JOB No.

iRISE INDIA PVT LTD. Rev. No: 0

Page :1/9

Owner
NILANCHAL ISPAT NIGAM LIMITED

VENDOR

iRISE INDIA PVT.LTD

Project
NILANCHAL ISPAT NIGAM LIMITED CDCP STRUCTURE REVIVAL WORK

Prepared

Approved
ERECTION METHOD STATEMENT
FOR
CDCP STRUCTURE ERECTION

Department MECHANICAL

W.O.NO-3800000024

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iRISE INDIA PVT LTD. Rev. No: 0

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CONTENTS

1. INTRODUCTION

1.1 OBJECTIVE

1.2 SCOPE

2. WORK CONDITION

2.1 WORK ENVIRONMENT

2.2 ESTIMATED QUANTITY

2.3 SCHEDULE

2.4 SPECIAL TOOLS/ INSTRUMENTS

2.5 MANPOWER / EQUIPMENT

3. WORK METHODOLOGY

3.1 CONSTRUCTION PROCESS FLOW CHART

3.2 PROCESS METHODOLOGY

4. QUALITY REQUIREMENTS

5. SAFETY ANALYSIS

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1. INTRODUCTION

1.1 Objective:

The purpose of this work procedure is to detail for the Erection of Structure, that shall be
followed during the execution of the project.

1.2 Scope:

The procedure covers all activities related to Erection of Structure that shall be carried out
while the execution of the project.

2. WORK CONDITION:

2.1 Work Environment:

To under stand the scope of work and decide in how many lifts the columns & Beams are
to be positioned. This will give us a fair under standing of the total height that is to be
achieved while erecting the structure.

2.2 Special Tools / Instruments:

2.4.1. Theodolite - 1No. (for alignment & checking of

verticality of structure)
2.4.2. Torque Wrench - 1No.
2.4.3. Water level - 1 No.
2.4.4. Plumb - 1 No.

2.5 Manpower & Equipment:

Manpower Utilization:

2.5.1.1. Erection Engineer In-charge -1

2.5.1.2 Erection supervisor - Depending on the scope of work.
2.5.1.3. Erection Foreman - Depending on the scope of work.
2.5.1.4. Structural Fitter - Depending on the scope of work.
2.5.1.5. Rigger - Depending on the scope of work.
2.5.1.6. Khalasi - Depending on the scope of work.
2.5.1.7. Welder - Depending on the scope of work.
2.5.1.8. Helper - Depending on the scope of work.
2.5.1.9. Gas cutter -Depending on the scope of work.

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2.5.1 Equipment Utilization:

2.5.2.1. Crane to suit site requirements
2.5.2.2. Trailers
2.5.2.3. Welding M/c and other Tools & tackles

3. WORK METHODOLOGY:

3.1 Construction Process Flow Chart:

Handing over of Foundation./Check Levels,

Packing&plate
bolt level
position
- Calculation
(correction&ifarrangement
Base plate level and diagonal checking

Transportation of column and fitment of temporary ladder. (If Required)

Preparation of columns Positioning of crane and making lifting arra
Centerline -marking
Buffing
Selection of -Bolts
Rectification of Damage if any.
Check camber, Sag & etc.

Prepare the Temporary arrangement for changing the sling after erection.
Arrg. of Temp. Platforms where ever reqd.
Approval of Method Statement YES

NO

Safe Lifting of columns as per drawing

Further Process

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3.2 Process Methodology:

3.2.1. General Procedure

3.2.1.1. Erection of structures such as column, beams, ladders, grating and

handrail shall be as per approved drawing.

3.2.1.2. Checking the verticality of column and center to center distance between
the columns.

3.2.1.3 QA & QC shall ensure the acceptance and prepare necessary

protocols for record purpose.

3.2.1.4. Tightening of base plate bolt and release for grouting as per specification

3.2.1.5. Structures required to be fitted in position shall be bolted / welded

properly.

3.2.1.6. Temporary Erection loads or permanent loads shall not be placed on any
incomplete portions of the structures being erected.

3.2.1.7. Temporary arrangements like providing working platforms / Man lift etc. on
the columns to facilitate guiding and positioning of the structures and for
removing of the slings.

3.2.1.8. All erection activity shall be as per schedule. To maintain this,

sequential material feeding to be ensured.

3.2.2. Foundation checking

3.2.2.1 All the structural erection activities shall be carried out after the approval /
clearance of the foundations by the customer representatives.

3.2.1.2. Ensure the bench marking is transferred to the foundation.

3.2.2.3. The civil foundations for the structural shall be checked for any defects. If
there is any defect the same shall be repaired before the erection of the
structural into the foundation. The top of the concrete level shall be as per
drawing limits and the same shall be recorded.

3.2.2.4. The size of the bolts, number of nuts, height of the bolt shall be checked prior
to erection.

3.2.2.5. The dimension between consecutive foundations shall be checked and

recorded including the diagonal across of footings as per the approved
drawing.

The condition of the foundation bolt shall be checked before the commencement of the erection.

3.2.3. Preparation for lifting

3.2.3.1 Crane of suitable capacity along with all the necessary accessories shall be
employed for the erection purpose. It shall be ensured that the crane used
shall be in possession of all the safety requirements as emphasized.

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3.2.3.2 To ensure having the valid crane load test certificate at site. The location of
crane and trailer positioning shall be clearly identified, prior to receiving the
structural material at site.

3.2.3.3 The lifting zones to be clearly identified in the rigging plan.

3.2.3.4 The Latest revision drawing for the structure that is to be erected shall be made
available at site for ready references.

3.2.3.5 The tools and tackles will be checked for the availability of the required quantity as
per checklist.

3.2.3.6 The valid test certificates for the rigging equipment, tools and tackles shall be ensured
for the lifting requirements.

3.2.3.7 It shall be ensured that the necessary permits from Safety Engineer, Customer and
Consultant for erection are obtained prior to the commencement of the works.

3.2.3.8. Ensure the back filling / compaction is done and the area is workable as well as
approachable for working.

3.2.4. Erection of the Steel Structure

3.2.4.1 All the transportation/maneuvering & lifting operation shall be carried out under the
sole control of the designated Execution Engineer / Supervisor.

3.2.4.2 Pre assembly of columns and tie beams to make the H-frames in segments to
achieve the safe erection are done at the ground level. The same shall be lifted with
the suitable crane and installed over the foundations.

3.2.4.3 Ensure horizontal bracings are erected to make box in each level before next level of
column erection.

3.2.4.4 After the positioning of all the structural elements, including vertical and horizontal
bracings, the final connection shall be carried out by Bolting / welding.

3.2.4.5 If any alterations are to be carried out, then prior approval to be sought from the
Customer / Consultant before taking up the work.

3.2.4.6 After the final positioning, bolting and welding (if required) is completed, the
Structure shall be offered for Inspection to QA/QC department/Consultant
representatives.

Ensure proper landing platform is available and approachable safely.

3.3 QUALITY REQUIREMENTS

Quality requirements are to be written down prior to the starting of the job in the
quality plan. The same should get approved by all concerned. Ensuring that all the
quality requirements are adhered is the responsibility of the QA/QC Engineer.

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SAFETY ASPECTS TO BE TAKEN UP WHILE EXECUTING THE JOB:

Sl. No JOB STEPS HAZARD/REACTIO N CONTROL & CHECK ACTION

TO FAILURE REQUIRED BY
01 Transportation -Fabricated member -All lifting tools & tackles - Fleet I/C
of fabricated loaded on trailer or and crane or hydra should
member from transported by hydra may be in good condition &
material Yard hit to person on road or at certified by competent
to erection the time of person.
site. loading.
-Regular checking of
-Failure of crane or moving vehicle
tool & tackles. -Erection
-A transportation Engineer
-Fall of materials supervisor to be made
responsible to guide the
- Hit injury. trailer & alert people
during transportation.
- Rigging
- Proper sling or belt Foreman
should be used while lifting
and shifting the loads.

-Tag line to be tied to the

member being shifted and
guided by two people with
the help of guide rope.

-Avoid lifting members in

bunch.
- Area should be
barricaded.
-Always use all the
required PPE’s.
- Proper stacking of
material should be done.
02 Crane - Hit injury - Proper crane to be -Fleet I/C
placement selected as per the road
- Crane failure condition & erection
procedure.
- Collapse of road -Area is to be cordoned off
03 Erection of - Fall of person from - Fixed ladder should be - Erection
column / tie man basket( jhula) or checked for soundness Engineer
beam / fixed ladder by rigger foreman before
bracing / starting of work.
vertical bracing
/ - Fall of material. - Person working on the - Rigging

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platform / man basket should Foreman

handrail by anchor his safety belt on
the use of rigid material or lifeline.
crane & man
basket (jhula). - No person allowed to
work without safety
belt/lifeline.
- Only designated signal
man should give the
signals to the crane
operator.
- Always use required
PPEs
04 Other activity - Fall of person or - Ensuring proper -
(bolt material due to scaffolding / jallies before Erection
tightening / displacement of taking up any erection Engineer
welding / gas members or loose activity at height.
cutting / bolt or tack weld.
grinding - If working at height,
during - Fire & explosion make sure that the area
erection. hazard below this is cordoned
off.
- Eye injury.
05 Guide rope - Fall of structure - Wire rope of atleast - Rigging
tying for without proper tying 16mm dia to be tied with Foreman
columns. with uniform load column for proper
distribution. anchoring of the column
before releasing of crane
upon erection.
06 Area lighting - Improper area - Proper & adequate area - Safety
at erection lighting lighting to be provided Engineer./
site. - Fall hazard before taking up any Electrical
night activity. Engineer
- Ensure that job at height
is taken up at the time of
rain
07 GRINDING - Breakage of wheels - To ensure that Grinding -
AT HEIGHT machine wheel guard is Erection
- Contact with wheel in position while in use. Engineer
- Start the while in use.
machine - Grinding wheel ‘RPM’ to
- flying particles. be checked & condition of
grinding wheel is to be
- Dust hazard checked
- Fire hazard - Face shield / Safety
goggles to be used
- Scaffold collapse
- Leather hand gloves to
be ensured
- Plug top is to be

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ensured

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- Ensure that the power

connection is made
through ‘ELCB’

08 WELDING -Electrical shock - Ensure that the power - Erection

connection is made Engineer
- Fire hazard through ‘ELCB’
- Rigging
- Arc eye - Proper main earthling foreman
& body earthling are to
- Unauthorized entry be ensured

-Fire hazard
- Safety
- Protection Shed/cover is Engineer /
to be provided for welding Electrical
machine. Position the engineer
welding machines at a
elevated position to avoid - Safety
coming in contact with Engineer.
water.

- Welding job to be done

on dry surface

- Cable condition is to
be checked &Leather
hand gloves to be used

-To ensure availability

of Portable fire
extinguisher (CO2 /
DCP)
-Proper housekeeping
is to be maintained
-welding shield is to be
used

-Area is to be cordoned
off
-Proper warning board is
to be displayed

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09 GAS - Leakage in the hose - Hose joints to be - Erection

CUTTING checked by using soap Engineer
solution & hose clamps
are to be used
- Rigging
-Flash back -Flash arrestor is to be foreman
ensured at both torch end
-Back fire & cylinder end - Safety
Engineer
-Falling of cylinders -Correct size nozzle is to
be ensured
-Fire hazard
-Proper clearance is to be
- Unauthorized entry maintained between job
& nozzle

-Condition of regulator,
hose & torch to be
checked

-Proper house keeping

is to be maintained

-Stone lighter is to be
used

-Fire extinguisher is to be
kept ready

- Area to be cordoned off.

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