

3
Chapter 0 : Overview
ANLY AT03 series is an 1 input, 2 output, 3 alarm, auto-tuning PID
temperature controller designed to accommodate comprehensive
needs in process automation and system integration.

Wide ranges of inputs are accepted, including thermocouple (T/C:


type K, J, T, R, E, S, B, N), Resistive Temperature Device (RTD:
Pt100, JPt100) and linear input (voltage, current). Up to 2 output
controls include relay, SSR, linear voltage, linear current and signal
retransmission. Servo motor control is also possible. Up to 3 alarms
are available and each has different functions and modes for cus-
tomizations. This controller can have up to 8 segments for a single
process.

A separate optionsl channel allows Remote Set Point via linear


voltage or linear current. The same channel can also be used for
current transformer for heater break alarm. The users may chose
between RS-232 and RS-485 communication modules for links up
with computer for programming.

AT-903
AT-403
PV
PV

SV

SV

AT-703
PV

SV
SET SET

AT - 403 AT - 903 SET

AT-503
PV
PV
AT-603
AT - 703
SV
SV

SET SET

AT - 503 AT - 603

4
Chapter 1 : Specification

Detaile Information

Detail Specification
Type AT - 403 / AT - 503 / AT - 603 /
AT - 703 / AT - 903
Operating voltage 100 ~ 240VAC
Rated Frequency 50 / 60 Hz
Power Consumption Approximately 3.5VA
Sensor input Thermocouple : K, J, T, R, E, S, B, N
RTD : Pt100, JPt100
Linear : Voltage, Current
Control output Relay, Voltage, Linear, Motor Control
Alarm output 250VAC, 5A
Alarm fucntion See Table on Page 49
Control method PID, PI, P, On/OFF, Dead band
Setting Digital setting with front keys
Communication RS-232 or RS-485 (both optional)
Indicator 4-digit 7-segment-display
Ambient temperature -10OC ~ +50OC
Storage temperature -25OC ~ +65OC
Ambient humidity 34%~80% relative humidity with no
icing or condensation
Storage humidity 35%~95% relative humidity with no
condensation

5
Detail Specification (Continue)
Weight AT-403: ~170g

(only approximation, actual AT-503: ~125g


figures varie depending on
the options chosen)
AT-603: ~170g
AT-703: ~200g
AT-903: ~250g

Detail Features
Measuring accuracy Within 0.3% of present value
or +-2OC, whichever is greater
Propotional Band 0.0 ~ 3000 sec (0.1 sec increment)
Integral Time 0 ~ 3600 sec (1 sec increment)
Derivative Time 0 ~ 900 sec (1 sec increment)
Control Period 0 ~ 150 sec (1 sec increment)
Sampling Period 300ms
Memory Protection EEPROM non-volatile memory
(at least 100,000 write cycle)

Ordering Information
ANLY AT03 can be customized to specific needs and requirements.
The ordering code consists of a 10-digit numeral in 3-4-3 format :
AT- □ 0 3 - □ □ □ □-□ □ □
“03” is the designation for AT03 series controllers. The following
explains the representation of the remaining 8 numerals.

6
AT- ■ 0 3 - □ □ □ □-□ □ □
Dimension The dimension size is a meas-
urement for the device face
4 = 96x48mm (1/8 DIN)
plate. Note that AT-402 is verti-
5 = 48x48mm (1/16 DIN) cal while AT-603 is horizontal,
6 = 48x96mm (1/8 DIN) although they have the same
DIN size.
7 = 72x72mm
9 = 96x96mm (1/4 DIN)

AT- □ 0 3 - ■ □ □ □-□ □ □
1 is for both thermocouple and
Input
RTD sensor inputs. However,
1 = T/C or RTD the sensor type also needs to
2 = 0~100mV be specificied by users under
Level menu. 2 through 9 are for
3 = 0~20mA linear inputs.
4 = 4~20mA
5 = 0~5V
6 = 0~10V
7 = 1~5V
8 = 2~10V
9 = 0~1V

7
AT- □ 0 3 - □ ■ ■ □-□ □ □
A relay output on Ouput 1 is
Output 1 Output 2
standard on all AT03. It can
(1 is standard) 0 = None be changed to any of the 9
1 = Relay 1 = Relay types. Note that motor control
on Output 1 uses 3 terminals.
2 = Pulsed 2 = Pulsed Therefore, Motor Control option
3 = 0~20mA 3 = 0~20mA is not available with Output 2.
Therefore, “90” is the code for
4 = 4~20mA 4 = 4~20mA motor controlo output.
5 = 0~5V 5 = 0~5V
6 = 0~10V 6 = 0~10V
7 = 1~5V 7 = 1~5V
8 = 2~10V 8 = 2~10V
9 = Motor Control

AT- □ 0 3 - □ □ □ ■-□ □ □
1 alarm is standard on all AT03.
Alarm
There can be upt o 3 alarms
1 = 1 alarm on AT-403, AT-603, AT-703 and
2 = 2 alarms AT-903. However, AT-503 can
only have up to 2 alarms.
3 = 3 alarms

8
AT- □ 0 3 - □ □ □ □-■ □ □
In Other option, there can be
Other
inputs for DC24V, current trans-
0 = None former and Remote Set Point
1 = DC 24V (R-SP). Current transformer is
used as the heater break alarm.
2 = Current Transformer R-SP is used to change SV
A = Remote Set Point 0~20mA remotely with volatage or cur-
rent. AT-403 is availiable with
B = Remote Set Point 4~20mA Other option but this will negate
C = Remote Set Point 0~5V Ouput2.
D = Remote Set Point 0~10V
E = Remote Set Point 1~5V
F = Remote Set Point 2~10V

AT- □ 0 3 - □ □ □ □-□ ■ □
Communication module, such
Communication
as RS-232 and RS-485 module,
0 = None is availiable for direct link up
1 = RS-485 with PC for programming.

2 = RS-232

AT- □ 0 3 - □ □ □ □-□ □ ■
Program is the option that
Program
gives the controller segment
0 = None programming.
1 = Program

9
Some models, due to their limited terminals, cannot be ordered with
all the features. Such limitations are:

AT-503 is not available with the Other and the 3


alarms options. Also, AT503 only uses two terminals
for its RS-485 communication while others use three
terminals

Servo motor control option occupies one Output 2


terminal. Hence, the Motor Control and Output 2 are
not available on the same device.

An example of order code is AT – 903 – 1111 – 000. It would have


1/4 DIN size, a sensor input, 2 relay outputs, 1 alarm, no Other
option, no Communication option and no Program Control options

Chapter 2 : Installation
d

A C D
c
B E
b

a
Device Measurement Panel Cutout Measurement
Type A B C D E a b c d
AT-403 48 96 10.5 83 90 46+0.5 91+0.5 120 70
AT-503 48 48 10.5 83 45 46+0.5 46+0.5 70 70
+0.5 +0.5
AT-603 96 48 10.5 83 43 91 46 70 120
AT-703 72 72 10.5 83 67 68+0.5 68+0.5 100 100
AT-903 96 96 10.5 83 90 91+0.5 91+0.5 120 120
All measurements in millimeter (mm)
10
Mounting Procedure
1. Make sure the front panel is no more than 10mm thick. Also,
each of the two brackets needs additional 6mm clearance
outside of the shell casing on each side.

2. Make a panel cut-out precise to the measurement according to


the type. (see the table on the previous page)

3. Insert the controller into the cutout from the front side of the panel

4. Align the bracket so the notches are in their slots and the wide
side towards the front panel.

5. Pinch the prongs and slide the bracket forward till the bracket
is firmly against the backside of the front panel.

6. Repeat step 3 through 5 with another bracket on the other side.

Terminals
For wire terminations, the recommended terminals are fork or ring
terminals with #6 stud size, narrow tongue, and with insulation. Wire
gauge should be at least AWG 18.

Insulation Tube
3.7mm
^

6 .0mm Insulation Tube


3.7mm
^

6 .0mm

11
Of all 5 types of ANLY AT03, there are 3 styles of terminal arrange-
ments. AT-503 has 14 usable terminals; AT-403/603/903 have 19
usable terminals; AT-703 has 18 usable terminals. Each terminal
has numbering on the edge of the casing for easy identification.

The terminal layout for different models are as followed.

AT-403 / AT-603 / AT-903 AT-703


100~240 VAC

100~240 VAC
R-SP / CT

COM
50/60 Hz
50/60 Hz

1 13 + 1 10
24VDC

AL1
2 11
2 14 -
OPEN

AL2
+ 3 12

OUT1 Transmission
OPEN NO
+ 3 15
OUT1

NO COM

AL3
- 4 13
COM
- 4 16 NC

R-SP / CT
+ 5 14 +
Transmission

OUT2

NC 24VDC
+ 5 17
OUT2

CLOSE
- 6 15 -
CLOSE
- 6 18 T/R A+ 7 RS-485 16 A

7 AL1 19 T/R B- 8 17 - B

8 AL2 20 T/R A+ SG 9 18 + B
RS-485

9 COM 21 T/R B-
A
10 22 SG
INPUT

B
11 - 23 AT-503
AL3
B
12 + 24
RS-485
100~240 VAC

COM
50/60 Hz

1 13 14 7
T/R A+ T/R B-
AL1

2 8
AL2

+ 3 9
OUT1

- 4 10 A
Transmission

+ 5 11 - B
OUT2

- 6 12 + B

12
Chapter 3 : Programming

Terminology
AT-703
PV

SV PRG

MAN

AT OP2 OP1 AL3 AL2 AL1


RP SK 1 2 3 4 5 6 7 8
OUT1 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% PRG

SET
ANLY ELECTRONICS CO.

PV Process value display

SV Set value display

PRG Programmable mode indicator

MAN Manual mode indicator

AT Auto tuning indicator

OP2 OP1 Control output 2, 1 indicator

AL3 AL2 AL1


OUT
Alarm output 3, 2, 1 indicator

10% ~ 100% Manipulated output display

1~8 Segment-in-process display

RP Soaking mode indicator

SK Ramping mode indicator


13
SET Set Key
used to navigate within the hierachal set-up menu

Shift Key
used to shift in and out of the adjust mode

Down Key
used to decrease a value or to scroll down. When not in
programming mode, press-and-hold to call up lock or hold function.

Up Key
used to increase a value or to scroll up.
When not in programming mode, press-and-hold to go back
to the standby display.

Press-and-Release
press a key and release it immediately

Press-and-Hold
press a key and hold it untill the display has changed

Menu mode
a heirarchal tree menu with the PV display showing the menu title
and the SV display showing the submenu or the parameter.

Adjust mode
when the value at the SV diaply is flashing and ready to be adjusted
with the down or up button.

Standby mode
when the red PV display is sowing the temperature’s present value
and the SV display is showing the set value. At this mode, the
controller can ne changed to Menu mode or Operation mode.

Operation mode
when the device is running

14
Power-up Sequence
When the controller is powered up, it goes through 4 diagnostic stages.

1st stage: All displays light up. Users can verify that all
display LEDs are functional.

2nd stage: The PV display shows Input1 and the SV


display shows the temperature unit used, C. for Celsius
and F. for Fahrenheit. Following the unit is the sensor
type and range.

3rd stage: The displays show the range of temperature


according to the chosen sensor type and range. PV display
shows the minimum and the SV display shows the maximum

4th stage: The controller goes to the standby mode


and the device is operational.

Hierarchal Tree Menu


ANLY AT03 has a hierarchal tree menu to organize the parameters
and functions. There are 7 Submenus under Level.
When not in the adjust mode, press-and-hold Set or Up will always
bring the device to Standby mode.
User (uSEr) submenu

Control (CntL) submenu

Output (Out) submenu

15
Special Control (SPC) submenu

Input (inP) submenu

Program (ProG) submenu

Hide (HidE) submenu

16
Device Hold
In Standby mode, press-and-hold Down to enter Hold mode. In the
Hold mode, the SV display will be flashing HoLd, meaning all opera-
tion has been suspended.

Device Lock
Under Level menu, press-and-hold Down to enter the lock param-
eter submenu. The parameter is freely adjustable from 0 to 9999.
However, only 10 numbers will lock the device in specific ways.
The following table details the number and the corresponding table
function.

Device Lock Code And Function


Lock Code Function
0 all parameters are locked except PV
101 all parameters are locked except SV
11 open “USER” level and above
22 open “CNTL” level and above
111 open “OUT” level (except OUTM) and above
222 open “INP” level and above
1100 open “SPC” level and above
2200 open “PROG” level and above
1122 open “HIDE” level and above
1234 open “USER” and “PROG” level only

17
Parameter Flow Chart

18
Same Group

Repeat same flow


as above group

19
Parameter Description, Range, Initial Value
PV

Process Value LoSP ~ HiSP

SV

Set Value LoSP ~ HiSP 0.0

USER submenu
(Parameter) (Range) (Initial Value)

OutL

Output level percentage 0.0 ~ 100.0% 0.0

At

Auto tuning No / Yes No

Man

Manual Mode Man1 = power failure memory No


Man2 = no memory
No = non

AL1S

AL1F = 1, 2
Alarm 1 Set Value AL1S = -200 ~ 200 10.0
AL1F = 3, 4
AL1S = Losp ~ Hisp
AL1F = 10
AL1S = 1 ~ 8 segment

20
USER submenu
(Parameter) (Range) (Initial Value)

AL1L

Alarm 1 Lower Set Value 0 ~ 200 10.0

AL1u

Alarm 1 Upper Set Value 0 ~ 200 10.0

AL2S AL2L AL2u AL3S AL2L AL2u

For AL2* and AL3* : please refer to the AL1* description above

SoAK

Soak Operation (only when AL1M= 8 or 9) 0.0 ~ 99.59 hr.min 0.00

“SoAK” only performs when AL1M is set at 8 or 9, and the control-


ler is without program function. If AL1M is set at 8, AL1 will shift to
soak function and the contact is normally open; if AL1M is set at 9,
AL1 will shift to soak function and the contaact is normally closed.

rAmP

Ramp Operation 0.0 ~ 200.0 per minute 0.0

“rAmP” sets the rate of change for PV when the controller is without
program function. For example, if ramp is set at 10, the PV will
increase 10 degree per minute. However, if PV is higher than SV,
the PV will decrease 10 degree per minute.

21
USER submenu
(Parameter) (Range) (Initial Value)

PVoF

PV Offset -200 ~ 200 0

If PV is not correct to SV, PV can be offset linearly with positive


or negative pvof .

PVrr

PV Ratio 0.001 ~ 9.999 1.000


If PV is not correct to SV, PV can be adjusted PVrr > 1
with “pvrr”. The formula is:
PV
PV (now) - PV (pre) * pvrr + pvof
0 PVrr < 1

SVoF

SV Offset -200 ~ 200 0.0

If SV is not correct to PV, SV can be offset linearly with positive or


negative “SVoF” .

Ct

Current Transformer Monitor 0.0 ~ 100.0 A 0.0

“Ct” is used to detect if the heater is broken. The value ranges from
0.0A ~ 100.0A. (“Ct” is only availiabe if the option is ordered)

22
USER submenu
(Parameter) (Range) (Initial Value)

HbA

Heater Break Alarm Value 0.1 ~ 100.0 A 0.1

“Hba” ranges from 0.1A ~ 100.0A. For example, when the control
output is on and “Ct” <= “Hba”, the heater is broken. The alarm
is triggered. Or when the control output is off and “Ct” >= “Hba”,
the alarm is then triggered. (“Hba” is only availiabe if the option is
ordered)

LbA

Loop Break Alarm Value 0.1 ~ 200.0 min 8.0

Lbd

LBA Dead Band 0.0 ~ 200.0 0.0

Parameters for Loop break Alarm. For example, when out1 = 0.0%
and “lba” has elapsed, PV should be below “lbd”. If PV is till within
“lbd”, the alarm is triggered. When out1 = 100% and “lba” time has
elapsed, PV should be higher than “lbd”. if PV is till within “lbd”, the
alarm is triggered. (“lba” and “lbd” is implemented through firmware
only)

rPtm

Repeat Times Monitor (only in Program function) 1 ~ 1000

“rptm” displays how many times the program has repeated thus far.
This parameter only works whenthe controller has program function
turned on.

23
CONTROL submenu
(Parameter) (Range) (Initial Value)

P1

Output 1 Propotional Band 0.0 ~ 3000 30.0

i1

Output 1 Integral Time 0 ~ 3600 sec 240

d1

Output 1 Derivative Time 0 ~ 900 sec 60

Ct1

Output 1 Cycle Time 0 ~ 150 sec 15

“ct1” is the cycle time for output 1. Normally, it is set at 0 for


4~20mA output, 1 for SSR output and 15 for relay output.

HSt1

Output 1 Hysteresis 0.0 ~ 200.0 0.0

AtoF

Auto Tuning Offset -200 ~ 200 0.0

Ar

Anti-Reset Windup 0.0 ~ 100.0 % (SV-P1*Ar) 100.0

24
CONTROL submenu
(Parameter) (Range) (Initial Value)

“Ar” is for preventing over-shooting. This parameter sets an integral


delay. The setting ranges from 0 ~ 100%. At 100%, the integral will
perform when PV reaches the propotional band. At 50%, the inte-
gral will perform when PV reaches 50% of the propotional band.

P2

Output 2 Propotional Band 0.0 ~ 3000 sec 30.0

i2

Output 2 Integral Time 0.0 ~ 3600 sec 240

d2

Output 2 Derivative Time 0.0 ~ 900 sec 60

Ct2

Output 2 Cyclic Time 0 ~ 150 sec 15

HSt2

Output 2 Hysteresis 0.0 ~ 200.0 0.0

Dead Band / Overlap -200.0 ~ 200.0 0.0

25
CONTROL submenu
(Parameter) (Range) (Initial Value)

100%
db

SV
0%
0
heating cooling

SSV

Soft Start Set Value 0.0 ~ 200.0 120.0

“SSV” is used to prevent the heating system temperature rising


too quickly at the start. For example, to achieve 120 degree slowly,
“SSV” is set at 120.

Sout

Soft Start Output Percentage 0.0% ~ 100.0 % 30.0

“Sout” sets the output percentage when PV is under “SSV”.

Stme

Soft Start Fail Time 0 ~ 10 min 10

“Stme” sets the time interval when the soft start is deemed failed.
When the “Stme” time is reached and the PV has not reached
“SSV”, the soft start has failed and the controller will revert to SV.

26
CONTROL submenu
(Parameter) (Range) (Initial Value)

100% 100%
STME STME

0% 0%
SSV SV SSV SV

ruCy

Motor Valve Running Cycle 1 ~ 150sec 5

“ruCy” sets the running cycle time in motor valve control, the time
from close to open or from opento close.

Motor Valve
COM
R
Close Out2
Close
Open
Open COM

Out1
T

rPt

Program Repeat Time 1 ~ 1000 1

“rPt” set the number of times the program will repeat execution.

27
CONTROL submenu
(Parameter) (Range) (Initial Value)

StAt

Start Mode Selection CoLd = Manual CoLd


(only in Program function)
rSET = start after power ON
Hot = start from memory after
power failure
“StAt” sets the start mode the program. “CoLd” requires manual
start. “rSET” starts the program automatically after the power is
turned on. “Hot” starts from memory after a power failure.

PVSt

Start Point Selection (only in Program mode) rSEt = start from 0 rSEt
PV = start from PV

wAit

Wait Value in Program 0.0 ~ 200.0 0.0

“wAit” sets the time the SV will wait for PV if PV chanes slower than
SV.

Pid

PID / Level PID Selection Pid = PID Pid


LPid = Level PID

“Pid” selects between PID (Pid) and Level PID (LPid). Level PID
allows upto 4 level of different PID.

28
CONTROL submenu
(Parameter) (Range) (Initial Value)

EndP

End of Program Control Cont = Continuous StoP


StoP = 1 program only

“EndP” controls the the flow of the program to be continuous (Cont)


or 1-program-only-and-stop (StoP).

OUTPUT submenu
(Parameter) (Range) (Initial Value)

AL1F

Alarm 1 Action Function 0 ~ 13 1

Please refer to Chapter 6 : Alarm for functio descriptions

AL1H
Out
Alarm 1 Hysteresis 0.0 ~ 200.0 0.0

AL1t

Alarm 1 in Program Mode on Time 0.00 ~ 99.59 hr.min 0.00

AL1M

Alarm 1 Special Mode Selection 1 ~ 11 0

Please refer to Chapter 6 : Alarm for mode descriptions

29
OUTPUT submenu
(Parameter) (Range) (Initial Value)

AL2F AL2H AL2t AL1M

AL3F AL3H AL3t AL3M

For AL2 and AL3, please refer to Al1 description above.

Act

Control Action Selection CooL / HEAt HEAt

Outm

Output Mode Selection (Please contact distributor for changes)

Please refer to Chapter 5 : Output for mode descriptions

O1LS

Output 1 Scale Low 0.0 ~ 100.0 % 17.6

O1HS

Output 1 Scale High 0.0 ~ 100.0 % 96.0

AO

Analog Output Selection PV = transmit PV PV


SV = transmit SV
dEV = transmit (PV-SV)
MV = transmit output percentage

30
OUTPUT submenu
(Parameter) (Range) (Initial Value)

O2LS

Output 2 Scale Low 0.0 ~ 100.0 % 17.6

O2HS

Output 2 Scale High 0.0 ~ 100.0 % 96.0

t1SS

Time Signal 1 Start Segment Setting 1~8 1


(only in Program mode)

“t1SS” sets the segment the alarm will be activated. For example, if
the alarm activation is desired in Segment 2, set “t1SS” at 2.

t1On

Time Signal 1 On Time Setting 0.00 ~ 99.59 hr.min 0.01


(only in Program mode)

“t1On” sets the time the alarm will be activated. For example, if the
alarm activation is desired after 3 minute in Segment 2, set “t1On”
at 3min and “t1SS” at 2. Note that the Program Time in Segment 2
(tP2) may be longer than 3 minute.

t1ES

Time Signal 1 End Segment Setting 1~8 1


(only in Program mode)

31
OUTPUT submenu
(Parameter) (Range) (Initial Value)

“t1es” sets the segment the alarm will be deactivaed. For example,
if the alarm deactivation is dersired in Segment 6, set “t1ES” at 6.

t1oF

Time Signal 1 Off Time Setting 0.00 ~ 99.59 hr.min 0.01


(only in Program mode)

“t1oF” sets the time the alarm will be deactivaed. For example, if
the alarm deactivation is desired after 7 minute in Segment 6, set
“t1oF” at 7min and “t1ES” at 6. Note that the Program Time in Seg-
ment 6 may be longer than 7 minute.

t2SS t2On t2ES t2oF

For t2 parameters descriptions, please refer to see t1 parameters


(t1SS, t1On, t2ES, t2oF).

INPUT submenu
(Parameter) (Range) (Initial Value)

inP1

Input 1 Selection K2

LoSP

Low Set Point LoSP ~ HiSP 0.0

32
INPUT submenu
(Parameter) (Range) (Initial Value)

HiSP

High Set Point LoSP ~ HiSP 400.0

LoAn

Analog Input Range Low -1999 ~ 9999 0.0

HiAn

Analog Input High -1999 ~ 9999 100.0

A1LS

Analog Inpput 1 Scal Low 0 ~ FFFF

A1HS

Analog Input 1 Scale High 0 ~ FFFF

unit

O
Unit Selection C / OF O
C

dP

Decimal Point 0 / 0.0 / 0.00 / 0.000 0.0

33
INPUT submenu
(Parameter) (Range) (Initial Value)

FiLt

Digital Filter 0.001 ~ 1.000 0.900

inP2

Input 2 Selection non = no function non


Ct = current transformer
rmSV = remote SV

A2LS

Analog Input 2 Scale Low 0 ~ FFFF

A2HS

Analog Input 2 Scale High 0 ~ FFFF

SPECIAL CONTROL submenu


(Parameter) (Range) (Initial Value)

bAud

Baud Rate 2.4K / 4.8K / 9.6K / 19.2K / 38.4K 9.6K

Addr

Address 0 ~ 31 0

34
SPECIAL CONTROL submenu
(Parameter) (Range) (Initial Value)

LEV1

Leve 1 PID Range LoSP ~ HiSP 400

LEV2

Level 2 PID Range LoSP ~ HiSP 400

LEV3

Level 3 PID Range LoSP ~ HiSP 400

LVSL

Level PID Selection Monitor 1~4 1

Level PID Selection Monitor selects whiche level of PID to be


monitored. For example, if Level3 parameters (L3P1, L3P1, L3d1...
etc.) are to be monitored, set “LVSL” to 3. Note that PID parameter
under CONTROL submenu needs to set at Level PID (LPiD).

L1P1

Level 1 Propotional Band for Output 1 0.0 ~ 3000 30.0

L1i1

Level 1 Integral Time for Output 1 0 ~ 3600 sec 240

35
SPECIAL CONTROL submenu
(Parameter) (Range) (Initial Value)

L1d1

Level 1 Derivative Time for Output 1 0 ~ 900 sec 60

L1Ar

Level 1 Anti-Reset Windup 0.0 ~ 100.0 % 100.0

L1P2

Level 1 Propotional Band for Output 2 0.0 ~ 3000 sec 30.0

L1i2

Level 1 Integral Time for Output 2 0 ~ 3600 sec 240

L1d2

Level 1 Derivative Time for Output 2 0 ~ 900 60

L2P1 L2i1 L2d1 L2Ar L2P2 L2i2 L2d2

L3P1 L3i1 L3d1 L3Ar L3P2 L3i2 L3d2

L4P1 L4i1 L4d1 L4Ar L4P2 L4i2 L4d2

For Level2, Level3 and Leve4 parameters description, please refer


to Level1 parameters (L1P1, L1i1, L1Ar, L1P2, L1i2, L1d2).

36
PROGRAM submenu
(Parameter) (Range) (Initial Value)

SEG

Program Segment Monitor 1~8

tiME

Program Countdown Monitor

EndS

Program Segment End Setting 1~8 1

SV1

SV in Segment 1 LoSP ~ HiSP 100

tP1

Program Time in Segment 1 0.00 ~ 99.59 hr.min 0.00

tS1

Soak Time in Segment 1 0.00 ~ 99.59 hr.min 0.00

SV2 tP2 tS2 SV6 tP6 tS6

SV3 tP3 tS3 SV7 tP7 tS7

SV4 tP4 tS4 SV8 tP8 tS8

SV5 tP5 tS5


37
PROGRAM submenu
(Parameter) (Range) (Initial Value)

For Segment2 to Segment8 parameters description, please refer


to Segment1 parameters (SV1, tP1, tS1).
SV3 EndS = 5
SV2 SV4
SV1
SV5

tS1 tS2 tS3 tS4 tS5


tP1 tP2 tP3 tP4 tP5

PROGRAM submenu
(Parameter) (Range) (Initial Value)

Parameters under USER Submenu

Parameters under CONTROL Submenu

Parameters under OUTPUT Submenu

38
A. Example : How to set “SV” at 200OC

Press-and-hold till Press to increase or Press to set the SV


SV blinks. Press press to decreasae value
again to move the digit the value

B. Example : How to set AL1S at 20OC

Press-and-hold till Press-and-hold till Press to increase or


PV shows “AL1S” SV blinks, press press to decrease
again to move the digit the value

Press to enter AL1 Press-and-hold to


setting return to PV/SV
windows

39
C. Example : How to set “AT” (auto tuning)

Press to show “AT” Press to show Press to show “yes”


on PV windows “no” flickering on SV on SV window
windows

Press to enter AT Press-and-hold to


setting return to PV/SV window

D. Example : How to enter different “level” for setting parameter


(1) Enter “CntL” level

Press-and-hold till Press to show Press to show


“LEVL” on PV window “user” flickering on “cnt1” on SV window
(under PV/SV initial SV window (under PV then press to enter
window) show “LEVL” this level

40
Press-and-hold to Press-and-hold to Press-and-hold to
show “P1” on PV continue other param- return to PV/SV initial
window eters in this level window

(2) Enter “Out” level

Press-and-hold to Press to show “user” Press to show “out”


show “LEVL” on PV flikering on SV window on SV window then
window (under PV/SV (under PV show “LEVL” press to enter this
initial window) level

Press to show Press-and-hold to Press-and-hold to


“AL1F” on PV window continue other parameters return PV/SV initial
in this level window

41
(3) Enter “inP” level

Press-and-hold to Press to show “user” Press to show “inP”


show “LEVL” on PV flickering on SV window on SV window then
window (under PV/SV (under PV “LEVL”) press to enter this
initial windows) level

Press-and-hold to Press-and-hold to Press-and-hold to


show “inP1” on PV continue other parameters return PV/SV initial
window in this level window

(4) Enter “Spc” level

Press-and-hold to Press to show “user” Press to show “SPC”


show “LEVL” on PV flickering on SV window on SV window then
window (under PV/SV (under PV show “LEVL”) press to enter this
initial window) level

42
Press-and-hold to Press-and-hold to Press-and-hold to
show “baud” PV continue other parameters return to PV/SV initial
window in this level window

(5) Enter program level


* “OUTM” in “out” level must be selected at “8” or “9”

Press-and-hold to Press to show “user” Press to show “PROG”


show “LEVL” on PV flickering on SV window on SV wndow then press
window (under PV/SV (under PV show “LEVL”) to enter “PROG” level
initial window)

Press-and-hold to Press-and-hold to Press-and-hold to


show “SEG” on PV continue other param- return to PV/SV initial
window, this parameter eters, this parameter window
only display executing only display time for
segment ramp or soak steps

43
Press ro show SV Press to set SV for Press to set time for
flickering, the press segment 1 ramp of segment 1
key to set ending
segment

The operation from SV2 to SV


are the same as SV1 8

Press to set time for


soak of segment 1

(6) Enter “Hide” level


In this level, the user can arrange parameter order or hiding from No. 1-2 to 1-22, 2-14 to
2-17 and 3-20 to 3-27 (please refer to level parameter flow chart), but same parameter
can not be arranged in 2 positions at the same time. For example, to arrange “OUTL” to
1-3 you need to cancel it in 1-2 first. When canceling or to hide, select “non” on the “SV”

Press-and-hold to Press to show “user” Press to show “Hide”


show “LEVL” on PV flickering on SV window on SV window then press
window (under PC/SV (under PV show “LEVL”) to enter this level
initial window)

44
Press-and-hold to Press-and-hold to Press-and-hold to
show “1-2” on PV window continue other parameters return to PV/SV initial
at this level window

Press-and-hold to If “non” is selected in1-2 and is pressed, 1-2 will not


show “OUTL” flickering display anything. If other parameter is selected in 1-2, it
then press to “non” will display that parameter.
for hiding and cancelling The operation in 1-2 to 1-22, 2-14 to 2-17 and 3-20 to
or press to select 3-27 are all the same.
other parameters

E. Example : How to set “LOCK” function

Press-and-hold to Press-and-hold to Press till SV blinks


show “LEVL” on PV show “LOCK” on PV
window (under PV/SV window
initial window)

45
Press to increase or Press to enter “LOCK” Press-and-hold to
press to decrease setting return to PV/SV initial
code number window

46
Chapter 4 : Input
AT03 series is designed to accept thermocouples sensor, RTD
sensors, linear voltage and linear current inputs. The input type is
specified partly through hardware and needs to be specified at the
time of ordering.

For sensor inputs (thermocouple and RTD), AT03 can accept K, J,


T, R, E, S, B, N or N type thermocouple and Pt100 or JPt100 RTD
sensors. There are different segments in firmware to optimize the
sensing performance. The specific segment is specified through
firmware and is specified through the parameter inP1 under inp
submenu.

For linear input, all vairotions are soecified through hardware at the
time of ordering.

Input Hardware ordering information


AT- □ 0 3 - ■ □ □ □-□ □ □
Input
1 = T/C or RTD Sensor
2 = 0~100mV
3 = 0~20mA
4 = 4~20mA
5 = 0~5V
6 = 0~10V
7 = 1~5V
8 = 2~10V
9 = 0~1V

47
Parameter INP1 under INP submenu
O O
Type INP1 C F
K K1 0 ~ 200 32 ~ 392
K2 0 ~ 400 32 ~ 752
K3 0 ~ 800 32 ~ 1472
K4 0 ~ 1000 32 ~ 1832
K5 0 ~ 1200 32 ~ 2192
J J1 0 ~ 200 32 ~ 392
J2 0 ~ 400 32 ~ 752
J3 0 ~ 800 32 ~ 1472
J4 0 ~ 1000 32 ~ 1832
J5 0 ~ 1200 32 ~ 2192
T T1 -50 ~ 50 -58 ~ 122
T2 -100 ~ 100 -148 ~ 212
T3 -200 ~ 400 -328 ~ 752
R R 0 ~ 1700 32 ~ 3092
E E 0 ~ 1000 32 ~ 1832
S S 0 ~ 1700 32 ~ 3092
B B 0 ~ 1800 32 ~ 3272
N N -200 ~ 1300 -328 ~ 2372
Pt Pt1 -50 ~ 50 -58 ~ 122
Pt2 0 ~ 100 32 ~ 212
Pt3 0 ~ 200 32 ~ 392
Pt4 0 ~ 400 32 ~ 752
Pt5 -200 ~ 600 -328 ~ 1112
jPt -200 ~ 500 -328 ~ 932
Linear Lin -1999 ~ 9999
48
Chapter 5 : Output
AT03 series has highly customizable outputs for customers’ specific
needs. It may have upto 2 control outputs. The desired ouputs
needs to be specified at the time of ordereing and set by the users
under OUTPUT submenu according to the hardware.
Output hardware ordering information
AT- □ 0 3 - □ ■ ■ □-□ □ □
Output 1 Output 2
(1 is standard) 0 = None
1 = Relay 1 = Relay
2 = Pulsed 2 = Pulsed
3 = 0~20mA 3 = 0~20mA
4 = 4~20mA 4 = 4~20mA
5 = 0~5V 5 = 0~5V
6 = 0~10V 6 = 0~10V
7 = 1~5V 7 = 1~5V
8 = 2~10V 8 = 2~10V
9 = Motor Control

Parameter OUTM under OUT submenu


OUTM Mode
1 Single Output
2 Dual Output
3 Motor Control, A contact
4 Motor Control, B contact
5 Single output with transmitter
6 Single output with soft start

49
7 Single output with transmitter and soft start
8 Program control
9 Program control with trsnamitter

Chapter 6 : Alarm
AT03 models can have upto 3 alarms. Each alarm can be programmed
to different function and different mode.

Alarm Function
Parameter AL1F, AL2F and AL3F under OUT submenu
ALARM FUNCTION DESCRIPTION
AL1F AL2F AL3F Description
0 0 0 No Alarm
1 1 1 Deviation High Alarm
2 2 2 Deviation Low Alarm
3 3 3 Absolute High Alarm
4 4 4 Absolute Low Alarm
5 5 5 Deviation high/low Alarm
6 6 6 Band Alarm
7 7 7 System Failure Alarm
8 8 8 Loop break alarm
9 9 9 Heater Break Alarm
10 10 10 Segment Ending Alarm
11 11 11 Program Ending Alarm
12 12 Not Time Signal Alarm
Availiable
13 13 Program Mode Running alarm

50
1. Deviation High Alarm
SV+AL1S
OFF ON
PV
SV
2. Deviation Low Alarm
SV+AL1S
ON OFF
PV
SV
3. Absolute High Alarm

OFF ON
PV
AL1S
4. Absolute Low Alarm

ON OFF
PV
AL1S
5. Deviation High/Low Alarm
SV-AL1L SV+AL1U
ON OFF ON
PV
SV
6. Band Alarm
SV-AL1L SV+AL1U
OFF ON OFF
PV
SV
7. System Failure Alarm

Alarm is triggered when the system has failed.

51
8. Loop break alarm
Non-alarm area
ON OFF ON
PV-LBD PV PV+LBD

9. Heater Break Alarm


Low or no current flow Over current or short circuit
Control output is ON Control output is OFF

ON OFF OFF ON
C.T. C.T.

10. Segment Ending Alarm

AL1S
1~8 segment
AL1T
0.00 Flicker alarm
(other) ON delay time
99.59 Continuous alarm
OFF AL1T ON

11. Program Ending Alarm

TEMP
Program End

• Time
Alarm
OFF ON

52
12. Time Signal Alarm

Segment 1 Segment 2 T1SS


Time signal 1 start segment setting
T1ON
Time signal 1 on time setting
T1ON T1OF T1ES
Time signal 1 end segment setting
T1OF
Time signal 1 outputtin g Time signal 1 off time setting

13. Program Mode Running alarm

TEMP
Program End

Program Start •

• Time
Alarm
OFF ON

Alarm Mode
Parameter AL1M, AL2M and AL3M under OUT submenu
ALARM MODE DESCRIPTION
AL1M AL2M AL3M Descrition
0 0 0 Normal

1 1 1 Alarm with nomally closed contact


2 2 2 Latch
3 3 3 Alarm with nomally closed contact and
latch

53
ALARM MODE DESCRIPTION (continue)

4 4 4 Alarm with inhibit

5 5 5 Alarm with inhibit and normally closed


contact
6 6 6 Alarm with inhibit and latch
7 7 7 Alarm with inhibit, normally closed
contact and latch
8 (Mode 8, 9, Alarm with on-delay timer
10, 11 are not
9 Alarm with on-delay timer but normally
availiable on
closed contact
Alarm2 and
10 Alarm3. Only Alarm with soaking timer
11 Alarm1 has all Alarm with soaking timer but normally
11 modes) cloased contact

Chapter 7 : Communication

AT03 has optional RS-232 and RS-485 module, which enables


the controller to be programmed and monitored remotely.

Interface RS-232, RS-485

Baud Rate 2400 bps, 4800 bps, 9600 bps, 19200bps, 38400 bps

Data Format ModBus protocol RTU mode

Data Frame
0 B0 B1 B2 B3 B4 B5 B6 B7 1

1 start bit 8 data bits 1 stop bit

54
Sample Commands
RTU Request : Read command

0 1 2 3 4 5 6 7
Station Function Address Count CRC16
Number 0X03 (MSB~LSB) (MSB~LSB) (LSB~MSB)

Station number : 00H ~ 1FH

Adderss : 0000H ~ 0100H

Count : number of data

CRC16 : Cyclical Redundancy Check

RTU Response : Read command

0 1 2 3 4 5 6
Station Function Byte Data 1 Data 2
Number 0x03 Count (MSB~LSB) (MSB~LSB)

Station number : 00H ~ 1FH

Adderss : 0000H ~ 0100H

Count : number of data bytes

CRC16 : Cyclical Redundancy Check

55
RTU Request : Write command

0 1 2 3 4 5 6 7
Station Function Address Count CRC16
Number 0X06 (MSB~LSB) (MSB~LSB) (LSB~MSB)

Station number : 00H ~ 1FH

Adderss : 0000H ~ 0100H

CRC16 : Cyclical Redundancy Check

RTU Request : Write command

0 1 2 3 4 5 6 7
Station Function Address Count CRC16
Number 0X06 (MSB~LSB) (MSB~LSB) (LSB~MSB)

Station number : 00H ~ 1FH

Adderss : 0000H ~ 0100H

CRC16 : Cyclical Redundancy Check

Parameters and Addresses


The following table on the next two pages lists all the parameters
and their corresponding addresses under ModBus RTU.

56
PARAMETERS AND ADDRESSES
LEvL 00 rPtm 18 AL1F 30 t2On 48
LoCK 01 P1 19 AL1H 31 t2ES 49
Sv 02 i1 1A Al1t 32 t2oF 4A
OutL 03 d1 1B AL1m 33 inP1 4B
At 04 Ct1 1C AL2F 34 LoSP 4C
mAn 05 HSt1 1D AL2H 35 HiSP 4D
AL1S 06 AotF 1E AL2t 36 LoAn 4E
AL1L 07 Ar 1F AL2m 37 HiAn 4F
AL1U 08 P2 20 AL3F 38 A1LS 50
AL2S 09 i2 21 AL3H 39 A1HS 51
AL2L 0A d2 22 AL3t 3A unit 52
AL2U 0B Ct2 23 AL3m 3B dp 53
AL3S 0C HSt2 24 Act 3C FiLt 54
AL3L 0D db 25 Outm 3D inP2 55
AL3U 0E SSv 26 O1LS 3E A2LS 56
SOAK 0F Sout 27 O1HS 3F A2HS 57
rAmP 10 Stme 28 AO 40
PvoF 11 rUCy 29 O2LS 41 bAud 59
Pvrr 12 rPtm 2A O2HS 42 Addr 5A
SvoF 13 StAt 2B t1SS 43 LEv1 5B
Ct 14 PvSt 2C t1On 44 LEv2 5C
HbA 15 wAit 2D t1ES 45 Lev3 5D
LbA 16 Pid 2E t1oF 46 LvSL 5E
Lbd 17 EndP 2F t2SS 47 L1P1 5F

57
PARAMETERS AND ADDRESSES
L1i1 60 L4P2 78 Sv7 90 1-20 A8
L1d1 61 L4i2 79 tP7 91 1-21 A9
L1Ar 62 L4d2 7A tS7 92 1-22 AA
L1P2 63 SEG 7B Sv8 93 2-14 AB
L1i2 64 TimE 7C tP8 94 2-15 AC
L1d2 65 EndS 7D tS8 95 2-16 AD
L2P1 66 Sv1 7E 1-2 96 2-17 AE
L2i1 67 tP1 7F 1-3 97 3-20 AF
L2d1 68 ts1 80 1-4 98 3-21 B0
L2Ar 69 Sv2 81 1-5 99 3-22 B1
L2P2 6A tP2 82 1-6 9A 3-23 B2
L2i2 6B tS2 83 1-7 9B 3-24 B3
L2d2 6C Sv3 84 1-8 9C 3-25 B4
L3P1 6D tP3 85 1-9 9D 3-26 B5
L3i1 6E tS3 86 1-10 9E 3-27 B6
L3d1 6F Sv4 87 1-11 9F Pv 100
L3Ar 70 tP4 88 1-12 A0
L3p2 71 tS4 89 1-13 A1
L3i2 72 Sv5 8A 1-14 A2
L3d2 73 tP5 8B 1-15 A3
L4P1 74 tS5 8C 1-16 A4
L4i1 75 Sv6 8D 1-17 A5
L4d1 76 tP6 8E 1-18 A6
L4Ar 77 tS6 8F 1-19 A7

58
Appendix A Error Code

Input1 error

Input2 error

A/D converter failed

Cold junction compensation failed

PV exceeds set ranges

RAM failed

Interface failed

Auto tuning failed

59
Note :

60
Note :

61
Note :

62
Note :

63
ANLY Electronics Co., Ltd.
N0. 19, Lane 202, Fushou St.,
Xinzhuang Dist., New Taipei City 242, Taiwan
Content are aubject to change without notice
Phone : 886-2-2996-3202 Printed in Taiwan
Fax : 886-2-2996-2017 M-AT03-P-A

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