METSCCO Heavy Steel Industries Co. Ltd. WELDING PROCEDURE SPECIFICATION (WPS) WPS No.: MET 11 M 05 Revision No.2 Date: 30" Dec. 2015 ‘Supporting POR No.(s): MET-PQR-11-M-05, Rev. 0 ‘Sheet No. 1 of 2 Code: ASME B&PV Code, Section IX, 2013 Edition. + API 650 12” Editi ion © Metal. 1 Non-fusing Metal. (Nonmetallic. (1 Other ‘Skeiches, Production Drawings, Weld Symbols or Written Description should show the general arrangement of the parts to be welded. Where applicable, the root spacing and the details of the weld grove may be specified. to.44mm. (210°, 5" Welding Process(es): SMAW Typeisy ee a i JOINTS (QW-402) Details Joint Design: Single V- Groove. ote Root spacing: 2.5 (#1.6 mm, -1.0 mm) facing NOI” IFOrEDO10, YesW/IFWETOW |g \ 7 Backing Material (Type): (Refer to both backing and retainers) i i sitle F ° 225mm (+1.6 mm, -1.0 mm) Specification and typelgrade or UNS Number: A837 CL2/ AS73 GR 70/A36 To Specification and type/grade or UNS Number: A537 CL2AS73 GR 70 / A36 OR Chem. Analysis and Mech. Properties: To Chem. Analysis and Mech. Properties: ‘Skeiches may be attached to ilustrate joint design, weld d= 2mm (#1 mm) layers and bead sequence, e.g, for notch toughness procedures, for multiple process procedures, et. "BASE METALS (QW-403) PANos 4 Group No: tor 2 To PNo: 1 Group No.: 1 or 2 oR Thickness Range: 5.0 to 44 mm (0.197° ~ 1.732” Base Metal: Groove: 5.0 to. 44mm(0.197"— 1.732") Filet: All Max. Pass Thickness $1/2in. (13mm) Yes: LV} No: ‘Other: = = “FILLER METALS (QW-404) Process ‘SMAW ‘SMAW T Spec. No. (SFA) = 54 AWS No. (Class) E6010 E7018 F-No 3 4 AcNo. 1 1 Size of Filler Metals 3.2,mm (.098”, 0.12") 6 28 en Filler Metal Product Form NA NA ‘Supplemental Filer Metal 7 NIA. NA Weld Metal Thickness Range: Groove: ‘Simm (0.236") Max 38 mm (1.496") Max : Fillet All All Electrode-Fiux (Glass) “NA NA Flux Type NA NA Flux Trade Name 5 NA NA ‘Consumable insert NA NA ‘Other None. None "Each base metal filer meal combination should be recorded individually, Form: QFA22, Rev. 0, Dated:21/102009METSCCO Heavy Steel Industries Co. Ltd. WELDING PROCEDURE SPECIFICATION (WPS) WPS No: MET 11 M05 Rev::2 Sheet No.2 of 2 POSITIONS (QW-405) POST WELD HEAT TRAETMENT (aW-407) Postion (s) of Groove: Al Temp. Range: Time Range: Welding Progression: Up [¥] Down |] Rotation [¥'] Heating Rate: Cooling Rate: Postion of Filet: All GAS (asy ; PREHEAT (QW-406) ree . jase Preheat Temperature Min. 15°C To 82°C ieee anus ae ee eee oe Me Shielding NIA NIA NIA Inter-pass Temperature Max.: 250°C Maximum Traiing NIA NA NIA Preheat Maintenance: N/A. Backing NIA NIA NIA ELECTRICAL CHARACTERISTICS (QW-409) = Filer Metal Curent Travel Other Weld : Voit coms tayersy| 028° | class | via, | pe, | Amp. Range | Range | Ronee | Samctme root | Swaw | e6010 | 25mm | ocen | 7276 | zass | <= t00 Hot pass] SMAW | E7018 poe | 70-108 'er250 4 20-32 29.26 75-200 Fir | sMaw | evore | 2832! | pcep | 93-138 10r320 oe Cap | smaw | E7018 DCEP | 125-210 0r4.00 | 20-32 {sad Vale range shoud be recorded Yor ath ez, positon ana tickness lc) Pulsing Current: NIA. Heat Input (max): NIA Tungsten Electrode Size and Type (Pure Tungsten, 2% Thoiated, ec): NIA Mode of Metal Transfer for GMAW (FCAW) (Spray are, Short Cireuting ars, to): NIA Electrode Wire Feed Speed Range: NIA ‘Other: None. “TECHNIQUE (QW-410) ‘String or Weave Bead: String & Weave. Max. Weave Width: 3 x Core Diameter. Orifice, Nozzle or Gas Cup Size: NIA Initia and Inter-pass Cleaning (Brushing, Grinding, ct): Grinding and/or Brushing. Also %2" surface either side of the joint shall be clean before welding. Method of Back Gouging: N/A Oscillation: N/A Contact Tube to Work Distance: N/A as er ie (sip or Sil Pas) Matipl/Mulipe | locos (hier ig SngleSngle Electrode Spacing: NIA Peening: Not Permitted. Other: QW 410.64 is N/A. Rama Prepared By: QC mepecor | Approved By NGC Manager | Reviewed By AGAR ame ‘Ameren R.Dqua eed Re Dato 30 December 2015 20 Bomb 205 Form: QFIA22, Rev. 0, Dates: 21/10/2009AL HOTY-STANGER LTD. CO. SoA pt b HAS hs Independent Laboratories & Materials Testing A op Joby Ol tee PROCEDURE QUALIFICATION RECORD { PQR) Report Ref. No. : RD-M-01140 Paget 2 Company Name METSCO HEAVY STEEL NDUSTRIES COLTD. = 7 Procedure Guaiieaton Record No. WMET-POR- 1-05 Rev 0 Dale s2.Jan5— Welding Procedure Specieaton No MET-14.N-05 Rev.0 7 Werdng Process (| sMAW Jypee (Manual Automate, Semi-automat) MANUAL : Ea cove 7 ASME 1K-2013 7 {JOWTS (ow.a02 oo! 82 220mm €=280 mm a= 200mm Weld Oepesit>E6010- 0.mm 7018 180mm Joint Design Used BASE METALS (QW-409 PREHEAT (GW-405) Mate Speciation ASTM A516 Preheat Temperature 27°C Min Type 0° Grade orzo Inverpess Temperature 235°C Max Po Gp 42 we PN 1 Gp v2 Nim Thickness 220mm POSTWELD HEAT TREATMENT [GWOT Diameter PLATE Soaking Temp. NA Seeking Tre NIA Resticted Heating Rate) Nia otner Heat No: 019587 43 Uniesticted Heating Rate NA a Resticted Cooing Rate(Max) Nib a = Unresticted Cooling Rate: NA Other FILLER METALS (QW-a04 cas (awats) _Shedng) ‘AWS Classification E6010 E7018 | Type of Gas or Gases: Nia SFA Specfeaton SFAS SFAS1 | Compositon of Gab Rintvre NA Fier Metal F No a aay Fiow Rate Nik 7 Weld Metal Anais AN, i 1 Na Sie of Filer Meta a2mmo_ 32a4ommo | EL IARACTE 409 Eletode Bans PPeweLDcotorLUs —OK4800 | Curent Dirt Curent ESAS esas | Polanty Reverse Product Form Covere Elesvade Covered Elctose| Amos 35-180 Vols 10. Omer LatNe. 121862506 SF038001 | Tungsten Electove Size Na Orie or Gas Cup Size NA Posmon (aw-408 TECHNIQUE (QW-410 Positon of cove 1c Travel Speee 76.20 - _101.60_millmoter per minute Weis Progression (Uphil Dow) FLAT Sting orWeove Bead Both Other NA Intrpase Cloaning-Grnaing & Brushing Iutipassor Single pass(ner side) Mulla eat Single oF Multiple slocrodes Silo ema [wate 7 Filer Metal Current Vok TravelSpeed Heat to SOF Layers Procees Cs pia, | _TyRe ~~ Amporage Range Range Input Polarity Range (mmimi.) (Joules mm ) ges 1 RootPass SMAW ESDIO 32mm CRP © s-6§ «20S 720-1016 e0D = 1638 2 HotPass SMAW £7018 32mm OCR «5-05 «22-24 -75.20- 10160. 1.104 - 1.705, i; a BN SMAW E7018 32mm DGRP_— 100-110 «22. 24 7620-40160 1.209 - 2.070 4 FH SMAW £7018 32mm_ OGRE. 170-180 19 - 22 7520-10160 1907 - 3.118, 48 FI -SMAWE701a 32mm CRE 170. 48020-22760 10160 2003 -atte 4 er FIL -SMAW E701 -S2mm_—OCRE «460-170 ~—«22'= B47520 10160 2070-3219 4 ea Fl -SMAW 7018 32mm © OCRP 160-170 «22. 247620 40160 2079 - 3219 4049 Cap SWAW _E7018__3.2mm__DORP 190-1024 - 25. 7620 10160, 1.417 - 2.252 Hist Witesned Tauscwi cons soonteaT PM*' a1-Dec14 _ Sionature ASBo ph el Ate b HAS pt AL HOTY-STANGER LTD. CO. DA ol Gary Ole Independent Laboratories & Materials Testing WELDING PROCEDURE QUALIFICATION RECORD (WPQR ) METSCCO HEAVY STEEL INDUSTRIES CO.LTD. W.P.S.No. MET-11-M.05,Rov.0 P.QR.No. META1-M.05Rev.0 Issue Date: 12 January 2015, ‘TENSILE TEST Cairalon Dale BOW Ta (LiaketedeINSTRON [ Eavipment SN a00HVEL3SS7 Caibration Dues SONov- 16 1 Yew [___unimate jimen | Width | Thickness Coe rate | ely’. Failure S| “ay tm | Gm) | ceed Sitss toad | sess | "| Location | | thts) | ¢ksi)___ (lf) cs) | TH __| 07695 08880 | 0.6744 | [51,800.00 | 76,822.00 | - BASE METAL 72 | 07626 | 0.0805 | 0678 | - =| 8183000 | 76.4230 - BASE METAL Note Failure Typo © Ductile Fracture Material Speaiication « ASTIVA 616 Gr 70_(WAnunum Tensile Strength ~ 70,000 Ps) Remarks Satisfactory GUIDED BEND TEST TaRSnICGE NSTHON | Favipmet SN AOOHVLL3GS7 | Caitvaion Dale DNow 2 | Catbraion Due 30-Nov-18] tm Tipe of Bend Plunger Size (rim) | Degree of Bending Remarks T | Tansee Sls Se eco 180° Satstactor = Transverse Side Bend -2 38.00 Satisfactory [3 | Tranaverae Side Bond 3800 iy [4 [Transverse Sie Bend-4 [8800 satisfactory ——_| Note: No open aiscontinulty observe in the weld or heat affected zone on the convex surface of the specimen after bending. IMPACT TOUGHNESS TEST (See attached report) FILLET WELD (None) HARDNESS TEST RESULT (see attached report 5 & 6 ) Parent Metal Weld Haz Ave Ave Ave Ki Hi Hi Low Low Low Test] na Seaman Sze | Nath | tom | Wehes | Resut-Setstecoy —: YESC NOD —L CF) (ft Ibs.) | enetaon ino ves wo) maieks P.M. eal ait +t Macro = Results HAZ, Welders Name ROY VARGHESES (WS # 9527) Test Conducted By Khaja Ahmed. WE CERTIFY THAT THE STATEMENTS IN THIS RECORD ARE CORRECT AND THAT THE TEST SPECIMENS WERE PREPARED AND TESTED IN ACCORDANCE WITH THE REQUIREMENTS OF WELDING SPECIFICATION AAME IX-2013 METSCCO HEAVY STEEL INDUSTRIES COLT. Witness = __ Manufacturer Date By SOUZA