PROFINET in

SIMATIC PCS 7 –
Guidelines and
Blueprints
Siemens
SIMATIC PCS 7 V9.1 SP2 Industry
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 Table of contents

Table of contents
Legal information ......................................................................................................... 2
1 Introduction ........................................................................................................ 6
1.1 Process automation requirements for the fieldbus ............................... 6
1.2 PROFINET as a fieldbus ...................................................................... 6
1.3 PROFINET in SIMATIC PCS 7 ............................................................ 7
2 Overview of PROFINET functionalities in SIMATIC PCS 7 ............................ 8
2.1 System connections ............................................................................. 9
2.1.1 Simple system connection S1 .............................................................. 9
2.1.2 Media redundancy with MRP ............................................................. 10
2.1.3 Simple system redundancy S2 ........................................................... 11
2.1.4 Redundant PROFINET R1 configuration ........................................... 12
2.2 Configuration in Run – CiR................................................................. 13
2.3 High-precision timestamping .............................................................. 13
2.4 PA ready ............................................................................................. 14
3 Hardware for Using PROFINET in SIMATIC PCS 7 ....................................... 15
3.1 AS 410 Automation System ............................................................... 16
3.2 Distributed IO system ......................................................................... 18
© Siemens AG 2023 All rights reserved

3.2.1 SIMATIC ET 200SP HA ..................................................................... 18

3.2.2 SIMATIC ET 200iSP........................................................................... 21
3.2.3 SIMATIC ET 200M ............................................................................. 23
3.3 Compact Field Unit ............................................................................. 24
3.3.1 SIMATIC Compact Field Unit PA – CFU PA ...................................... 24
3.3.2 SIMATIC Compact Field Unit DIQ – CFU DIQ ................................... 26
3.4 Recommended SCALANCE switches ................................................ 27
3.5 Service Bridge .................................................................................... 29
3.6 Y switch (XF204-2BA DNA) ............................................................... 31
3.7 Industrial Wireless LAN with PROFINET ........................................... 35
3.7.1 SCALANCE W700 IEEE 802.11n ...................................................... 36
3.8 IE/PB LINK ......................................................................................... 37
3.8.1 IE/PB LINK HA ................................................................................... 38
3.8.2 IE/PB LINK PN IO .............................................................................. 39
3.9 PN/PN Coupler ................................................................................... 41
3.10 PROFINET over APL (Advanced Physical Layer) ............................. 43
4 Blueprints – recommended PROFINET network configurations ................ 44
4.1 Introduction ......................................................................................... 44
4.2 Overview of blueprints ........................................................................ 46
4.3 Blueprints – standard programmable controller ................................. 47
4.3.1 Entry ................................................................................................... 48
4.3.2 Standard - A ....................................................................................... 49
4.3.3 Standard - B ....................................................................................... 50
4.3.4 High-end ............................................................................................. 52
4.4 Blueprints – H-System with Simple System Redundancy S2 ............ 53
4.4.1 Entry ................................................................................................... 54

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4.4.2 Default ................................................................................................ 55

4.4.3 High-end ............................................................................................. 56
4.5 Blueprints – H-System with Redundant PROFINET R1 Configuration57
4.5.1 Default ................................................................................................ 57
4.5.2 High-end ............................................................................................. 60
4.6 Example configuration ........................................................................ 62
5 Guide ................................................................................................................. 65
5.1 Configuration in Run – CiR/H-CiR ...................................................... 65
5.1.1 CiR/H-CiR Options ............................................................................. 66
5.1.2 Notes on CiR/H-CiR ........................................................................... 67
5.2 Topology Configuration – Device replacement without exchangeable
medium/PG ........................................................................................ 72
5.2.1 Possibilities for Topology Configuration ............................................. 72
5.2.2 Notes on Topology Configuration ....................................................... 75
5.3 Operational Reliability ........................................................................ 76
5.3.1 General Measures .............................................................................. 76
5.3.2 Loop detection .................................................................................... 77
5.4 Media redundancy with MRP ............................................................. 83
5.4.1 Multiple MRP rings ............................................................................. 85
5.5 Using the blueprints ............................................................................ 86
5.5.1 Multi-Controller Networks ................................................................... 86
© Siemens AG 2023 All rights reserved

5.5.2 Segmentation ..................................................................................... 86

5.5.3 Update Time ....................................................................................... 87
5.5.4 Cyclic Network Load........................................................................... 88
5.5.5 S1 Devices on the H System.............................................................. 89
5.5.6 R1 Networks ....................................................................................... 90
5.5.7 Industrial Wireless LAN ...................................................................... 93
5.5.8 Port diagnostics .................................................................................. 96
5.6 Device-specific notes ......................................................................... 97
5.6.1 Function overview of PROFINET devices .......................................... 97
5.6.2 AS 410 ................................................................................................ 97
5.6.3 ET 200SP HA ..................................................................................... 98
5.6.4 IE/PB LINK HA ................................................................................... 99
5.6.5 IE/PB LINK PN IO .............................................................................. 99
5.6.6 Switches ........................................................................................... 100
5.6.7 BusAdapters ..................................................................................... 100
5.6.8 Configuration of the Y switch (XF 204-2BA DNA) ............................ 102
5.6.9 Configuring the redundant Y switch (DNA redundancy) .................. 102
5.6.10 Configuration of SCALANCE W components .................................. 103
5.7 Setting the PG/PC Interface ............................................................. 104
6 PROFINET Tools for the System Life Cycle ................................................ 105
6.1 Planning............................................................................................ 106
6.1.1 SINETPLAN (Siemens Network Planner) ........................................ 106
6.1.2 Concept & Design Tool (CDT) ......................................................... 106
6.1.3 TIA Selection Tool ............................................................................ 107
6.2 Commissioning ................................................................................. 108
6.2.1 SIMATIC PCS 7 ............................................................................... 108
6.2.2 SINEC PNI Basic .............................................................................. 109
6.2.3 PRONETA Basic .............................................................................. 110
6.3 Operation .......................................................................................... 112
6.3.1 SINEC NMS ..................................................................................... 112

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6.3.2 SINEMA Server ................................................................................ 114

6.4 Maintenance and diagnostics ........................................................... 116
6.4.1 Wireshark ......................................................................................... 116
7 Appendix ........................................................................................................ 117
7.1 Comparison of PROFINET and PROFIBUS .................................... 117
7.2 Additional Example Configurations .................................................. 118
7.2.1 Two standard programmable controllers with simple S1 system
connection and MRP ........................................................................ 118
7.2.2 Three standard programmable controllers with simple S1
system connection – PLCs in the MRP ring ..................................... 119
7.2.3 Three standard programmable controllers with simple S1
system connection – separate optical MRP ring .............................. 120
7.2.4 Two fault-tolerant systems with simple S2 system redundancy....... 121
7.2.5 Three fault-tolerant systems with simple S2 system redundancy .... 122
7.2.6 Three fault-tolerant systems with redundant PROFINET R1
configuration ..................................................................................... 123
7.2.7 Two fault-tolerant systems with redundant PROFINET R1
configuration and simple S2 system redundancy and DNA
redundancy ....................................................................................... 124
7.2.8 Standard programmable controller with simple S1 system
connection and fault-tolerant system with S2 system
redundancy ....................................................................................... 125
7.3 Service and support ......................................................................... 126
© Siemens AG 2023 All rights reserved

7.4 Industry Mall ..................................................................................... 127

7.5 Links and literature ........................................................................... 127
7.6 Change documentation .................................................................... 128

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 1 Introduction

1 Introduction
1.1 Process automation requirements for the fieldbus
Digitalization starts in the field
Scalability and availability are typical requirements of process automation. This
also includes the increasing flexibility for future plant expansions with ever shorter
commissioning and downtimes.
In order to meet these classic requirements, digitalization plays an increasingly
important role. The basic approach of digitalization is the integrated digital
communication from the control level down to the sensor and actuator in the field.

Central process automation requirements for the fieldbus

• Scalable redundancy
• Flexible architecture
• High reliability and availability
• Ease of use
• Horizontal and vertical integration
• Investment protection
© Siemens AG 2023 All rights reserved

1.2 PROFINET as a fieldbus

Why PROFINET?
When used as a fieldbus, PROFINET meets all the requirements of process
automation, offers many advantages compared to PROFIBUS DP and thus forms a
future-proof platform for plants in the process industry.
As an open standard for fieldbus communication, PROFINET combines the
advantages of the proven PROFIBUS DP fieldbus standard with those of the
Industrial Ethernet network standard. This integrated communication forms the
basis for horizontal and vertical integration and is thus the cornerstone for the
implementation of digitalization.
Figure 1-1

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 1 Introduction

PROFINET in comparison to PROFIBUS DP

Besides the prevailing simple line structures and rings via optical link modules
(OLM) of PROFIBUS DP, PROFINET also supports ring, tree and star topologies
with one or more IO controllers as a standard feature. This makes the network
architecture more customizable to the plant and plant expansions can be
implemented more easily.
PROFINET allows up to 1440 bytes of cyclic user data per device, in contrast to
PROFIBUS DP, which only allows 244 bytes. These increasing data volumes are
easily handled by PROFINET thanks to a higher transmission rate of 100 Mbps full
duplex as compared to the maximum of 12 Mbps (typically 1.5 Mbps) in
PROFIBUS DP. PROFINET also uses this bandwidth more efficiently.
With PROFINET, commissioning is also much faster and simpler than with
PROFIBUS DP because only point-to-point connections exist and there is no need
to take the entire bus in operation at once.

Benefits
• Quicker and easier device replacement
• Real-time and deterministic response
• IT standards, such as TCP/IP protocol, are supported
• Physical and/or logical segmentation of the plant
• High availability and flexibility for plant expansions
© Siemens AG 2023 All rights reserved

• Investment protection through integration of existing bus systems

1.3 PROFINET in SIMATIC PCS 7

As of SIMATIC PCS 7 Version 9.0, and with a variety of hardware and software
innovations, the functionality of PROFINET has been significantly extended in
PCS 7.
This documentation serves as a guide and describes the most important topics and
functions when using PROFINET in SIMATIC PCS 7.
These include:
• Flexible and scalable availability with functionalities such as system
connection, media redundancy, changes during operation, and more
(chapter 2)
• Hardware required for using PROFINET in SIMATIC PCS 7 (chapter 3)
• Blueprints – Recommended PROFINET network configurations as a planning
template for different subsystems (chapter 4)
• Guidelines for using PROFINET in SIMATIC PCS 7 (chapter 5)
• Overview: Lifecycle of PROFINET tools (chapter 6)

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 2 Overview of PROFINET functionalities in SIMATIC PCS 7

2 Overview of PROFINET functionalities in

SIMATIC PCS 7
This chapter shows the different system connections and functions of PROFINET
in SIMATIC PCS 7. It allows you to scale availability in a flexible manner. The
following icons visually represent the PROFINET functions.
Table 2-1
Symbol PROFINET function Explanation in chapter
Simple system connection S1 Chapter 2.1.1

Media redundancy with MRP Chapter 2.1.2

Detailed information and
instructions: 5.4

Simple S2 system redundancy Chapter 2.1.3

Redundant PROFINET R1 Chapter 2.1.4

configuration
© Siemens AG 2023 All rights reserved

Configuration in Run (CiR) Chapter 2.2

Detailed information and
instructions: Chapter 5.1

High-precision timestamping Chapter 2.3

(SoE - Sequence of Events)

PA ready Chapter 2.4

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 2 Overview of PROFINET functionalities in SIMATIC PCS 7

2.1 System connections

2.1.1 Simple system connection S1

A simple system connection S1 refers to the connection of an IO device via an

interface module which only establishes an application link with one IO controller.
This means that the IO device is only connected to the standard automation
system via a communication connection or, in the case of H-systems, unilaterally.
The IO device fails if this communication connection gets interrupted or if the
interface module fails.
S2-capable devices that have an interface module can also be connected to
standard automation systems via a simple system connection S1.

Symbol used:

Example configuration
Standard automation system AS 410 and ET 200SP HA with one interface module

Figure 2-1
© Siemens AG 2023 All rights reserved

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 2 Overview of PROFINET functionalities in SIMATIC PCS 7

2.1.2 Media redundancy with MRP

Media redundancy is a function that ensures network and system availability. The
Media Redundancy Protocol (MRP) enables the connection of devices based on
ring topologies. If the transmission link in the ring is interrupted at one point,
for example, due to a break in the ring cable or the failure of a node, the
redundancy manager immediately activates the alternative communication path.
The switchover lasts a maximum of 200 ms. The use of MRP is not affected by
system redundancy (S1, S2 or R1) and it can be used with all three. You can find
further information about MRP in chapter 5.4.

Symbol used:

Example configuration
AS 410 Single Station and ET 200SP HA with one interface module
Figure 2-2
© Siemens AG 2023 All rights reserved

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2.1.3 Simple system redundancy S2

Simple system redundancy S2 to the connection of an IO device via an interface

module, which establishes one application relationship with each of both IO
controllers in the H-system.
This means that the IO device is connected to both IO controllers of the H-system
via two communication connections. Several communication connections can be
established using one physical cable to enable the IO device to be connected via
one or two cables (see example configuration). If a communication connection is
interrupted, all data and diagnostic functions are retained in the H-system.
Communication connections are switched over without interruption. However, if the
interface module fails, it causes the IO device to fail.

Symbol used:

Example configuration
AS 410 Redundancy system and ET 200SP HA with one interface module each.
One with the connection via an open ring structure (left) and one with the
connection via a switch in star structure (right).
Figure 2-3
© Siemens AG 2023 All rights reserved

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 2 Overview of PROFINET functionalities in SIMATIC PCS 7

2.1.4 Redundant PROFINET R1 configuration

A redundant PROFINET R1 configuration refers to the connection of an IO device

via two interface modules, whereby each one of them establishes one application
relationship with one IO controller in the H-system. The advantage of having a
redundant PROFINET R1 configuration is that the IO device uses two interface
modules to communicate over two separate PROFINET networks (subnets).
In case of an interruption in the communication connection, an interface module
failure or a subnet failure, all data and diagnostic functions are retained in the H-
system. Communication connections are switched over without interruption. You
can find further information on redundant PROFINET R1 configuration in chapter
5.5.6.

Symbol used:

Example configuration
AS 410 Redundancy system and ET 200SP HA with two interface modules.
Figure 2-4
© Siemens AG 2023 All rights reserved

Note The redundant PROFINET R1 configuration is also referred to as modular R1

system redundancy.

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2.2 Configuration in Run – CiR

Configuration in Run (CiR) is a function that enables the system and configuration
to be changed during operation. This includes adding and changing a PROFINET
device, a module, or parameters.
CiR allows to make these changes in the hardware configuration and to load them
into the CPU without a CPU-STOP. This function is available to varying degrees for
both standard automation systems and H-systems. Replacing hardware when
replacement parts are needed is also possible without CiR.
For further information on CiR, refer to chapter 5.1.

Symbol used:

2.3 High-precision timestamping

Accurate time stamping is a concept used for providing incoming events
(e.g. signal changes in a distributed I/O) with a very precise timestamp (accuracy
up to 1 ms). The time synchronization of the nodes is a basic prerequisite for
timestamping.
The abbreviation of the term: Sequence of Events – SoE is used as a symbol.
© Siemens AG 2023 All rights reserved

Symbol used:
High-precision timestamping finds its application, for instance, in the event of a
message overload in the system. If a large number of messages is generated
within one second, it is only possible to identify the first message and therefore
also its cause by means of the timestamp.

Note When using high-precision timestamping (SoE) in R1 networks, different subnets

must be configured, and the networks must be physically separated.

Note For more information about the quantity structures and configuration rules, see
the following FAQ:
"Which quantity frameworks and configuration guidelines apply for high-precision
time stamping with an accuracy of 1 ms when using the ET 200SP HA and
PROFINET?"
https://support.industry.siemens.com/cs/ww/en/view/109750520

Note Manual
"SIMATIC Process Control System PCS 7; High-Precision Time Stamping When
Using the ET 200SP HA"
https://support.industry.siemens.com/cs/ww/en/view/109772337

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 2 Overview of PROFINET functionalities in SIMATIC PCS 7

2.4 PA ready
For unlimited use in process automation, IO devices must support at least the
following functionalities:
• Simple system redundancy S2
• Media Redundancy Protocol (MRP)
• Configuration in Run (CiR)
Siemens uses the PA ready symbol to identify the IO devices which meet the
requirements of process automation regarding availability and changes during
operation.

Symbol used:
Siemens, therefore, places similar requirements on both the PROFIBUS &
PROFINET International (PI) and PROFINET IO devices in process automation.
The PI subdivides IO devices into Conformance Classes (CC) depending on their
range of functions: CC-A, CC-B and CC-C. There is also the CC-B (PA), an
extension of the CC-B, which applies in particular to process automation. It
contains the system redundancy requirement and optionally also MRP and CiR.
Less stringent requirements for PA ready apply if IO devices are connected to the
end of a line or in a star topology:
© Siemens AG 2023 All rights reserved

Modular terminals (e.g. ET 200SP HA)

• Simple system redundancy S2
• Configuration in Run (CiR)
Compact terminals (e.g. SIMOCODE)
• Simple system redundancy S2

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 3 Hardware for Using PROFINET in SIMATIC PCS 7

3 Hardware for Using PROFINET in SIMATIC

PCS 7
In the SIMATIC product portfolio, Siemens provides all the necessary components
for an effective use of all the advantages of PROFINET in SIMATIC PCS 7. The
following section presents components, which are recommended and approved for
PCS 7.
Figure 3-1
© Siemens AG 2023 All rights reserved

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 3 Hardware for Using PROFINET in SIMATIC PCS 7

3.1 AS 410 Automation System

The AS 410 automation system provides the CPU 410-5H und CPU 410E IO
controllers that are specifically designed for process automation. These are the
only IO controllers that support all PROFINET functions (S1, S2, R1, CiR, and
SoE) and, therefore, form the requirements for PROFINET in the PCS 7
environment (as of version V9.0) and the basis for future developments.
PROFINET IO devices can be connected to the AS 410 via simple system
connection S1, simple system redundancy S2, and redundant PROFINET R1
configurations. The AS 410 also supports the "Configuration in Run" and "High-
precision time stamping (SoE)" functions.
Two versions of the CPU are available for the AS 410:
• CPU 410-5H – scalable quantity structure for all applications
• CPU 410E – fixed quantity structure for applications with few process objects
An AS 410 with CPU 410-5H or CPU 410E can be configured as a standard fault-
tolerant or safety-oriented automation system, depending on your requirements.
Technically speaking, the CPU 410E program and system behave like those of a
CPU 410-5H with limited quantity structures. The technical data of the CPU can be
found in the manual.

Advantages
• A hardware platform for all application uses application sizes and performance
© Siemens AG 2023 All rights reserved

ranges
• Specially developed for process automation
• Conformal coating
• Extended temperature range (0 °C to +70 °C)
• PROFINET functions (S1, S2, R1, CiR, and SoE)

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Communication
The CPU 410 has two PN/Ethernet interfaces with an integrated 2-port switch.
Up to 250 IO devices can be connected per PROFINET interface. The
CPU 410-5H has 8 KB and the CPU 410E has 1.5 KB for the I/O address range
per PN interface.
Figure 3-2
© Siemens AG 2023 All rights reserved

The CPU also has a 12 Mbps PROFIBUS interface and allows up to 96 nodes to
be connected. The distributed process I/O can be either linked directly with
PROFINET, PROFIBUS DP or via a subordinate bus system, such as PROFIBUS
PA.

Note You can find further device-specific instructions for use in chapter 5.6.2.

Note Application example

"Process automation with the SIMATIC PCS 7 CPU 410-5H controller"
https://support.industry.siemens.com/cs/ww/en/view/96839331
Manual
"SIMATIC PCS 7 Process Control System CPU 410 Process Automation"
https://support.industry.siemens.com/cs/ww/en/view/109815344

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3.2 Distributed IO system

3.2.1 SIMATIC ET 200SP HA

The ET 200SP HA is the preferred choice as a distributed IO system in the case of

a single PCS 7 system with PROFINET. It enables the integration of standard and
fail-safe signal modules. Configuration variants with optional single (one) or
redundant (two) interface modules enable connection via simple system connection
S1, simple system redundancy S2 or redundant PROFINET R1 configurations.

Modular design
Figure 3-3
© Siemens AG 2023 All rights reserved

(1) BusAdapter
(2) Interface module
(3) IO modules
(4) Terminal blocks without IO module
(5) Server module
(6) Subrack module for two interface modules
(7) Subrack modules with terminal blocks

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Benefits

• Compact, modular design and up to 56 slots for IO modules

• Connection via optical or electrical BusAdapter
• Possibility of IO redundancy through integrated MTA
• Formation of potential groups through terminal blocks
• Besides the standard modules (DI, DQ, AI, AQ), there are also the following
module types:
– Relay module (RQ)
– Universal module (DI, DQ, AI)
– Fail-safe modules (F-DI; F-DQ)
– Modules for Ex areas (DI, DQ, AI, AQ)
– Modules with isolated channels (AI; AQ)
• Permanent wiring
• Release button to allow IO modules to be replaced during operation
• Extension during operation
© Siemens AG 2023 All rights reserved

Communication

The ET 200SP HA is connected to the PROFINET fieldbus via BusAdapters, which

are plugged onto the interface modules. This enables electrical connection via
Industrial Ethernet or optical connection via fiber-optic cable. Both versions have
an integrated 2-port switch.
When using an interface module, the connection can be established via simple
system connection S1 or simple system redundancy S2. When using two interface
modules, it is only possible to establish a connection via redundant PROFINET R1
configurations. In both cases, it is possible to connect with media redundancy
(MRP).

Note For the configuration of the ET 200SP HA, you need SIMATIC PCS 7 version 9.0
or higher.

Note Additional device-specific notes for use can be found in chapter 5.6.3.

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Note Application example

"Configuring the ET 200SP HA in PCS 7 based on different configuration
examples"
https://support.industry.siemens.com/cs/ww/en/view/109747703
Manual
"SIMATIC ET 200SP HA ET 200SP HA Distributed I/O system"
https://support.industry.siemens.com/cs/ww/en/view/109817158

Note Refer to chapter 5.6.7 for additional information on the use of BusAdapters.
© Siemens AG 2023 All rights reserved

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3.2.2 SIMATIC ET 200iSP

The ET 200iSP distributed IO device is a highly modular and intrinsically safe

device with an IP30 rating.
It enables the integration of standard and fail-safe signal modules. Configuration
variants with optional single (one) or redundant (two) interface modules enable
connection via simple system connection S1, simple system redundancy S2 or
redundant PROFINET R1 configurations.
The ET 200iSP distributed IO device can be used in the following areas:
• Safe area
• Explosive areas with a gaseous and dusty atmosphere (zone 1/ 21, zone 2/ 22)

Figure 3-4
© Siemens AG 2023 All rights reserved

Benefits

• Compact, modular design and up to 32 slots for IO modules (redundant

configuration)
• Connection possible with fiber-optic cables
• Permanent wiring
• Modification during operation

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Communication

The ET 200iSP PN is connected to the PROFINET fieldbus with fiber-optic cables.

Glass fiber-optic cables allow for an optical connection.
When using an interface module, the connection can be established via simple
system connection S1 or simple system redundancy S2. When using two interface
modules, it is only possible to establish a connection via redundant PROFINET R1
configurations. In both cases, it is possible to connect with media redundancy
(MRP).
Note Manual
"SIMATIC Distributed I/O ET 200iSP"
https://support.industry.siemens.com/cs/ww/en/view/109811501
© Siemens AG 2023 All rights reserved

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3.2.3 SIMATIC ET 200M

The ET 200M distributed IO system enables the integration of standard and fail-
safe signal modules.
Figure 3-5

Benefits
• Modular design and up to 12 modules per interface module
• Use of F modules (PROFIsafe)
© Siemens AG 2023 All rights reserved

Communication IM 153-4 PN HF

To connect the ET 200M to the fieldbus, there are interface modules for
PROFIBUS DP or PROFINET. The interface module IM 153-4 PN HIGH FEATURE
is used for connection via PROFINET. The IM153-4 PN STANDARD version is not
approved for SIMATIC PCS 7.
The IM153-4 PN HF has a PN/Ethernet interface with integrated 2-port switch.
When using this interface, the connection can be established via simple system
connection S1 and simple system redundancy S2. It is also possible to connect
with media redundancy (MRP).

Note For an overview of approved modules, please refer to the manual "SIMATIC
Process Control System PCS 7 Released modules (V9.1 SP2)"
https://support.industry.siemens.com/cs/ww/en/view/109821117

Note Manual
"SIMATIC Distributed I/O Device ET 200M"
https://support.industry.siemens.com/cs/ww/en/view/1142798

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3.3 Compact Field Unit

The Compact Field Unit (CFU) is a smart field distributor for process-oriented,
distributed connection of digital I/O signals and PROFIBUS PA field devices to the
PROFINET fieldbus.
It allows for thorough decentralization and thereby allows a reduction in the number
of classic control cabinets, a significant reduction in the number of cables and
terminals, and savings in planning and documentation costs.

Communication

The CFU is connected to the PROFINET fieldbus via one BusAdapter. This
enables electrical connection via Industrial Ethernet or optical connection via fiber-
optic cable. Both versions have an integrated 2-port switch.
This allows the connection to be established via simple system connection S1 or
simple system redundancy S2. It is also possible to connect with media
redundancy (MRP).
Note Refer to chapter 5.6.7 for additional information on the use of BusAdapters.
© Siemens AG 2023 All rights reserved

3.3.1 SIMATIC Compact Field Unit PA – CFU PA

The Compact Field Unit PA (CFU PA) is a field distributor for process-oriented,
distributed connection of digital I/O signals and PROFIBUS PA field devices to the
PROFINET fieldbus.
The CFU PA facilitates engineering and commissioning thanks to plug-and-
produce. For instance, PROFIBUS PA field devices are addressed automatically
and can then be detected (system-assisted) using standardized PROFIBUS PA
profiles and integrated into the process control system.
Figure 3-6

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(1) BusAdapter
(2) Interface module
(3) Power supply
(4) Connections for reference potential (mass)
(5) Connections for freely configurable digital I/O channels
(6) Connections for each PROFIBUS PA field device

Benefits

• 8 fieldbus connections for each PROFIBUS PA field device

• 8 freely configurable channels (digital inputs/outputs for sensors or actuators)
• Frequency measurement and counter functionality
• Automatic addressing and use of PA profiles for PA field devices
• Optional commissioning with SIMATIC PDM
• Standardized diagnostics according to NAMUR recommendation NE107 for PA
field devices
• Suitability for ATEX Zone 2
© Siemens AG 2023 All rights reserved

• Optional housing for installation in the field (IP66)

• Connection via optical or electrical BusAdapter

Note A SIMATIC PCS 7 Version 9.0 or higher is required for the configuration of the
Compact Field Unit.
When using PCS 7 V9.0 without the Service Pack, you will also need the
Hardware Upgrade Package (HUP) for the SIMATIC Compact Field Unit.

You can find the HUP at the following link:

https://support.industry.siemens.com/cs/ww/en/view/109749915
The HUP is already integrated from PCS 7 V9.0 SP1 and no additional time and
effort is required.

Note Manual
"SIMATIC Distributed I/O SIMATIC Compact Field Unit (CFU)"
https://support.industry.siemens.com/cs/ww/en/view/109802597

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3.3.2 SIMATIC Compact Field Unit DIQ – CFU DIQ

The Compact Field Unit DIQ (CFU DIQ) is a field distributor for the process-
oriented, decentralized connection of digital IO signals to the PROFINET fieldbus.
Figure 3-7

(1) BusAdapter
(2) Interface module
(3) Power supply
© Siemens AG 2023 All rights reserved

(4) Connections for reference potential (mass)

(5) Connections for freely configurable digital I/O channels

Advantages

• 16 freely configurable channels (digital inputs/outputs for sensors or

actuators)
• Frequency measurement and counter functionality
• Optional commissioning with SIMATIC PDM
• Suitability for ATEX Zone 2
• Optional housing for installation in the field (IP66)
• Connection via optical or electrical BusAdapter

Note To configure the DIQ Compact Field Unit, you need, at minimum,
SIMATIC PCS 7 from version 9.0 SP2 and Update Collection 1.
The following link contains the latest software update for SIMATIC PCS 7 V9.0
SP2:
https://support.industry.siemens.com/cs/ww/en/view/109765887

Note Manual
"SIMATIC Distributed I/O SIMATIC Compact Field Unit (CFU)"
https://support.industry.siemens.com/cs/ww/en/view/109802597

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3.4 Recommended SCALANCE switches

Selected SCALANCE switches are recommended for use in the process industry.
The reason for this recommendation is that these are ready starting with firmware
V4.0 PA, and therefore support the S2 system redundancy functions, Configuration
in Run and Media Redundancy Protocol (MRP). The recommended switches are
thus suitable for unrestricted used in the process industry. Recommended switches
include:
• XF204-2BA
• XC-200(EEC)
• XP-200(EEC)
The following Table provides an overview of the properties of the switches.
Table 3-1
SCALANCE SCALANCE SCALANCE
XF204-2BA XC-200(EEC) XP-200(EEC)
XF204-2BA DNA
Figure
© Siemens AG 2023 All rights reserved

✓ ✓ ✓

✓ ✓ ✓

✓ ✓ ✓

✓ ✓ ✓

Used in Control cabinet Control cabinet Field

IP degree of IP20 IP20 IP65
protection
ATEX Zone 2 ✓ ✓ ✓
Interfaces Electrical / optical Electrical / optical / Electrical
(BusAdapter) SFP1)
Number of ports 4 (2 BusAdapter) Max. 24 RJ45 Max. 16 M12
Max. 2 SFP (D-coded or X-coded)
Temperature -40 °C to +70 °C -40 °C to +70 °C2) -40 °C to +70 °C
range
Conformal coating ✓ ✓2) ✓2)
NAMUR NE 21- ✓ ✓ ✓
compliant
1) SFP – Small Form-factor Pluggable
2) EEC versions.

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Note XC-200 manual

"Operating instructions"
https://support.industry.siemens.com/cs/ww/en/view/109743149
XF-200BA manual
"Operating instructions"
https://support.industry.siemens.com/cs/ww/en/view/109750282
XP-200 manual
"Operating instructions"
https://support.industry.siemens.com/cs/ww/en/view/109741534
Configuration manuals: XC-200, XF-200BA, XP-200
"Web Based Management"
https://support.industry.siemens.com/cs/ww/en/view/109817328
"Command Line Interface"
https://support.industry.siemens.com/cs/ww/en/view/109817329

Note Switches can only be integrated on one side as S1 devices in an R1 network

structure. For information on the behavior of the switches in an R1 network
structure, see chapter 5.5.6.
© Siemens AG 2023 All rights reserved

Note The functions System Redundancy S2 and Configuration in Run (CiR) are
supported as of firmware version V4.0.

Note Refer to chapter 5.6.7 for additional information on the use of BusAdapters.

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3.5 Service Bridge

The Service Bridge is a specially configured switch that allows dedicated temporary
access from the system bus to the fieldbus for extended commissioning and
diagnostic purposes, while ensuring the logical separation between the fieldbuses.
The Service Bridge is based on SCALANCE XC-200 series switches (from
firmware V3), which are configured in a special manner. For security reasons, it is
also recommended that a firewall, e.g. in the form of a SCALANCE SC, be
provided between the plant bus and the Service Bridge.

Figure 3-8
© Siemens AG 2023 All rights reserved

Procedure for configuring the Service Bridge

Standard XC-200 switch
1. Download the prepared configuration file and instructions
2. Load the configuration file in the switch
3. Adjust the configuration individually for each plant according to instructions
Use of the Service Bridge

Note You can find the application example for the Service Bridge and the prepared
configuration files at the following link:
https://support.industry.siemens.com/cs/ww/en/view/109747975

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Benefits
• Centralized access to the PROFINET networks with a secure separation of the
networks
• Manual assignment of name and IP address
• Use of the scan and online features of the STEP 7 Topology Editor
• Use of commissioning tools (e.g. PRONETA)
• Extended network diagnostics (for example, SINEC NMS via separate
network)
• Access to the web servers of PROFINET devices
• Installation of firmware updates

Note The use of the Service Bridge is optional and not a prerequisite for using
PROFINET.
© Siemens AG 2023 All rights reserved

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3.6 Y switch (XF204-2BA DNA)

The SCALANCE XF204-2BA DNA, also called Y switch, enables S2 devices to be
connected to R1 networks. The network separation of both R1 networks is
maintained.
Figure 3-9
© Siemens AG 2023 All rights reserved

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Figure 3-10
© Siemens AG 2023 All rights reserved

Benefits

• Integration of S2 devices in R1 networks

• Suitability for ATEX Zone 2
• No configuration necessary
• Transparent, i.e. no additional limitations on quantity structures, etc. by Y
switch

Communication

The Y switch has two slots for one BusAdapter each. By default, the rear ports of
the BusAdapter form the primary interface and the front ports form the secondary
interface. The primary interface consists of two ports that are isolated from a
network point of view, which connect to R1 networks. The secondary interface
allows the connection of S2-capable devices with the optional use of media
redundancy (MRP).

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As of firmware V4.2, the Y switch supports the DNA redundancy function. This
functionality allows two Y switches – for connection of S2-capable devices to R1
networks – to be used (see Figure 3-10).
One Y switch assumes the roles of MRP manager and DNA manager, while a
second Y switch assumes the roles of MRP client and DNA client. The connection
to the two decoupled networks is possible if at least one Y switch is in operation.
In regular operation, the DNA ports of the DNA client are blocked; the DNA ports of
the DNA manager are in the "Forwarding" state. If the DNA client does not receive
any more MRP telegrams from the manager (for example, because the manager
was turned off), it switches both DNA ports to the "Forwarding" state.
DNA redundancy is only possible with an MRP ring.

It must always be ensured that both Y-switches can reach each other during
their operation in the MRP ring. A double fault in the MRP ring will result in a
situation where neither of the two Y switches can reach the other. If this
error is corrected, it can cause a short loop in the network and lead to
CAUTION device failures.
The elimination of the double fault should be carried out in a planned
manner and a Y-switch should be de-energized during the elimination
process.
© Siemens AG 2023 All rights reserved

View from below

Figure 3-11

1 S2

2 R1

(1) Secondary interface for the connection of S2-capable devices

(2) Primary interface for connection to the R1 network

Note The functionality of the Y switch must not be confused with that of the Y link
(PROFIBUS DP). Only S2-capable devices can be operated through the Y
switch.

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Note It is recommended to use the standard configuration for the ports of the R1 and
S2 interfaces. Otherwise, resetting to factory settings could cause undesired
reactions.

Note When the Y switch is used, the subnets of the R1 network must be physically
separated from each other. Furthermore, both subnets of the R1 network and the
secondary S2 network must use the same IP address range.

Note XF-200BA manual

"Operating instructions"
https://support.industry.siemens.com/cs/ww/en/view/109750282

Note Refer to chapter 5.6.7 for additional information on the use of BusAdapters.

Note Further information on the Y switch configuration can be found in chapter 5.6.8.
© Siemens AG 2023 All rights reserved

Note Further information on configuration of the redundant Y switch (DNA

redundancy) can be found in chapter 5.6.9.

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3.7 Industrial Wireless LAN with PROFINET

As a radio system, wireless LAN (WLAN) is an "all-rounder" that is suitable for
virtually any type of application involving local radio networks. This applies to any
area, from household living rooms to offices or to industrial production halls.
Although they share the same basis in technology, they have very different
requirements.
Availability and reliability are vital especially in industrial environments. With
industrial features in terms of hardware and software (iFeatures), even simple
WLAN becomes a reliable Industrial Wireless LAN (IWLAN).

Customer benefits
PROFINET is intended for real-time communication in automation systems. Its
application is not limited to wired networks, it can also be used in wireless
networks. PROFINET via IWLAN has many advantages.
• higher performance and improved diagnostics options
• flexible integration of stationary and mobile nodes
• significant cost savings - for the installation and operations
• safety applications with PROFINET are possible via a single medium, including
wireless
•
© Siemens AG 2023 All rights reserved

integration with Ethernet: Simple connection to the control and enterprise

management level
• fast installation and startup thanks to reliable hardware components for
wireless communication

Special considerations when using PROFINET

When operating IWLAN in the PROFINET environment, it must be ensured that the
functions corresponding to the quantity structure and the update time are selected
for the IWLAN devices. In addition, a good radio field must be ensured through
radio field planning in order to provide sufficient security for dynamic effects.
PROFINET works with cyclic data traffic. A bus error occurs when three
consecutive data packets (default setting) do not arrive.
Therefore, availability should be ensured by appropriate configuration and by the
following criteria:
• Selection of a radio standard appropriate to the given environment
• Selection of a free radio channel
• Use of industry features if required
• Interference avoidance
• Selection of suitable antennas or antenna arrangements to ensure signal
quality suitable for the application. The recommended signal strength for
PROFINET is >-75dBm.
• Compliance with the update time in accordance with the hazard analysis
Note Application example
"IWLAN: Setup of a Wireless LAN in the Industrial Environment"
https://support.industry.siemens.com/cs/ww/en/view/22681042

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3.7.1 SCALANCE W700 IEEE 802.11n

The high-performance models of the SCALANCE W700 IEEE 802.11n series offer
reliability with their industrial design and iFeatures for industrial applications. They
can be used in the control cabinet. Mounting on the wall and ceiling is possible, as
well as use outdoors.
Easy handling is guaranteed when configuring via Web Based Management or via
central configuration and monitoring with SINEC NMS.
Figure 3-12
© Siemens AG 2023 All rights reserved

Benefits
• Integration of IO devices in locations that are difficult to access or with moving
nodes
• Connection of S2 devices
• Very robust housing
• EEC variants:
– Conformal coating
– Extended temperature range (-40 °C to +70 °C)

Communication

The SCALANCE IWLAN products themselves only support system redundancy S1.
The PROFINET IO devices on an IWLAN client as, of firmware V6.5 or higher, can
be S2 devices if iPCF is activated.
A maximum of 8 IO devices are enabled behind an IWLAN client.
Note You can find notes for use in the Blueprints in chapter 5.5.7

Note Additional notes for the configuration of IWLAN products can be found in chapter
5.6.10.

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3.8 IE/PB LINK

The IE/PB LINK is a gateway between Industrial Ethernet and PROFIBUS. It
enables the seamless integration of simple and fail-safe PROFIBUS devices into
the PROFINET fieldbus. Here, the IE/PB LINK acts as a proxy, i.e. from the point of
view of the IO controller, the integrated DP slaves are treated like IO devices with
an Ethernet interface.
There are two variants of the IE/PB LINK:
• IE/PB LINK HA (chapter 3.8.1)
• IE/PB LINK PN IO (chapter 3.8.2)

You can use the LINK in the following operating modes:

• PROFINET IO proxy on the standard automation system
• PROFINET IO proxy on the H system (only with IE/PB LINK HA)
• Standard operation (Gateway)
You can define the operating mode in the configuration. For the "PROFINET IO
proxy" operating mode, you must configure the LINK as a PROFINET IO device.
© Siemens AG 2023 All rights reserved

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3.8.1 IE/PB LINK HA

The IE/PB LINK HA is a Gateway between Industrial Ethernet and PROFIBUS. It

enables seamless integration of PROFIBUS devices in the PROFINET fieldbus.
Here, the IE/PB LINK HA acts as a proxy, i.e. from the point of view of the IO
controller, the integrated DP slaves are treated like IO devices with an Ethernet
interface.
Figure 3-13
© Siemens AG 2023 All rights reserved

Benefits

• Integration of a subordinate PROFIBUS network and access to all connected

PROFIBUS nodes
• Cross-network programming device communication using S7 routing
• Use as router for data records for the parameterization of field devices via
SIMATIC PDM by means of data record routing
• Connection via optical or electrical BusAdapter
• Conformal coating
• Extended temperature range (-40 °C to +70 °C)

Communication

The IE/PB LINK HA has an internal PROFINET interface with integrated 2-port
switch and a slot for the optional use of a BusAdapter. If a BusAdapter is inserted,
the integrated PROFINET interface is automatically deactivated and the
BusAdapter takes over the communication. BusAdapters enable electrical
connection via Industrial Ethernet or optical connection via fiber-optic cable. Both
versions have an integrated 2-port switch.
The IE/PB LINK is connected via simple system connection S1 or simple system
redundancy S2. The connection with media redundancy (MRP) is also supported.

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Note The Configuration in Run functionality is only supported on the H-System and not
on the standard automation system.

Note Further device-specific instructions for use can be found in chapter 5.6.4

Note Refer to chapter 5.6.7 for additional information on the use of BusAdapters.

Note Manual
"SIMATIC NET: Industrial Ethernet / PROFIBUS IE/PB LINK"
https://support.industry.siemens.com/cs/ww/en/view/109744280

3.8.2 IE/PB LINK PN IO

The IE/PB LINK PN IO is a gateway between Industrial Ethernet and PROFIBUS. It

enables seamless integration of PROFIBUS devices in the PROFINET fieldbus.
The IE/PB LINK PN IO acts as a proxy: i.e. from the viewpoint of the IO controller,
© Siemens AG 2023 All rights reserved

the integrated DP slaves are handled like IO devices with Ethernet interface.
Figure 3-14

Benefits
• Integration of a subordinate PROFIBUS network and access to all connected
PROFIBUS nodes
• Cross-network programming device communication using S7 routing
• Use as router for data records for the parameterization of field devices via
SIMATIC PDM by means of data record routing
• Connection via optical or electrical BusAdapter

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Communication

The IE/PB LINK PN IO has an internal PROFINET interface with integrated 2-port
switch and a slot for the optional use of a BusAdapter. If a BusAdapter is inserted,
the integrated PROFINET interface is automatically deactivated and the
BusAdapter takes over the communication. BusAdapters enable electrical
connection via Industrial Ethernet or optical connection via fiber-optic cable. Both
versions have an integrated 2-port switch.
The IE/PB LINK PN IO is connected via a simple system connection S1.
Connection with media redundancy (MRP) is supported.

Note Further device-specific instructions for use can be found in chapter 5.6.5

Note Refer to chapter 5.6.7 for additional information on the use of BusAdapters.

Note Manual
© Siemens AG 2023 All rights reserved

"SIMATIC NET: Industrial Ethernet / PROFIBUS IE/PB LINK"

https://support.industry.siemens.com/cs/ww/en/view/109744280

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3.9 PN/PN Coupler

The PN/PN Coupler is used to connect two PROFINET subnets and to exchange
data. That way use data about input or output address areas or data records can
be used. The maximum size of the transferable input and output data is 1440 bytes
(1000 bytes when used with system redundancy S2). Any allocation of input and
output data is possible, e.g. 800 bytes of input data and 200 bytes of output data
can be configured.

Figure 3-15
© Siemens AG 2023 All rights reserved

In the configuration, both sides of the PN/PN coupler are configured separately as
individual IO devices in the respective subnet. The data exchange is realized via
configured input/output modules, whereby the communication is independent of the
IP addresses or the network structure behind the PN/PN Coupler.
This allows, for example, third-party systems to be integrated into an existing
PROFINET network in the form of Package Units.
Figure 3-16

Frei verwendbar

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Benefits
• Cyclic communication
• Redundant power supply
• Electrical isolation between both PROFINET networks
• Device replacement without programming device
• Connection via optical or electrical BusAdapter

Communication

The PN/PN coupler is connected to the PROFINET fieldbus via a bus adapter on
each side, which is plugged into each interface module. This enables an electrical
connection via Industrial Ethernet or an optical one via fiber-optic glass cables.
Both versions have an integrated 2-port switch.
This supports the connection via a simple system connection S1 or simple system
redundancy S2 (as of firmware V4.2). Redundant connection with media
redundancy (MRP) is also possible.

Note Manual
© Siemens AG 2023 All rights reserved

"SIMATIC Bus Couplers PN/PN Coupler"

https://support.industry.siemens.com/cs/ww/en/view/44319532

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3.10 PROFINET over APL (Advanced Physical Layer)

PROFINET over APL is a technology that brings two-wire 10 Mbit/s Ethernet to
explosive areas thanks to intrinsic safety. It is based entirely on Ethernet APL.
The physical layer of Ethernet APL is supported by SIMATIC PCS 7 as specified by
PROFINET. This means: Ethernet APL-capable devices can be used in the PCS 7
system.
In general, all PROFINET functionalities are supported for Ethernet APL devices
and the associated infrastructure components, as long as they meet the
requirements of the necessary PI PROFINET certifications.
The devices based on Ethernet APL are also expected to meet the latest process
automation specification, PA profile 4 (V4.02), making them certified devices in the
"Process automation" application class.

Product note
Note "PROFINET over APL (Advanced Physical Layer) Support in PCS 7 V9.1 SP2"
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4 Blueprints – recommended PROFINET

network configurations
4.1 Introduction
Blueprints – background
PROFINET recognizes line, ring, tree and star topologies as well as multi-controller
networks and thus offers countless possibilities to network the devices of a system.
By performing a one-to-one transformation of existing systems based on
PROFIBUS DP into PROFINET you will not exploit the advantages of PROFINET,
neither functionally nor in terms of costs.
In order to reduce planning effort and to eliminate possible sources of error,
provided network configurations are tested with Blueprints.
These are tailored to typical system configurations of process automation and are
recommended as prepared solution approaches or standard blocks for planning
PROFINET networks.
The following Figure shows how blueprints are used as adaptable templates for
planning plant sections.
Figure 4-1
© Siemens AG 2023 All rights reserved

Advantages for users

• Recommended and tested PROFINET network configurations
• Standard blocks for easy planning of the PROFINET network
• Scalable from entry level to high-end
• Directly recognizable availability

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Approach
The PROFINET Blueprints show prepared standard solutions for the connection of
PROFINET devices to a (fail-safe) automation system. In order to make these
standard blocks optimally available for planning, they are structured according to
the programmable controller model and the type of system connection. Chapter 4.2
includes an overview of the blueprint configuration.
Since each system places individual requirements on availability and
segmentation, and these are not always covered by a single blueprint, it is possible
to combine the network structures shown in the blueprints. Chapter 4.6 contains an
example of a system based on blueprints.
The following questions will help you choose a suitable blueprint:
• What are your requirements for availability?
• Standard or fault-tolerant automation system?
• How many devices are to be integrated?
• Is a physical or logical segmentation necessary?
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 © Siemens AG 2023 All rights reserved

4 Blueprints – recommended PROFINET network configurations

4.2 Overview of blueprints

Figure 4-2

Standard or High availabiity

(fail-safe)
automation system

Standard (fail-safe) High availabiity

automation system (fail-safe)
(Single system connection S1) automation system

Entry Standard High End

No segmentation With segmentation With segmentation
Chapter 4.3.1 Chapter 4.3.2 Chapter 4.3.3 System redundancy S2
or
Redundant PROFINET R1

System redundancy S2 Redundant PROFINET R1

Entry Standard High End Standard High End

No segmentation With segmentation With segmentation No segmentation With segmentation
Chapter 4.4.1 Chapter 4.4.2 Chapter 4.4.3 Chapter 4.5.1 Chapter 4.5.2

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4.3 Blueprints – standard programmable controller

The main distinguishing feature of PROFINET network configurations in a standard
automation system is the number of devices. The blueprints are designed in such a
way that only one PROFINET interface of the CPU is used. This way, the
topologies can also be configured with the second interface of the CPU, whereby
the same quantity structures can be implemented in parallel.
All devices that support the simple system connection S1 can be used in the
following configurations. If using in the MRP ring, all nodes of the ring must also
support MRP. The distributed ET 200SP HA I/O devices are used as examples in
the blueprints.
© Siemens AG 2023 All rights reserved

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4.3.1 Entry

Requirements for the fieldbus

• Up to 50 devices
• Avoid single point of failure in the network
• Avoid additional hardware for the network infrastructure
• No segmentation prescribed

Network topology
Figure 4-3
© Siemens AG 2023 All rights reserved

Explanation
The cheapest and simplest variant among the Blueprints consists of one CPU with
up to 49 devices. The maximum number of devices is limited by the MRP ring,
which may contain a maximum of 50 nodes. No additional infrastructure
components, such as switches, are required are required if using the 2-port
switches integrated in the nodes. In the topology shown above, an optional switch
is also provided as an access point for the integration of the Service Bridge, as
otherwise no free ports are available.

Benefits
• No additional hardware required (without Service Bridge access)
• No single point of failure in the network
• Optional integration of the Service Bridge (with additional switch)

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4.3.2 Standard - A

Requirements for the fieldbus

• Up to 100 devices
• Avoid single point of failure in the network
• Logical segmentation

Network topology
Figure 4-4
© Siemens AG 2023 All rights reserved

Explanation
This blueprint serves as a template for standard automation systems with 50 to 100
devices. The number of devices is achieved by having two MRP rings with logical
segmentation, whereby each ring is connected to the ports of the same CPU
interface via a switch. The MRP limit of 50 nodes per ring applies.
It is recommended to install the first switches with the CPU in the control cabinet.
This ensures protection of this route and a reduction of error probability at this
single point of failure.
One of the unassigned ports in the switches can be used as access for the Service
Bridge.

Benefits
• Logical segmentation into two networks
• Access for Service Bridge

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4.3.3 Standard - B

Requirements for the fieldbus

• Up to 250 devices
• No segmentation prescribed
• Avoid additional hardware for the network infrastructure

Network topology
Figure 4-5
© Siemens AG 2023 All rights reserved

Explanation
This blueprint serves as a template for standard programmable controllers up to
250 devices. The device count is achieved by having four MRP rings, each of
which is connected via a central switch to the same interface of the CPU (multiple
MRP rings). The MRP limit of 50 nodes per ring applies. Using star structures,
additional nodes can be connected to each of the respective MRP rings.
With multiple MRP rings, should the central switch fail, communication with nodes
in the other rings is no longer possible.
A free port on a switch can be used for access to the Service Bridge. Or, as in the
topology shown above, another optional switch can be put in place as an access
point in case there are no free ports available.

Benefits
• Minimal use of hardware for the full quantity structure
• Optional integration of the Service Bridge (with additional switch)

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Note Further information on configuring multiple MRP rings can be found in

chapter 5.4.1.
© Siemens AG 2023 All rights reserved

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4.3.4 High-end

Requirements for the fieldbus

• 100 to 250 devices
• Avoid single point of failure in the network
• Logical segmentation

Network topology
Figure 4-6
© Siemens AG 2023 All rights reserved

Explanation
This blueprint serves as a template for standard automation systems with more
than 100 devices. An MRP ring is constructed as a backbone consisting of a CPU
and a series of switches. The devices are connected in separate logical segments
starting from the switches in the backbone.
With further switches connected in star configuration, the installation of MRP rings
is intended for the connection of devices. Alternatively, it is also possible to connect
devices in star configuration.
In this topology, MRP rings limit the quantity structure because they support a
maximum of 50 nodes. Even the PROFINET interface of the CPU limits the
quantity structure, as it supports a maximum of 250 devices.

Benefits
• Logical segmentation into "n" networks
• Access for Service Bridge

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4.4 Blueprints – H-System with Simple System

Redundancy S2
The following PROFINET network configurations consist of a fault-tolerant
automation system and up to 250 devices connected to a PROFINET interface of
the CPU 410. If both interfaces are used, it can achieve quantity structures of up to
500 devices.
The devices used must support connection via simple system redundancy S2. If
you want to integrate a device that only supports the simple system connection S1,
you have to keep in mind that there are some limitations – see chapter 5.5.5. The
distributed ET 200SP HA I/O devices are used as examples in the blueprints.
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4.4.1 Entry

Requirements for the fieldbus

• Avoid additional hardware for the network infrastructure
• Avoid single point of failure in the network
• No segmentation prescribed

Network topology
Figure 4-7
© Siemens AG 2023 All rights reserved

Explanation
The cheapest and simplest variant of the blueprints for a fault-tolerant automation
system is one H-system and up to 250 PROFINET devices, which are integrated in
a line between the two IO Controllers. This variant of the connection is also called
an open ring structure.
Connecting the open ports to an MRP ring would not provide any advantages in
this case, but rather limit the number of devices to 48 (50–2 IO controllers) instead
of 250 devices and delay the failover time in case of error due to a reconfiguration
of the MRP ring. The MRP ring also leads to an increased configuration effort
(potential sources of error) because the MRP domain would have to be configured
and the response watchdog times adjusted.
The CPU has an unassigned port at the beginning and at the end of the line to
provide access for the Service Bridge. This blueprint does not require additional
components for the network structure design, however no logical segmentation is
intended.

Benefits
• No additional hardware required
• No single point of failure in the network
• Access for Service Bridge

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4.4.2 Default

Requirements for the fieldbus

• Avoid single point of failure in the network
• Logical segmentation

Network topology
Figure 4-8
© Siemens AG 2023 All rights reserved

Explanation
When compared to the entry variant, this blueprint assigns switches for the logical
segmentation of the network. Together with the H-system, the switches form an
open ring, from which the devices are connected via MRP rings or star structures.
As opposed to the high-end variant, this blueprint leads to single point of failures
due to the switches that connect the segments to the open ring.

Benefits
• Logical segmentation into "n" networks
• Access for Service Bridge

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4.4.3 High-end

Requirements for the fieldbus

• No single point of failure in the network
• Logical segmentation

Network topology
Figure 4-9
© Siemens AG 2023 All rights reserved

Explanation
The switches in this blueprint are used for the logical segmentation of the network.
Together with the H-system, the switches form an open ring, from which the
devices are connected via MRP rings. In order to avoid a single point of failure, two
switches are used per MRP ring.

Benefits
• Logical segmentation into "n" networks
• No single point of failure in the network
• Access for Service Bridge

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4.5 Blueprints – H-System with Redundant PROFINET R1

Configuration
The following PROFINET network configurations consist of a fault-tolerant
automation system with two separate networks. This allows the connection of up to
250 R1 devices per interface or, in combination with the connection of devices via
simple system redundancy S2, also up to 250 devices.
To operate the devices directly on the two networks, they must support redundant
PROFINET R1 configurations. Devices with simple system redundancy S2 can be
integrated into the R1 network by means of a Y switch. In order to use the Service
Bridge, an access port is required in both subnets of the R1 network. The
distributed ET 200SP HA I/O devices are used as examples in the blueprints.

4.5.1 Default

Requirements for the fieldbus

• Highest possible availability when connecting the distributed I/O devices
• Avoid single point of failure in the network
• Avoid additional hardware for the network infrastructure
• No segmentation prescribed
© Siemens AG 2023 All rights reserved

Network topology
The following shows three variants for this blueprint. The first variant (Figure 4-10)
for the exclusive use of R1 devices, and the second variant (Figure 4-11) for the
additional integration of devices with simple system redundancy S2 via a Y switch
(SCALANCE XF204-2BA DNA). In the third variant (Figure 4-12), devices with
simple system redundancy S2 are integrated with redundant Y switches (DNA
redundancy).

Figure 4-10

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Figure 4-11

Figure 4-12
© Siemens AG 2023 All rights reserved

CPU 410-5H

SB SB
PROFINET, electrical, redundant

ET 200SP HA

CFU
XF204-2BA XF204-2BA DNA

XF204-2BA DNA
SB
Access for Service Bridge

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Explanation
This Blueprint shows the standard variant for connecting R1 devices to a fault-
tolerant automation system.
From the CPUs of the H system onwards, the R1 devices are connected via two
separate line structures. In order to increase availability, we recommend reverse
cabling (as shown in the blueprint). With reverse cabling, all devices remain
available if a device is removed. It is technically possible to have a configuration
with two MRP rings instead of the lines, but this is not provided in this blueprint
because it would require increased engineering effort (possible sources of error),
lead to a slower failover time and restrict the number of devices in the ring to 50.
The second variant is designed with a Y switch downstream from two XF204-2BA
switches, which enables connection of devices that only support simple system
redundancy S2.
The third variant shows a setup with a redundant Y switch, which allows availability
to be increased.
The unused ports of the CPU can be used for the Service Bridge to access both
subnets of the R1 network.

Benefits
• No additional hardware required (in a purely R1 network)
• No single point of failure, thanks to DNA redundancy
© Siemens AG 2023 All rights reserved

• Access points for Service Bridge

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4.5.2 High-end

Requirements for the fieldbus

• Highest possible availability when connecting the distributed I/O devices
• Avoid single point of failure in the network
• Logical segmentation

Network topology
Figure 4-13
© Siemens AG 2023 All rights reserved

Explanation
This Blueprint shows a variant for integrating R1 devices into a fault-tolerant
automation system with simultaneous logical segmentation in "n" networks.
A line consisting of switches is established for each CPU. These linearly arranged
switches act as a backbone for the logical segmentation of the system.
When setting up two MRP rings as a backbone (dashed line), the following points
must be observed:
• The MRP ring leads to increased configuration effort, since the MRP domain
must be configured and the response watchdog times must be adapted.
• In the event of a fault, the increased response watchdog time for the IO
devices is added to the failover time of the fault-tolerant system.
On the other hand, there is only a minimal increase in availability from the MRP
ring. The advantages of this MRP solution are minimized by the issues addressed
above.
The network downstream from the switches is divided into three segments. A
segment consisting of just R1 capable devices is connected to the switches of the
backbone MRP ring via two simple lines. The two other segments show the
possibility of integrating S2-capable devices with a Y switch into the R1 network. In
this case, MRP rings are installed downstream from the Y switch to allow the S2
devices to be connected.

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The backbone MRP rings have ports in the switches that enable the Service Bridge
to access both subnets of the R1 network.

Benefits
• Logical segmentation into "n" networks
• No single point of failure (except Y switch)
• Access points for Service Bridge
© Siemens AG 2023 All rights reserved

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4.6 Example configuration

PROFINET allows several automation systems to be operated in a shared network.
It allows I/O devices to be assigned flexibly and reduces wiring effort when the I/O
devices are removed.
The following system configuration shows a multi-controller installation with a
standard system and an H-system, in which devices are integrated via simple
system connection S1, simple system redundancy S2 and redundant PROFINET
R1 configurations. Both automation systems have local peripherals, which are built
in separate PROFINET subnets for spatial and safety reasons.
Furthermore, a shared PROFINET subnet is provided for a remote field level by
assigning the IO devices to the respective programmable controllers.
You can find further example configurations without additional explanation in
chapter 7.2.
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Figure 4-14

1
2

3
© Siemens AG 2023 All rights reserved

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Explanation
(1) The local PROFINET subnet of the standard AS 410 is modelled on the
blueprint from chapter 4.3.2. The first logical segment is an MRP ring
consisting of distributed IO devices and an IE/PB link with subordinate
PROFIBUS DP network.
The second logical segment is used for the connection of a Motion Control
Cabinet (MCC). The path between the switch near the CPU and switch in the
MCC area is done optically through fiber-optic cables. In this case, it is
optionally possible to build an MRP ring. The SINAMICS frequency converters
and SIMOCODE motor management systems in the MCC area are connected
to the switch in star configuration. Thanks to this star-shaped connection
topology, it is possible to switch off individual devices for maintenance
purposes without affecting the rest.
(2) The local PROFINET subnet of the H system corresponds to the blueprint in
chapter 4.5.1 and is used for connecting distributed I/O devices of type ET
200SP HA via redundant PROFINET R1 configuration.
(3) The communication between the central control room and the field is provided
by two mutually separated optical MRP rings. The standard AS 410 and a CPU
of the H-System communicate together via an MRP ring. The second MRP ring
is only used by the second CPU of the H system. This means that two
separate networks are available for the connection of R1 devices in the field.
(4) In practice, the transition from the two separate R1 subnets to a shared subnet
is achieved with a Y switch (XF204-2BA DNA). Behind the Y switch, devices
© Siemens AG 2023 All rights reserved

can be connected via a simple system connection S1 to the standard

AS 410 or via simple system redundancy S2 to the fault-tolerant system.
(5) Connection of a distributed I/O device of type ET 200SP HA via redundant
PROFINET R1 configuration.
(6) A large MRP ring made up of switches is built in the field to network all the
system sections.
(7) Point-to-point connection of Compact Field Units (CFU) for the integration of
PROFIBUS PA devices and digital sensors/actuators.
(8) A further system section consisting of CFUs and two switches is constructed
as an MRP ring and connected to the main MRP ring in the field via a line.

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5 Guide
5.1 Configuration in Run – CiR/H-CiR
Configuration in Run (CiR) is a function that enables the system and configuration
(e.g. the addition or modification of hardware) to be changed during operation
without causing a system shutdown. This function is available to varying degrees
for both standard automation systems and H-systems. Replacing hardware when
replacement parts are needed is also possible without CiR.
A requirement for the function "Configuration in Run" (CiR) with PROFINET is the
deployment of the 410 CPU with firmware V8.2 or later and PCS 7 V9.0 or later.

Configuration in Run in a standard programmable controller (CiR)

When CiR is used in a standard automation system, the process execution of the
loading process is paused for a brief time interval (CiR synchronization time). The
process inputs and outputs retain their last value during this time. When using the
CPU 410, the maximum CiR synchronization time is 60ms.

Configuration in Run in a fault-tolerant automation system (H-CiR)

Besides the modifications that are possible in a standard automation system, it is
also possible to modify some CPU parameters in a fault-tolerant automation
system.
© Siemens AG 2023 All rights reserved

Sequence of an H-CiR process:

• Modify the Hardware Configuration offline
• When loading:
– Stop standby CPU
– Upload new Hardware Configuration to the standby CPU.
– Switch over to the CPU with modified configuration
– Update the second CPU
• The system works redundantly again

Note The H-CiR loading process must run with the H-CiR Wizard.

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5.1.1 CiR/H-CiR Options

The changes that are possible as a CiR/H-CiR operation depend on whether the
(changed) IO device has CiR functionality. Several changes can be made within a
CiR/H-CiR process. It is recommended to always perform changes simultaneously
on one string.
The following Table gives an overview:
Table 5-1
CiR/ H-CiR operation IO Device without IO Device with CiR
CiR
Add Device ✓ ✓
Remove device ✓ ✓
Add submodule  ✓
Remove submodule  ✓
Reassign submodule parameters  ✓
Interface configuration
(e.g. enable/disable ports, topology  ✓
configuration)
© Siemens AG 2023 All rights reserved

Note IO devices (S1) configured on one side of the H-System lose the connection
during the H-CiR process. This behavior is independent of whether the IO
devices are CiR-capable or not
Furthermore, it is not recommended to operate S1 devices unilaterally on the H
system. Exceptions are switches in an R1 network, which can only be connected
unilaterally. (See chapter 5.5.6)

Besides the changes that are possible as a CiR operation on the standard
programmable controller, it is also possible to add and remove IO controllers and
IO systems in fault-tolerant systems as an H-CiR operation.

Note For further information on the various possibilities of CiR, such as the mutable
CPU parameters in H-CiR, refer to the manual:
"SIMATIC PCS 7 Process Control System CPU 410 Process Automation"
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Note It is recommended that the "CiR capability" of the system is checked before each
CiR operation or Save and Compile. This way, you can still reject the changes.

Note Before making any changes in the HW Config, it is recommended to archive the
project. This allows you to restore the old project even if the CiR/H-CiR loading
capability is lost after saving.

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Note In addition, observe the documentation of the devices (or modules) used; in
some cases, there may be specific features or restrictions for CiR.

5.1.2 Notes on CiR/H-CiR

Appearance in the HW Config

CiR-capable IO devices are color-coded in the HW Config.
Figure 5-1
© Siemens AG 2023 All rights reserved

Adding or removing IO devices

No CiR objects are required in PROFINET for adding IO devices as a CiR/H-CiR
operation.
Whether an IO device can be added or removed is independent of whether the
device itself supports CiR or not. It should be noted that the neighboring devices
must support CiR if the interface parameterization is to be adjusted during a CiR/H-
CiR operation.
Interface parameter assignment includes the enabling or disabling of ports as well
as the modification of the configured topology. If one of these steps is necessary
for addition or removal, the neighboring devices (or at the end of a line, the one
neighboring device) must support CiR as a requirement.
Figure 5-2

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Note For more information about Configuration in Run with configured topology,
please refer to the following FAQ:
"What do you have to consider for non-CiR-compatible IO devices in conjunction
with PROFINET and configured topology?"
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Note The re-parameterization of the internal PN interface of the CPU 410 is only
possible with H-systems as H-CiR process.

Address ranges in Configuration in Run

In the case of CiR/H-CiR with PROFINET, no CiR objects are needed and thus no
address spaces have to be reserved.
If IO devices or submodules are to be added and removed during a CiR/H-CiR
operation, care must be taken so that logical addresses and device numbers are
not used more than once during a CiR/H-CiR operation. As an example, when
removing an IO device with EB245 (input byte), no other IO device with EB245 may
be added in the same step. This can be prevented by first adding the new IO
device or submodule in the configuration phase and then deleting the IO device or
submodule you wish to remove.
© Siemens AG 2023 All rights reserved

Note If multiHART or HART variables are not used, the address spaces for the
corresponding HART subvariables must still be reserved.

Update time in Configuration in Run

To set the update time of IO devices, HW Config has three modes: "automatic",
"fixed update time" and "fixed factor". When using Configuration in Run, it is
recommended to set the update time of all non CiR-capable devices to a fixed
value.
The reason is that during automatic configuration, HW Config configures the
update time based on the devices present in the IO system. The addition or
removal of IO devices can lead to a change in the update times (of the factor),
which is only possible as interface parameters in form of a CiR/H-CiR operation
with CiR-compatible devices.
In this case, it is possible to restore CiR consistency by undoing changes to the
update time of the non-CiR-capable devices concerned.

CAUTION If a CiR operation is performed on CiR-capable IO devices, the update time

following this CiR operation must be at least 1 ms.

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Neighborhood detection - LLDP mode

The Link Layer Discovery Protocol (LLDP) is a manufacturer-independent protocol
used for the exchange of information between neighboring devices. It serves for
various tasks, including the recognition of the network topology.
When using Configuration in Run, it is important to draw a line between two
different standards: LLDP mode V2.2 and V2.3.
When using CiR, it is recommended to force the V2.2 LLDP mode. This setting is
located in the properties of the CPU's PROFINET interface – see Figure 5-3.

CAUTION When using CiR, it is recommended to force the V2.2 LLDP mode.

Figure 5-3
© Siemens AG 2023 All rights reserved

The reason is that the 410 CPU and newer IO devices support both modes and
that the HW Config automatically determines the mode from the configured devices
by default. Version V2.3 is used if all IO devices support it. If an IO device does not
support this mode, version V2.2 is used. For Configuration in Run, this is especially
important if only IO devices with V2.3 support are to be configured. In such case,
even the CPU uses version V2.3. If you had to add an IO device that only supports
LLDP mode V2.2, the CPU would change the LLDP mode to V2.2 and the system
would lose its CiR capability. The same applies to a scenario in which all IO
devices with V2.2 are removed from a mixed IO system.

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The LLDP mode defined via HW Config can be displayed using the menu
command "PROFINET IO LLDP mode...", accessible from the context menu of the
PROFINET IO system.
Figure 5-4
© Siemens AG 2023 All rights reserved

S1 Devices on the H System

It is not recommended to operate S1 devices with cyclic IO data on an H system.
The reason is that S1 devices can only establish one application relationship with a
CPU of the H system. If the CPU stops, the connection to the IO device is
interrupted and the H system is not supplied with current data any longer.
In Configuration in Run, it means that unilaterally configured IO devices (S1) on the
H system support only limited changes during operation (H-CiR), regardless of
whether they are CiR-capable or not.
Note Switches can only be integrated on one side as S1 devices in an R1 network
structure. In the H-CiR process, they behave as follows:

• The switching functionality is retained, i.e. the connection to IO devices

behind the switches remains available without restriction.
• This causes a failure and rebuilding of the application relationship between
the switch and the CPU. No diagnostic data is available in the H system
when the assigned CPU is stopped.
• The interface parameters can be changed.

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ET 200SP HA
When connecting the ET 200SP HA via simple system connection S1 or simple
system redundancy S2, Configuration in Run is supported with up to 1000 byte
user data. If connected as an R1 device, the entire quantity structure of 1440 bytes
is available.

SINEC NMS & SINEMA Server

The network management software SINEC NMS and SINEMA Server offers the
possibility to save a reference topology of the network as a target state. This
reference topology is used in online mode as a basis for monitoring the network
and allows it to detect deviations from the target state.
If changes are made to the network topology, (e.g. IO devices are added or
removed) the reference topology in SINEC NMS or SINEMA Server must then be
updated.
© Siemens AG 2023 All rights reserved

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5.2 Topology Configuration – Device replacement without

exchangeable medium/PG
Requirement
The requirement that the device replacement must be able to be carried out by an
electrician in case of error, means that automatic initialization is required for
PROFINET IO devices. Without automatic initialization, the initialization would have
to be done with the Engineering Station/programming device (ES/PG) if a device is
replaced.
Here are two possibilities for automatic device initiation:
• Topology configuration
• Use of the PROFINET BusAdapter or other storage media (e.g. C-plug), which
save the device name locally
Topology configuration is recommended for SIMATIC PCS 7.

Benefits of topology configuration

• Automatic commissioning
• Device replacement without exchangeable medium/PG
• Topology comparison between target and actual topology to ensure correct
cabling
© Siemens AG 2023 All rights reserved

• Source data for SINETPLAN

5.2.1 Possibilities for Topology Configuration

Automatic commissioning
Thanks to automatic commissioning, the devices do not have to be initialized
individually. Rather, the IO controller undertakes the initialization for the entire IO
system.
The IP addresses and device names are assigned without requiring a removable
medium (e.g. Micro Memory Card) with a saved device name or a programming
device (PG). The topology of the IO system, which is configured offline and then
loaded into the IO controller, forms the basis for automatic commissioning. By
comparing the loaded target topology and the actual topology determined via
LLDP, the IO controller can identify the IO devices without names and assign the
configured names and IP addresses accordingly. This reduces time requirements
and also the number of possible sources of error during commissioning.

Note As a requirement for automatic commissioning, the IO controller and the IO

devices must support the PROFINET functionality "Device replacement without
exchangeable medium/PG".

Note The port interconnection of the real system must match the topology
configuration. An incorrect name could be assigned if errors occur.

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CAUTION As a requirement for automatic commissioning, the devices and

BusAdapter must be reset to factory settings and have no name assigned.

Device replacement without exchangeable medium/PG

If the topology is configured and the function "Device replacement without
exchangeable medium/PG" is enabled in the HW Config, it is possible to perform
automatic commissioning and replace a device without storage medium. For device
replacement, it is sufficient to replace the defective hardware with a replacement
device of the same type, which has been reset to factory settings. When this is
done, the device receives its name and IP address automatically by the IO
controller, with no intervention by the user.
The advantage of device replacement based on topology configuration is that it
also covers the defect of the explicit storage media or BusAdapters on which the
device name is stored.

CAUTION Requirement: in order to replace the device without a removable medium,

the replacement device and BusAdapter must be first reset to factory
settings and have no name assigned. This must be taken into account
during stockkeeping.
© Siemens AG 2023 All rights reserved

Reading-In the Actual Topology

If the automatic commissioning function is not to be used (e.g. because not all
devices are yet present during commissioning), it is possible to scan the existing
actual topology and save it as the target topology after successful commissioning.
Scanning and saving the actual topology is performed in the Topology Editor via
the tab "Offline/Online comparison". To do this, the ES must be connected to the
PN network. This connection can be established via the Service Bridge (see
chapter 3.5).
It is then possible to exploit the advantages of Device replacement without
exchangeable medium by reloading the station (STOP may be required).

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Topology comparison between target and actual topology

The Topology Editor makes it possible to compare the configured target topology
with the actual topology determined online. The online view of the "Graphic view"
tab is shown in Figure 5-5 as an example. Their accessibility or status is indicated
by color highlighting.
Figure 5-5
© Siemens AG 2023 All rights reserved

Source data for SINETPLAN

If the topology is configured in the HW Config, it can be used as the basis for the
network planning software SINETPLAN (Siemens Network Planner) without the
need for topology configuration in SINETPLAN. The following data is imported from
SINETPLAN:
• Configured devices
• Network topology
• Real-time data flows between the devices
You can find further information on SINETPLAN in chapter 6.1.1.

Note FAQ
"How do you prepare STEP 7 for the export of topology data/flows for
SINETPLAN?"
https://support.industry.siemens.com/cs/ww/en/view/109740338

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5.2.2 Notes on Topology Configuration

Creating the topology

HW Config provides three options for topology configuration:
• Configuration with the port properties in the HW Config
• Tabular interconnection with the Topology Editor
• Graphical interconnection with the Topology Editor (recommended)

Note Switches must be configured as IO devices for topology planning.

Note Topology configuration is only possible within a project, i.e. the stations on a
shared PROFINET network must be within the same project.

Use of the Service Bridge

When the Service Bridge is used, the scan feature of the topology and the
target/actual comparison can be run from the ES, which is located in the plant bus.
In addition to the PROFINET devices, the scan also detects the nodes on the plant
bus and the Service Bridge. The list of existing devices is thus larger than the list of
© Siemens AG 2023 All rights reserved

configured devices. Unknown devices are displayed in color on an orange

background.
Nevertheless it is still possible to apply the actual topology scanned to the target
topology.

Note The corresponding PROFINET segments must be enabled on the Service

Bridge.

R1 network
In the case of an R1 network structure, it must be noted that the graphic view refers
to two separate subnets when scanning the topology or during the target/actual
comparison.
When the Service Bridge is used, access to both subnets can be enabled
simultaneously, so that the scan finds all devices.
If the ES is connected directly to the PROFINET network without using the Service
Bridge, the scan must be performed in both subnets, otherwise only the devices in
the corresponding segment are found. Devices behind a Y switch are visible in
both scans. Devices on the plant bus are not found. If the ES is connected
downstream from the Y switch, all devices in the PROFINET network are found
during the scan.

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5.3 Operational Reliability

5.3.1 General Measures

To increase the operational reliability of the PROFINET networks in PCS 7

systems, the following measures are recommended:
General information
• Protect the infrastructure against unauthorized access (e.g. lock the control
cabinet/rooms)
• Measure/test the cable before connecting it (wiring, shield connection)
• Do not lay the cables next to each other (isolate the outgoing and return lines
spatially)
• Topology configuration so that devices receive their configuration automatically
after a factory reset
• If possible, protect internal interfaces of the 410 CPU from external
connections. This is done by activating the "Enable additional protection for the
interface" function in the properties of the interface of the CPU.

CAUTION Devices with PROFIsafe communication must be protected against

unauthorized access, i.e. only within a cell with access protection.
© Siemens AG 2023 All rights reserved

Switches
• Deactivate SET/RESET switch
• Use the HTTPS protocol for accessing the Web Based Management (disable
HTTP access)
• Change the default password for the Web/CLI access to the switches
• Use the "Loop Detection" function
• Disable write access to SNMP tags

All PN devices
• Disable unused ports and lock with Hardlock if necessary

Commissioning
• Before physically connecting the ring, it must be already configured.

Note You can find further measures for increasing operational reliability in the manual:
"SIMATIC Process Control System PCS 7 Compendium Part F – Industrial
Security (V9.1 SP2)"
https://support.industry.siemens.com/cs/ww/en/view/109815443

Note Please also note the security guideline from PROFIBUS & PROFINET
International (PI):
https://www.profibus.com/download/profinet-security-guideline/

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5.3.2 Loop detection

Loop detection is a function of the SCALANCE switches, which serves for detecting
loops in the network and limiting their effects. A loop is an error in the network
configuration that occurs when a network cable connects two ports on the same
switch, or when several connections that are not managed by a protocol
(e.g. MRP) exist between two switches.
Broadcast packets sent through loops can lead to a broadcast storm within
seconds, thus overloading the network.
Loop detection allows these negative effects of a loop to be confined to a specific
area in the network. This function can be configured in the SCALANCE switches,
e.g. via Web Based Management (WBM), or in the HW Config in the port
properties of the switch.
Loop detection must be enabled in the interface properties in the HW Config.
Figure 5-6
© Siemens AG 2023 All rights reserved

Then the individual ports can be configured accordingly.

Figure 5-7

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Functionality and configuration

The loop detection function detects existing loops in the network by sending
special test frames. If the telegrams sent by a switch return to the same switch, a
loop exists.
Loop detection works with three different port modes, which are configured in the
WBM of SCALANCE switches:
• Sender – sends loop detection (LD) telegrams
• Forwarder – (default setting) forwards the LD telegrams
• Blocked – stops forwarding LD telegrams
Figure 5-8
© Siemens AG 2023 All rights reserved

This allows two types of loops to be detected and treated with different responses
(disable port/no response):
• Local Loop – LD telegram is detected at a different port
• Remote Loop – LD telegram is detected on the same port
It is recommended to block the respective ports in response to a detected loop.
Here, a distinction can be made between whether the ports remain permanently
blocked or, after a programmed time interval, change back to the state they were in
before the loop was detected.
If the permanent blocking response is selected, note that the port must be re-
enabled through the WBM, or the cable must be pulled from the corresponding port
and then re-inserted.

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Configuration in HW Config specifies a fixed behavior.

If a local loop is detected, the switch will periodically check whether the fault is still
Note present. The switch changes to the prior state when the fault has been rectified.
If a remote loop is detected, the port will remain permanently blocked. Once the
fault has been rectified, the port must be re-enabled with the WBM or CLI.

Figure 5-9
© Siemens AG 2023 All rights reserved

Note Loop detection cannot be activated with the ring ports of a switch.

As a rule of thumb, the switches in the network (from "bottom to top") should use
increasingly larger thresholds for the number of detected LD telegrams. With this
control, the local switches react first and switch off the specific port before the
higher-level switch disconnects the entire cell.

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Examples using the blueprints

In general, it is recommended to configure the Service Bridge as a loop detection
sender. This way, the effects of loops can be mutually protected at the various
network levels.
The blueprints in the following section present various application scenarios for
loop detection.

1. High-end blueprint of a standard automation system

In this blueprint, the loops in the secondary ring pose a danger, which could spread
throughout the system via the backbone. Secondary rings with loops are detected
and isolated through active loop detection at the branches.
Figure 5-10
© Siemens AG 2023 All rights reserved

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2. High-end blueprint of a fault-tolerant system with simple S2 system

redundancy
In this blueprint, loops in the linked rings pose a danger, which could spread
throughout the system via the backbone line. Rings with loops are detected and
isolated through active loop detection in the coupling paths.
Figure 5-11
© Siemens AG 2023 All rights reserved

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3. Blueprints of a fault-tolerant system with a redundant PROFINET R1

configuration
In this blueprint, a danger exists due to loops in subordinate S2 segments/rings,
which could spread throughout the system. Segments/rings with loops are detected
and isolated through active loop detection in the coupling paths.
Figure 5-12
© Siemens AG 2023 All rights reserved

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5.4 Media redundancy with MRP

The Media Redundancy Protocol (MRP) enables the connection of devices based
on ring topologies. The use of ring topologies with MRP is independent of the
system redundancy (S1, S2 or R1).
In order to set up an MRP ring, all ring nodes (e.g. IO controllers) must support
MRP, but please note that MRP only allows a maximum of 50 nodes per ring.
MRP defines 3 roles: MRP Manager (MRM), MRP Client (MRC), and MRP
Manager Auto (MRA). In an MRP ring, there may be only one MRP Manager. The
remaining nodes must be configured as MRP Clients. If the role of MRP Manager
Auto is configured multiple times within a ring, an MRP Manager Auto takes over
the role MRP Manager and the others fall into the role of MRP Client.
The MRP Manager is responsible for constantly checking the ring connection. If the
ring is functional, the MRP Manager blocks a port, opens the ring connection and
provides a loop-free communication. If the transmission path fails, the MRP
Manager activates the blocked port and provides another communication path.
Subsequently, the ring participants have to relearn their communication channels.
The maximum reconfiguration time is 200 ms.
Figure 5-13
© Siemens AG 2023 All rights reserved

Due to the maximum reconfiguration time of 200 ms, the response watchdog time
must be set to at least 200 ms for all nodes in the ring and devices downstream
from the ring. Otherwise, the CPU may detect the failure of IO devices by mistake
during reconfiguration.

Note It is recommended to configure only one participant as MRP Manager or MRP

Manager Auto in the ring.

CAUTION The Hardware Configuration must be loaded before physically connecting

the ring. Otherwise, a loop could form, which would lead to undesirable
reactions in the network.

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Diagnostic interrupts
When configuring an MRP ring, it is recommended to select the "Diagnostic
interrupts" checkbox in the MRP Manager's media redundancy settings. The
diagnostic interrupt option is a requirement in order for an alarm to be generated in
the operator station when the ring is interrupted.
Figure 5-14

Furthermore, the option "OB 82 / IO Fault Task – call at communications interrupt"

option must be activated in the settings of the PROFINET interface of the CPU. If
the option is deactivated, only one diagnostic buffer entry will be generated in the
CPU in the event of diagnostic interrupts.
Figure 5-15
© Siemens AG 2023 All rights reserved

CAUTION If one of the above-described options "Diagnostic interrupt" or "OB 82 / IO

Fault Task – call at communications interrupt" is deactivated, no alarm will
be generated in the operator station when the MRP ring is interrupted.

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5.4.1 Multiple MRP rings

Some switches support the "multiple MRP rings" function. This function lets one
switch be the MRP manager for up to four different MRP rings. The switch with
multiple MRP rings is the central point for all four MRP rings.
Figure 5-16
© Siemens AG 2023 All rights reserved

In the Figure above, the switch in the center is configured for multiple MRP rings.
The switch must fill the role of MRP manager (not MRP manager auto) for all four
rings. This means that all other nodes in each of the rings must be configured as
MRP clients.
Every linked MRP rings requires its own MRP domain and its own ring instance in
the switch governing multiple MRP rings.
Figure 5-17

Each of the ring instances and MRP domains must be assigned to the respective
ring ports.

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5.5 Using the blueprints

5.5.1 Multi-Controller Networks

PROFINET allows several IO controllers to operate in a shared network. For

PROFINET in SIMATIC PCS 7, we recommend a maximum of four automation
systems per PROFINET segment.
The following Figure shows an example configuration with two standard automation
systems. In addition to the possibility of setting up separate PROFINET networks
(see (1) and (2)), a shared PROFINET network is also set up for the field area (see
(3)). In this shared network, both IO controllers have access to their assigned IO
devices.
Figure 5-18

1 2
© Siemens AG 2023 All rights reserved

Note For complete topology configuration of a multi-control network, all IO controllers

must be within the same project.

5.5.2 Segmentation

By segmenting the system, it is possible to increase system availability, reduce the

network load, and create a clearer assignment. When using the AS 410 automation
system and PROFINET, networks can be segmented physically or logically.

Physical segmentation
The AS 410 has two internal PROFINET interfaces, which enable you to set up two
physically separate segments. Up to 250 IO devices can be integrated per
interface/segment. It is not possible to use the CP 443-1 for more PROFINET
segments. If a system segmentation is required in more than two system sections,
it is recommended to also implement logical segmentation.

Logical segmentation
By using switches, it is possible to divide the system into any number of logical
segments. This division is possible irrespective of the system connection (S1, S2 or
R1). It is recommended to place the switches responsible for the segmentation
close to the CPU.

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Figure 5-19

When segmenting the networks of the fault-tolerant system logically, it is possible

to set up MRP rings instead of lines to connect the switches.
Disadvantages:
• In case of error, the reconfiguration process of the MRP ring is slower than the
failover time of the H system.
• The MRP ring leads to increased configuration effort since the MRP domain
would have to be configured and the response watchdog times adjusted.
© Siemens AG 2023 All rights reserved

5.5.3 Update Time

The update time is the time interval in which IO devices/IO controllers are cyclically
supplied with new data. PROFINET offers the option to individually configure the
update time for each IO device.
To set the update time of IO devices, HW Config has three modes: "automatic",
"fixed update time" and "fixed factor".
When the default "automatic" setting is enabled, HW Config automatically
calculates an optimized, i.e. quickest possible update time.
This can be adjusted manually by selecting the "fixed update time" or "fixed factor"
mode.
When selecting the update time, the following factors should be considered:
• Process requirements
• Number of PROFINET IO devices
• Quantity of configured user data
In order to keep the network load as low as possible, it is also recommended to
select the update time for each IO device as follows:
• As short as necessary.
• As long as possible.

Note The update time of IO devices without cyclic IO data is automatically 128 ms and
usually does not need to be changed.

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Response watchdog time

The response watchdog time is calculated from the product of "Update time" and
"Number of accepted update cycles with missing IO data". The IO device is
considered to have failed only after this time elapses with no IO data.
The response watchdog time must be adjusted depending on the network
architecture, e.g. ring (see chapter 5.4) or network with a large line depth. Line
depth is the number of devices (switches/IO devices with integrated switches) that
a telegram must pass through on its way between IO device and IO controller.
At an update time of 2 ms and a response watchdog time of 6 ms (default setting),
the line depth can include up to approx. 50 IO devices. A higher update time or an
adjustment to the response watchdog time allows for greater line depth. When
using HW Config to perform automatic calculation of the update time, the line depth
is used in the calculation and the response watchdog time does not have to be
adjusted manually.

5.5.4 Cyclic Network Load

The cyclic network load generated should be taken into consideration right from the
planning phase of the system. PROFIBUS & PROFINET International (PI)
recommends the following limit values for the network load of cyclic real-time
communication in the PROFINET Installation Guidelines:
• < 20 % – no handling required.
© Siemens AG 2023 All rights reserved

• 20 to 50 % – a review of the planned network load is recommended.

• > 50 % – measures have to be taken to reduce the network load.

Note Download
"PROFINET Installation Guidelines"
https://www.profibus.com/download/profinet-installation-guidelines/

HW Config automatically calculates the cycle times for small PROFINET networks
if they are fully configured within a project. It is not necessary to check the network
load again.
If a shared network is used by multiple programmable controllers that are
configured in different subprojects or if there is a high Non Realtime Traffic (NRT),
for instance, due to webcams, the network load must be checked.
The network load calculation can be performed, for instance, with SINETPLAN
(chapter 6.1.1).

Measures to reduce the network load

In principle, the update time of the IO devices should be checked first. It is
recommended to set an update time speed that reflects what is needed for the
process to complete.
If the network load is still too high after the update time has been increased, the
topology can be optimized, e.g. by segmenting the system.

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5.5.5 S1 Devices on the H System

It is not recommended to operate S1 devices on an H-system. The reason is that

S1 devices can only establish one application relationship with a CPU of the H
system. If this CPU stops, the connection to the IO device is interrupted and no
more current data is available in the H-System. The S1 devices are not available
on both CPUs of the H system – even through MRP or the Y switch.
© Siemens AG 2023 All rights reserved

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5.5.6 R1 Networks

Physical configuration
When establishing an R1 network structure, it is recommended to establish
physically separate networks for the two subnets. This has the advantage that in
the event of a network fault (e.g. due to a loop), the other network remains
available for communication. As for the cabling, we recommend dual cabling, as
shown in the following Figure. Dual cabling ensures that all other nodes remain
available in the event of a failure or station replacement.
Figure 5-20
© Siemens AG 2023 All rights reserved

IP addresses
When configuring the IP addresses of R1 networks, the following notes must be
observed:
• In a purely R1 configuration without a Y switch and without embedded S2
devices, the two subnets can be in the same IP address ranges or in different
ones.
• In a mixed configuration (R1 and S2 devices), the two subnets must be in the
same IP address range. A common PROFINET IO system is configured in the
HW Config.

CAUTION Device names and IP address must be unique within a network.

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Switches in an R1 network
Switches in an R1 network structure have only one connection to a CPU due to the
network separation. They can, therefore, only be integrated as S1 devices on one
side. This is independent of whether or not they support system redundancy S2.
Figure 5-21 shows an example configuration with two XF204-2BA switches in an
R1 network structure (1 and 2) and a Y switch (XF204-2BA DNA) (3).
Figure 5-21

1
© Siemens AG 2023 All rights reserved

3
2

(1) Switch in the R1 network with connection to the CPU in rack 0

Can only be configured as an S1 device on one side.
(2) Switch in R1 network with connection to the CPU in rack 1
Can only be configured as an S1 device on one side.
(3) Y switch with connection to both CPUs (rack 0 and rack 1)
Can be configured as an S2 device for redundant operation.

When configuring an S2-capable switch within an R1 network structure, the

following must be observed if a common PROFINET IO system is configured in the
HW Config (e.g. in a configuration with a Y switch):
By default, an S2-capable IO device is automatically configured for redundant
operation during configuration on the PROFINET network of a fault-tolerant
automation system (i.e. the IO device is assigned to both CPUs). Since switches in
an R1 network structure only have one connection to a CPU due to the network
separation, the assignment must be adjusted in this case.
If the assignment is not adjusted, the switch is recognized as failed by the non-
connected CPU and a corresponding bus error and alarm is generated.
The assignment to the CPUs is configured in the properties of the switch in the
"Redundancy" tab (1) by ticking or unticking the checkboxes (2). Figure 5-22 shows
the configuration of an XC208 switch assigned only to the CPU in rack 1.

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Figure 5-22
1

2
© Siemens AG 2023 All rights reserved

In the H-CiR process, switches in an R1 network structure behave as follows:

• The switching functionality is retained, i.e. the connection to IO devices behind
the switches remains available without restriction.
• This causes a failure of the application relationship between the switch and the
CPU, thus leading to a device failure and returns after a hot restart of the CPU.
No switch diagnostic data is available in the H system during the failure.
• The interface parameters can be changed.

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5.5.7 Industrial Wireless LAN

IWLAN can be used in the PROFINET environment. For reliable operation, please
observe the notes in chapter 3.7, especially the use of iFeatures, possible
response times, and the provision of free channels for the applications. The IWLAN
products of the SCALANCE W700 IEEE 802.11n only support system redundancy
S1 itself. The IO devices behind an iPCF client can be connected via S2 system
redundancy. For this, it is mandatory that the SCALANCE W700 products have
firmware V6.5.0 or higher.

Note Further notes for the configuration of the IWLAN products can be found in
chapter 5.6.10.

Three example configurations for IWLAN in fault-tolerant automation systems are

presented below. The use of IWLAN in the standard automation system is also
possible.

H-System with simple system redundancy – standard

The following Figure shows how two devices (S2 devices) can be connected to
fault-tolerant system using IWLAN.
Figure 5-23
© Siemens AG 2023 All rights reserved

Two separate IWLAN networks (two SSIDs) are set up using two separate IWLAN
access points (IWLAN AP). The separate networks are identified by the different
SSIDs. An IWLAN client is connected to each of the WLAN networks. In this
example, there is an S2 device under each of the IWLAN clients.
The IWLAN AP does not support MRP and must, therefore, be integrated remotely.

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H-System with redundant PROFINET configuration R1 – Standard

The following Figure shows how an R1 device can be connected via IWLAN.
Figure 5-24
© Siemens AG 2023 All rights reserved

In this case as well, two separate IWLAN networks are established. This ensures
the network separation of the two R1 networks.
In this case, the IWLAN AP and clients, as well as the switches shown, can only be
connected as S1 devices.

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Fault-tolerant system with redundant PROFINET R1 configuration – high-end

The following Figure shows how multiple S2 devices can be connected to an R1
network structure using IWLAN.
Figure 5-25
© Siemens AG 2023 All rights reserved

In this case, the IWLAN network is established by an IWLAN AP behind an XF204-

2BA DNA (Y switch). A switch is used behind the IWLAN client, via which the S2
devices are connected by means of an MRP ring.

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5.5.8 Port diagnostics

Using PROFINET affords the capability of detailed network diagnostics within the
PLC. The PROFINET IO devices can report the "link down" status or an incorrectly
connected neighbor (among others) for every port, as long as the topology is
configured.
Messages are also displayed in the maintenance station, provided that monitoring
has been enabled on the corresponding ports.
Figure 5-26

Monitoring must be enabled individually for every port in the port's properties.
© Siemens AG 2023 All rights reserved

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5.6 Device-specific notes

5.6.1 Function overview of PROFINET devices

You can find an overview of the PROFINET devices and PROFINET functions
relevant to SIMATIC PCS 7 in the following FAQ on the Industry Online Support
portal:
https://support.industry.siemens.com/cs/ww/en/view/109747976

5.6.2 AS 410

Firmware version
For the use of PROFINET, firmware V8.2 or higher is recommended. The following
PROFINET functions are only available with firmware V8.2 and higher:
• Redundant PROFINET R1 configurations
• Configuration in Run in standard systems (CiR)
• Configuration in Run in H systems (H-CiR)
• High-precision timestamping (SoE)
The firmware can be updated by performing a firmware update.
Note Instructions
© Siemens AG 2023 All rights reserved

https://support.industry.siemens.com/cs/ww/en/view/85196540
Download
https://support.industry.siemens.com/cs/ww/en/view/109476571

Redundant PROFINET R1 configuration

To connect PROFINET IO devices via redundant PROFINET R1 configurations,
you need an additional license, which is transferred to the CPU in the System
Expansion Card (SEC).
The required license "PCS 7 CPU 410 EXPANSION PACK (PN RED)" can be
ordered in two variants:
• License on USB drive: 6ES7653-2CX01-0XE0
• License via Online software delivery (download): 6ES7653-2CX01-0XK0
Note Application example
"Process automation with the SIMATIC PCS 7 CPU 410-5H controller"
https://support.industry.siemens.com/cs/ww/en/view/96839331
Manual
"SIMATIC PCS 7 Process Control System CPU 410 Process Automation"
https://support.industry.siemens.com/cs/ww/en/view/109815344

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5.6.3 ET 200SP HA

Subrack module
The interface of the ET 200SP HA consists of the IM 155-6 PN HA interface
module together with the subrack module and the BusAdapter. The interface
serves for communication between the CPU and the connected ET 200SP HA IO
modules via PROFINET.
Different subrack modules are required depending on the system connection – this
must be taken into account during the planning phase.
The following two variants exist:
• Subrack module for an IM 155-6 PN HA – for simple S1 system connection or
simple S2 system redundancy
• Subrack module for two IM 155-6 PN HA - for redundant PROFINET R1
configuration

Configuration in Run
When connecting the ET 200SP HA via simple system connection S1 or simple
system redundancy S2, Configuration in Run is supported with up to 1000 byte
user data. If connected as an R1 device, the entire quantity structure of 1440 bytes
is available.

IO redundancy
© Siemens AG 2023 All rights reserved

When using the terminal blocks for IO redundancy (TB45), care must be taken so
that the L+ supply voltage terminals are separated from each other. The supply
voltage must be connected to both terminals.
Furthermore, only terminal blocks for individual IO modules or only terminal blocks
for IO redundancy may be used within a potential group.
Note For further information about wiring rules, refer to the manual:
"SIMATIC ET 200SP HA ET 200SP HA Distributed I/O system"
https://support.industry.siemens.com/cs/ww/en/view/109817158

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5.6.4 IE/PB LINK HA

The IE/PB LINK HA allows for the connection of up to 125 PROFIBUS slaves and
up to 64 PROFIBUS slaves as S2 devices. It must be ensured that only compact
slaves (e.g. drives) are supported with SIMATIC PCS 7. This means that the
connection of modular slaves (e.g. an ET 200M) via the IE/PB- LINK HA is not
possible. To integrate modular PROFIBUS slaves into the system, you can use the
internal interface of the CPU. S7 routing and data record routing are supported via
the IE/PB LINK HA.
The IE/PB LINK HA supports the system redundancy S2, as well as Configuration
in Run (PROFINET and PROFIBUS side).
Note The Configuration in Run functionality is only supported on the H-System and not
on the standard automation system.

Note The addressing of DP or PA slaves downstream from the IE/PB link PN IO is not
possible.

Media redundancy – MRP

The PROFIBUS devices downstream from the IE/PB link are visible to the CPU as
PROFINET devices. Therefore, the response watchdog time of the IE/PB link and
© Siemens AG 2023 All rights reserved

that of all PROFIBUS devices must be adjusted to over 200 ms when using MRP.

5.6.5 IE/PB LINK PN IO

The IE/PB LINK PN IO enables the connection of up to 64 PROFIBUS slaves. It

must be ensured that only compact slaves (e.g. drives) are supported with
SIMATIC PCS 7. This means that the connection of modular slaves (e.g. an ET
200M), via the IE/PB LINK PN IO is not possible. To integrate modular PROFIBUS
slaves into the system, you can use the internal interface of the CPU. S7 routing
and data record routing are supported via the IE/PB LINK PN IO. The system
redundancy S2 and Configuration in Run functionalities (PROFINET and
PROFIBUS side) are not supported.
Note The addressing of DP or PA slaves downstream from the IE/PB link PN IO is not
possible.

Media redundancy – MRP

The PROFIBUS devices downstream from the IE/PB link are visible to the CPU as
PROFINET devices. Therefore, the response watchdog time of the IE/PB link and
that of all PROFIBUS devices must be adjusted to over 200 ms when using MRP.

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5.6.6 Switches

The recommended SCALANCE switches XC-200, XP-200, and XF204-2BA (see

chapter 3.4) log occurring events in a log table. This can be accessed via the Web
Based Management. It contains entries reflecting, for example, a change of
connection status of a port, along with the associated timestamp.
In order to facilitate the traceability of the time stamp in the case of a diagnostic
event, it is recommended to set the system time of the switches.
The system time of the switches can be set manually or synchronized, for example
via the SIMATIC or NTP method.
For the switches in the PROFINET fieldbus, synchronization via the SIMATIC
method is optimal, since the CPU supports this procedure as a time master. If the
CPU is active in the fieldbus as the SIMATIC time master, only SIMATIC Time
Client synchronization needs to be activated in the switch via the WBM.
Figure 5-27 shows the procedure for activating time synchronization via the
SIMATIC procedure using the example of an XC-200 switch.
Figure 5-27

4
1
© Siemens AG 2023 All rights reserved

5.6.7 BusAdapters

The BusAdapters for PROFINET IO allow you to freely select the connection
technology for the device. For the interface modules, multiple variants of the
BusAdapters are available.
Examples:
• BusAdapter with standard RJ45 plug (BA 2xRJ45)
• BusAdapter with FastConnect connector for direct connection of the bus cable
(BA 2×FC)
• BusAdapter with connector for fiber-optic cable (BA 2xLC)
• BusAdapter with one standard RJ45 plug and one plug for fiber-optic cable (BA
LC/RJ45)
• BusAdapter with a Fast Connect plug for direct connection of the bus cable
and a plug for fiber-optic cable (BA LC/FC)
• BusAdapter with standard RJ45 plug for distances up to 1000m (BA 2xRJ45VD
HA)

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The BusAdapter BA 2xRJ45VD HA offers the possibility to enable distances up to

max. 500m (at 100Mbit/s) with ethernet conform cables.
A 2-wire transmission function (Variable Distance) can be used to establish
Ethernet connections even over non-Ethernet-compliant cables (e.g. PROFIBUS
FC standard cable; > 100 m, up to max. 1000 m). The bridgeable distance
depends on the line quality. This means that PROFIBUS FC standard cables that
have already been laid can be used for PROFINET. When upgrading existing
systems, the existing infrastructure can, therefore, be used. This can be considered
for lines that are difficult to install.
When used, it must be ensured that a BA 2xRJ45VD HA BusAdapter is installed at
both ends of the cable.

Figure 5-28
© Siemens AG 2023 All rights reserved

Note The ET 200SP HA and the CFU only support 100Mbit/s when using the
BusAdapter BA 2xRJ45VD HA. This must be taken into account when planning
the maximum cable lengths and the type of cable used.

Note For further information about BusAdapters, refer to the manual:

"SIMATIC Distributed I/O devices BusAdapter for Distributed I/O"
https://support.industry.siemens.com/cs/ww/en/view/109804897

Note Further information about the BA 2xRJ45VD HA BusAdapter can be found in the
manual:
"SIMATIC: Network components SIMATIC BusAdapter"
https://support.industry.siemens.com/cs/ww/en/view/109759611

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5.6.8 Configuration of the Y switch (XF 204-2BA DNA)

When configuring the Y switch, no separate PROFINET system is mapped in the

HW Config. This means that no direct assignment is visible in the HW Config as to
which IO devices are physically installed behind which Y switch.
However, the Y switch and the IO devices behind it can be placed graphically
accordingly:

Figure 5-29

1. Y-Switch 2. Y-Switch
© Siemens AG 2023 All rights reserved

In a topology configuration, the arrangement of the devices is visible in the

graphical view of the Topology Editor.

5.6.9 Configuring the redundant Y switch (DNA redundancy)

When configuring DNA redundancy, some things should be borne in mind.

One Y switch takes on the roles of MRP manager and DNA manager. Here, the
MRP manager role must be configured for the Y switch. Do not configure the MRP
manager auto role.
The second Y switch assumes the roles of MRP client and DNA client.
In addition to the configuration of MRP roles, DNA redundancy must be enabled on
both Y switches.

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Figure 5-30

This option can be found in the interface properties of the Y switch.

5.6.10 Configuration of SCALANCE W components

Topology configuration
The IWLAN AP and clients can be configured as IO devices. The advantage is that
the topology can be configured up to the IWLAN AP and behind the IWLAN client.
This is necessary for the automatic device exchange of the IO devices behind the
IWLAN client. The IWLAN route or an assignment of clients to an AP cannot be
© Siemens AG 2023 All rights reserved

configured in the topology editor.

Here is an example of this type of configuration:
Figure 5-31

Configuration in the HW Config

To connect S2 devices behind an IWLAN client, the client and the IWLAN AP must
have firmware V6.5 or higher.
The PCS 7 catalog does not contain this firmware; therefore, the older firmware
version of the devices must be configured.
The IWLAN devices can only be configured as S1 devices.

Configuration of the IWLAN AP & clients

The IWLAN configuration must be done via the Web-Based Management,
Command Line Interface or SINEC NMS. There is no possibility for this in the HW
Config. In case of replacement, it is recommended to equip the corresponding
IWLAN components with a C-Plug on which the configuration is saved. This

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ensures easy device replacement by removing the C-Plug from the defective
device and inserting it into a new device.
Points to consider include the following:
• Activation of iPCF is necessary for real-time communication (PROFINET).
• "Layer 2 Tunnel" must be activated on the IWLAN client.
• Maximum 8 IO devices behind one IWLAN client.
• The minimum recommended update time of IO devices behind an IWLAN
Client is 32ms; these times have to be adjusted depending on the application.
Note For more information on configuration, see the application example "IWLAN:
Setup of a Wireless LAN in the Industrial Environment"
https://support.industry.siemens.com/cs/ww/en/view/22681042

5.7 Setting the PG/PC Interface

By setting the PG/PC interface, you define which access point the applications
(STEP 7, WinCC, etc.) use for network access.
The following Table provides an overview of the interface types used in the PCS 7
environment and their applications:
© Siemens AG 2023 All rights reserved

Table 5-2
PG/PC interface Function Applications
setting
PC internal (local) Automatic selection of the • Loading of stations and
(Recommended setting access point based on the automation systems
in the PCS 7 interfaces configured in the
environment) Station Configuration
Editor
TCP/IP or RFC1006 Use of the TCP/IP protocol • Online mode of the
for access via the set Topology Editor1)
interface • PLC download with the
(IP-addresses-based) "Show accessible nodes"
function
• Use of the "Edit Ethernet
Node" function
ISO Use of the ISO protocol for • PLC download without an
access via the set interface IP address via the "Show
(MAC-address-based) accessible nodes" function
• Use of the "Edit Ethernet
Node" function
1) When using the Service Bridge, the separate network adapter must be used to
access the PROFINET networks.

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6 PROFINET Tools for the System Life Cycle

In principle, no additional tools are required when using PROFINET. However,
different tools are available for PROFINET in all phases of the project life cycle as
an aid for special cases or support purposes. The following section presents the
relevant tools based on the typical lifecycle phase for their application. It is also
possible to use them in other phases.
Figure 6-1
© Siemens AG 2023 All rights reserved

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6.1 Planning
6.1.1 SINETPLAN (Siemens Network Planner)

SINETPLAN (Siemens Network Planner) is a tool for calculating the network load,
which can already be implemented during the planning phase. SINETPLAN
enables predictive planning through a simple simulation-based network load
calculation. Critical locations, where a network load check is recommended or
necessary, are highlighted in color depending on the data throughput.
It is necessary to calculate/check the network load, especially for complex
networks consisting of several projects and existing NRT (Non Realtime)
communication (for instance, from video systems). HW Config automatically
calculates the cycle times for networks if they are fully configured within a project.
There is no need to use additional tools for the network load calculation.

Benefits
• Online scan function
• Import the topology and real-time data flows from STEP 7 or PCS 7 projects
• Port-by-port simulation
• Identification of areas with critical network load
• Reporting function
© Siemens AG 2023 All rights reserved

Note Download
"Siemens Network Planner – Download SINETPLAN V2.0 Trail"
https://support.industry.siemens.com/cs/ww/en/view/109763136
FAQ
"How do you prepare STEP 7 for the export of topology data/flows for
SINETPLAN?"
https://support.industry.siemens.com/cs/ww/en/view/109740338

6.1.2 Concept & Design Tool (CDT)

The Concept & Design Tool (CDT) makes it simple, intuitive and fast to put
together hardware and software for your projects in SIMATIC PCS 7 and supports
you across all project phases.
Siemens process control technology sets the clock, visualizes and provides open-
and closed-loop control for processes so that process facilities can operate reliably,
efficiently and safely in the event of a fault. Each industry needs a custom solution
perfectly tailored to its requirements.
The Concept & Design Tool (CDT) lets you rapidly create process control system
architectures and then flexibly adapt them over and over again until you have
precisely the architecture and configuration that will protect your investment over
the entire plant lifecycle.

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Benefits
• Quick setup of software and hardware configurations
• Precise composition of components to fit technical and cost considerations
• Generation of complete, coherent, ready-to-order bills of materials (BoM) –
which can be updated at any time
• CDT results can be exported to detailed price quotes
• Easy to operate, even with elementary DCS knowledge

Application example
Note "Concept & Design Tool for the design of the process control system architecture"
https://support.industry.siemens.com/cs/ww/en/view/109802553

6.1.3 TIA Selection Tool

TIA Selection Tool is the free, intelligent configurator for the Siemens automation
portfolio.
The TIA Selection Tool software quickly and intuitively guides the user through the
automation project, producing an error-free device selection and configuration. No
© Siemens AG 2023 All rights reserved

expert knowledge and no manual required. It joins different configuration

capabilities into one tool, allowing for flawless configuration of single devices as
well as entire systems.

Benefits
• Configure a complete project with a few keystrokes. No manual or special
knowledge required
• Order directly from Siemens Industry Mall
• Smart selection wizard for flawless configuration and ordering

Product note
"TIA Selection Tool – quick, easy, smart"
Note
https://support.industry.siemens.com/cs/ww/en/view/109767888

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 6 PROFINET Tools for the System Life Cycle

6.2 Commissioning
Various tools with different ranges of functions are available for commissioning.
The following Table compares the tools.
Table 6-1
Product functions SIMATIC PCS 7 SINEC PNI Basic PRONETA Basic
Independent of the set  ✓ ✓
PG/PC interface
Assign IP address ✓ ✓ ✓
Assign PROFINET device ✓ ✓ ✓
names
Topology ✓  ✓
IO Test (without IO   ✓
controller)
Firmware update of  ✓ 
SCALANCE products
Enabling SNMP  ✓ 
Changing passwords for  ✓ 
SCALANCE products
© Siemens AG 2023 All rights reserved

6.2.1 SIMATIC PCS 7

All the required functions for commissioning a PROFINET network are integrated in
SIMATIC PCS 7. In SIMATIC PCS 7, it is possible to assign device names and IP
addresses manually or automatically via the automatic commissioning feature.

Functions
• Browse network for reachable devices via "Show accessible nodes"
• Manual assignment of device names and IP addresses via "Edit Ethernet
Node"
• Reading in the actual topology with the Topology Editor
• Topology comparison between target and actual topology using the Topology
Editor

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6.2.2 SINEC PNI Basic

SINEC PNI (Primary Network Initialization) Basic is a free tool for initializing
Siemens network components; one of its uses is for assigning device names and
IP addresses. A password change can be performed for several devices (including
SCALANCE products) at the same time. A firmware upgrade of SCALANCE and
RUGGEDCOM products is also possible.
SINEC PNI is independent of other configuration tools (i.e. SIMATIC PCS 7) and
can be installed and used on all standard Windows PCs.

Functions
• Browse network for accessible devices
• Assign device names and IP addresses
• Restoring to factory settings
• Launch Web Based Management
• Initial password change (SCALANCE & RUGGEDCOM)
• Firmware upgrade (e.g. for the SCALANCE product families)
• Download and upload of configuration for SCALANCE products and others
• Download and upload of files needed to diagnose problems (e.g. for
SCALANCE)
© Siemens AG 2023 All rights reserved

Advantages
• Simple operation
• Does not need STEP 7 or PCS 7 to be installed
• Available free of charge
Note Download and manual
"SINEC PNI Basic"
https://support.industry.siemens.com/cs/ww/en/view/109817719

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6.2.3 PRONETA Basic

PRONETA Basic is a free tool that simplifies the commissioning of PROFINET

systems. Just like SINEC PNI Basic, PRONETA Basic does not depend on other
configuration tools and can be used on all standard Windows PCs.
In contrast to SINEC PNI Basic, PRONETA offers a graphical user interface with a
convenient topology overview and additional functions, such as an IO test.
Figure 6-2
© Siemens AG 2023 All rights reserved

Functions
• Online topology overview
• Assign device names and IP addresses
• I/O test, e.g. when performing a loop check
• Topology comparison with topology imported from STEP 7/PCS 7 or reference
topology saved in PRONETA

Advantages
• Graphical user interface
• Does not need STEP 7 or PCS 7 to be installed
• Does not need to be installed
• Available free of charge

Note Download and manual

"PRONETA"
https://support.industry.siemens.com/cs/ww/en/view/67460624

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Note When assigning device names, the PROFINET naming conventions must be
observed. PRONETA does not test whether the naming conventions have been
observed. Characters that are not in line with the naming conventions are
replaced by others.
FAQ
PROFINET naming conventions
https://support.industry.siemens.com/cs/ww/en/view/36062700

Note For the I/O test, it is imperative that the IO device does not communicate with
any IO controller.
© Siemens AG 2023 All rights reserved

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6.3 Operation
6.3.1 SINEC NMS

The SINEC NMS software program is a network management system for

monitoring and managing industrial networks. It enables you to fully visualize and
monitor networks. Using SNMP with simultaneous diagnostics via SIMATIC and
PROFINET mechanisms, many aspects of plant and network diagnostics can be
mapped in a single tool. The SINEC NMS distributed approach enables network
infrastructure expansion at any time.
The following Figure shows an example configuration. In this case, the SINEC
NMS Operation 1 monitors the system bus and terminal bus. The SINEC NMS
Operation 2 monitors the fieldbus. Several fieldbuses can be connected via a
Service Bridge.
The SINEC NMS Control collects the data of the individual operation.
Figure 6-3
© Siemens AG 2023 All rights reserved

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Features of SINEC NMS

• SINEC NMS detects all devices in the network. This provides a constantly
updated overview of all installed components including all essential properties
in the network.
• The plant Topology is automatically read out, depicted and monitored for
changes.
• Diagnostic data is collected from all network nodes and stored centrally. The
overall state of the network is displayed via a central dashboard.
• Statistics can be displayed and evaluated over any period of time. In this way it
is also easy to analyze historical events.
• Configurable test patterns enable essential network properties to be repeatedly
checked and documented.
• A large number of interfaces (e.g. HTTPS, OPC UA) enable network and
diagnostic data to be displayed and further processed in higher-level systems.
• Policy-based configuration of various network radio functions.
• Mass Operation for firmware update for single or multiple SCALANCE
components.
• Central management of roles and permissions for the entire system.
© Siemens AG 2023 All rights reserved

Note Download
"SINEC NMS V1.0 Software (incl. 21 days trial license) Download"
https://support.industry.siemens.com/cs/ww/en/view/109762387
Manual
"SIMATIC NET: Network management with SINEC NMS"
https://support.industry.siemens.com/cs/ww/en/view/109762749
Application example
"Getting Started: Understanding and Using SINEC NMS"
https://support.industry.siemens.com/cs/ww/en/view/109762792

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6.3.2 SINEMA Server

SINEMA Server is a tool for 24/7 monitoring of Industrial Ethernet and PROFINET
networks during operation. SINEMA Server allows networks to be automatically
exported, documented, individually structured for each plant and visualized.
Furthermore, the SINEMA Server sends alerts and analyzes errors and changes in
the network.
The use of SINEMA Server requires permanent access to the PROFINET fieldbus.
For security reasons, it is recommended not to run it directly on the plant bus, but
rather to connect it via a separate Service Bridge.
Figure 6-4
© Siemens AG 2023 All rights reserved

Functions
• Inventory and documentation of all network nodes
• Topological representation of the network
• Read out status information
• Evaluation and display of diagnostic states
• Display of statistics for any time period
• Validation of network parameters
• Configuration of devices via CLI (Command Line Interface) / firmware
management

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Advantages
• Continuously updated documentation at a central location and avoidance of
additional archives
• Fast, easy check of network status over extended time periods
• Firmware update of network components from a central location

Note Download
"SINEMA Server Trial Version"
https://support.industry.siemens.com/cs/ww/en/view/109767382
Manual
"SIMATIC NET: Network management SINEMA Server"
https://support.industry.siemens.com/cs/ww/en/view/109748925
Application example
"GettingStarted: Understanding and Using SINEMA Server V14"
https://support.industry.siemens.com/cs/ww/en/view/109746780
© Siemens AG 2023 All rights reserved

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 6 PROFINET Tools for the System Life Cycle

6.4 Maintenance and diagnostics

6.4.1 Wireshark

Wireshark is a free program that for analyzing data traffic on a protocol level. To
perform an analysis, you must log the data traffic on the network with a TAP or
mirrored port in a switch.

Benefits
• Standard network analysis tool
• Analyze the data traffic on a protocol level
• Free of charge

Note Download
"Wireshark"
https://www.wireshark.org/
© Siemens AG 2023 All rights reserved

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 7 Appendix

7 Appendix
7.1 Comparison of PROFINET and PROFIBUS
The Table below compares PROFIBUS and PROFINET.
Table 7-1
PROFIBUS DP PROFINET
Data channels One channel between Multiple channels between
master and slave IO controller and IO
devices
Data per device 244 bytes Input/Output 1440 bytes Input/Output
Data per controller 8 KB 8 KB
(interface)
Number of nodes Maximum 125 slaves per Maximum 250 IO devices
interface per interface (AS 410)
Maximum 31 slaves per Unlimited number of IO
segment devices in the network
Cable length >1000 m (depending on Electrical: Maximum
transmission rate) 100 m1)
FOC: Some km
© Siemens AG 2023 All rights reserved

Addressing the nodes Manually via DIP switch or Automatic assignment by

telegram IO controller, alternatively
manual
Transmission rate Maximum 12 Mbps 100 Mbps (full duplex)
(typically 1.5 Mbps) (half
duplex)
Topology Standard: Line Flexible topologies are
Tree and ring topologies supported: Line, star, tree,
are supported ring individually and in
combination
1) Longer distances are possible when using the BusAdapter BA 2xRJ45VD HA.

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 © Siemens AG 2023 All rights reserved

7 Appendix

7.2 Additional Example Configurations

The following shows multiple mixed system configurations based on the blueprints. You can find an example configuration with a
description in chapter 4.6.

7.2.1 Two standard programmable controllers with simple S1 system connection and MRP

Figure 7-1

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Frei verwendbar
 © Siemens AG 2023 All rights reserved

7 Appendix

7.2.2 Three standard programmable controllers with simple S1 system connection – PLCs in the MRP ring

Figure 7-2

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 © Siemens AG 2023 All rights reserved

7 Appendix

7.2.3 Three standard programmable controllers with simple S1 system connection – separate optical MRP ring

Figure 7-3

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 © Siemens AG 2023 All rights reserved

7 Appendix

7.2.4 Two fault-tolerant systems with simple S2 system redundancy

Figure 7-4

Frei verwendbar
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 © Siemens AG 2023 All rights reserved

7 Appendix

7.2.5 Three fault-tolerant systems with simple S2 system redundancy

Figure 7-5

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Frei verwendbar
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 © Siemens AG 2023 All rights reserved

7 Appendix

7.2.6 Three fault-tolerant systems with redundant PROFINET R1 configuration

Figure 7-6

Frei verwendbar
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 © Siemens AG 2023 All rights reserved

7 Appendix

7.2.7 Two fault-tolerant systems with redundant PROFINET R1 configuration and simple S2 system redundancy and DNA
redundancy

Figure 7-7

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 © Siemens AG 2023 All rights reserved

7 Appendix

7.2.8 Standard programmable controller with simple S1 system connection and fault-tolerant system with S2 system
redundancy

Figure 7-8

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 7 Appendix

7.3 Service and support

Industry Online Support
Do you have any questions or need assistance?
Siemens Industry Online Support offers round the clock access to our entire
service and support know-how and portfolio.
The Industry Online Support is the central address for information about our
products, solutions and services.
Product information, manuals, downloads, FAQs, application examples and videos
– all information is accessible with just a few mouse clicks:
support.industry.siemens.com

Technical Support
The Technical Support of Siemens Industry provides you fast and competent
support regarding all technical queries with numerous tailor-made offers
– ranging from basic support to individual support contracts.
Please send queries to Technical Support via Web form:
siemens.com/SupportRequest

SITRAIN – Digital Industry Academy

We support you with our globally available training courses for industry with
© Siemens AG 2023 All rights reserved

practical experience, innovative learning methods and a concept that’s tailored to

the customer’s specific needs.
For more information on our offered trainings and courses, as well as their
locations and dates, refer to our web page:
siemens.com/sitrain

Service offer
Our range of services includes the following:
• Plant data services
• Spare parts services
• Repair services
• On-site and maintenance services
• Retrofitting and modernization services
• Service programs and contracts
You can find detailed information on our range of services in the service catalog
web page:
support.industry.siemens.com/cs/sc

Industry Online Support App

You will receive optimum support wherever you are with the "Siemens Industry
Online Support" APP. The app is available for iOS and Android:
support.industry.siemens.com/cs/ww/en/sc/2067

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 7 Appendix

7.4 Industry Mall

The Siemens Industry Mall is the platform on which the entire siemens Industry
product portfolio is accessible. From the selection of products to the order and the
delivery tracking, the Industry Mall enables the complete purchasing processing –
directly and independently of time and location:
mall.industry.siemens.com

7.5 Links and literature

Table 7-2
No. Topic
\1\ Siemens Industry Online Support
https://support.industry.siemens.com
© Siemens AG 2023 All rights reserved

\2\ Link to this entry page of this application example

https://support.industry.siemens.com/cs/ww/en/view/72887082
\3\ SIMATIC PCS 7 Overview (links to FAQ, manuals, compendium, forum, application
examples and multimedia)
https://support.industry.siemens.com/cs/ww/en/view/63481413
\4\ Application example – Process automation with the SIMATIC PCS 7 CPU 410-5H
controller
https://support.industry.siemens.com/cs/ww/en/view/96839331
\5\ SIMATIC PROFINET system description
https://support.industry.siemens.com/cs/ww/en/view/19292127
\6\ Web version of PROFIBUS & PROFINET International (PI)
http://www.profibus.com
\7\ Security guidelines from PROFIBUS & PROFINET International (PI):
https://www.profibus.com/download/profinet-security-guideline/

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 7 Appendix

7.6 Change documentation

Table 7-3
Version Date Modifications
V1.0 10/2013 First version
V1.1 10/2014 Supplemented with PCS 7 V8.1 notes, MRP-supporting
switches added in chapter 2.2.2
V1.2 09/2015 Layout editing, additional notes added, VLAN section added
V1.3 01/2017 Updated for PCS 7 V8.2, enhanced with screenshots
V2.0 06/2017 Brand new edition for SIMATIC PCS 7 V9.0
V2.1 09/2017 Enhanced with hints, updated and added links to manuals,
application examples, and FAQ
V2.2 10/2017 Enhanced with notes
V2.3 06/2018 Updated:
– New features for SIMATIC PCS 7 V9.0 SP2
– SCALANCE XC-200, XP-200, and XF204-2BA
firmware V4.0 with S2 system redundancy and
Configuration in Run (CiR)
V2.4 07/2021 Updated:
- Symbols updated
- Removed note for LC BusAdapters for Scalance
XF204-2BA
© Siemens AG 2023 All rights reserved

- IE/PB Link HA included

- SINEC NMS included
- SINEC PNI recorded and Primary Setup Tool
deleted
- Added VD BusAdapter
- Added IWLAN
V2.5 06/2023 Updated:
- Added multiple MRP
- Added DNA redundancy
- Added port configuration
- Added PROFINET over APL
- Removed Bus Analyzer

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