Unit Turbomachines
Unit Turbomachines
Basics
Prime movers
prime mover
The primary source of power
It is mainly due to
(i) the absence of reciprocating and rubbing
members which reduces the
vibration and balancing problems,
(ii) high reliability,
(iii) low lubricating-oil consumption, and
(iv) high power-to-weight ratio
Review of basic principles
INTRODUCTION
Turbines and compressors are usually analyzed using thermodynamic and fluid dynamic equations.
The thermodynamic equations relate temperature, pressure and volume whereas the fluid dynamic equations
relate force, mass and velocity.
(i) energy equation in its various forms from the first law of thermodynamics,
(ii) temperature, entropy and gas relations from the second law of thermodynamics,
(iii) continuity relationships from the law of conservation of mass, and
(iv) momentum equation from Newton’s second law of motion.
Laws of thermodynamics
Surroundings:
The mass or region outside the system is called the surroundings.
Note: A system will not be in equilibrium unless all the relevant equilibrium criteria are
satisfied.
PROCESSES AND CYCLES
Any change that a system undergoes
from one equilibrium state to
another is called a process,
and the series of states through which
a system passes during a process is
called the path of the process
State
A State 1
B state 2
Process
A-B path of the process 1
B-A path of the process 2
Cycle
A-B-A
To describe a process completely, one should specify the initial and final
states of the process, as well as the path it follows, and the interactions
with the surroundings.
When a process proceeds in such a manner that the system remains infinitesimally
close to an equilibrium state at all times, it is called a quasistatic, or quasi-
equilibrium, process.
The ratio of the two specific heats, (γ), is an important parameter in compressible flow problems of
turbomachines and is defined as
The two specific heats and the gas constant for an ideal gas are
related by the following equation:
Internal Energy
The internal energy of a gas is the energy stored in it by virtue of its
molecular motion.
it is assumed that the internal energy of a perfect gas is zero at the
absolute zero temperature
Enthalpy
The heat supplied to a system or rejected by a system at constant-pressure is the
change of enthalpy during the process.
Reversible Process
A process is reversible if the system and its
surroundings can be restored to their initial
states by reversing the process. A reversible
process in a flow machine is possible only in
the absence of fluid friction and heat transfer
with finite temperature difference.
Since these conditions are impossible to
achieve in actual processes, all real flows in
compressors and turbines are irreversible.
The reversible process is used only as an ideal
reference process for comparison with its
equivalent actual process.
Irreversible Process
An irreversible process is one which does not satisfy
the above conditions of reversibility.
Adiabatic Process
During a process if there is no heat transfer between the system
and the surroundings, it is known as an adiabatic process. All
the rotating machines discussed in this book are assumed to
follow only adiabatic processes.
Isentropic Process
An adiabatic process in which entropy remains constant is
known as a reversibly adiabatic or isentropic process. For unit
mass, this is governed by the following relations:
Non-flow Process
A process that occurs in a closed system is a non-flow
process. One such example is shown in Fig. It represents the
expansion of a fixed mass of gas inside the cylinders of a
reciprocating engine.
Flow Process
A process that occurs in an open system or in a control
volume is a flow process. Processes occurring in all
turbomachines are of this type.
Heat and work are directional quantities, and thus the complete
description of a heat or work interaction requires the specification
of both the magnitude and direction.
Both are associated with a process, not a state. Unlike properties, heat or work has no meaning at
a state. Both are path functions
FORMS OF ENERGY
Energy can exist in numerous forms such as
thermal, mechanical, kinetic, potential, electric, magnetic, chemical, and nuclear,
The sum of all the energies is called total energy E of a system.
The total energy of a system is divided in to two groups:
macroscopic and microscopic forms of energy
In
System work
out
FLUID DYNAMICS
The analysis of flow in turbomachines requires the application of Newton’s
second law of motion along with the equations of continuity and energy
Fluid
A fluid is a substance which gets deformed continuously when shearing
forces are applied. Liquids, gases and vapors are all fluids. A non-viscous
or inviscid fluid is referred to as an ideal fluid.
Fluid Velocity
The instantaneous velocity of the fluid particle passing through a point is
known as the fluid velocity at that point.
Streamline
A curve in a flow field which is always tangential to the direction of flow is
referred to as a streamline.
Stream Tube
It is a collection of a number of streamlines forming an imaginary tube.
There is no flow through the walls of a stream tube. The properties of the flow
are constant across the section of a stream tube. Therefore, the flow in a stream tube is one-dimensional.
Incompressible Flow
If the relative change in the density of a fluid in a process is negligible, it
is referred to as an incompressible process. In such a flow (or process) the
fluid velocity is much smaller than the local velocity of sound in it. The
flow of gases and vapors at Mach numbers less than 0.30 can be assumed
to be incompressible without much sacrifice in accuracy.
Compressible Flow
In compressible flows the relative changes in the fluid density are considerable and cannot be neglected. The fluid
velocities in such flows are appreciable compared to the local velocity of sound. If the Mach number in
a flow is higher than 0.3, it is considered to be compressible.
Steady Flow
A flow is known to be steady if its properties do not change with time.
Unsteady Flow
If one or more parameters (c, p, T, ρ, m etc) in a flow change with time, it
is known as unsteady flow.
Viscosity
Viscosity is the property which resists the shearing motion of two adjacent
layers of the fluid.
A fluid is known as a Newtonian fluid if the relation between the shear
stress and the angular deformation is linear. The shear stress is given by
Inviscid Flow
If the viscosity of the fluid is assumed to be absent, the flow is referred
to as inviscid flow. Such a flow glides freely over its boundaries without
experiencing viscous forces.
Reynolds Number
The Reynolds number is the ratio of inertia forces to viscous
forces.
Mach Number
The Mach number is an index of the ratio of inertia and elastic
forces. This is defined by
(i) Impulse Machine
In impulse machines there is no change of static pressure in the rotor.
In a pure reaction machine, R = 1, all energy transfer occurs by virtue of change of static
pressure in the rotor.
A reaction of unity for a compressor means that the fluid
enters and leaves with the same absolute velocity.
ELEMENTARY AIRFOIL THEORY
Aerofoil shapes are used for aircraft wing sections and the blades of various turbomachines.
In order to achieve a high lift-to-drag ratio, the
leading edge is rounded and the blade section is
tapered towards the thin trailing edge.
• Thus all devices that move through fluids must follow this basic principle.
• Thus water, steam or combustion gases can be used to propel a body in a fluid.
• But there are limitations in the choice of the fluid when the bodies are to be propelled in the atmosphere.
• Experience shows that only two types of fluids are particularly suitable for jet propulsion.
(i) A heated and compressed atmospheric air – admixed with the products of combustion produced
by burning fuel in that air can be used for jet propulsion.
(iii) The jet of this character is called a thermal jet and the jet propulsion engine
using atmospheric air is called air breathing engines.
(ii) Another class of jet-propulsion engines use a jet of gas produced by the
chemical reactions of fuel and oxidizer.
Each of them is carried with the system itself.
The fuel-oxidant mixture is called the propellant.
No atmospheric air is used for the formation of the jet. But the oxidant in the
propellant is used for generating the thermal jet.
A jet produced in this way is known as rocket jet and the equipment
wherein the chemical reaction takes place is called a rocket motor.
The complete unit including the propellant is called a rocket engine.
From the above discussion it is clear that jet-propulsion engines may be classified
broadly into two groups.
(i) air breathing engines and
(ii) rocket engines
In this chapter, we will discuss the air breathing engines.
Air breathing engines can be further classified as follows:
(i) reciprocating or propeller engines
(ii) gas turbine engines.
RECIPROCATING OR PROPELLER ENGINES
In early days, the source of power for an air breathing engine was a reciprocating internal combustion engine which used
to drive a propeller connected to it.
Further development resulted in the use of highly supercharged and turbocharged engines.
All these engines were gasoline engines.
Diesel engines in spite of their good fuel economy and reliability was not used due to higher weight.
For small aircraft flying at velocities less than about 500 km/h reciprocating engine is in an enviable position due to its
excellent fuel economy and good take-off characteristics.
However, due to comparatively large drop in power with altitude operation and the need of using high octane fuels,
along
with the difficult cooling and lubrication problems, high weight/power ratio, and larger frontal area these are being replaced by
turbojets in higher speed ranges.
They are nearing the specific fuel consumption value of reciprocating engines.
Still the reciprocating engine is likely to be used for small aircraft needing only a few hundred kilowatts both because of good take o
characteristics and due to difficulties in the development of smaller gas turbine engines giving reasonable fuel economy and cost.
The demand of present day aircraft, in terms of high flight speeds, long distance travels and high load carrying capacities, is soaring
to new heights.
A power output more than 4000 kW is difficult to obtain without modifications in the present reciprocating engine power plant.
The output can be increased by increasing the cylinder sizes, installing large number of cylinders or by running the engine at higher
speeds.
Unfortunately all these methods of raising the output of the engine increase the engine size, frontal
area of the aircraft, complexity and cost of the plant.
The drag of the plane will also increase to critical values with increase in engine size. Hence, for
aircraft propulsion, gas turbine engines are the ideal power plant.
7.2 GAS TURBINE ENGINES
World War II was the turning point for the development of gas turbine
technology. All modern aircrafts are fitted with gas turbines. Gas turbine
engines can be classified into
(i) ramjet engines,
(ii) pulse jet engines,
(iii) turbojet engines,
(iv) turboprop engines, and
(v) turbofan engines.
Taken in the above order they provide propulsive jets of increasing mass
flow and decreasing jet velocity. Therefore, in that order, it will be seen that
ramjet can be used for highest cruising speed whereas the turboprop engine
will be useful for the lower cruising speed at low altitudes. In practice, the
choice of the power plant will depend on the required cruising speed, desired
range of the aircraft and maximum rate of climb.
The details of various gas turbine engines mentioned above are discussed
under two categories:
(i) pilotless operation, and (ii) piloted operation.
The ramjet and pulse jet engines come under the category of pilotless operation
whereas the turboprop and turbojet engines are used for piloted operation.