Manual SGG
Manual SGG
GROUP
INTRODUCTION ............................................................................... 3
1. SAFETY RULES .............................................................................. 3
2. SAFETY INFORMATION ................................................................ 3
3. ENGINE AND MUFFLER MAY BE HOT ............................................ 4
4. DANGER ......................................................................................... 5
5. GROUNDING ................................................................................. 5
6. POWER STATION SPECIFICATIONS ............................................. 6
7. POWER STATION LAYOUT AND CONTROLS ................................. 7
8. DESCRIPTION OF CONTROL PARAMETERS .................................. 8
9. FUELING ..................................................................................... 11
10. ENGINE START-UP .................................................................... 12
11. LOAD CONNECTION .................................................................. 13
12. PARALLEL CONNECTION OF 2 GENERATORS ............................ 15
13. BATTERY ................................................................................... 15
14. SPARK PLUG MAINTENANCE .................................................... 17
15. AIR FILTER MAINTENANCE ....................................................... 18
16. SPARK ARRESTER MAINTENANCE .......................................... 18
17. FUEL FILTER MAINTENANCE .................................................... 19
18. TRANSPORTATION AND STORAGE .......................................... 19
19. TROUBLESHOOTING .................................................................. 21
WARRANTY ..................................................................................... 22
Operation manual
INTRODUCTION
Inverter gasoline power stations with an air-cooled engine are designed to supply electricity at work sites, for
home use during a power outage, and in other places without stationary power supply.
This Manual contains information on the safety of using the power station, which will allow you to avoid hazards
and other risks associated with its use. It is therefore very important that you read and understand these
instructions carefully before starting up and operating the power station. Read it again periodically and refresh
your knowledge. When handing over the power station to a new user, also hand over this Manual to them so
that they also read it carefully.
The manufacturer constantly strives to improve the design and quality of products. Therefore, this
manual contains the latest product information available at the time of printing; there may be
slight differences between your product and this manual. If you have questions regarding this
manual, please contact your dealer.
Product and specifications are subject to change without notice.
1. SAFETY RULES
Please read this Manual carefully and become familiar with the power station and its safe use. Study
the restrictions and any possible risks associated with its use.
Only qualified and specially trained personnel who are familiar with these instructions are allowed to use and
maintain the power station.
The following symbols and instructions are used in this manual for your attention:
DANGER!
A warning that failure to comply will result in serious injury or even death.
ATTENTION!
Connection of the power station to the electrical system must only be made by a qualified electrician
and must comply with all electrical codes and regulations. Incorrect connection to the system may cause failure
of the electric generator, malfunction of the mains and electrical appliances connected to it, and also lead to
electric shock to people.
2. SAFETY INFORMATION
Gasoline is highly flammable and explosive. Refuel the power station only in well-ventilated areas with the engine
turned off and cooled down.
Persons working with the power station are responsible for preventing access of unqualified persons to it. Persons
working with the power station are responsible for the safety of its operation.
• Never refuel while smoking, near open flames, sparks or smoke.
• When refueling the power station, be careful not to spill fuel on the engine or muffler. Spilled gasoline must
be removed immediately.
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Operation manual
• If you inhale fuel vapors or the fumes may come into contact with your eyes, seek immediate medical attention.
If fuel gets on your skin or clothing, wash it immediately with soap and water and change your clothing.
• When operating or transporting the machine, make sure it is in an upright position. If it tilts, fuel may leak
from the carburetor or fuel tank. The power station may only be transported in a cooled state.
• Always carry out an inspection before starting the power station.
• Any changes to the power station design are prohibited. It is prohibited to change the engine speed set by the
manufacturer.
Connect loads only after the engine has started and warmed up. Use only high-quality, serviceable connecting
wires.
The total power of connected loads should not exceed the rated power of the power station.
DO NOT!
use the power station without a muffler, air filter, or with the air filter cover open.
DO NOT!
clean the power station during operation. Do not clean the power station, if it has not yet cooled down.
DO NOT!
maintain the power station during operation.
• Operating personnel are only permitted to perform power station maintenance operations described in this
manual. Any other operations may only be carried out by service specialists.
Before the maintenance or repair operations, be sure to remove the spark plug cap.
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Operation manual
4. DANGER
Using the generator indoors may kill you in minutes. Generator exhaust gases contain carbon monoxide. It is a
poison that you cannot see or feel.
DANGER!
Using the power station indoors is DEADLY!
Exhaust gases from the power station contain poisonous carbon monoxide (CO),
which is colorless and odorless.
Do not start up the power station inside Use the power station only in open areas
a house or garage, even if the windows away from windows, doors and room
and doors are open. ventilation openings
5. GROUNDING
• Properly ground the generator to prevent electric shock.
• Connect the generator ground terminal to a grounded electrode buried in the ground. The equipment does not
include copper wire or ground rod. Consult a qualified electrician with any questions regarding grounding
requirements.
PRECAUTIONARY NOTES
• Improper grounding of the generator may result in electric shock.
• Be sure to always pay attention to electrical loads.
CONNECTION
When connecting the product, it is PROHIBITED to connect it in parallel with the standard mains or another
generator directly. The connection must be carried out ONLY through a switching device (for example, a double-
pole switch), which prevents the simultaneous connection of both sources to the load.
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Operation manual
Failure to comply with this condition may lead to the fact that when voltage appears in the
primary mains (of obviously higher power), equalizing currents may flow from it to the
generator. This may lead to failure of individual elements or the product as a whole.
Frequency, Hz 50
Weight, kg 51
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Operation manual
LED indicators: LED indicators facilitate communication of the device status and functions.
Output indicator (green): the output indicator lights up when the engine is running normally. The indicator
lights up when the generator is operating normally.
Overload alarm (red): the overload alarm triggers when the generator set is overloaded. An overload alarm
is triggered when a connected device requires more power than the generator can produce. It is necessary to
reduce power consumption.
The output indicator (green) will go out and the overload alarm (red) will remain on, but the engine will continue
to run. If the overload indicator (red) is on, first disconnect electrical appliances, then stop the engine and start
it again. If the overload indicator (red) is off and the output indicator (green) is on, connect electrical appliances.
Otherwise, stop the engine and check the power station.
CAUTION!
Do not overload the generator
Low oil level alarm (red): when the engine oil level falls below the required value, the low oil level
alarm turns on and the engine stops automatically. The engine will not start until oil is added to the unit above
the minimum level.
DIGITAL DISPLAY
Switching between the displayed characteristics is carried out using the mode selection button located next to
the display. Shows Voltage/Frequency (V/Hz) of the output current or Operating Hours (Hour).
12V 8A DC
The 12V DC 8A output is for the battery charging.
When operating in DC mode, turn the economy mode switch to the OFF position.
1. Disconnect the vehicle battery ground cable from the negative terminal of the battery.
2. Connect the DC terminals to the battery terminals using the charging cable.
CAUTION!
Connect the red wire to the positive terminal of the battery and the black wire to the negative terminal
of the battery.
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Operation manual
3. Turn the economy mode switch to the OFF position, then start the engine.
NOTE
Do not start the car engine while the power station is still connected to the battery, otherwise the power
station will be damaged.
Disconnect the charging cable.
1. Stop the engine.
2. Disconnect the black cable from the negative terminal of the battery.
3. Disconnect the red cable from the positive terminal of the battery.
ATTENTION!
The battery may release explosive gases. Keep the battery away from sparks/fire. Charge the battery
in a well-ventilated area.
• Battery electrolyte may contain alkali/acid, which may cause skin and eye burns. Therefore, it is necessary to
wear protective clothing and a mask/goggles.
The DC circuit breaker trips automatically if the current exceeds the set current rating of the
socket. If the switch is off, press it to turn it back on.
The DC terminals can only be used to charge 12V automotive batteries.
PARALLEL OUTPUT
Two generators can be connected to increase productivity.
First insert the parallel wire into the socket, then run the two large powers as usual. Note: insert the connecting
wire into the correct sockets.
GETTING STARTED
The generator is supplied without engine oil in the crankcase and without fuel in the tank.
Therefore, before operation, it is necessary to add oil to the engine crankcase and refuel the unit.
WARNING
Any attempt to start the engine before the crankcase has been filled with oil may cause permanent
engine damage or failure that is not covered by the manufacturer’s warranty.
Be sure to ground the power station.
To avoid the risk of electric shock and fire, do not connect the power station to the building’s mains.
Fig. 4
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Operation manual
NOTE
The oil level monitoring system will stop the power station before the oil level drops to the minimum
level. However, to avoid inconvenience caused by unexpected shutdown of the power station, it is
recommended to check the oil level regularly.
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Operation manual
9. FUELING
Fill the engine tank outdoors or in a well-ventilated area, making sure the engine is turned off. There may be
excess pressure inside the fuel tank due to the volatility of gasoline vapors. Be sure to cool the engine before
refueling and be careful. Clean the area around the fuel tank cap.
ATTENTION!
Never use contaminated gasoline or oil/gasoline mixtures.
• Make sure that no dirt or water gets into the fuel tank.
• Do not use gasoline containing methyl or ethyl alcohol, otherwise the engine may be seriously damaged.
Unscrew the fuel tank cap and check the fuel level. Recommended fuel: unleaded gasoline (91 octane or higher).
Always use fresh fuel to refuel the engine.
Make sure that no dirt or water gets into the fuel tank.
If the fuel level is low, fill the fuel tank to the top level mark in the filler neck.
Slowly add fuel to the tank. DO NOT OVERFLOW. Fuel may expand after filling. A minimum of 1/4 inch (6.4 mm)
of free space in the tank is required for fuel expansion.
The fuel level should not exceed the maximum permissible limit. Excessive filling may lead to unstable engine
operation and fuel system failure.
Never use a mixture of gasoline and motor oil or contaminated gasoline.
When refueling, avoid getting dust, dirt or water into the fuel tank.
After refueling, close the fuel tank securely by tightening the fuel tank cap until it stops. Avoid prolonged or
repeated skin contact with gasoline or inhalation of gasoline vapors. Keep fuel away from children.
ATTENTION!
DO NOT REFUEL WHEN THE ENGINE IS
RUNNING OR IF THE ENGINE IS NOT COOL AFTER STOPPING.
ATTENTION!
DO NOT OVERFILL THE FUEL TANK. THE FUEL LEVEL SHOULD NOT EXCEED THE BOTTOM LEVEL OF
THE GAS TANK NECK.
ATTENTION!
WIPE UP ANY ACCIDENTAL FUEL SPILLED IMMEDIATELY BEFORE STARTING THE GENERATOR
ENGINE.
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Operation manual
3. Set the economy mode switch 4. Set the fuel valve to the
to the “OFF” position. “ON” position.
MANUAL START:
Set the engine switch to the “ON, START” position.
5. Place one hand on the generator to hold it in place, then slowly pull the starter cord
until resistance is felt. Gently pull the starter handle to start the engine. Return the
starter handle to its place. Do not allow the starter handle to snap back into place.
ECONOMY MODE
Economy mode can be activated to minimize fuel consumption and noise when operating the unit during periods
of reduced electrical power, allowing the engine to idle during idle periods. The engine speed automatically
returns to normal when an electrical load is connected. When the economy mode switch is off, the engine runs
at normal operating speed.
WARNING
During periods of high electrical load or short-term fluctuations, the economy mode should be OFF.
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Operation manual
ENGINE STOPPING
1. Before turning off the engine, turn off and disconnect the loads connected to the generator. Never start or
stop the generator engine with electrical devices running.
2. Allow the generator to run without load for a few minutes to stabilize the internal temperature of the engine
and generator.
3. Set the fuel valve to the “OFF” position.
4. Turn the engine switch to the “OFF” position.
IMPORTANT!
Always make sure the fuel valve and engine switch are in the “OFF” position when the engine is not in
use.
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Operation manual
It is necessary to have a free reserve for power consumption of at least 30% of the maximum generator power.
This is due to the presence of start-up currents of inductive motors of some loads, which increase the power of
a particular load several times during the start-up.
For exact power value, check the nameplate or user manual for the appliance you want to connect
to the generator.
The operating voltage and frequency requirements of all electronic equipment must be verified before connecting
to this generator.
ATTENTION!
Do not exceed the rated power of the generator.
The total power of all loads must be taken into account.
• Do not exceed the current rating specified for each socket.
• Do not connect the generator to your home mains. This may cause damage to the generator or household
loads.
• Do not modify or use the generator for purposes other than those specified.
1. Start the generator without any electrical load connected.
2. Let the engine run for a few minutes to stabilize.
3. Connect and turn on the first load element. It is best to connect the equipment with the highest load first.
4. Wait for the engine to stabilize.
5. Connect and turn on the next element.
6. Wait for the engine to stabilize.
7. Repeat steps 5-6 for each additional element.
ATTENTION!
Never exceed the specified power value when adding load to the generator.
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Operation manual
13. BATTERY
NOTE
While the engine is running, the battery will be charged from the power station charging system.
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Operation manual
PERIODIC MAINTENANCE
The purpose of periodic maintenance is to keep the generator in top operating condition. Maintain the generator
according to the table below.
ATTENTION!
Before performing periodic maintenance operations, turn off the engine.
ATTENTION!
During maintenance, use only original spare parts; the use of counterfeit spare parts may damage the
generator.
Every 6
Every 12
Pre-start months
Component Operation months or
check (daily) or 100
300 hours
hours
• Check condition
Spark plug • Clean and replace if •
necessary
• Check condition
Air filter element •
• Clean
• Condition check
Muffler • Clean or replace as •
necessary
• Condition check
Spark arrester • Clean or replace as •
necessary
• Condition check
Fuel filter • Clean or replace as •
necessary
• Check
Valve clearance *
• Adjustment
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Operation manual
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Operation manual
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Operation manual
18. TRANSPORTATION
AND STORAGE
Flammable liquids must be drained before
transportation.
Long-term storage:
Make sure the storage location is free from excessive
humidity and dust.
1. Check that all appliances are disconnected from the
generator.
2. Run the generator for 10 minutes to allow the treated
fuel to pass through the fuel system and carburetor.
3. With the generator running, turn the fuel valve to the
“OFF” position and allow the generator to run until the
engine stops due to lack of fuel. This usually takes a few
minutes.
4. Set the engine switch to the “OFF” position.
5. Allow the generator to cool completely before
continuing.
6. To ensure that the carburetor is completely drained
of fuel, use the drain bolt on the carburetor to drain
excess gasoline into an appropriate container.
7. Drain the engine oil completely before long-term
storage.
Follow these steps to protect the cylinder, piston ring,
etc. from corrosion.
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Operation manual
Maintenance
cover
Carburetor
1. Remove the spark plug, pour approximately one tablespoon of clean SAE 10W-30 or 20W-40 engine oil into
the spark plug hole.
2. Pull the starter handle slowly until resistance is felt to distribute the oil lubricating the cylinder.
3. Reinstall the spark plug and spark plug cap.
4. Clean the outside of the generator. Wipe the generator with an oil-soaked cloth. Do not clean the generator
with water! Treat metal parts with anti-corrosion spray, if necessary.
5. The generator must remain upright during storage, transportation or operation.
6. Check the tension of washers and bolts before starting after long-term storage.
When storing the generator, ensure that the engine switch and fuel valve are in the “OFF” position.
Store the generator in a dry, well-ventilated place. The generator must be stored in an upright position.
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Operation manual
19. TROUBLESHOOTING
Malfunction Possible cause Remedy
The generator should be started approximately once every two weeks, and run for at least 20
minutes. If the generator will not be used for two months or longer, please follow the instructions
for long-term storage of the generator.
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Operation manual
WARRANTY
The equipment warranty period is indicated in the attached service coupon.
The warranty covers defects in materials and components and does not cover components subject to normal
wear and tear and maintenance operations.
Only devices cleaned from dust and dirt in the original packaging, fully equipped, with operating instructions, a
warranty card indicating the date of sale, with a store stamp, serial number and original sales and cash receipts
issued by the seller are subject to warranty repair.
During the warranty period, the Service Center shall eliminate identified manufacturing defects at its own
expense. The manufacturer disclaims its warranty obligations and legal liability if the consumer does not comply
with the operating instructions, disassemble, repair and maintain the device independently, and also does not
bear any responsibility for injuries or damage caused.
The start date of the warranty is determined by the issued documents received upon purchase. Please keep
these documents.
The warranty does not apply to parts subject to normal wear and tear, to cases of non-compliance with the
operation manual instructions, to damage due to improper handling, connection, maintenance or installation, as
well as to damage caused by external factors.
The warranty does not cover the following:
1. Any malfunction caused by unauthorized disassembly of components and units or an attempt to repair the
product at an unauthorized service center.
2. In cases where the products were leased.
3. Any malfunction resulting from inappropriate storage or transportation conditions.
4. Any malfunction caused by environmental or other natural phenomena is not covered by the warranty.
5. The warranty does not apply to consumables and parts that have become unusable as a result of the natural
operation, which include: spark plugs, fuel, air and oil filters, electrical fuses, electric motor brushes, tubes,
hoses and other rubber parts.
MANUFACTURER: TSS Group, LLC, 1 Sanatorny Lane, Building 4, Ivanteevka, Moscow Region, Russia.
Telephone: 8-800-250-41-44; (495) 258-00-20.
In the event of a warranty case, product acceptance and warranty repairs shall be carried out at the Service
Center.
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TSS GROUP SERVICE CENTER ADDRESS
1 Sanatorny Lane, Building 4A, Ivanteevka, Moscow Region. TSS Group, LLC.
Telephones: +7 (495) 258 — 00 — 20, 8 — 800 — 250 — 41 — 44.
DIRECTIONS
BY CAR
Move along the Yaroslavskoye Highway from Moscow towards the region approximately 16 km from the Moscow
Ring Road. You will pass the interchange to Ivanteevka and Pushkino, and after about 1 km you will need to
turn right, following the sign “Med. Center VERBA MAYER”, Shchelkovo. Drive approximately 3.5 km along the
main road to the entrance of the Central Research and Testing Ground of Construction and Road Machinery
(Ground).
ON YOUR OWN
1. By electric train from Yaroslavsky Railway Station in Moscow (Komsomolskaya Metro Station)
At the Yaroslavsky Railway Station you need to take an electric train to Fryazino and get to the Ivanteevka-2
platform (about 1 hour travel). Then take bus No. 1 to the “Polygon” stop (about 20 minutes).
2. By bus from the VDNKh Bus Station in Moscow (VDNKh Metro Station)
Bus No. 316 on the route MOSCOW (VDNKh) - IVANTEEVKA along Yaroslavskoye Highway. “Tekhnikum” stop in
Ivanteevka. Then go to the next stop and take bus No. 1 to the “Polygon” stop or walk to the checkpoint of the
Central Research and Testing Ground of Construction and Road Machinery (Ground) (approx. ~ 30 minutes).
ATTENTION!
Access to the Ground territory is carried out using passes. You must have your passport with you!
GROUP
PRODUCTION
SALE
INSTALLATION
MAINTENANCE SERVICE
SPARE PARTS
TSS Group
1 Sanatorny Lane, Building 4a,
Office 1, Room 22, Ivanteevka, Moscow Region, 141281
Telephone: 8-800-250-41-44; (495) 258—00—20.
Tel./fax: +7 (495) 258—00—20
Telephone for regions: 8-800-250-41-44
E—mail: [email protected]
Website: www.tss.ru