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Cylinder Head

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jorntangen
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121 views3 pages

Cylinder Head

Uploaded by

jorntangen
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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VAS PC Assembly overview - cylinde...

Assembly overview - cylinder head


1 - 10 Nm

2 - Bracket
 For wiring
harness.

3 - 10 Nm
 With spacer
sleeve and
seal.
 Renew seal if
damaged.

4 - Cap
 Renew seal if
damaged.

5 - Seal

6 - Cylinder head
cover
 Removing
and installing
→ Chapter.
 Renew if
damaged.

7 - Lifting eye

8 - 23 Nm

9 - Camshaft
timing chain
 Before
removing,
mark
direction of
rotation
(installation
position)
→ Fig..
 Installing → Chapter.

10 - Combination valve
 Removing and installing → Chapter, Removing and installing parts of secondary air system.
 Check → Chapter.

11 - O-ring
 For sealing oil channel.
 Renew.
 Lubricate before installing.

12 - Hall sender 2 -G163-


 For exhaust camshaft.

3/19/2016 1:00:44 PM Page 1 of 3


VAS PC Assembly overview - cylinde...

 Before removing, mark connector belonging to component.

13 - Chain tensioner, 40 Nm
 For camshaft timing chain → Item
 Only rotate engine when chain tensioner is installed.

14 - Seal
 Renew if damaged or leaking.

15 - Inlet camshaft control valve 1 -N205-


 For inlet camshaft.
 Removing and installing → Chapter.
 Before removing, mark connector belonging to component.

16 - Exhaust camshaft control valve 1 -N318-


 For exhaust camshaft.
 Removing and installing → Chapter.
 Before removing, mark connector belonging to component.

17 - 8 Nm

18 - Seal
 For inlet camshaft control valve 1 -N205- → Item and exhaust camshaft control valve 1 -N318-
→ Item
 Renew if damaged or leaking.
 Installing → Chapter.

19 - Thermostat housing
 Dismantling and assembling → Chapter.
 Coolant hose schematic diagram → Chapter.

20 - Seal
 Renew.

21 - Hall sender -G40-


 For inlet camshaft.
 Before removing, mark connector belonging to component.

22 - Cover
 If only cover has been removed, prepare cylinder head gasket for assembly → Fig..
 With O-ring for sealing oil channel → Item.

23 - 60 Nm + 1/4 turn (90°) further


 Renew.
 Contact surface of sender wheel must be dry around bolt head when installed.
 To remove and install, counterhold using 32 mm open-end spanner on camshaft → Chapter,
Removing and installing camshafts.

24 - Exhaust camshaft adjuster


 Identification: 32A.
 Rotate engine only with camshaft adjuster installed.
 Installing → Chapter.

3/19/2016 1:00:44 PM Page 2 of 3


VAS PC Assembly overview - cylinde...

25 - Guide rail
 For camshaft timing chain → Item
 Clipped into valve timing housing.

26 - Inlet camshaft adjuster


 Identification: 24E
 Rotate engine only with camshaft adjuster installed.
 Installing → Chapter.

27 - Lifting eye

28 - Cylinder head gasket


 Metal gasket.
 Renew.
 Preparing cylinder head gasket for assembly → Fig..
 After renewing, renew entire coolant.

29 - Cylinder head
 Check for distortion → Fig..
 Removing and installing → Chapter.
 After renewing, renew entire coolant.

30 - Tensioning element
 For poly V-belt.
 Removing and installing poly V-belt → Chapter.

31 - Cylinder head bolt


 Renew.
 Refer to assembly instructions and sequence when loosening and tightening → Chapter Removing
and installing cylinder head.

32 - Gasket for cylinder head cover


 Renew if damaged or leaking.
 Note installation position.

3/19/2016 1:00:44 PM Page 3 of 3

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