ENGLISH

INSTRUCTION MANUAL

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 CONTENTS
1. SPECIFICATIONS 1
1-1 Specifications of the machine head 1
1-2 Specifications of the control box 1
2. CONFIGURATION 2
2-1 Sewing machine main unit 2
2-2 Operation panel 3
3. INSTALLATION 4
3-1 Caution at the time of set-up 4
3-2 Assembling the pedal section of the stand 5
3-3 Assembling the table 6
3-4 Connecting the power cable 7
3-5 Installing the sewing machine main unit 7
3-6 Installing the cover 8
3-7 Installing the stopper for tilt prevention 8
3-8 Installing the operation panel 8
3-9 Connecting the cords 9
3-10 Installing the throat plate auxiliary plate 10
3-11 Installing the thread guide rod 10
3-12 Installing the thread stand 11
3-13 Assembling the table for work (WORK TOP TABLE) 11
4. PREPARATION BEFORE OPERATION 12
4-1 Attaching the needle 12
4-2 Threading the needle-thread 12
4-3 Winding the bobbin thread 13
4-4 Setting the bobbin into the bobbin case 13
4-5 Attaching and removing the bobbin case 14
4-6 Adjusting the thread tension 14
4-7 Adjusting the thread take-up spring 14
4-8 Adjusting the stitch guide 14
5. OPERATION OF THE SEWING MACHINE
(SEMI-AUTOMATIC BASIC VOLUME) 15
5-1 Data input scren 15
5-2 Sewing screen 17
5-3 Details data input screen 18
5-4 Feed amount 20
5-5 Basic operation of the sewing machine 21
5-6 Basic change of the set value 25
(1) Changing the sewing speed <Max. sewing speed setting> 25
(2) Changing the pitch <Pitch setting> 25
(3) Changing the needle thread tension <Needle thread tension setting> 26
(4) Changing the shirring amount <Shirring amount setting> 27
(5) Changing the shirring amount of auxiliary feed <Auxiliary feed shirring amount setting> 27

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 5-7 Creating the pattern <Pattern creation> 28
5-8 Deleting the pattern <Pattern deletion> 29
6. OPERATION OF THE SEWING MACHINE
(SEMI-AUTOMATIC APPLICATION VOLUME) 31
6-1 Correcting the pattern 31
(1) Changing the needle thread tension of specified step
<Compensation thread tension setting> 31
(2) Changing the pitch of specified step <Compensation pitch setting> 32
(3) Increasing/decreasing the shirring amount of all steps
<Shirring amount increase/decrease setting> 33
(4) Increasing/decreasing the shirring amount immediately after changeover of step
<Compensation shirring amount setting> 34
(5) Adding the step <Step addition> 35
(6) Deleting the step <Step deletion> 37
(7) Changing the start position of program <Start position change> 39
(8) Mirroring the program of one sleeve and creating the program of the other sleeve
<Mirroring function> 41
(9) Changing the top notch position of program <Top notch position change> 42
(10) Naming the pattern <Data name setting> 44
6-2 Copying the pattern <Pattern copy> 45
(1) Pattern copy in semi-automatic mode <Copy to semi-automatic> 45
(2) Pattern copying from semi-automatic to fully-automatic <Copy to fully-automatic> 46
6-3 Creating the new pattern <New pattern creation> 47
6-4 Using the other functions 49
(1) Directly calling the pattern from the sewing screen <Direct pattern selection> 49
(2) Adjust the STEP SELECTION button to the shape of sleeve <Measure function> 49

7. OPERATION OF THE SEWING MACHINRE

(FULLY-AUTOMATIC BASIC VOLUME) 50
7-1 Data input screen 50
7-2 Sewing screen 52
7-3 Detailed data input screen 53
7-4 Feed amount 55
7-5 Basic operation of the sewing machine 56
7-6 Changing the basic set value 59
(1) Changing the sewing machine speed <Max. sewing speed setting> 59
(2) Changing the pitch <Pitch setting> 60
(3) Changing the needle thread tension <Needle thread tension setting> 60
(4) Changing the shirring amount <Shirring amount setting> 61
(5) Changing the shirring amount of auxiliary feed <Auxiliary feed shirring amount setting> 61
7-7 Creating the pattern <Pattern creation> 62
7-8 Deleting the pattern <Pattern deletion> 64
8. OPERATION OF THE SEWING MACHINE
(FULLY-AUTOMATIC APPLICATION VOLUME) 66
8-1 Correcting the pattern 66
(1) Changing the length of specified step <Length between steps setting> 66
(2) Changing the needle thread tension of specified step
<Compensation thread tension setting> 67
(3) Changing the pitch of specified step <Compensation pitch setting> 68

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 (4) Increasing/decreasing the shirring amount of all steps
<Shirring amount increase/decrease setting> 70
(5) Increasing/decreasing the shirring amount immediately after changeover of step
<Compensation shirring amount setting> 71
(6) Adding the step <Step addition> 72
(7) Deleting the step <Step deletion> 74
(8) Changing gent's/ladies' wear classification <Gent's/ladies' selection> 76
(9) Changing the size <Size change> 77
(10) Setting the offset value of grading <Grading value setting> 78
(11) Changing the start position of program <Start position change> 79
(12) Mirroring the program of one sleeve and creating the program of the other one
<Mirroring function> 80
(13) Changing the top notch position of program <Top notch position change> 82
(14) Naming the pattern <Data name setting> 83
8-2 Copying the pattern <Pattern copy> 84
(1) Pattern copy in the fully-automatic <Copy to fully-automatic> 84
(2) Pattern copy from fully-automatic to semi-automatic <Copy to semi-automatic> 86
8-3 Creating a new pattern <New pattern creation> 87
8-4 Using other functions 89
(1) Directly calling the pattern from sewing screen <Direct pattern selection> 89
(2) Re-registering the length between steps <Measure function> 90

9. OPERATION OF THE SEWING MACHINE

(MANUAL BASIC VOLUME) 91
9-1 Data input screen 91
9-2 Sewing screen 92
9-3 Details data input screen 93
9-4 Basic operation of the sewing machine 94
9-5 Changing the basic set value 95
(1) Changing the sewing speed <Max. sewing speed setting> 95
(2) Changing the pitch <Pitch setting> 96
(3) Changing the needle thread tension <Needle thread tension setting> 97

10. OPERATION OF THE SEWING MACHINE

(MANUAL APPLICATION VOLUME) 98
10-1 Changing the detailed set value 98
(1) Changing the operating mode of auxiliary pedal <Auxiliary pedal operation selection> 98
(2) Changing the auxiliary feed operating mode <Auxiliary feed mode selection> 99
(3) Setting the auxiliary feed interlock mode <Auxiliary feed interlock mode setting> 101
(4) Setting the range of shirring amount <Shirring amount range setting> 103
(5) Setting the compensation thread tension <Compensation thread tension setting> 104

11. USING COUNTER 105

11-1 Setting procedure of the counter 105
11-2 Count-up releasing procedure 108
12. REGISTERING THE PATTERN TO DIRECT BUTTON 108
12-1 How to register 108
12-2 Register state at the time of your purchase 109
13. CHANGING SEWING MODE 110
14. CHANGING MEMORY SWITCH DATA 111
14-1 Changing procedure of memory switch data 111
14-2 Memory switch data list 112

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 14-3 Explanation of compensation thread tension 118
(1) Explanation of compensation tension manual (numerical value) 118
(2) Explanation of compensation tension manual (level) 120
(3) Explanation of compensation thread tension automatic 123
14-4 Explanation of the shirring smoothing function 125
(1) Explanation of the motion of shirring smoothing function 125
(2) Setting of the shirring smoothing function 126
14-5 Explanation of the size class 127
(1) Explanation of the size class 127
(2) Size development 129

15. ERROR CODE LIST 130

16. USING COMMUNICATION FUNCTION 134
16-1 Handling possible data 134
16-2 Performing communication by using the smart media 135
16-3 Performing communication by using RS-232C 137
16-4 Take-in of the data 137
17. INFORMATION FUNCTION 140
17-1 Observing the maintenance and inspection information 140
17-2 Inputting the inspection time 142
17-3 Releasing procedure of the warning 143
17-4 Observing the production control information 144
(1) When displaying from the information screen 144
(2) When displaying from the sewing screen 145
17-5 Performing setting of the production control information 146
17-6 Observing the working measurement information 149
18. TRIAL SEWING FUNCTION 152
18-1 Performing trial sewing 152
19. PERFORMING KEY LOCK 154
20. DISPLAYING VERSION INFORMATION 156
21. USING CHECK PROGRAM 157
21-1 Displaying the check program screen 157
21-2 Performing the auxiliary pedal setting 158
21-3 Performing checking of A/D value of auxiliary pedal 159
21-4 Performing LCD check 159
21-5 Performing touch panel compensation 160
21-6 Performing the input signal check 162
21-7 Performing the output signal check 164
22. COMMUNICATION SCREEN OF MAINTENANCE
PERSONNEL LEVEL 166
22-1 Data which are possible to be handledIn case of the maintenance 166
22-2 Displaying maintenance personnel level 167
23. INFORMATION SCREEN OF THE MAINTENANCE PERSONNEL LEVEL 168
23-1 Display of error record 168

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 23-2 Display of the cumulative working information 169
24. MAINTENANCE 170
24-1 Replacing procedure of feed belt 170
(1) Replacing the top feed belt 170
(2) Replacing the bottom feed belt 171
(3) Replacing the bottom feed roller 171
24-2 Changing the amount of alternate vertical movement
of walkingfoot and presser foot 172
(1) When making equal the amount of alternate vertical movement of walking foot
and presser foot (When making the amount equal to 1.5 mm) 173
(2) When making 2.5 mm the amount of alternate vertical movement 173
24-3 Adjusting the height of the walking foot and the presser foot 174
(1) Adjusting the height of walking foot 174
(2) Adjusting the height of presser foot 174
24-4 Adjusting the needle and the hook 175
(1) Adjusting the height of needle bar 175
(2) Adjusting the hook 175
24-5 Adjusting the thread trimmer 176
(1) Adjusting the thread trimmer cam timing 176
(2) Adjusting the initial position of the moving knife 176
(3) Adjusting the initial position of the thread trimmer solenoid 177
(4) Adjusting the position of the moving knife and the counter knife 178
24-6 Greasing parts 178
25. OTHERS 179
25-1 Troubles in sewing and the corrective measures 179
26. DRAWING OF THE TABLE 180
26-1 Slant table 180
26-2 Work top table 181
26-3 Edge stopper A 182
26-4 Edge stopper B 183

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1. SPECIFICATIONS
1-1 Specifications of the machine head

Sewing speed Max. 3,500 rpm (*1)

Feed system Intermittent belt feed by direct drive of stepping
motor
Stitch length Both top and bottom 1.5 to 6 mm
Stitch length adjustment system Panel input
Stitch length adjustment minimum resolution 0.1 mm
Needle bar stroke 30.7 mm
Needle DPX17 #10 to #14
Hook Full-rotary non-lubricated horizontal-axis hook
Presser foot lift By hand lifter : 5.5 mm, by auto-lifter : 10 mm
Amount of alternate vertical movement of presser
Max. 3.5 mm
foot/walking foot
Adjustment of amount of alternate vertical movement
Slot stop position adjustment
of presser/walking foot
Lubrication Non-lubrication
Number of programs that can be inputted 99 programs
Number of steps that can be inputted (per program) 30 steps
Data mirroring Provided
Right/left alternate sewing Possible
Data record Smart media
Noise Workplace-related noise at sewimg speed
n=3,000 min-1 : LPA ≦ 84dB(A)
Noise measurement according to DIN
45635-48-A-1
*1. The maximum sewing speed is limited in accordance with the amount of alternate vertical movement
of presser foot and walking foot, and stitch length.

Limitation by the amount of alternate vertical movement of presser and walking foot
Amount of vertical movement of Amount of vertical movement
Max. sewing speed (rpm)
walking foot (mm) of presser foot (mm)
3,500 Less than 0.3 (2.7)
2,600 Not less than 0.3 to 1.5 (1.5)
2,000 Not less than 1.5 to 2.5 (2.5)
1,600 Not less than 2.5 to 3.5 (3.5)

Limitation by stitch length

Max. sewing speed (rpm) Stitch length (mm)
3,500 1.5 to 4.0
2,500 4.1 to 6.0

1-2 Specifications of the control box

Power voltage 3-phase 200V/220V/240V Single phase 220V/230V/240V

Frequency 50Hz/60Hz
Rated current 2.6A/2.4A/2.2A 2.8A/2.6A/2.5A
Operating
temperature/ 0 to 40˚C, Less than 90%
humidity

–1–
2. CONFIGURATION
2-1 Sewing machine main unit

1 8

9
4

7
6

1 Sewing machine head

2 Operation panel
3 Control box
4 Auxiliary table (WORK TOP TABLE)
5 Power switch
6 Main pedal
7 Auxiliary pedal
8 Thread stand
9 Shirring release switch

–2–
2-2 Operation panel

1
4

5
6

1 Touch panel, LCD display section

2 Smart media slot card (Use with the lid closed.)
3 Slide switch (Unused • OFF)
4 Connector for RS-232C communication
5 Variable resistor for adjusting color LCD screen contrast
6 Connector for external input
7 Cable

–3–
3. INSTALLATION
3-1 Caution at the time of set-up
1) Transporting procedure of the sewing machine
Hold and transport the sewing machine with two
persons as shown in the illustration.

Do not hold the handwheel.

2) Caution when placing the sewing machine

Do not put protruding articles such as the
screwdriver and the like at the location where the
sewing machine is placed.

3) Removing the air vent cap

Be sure to remove the red rubber cap as shown in
the illustration before operating the sewing machine.
When transporting the machine head only, attach
this rubber cap to the machine head.

–4–
3-2 Assembling the pedal section of the stand

8 3
8

2
7
4
5

2
6
1
1

1) Assemble the lower strut to the stand using square nut 7(wide width).
2) Put bush 4 to the pedal 8 and pass it through shaft 5 together with shaft bearing plate 3. Then fix
with pedal shaft bearing 2.
3) Fix pedal shaft bearing 2 using square nut 1 (narrow width).
4) Assemble the whole pedal after fully drawing it up in the left direction in the illustration.

[When using with 1-pedal]

There is the short shaft for 1-pedal in the accessories. Remove the small pedal and shaft bearing plate
3 and replace the shaft with the shaft for 1-peadl. Then the machine can be used even with 1-pedal.

–5–
3-3 Assembling the table

7 7
5 4

8 5
6
6

!5 2
!0

9 3

!1 !4

!2
9

!3

1) Fix hinge seats 5 and machine head supporting rubbers 6 on table 1 with the nails. (Use 2 pcs.
each of nail for fixing hinge seats 5 and 1 pc. each of nail for fixing machine head supporting
rubbers.)
2) Attach felts 7 to machine head supporting rubbers 6.
3) Attach machine head supporting rubbers 8 to table 1.
4) Fix stopper plate 9 to the rear side of table 1.
Caution) Be sure to install stopper plate 9 before installing control box 2.
5) Fix control box 2 and power switch 3, and fix the power cable with the staples.
6) Fix power switch 3 under the machine table witch wood screw !4. Fix the cable with staple !5
supplied with the machine as accessories in accordance witch the forms of use.
7) Temporarily fix the side strut so that it is put between auxiliary pedal sensor !0 and sensor plate !1.
8) Connect pedal (large) and pedal sensor !2 with connecting rod (long). Adjust the inclination of
connecting rod at the position of adjusting plate !3.
9) Connect pedal (small) and auxiliary pedal sensor !0 with connecting rod (short). Adjust the inclination
of connecting rod at the position of auxiliary pedal sensor and securely tighten the screw.
10) Install head supporting rod 4 on table 1.

–6–
 3-4 Connecting the power cable
Connect the cable in accordance with the specifications.

• Connection of 3-phase 200V/220V/240V

Red Red

Table
Red
AC200 V
Green/Yellow
White AC220 V
Control box
AC240 V
Plug Black
Green/Yellow
Green/Yellow- GND
White Black White Black

Power switch Power soure cord

• Connection of single phase 220V/230V/240V

Light blue Light blue

Table

Green/Yellow Brown AC220 V

AC230 V
Control box Light blue AC240 V
Plug
Green/Yellow Green/Yellow- GND
Brown Brown Power switch
Power soure cord

Never use the machine with the wrong power specifications.

3-5 Installing the sewing machine main unit

WARNING :
To prevent possible accidents caused by the fall of the sewing machine, perform the work by two
persons or more when the machine is moved.

Insert hinges 1 into the holes in the frame and

place the machine head on the table.

1
1

–7–
3-6 Installing the cover
WARNING :
When tilting/raising the sewing machine head, perform the work so as not to allow your fingers to
be caught in the machine. In addition, to avoid possible accidents caused by abrupt start of the
machine, turn OFF the power to the machine before starting the work.

Slowly tilt the machine head and install bottom cover

1 and bottom feed cover 2 .

1
2

3-7 Installing the stopper for tilt prevention

Install stopper plate A 1 and stopper plate B 2 for
tilt prevention.
1

3-8 Installing the operation panel

A Fix panel installing plate 2 to the base on the
frame. Install operation panel 1 with a magnet and
1
pass the cable through the hole in the table.

When the panel is installed in the

state that it is excessively tilted in the
direction A, the work table comes in
2 contact with the panel and the panel
may be damaged. Install the panel so
that it is not excessively tilted.

–8–
3-9 Connecting the cords
Ground wire
Sewing machine head
CN38
Terminal No. of poles Name of cable
CN21
CN25 CN38 White 4 poles Power cable of main motor
CN26 CN21 White 9 poles Encoder cable of main motor
CN56
CN25 Red 2 poles Top feed fan cord
CN57
CN53
CN26 Red 2 poles Bottom feed fan cord
CN52 Knee SW CN56 White 10 poles Feed motor cord
Auxiliary pedal
CN51 CN57 White 6 poles Auxiliary feed motor cord
CN55
CN53 White 6 poles Head relay cord 1
CN62 CN52 White 4 poles Head relay cord 2
Operation panel CN51 White 2 poles Presser lifter cord
CN54
CN55 10 poles DATA p.c.b. cord
CN34 CN62 Yellow 4 poles
CN54 Red 4 poles
CN34 26 poles
CN26 CN25 1) Remove the auxiliary pedal cord and insert the
cord into the control box from the cord inserting
port. Pass the auxiliary pedal cord through the
Cord inserting rear side of the auxiliary pedal and insert it into
port
PWR circuit
the control box from hole A located on the lower
CN21
board side of the pedal sensor.
2) Fix the auxiliary pedal cord with the sticker (small)
CN38 so that the cord does not move.
CN34
3) Connect CN38, 21, 25, and 26 to PWR p.c.b.
CN55 CN 25 and 26 can be connected to either one.
CN54
CN53 Conect others to MAIN p.c.b.
CN52
CN56 CN62
CN51 CN57

MAIN circuit
board

Sticker (small)

–9–
 4) Fix the cords connected to MAIN p.c.b. with cord
clamp A.

Handling the cords

1) When fixing the cords, connect them with the
sewing machine tilted, and bundle with clip
band 1.
2) When the machine head 2
Cord clamp A is returned to its home
position, fix the cords
with cord fixing plate 2 in
the state that there is the 1
slack in the cords.

Caution : When tilting the sewing machine,

make sure that the head support
bar is attached to the table.

3-10 Installing the throat plate auxiliary plate

Loosen two screws 2, insert throat plate auxiliary
plate 1 and fix it.

2 Adjust the height so that the top

1
surface of throat plate auxiliary plate
aligns with that of the throat plate.
If the height is not proper, material
flops and the feed amount is not
2 settled.

3-11 Installing the thread guide rod

Securely insert thread guide rod 1 so that two
side holes of it faces the front in the direction of the
operator.
1

– 10 –
3-12 Installing the thread stand
1) Assemble the thread stand unit and set it to the
2
hole located on the upper right side of the table.
2) Tighten lock nut 1 so that the thread stand unit
does not move.
3) When ceiling wiring is possible, pass the power
cable through the inside of thread stand rod 2.

3-13 Assembling the table for work (WORK TOP TABLE)

8
3

9 1

Table

7
5
6
!1

6 !0

1) Install edge guide A 2 and B 3 on table for work 1 with 3 pcs. each of wood screw 7.
2) Temporarily tighten base A 5 and base B 6 on the table with screws !0.
3) Temporarily tighten adjusting plate 4 with 8 screws 8 and 4 screws 9.
4) Place table for work 1 on the base and temporarily tighten it with screw !1.
5) Tighten screws 8, 9 and !0 while checking the whole position.
6) Loosen screw !1 and tighten it in accordance with the height you desire.

There are the standard size and the long one for the adjusting plate.
When you desire to make the table for work higher, replace the standard size plate with
the long size one.

– 11 –
4. PREPARATION BEFORE OPERATION
4-1 Attaching the needle
WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the
sewing machine.

1) Turn the handwheel until the needle bar reaches

the highest point of its stroke.
2) Loosen screw 2 , and hold needle 1 with its
indented part A facing exactly to the right in
direction B.
D B 3) Insert the needle fully into the hole in the needle
1 bar in the direction of the arrow until the end of
A hole is reached.
2 C
4) Securely tighten screw 2.
5) Check that long groove C of the needle is facing
exactly to the left in direction D.

4-2 Threading the needle-thread

WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the
sewing machine.

* Pass thread in 9
the order of 1
through !3 as 1
shown in the !0 3
illustration.

2
4
8
6

!1

Note) Do not
!2 pass this
part to
!3
section A.
A

– 12 –
4-3 Winding the bobbin thread
1) Insert the bobbin deep into the bobbin winder
B A
spindle 1 until it will go no further.
4 5 2) Pass the bobbin thread pulled out from the
spool rested on the right side of the thread stand
following the order as shown in the figure on the
left. Then, wind clockwise the end of the bobbin
thread on the bobbin several times.
(In case of the aluminum bobbin, after winding
2 1 clockwise the end of the bobbin thread, wind
counterclockwise the thread coming from the
bobbin thread tension several times to wind the
3
bobbin thread with ease.)
C
3) Press the bobbin winder trip latch 2 in the
direction of A and start the sewing machine.
The bobbin rotates in the direction of C and the
bobbin thread is wound up. The bobbin winder
spindle 1 automatically as soon as the winding
is finished.
7 4) Remove the bobbin and cut the bobbin thread
with the thread cut retainer 3.
5) To adjust the winding amount of the bobbin
8 thread, loosen the setscrew 4 and move the
A bobbin winder adjusting plate 5 to the direction
7 of A or B. Then, tighten the setscrew 4.
6 To the direction of A : Decrease
To the direction of B : Increase
B 6) In case that the bobbin thread is not wound
evenly on the bobbin, loosen the nut 6 and turn
7 the bobbin thread tension to adjust the height of
the thread tension disk 7.
• It is the standard that the center of the bobbin is
as high as the center of the thread tension disk.
• Move the position of the thread tension disk 7 to the direction of A as shown in the figure on the
left when the winding amount of the bobbin thread on the lower part of the bobbin is excessive and to
the direction of B as shown in the figure on the left when the winding amount of the bobbin thread on
the upper part of the bobbin is excessive.
After the adjustment, tighten the nut 6.
7) To adjust the tension of the bobbin winder, turn the thread tension nut 8.
(Caution) 1. When winding the bobbin thread, start the winding in the state that the thread between the
bobbin and thread tension disk 7 is tense.
2. When winding the bobbin thread in the state that sewing is not performed, remove the
needle thread from the thread path of thread take-up and remove the bobbin from the
hook.
3. There is the possibility that the thread pulled out from the thread stand is loosened due to
the influence (direction) of the wind and may be entangled in the handwheel. Be careful of
the direction of the wind.

4-4 Setting the bobbin into the bobbin case

1) Install the bobbin in the bobbin case so that the
A
thread wound direction is clockwise.
2) Pass the thread through thread slit A , and
B pull the thread in direction B. By so doing, the
thread will pass under the tension spring and
come out from notch B.
3) Check that the bobbin rotates in the direction of
the arrow when thread C is pulled.
C

– 13 –
4-5 Attaching and removing the bobbin case
For attaching and removing the bobbin case, slide
cover 1 up or down to perform it.

1. When attaching the bobbin case,

insert it until it will go no further. If
it is insufficient, the bobbin case
may fall off during sewing.
1
2. Be sure to close the cover when
starting the sewing machine.
There is a danger of rolling cloth
in the bobbin case or the like.

4-6 Adjusting the thread tension

[Adjusting the needle thread tension]
1) Turn clockwise (direction A) thread tension nut No. 1
1 and the length of thread remaining at the needle
B tip after thread trimming will be shortened.
A 2) Turn it counterclockwise (direction B) and the
C D length of thread will be lengthened.
3) Thread tension of thread tension No. 2 2 is set
3 with the operation panel.
1
For the details, refer to "5-6 (3) Changing the
needle thread tension".
[Adjusting the bobbin thread tension]
1) Turn clockwise (direction C) thread tension screw 3
and the bobbin thread tension is increased.
2 2) Turn it counterclockwise (direction D) and the
tension is decreased.

4-7 Adjusting the thread take-up spring

[ Changing the stroke amount of thread take-up spring 1 ]
A 1 1) Loosen setscrew 2 in the thread tension base.
2) Turn clockwise (direction A) the whole thread
B tension and the stroke amount is increased.
3) Turn it counterclockwise (direction B) and the
stroke amount is decreased.
D C [ When changing the pressure of thread take-up spring 1 ]
1) Put a thin screwdriver in the slot of thread tension rod
3 and turn it with screw 2 tightened.
2) Turn clockwise (direction C) the thread tension
rod and the pressure is increased and turn it
2 3 counterclockwise (direction D) and the pressure
is decreased.

4-8 Adjusting the stitch guide

1) When setscrew 2 is loosened, fine adjustment
2 3
A - B direction of stitch guide 1 position can be
performed. After the adjustment, securely tighten
setscrew 2.
C D 2) When setscrew 3 is loosened, fine adjustment
4 A - B and C - D direction of stitch guide 1
1 E position can be performed. After the adjustment,
securely tighten setscrew 3.
3) When setscrew 4 is loosened, fine adjustment
E - F direction of stitch guide 1 position can be
F
performed. After the adjustment, securely tighten
A B
setscrew 4.

– 14 –
5. OPERATION OF THE SEWING MACHINE (SEMI-AUTOMATIC BASIC VOLUME)

5-1 Data input scren

7 8 G 9 !0 !1

A !2
1
!3
2

B
C
3
D
4
F

5 E

!4 !5 !6 !7

No. Button Name of button Description

1 PATTERN SELECTION button Pattern No. being selected at present is displayed on the
button and when the button is pressed, PATTERN No.
CHANGE screen is displayed.
2 DIRECT SELECTION button When the button is pressed, the list screen of pattern
Nos. which are registered in DIRECT SELECTION button
is displayed.
3 LEFT/RIGHT/ALTERNATE Changeover method of program (for right sleeve and left
SEWING SELECTION button sleeve) during sewing is selected.

4 STEP SELECTION button When the button is pressed, the step becomes in the
state of selection.

5 SHIRRING AMOUNT FOR When the button is pressed, shirring amount for auxiliary
AUXILIARY FEED button feed change screen is displayed.

6 SHIRRING AMOUNT button When the button is pressed, shirring amount of the step
being selected is changed.

– 15 –
 No. Button Name of button Discription
7 PAT TERN NE W REGISTER When the button is pressed, pattern No. new register
button screen is displayed.

8 PATTERN COPY button When the button is pressed, sewing data copy screen is
displayed.

9 LETTER INPUT button When the but ton is pressed, let ter input screen is
displayed.

!0 NEEDLE THREAD TENSION When the button is pressed, needle thread tension
SETTING button change screen is displayed.

!1 DISK RISE button When the button is pressed, thread tension disk No. 1
rises. (Turn OFF the base tension during waiting.)

!2 STEP DETAILS button When the but ton is pressed, list of sewing data
corresponding to the step being selected is displayed.

!3 SEWING DATA DISPLAY button List of sewing data corresponding to the pattern No.
being selected is displayed.

!4 READY key Changeover of data input screen and sewing screen is

performed.

!5 INFORMATION key Changeover of data input screen and information screen

is performed.

!6 COMMUNICATION key Changeover of data input screen and communication

screen is performed.

!7 MODE key Changeover of data input screen and mode changeover

screen to perform various details setting is performed.

Symbol Display Name of display Description

A PATTERN No. display Pattern No. is displayed.

B ALTERNATE SEWING display This is displayed when alternate sewing is selected.

C LEFT/RIGHT SLEEVE display R display : Program for right sleeve is called.

L display : Program for left sleeve is called.

D SHIRRING AMOUNT display Shirring amount is displayed.

E SHIRRING AMOUNT FOR Shirring amount of auxiliary feed is displayed.

AUXILIARY FEED display

F SHIRRING AMOUNT Shirring amount increase/decrease set value is displayed.

INCREASE/DECREASE SET
VALUE display
G PATTERN NAME display Pattern name is displayed.

– 16 –
5-2 Sewing screen

!8

@0
K
@1
!9
J

@2 @2

@3 @3

H I
No. Button Name of button Discription
!8 Max. SEWING SPEED When the button is pressed, max. sewing speed setting
SETTING button screen is displayed.
!9 MEASURE button When the button is pressed, length of each step is
measured during sewing and is reflected to icon display
shape of step selection button.

@0 COUNTER SETTING button When the button is pressed, bobbin/No. of pcs. counter
setting screen is displayed.
@1 COUNTER SELECTION button When the button is pressed, bobbin/No. of pcs. counter is
changed over.
@2 + button When the button is pressed, the numeral is increased.

@3 – button When the button is pressed, the numeral is decreased.

Symbol Display Name of display Description

H SHIRRING AMOUNT display Shirring amount is displayed.

I SHIRRING AMOUNT FOR Shirring amount of auxiliary feed is displayed.

COUNTER display

J AUXILIARY FEED display

display : This is displayed when bobbin counter is used.

display : This is displayed when No. of pcs. counter is used.

K COUNTER SET VALUE display Counter set value is displayed.

– 17 –
5-3 Details data input screen

@2

@3

@4

L
@9
@7
@8
@5

N @6
#0
#1 #2

#3

#4

– 18 –
 No. Button Name of button Description
@2 CANCEL button When the button is pressed, the step details button is
closed.

@3 STEP FEED button When the button is pressed, the selected step advances
by one.
@4 STEP RETURN button When the button is pressed, the selected step returns by
one.
@5 D E TA I L S S E L E C T I O N When the button is pressed, the details selection screen
SCREEN FEED button scrolls forward.
@6 D E TA I L S S E L E C T I O N When the button is pressed, the details selection screen
SCREEN RETURN button scrolls backward
@7 CO M PENSATI O N THRE AD When the button is pressed, pattern deletion screen is
TENSION SETTING button displayed.

@8 C O M P E N S AT I O N P I T C H When the button is pressed, compensation thread tension

SETTING button setting screen is displayed.

@9 START POSITION CHANGE When the button is pressed, mirroring screen is displayed.
button is displayed.

#0 MIRRORING button AMOUNT When the button is pressed, mirroring screen is displayed.

#1 COMPENSATION SHIRRING When the button is pressed, compensation shirring

AMOUNT button amount setting screen is displayed.

#2 TOP NOTCH POSITION When the button is pressed, top notch position change
CHANGE button screen is displayed.

#3 STEP ADDITION button When the button is pressed, step addition setting screen
is displayed.

#4 STEP DELETION button When the button is pressed, step deletion screen is
displayed.

Symbol Display Name of display Description

L COMPENSATION THREAD Set value of compensation thread tension is displayed.
TENSION display

M COMPENSATION PITCH Set value of compensation pitch is displayed.

display

N COMPENSATION AMOUNT Set value of compensation shirring amount is displayed.

display

– 19 –
5-4 Feed amount
The explanation is given for the feed amount of the sewing machine.

Feed amount on the operation consists of the three

kinds of feed amounts, bottom feed amount (pitch),
main feed amount (pitch + shirring amount) and
auxiliary feed amount (pitch + shirring amount +
shirring amount for auxiliary feed).

3 In case of A, when pitch (S04) is set to 2.0, bottom

feed belt 1 moves 2.0 mm per rotation of the sewing
machine (1 stitch).
2

1 In case of B, when shirring amount is set to 3, main

feed belt 2 moves 2.3 mm per rotation of the sewing
machine ( 1 stitch).
This means that set value “1” of shirring amount (main
feed) is in steps of 0.1 mm and when the set value
is converted to mm, 3 x 0.1 = 0.3 mm is calculated.
This value is added to pitch (bottom feed) and the
total value becomes the moving amount of the main
feed belt.

Main feed amount = pitch + shirring amount

2.3 mm = 2.0 mm + 0.3 mm
A

Pitch setting screen

In case of C, when shirring amount for auxiliary feed

is set to 2, auxiliary feed belt 3 moves 2.5 mm per
rotation of the sewing machine (1 stitch).
This means that set value “1” of shirring amount for
auxiliary feed (auxiliary feed) is in steps of 0.1 mm
and when the set value is converted to mm, 2 x 0.1 =
0.2 mm is calculated. This value is added to the main
feed amount and the total value becomes the moving
amount of the auxiliary belt.

Auxiliary feed amount = main feed amount +

B C
shirring amount for
auxiliary feed
2.5 mm = 2.3 mm + 0.2 mm

Sewing screen

– 20 –
5-5 Basic operation of the sewing machine
(1) Prepare the materials.
Prepare right and left sleeves and garment body.

(2) Turn ON the power.

1) Turn ON the power switch.
2) Data input screen is displayed after the display of the initial screen.

Auto-lifter does not work until the screen moves to the sewing screen or the new
creation screen. After it has worked, it works in all screens. So, be careful.

(3) Calling the pattern <Pattern No. selection>

Two programs (for right sleeve and left sleeve)
are entered in one pattern. Further, the respective
1 programs consist of single or plural steps (sewing
data between the respective notches are stored).

1) Press PATTERN SELECTION button 1.

2) Press UP/DOWN SCROLL buttons

2 to display pattern No. button

of the pattern you desire to

call.

– 21 –
 3) Press pattern No. button 3.

4) Press ENTER button 4.

(4) Select left/right alternate sewing. <Left/right alternate sewing selection>

Press LEFT/RIGHT ALTERNATE SEWING button

5 to select the program changeover method

(for right sleeve and left sleeve).

Alternate sewing, right : Left/right alternate

5 sewing starting from the right sleeve
Alternate sewing, left : Left/right alternate
sewing starting from the left sleeve
Right sleeve only : Right sleeve sewing
only

Left sleeve only : Left sleeve sewing only

(5) Perform sewing.

1) Press READY key 6.

2) Display is changed over from data input screen

A to sewing screen B.

– 22 –
B

3) Set sleeves and garment body to the sewing

machine.
* When temporarily setting the shirring amount to
"0" during sewing, press SHIRRING RELEASE
switch C.
When the switch is pressed, LED lights up
C and the shirring amount is set to "0". When the
switch is pressed twice, LED goes off and the
shirring amount returns to the shirring amount of
the selected step.

4) Check LEFT/RIGHT ALTERNATE SEWING

button 1 whether or not the set

materials correspond with the called program (for

right sleeve/left sleeve).
5) Start sewing.
1 6) When sewing is performed up to the next notch,
stop the sewing machine once.

– 23 –
 7) Press once knee switch 7. Step of the program
advances by one (A).

8) Repeat procedure 5) through 7) until the end of

sewing.

9) Perform thread trimming with pedal 8.

8

– 24 –
 5-6 Basic change of the set value
(1) Changing the sewing speed <Max. sewing speed setting>
1 1) Press MAX. SEWING SPEED SETTING button

1 in the sewing screen.

2) Press MAX. SEWING SPEED CHANGE button

(fast) and (slow) 2 alternately to

A change "speed set value" A .

3) Press ENTER button 3.

(2) Changing the pitch <Pitch setting>

1) Press SEWING DATA DISPLAY button 1.

– 25 –
 2) P r e s s " + " / " – " b u t t o n s 2 to

change "sewing pitch" A.

3) Press ENTER button 3.

A
2

(3) Changing the needle thread tension <Needle thread tension setting>
1) Press NEEDLE THREAD TENSION SETTING
1
button 1.

2) P r e s s t e n k e y s 2 to change

needle thread tension set value A.

3) Press ENTER button 3.

– 26 –
(4) Changing the shirring amount <Shirring amount setting>

1) Press STEP SELECTION button

1 to select step.
1 2) P r e s s " + " / " – " b u t t o n s 2 to

change shirring amount set value A.

(5) Changing the shirring amount of auxiliary feed <Auxiliary feed shirring amount setting>

1) Press STEP SELECTION button

1 to select step.
1 2) P r e s s " + " / " – " b u t t o n s 2 to

change shirring amount set value for auxiliary

feed A.

– 27 –
5-7 Creating the pattern <Pattern creation>
The way of correcting the sample pattern and creating the pattern with ease is explained in the basic volume.

1) Prepare the materials.

2) Turn ON the power.
3) Call a sample pattern where the sewing products
and number of steps are the same.
Refer to "5-5 (3) Calling the pattern".
4) Change the pitch.
Refer to "5-6 (2) Changing the pitch".
5) Select left/right alternate sewing.
Refer to "5-5 (4) Select left/right alternate
sewing".

6) Press READY key 1.

7) Perform sewing.
8) Stop the sewing machine at each notch and
perform checking of shirring amount.

9) When notches do not fit properly, press "+"/ "–"

buttons 2 after thread trimming

on the way to change shirring amount set value A.

Then perform re-sewing.
Refer to "5-6 (4) Changing the shirring
amount".
10) When the sleeve material on the outlet seam

side delays, press "+"/ "–" buttons

3 after thread trimming on the way to change

set value of shirring amount for auxiliary feed B.
2 3
Then perform re-sewing.
Refer to "5-6 (5) Changing the shirring
amount of auxiliary feed".
11) When the program for one sleeve is completed,
A B sew the other sleeve and correct the program.
5-8 Deleting the pattern <Pattern deletion>

1) Press PATTERN SELECTION button 1.

2) Press UP/DOWN SCROLL buttons 2

to display pattern No. button
3 of the pattern to be deleted.

2
3

3) Press PATTERN No. buttonn

3.
4) Press PATTERN DELETION button 4.

When deleting it, the pattern does

not return to the former one. So, be
careful.

– 29 –
 5) Press ENTER button 5.

6 6) Press CANCEL button 6.

– 30 –
 6. OPERATION OF THE SEWING MACHINE (SEMI-AUTOMATIC APPLICATION VOLUME)

6-1 Correcting the pattern

(1) Changing the needle thread tension of specified step <Compensation thread tension setting>

* This is the function to add the needle thread

tension of the specified step to the overall needle
2
thread tension as much as "compensation
needle thread tension set value".

1) Press STEP SELECTION button

1 to select the step.

2) Press STEP DETAILS button 2.

3) Press COMPENSATION THREAD TENSION

button 3.

4) P r e s s t e n k e y s 4 to change

compensation thread tension set value A.

5) Press ENTER button 5.

A

– 31 –
 6 6) Press CANCEL button 6.

(2) Changing the pitch of specified step <Compensation pitch setting>

* The state that is possible to change the step on the sewing screen is the state that step 1 is selected
before starting sewing.
* This is the function to add the pitch of the specified step to the overall pitch as much as the
compensation pitch set value.

1) Press STEP DETAILS button 1 in the

1 state that step 1 is selected.

2) Press STEP FEED/RETURN buttons

2 to select the step to be changed.

2

3 3) Press COMPENSATION PITCH button 3.

– 32 –
 4) P r e s s t e n k e y s 4 to change

compensation pitch set value A.

5) Press ENTER button 5.

6 6) Press CANCEL button 6.

(3) Increasing/decreasing the shirring amount of all steps <Shirring amount increase/decrease setting>

1) Press SEWING DATA DISPLAY button 1.

– 33 –
 2) Press "+"/ "–" buttons 2 to

change shirring amount increase/decrease set

value A.

3) Press ENTER button 3.

A
2

(4) Increasing/decreasing the shirring amount immediately after changeover of step

<Compensation shirring amount setting>

2 1) Press STEP SELECTION button

1 to select the step.

1 2) Press STEP DETAILS button 2.

3) Press COMPENSATION SHIRRING AMOUNT

button 3.

– 34 –
 4) P r e s s " + " / " – " b u t t o n s 4 to

change compensation shirring amount set value

A and number of stitches of compensation
shirring amount B.

B
Shirring amount
A
B A
6

4 4
3

1 2 3 4
Step
¡ Compensation shirring amount is the shirring
amount to add to the shirring amount of the step
after changeover at the time of step changeover.
¡Nu mber of stitches of shirring amount
6
compensation is the number of stitches of
the section of number of stitches to add the
compensation shirring amount from the step
changeover.

5) Press ENTER button 5.

6) Press CANCEL button 6.

(5) Adding the step <Step addition>

1) Press READY key 1 to change over the

3 screen to data input screen A.

2) Press STEP SELECTION button

2

2 to select the step which is one before the step

A addition position.

3) Press STEP DETAILS button 3.

– 35 –
 4) Press DOWN SCROLL button 4.

5) Press STEP ADDITION button 5.

6) Press ENTER button 6.

– 36 –
 6) Press SHIRRING AMOUNT buttons
7 to change shirring
amount set value A.

7) Press ENTER button 6.

8 5) Press CANCEL button 8.

(6) Deleting the step <Step deletion>

1) Press READY key 1 to change over the

screen to data input screen A.

3

2) Press STEP SELECTION button

2
2 to select the step to be deleted.

A 3) Press STEP DETAILS button 3.

– 37 –
 4) Press DOWN SCROLL button 4.

5) Press STEP DELETION button 5.

6) Press ENTER button 6.

– 38 –
 7 7) Press CANCEL button 7.

(7) Changing the start position of program <Start position change>

1) Press READY key 1 to change over the

3 screen to data input screen A.

2) Press STEP SELECTION button

2

2 to select the step which is the start position

A you desire.

3) Press STEP DETAILS button 3.

4) Press START POSITION CHANGE button

4.

– 39 –
 5) Press ENTER button 5.

6 6) Press CANCEL button 6.

– 40 –
(8) Mirroring the program of one sleeve and creating the program of the other sleeve
<Mirroring function>

1) Press READY key 1 to change over the

2 screen to data input screen A.

2) Press STEP DETAILS button 2.

3) Press MIRRORING button 3.

4) Press ENTER button 4.

– 41 –
 5 5) Press CANCEL button 5.

(9) Changing the top notch position of program <Top notch position change>

1) Press READY key 1 to change over the

3 screen to data input screen A.

2) Press STEP SELECTION button

2

2 to select the step which is the top notch

A position you desire.

3) Press STEP DETAILS button 3.

4) Press TOP NOTCH POSITION CHANGE button

4.

– 42 –
 5) Press ENTER button 5.

6 6) Press CANCEL button 6.

– 43 –
(10) Naming the pattern <Data name setting>
2
1) Press READY key 1 to change over the

screen to data input screen A.

2) Press LETTER INPUT button 2.

B 3) Press LETTER buttons 3 to

6

input the letter.

4) Cursor in the inputted letter display B can be

3 moved with CURSOR MOVE, LEFT (RIGHT)

buttons ( ) 4.

5) When DELETION button 5 is pressed,

4 5 the letter on the left side of cursor disappears.

6) Press ENTER button 6.

C 7) Inputted letters are displayed in the pattern

name display section C.

– 44 –
 6-2 Copying the pattern <Pattern copy>
(1) Pattern copy in semi-automatic mode <Copy to semi-automatic>
2

1) Press READY key 1 to change over the

screen to data input screen A.

2) Press PATTERN COPY button 2.

3) Press PATTERN No. button

3 to select the pattern of copy source.

4) Press COPY DESTINATION INPUT button

4.

3 4
5) Press ten keys 5 to input the

pattern No. of copy destination.

6) Press ENTER button 6.

– 45 –
 7 7) Press CANCEL button 7.

* When the number of patterns that have been

registered of fully-automatic is 99 patterns,
the display is automatically changed over and
copied to semi-automatic.

(2) Pattern copying from semi-automatic to fully-automatic <Copy to fully-automatic>

2
1) Press READY key 1 to change over the

screen to data input screen A.

2) Press PATTERN COPY button 2.

3) Press PATTERN No. button

3 to select the pattern of copy source.

4) Press COPY DESTINATION INPUT button

4.

3 4

– 46 –
 5) Press SEMI AUTO/FULL AUTO CHANGEOVER

button 5 to display FULL-AUTO .

6) Press ten keys 6 to input the

pattern No. of copy destination.

7) Press ENTER button 7.

6
5
7

8 8) Press CANCEL button 8.

* When the number of patterns that have been

registered of fully-automatic is 99 patterns,
the display is automatically changed over and
copied to semi-automatic.

6-3 Creating the new pattern <New pattern creation>

2 1) Press READY key 1 to change over the

screen to data input screen A.

2) Press PATTERN NEW REGISTER button

2.

– 47 –
 3) Press ten keys 3 to input the new

pattern No.
4 4) Press ENTER button 4.

5) Change the pitch.

Refer to "5-6 (2) Changing the pitch".
6) Select left/right alternate sewing.
3
Refer to "5-5 (4) Select left/right alternate
sewing".

7) Press SHIRRING AMOUNT button

6
5 to input shirring amount.

8) Press STEP DETERMINATION button

6 to determine the input data.

9) Repeat procedures 7) and 8).

10) After inputting shirring amount of the last step,

press ENTER button 7 and the program

of inputted sleeve is registered to the pattern.

At this time, the program of the other sleeve is
automatically created by means of mirroring.

– 48 –
 6-4 Using the other functions
(1) Directly calling the pattern from the sewing screen <Direct pattern selection>
When registering the patterns which are frequently
used to the DIRECT SELECTION button, pattern
selection can be simply performed from the
1 operating screen by only pressing the button.
* For the way of registering the pattern to DIRECT
SELECTION button, refer to "12. Registering
the pattern to the direct button".
1) Press DIRECT SELECTION button 1.

2) Press PATTERN SELLECTION button 2

of the pattern to be called.

(2) Adjust the STEP SELECTION button to the shape of sleeve <Measure function>
1) Press MEASURE button 1.
2) Perform sewing.
Refer to "5-5 (5) Perform sewing".
3) Data of the length of measured step is reflected

2 to STEP SELECTION button 2.

– 49 –
7. OPERATION OF THE SEWING MACHINE
(FULLY-AUTOMATIC BASIC VOLUME)
7-1 Data input screen
7 8 9 !0 !1

G
1
A !2

!3
2 H
D

B I

C
3
F
4

5 E

!4 !5 !6 !7

No. Button Name of button Description

1 PAT T E R N S E L E C T I O N Pattern No. being selected at present is displayed on
button the button and when the button is pressed, pattern
No. change screen is displayed.
2 DIRECT SELECTION button When the button is pressed, list screen of pattern
Nos. which have been registered to the direct
selection button.
3 LEFT/RIGHT ALTERNATE Method of changeover of program (for right sleeve
SEWING SELECTION and left sleeve) during sewing is selected.
button
4 STEP SELECTION button When the button is pressed, step is in the selective
state.

5 SHIRRING AMOUNT FOR When the button is pressed, shirring amount for
AUXILIARY FEED button auxiliary feed change screen is displayed.
6 SHIRRING AMOUNT button When the button is pressed, shirring amount of step
being selected is changed.

– 50 –
 No. Button Name of button Description
7 PATTERN NEW REGISTER When the button is pressed, pattern No. new register
button screen is displayed.
8 PATTERN COPY button When the button is pressed, sewing data copy
screen is displayed.
9 LETTER INPUT button When the button is pressed, letter input screen is
displayed.
!0 NEEDLE THREAD When the button is pressed, needle thread tension
TENSION SETTING change screen buttonis displayed.
!1 DISK RISE button When the button is pressed, thread tension disk No. 1
rises. (Turn OFF the base tension during waiting.)
!2 STEP DETAILS button W h e n t h e b u t t o n i s p r e s s e d, l i s t of s ew i n g d at a
corresponding to the step being selected is displayed.
!3 SEWING DATA DISPL AY List of sewing data corresponding to the pattern No.
button being selected is displayed.
!4 READY key Changeover of data input screen and sewing screen
is performed.
!5 INFORMATION key Changeover of data input screen and information
screen is performed.
!6 COMMUNICATION key Changeover of data input screen and communication
screen is performed.
!7 MODE key Changeover of input screen and mode changeover
screen to perform various details setting is performed.

Symbol Display Name of display Description

A PATTERN No. display Pattern No. is displayed.

B A LT E R N AT E S E W I N G This is displayed when alternate sewing is selected.

display

C L E F T/ R I G H T S L E E V E R display : Program for right sleeve is called.

display
L display : Program for left sleeve is called.
D SHIRRING AMOUNT Shirring amount is displayed.
display

E SHIRRING AMOUNT FOR Shirring amount of auxiliary feed is displayed.

AUXILIARY FEED display
F SHIRRING AMOUNT Shirring amount increase/decrease set value is
INCREASE/ DECREASE displayed.
SET VALUE display
G PATTERN NAME display Pattern name is displayed.

H ST EP LEN GT H / TOTA L Step length/total length are displayed.

LENGTH display

I SEWING SIZE display Sewing size is displayed.

– 51 –
7-2 Sewing screen

!9
!8

@1
M K
L @0
@2

@3 @3

@4 @4

No. Display Name of button Description

!8 FULL AUTO When the button is pressed, fully-automatic is
INTERRUPTION button interrupted and measuring is stopped.
!9 MA X. SEWING SPEED When the button is pressed, max. sewing speed
SETTING button setting screen is displayed.
@0 MEASURE button When the button is pressed, length of each step is measured during
sewing and reflected to the icon display shape of step selection button.
@1 COUNTER SETTING button When the button is pressed, bobbin/No. of pcs.
counter setting screen is displayed.
@2 C O U N T E R S E L EC T I O N When the button is pressed, bobbin/No. of pcs.
button counter is changed over.
@3 "+" button When the button is pressed, the numeral is increased.

@4 "–" button When the button is pressed, the numeral is decreased.

Symbol Display Name of display Description

J S H I R R I N G A M O U N T Shirring amount is displayed.
display
K SHIRRING AMOUNT FOR Shirring amount of auxiliary feed is displayed.
AUXILIARY FEED display
L COUNTER display display : This is displayed when bobbin counter is used.
display : This is displayed when No. of pcs. counter is used.

M C O U N T ER SE T VA LU E Set value of counter is displayed.

display

– 52 –
7-3 Detailed data input screen

@5

@6

@7

N P

#0 #2
#1
@8

Q @9

#3 #5

#4

#7
R #8

#6

#9

No. Button Name of button Description

@5 CANCEL button When the button is pressed, step details screen is
closed.
@6 STEP FEED button When the but ton is pressed, selection step
advances by one.
@7 STEP RETURN button When the button is pressed, selection step returns
by one.
@8 D E TA I L S S E L E C T I O N When the button is pressed, details selection screen
SCREEN FEED button scrolls forward.
@9 D E TA I L S S E L E C T I O N When the button is pressed, details selection screen
SCREEN RETURN button scrolls backward.

– 53 –
 No. Button Name of button Description
#0 LENGTH BETWEEN STEPS When the button is pressed, length between steps
SETTING button setting screen is displayed.

#1 GRADING VALUE SETTING When the button is pressed, grading value setting
button screen is displayed.

#2 COMPENSATION THREAD When the button is pressed, compensation thread

TENSION SETTING button tension setting screen is displayed.

#3 COMPENSATION PITCH When the button is pressed, compensation pitch

SETTING button setting screen is displayed.

#4 START POSITION CHANGE When the button is pressed, start position change
button screen is displayed.

#5 MIRRORING button When the button is pressed, mirroring screen is

displayed.

#6 COMPENSATION When the button is pressed, compensation shirring

SHIRRING AMOUNT amount setting screen is displayed.
SETTING button
#7 TOP NOTCH POSITION When the button is pressed, top notch position
CHANGE button change screen is displayed.

#8 STEP ADDITION button When the button is pressed, step addition screen is
displayed.

#9 STEP DELETION button When the button is pressed, step deletion screen is
displayed.

Symbol Display Name of display Description

N LENGTH BETWEEN STEPS Set value of length between steps is displayed.
display

O GRADING VALUE display Grading value is displayed.

P COMPENSATION THREAD Set value of compensation thread tension is

TENSION display displayed.

Q COMPENSATION PITCH Set value of compensation pitch is displayed.

display

R COMPENSATION Set value of compensation shirring amount is

SHIRRING AMOUNT displayed.
display

– 54 –
7-4 Feed amount
The explanation is given for the feed amount of the sewing machine.
Feed amount on the operation consists of the three
kinds of feed amounts, bottom feed amount (pitch),
main feed amount (pitch + shirring amount) and
auxiliary feed amount (pitch + shirring amount +
shirring amount for auxiliary feed).

In case of A, when pitch (S04) is set to 2.0, bottom

3
feed belt 1 moves 2.0 mm per rotation of the sewing
machine (1 stitch).
2

In case of B, when shirring amount is set to 3, main

1
feed belt 2 moves 2.3 mm per rotation of the sewing
machine ( 1 stitch).
This means that set value “1” of shirring amount (main
feed) is in steps of 0.1 mm and when the set value
is converted to mm, 3 x 0.1 = 0.3 mm is calculated.
This value is added to pitch (bottom feed) and the
total value becomes the moving amount of the main
feed belt.

Main feed amount = pitch + shirring amount

A 2.3 mm = 2.0 mm + 0.3 mm

In case of C, when shirring amount for auxiliary feed

is set to 2, auxiliary feed belt 3 moves 2.5 mm per
rotation of the sewing machine (1 stitch).
This means that set value “1” of shirring amount for
Pitch setting screen auxiliary feed (auxiliary feed) is in steps of 0.1 mm
and when the set value is converted to mm, 2 x 0.1
= 0.2 mm is calculated. This value is added to the
main feed amount and the total value becomes the
moving amount of the auxiliary belt.

Auxiliary feed amount = main feed amount + shirring

amount for auxiliary feed
2.5 mm = 2.3 mm + 0.2 mm

B C

Sewing screen

– 55 –
7-5 Basic operation of the sewing machine

(1) Prepare the materials.

1) Prepare left and right sleeves, and garment body.
1
(2) Turn the power ON.
1) Turn the power switch ON.
2) Data input screen is displayed after the display of
the initial screen.

Auto-lifter does not move until the

screen moves to the sewing screen
or the new creation screen. After it
has worked, it works in all screens.
So, be careful.

(3) Calling the pattern <Pattern No. selection>

Two programs (for right sleeve and left sleeve)
are entered in one pattern. Further, the respective
programs consist of single or plural steps (sewing
data between the respective notches are stored).

1) Press PATTERN SELECTION button 1.

2) Press UP/DOWN SCROLL buttons

2 to display PATTERN No.

button 3 of the pattern to be called.

2
3

3) Press PATTERN No. button

3.

4) Press ENTER button 4.

– 56 –
(4) Selecting left/right alternate sewing <Left/right alternate sewing selection>

Press LEFT/RIGHT ALTERNATE SEWING button

1 to select program changeover method (for

right sleeve and left sleeve).

Alternate sewing, right : Left/right alternate

1 sewing starting from the right sleeve

Alternate sewing, left : Left/right alternate

sewing starting from the left sleeve

Right sleeve only : Right sleeve sewing only

Left sleeve only : Left sleeve sewing only

(5) Performing sewing

1) Press READY key 2.

2) Display changes over from data input screen A

to sewing screen B.

– 57 –
 3) Set sleeves and garment body to the sewing
machine.
* When temporarily setting the shirring amount to
"0" during sewing, press SHIRRING RELEASE
switch C.
C When the switch is pressed, LED lights up
and the shirring amount is set to "0". When the
switch is pressed twice, LED goes off and the
shirring amount returns to the shirring amount of
the selected step.

4 4) Check LEFT/RIGHT ALTERNATE button

3 whether the set materials and the called

program (for right sleeve/left sleeve) correspond
with each other.
5) Start sewing.
3 6) When sewing is performed up to the next notch,
the step automatically changes over.

7) When the step is not automatically changed

over, press knee switch 5 once. Step of the
program advances by one (A).
* When the step is not automatically changed
5 over, perform the register of the length of step.
Refer to "8-4-(2) Re-registering the length
between steps ".

8) Repeat procedures 5) through 7) until the end of

sewing.
9) When temporarily interrupting the fully-
automatic during sewing, press FULL AUTO

INTERRUPTION button 4. Measuring

A
is stopped and the full-auto mode is
interrupted. When starting again, press again

FULL AUTO INTERRUPTION button 4.

– 58 –
 10) Perform thread trimming with pedal 6.
6

7-6 Changing the basic set value

(1) Changing the sewing machine speed <Max. sewing speed setting>

1 1) Press MAX. SEWING SPEED SETTING button

1.

2) Press MAX. SEWING SPEED CHANGE button

(fast) and (slow) 2alternately to

A change "speed set value" A .

3) Press ENTER button 3.

– 59 –
(2) Changing the pitch <Pitch setting>
1) Press SEWING DATA DISPLAY button

1.

2) P r e s s " + " / " – " b u t t o n s 2 to

change pitch set value A.

3) Press ENTER button 3.

(3) Changing the needle thread tension <Needle thread tension setting>
1
1) Press NEEDLE THREAD TENSION SETTING

button 1.

– 60 –
 2) P r e s s t e n k e y s 2 to change

needle thread tension set value A.

3) Press ENTER button 3.

(4) Changing the shirring amount <Shirring amount setting>

1) Press STEP SELECTION button 1 to

select the step.

2) P r e s s " + " / " – " b u t t o n s 2 to

1
change shirring amount set value A.

(5) Changing the shirring amount of auxiliary feed <Auxiliary feed shirring amount setting>

1) Press STEP SELECTION button 1 to

select the step.

1 2) P r e s s " + " / " – " b u t t o n s 2 to

change shirring amount for auxiliary feed set

value A.

– 61 –
7-7 Creating the pattern <Pattern creation>
The way of correcting the sample pattern and creating the pattern with ease is explained in the basic
volume.
1) Prepare the materials.
2) Turn the power ON.
3) Call a sample pattern where the sewing product
and number of steps are the same.
Refer to "7-5 (3) Calling the pattern".
4) Change the pitch.
Refer to "7-6 (2) Changing the pitch".
5) Select left/right alternate sewing.
Refer to "7-5 (4) Selecting the left/right
alternate sewing".

6) Press READY key 1.

7) Start sewing.

8) Stop the sewing machine at each notch and

perform checking of shirring amount.
9) When notches do not correspond with each

other, press "+"/ "–" buttons 2

after thread trimming on the way to change

shirring amount set value A, and perform re-
sewing.
Refer to "7-6 (4) Changing the shirring
amount".
4 10) When the sleeve material on the outlet seam

side delays, press "+"/ "–" buttons

2 3
3 after thread trimming on the way to change
shirring amount for auxiliary feed set value B,
and perform re-sewing.
A B Refer to "7-6 (5) Changing the shirring
amount of auxiliary feed".
11) When the program of one sleeve is completed,
sew the other sleeve and correct the program.
12) When the program is completed, press

MEASURE button 4.
13) Start sewing.
14) When sewing is performed up to the next notch,
stop the sewing machine once.

– 62 –
 15) Press knee switch 5 once. Step of the program
advances by one. (A)
16) Repeat procedures 13) through 15) until the end
of sewing.
5

17) Perform thread trimming with pedal 6.

6

– 63 –
7-8 Deleting the pattern <Pattern deletion>

1) Press PATTERN SELECTION button 1.

1

2) P r e s s U P / D O W N S C R O O L b u t t o n

2 to display PATTERN No. button

3 to be deleted.

2
3

3) Press PATTERN No. button

3.
4) Press PATTERN DELETION button 4.

– 64 –
 5) Press ENTER button 5.

6 6) Press CANCEL button 6.

– 65 –
 8. OPERATION OF THE SEWING MACHINE
(FULLY-AUTOMATIC APPLICATION VOLUME)
8-1 Correcting the pattern
(1) Changing the length of specified step <Length between steps setting>
* The state that can be changed in the sewing
screen is the state that step 1 is selected before
1
starting sewing.
1) In the state that step 1 is selected, press STEP

DETAILS button 1.

2) Press STEP FEED/RETURN buttons

2 to select the step to be changed.

2 3) Press LENGTH BETWEEN STEPS SETTING

button 3.

4) Press ten keys 4 to change length

between steps A.

5) Press ENTER button 5.

– 66 –
 6 6) Press CANCEL button 6.

(2) Changing the needle thread tension of specified step

<Compensation thread tension setting>

1) Press STEP SELECTION button

2

1 to select the step.

1 2) Press STEP DETAILS button 2.

3) Press COMPENSATION THREAD TENSION

SETTING button 3.

– 67 –
 4) P r e s s t e n k e y s 4 to change

compensation thread tension set value A.

5) Press ENTER button 5.

6 6) Press CANCEL button 6.

(3) Changing the pitch of specified step <Compensation pitch setting>

* The state that can be changed in the sewing
screen is the state that step 1 is selected before
1 starting sewing.
1) In the state that step 1 is selected, press STEP

DETAILS button 1.

– 68 –
 2) Press STEP FEED/RETURN buttons

2 to select the step to be changed.

2
3) Press COMPENSATION PITCH button 3.

4) P r e s s t e n k e y s 4 to change

compensation pitch set value A.

5) Press ENTER button 5.

6 6) Press CANCEL button 6.

– 69 –
(4) Increasing/decreasing the shirring amount of all steps
<Shirring amount increase/decrease setting>

1) Press SEWING DATA DISPLAY button 1.

2) Press "+"/ "–" buttons 2 to change

pitch set value A.

A 3) Press ENTER button 3.

4) Check set value B.

– 70 –
(5) Increasing/decreasing the shirring amount immediately after changeover of step
<Compensation shirring amount setting>

1) Press STEP SELECTION button 1 to

2
select the step.

1 2) Press STEP DETAILS button 2.

3) Press COMPENSATION SHIRRING AMOUNT

SETTING button 3.

4) P r e s s " + " / " – " b u t t o n s 4 to

3
change compensation shirring amount set value
A and number of stitches of compensation
shirring amount B.
B
Shirring amount
A
6

1 2 3 4
Step
¡ Compensation shirring amount is the shirring
amount to add to the shirring amount of the step
B A
after changeover at the time of step changeover.
¡Nu mber of stitches of shirring amount
4 4 compensation is the number of stitches of
the section of number of stitches to add the
5 compensation shirring amount from the step
changeover.
5) Press ENTER button 5.

– 71 –
 6 6) Press CANCEL button 6.

(6) Adding the step <Step addition>

1) Press READY key 1 to change over the

3 screen to data input screen A.

2) Press STEP SELECTION button

2
2 to select the step which is one before the
step addition position.
A
3) Press STEP DETAILS button 3.

4) Change over the display with SCROLL buttons

4 and press STEP ADDITION

button 5.

– 72 –
 5) Press ENTER button 6.

6) Press SHIRRING AMOUNT buttons

7 to change shirring
amount set value B.

7) Press ENTER button 6.

8 8) Press CANCEL button 8.

– 73 –
(7) Deleting the step <Step deletion>

1) Press READY key 1 to change over the

3 screen to data input screen A.

2) Press STEP SELECTION button

2 to select the step to be deleted.

2
3) Press STEP DETAILS button 3.

4) Change over the display with SCROLL buttons

4 and press STEP DELETION

button 5.

5) Press ENTER button 6.

– 74 –
7 6) Press CANCEL button 7.

– 75 –
(8) Changing gent's/ladies' wear classification <Gent's/ladies' selection>

1) Press SEWING DATA DISPLAY button 1.

2) Press GENT'S/LADIES' SELECTION button

2 to change the selection.

3) Press ENTER button 3.

4) Check the contents 4.

– 76 –
(9) Changing the size <Size change>
1) Press SEWING DATA DISPLAY button 1.

2) Press "+"/ "–" buttons 2 to change

the size.

3) Press ENTER button 3.

4) Check set value 4.

– 77 –
(10) Setting the offset value of grading <Grading value setting>
Grading is the way to enlarge or reduce the basic pattern and develop the size. Here, increased or
decreased value per size when the size is changed can be set at every step.

1) Press READY key 1 to change over the

3 screen to data input screen A.

2) Press STEP SELECTION button

2 to select the step you desire to set.

2
3) Press STEP DETAILS button 3.

4) Press GRADING VALUE SETTING CHANGE

button 4 .

5) Press ten keys 5 to change grading

value B.

6) Press ENTER button 6.

– 78 –
 7 7) Press CANCEL button 7.

(11) Changing the start position of program <Start position change>

1) Press READY key 1 to change over the

3
screen to data input screen.

2) Press STEP SELECTION button

2 to select the step you desire to set the start

2
position.

3) Press STEP DETAILS button 3.

4) Press START POSITION CHANGE button

4.

– 79 –
 5) Press ENTER button 5.

6 6) Press CANCEL button 6.

* When the start position is changed,

simultaneously the shirring amount data of each
step move together.

(12) Mirroring the program of one sleeve and creating the program of the other one
<Mirroring function>

1) Press READY key 1 to change over the

2 screen to data input screen.

2) Press STEP DETAILS button 2.

– 80 –
 3) Press MIRRORING button 3.

4) Press ENTER button 4.

5 5) Press CANCEL button 5.

– 81 –
(13) Changing the top notch position of program <Top notch position change>

1) Press READY key 1 to change over the

3
screen to data input screen.

2) Press STEP SELECTION button

2 to select the step you desire to set the top

2
notch position.

3) Press STEP DETAILS button 3.

4) Press DOWN SCROLL button 4.

5) Press TOP NOTCH POSITION CHANGE button

5.

– 82 –
 6) Press ENTER button 5.

6 7) Press CANCEL button 6.

(14) Naming the pattern <Data name setting>

2 1) Press READY key 1 to change over the
screen to data input screen A.

2) Press LETTER INPUT button 2.

– 83 –
 3) Press LETTER button 3 to input
B
6

the letter.
4) Cursor inside input letter display B can be
moved with CURSOR, LEFT (RIGHT) MOVE
3 button ( ) 4.

5) When DELETION button 5 is pressed,

the letter on the left side of cursor disappears.

4 5 6) Press ENTER button 6.

C
7) The inputted letter is displayed at pattern name
display section C.

8-2 Copying the pattern <Pattern copy>

(1) Pattern copy in the fully-automatic <Copy to fully-automatic>

2 1) Press READY key 1 to change over the

screen to data input screen A.

2) Press PATTERN COPY button 2.

– 84 –
 3) Press PATTERN No. button
3 to select the pattern of copy source.

4) Press COPY DESTINATION INPUT button

4.

3 4

5) Press ten keys 5 to input the

pattern No. of copy destination.

6) Press ENTER button 6.

7 7) Press CANCEL button 7.

* When the number of registered patterns of

fully-automatic is 99 patterns, the display is
automatically changed over and the pattern is
copied to semi-automatic.

– 85 –
(2) Pattern copy from fully-automatic to semi-automatic <Copy to semi-automatic>
2
1) Press READY key 1 to change over the
screen to data input screen A.

2) Press PATTERN COPY button 2.

3) Press PATTERN No. button 3

to select the pattern of copy source.

4) Press COPY DESTINATION INPUT button

4.

3 4

5) Press SEMI AUTO/FULL AUTO CHANGEOVER

button 5 to display SEMI AUTO .

6) Press ten keys 6 to input the

pattern No. of copy destination.

7) Press ENTER button 7.

6
5
7

– 86 –
 8 8) Press CANCEL button 8.

* When the number of registered patterns of

fully-automatic is 99 patterns, the display is
automatically changed over and the pattern is
copied to semi-automatic.

8-3 Creating a new pattern <New pattern creation>

The way to newly create a pattern is explained in the application volume.

2 1) Press READY key 1 to change over the

screen to data input screen A.

2) Press PATTERN NEW REGISTER button

2.

3) Press ten keys 3 to input new

pattern No. (When creating sleeve wadding

4
pattern, press SLEEVE WADDING PATTERN
5
CREATION button 4.)

4) Press ENTER button 5.

3

– 87 –
 5) Change pitch and basic size.
Refer to "7-6 (2) Changing the pitch".
Refer to "8-1 (9) Changing the size".

6) Select left/right alternate sewing.

Refer to "7-5 (4) Selecting the left/right
alternate sewing".

7) Press SHIRRING AMOUNT button

6 to input the shirring
amount.

7
[ In case of manual inputting ]

8) Press STEP DETERMINATION button

7 to determine the inputted data.

9) Press ten keys 8 to input length

between steps B.

10) Press ENTER button 9.

[ In case of teaching inputting ]

8) Set the materials and perform sewing.
9) The sewing machine stops at the changeover
position of the step.
10) Press the knee switch.
11) Repeat procedures 7) through 10).

– 88 –
 12) Press ENTER button !0 after registering

the length between steps, the program of

inputted sleeve is registered to the pattern.

!0

8-4 Using other functions

(1) Directly calling the pattern from sewing screen <Direct pattern selection>
When the patterns which are frequently used are
registered to the direct selection button, it is possible
to select the patterns with ease from the operating
1 screen by pressing the button only.
* For the way of registering the pattern to the
direct selection button, refer to "12. Registering
the pattern to the direct button".

1) Press DIRECT SELECTION button 1.

2) Press PATTERN SELECTION button 2 to

be called.
3
4
3) Press "+"/"-" buttons 3 to select
the size.

2 4) Press ENTER button 4.

– 89 –
(2) Re-registering the length between steps <Measure function>

1) Press MEASURE button 1.

2) Start sewing.
3) When sewing is performed up to the next notch,
stop the sewing machine once.

4) Press knee switch 5 once. Step of the programs

advances by one. (A)
5) Repeat procedures 2) through 4) until the end of
sewing.
5

6) Perform thread trimming with pedal 6.

6

– 90 –
9. OPERATION OF THE SEWING MACHINE
(MANUAL BASIC VOLUME)
9-1 Data input screen
1 2

3
8

5
6

9 !0 !1 !2

No. Button Name of button Description

1 NEEDLE THREAD TENSION When the button is pressed, needle thread tension
SETTING button change screen is displayed.
2 DISK RISE button When the button is pressed, thread tension disk No. 1
rises. (Turn OFF the base tension during waiting.)

3 MANUAL DETAILS SETTING When the button is pressed, manual sewing details
button setting screen is displayed.
4 SHIRRING AMOUNT FOR When the button is pressed, shirring amount for
AUXILIARY FEED "+" button auxiliary feed is added by "+1".
5 SHIRRING AMOUNT FOR When the button is pressed, shirring amount for
AUXILIARY FEED "–" button auxiliary feed is subtracted by "–1".
6 SHIRRING AMOUNT display Existing shirring amount of feed is displayed.

7 SHIRRING AMOUNT FOR Existing shirring amount of auxiliary feed is displayed.

AUXILIARY FEED display
8 SHIRRING AMOUNT LEVEL Existing shirring amount of feed is displayed on level.
display

– 91 –
No. Button Name of button Description
9 READY key Changeover of data input screen and sewing screen
is performed.
!0 INFORMATION key Changeover of data input screen and information
screen is performed.
!1 COMMUNICATION key Changeover of data input screen and communication
screen is performed.
!2 MODE key Changeover of data input screen and mode
changeover screen to perform various details setting
is performed.

9-2 Sewing screen

!3

!4

!5

No. Button Name of button Description

!3 COUNTER VALUE CHANGE When the button is pressed, bobbin/No. of pcs.
button counter setting screen is displayed.
!4 COUNTER CHANGEOVER When the button is pressed, bobbin/No. of pcs.
button counter is changed over alternately.
!5 SEWING LENGTH display Sewing length when sewing is displayed. When
thread trimming is performed, display is cleared to
"0".

– 92 –
9-3 Details data input screen

3
1

2 4*1

No. Button Name of button Description

1 AUXILIARY PEDAL When the button is pressed, auxiliary pedal operation
OPERATION MODE mode selection screen is displayed.
SELECTION button
2 AUXILIARY FEED MODE When the button is pressed, auxiliary feed operation
SELECTION button mode selection screen is displayed.

3 BASE PITCH SETTING When the button is pressed, base pitch setting screen
button is displayed.

4 AUXILIARY FEED When the button is pressed, auxiliary feed

INTERLOCK MODE interlock mode setting screen is displayed.
* 1 Display/Non display is changed over according to
SETTING button
the contents of setting of .

5 SHIRRING AMOUNT When the button is pressed, shirring amount range

RANGE SETTING button setting screen is displayed.

6 COMPENSATION THREAD When the button is pressed, compensation thread

TENSION CHANGE button tension setting screen is displayed.

– 93 –
 9-4 Basic operation of the sewing machine

(1) Prepare the materials.

Prepare left and right sleeves, and garment body.

(2) Turn the power ON.

1) Turn the power switch ON.

2) Data input screen is displayed after the initial
screen was displayed.

Auto-lifter does not work until the

screen moves to the sewing screen.
After it has worked, it works in all
screens. So, be careful.

(3) Perform sewing.

1) Press READY switch 1 to change over

the screen to sewing screen.

2) Input set value with SHIRRING AMOUNT FOR

AUXILIARY FEED buttons 2.

1
3) Set sleevesz and garment body on the sewing
machine.
4) Start sewing.

– 94 –
 5) Adjust the shirring amount with auxiliary pedal 3.
6) Perform thread trimming with pedal 4 at the
end of sewing.

4
3

9-5 Changing the basic set value

(1) Changing the sewing speed <Max. sewing speed setting>

1 1) Press MAX. SEWING SPEED SETTING button

1.

2) Press MAX. SEWING SPEED CHANGE button

(fast) and (slow) 2 to change

the sewing speed.

3) Press ENTER button 3.

– 95 –
(2) Changing the pitch <Pitch setting>

1) Press MANUAL DETAILS SETTING button

1.
1

2) Press BASE PITCH SETTING button 2.

3) Input base pitch set value A with ten keys

3.

4) Press ENTER key 4.

– 96 –
(3) Changing the needle thread tension <Needle thread tension setting>

1
1) Press NEEDLE THREAD TENSION CHANGE

button 1.

2) Input needle thread tension set value A with ten

keys 3.

3) Press ENTER button 4.

– 97 –
 10. OPERATION OF THE SEWING MACHINE
(MANUAL APPLICATION VOLUME)
10-1 Changing the detailed set value
(1) Changing the operating mode of auxiliary pedal <Auxiliary pedal operation selection>
Changing from interlock mode A to step mode B

"What is the interlock mode like ?"

It is the mode that "shirring amount" changes with the interlock of the depressing amount of auxiliary
pedal.

"What is step mode like ?"

It is the mode that "shirring amount" increases by +1 when depressing the front-part of auxiliary pedal and
"shirring" amount decreases by –1 when depressing the back-part of auxiliary pedal.

1) Press MANUAL DETAILS SETTING button

1 1.

* A is the interlock mode screen.

2) Press AUXILIARY PEDAL OPERATING MODE

SELECTION button 2.

– 98 –
 3) Press STEP MODE SELECTION button

3.

* When step mode is selected, shirring amount

range setting is fixed to – 4 to + 35.

4 4) Press ENTER button 4.

5 5) Press CANCEL button 5.

(2) Changing the auxiliary feed operating mode <Auxiliary feed mode selection>

1) Press MANUAL DETAILS SETTING button

1 1.

– 99 –
 2) Press AUXILIARY FEED MODE SELECTION

button 2.

3) Select the auxiliary feed operating mode.

4 : Fixed value can be manually inputted

by numeral and set.

5 : Fixed value can be manually inputted

by ratio (%) and set.

6 : Operation interlocking the shirring

amount is performed.
Setting is performed by numeral
inputting with "10-1 (3) Auxiliary
4 5
feed interlock mode setting".

6 7 : Operation interlocking the shirring

7
amount is performed.
8 Setting is performed by ratio (%)
inputting with "10-1 (3) Auxiliary
feed interlock mode setting".

9 4) Press ENTER button 8.

5) Press CANCEL button 9.

– 100 –
(3) Setting the auxiliary feed interlock mode <Auxiliary feed interlock mode setting>

It is the setting when 6 or 7 of the previous item 3) is selected at "10-1 (2) Changing the
operating mode of auxiliary feed".

1) Press MANUAL DETAILS SETTING button

1 1.

2) Press AUXILIARY FEED INTERLOCK MODE

SETTING button 2.

– 101 –
 3) Perform the auxiliary feed interlock mode setting.
1. Press SHIRRING AMOUNT RANGE SETTING

button 3 of LV.1 and input the upper limit

3
value of shirring amount range of LV.1 with ten
4

A keys 5.

5 2. Next, press AUXILIARY FEED SHIRRING

AMOUNT SETTING button 4 of LV.1 to

6
input auxiliary feed shirring amount value of LV.1

with ten keys 5.

Similarly, set the value of LV.2, LV.3, LV.4 and LV.5.

Display A in the screen shows as follows :
• When shirring amount is – 4 to 5, auxiliary feed shirring amount value is 0%.
• When shirring amount is 6 to 10, auxiliary feed shirring amount value is 10%.
• When shirring amount is 11 to 15, auxiliary feed shirring amount value is 25%.
• When shirring amount is 15 to 20, auxiliary feed shirring amount value is 30%.
• When shirring amount is 21 to 35, auxiliary feed shirring amount value is 35%.

* When inputting ratio (%), the set value is corrected by 5% unit.

7 4) Press ENTER button 6.

5) Press CANCEL button 7.

– 102 –
(4) Setting the range of shirring amount <Shirring amount range setting>
It is the setting when the interlock mode is selected at "10-1 (1) Changing the operating mode of auxiliary pedal".

1) Press DETAILS SETTING button 1.

1

2) Press SHIRRING AMOUNT RANGE SETTING

button 2.

3) Input the lower limit value of shirring amount

range with buttons 3.

4) Input the upper limit value of shirring amount

range with buttons 4.

5) Press ENTER button 5.

4
3
5

6 6) Press CANCEL button 6.

– 103 –
(5) Setting the compensation thread tension <Compensation thread tension setting>

1) Press MANUAL DETAILS SETTING button

1 1.

2) Press COMPENSATION THREAD TENSION

SETTING button 2.

3) Input compensation thread tension set value A

with ten keys 3.

4) Press ENTER button 4.

– 104 –
 5 5) Press CANCEL button 5.

11. USING COUNTER

11-1 Setting procedure of the counter
1) Display the counter setting screen.

When MODE key 1 is pressed,

2
COUNTER SETTING button 2 is

displayed.
When this button is pressed, the counter setting
screen is displayed.

1
2) Selection of kinds of counters
This sewing machine has two kinds of counters, i.
e., sewing counter and No. of pcs. counter.
Press SEWING COUNTER KIND SELECTION

3 button 3 or NO. OF PCS.

KIND SELECTION button 4 to display

the counter kind selection screen. The kinds of

4
the respective counters can be set separately.

– 105 –
 [ Sewing counter ]

UP counter :

Every time the sewing is performed, the existing

value is counted up. When the existing value is
equal to the set value, the count-up screen is
displayed.

DOWN counter :

Every time the sewing is performed, the existing

value is counted down. When the existing value is
reached to "0", the count-up screen is displayed.

Counter not used :

[ No. of pcs. counter ]

UP counter :

Every time the sewing of one sleeve (every time

thread trimming is performed in case of manual
sewing), existing value is counted up. When the
existing value is equal to the set value, the count-up
screen is displayed.

DOWN counter :

Every time the sewing of one sleeve (every time

thread trimming is performed in case of manual
sewing), existing value is counted down. When the
existing value becomes "0", the count-up screen is
displayed.

Counter not used :

– 106 –
 3) Change of counter set value

In case of the sewing counter, press SEWING

3
1 COUNTER SET VALUE CHANGE button

1, and in case of the No. of pcs. counter, press

4
NO. OF PCS. COUNTER SET VALUE CHANGE
2
button 2, and the set value input screen

is displayed. Here, input the set value.

(Refer to screen A.)

4) Change of counter existing value

In case of the sewing counter, press SEWING

COUNTER EXISTING VALUE CHANGE button

3, and in case of the No. of pcs. counter,

press NO. OF PCS. COUNTER EXISTING

A
VALUE CHANGE button 4 and the

existing value input screen is displayed. Here,

input the existing value.
(Refer to screen B.)

– 107 –
11-2 Count-up releasing procedure
When count-up condition is reached during sewing
work, the count-up screen is displayed and the

buzzer beeps.Press CLEAR button 1 to

reset the counter and the screen returns to the

sewing screen. Then the counter starts counting
again.

12. REGISTERING THE PATTERN TO DIRECT BUTTON

Register the pattern No. which are frequently used with the direct buttons for use.
Once the patterns are registered, the pattern selection can be performed with ease by pressing only the
button.

12-1 How to register

1) Display the direct pattern register screen.

When 1 switch is pressed, direct pattern

register button 2 is displayed on the

screen.
2 When this button is pressed, the direct pattern
register screen is displayed.

– 108 –
 2) Select the button to be registered.
Direct patterns can be registered up to 30
patterns.

30 direct buttons 3 are

3

displayed on the screen. When the button

located on the position you desire to register is
pressed, the pattern No. list screen is displayed.

3) Select the pattern No. to be registered.

Select the pattern No. you desire to register

from among pattern No. buttons 4.

When the selected button is pressed twice, the

selection is released.

4 4) Register the direct pattern.

5 When ENTER button 5 is pressed,

the register of direct pattern is finished and the

direct pattern No. register screen is displayed.
The registered pattern No. is displayed on the
direct button.

12-2 Register state at the time of your purchase

Pattern Nos. 1 to 10 have been registered at the time of your purchase.

– 109 –
13. CHANGING SEWING MODE

1) Display the sewing mode selection screen.

When MODE key 1 is pressed, MODE

2

SELECTION button 2 is displayed on the

screen.

2) Select the sewing mode.

Press MODE SELECTION button 2 to

select the sewing mode you desire to sew.

* Image of the button of the sewing mode

selection button changes according to the
1 sewing mode which is selected at present.

When semi-automatic sewing is selected :

When fully-automatic sewing is selected :

When manual sewing is selected :

3) Determine the sewing mode.

When MODE key 1 is pressed, the

sewing mode data input screen is displayed.

– 110 –
14. CHANGING MEMORY SWITCH DATA
14-1 Changing procedure of memory switch data

1) Display the memory switch data list screen.

When MODE key 1 is pressed, MEMORY

SWITCH button 2 is displayed on the

2
screen.
When this button is pressed, the memory switch
data list screen is displayed.

2) Select the memory switch button you desire

to change.

Press UP/DOWN SCROOL button

1 3 and select the data item button

4 you desire to change.

3) Change the memory switch data.

There are data items to change numerals and
those to select pictographs in the memory switch
4 3 data. No. in pink color such as is put
on the data items to change numerals and the
set value can be changed with ten keys and +/-
buttons displayed in the change screen.
No. in blue color such as is put on
the data items to select pictographs and the
pictographs displayed in the change screen can
be selected.
For the details of memory switch data, refer to
"14-2 Memory switch data list".

– 111 –
14-2 Memory switch data list

1) Level 1
Memory switch data (level 1) are the motion data that the sewing machine has in common and the data
that operate on all sewing patterns in common.

No. Item Setting range Edit unit Initial display

Reverse stitching at the sewing start selection ––– ––– Without
Select from among three kinds of without, single and double.

: Without : Single : Double

Reverse stitching at the sewing end selection ––– ––– Without

Select from among three kinds of without, single and double.

: Without : Single : Double

Number of stitches of reverse stitching 0 to 19 1 stitch 5 stitches

Number of stitches at the sewing start
and that at the sewing end are set.

Reverse stitching speed 200 to 10rpm 800rpm

Speed of the reverse stitching at the 3000
sewing start and the sewing end is set.

Needle position at the time of stop ––– ––– DOWN

Needle position at the time of temporary stop during
sewing is selected.

: DOWN : UP

Number of stitches of soft start setting 0 to 9 1 stitch 0 stitch

Number of stitches of soft start at the
sewing start is set.

Soft start speed setting 200 to 10rpm 800rpm

Speed of soft start at the sewing start 2000
is set.

Condensation sewing selection ––– ––– Without

Select from among four kinds of without, start only, end
only and both start and end.

: Without : Start

: End : Both

Number of stitches of condensation 0 to 9 1 stitch 0 stitch

Number of stitches of condensation
sewing is set.
Condensation speed setting 200 to 10rpm 800rpm
Speed of condensation sewing is set. 2000

Base tension in waiting state 0 to 200 1 20

Base tension in waiting state (except
during sewing) is set.

– 112 –
No. Item Setting range Edit unit Initial display
Compensation tension mode selection ––– ––– Manual
Select from among manual (numerical value), manual numerical
(level) and automatic. value)
: Numerical value : Level

: Automatic

For setting procedure of the manual (numerical value),

refer to "14-3 (1) Explanation of compensation
tension manual (numerical value)".
Compensation tension manual (level) setting – 200 to 1 Level 1)
This item is displayed when "manual (level)" is selected 200 10
Level 2)
in Compensation tension mode selection.
20
Compensation tension value for each level is set. Level 3)
/ Refer to "14-3 (2) Explanation of compensation 30
tension manual (level).
Compensation tension automatic setting Shirring ––– –––
This item is displayed when "automatic" is selected in amount
Compensation tension mode selection. Compensation tension value – 4 to 35
for each shirring amount range is set. Compensation
tension value
/ Refer to "14-3 (3) Explanation of compensation
– 200 to 200
thread tension automatic".
Shirring smoothing function setting ––– ––– Unused
Use of shirring smoothing function is selected.
/ Refer to "14-4 Explanation of the shirring
smoothing function".

: Unused : Use

Number of stitches of shirring smoothing 0 to 99 1 stitch 1 stitch

function setting
Number of stitches of shirring
smoothing function is set.
Shirring smoothing function shirring amount setting 1 to 35 1 1
Shirring amount of shirring smoothing function is set.

Data storing function at the time of sewing ––– ––– Storing

Whether storing data or not when data is changed in
the sewing screen is selected.

: No storing : Storing

Sound output at the time of changeover of step selection ––– ––– No sound
Whether buzzer sounds or not when step is changed over is selected.
: No sound : Sound

Auxiliary pedal use selection ––– ––– Use 2

Use of auxiliary pedal is selected.

: Unused

Shirring amount changes according to the

: Use 1
depressing amount of auxiliary pedal.
Shirring amount increases by +1 by
depressing the front part of auxiliary pedal
: Use 2
and decreases by -1 by depressing the
back part of auxiliary pedal.

– 113 –
No. Item Setting range Edit unit Initial display
Shirring release switch use selection ––– ––– Used as
Use of shirring release switch is selected. shirring
release
: Unused

: Used as shirring release

: Used as reverse feed stitching

: Used both as shirring release and thread

trimming prohibition
: Used both as reverse stitching and thread
trimming prohibition
* In case the switch is used as the reverse stitching
one, shirring release button is displayed on the panel
when the display setting is performed with
Reverse stitching button display selection.

Knee switch use selection ––– ––– Use

Whether knee switch for step changeover is used or not is selected.
: Unused : Use

Shirring amount interlock function at the time of ––– ––– No

change of pitch selection changeover
Whether shirring amount set to each step at the time
of change of pitch is corrected or not according to the
change amount of pitch is selected.
: Not correct : Correct

Screen changeover function at the time of thread ––– ––– No

trimming on the way selection changeover
Whether screen is changed over or not when thread trimming
is performed at the step other than the last step is selected.
: No changeover : Changeover

Auxiliary feed input mode selection ––– ––– Numerical

Whether auxiliary feed input is performed with offset value
numerical value or % ratio is selected.

: Numerical value : Ratio

Shirring amount increase/decrease input mode 0 to 200 1 Numerical

Whether Shirring amount increase/decrease value
value input is performed with offset numerical value or
with % ratio is selected.
: Numerical value : Ratio

Start position change way selection ––– ––– Interlocked

Whether the change of start position is interlocked with with shirring
shirring data or only the start position moves is selected.
data
: Interlocked with shirring data

: Only start position moves.

– 114 –
2) Level 2
Memory switch data (level 2) can be edited when pressing MODE switch for as long as 6 seconds.

No. Item Setting range Edit unit Initial display

Presser position after thread trimming selection ––– ––– UP
Position of the presser after thread trimming is set.

: DOWN : UP

Max. sewing speed setting 200 to 10rpm 3500rpm

Max. sewing speed of the sewing machine is set. 3500
Sewing speed at low speed setting 200 to 5rpm 200rpm
Min. sewing speed of the sewing machine is set. 400
Sewing speed of thread trimming setting 100 to 5rpm 160rpm
Sewing speed at the time of thread 250
This function is set when hand lamp flickers. 0 to 8 1 0
0 : Without flicker reduction function
1 : Less effective / 8 : more effective

Rotation start pedal stroke setting 1.0 to 5.0 0.1mm 3.0mm

Stroke from the neutral position of pedal to
sewing machine rotation start position is set.

Pedal low speed section 1.0 to 0.1mm 6.0mm

Section from pedal neutral position to sewing 10.0
machine acceleration start position is set.

Pedal presser lifting start position – 1.0 to – 0.1mm – 2.1mm

Section from pedal neutral position to 6.0
cloth presser lifting start position is set.

Thread trimming start pedal stroke – 1.0 to – 0.1mm – 5.1mm

Section from pedal neutral position to 6.0
thread trimming start position is set.

Pedal max. number of rotation reach stroke 1.0 to 0.1mm 15.0mm

Section from pedal neutral position to max. 15.0
number of rotation reach position is set.

Pedal neutral position compensation – 15 to 15 1 –1

Compensation value of neutral point of
pedal is set.
Auto-lifter lifting holding time 10 to 600 10sec 60sec
Waiting time of lifting the presser lifter is set.

Pedal curve selection function ––– ––– Straight

Curve of the number of rotation of the sewing machine line
in terms of pedal depressing amount is selected.

0 : Straight line 1 : Square

2 : Square root
2
Number of
rotation 0

1
Pedal stroke

– 115 –
No. Item Setting range Edit unit Initial display
Reverse rotation to lift needle after thread trimming ––– ––– Ineffective
function selection
Sewing machine is rotated in the reverse direction after
thread trimming, and needle bar is lifted near to its
upper dead point.
: Ineffective : Effective

Reverse stitching at the sewing start A/M ––– ––– Speed by

changeover function selection manual
Designation of sewing speed of reverse stitching at the
sewing start is selected. operation
: In accordance with the speed by manual
operation of pedal or the like
: In accordance with the speed set by
Reverse stitching speed
Stop function immediately after reverse stitching at ––– ––– Without
the sewing start selection function
Function to make the sewing machine stop once when
reverse stitching at the sewing start is completed
: Without function : With function

Condensation/EBT changeover speed 0 to 250 10rpm 170rpm

Initial speed at the time of start of EBT (reverse
stitching at the sewing end) is set.

Retry function selection ––– ––– Without

Function to make the sewing machine rotate again in retry
the normal direction with max. torque after rotating the
machine in the reverse direction once when the sewing function
machine is locked is selected.
: Without retry function

: With retry function

Sewing machine start-up curve selection ––– ––– Normal

Start-up curve of the sewing machine is selected. curve
: Normal curve : More sharp curve

Presser position at the time of stop of the sewing ––– ––– DOWN
machine selection
Position of the presser foot when the sewing machine
temporarily stopped is selected.
: DOWN : UP

Size class setting ––– ––– Japan

Initial value (size country class, gents'/ Gentlemen
ladies' selection, and basic size) when
creating a new pattern is set. No. 6
/ Refer to "14-5 Explanation of the size class". 3%
Initial pitch setting 1.5 to 6.0 0.1mm 2.0mm
Initial value of pitch when creating a new
pattern is set.

Bottom feed amount compensation –1.0 to 0.1mm 0mm

value setting 1.0
Compensation value of set value and
actual value of bottom feed amount is set.

– 116 –
No. Item Setting range Edit unit Initial display
Top feed amount compensation value setting –1.0 to 0.1mm 0mm
Compensation value of set value and 1.0
actual value of top feed amount is set.

Thread tension curve selection ––– ––– Standard

Inclination of thread tension curve is selected.

: Standard : Gentle (thin materials)

Reverse stitching button display selection ––– ––– Non-

Display of reverse stitching button in the sewing screen display
is selected.
: Non-display : Display

Dish-rise timing setting 0 to 40 1 18

Disk-rise timing from the start of thread
trimming is set.

Length of remaining thread setting 0 to 40 1 5

Length of remaining needle thread at the
time of thread trimming is set. When the
set value is changed, the disk-close timing
from the disk-rise

When the contents of level 2 have been changed, the screen becomes POWER OFF

screen after pressing CLOSE button . Accordingly turn ON the power again after

turning OFF the power once.

"POWER OFF screen"

– 117 –
 14-3 Explanation of compensation thread tension

The sewing machine is capable of changing over the setting procedure of compensation tension in the
data input screen and the step details setting in the sewing screen by selection of the compensation
tension mode.

(1) Explanation of compensation tension manual (numerical value)

Compensation thread tension manual (numerical value) is the way to directly input numerical value when
inputting the compensation thread tension value that can be set to each step. Next, the setting procedure
is explained.

1) Display the memory switch list screen.

When MODE key 1 is pressed,

MEMORY SWITCH button 2 is displayed

2
on the screen. When this button is pressed, the
memory switch list screen is displayed.

2) Select Compensation tension mode.

Press UP/DOWN SCROLL buttons

3 to select Compensation

thread tension selection button 4.

Compensation tension mode selection screen is

3
displayed.

– 118 –
 3) Make the compensation tension manual
(numerical value) effective.

Select EFFECTIVE button 5.

4) Determine the compensation tension manual

(numerical value)
5
When ENTER button 6 is pressed, the
compensation tension mode selection screen
is closed and selection of the compensation
tension mode is completed. And, the screen
6
returns to the memory switch list screen.

When READY switch 8 is pressed, data

7
input screen is displayed. Press STEP DETAILS

SETTING button 7 to open the step

details screen.

5) S e l e c t t h e s e t t i n g s c r e e n o f
Compensation tension manual (numerical
value).
Press Compensation thread tension

setting button 9 in the screen to display

compensation thread tension pop-up screen.

9

– 119 –
 6) S e t t h e c o m p e n s a t i o n t e n s i o n m a n u a l
(numerical value).
Input the compensation tension value for
the step to be selected with numerical value.
The inputted numerical value is added to or
subtracted from the needle thread tension value
in motion as the offset value.

When ENTER button !0 is pressed, the

compensation thread tension pop-up screen is

closed to determine the compensation tension
setting value.
!0
And, the screen returns to the step details
screen.

(2) Explanation of compensation tension manual (level)

Compensation thread tension manual (level) is the way to perform inputting with the level selection when
inputting the compensation thread tension value that can be set to each step. Next, the setting procedure
is explained.

1) Display the memory switch list screen.

When MODE key 1 is pressed,

MEMORY SWITCH button 2 is displayed

2 on the screen. When this button is pressed, the

memory switch list screen is displayed.

1
2) Select Compensation tension mode.

Press UP/DOWN SCROLL buttons

3 to select Compensation thread

tension mode selection button 4.

Compensation tension mode selection screen is

3 displayed.

– 120 –
 3) Make the compensation tension manual
(level) effective.

Select EFFECTIVE button 5.

4) Determine the compensation tension manual

(level).
5 When ENTER button 6 is pressed, the
compensation tension mode selection screen
is closed and selection of the compensation
tension mode is completed. And, the screen
6
returns to the memory switch list screen.

5) Select Compensation tension mode.

Press UP/DOWN SCROLL buttons

7 to select Compensation tension

8 manual (level) button 8. Compensation

tension mode selection screen is displayed.

6) Set the level value of compensation thread

tension manual (level).

!0 Press LEVEL 1 button 9 to input the set

value.

!1 Press LEVEL 2 button !0 to input the set

9
value.

Press LEVEL 3 button !1 to input the set

value.
!2 When the setting is completed, press ENTER

button !2 to close the compensation

tension mode selection screen. Then the

selection of compensation thread tension
manual (level) is completed.
And, the screen returns to the memory switch
list screen.

– 121 –
 When MODE key !3 is pressed, the data

!3 input screen is displayed. Press STEP DETAILS

SETTING button !4 to open the step

details screen.
!4

7) Select Compensation tension manual

(level) setting screen.
Press Compensation thread tension

setting button !5 in the screen to display

the compensation thread tension pop-up screen.

!5

8) Set the compensation tension manual (level).

Select the level of compensation thread tension
for the step to be selected.
Compensation thread tension value set to the
selected level is added to or subtracted from the
needle thread tension value as the offset value.

When ENTER button !6 is pressed, the

compensation thread tension pop-up screen is

closed and the compensation thread tension set
value is determined. And, the screen returns to
the step details screen.
!6

– 122 –
(3) Explanation of compensation thread tension automatic
Compensation thread tension automatic is the way to automatically assign the compensation thread
tension value based on the shirring amount to which the compensation thread tension value that can be
set for each step is set. Next, the setting procedure is explained.

1) Display the memory switch list screen.

When MODE key 1 is pressed,

MEMORY SWITCH button 2 is displayed

2 on the screen. When this button is pressed, the

memory switch list screen is displayed.

1
2) Select the compensation tension mode.

Press UP/DOWN SCROLL buttons

3 to select Compensation

thread tension mode selection button 4.

Compensation tension mode selection screen is

3 displayed.

3) Make the compensation tension automatic

effective.

Select EFFECTIVE button 5.

4) D e t e r m i n e t h e c o m p e n s a t i o n t e n s i o n
automatic.

When ENTER button 6 is pressed, the

compensation tension mode selection screen
5 is closed and selection of the compensation
tension mode is completed. And, the screen
6 returns to the memory switch list screen.

– 123 –
 5) S e l e c t Compensation tension
automatic setting.

Press UP/DOWN SCROLL buttons

3 to select Compensation
7

thread tension automatic button 7.

3 Compensation tension mode selection screen is
displayed.

6) S e t t h e c o m p e n s a t i o n t h r e a d t e n s i o n
automatic value.
1. Press SHIRRING AMOUNT RANGE SETTING

button 8 of LV.1 to input the upper limit

of the shirring amount range of LV. 1 with ten
keys !7.
!2
2. N e x t , p r e s s C O M P E N S AT I O N T H R E A D
!0
TENSION SETTING button 9 of LV.1 to
8 !4
input the compensation thread tension value of
9 !6
LV. 1 with ten keys !7.
!1 !5 Similarly, input the value of LV.2, LV.3, LV.4 and
!3
LV.5 with buttons, 8 to !6.

Setting example on the left-hand illustration is :

!7 • In case shirring amount is – 4 to 5, compensation
thread tension is – 3.
!8 • In case shirring amount is 6 to 10, compensation
thread tension is +5.
• I n c a s e s h i r r i n g a m o u n t i s 11 t o 1 5 ,
compensation thread tension is +11.
!9
• In case shirring amount is 16 to 20,
compensation thread tension is +21.
• In case shirring amount is 21 to 35,
@0 compensation thread tension is +28.

* When the setting is completed, press ENTER

button !8 to close the compensation

tension automatic setting screen. And, the

screen returns to the memory switch list screen.

* When MODE key !9 is pressed, the data

input screen is displayed.

* In case the compensation thread tension
automatic is selected, even when STEP

DETAILS SETTING button @0 is pressed

and the step details screen is opened, the

compensation thread tension setting button is
not displayed.

– 124 –
 14-4 Explanation of the shirring smoothing function
The sewing machine is equipped with the smoothing function to control the sudden change of shirring
amount at the time of changeover of the step. The value which is set here is reflected to each step of all
pattern data.

(1) Explanation of the motion of shirring smoothing function

Motion of shirring smoothing function is explained below.

Changeover

Changeover
Shirring amount

Changeover

Changeover
1

3
3
7

3
3

3
2
5

3
3
3
6

3
3

2 stitches 2 stitches 2 stitches

2 stitches 2 stitches
2 stitches 2 stitches
2 stitches
Step 1 Step 2 Step 3 Step 4

Moving amount
Example) When all steps are 4

• Smoothing function set value (Number of stitches) 2 stitches

(Shirring amount) 3

When the shirring amount of step 1 at the start of sewing is changed over to 6, first, the shirring amount is
changed over to 3.
Next, after the motion of 2 stitches, the shirring amount is changed over to 6 (3+3).
When step 1 is changed to step 2, the shirring amount becomes 9 (6+3) immediately after the changeover
and the shirring amount is changed over to 11 which has been set in step 2 after the motion of 2 stitches.
Hereafter, similarly, the shirring amount changes ± 3 at the time of changeover, further, the shirring
amount changes ± 3 after the motion of 2 stitches, and the function performs the motion until the shirring
amount which has been set in the step is reached.

* When the fully-automatic mode is selected, the shirring amount in terms of the position of changeover
is symmetrically divided in front and rear since the changeover of step is automatically performed.

– 125 –
(2) Setting of the shirring smoothing function
Setting procedure of the shirring smoothing function is explained.

1) Display the memory switch list screen.

When MODE key 1 is pressed,

MEMORY SWITCH button 2 is displayed

2 on the screen. When this button is pressed, the

memory switch list screen is displayed.

1
2) Select the shirring smoothing function.

Press UP/DOWN SCROLL button

3 to select Shirring smoothing

4 function selection button 4. The shirring

smoothing function selection screen is displayed.

3

3) Make the shirring smoothing function

effective.

Select EFFECTIVE button 5.

4) Set the number of stitches of shirring
smoothing function.
5
Press 6 buttons to input the

number of stitches of shirring smoothing

function.
6 7
5) Set the shirring amount of shirring
smoothing function.

Press 7 buttons to input the

shirring amount of shirring smoothing function.

– 126 –
 6) Determine the setting of shirring smoothing
function.

When ENTER button 8 is pressed, the

8
shirring smoothing function setting screen is
closed and the setting is determined. And, the
screen returns to the memory switch list screen.
9
When MODE key 9 is pressed, the data

input screen is displayed.

14-5 Explanation of the size class

When the fully-automatic mode is selected, it is possible to perform the setting of country class, basic size,
and gents'/ladies' at the time of creating a new pattern, the size display at the time of grading changes
according to the country class which has been set here.

The value which is set here is the value which becomes the initial value when creating a
pattern. Even when the value here is changed, the contents of the pattern which has been
already created do not change. However, only when the size country class is changed,
the display of size changes.

(1) Explanation of the size class

Setting procedure of the size class is explained here.

1) Display the memory switch list screen.

When MODE key 1 is held pressed more

than 6 seconds, MEMORY SWITCH button

2 is displayed on the screen. When this

button is pressed, the memory switch list screen

is displayed.

1
– 127 –
 2) Select Size class.

Press UP/DOWN SCROLL buttons

3 to select Size class setting

button 4. The size class setting screen

4 3 is displayed.

3) Select the size of country class.

(Germany) Ladies

(Germany) Girls

(France)

(Italy)

(America)

5 6 (Japan)

Select the size from buttons 5.

7 8

9 4) Select gents'/ladies' wear.

Press buttons 6 to select gents'/

ladies' wear.

5) Set the basic size.

Press buttons 7 to input the basic size. For the size of country class, refer to the size

development.

6) Set the grading ratio (%).

Press buttons 8 to input the grading ratio. The inputted ratio (%) becomes the offset

value of the grading for each step when a new pattern is created.

7) Determine the size class setting.

When ENTER button 9 is pressed, the size class setting screen is closed and the setting is
determined. And, the screen returns to the memory switch screen.

– 128 –
(2) Size development

Size development for the respective country classes is shown below.

32 104 34 36 06 03 44 44 34 34 02

34 110 36 38 08 05 46 46 36 36 03

36 116 38 40 10 07 48 48 38 38 04

38 122 40 42 12 09 50 50 40 40 05

40 128 42 44 14 11 52 52 42 42 06

42 134 44 46 16 13 54 54 44 44 07

44 140 46 48 18 15 56 56 46 46 08

46 146 48 50 20 17 58 58 48 48 09

48 152 50 52 22 19 60 60 50 50 10

50 158 52 54 24 21 62 62 52 52 11

52 164 54 56 26 23 64 64 54 54 12

54 170 56 58 28 25 66 66 56 56 13

56 176 58 60 30 27 68 68 58 58 14

58 182 60 62 32 29 70 70 60 60 15

60 188 62 64 34 31 72 72 62 62 16

– 129 –
15. ERROR CODE LIST

Error code Pictograph Description of error How to recover Place of recovery

E000 Contact of initialization of main shaft EEP-ROM of Turn OFF
MAIN p.c.b. the power.
When data is not written in EEP-ROM or data is broken, data is
automatically initialized and the initialization is informed.

E001 Contact of initialization of main EEP-ROM of MAIN p.c.b. Turn OFF

When data is not written in EEP-ROM or data is broken, data is the power.
automatically initialized and the initialization is informed.

E003 Main shaft motor encoder defectiveness Turn OFF

Angle counter of needle UP detection has exceeded the the power.
value equivalent to 1.1 turns.
Angle counter of needle DOWN detection has exceeded
the value equivalent to 1.1 turns.

E004 Main shaft motor needle DOWN detection defectiveness Turn OFF
Angle counter of needle UP detection has not exceeded the value the power.
equivalent to 1.1 turns.
Angle counter of needle DOWN detection has exceeded the value
equivalent to 1.1 turns.

E005 Main shaft motor needle UP detection defectiveness Turn OFF

Angle counter of needle UP detection has exceeded the the power.
value equivalent to 1.1 turns.
Angle counter of needle DOWN detection has exceeded
the value equivalent to 1.1 turns.

E006 Contact of initialization of machine head EEP-ROM of the Turn OFF

circuit board mounted on the machine head the power.
When data is not written in EEP-ROM or data is broken, data is
automatically initialized and the initialization is informed.

E007 Main shaft motor-lock Turn OFF

When large needle resistance sewing product is sewn the power.

E011 External media not inserted Possible Previous

External media is not inserted. to recover screen
by reset.

E012 Read error Possible Previous

Data read from external media cannot be performed. to recover screen
by reset.

E013 Write error Possible Previous

Data write from external media cannot be performed. to recover screen
by reset.

E014 Write protect Possible Previous

External media is in the write prohibition state to recover screen
by reset.

– 130 –
Error code Pictograph Description of error How to recover Place of recovery
E015 Format error Possible Previous
Format cannot be performed. to recover screen
by reset.

E016 External media capacity over Possible Previous

Capacity of external media is short. to recover screen
by reset.

E022 File No. error Possible Previous

Designated file is not in smart media. to recover screen
by reset.

E029 Smart media error Possible Previous

Lid of smart media slot is open. to recover screen
by reset.

E062 Sewing data error Turn OFF

When sewing data is broken or revision is old. the power.

E302 Confirmation of tilt of machine head Turn OFF

When tilt of machine head sensor is OFF. the power.

E303 Main shaft semilunar plate sensor error Turn OFF

Semilunar plate of sewing machine motor is abnormal. the power.

E702 Abnormality of control Turn OFF

CPU performed processing other than supposed. the power.

E703 Panel is connected to the machine other than Possible Communication

supposed. (Machine type error) to rewrite screen
program af ter
When machine type code of system is improper in case
pressing down
of initial communication. communication
switch.

E704 Nonagreement of system version Possible Communication

When version of system software is improper in case of to rewrite screen
program af ter
initial communication.
pressing down
communication
switch.

E731 Main motor hole sensor defectiveness or position Turn OFF

sensor defectiveness the power.
When motor hole sensor error signal (UVWE) is detected
with the motor locked (2 seconds or more have passed at
20 rpm or less).

– 131 –
Error code Pictograph Description of error How to recover Place of recovery
E733 Reverse rotation of main shaft motor Turn OFF
When motor has continued to rotate 40 times or more in the reverse direction as the power.
against the control direction at 500 rpm or more during motor running (excluding
at the time of holding).

E801 Phase-lack of power Turn OFF

When 400 ms or more of power phase-lack signal (PHE) the power.
is detected after 2 seconds of phase-lack observation
invalid time passed from turning ON the power.

E802 Power instantaneous cut detection Turn OFF

When power instantaneous cut detection signal (PWF) is the power.
detected.

E810 Solenoid power short-circuit Turn OFF

When solenoid power short-circuit signal (PWSH) (CPLD the power.
internal signal) is detected while power phase-lack signal (PHE)
is not detected after 2 seconds of phase-lack observation
invalid time passed from turning ON the power.

E811 Overvoltage Turn OFF

When power overvoltage signal (OVL) which is output the power.
when input power is 280V or more is detected.

E813 Low voltage Turn OFF

When low voltage signal (LVL) which is output when input the power.
power is 150V or less is detected.

E903 Abnormality of stepping motor power Turn OFF

When stepping motor power abnormality signal (LVPMP) which the power.
is output when the stepping motor power, 48V, fluctuates -15%
or more when turning ON the power is detected.

E915 Abnormality of communication between operation Turn OFF

panel and main CPU the power.
When abnormality occurs in data communication.

E916 Abnormality of communication between main CPU Turn OFF

and main shaft CPU the power.
When abnormality occurs in data communication.

E917 Failure of communication between operation panel Possible Previous

and personal computer to recover screen
When abnormality occurs in data communication. by reset.

E918 Abnormality of heat sink temperature for MAIN p.c.b. Turn OFF
When temperature of heat sink for MAIN p.c.b. is 85˚C or the power.
more.

– 132 –
Error code Pictograph Description of error How to recover Place of recovery
E920 CPLD writing abnormality Turn OFF
When 1 bit each is written in the test port and it does not the power.
agree with Verfy when turning ON the power.

E922 Main shaft motor control impossible Turn OFF

When the number of rotation of measuring exceeds 50 the power.
ms or more than the upper limit value (3,500 rpm).

E924 Main shaft drive trouble Turn OFF

When motor driver error signal (GTRE) is detected while motor the power.
overcurrent signal (OCL1) is not detected with the motor locked
(2 seconds or more have passed at 20 rpm or less).

E941 CPLD reading abnormality Turn OFF

When input signal from CPLD is read twice and they do the power.
not agree with each other even when trying 10 ms or
more when turning ON the power.

E942 Main shaft EEP-ROM trouble Turn OFF

When data writing to EEP-ROM cannot be performed. the power.

E943 Main EEP-ROM trouble Turn OFF

When data writing to EEP-ROM cannot be performed. the power.

E946 Head EEP-ROM trouble Turn OFF

When data writing to EEP-ROM cannot be performed. the power.

– 133 –
16. USING COMMUNICATION FUNCTION
Communication function can download the sewing data created with other sewing machine, creation of
sewing data and sewing data created by editing device PM-1 to the sewing machine. In addition, the
function can upload the aforementioned data to the smart media or personal computer.
Smart media and RS-232C port are prepared as the vehicle to communicate.

16-1 Handling possible data

Handling possible sewing data are two kinds below. The respective data formats are as described below.

Data name Pictograph Extension Description of data

Data of the needle entry point created with
PM-1
Vector format data VD00 .vdt Format of the data which can be used in
common among JUKI sewing machines.

Format of the data of sewing proper to DP

such as number of steps, length of step,
Parameter data DP00 .epd
shirring amount, thread tension value, etc.
created with the sewing machine

: file No.

In case of saving the data in the smart media, save the data in the state of directory structure below.When
the data are not saved in the correct folder, reading of file cannot be performed.

Smart media
drive
VDATA
VD00 .vdt

Save vector VD00 .vdt

format data.

VD00 .vdt

DP2100
DP00 .epd

Save parameter DP00 .epd

data (exclusive for
DP).
DP00 .epd

There is beforehand the PROG folder in the Smart media purchased from our
company. Do not delete it.

– 134 –
16-2 Performing communication by using the smart media
[ Setting procedure ]
1) When the upper side cover located on the side
of the operation panel is opened, there is the
Contact part
inserting opening for smart media card.
Put the contact part of the card to the front side
and insert it into the opening.

2) The smart media card stops once in the protruding state by approximately 10 mm while inserting the
card. Further, apply force to insert the card and ease up the force when it is reached to the end. Setting
is completed when the card has returned by approximately 1 mm.

3) After completion of setting of the card, close the smart media cover. By closing the cover, it is possible
to perform communication. If the smart media card and the cover come in contact with each other and
the cover is not closed, check the following matters.

• Check that the inserting is stopped in the state that the card protrudes by approximately 10 mm.
• Check that the contact part of the card is put downward and inserted.
• Check that the smart media card other than 3.3V voltage type is used.

[ Removing procedure ]

1) Open the smart media cover, push the card until it goes no further, and ease up force when it goes to
the end. The card returns by approximately 10 mm in the reverse order of the time of setting.

2) Then draw out the card to complete removing.

– 135 –
[ Performing format ]

In case of re-formating the smart media, be sure to perform it with IP-200. The smart media formated with
the personal computer cannot be read with IP-200.

1) Display the smart media format screen.

When 1 switch is held pressed for three

seconds, smart media format button 2

is displayed on the screen. When this button

is pressed, the smart media format screen is
displayed.
2

2) Start formating of the smart media.

Set the smart media you desire to format to the
smart media slot, close the cover, press ENTER

button 3 and formating starts.

Save necessary data in the smart

media to the other vehicle before
formating. When formating is
performed, the inside data are
deleted.

[ Prohibition items in handling the smart media ]

1 Smart media is a precision electronic instrument. Do not bend it or apply shock to it.
2 It is recommended to periodically save the data saved in the smart media to the other vehicle to
prepare for accidents.
3 When initializing the data, perform it after checking that necessary data do not exist in the card.
4 Avoid using or storing the smart media in a place of high temperature and high humidity.
5 Avoid using the smart media near exothermic and combustible articles.
6 If the contact part of the card becomes dirty, failure of contact will be caused. Do not touch by hand,
and control so that dust, oil, or other foreign material does not adhere to it. In addition, the inside
element is damaged by static electricity or the like. So, be very careful when handling.
7 Smart media has a span of life. Writing and deletion cannot be performed after an extended period of
use. In this case, replace it with a new one.

– 136 –
16-3 Performing communication by using RS-232C
[ Setting procedure ]
It is possible to send and receive the data, by using RS-232C cable, with the personal computer or
the like. For the cable to be connected, connect reverse type 9-pin (female) to the operation panel
side.

If the contact part becomes dirty, failure of contact will be caused. Do not touch by
hand, and control so that dust, oil or other foreign material does not adhere to it. In
addition, the inside element is damaged by static electricity or the like. So, be very
careful when handling.

* When the lower part of the cover located on the side of the operation panel is opened, there is the
connector of 9-pin for RS-232C. Connect the cable there. When the screw for locking is attached to the
connector, tighten the screw to prevent it from falling.

16-4 Take-in of the data

1) Display the communication screen.

When communication switch 1 of switch

seat section is pressed in the data input screen,

the communication screen is displayed.

– 137 –
 2 2) Select the kind of data.

When data selection button 2 is pressed,

the data selection screen is displayed.Select

button 3 of kind of data to be

communicated. The selected button is displayed

in reverse video.

3) Determine the kind of data.

When ENTER button 4 is pressed,

the kind of data selection screen is closed
and the selection of the kind of data has been
completed.

4) Select the communication procedure.

There are four communication procedures as
described below.

5 Writing data from smart media to panel

6 Writing data from personal computer

(server) to panel
5 6 7 Writing data from panel to smart media

7 8 8 Writing data from panel to personal

computer (server)

Select the button of communication procedure

you desire.

* When the vector format data 2 is

selected in the kind of data, it cannot be selected

to write the data to the smart media from

7 panel,
and to write the data to personal computer
(server) from 8 panel.
Vector format data is converted to the parameter
data at the time of writing the data to the panel.

– 138 –
 5) Select the data No.

When 9 is pressed, the writing file

selection screen is displayed.

9 Input the file No. of the data you desire to write.
For the file No., input the numerals of the part
of VD00 .vdt of the file name.
Designation of the pattern No. of writing
destination can be performed in the same
way. When the writing destination is the panel,
pattern Nos. which have not been registered are
displayed.

6) Determine the data No.

When ENTER button !0 is pressed, the

data No. selection screen is closed and the

selection of the data No. has been completed.
!0

7) Start communication.

When communication button !1 is

pressed, the data communication starts. The

!1 communication screen A is displayed during
communication and the screen returns to
the communication screen after the end of
communication.

* Do not open the cover during reading the data.

Data may not be read in.

– 139 –
17. INFORMATION FUNCTION
There are three functions below in the information function.

1) Oil replacement (grease-up) time, needle replacement time, cleaning time, etc. can be specified and
the warning notice can be performed after the lapse of the specified time.
Refer to "17-1 Observing the maintenance and inspection information" and "17-2 Inputting the
maintenance and inspection time".

2) Speed can be checked at a glance and the target achieving consciousness as a line or group is
increased as well by the function to display the target output and the actual output.
Refer to "17-4 Observing the production control information" and "17-5 Performing setting of
the production control information".

3) Information on machine working ratio, pitch time, machine time and machine speed can be displayed
from the working state of the sewing machine.
Refer to "17-6 Observing the working measurement information".

17-1 Observing the maintenance and inspection information

1) Display the information screen.

When information key 1 of the switch

seat section is pressed in the data input screen,

the information screen is displayed.

2) Display the maintenance and inspection

information screen.
Press maintenance and inspection

informationscreen display button 2 in the

2 information screen.

– 140 –
 Information on the following three items is
displayed in the maintenance and inspection
information screen.

5
4 • Needle replacement :
3 (1,000 stitches)

• Cleaning time (hour) :

• Oil replacement time (hour) :

(Grease-up time)

The interval to inform of the inspection for each

item in button 3 is displayed at 4, and remaining
time up to the replacement is displayed at 5 . In
addition, remaining time up to the replacement can
be cleared.

3) Perform clearing remaining time up to the

replacement.
3 When button 3 of the item you desire to
clear is pressed, the time of replacement clear
screen is displayed. When CLEAR button

6 is pressed, the remaining time up to the

replacement is cleared.

– 141 –
 4) Display the threading diagram.
When threading button 7 displayed
7
in the maintenance and inspection screen is
pressed, the needle thread threading diagram
is displayed. Observe it when performing
threading.

17-2 Inputting the inspection time

1) Display the information screen (maintenance

personnel level).

When information key 1 of the switch seat

section is pressed in the data input screen for

approximately three seconds, information screen
(maintenance level) is displayed.In case of the
maintenance personnel level, the pictograph
located on the upper left side changes from blue
1 to orange, and five buttons are displayed.

2) Display the maintenance and inspection

information screen.
Press maintenance and inspection information

screen display button 2 in the information

screen.
2

* For the two buttons displayed in the bottom

stage at the time of the maintenance
personnel level, refer to "23 DInformation
screen of the maintenance personnel level".

– 142 –
 The same information as that in the normal
maintenance and inspection information screen
is displayed in the maintenance and inspection
information screen.
When button 3 of the item you desire to change
3 the inspection time is pressed, the inspection
time input screen is displayed.

3) Input the inspection time.

Input the inspection time.
When the inspection time is set to "0", the
warning function stops.
When clear button 4 is pressed, the
value returns to the initial value.

The initial values of the inspection time of

respective items are as follows.

• Needle replacement : 0 (1,000 stitches)

• Cleaning time : 0 (hour)
• Oil replacement time : 1,028 (hour)
(Grease-up time)
4 * Grease-up time is the time that 30 days/month,
5 days/week and 8 hours/day are converted to
6 months.

（ ）
30 days × 6 months
The calculating method is
7 days
× 5 days × 8 hours.
5
When ENTER 5 button is pressed, the
inputted value is determined.

17-3 Releasing procedure of the warning

When the designated inspection time is reached, the
warning screen is displayed.
In case of clearing the inspection time, press CLEAR
button 2 . The inspection time is cleared
1 and the pop-up is closed. In case of not clearing

the inspection time, press CANCEL button

2
1 and close the pop-up. Every time one sewing is
completed, the warning screen is displayed until the
inspection time is cleared.

Warning Nos. of the respective items are as

follows.
• Needle replacement : A201
• Cleaning time : A202
• Oil replacement time : A203
(Grease-up time)

– 143 –
 17-4 Observing the production control information

It is possible to designate the start, display the number of pieces of production from the start to the existing
time, display the number of pieces of production target, etc. in the production control screen.

There are two kinds of display ways for the production control screen.

(1) When displaying from the information screen

1) Display the information screen.

When information key 1 of the switch

seat section is pressed in the data input screen,

the information screen is displayed.

1 2) Display the production control screen.

Press production control screen display

button 2 in the information screen. The

production control screen is displayed.

Information on the following 5 items is displayed

in the production control screen.

1 : Existing target value

Number of pieces of the target of products at the
present time is automatically displayed.

2 : FActual results value

Number of pieces of the sewn products is
automatically displayed.

3 : Final target value

Number of pieces of the final target of products
is displayed.Input the number of pieces referring
1 3
to "17-5 Performing setting of the production
control information".
4 4 : Pitch time
2
Time (second) required for one process is
displayed.Input the time (unit : second) referring
to "17-5 Performing setting of the production
5
control information".

5 : Number of times of thread trimming

Number of times of thread trimming per process
is displayed. Input the number of times referring
to "17-5 Performing setting of the production
controlinformation".

– 144 –
(2) When displaying from the sewing screen

1) Display the sewing screen.

When READY key 1 of the switch seat

section is pressed in the data input screen, the

sewing screen is displayed.

2) Display the production control screen.

When information key 2 of the switch

seat section is pressed in the sewing screen, the

production control screen is displayed.

The contents of display and the functions are

common to "17-4 (1) When displaying from the
information screen".

– 145 –
17-5 Performing setting of the production control information

1) Display the production control screen.

Display the production control screen referring
to "17-4 Observing the production control
information".

1 3

4
2

2) Input the final target value.

First, input the number of pieces of the target
of production in the process to which sewing is
performed from now on. When final target value

button 3 is pressed, the final target value

input screen is displayed.
Input the value you desire with ten keys or UP/
DOWN buttons.
After the input, press ENTER button 6.

3) Input the pitch time.

Next, input the pitch time required for one

process. When PITCH button 4 of the

aforementioned item 1) is pressed, the pitch time
input screen is displayed.
Input the value you desire with ten keys or UP/
DOWN buttons.
After the input, press ENTER button 6.

– 146 –
 4) Input the number of times of thread trimming.
Next, input the number of times of thread
trimming per process.
When number of times of thread trimming button

5 in the previous page is pressed, the

number of times of thread trimming input screen
is displayed.
Input the value you desire with ten keys or UP/
DOWN buttons.
After the input, press ENTER button 6.

6 * When the input value is "0", count of the

number of times of thread trimming is not
performed. Use this function by connecting
the external switch.

5) Start the count of number of pieces of

production.
When START button 7 is pressed, the
count of number of pieces of production is
started.

6) Stop the count.

Display the production control screen referring
to "17-4 Observing the production control
information".
When the count is being performed, STOP
switch 8 is displayed. When STOP button

8 is pressed, the count is stopped.

A f t e r t h e s t o p , S TA RT b u t t o n 7 is
displayed at the position of STOP button. When
continuing the count, press START button again.
8 The counted value is not cleared until CLEAR
button 9 is pressed.

– 147 –
 7) Clear the counted value.
When clearing the counted value, set the count
to the stop state and press CLEAR button

9.
!0 The value to be cleared is the present target
value !0 and actual results value !1 only.
9

!1 (Note)
CLEAR button is displayed only in case of
stop state.

When CLEAR button is pressed, the clear

confirmation screen is displayed.

When CLEAR button !2 is pressed in the clear

confirmation screen. the counted value is cleared.

!2

– 148 –
17-6 Observing the working measurement information

1) Display the information screen.

When information key 1 of the switch

seat section is pressed in the data input screen,

the information screen is displayed.

2) Display the working measurement screen.

Press working measurement screen display

button 2 in the information screen. The

2 working measurement screen is displayed.

Information on the following 5 items are

displayed in the working measurement screen.

1 : The information is automatically displayed

2 from the time of start of measuring the
1
working ratio.
2 : The information is automatically displayed
from the time of start of measuring the
3 4
machine speed.
3 : The information is automatically displayed
5 from the time of start of measuring the pitch
time.
4 : The information is automatically displayed
from the time of start of measuring the
machine time.
5 : Number of times of thread trimming is Input
the number of times referring to item 3) on
the next page.

– 149 –
 3) Input the number of times of thread trimming.
Next, input the number of times of thread
trimming per process. When number of times of

thread trimming button 5 in the previous

page is pressed, the number of times of thread
trimming input screen is displayed.
Input the value you desire with ten keys or UP/
DOWN buttons.
After the input, press ENTER button 3.

3 When the input value is 0, count

of the number of times of thread
trimming is not performed. Use this
function by connecting the external
switch.

4) Start the measurement.

When START button 4 is pressed,
measurement of each data is started.

5) Stop the count.

Display the working measurement screen
referring to 1) and 2) of "17-6 Observing the
working measurement information".
STOP switch 5 is displayed when the
measurement is being performed. When STOP
switch 5 is pressed, the measurement is
stopped.
After the stop, START button 4 is
displayed at the position of STOP button. To
5
continue measuring, press START button

4 again. The measured value is not cleared

until CLEAR button 6 is pressed.

– 150 –
 6) Clear the counted value.
When clearing the counted value, set the count
to the stop state and press CLEAR button

6.
(Note)
6 CLEAR button is displayed in case of the
stop state only.

When CLEAR button 6 is pressed, the

clear confirmation screen is displayed.

When CLEAR button 7 is pressed in the

clear confirmation screen, the counted value is
cleared.

– 151 –
18. TRIAL SEWING FUNCTION

Data created with PM-1 (sewing data creation and edit software) can be sewn on trial by on-line
connection of the personal computer with the sewing machine.

IP-200
Transmit data

Connect the personal computer with IP-200 and transmit data to the sewing machine after creation of data
with PM-1. When IP-200 becomes the data input screen, automatically the trial sewing screen is displayed.
For the operating procedure of PM-1, see HELP of PM-1 or the like.

18-1 Performing trial sewing

1) Receive the trial sewing data from PM-1.

When the trial sewing data (vector format data)
1
is transmitted from PM-1, the screen on the left
2 side is displayed, and the transmitted data is
displayed in the center of the screen.
The display corresponds with the length between
steps set with PM-1.

2) Edit the vector parameter.

Vector format data transmitted from PM-1 is
converted to the parameter that can be set with
the sewing machine. Thereby, it is possible to
perform the same edit as the normal pattern.

• W h e n S T E P D E TA I L S b u t t o n 1 is
pressed, the step details setting screen is
displayed.
• When SEWING DATA DISPLAY button
2 is pressed, the sewing data setting screen is
displayed.

– 152 –
 3) Perform trial sewing.

When READY switch 3 is pressed, the

trial sewing screen is displayed.

Trial sewing can be performed in this state.

4) Register the data to the pattern.

When the data which has been sewn on trial is
registered to the panel, press REGISTER button
4 displayed in the trial sewing screen,
and the register screen is displayed. Input the
6 pattern No. you desire to register with ten keys

5.

5) Determine the register of the data.

When ENTER button 6 is pressed, the
register screen is closed and the register has
been completed.

6) Display the data input screen.

After completion of the register, automatically
the data input screen A is displayed.

– 153 –
19. PERFORMING KEY LOCK
1) Display the key lock screen.

Press 1 key for three seconds, and the

KEY LOCK button 2 is displayed on the

screen. When this button is pressed down, the

key lock screen is displayed.
2 The existing setting state is displayed on the
KEY LOCK button.

: State that key lock is not set

: State that key lock 1 is set

1
: State that key lock 2 is set

2) Select and determine the key lock state.

Select the key lock state button 3 in the

key lock setting screen, and press 4.

Then the key lock setting screen is closed and
the key lock state is set.

– 154 –
 3) Close the mode screen and display the data
input screen.
5 When the mode screen is closed and the data

input screen is displayed, pictograph 5

showing the key lock state is displayed on the

right-hand side of the pattern No. display.
Besides, only the buttons which are possible to
be used even in the key lock state are displayed.

* State that key lock 2 is set A

– 155 –
20. DISPLAYING VERSION INFORMATION

1) Display the version information screen.

Press 1 key for three seconds, and the

VERSION INFORMATION button 2 is

displayed on the screen. When this button is

pressed down, the version information screen is
displayed.

The version information on the sewing machine

2 you use is displayed on the version information
scren, and it is possible to check it.

1 : Version information on panel program

2 : Version information on main program
3 : Version information on servo program
1

3 When CANCEL button 3 is pressed, the

version information screen is closed and the

mode screen is displayed.

1
2
3

– 156 –
21. USING CHECK PROGRAM

21-1 Displaying the check program screen

Press 1 key for three seconds, and CHECK

PROGRAM button 2 is displayed on the

screen. When this button is pressed down, the

check program screen is displayed.

There are 5 items below in the check program.

Auxiliary pedal setting

Refer to "21-2 Performing the auxiliary pedal
setting".

Checking of A/D value of auxiliary pedal

Refer to "21-3" Performing checking of A/D value
of auxiliary pedal".

LCD check
Refer to "21-4 Performing LCD check".

Touch panel compensation

Refer to "21-5 Performing touch panel
compensation".

Input signal check

Refer to "21-6 Performing the input signal".

Output signal check

Refer to "21-7 Performing the output signal".

– 157 –
21-2 Performing the auxiliary pedal setting
1) Display the auxiliary pedal setting screen.
When AUXILIARY PEDAL SETTING button

1 in the check program screen is

pressed, the auxiliary pedal setting screen is
1 displayed.

2) Perform the auxiliary pedal setting.

™ Auxiliary pedal release position setting :
Release the auxiliary pedal and press
AUXILIARY PEDAL RELEASE POSITION

SETTING button 2 When the display is

determined, press 6 to determine the

data.
™ Auxiliary pedal front-part depressing position
5
setting :
Depress the front-part of auxiliary pedal and
2 4 p r e s s A U X I L I A RY P E D A L F R O N T- PA RT
3 DEPRESSING POSITION SETTING button

3. When the display is determined, press

6 to determine the data.

6 ™ Auxiliary pedal back-part depressing position
setting :
D e p re ss th e b a ck-p a r t o f a u xi l i a ry p e d a l
and press AUXILIARY PEDAL BACK-PART
DEPRESSING POSITION SETTING button

4. When the display is determined, press

6 to determine the data.

• When all settings are completed, press CANCEL button 5 to complete the setting. The screen

returns to the check program screen.

* Error occurs when CANCEL button 5 is pressed unless the difference of each setting

item is 5 or more,

– 158 –
21-3 Performing checking of A/D value of auxiliary pedal

1) Display the check screen of A/D value of

auxiliary pedal.

When CHECK button 1 of A/D value of

auxiliary pedal of the check program screen is
1 pressed, the A/D value of auxiliary pedal check
screen is displayed.

2) Perform checking of A/D value of auxiliary

pedal.
When the auxiliary pedal is depressed, A/D
value corresponding to the depressing amount
2 is displayed.

After checking, press CANCEL button 2.

The screen returns to the check program

screen.

21-4 Performing LCD check

1) Display the LCD check screen.

When LCD CHECK button 1 on the

check program screen is pressed, the LCD
check screen is displayed.

– 159 –
 2) Check whether any dot of LCD is omitted.
2
The screen of LCD check screen is displayed by
one color only. Check in this state whether any
dot is omitted or not.

After checking, press CANCEL button 2.

The LCD check screen is closed and the check

program screen is displayed.

21-5 Performing touch panel compensation

1) Display the touch panel compensation
screen.
W h e n T O U C H PA N E L C O M P E N S AT I O N

button 1 on the check program screen is

pressed, the touch panel compensation screen
is displayed.

2) Press the lower left position.

Press red circle 3 located at the lower left
position on the screen.
When finishing the compensation, press
2
CANCEL button 2.

– 160 –
 3) Press the lower right position.
Press red circle 4 located at the lower right
position on the screen.
When finishing the compensation, press
2
CANCEL button 2.

4) Press the upper left position.

5
Press red circle 5 located at the upper left
position on the screen.
When finishing the compensation, press
2
CANCEL button 2.

5) Press the upper right position.

6
Press red circle 6 located at the upper right
position on the screen.
When finishing the compensation, press
2
CANCEL button 2.

– 161 –
 6) Store the data.
When 4 points have been pressed, the screen
showing power-OFF prohibition is displayed
since the compensation data are to be stored.

Do not turn OFF the power while this screen

is being displayed.
W h e n t h e p o w e r i s t u r n e d O F F, t h e
compensated data are not stored.

When storing is finished, the check program

screen is automatically displayed.

21-6 Performing the input signal check

1) Display the input signal check screen.

When INPUT SIGNAL CHECK button 1

of the check program screen is pressed, the
input signal check screen is displayed.

2) Perform the input signal check.

Input state of the input signal can be checked in
the input signal check screen.
Input state is displayed as 2 with every input
2
signal.

Display of ON/OFF state is shown as below :

: ON state

: OFF state

– 162 –
6 kinds of the input signals are displayed as below.

No. Pictograph Description of sensor

Step changeover switch

Shirring release switch

Needle UP position detection

Needle DOWN position detection

Head tilt sensor

Semilunar plate detection

– 163 –
21-7 Performing the output signal check

1) Display the output signal check screen.

When OUTPUT SIGNAL CHECK button

1 of the check program screen is pressed, the

output signal check screen is displayed.

2) Perform the output signal check.

Output state of the various output signals can be
2 checked in the output signal check screen.
Output state is displayed as 2 with every output
signal.

Display of ON/OFF state is shown as below.

3
: ON state

: OFF state

Press UP/DOWN buttons 3 to

check the output signal you desire to check.

– 164 –
9 kinds of the output signals are displayed as below.

No. Pictograph Description of sensor

Shirring release LED

Buzzer

Top feed stepping motor

Bottom feed stepping motor

Auxiliary feed stepping motor

Stepping motor current

Stepping motor OFF

Presser lifter solenoid

Thread trimmer solenoid

– 165 –
22. COMMUNICATION SCREEN OF MAINTENANCE
PERSONNEL LEVEL
For the communication screen, the level which is normally used and the one which is used by the
maintenance personnel are different in the kinds of data to be handled.

22-1 Data which are possible to be handledIn case of the maintenance

personnel level, it is possible to use 5 different kinds of data in addition to the normal two kinds.The
respective data formats are as below.

Data name Pictograph Extension Description of data

Model name+00 .msw

Adjustment data Data of memory switches 1 and 2
Example) DP00001.msw

All sewing machine Model name+00 .msp All data which are held by sewing
data Example) DP00001.msp machine

Panel program data IP+RVL(6 digits).prg Program data and display data of
(*) IM+RVL(6 digits).bhd panel

Main program data (*) MA+RVL(6 digits).prg Program data of main

Servo program data (*) MT+RVL(6 digits).prg Program data of servo

: File No.

* For panel program data, main program data and servo program data, refer to the Set-up Manual
for IP-200.

– 166 –
22-2 Displaying maintenance personnel level

1) Display the communication screen of the

maintenance personnel level.
2
When key 1 is pressed as long as three

seconds, the image located at the upper left

position is changed to orange color 2 and

the communication screen of the maintenance
personnel level is displayed.

For the operating procedure, refer to "16-4 Take-

in of the data".

* When the adjustment data or the all sewing

machine data is selected, the display
becomes as shown on the right-hand side
and it is not necessary to specify No. on the
panel side.

– 167 –
23. INFORMATION SCREEN OF THE MAINTENANCE PERSONNEL LEVEL
23-1 Display of error record

1) Display the information screen of the

maintenance personnel level.

When INFORMATION key 1 of switch

seat section is pressed for approximately three

seconds in the data input screen, the information
screen of the maintenance personnel level is
displayed. In case of the maintenance personnel
1
level, the pictograph located at the upper left
position changes from blue color to orange color,
and 5 buttons are displayed.

2) Display the error record screen.

Press ERROR RECORD SCREEN DISPLAY

button 2 in the information screen. The

error record screen is displayed.

Error record of the sewing machine you use is

4 7
displayed in the error record screen, and you
3 can check the error.
6 5
3 : Order that error has occurred.
4 : Error code
5 : Cumulative current-carrying time (hour) at the
time of occurrence of error

When CANCEL button 7 is pressed, the error

record screen is closed and the information screen

is displayed.

– 168 –
 3) Display the details of error.
When you desire to know the details of error,
press ERROR button 6
you desire to know. The error detail screen is
displayed.
Pictograph 8 corresponding to the error code is
displayed in the error detail screen.
8 Refer to "15. ERROR CODE LIST".

23-2 Display of the cumulative working information

1) D i s p l a y t h e i n f o r m a t i o n s c r e e n o f t h e
maintenance personnel level.

When INFORMATION key 1 of switch

seat section is pressed for approximately three

seconds in the data input screen, the information
screen of the maintenance personnel level is
displayed. In case of the maintenance personnel
level, the pictograph located at the upper left
position changes from blue color to orange color,
and 5 buttons are displayed.

2) Display the cumulative working information

2
screen.
Press CUMULATIVE WORKING INFORMATION

SCREEN DISPLAY button 2 of the

1
information screen. The cumulative working
information screen is displayed.

7 Information on the following 4 items are displayed

in the cumulative working information screen.

3 : Cumulative working time (hour) of the sewing

machine is displayed.
3 4 4 : Number of cumulative times of thread
trimming is displayed.
5 : Cumulative current-carrying time (hour) of
the sewing machine is displayed.
5 6 6 : Number of cumulative stitches is
displayed.(Unit : X1,000 stitches)

When CANCEL button 7 is pressed, the

cumulative working information screen is closed

and the information screen is displayed.

– 169 –
 24. MAINTENANCE

24-1 Replacing procedure of feed belt

WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the
sewing machine.
Caution : The standard of the time of replacement is one year although it depends on the frequency of use.
Replace the belt with a new one when it is observed that feed force is excessively deteriorated or
the like.
Caution : Perform periodical cleaning approximately once a week since dust is collected inside the top
feed cover and the belt rolls the dust resulting in feed trouble or short life of the belt.
(1) Replacing the top feed belt
2 1) Remove ten cover setscrews 1 and remove
1
coverR 2 and cover F 3.
2) Loosen intermediate presser foot screw !0 and
remove intermediate presser foot !1.
3) Loosen walking foot setscrew 4 and remove
walking foot 5 and auxiliary walking foot 6.
1 4) Remove main feed belt 7 and auxiliary feed belt
8, and replace them with new ones.
5) Put walking foot rod 9 between 5 and 6, and
3
fix with screw 4.
6) After adjusting the belt tension, attach cover R
2 and cover F 3.

!0

!1
■ Belt tension adjusting procedure
(1) Main feed belt :
Move tension adjustment plate L !2 to the left or
9 right to adjust the belt.
6 • The tension is increased in the right-hand
direction (direction A) and decreased in the left
4
direction.
5 (2) Auxiliary feed belt :
Move tension adjustment plate S !3 to the left or
right to adjust the belt.
8
• When it is opened on both sides (direction B),
the tension is increased, and when it is closed,
7 the tension is decreased.
!3
(3) Adjusting the belt tension value :
B B 1) Main feed belt :
A The belt has to be bent by 3 mm when it is
pressed with a load of 1.3N (130gf).
!2
2) Auxiliary feed belt :
The belt has to be bent by 3 mm when it is
pressed with a load of 0.4N (40gf).

Feed pitch error will be caused

Press the center.
unless the tension is proper.

– 170 –
 (2) Replacing the bottom feed belt
1
1) Turn presser lever 5 , raise walking foot 6 ,
and remove throat plate auxiliary plate 1, hook
cover asm. 2, frame cover 3 and bottom feed
2
cover 4.
3 2) Loosen setscrews 8 in the bottom feed tension
plate.
3) Replace bottom feed belt 7 with a new one.

Adjusting procedure of the belt tension

Adjust bottom feed tension plate 9 to the left or
right to adjust the tension.
(Tension is increased in direction A.)
4
Belt tension value :
The belt has to be bent by 3 mm when it is
pressed with a load of 1.5N (150gf).

Feed pith error will be caused unless

the tension is proper.
5

6 4) After adjustment of the tension, attach throat

plate auxiliary plate 1 and the various covers.

(3) Replacing the bottom feed roller

1) Turn presser lever 5, raise feed foot 6, and
remove throat plate auxiliary plate 1, hook
cover asm. 2, frame cover 3 and bottom feed
cover 4.
2) Loosen inner hook presser setscrews !1 and
remove inner hook presser !2.
3) Remove bottom feed roller !0 and replace it with
!2 a new one. Slightly apply the exclusive grease
supplied as accessories (Part No. : 40006323)
!1
inside the roller.
4) Make sure of the bottom feed belt tension.
5) After adjusting the tension, attach throat plate
7 auxiliary plate 1 and various covers.

!0
8

Press the center

– 171 –
24-2 Changing the amount of alternate vertical movement of walking
foot and presser foot
WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the
sewing machine.

(1) State of walking foot and presser foot at the time of delivery

Cam rod position Top feed arm lowest position

Amount of alternate vertical movement of walking foot 0.2 to 0.3 mm

Clearance at lower dead point of walking foot 0.1mm

Amount of alternate vertical movement of presser foot Approximately 2.7 mm

Clearance at lower dead point of presser foot 0.1mm

(2) Relation between amount of alternate vertical movement and max. sewing speed

1 2 3 4

Amount of vertical movement of walking foot (mm) Less than 0.3 Up to 1.5 Up to 2.5 Up to 3.5

Amount of vertical movement of presser foot (mm) 2.7 1.5 2.5 3.5

Max. sewing speed (rpm) 3500 2600 2000 1600

When changing the amount of alternate vertical movement, change max. sewing speed.
When it is not changed, components breakage or damage occurs and the life of the machine
is excessively shortened.

– 172 –
 WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the
sewing machine.

(1) When making equal the amount of alternate vertical movement of walking foot
and presser foot (When making the amount equal to 1.5 mm)

1) Bring the needle bar to its lower dead point.

3 2) Turn presser lever1, raise walking foot 2, and
insert "thickness gauge" of 1.6 to 1.7 mm or the
like between the top feed belt and the bottom
feed belt.
In case of 1.5 mm, thickness of
1.6 to 1.7 mm is settled since the
compressed amount of belt slightly
varies due to the presser pressure.

3) Remove stopper plug 3.

4) Insert a hexagonal wrench key from hole A, and
4
6 A loosen top feed arm clamp screw 4.
5) Tighten clamp screw 4 after checking that
9
presser foot 5 has come down.
!1 1. Remove the thrust of top feed arm
6 and drive shaft arm 7.
2. Set the tightening torque to 5.8N•
m (60Kgf • cm).
!0 !2
8 6) Turn presser lever 1 and remove the thickness
gauge which has been inserted in step 2).

1
5
7 2

(2) When making 2.5 mm the amount of alternate vertical movement

(When the amount is already made equal to 1.5 mm, perform from item 1) below. When the amount
is not made equal to 1.5 mm, Perform first "(1) When making equal the amount of alternate vertical
movement" of the aforementioned item.
1) Turn top feed arm cover 8.
2) Loosen stopper screw 9 and remove the stopper.
3) Loosen top feed hinge screw !0.
4) Turn cam rod !1, adjust the position to the engraved marker line on top feed arm !2, and tighten hinge
screw !0.

When turning the cam rod and bringing the top feed arm to its top end, the amount of
alternate vertical movement becomes 3.5 mm.

– 173 –
 24-3 Adjusting the height of the walking foot and the presser foot
WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the
sewing machine.

(1) Adjusting the height of walking foot

1) Bring the needle bar to its upper dead point.
2) Remove stopper plug 1.
3) Insert a hexagonal wrench key into the hole from
1 5
which the stopper plug has been removed, and
loosen walking foot bar bracket clamp screw 2.
4) Move walking foot 3 up or down in the range of
0.1 to 1.0 mm and tighten screw 2.
1. Clearance between top and bottom
feed belts (dimension A) is 0.1 to
1.0 mm. If the clearance is more
than the specified dimension,
components come in contact with
each other.
2. W h e n t i g h t e n i n g s c r e w 2 , b e
careful of the parallel of walking
foot 3 and presser foot 4. Bend
of material or feed trouble will be
caused.

6 3

Be careful of parallel
4

When the clearance becomes larger

A

3 than the specified value, feed force is

deteriorated. So, be careful.

(2) Adjusting the height of presser foot

1) Bring the needle bar to its lower dead point.
2) Remove face plate 5.
3) Loosen presser foot bar bracket clamp screw 6.
4) Move upward presser foot 4 in the range of 0.1 to 0.5 mm and tighten screw 6.

1. Clearance between the bottom surface of presser foot and the needle hole guide has
been factory-adjusted to 0.1 mm at the time of delivery.
2. When the clearance becomes larger than the specified value, feed force is deteriorated.
So, be careful.

– 174 –
24-4 Adjusting the needle and the hook
WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the
sewing machine.

(1) Adjusting the height of needle bar

1) Remove throat plate auxiliary plate 1 and
hook cover asm. 2.
1
2) Remove hook base 3.
2 A
3) Bring needle bar 4to its lower dead point,
and loosen needle bar bracket clamp
screw 5.
4) Adjust needle bar engraved marker line
A to bottom end 6 of needle bar lower
bushing, and tighten clamp screw 5.

0.04 to 0.1 mm
(2) Adjusting the hook
1) Loosen three setscrews in the hook, turn
the handwheel, and adjust needle bar
7 engraved marker line B to bottom end 6
of needle bar bushing.
2) Adjust blade point 7 of hook to the
B center of needle 8 so that the clearance
between the blade point and the needle
8 is 0.04 to 0.1mm (standard).Then tighten
the setscrews in the hook.
3) Put bottom feed belt 9 to hook base 3 , and
assemble it to the hook shaft base.At this time,
adjust the clearance between the bottom surface
of the feed foot (bottom surface of top feed belt)
!1 and the top surface of the bottom feed belt to 0.1
mm at the upper dead point of the needle bar.

1. When the clearance is excessively

smaller than the specified value, the
!0 blade point of hook is damaged, and the
clearance is excessively larger, stitch
skipping will be caused.
2. Fit counter knife guard !0 located inside
the hook base to the inside of counter
knife !1 since lift trouble will be caused.
4 3. RP hook (dry hook) rolls thread waste or
cloth dust, and there is a possibility of
breakdown or sewing trouble. Periodically
perform cleaning of the hook.

5
3
6
9

– 175 –
 24-5 Adjusting the thread trimmer
WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the
sewing machine.

(1) Adjusting the thread trimmer cam timing

1) Turn the handwheel to the position where the thread
take-up lever comes a little before its upper dead point.
2) Turn ON the thread trimmer solenoid and slide the
roller to the thread trimmer cam to engage them with
each other referring to "21-7 Performing the output
signal check", and slide the roller to the thread
trimmer cam to engage with each other.
Engraved marker 3) In the state as it is, turn the handwheel in the normal
Engraved dot (colorless) 1 operating direction and in the reverse direction. Then
marker turn the handwheel until the handwheel stops.
dot2
When pulley cover engraved marker
dot 2 aligns with engraved marker
dot (colorless) 1 on the handwheel,
the timing is normal.

■ When the aforementioned normal timing is

5 Slide
improper, adjust it with the procedure below.
1) Remove the bottom cover and loosen thread
trimmer cam setscrews 7.
2) Adjust engraved marker dot (colorless 1 ) on
the handwheel to engraved marker dot 2 on the
pulley cover.
3) Pressing drive block 3 to the right-hand,
engage cam 4 with roller 5.
6
8 4) Turn cam 4 only in the reverse direction of
4 7 the rotating direction of the hook driving shaft
without turning hook driving shaft 6.
3
5) Press cam 4 to roller 5 at the position where
cam 4 does not turn and tighten cam setscrews
7.
(2) Adjusting the initial position of the moving knife
The initial position of the moving knife is the position where engraved marker dot 1 on the hook shaft
base aligns with V groove 2 on the moving knife base.
At this time, end 6 of the cam roller is higher by 1.7 mm than hook driving shaft center 7.
1) Adjusting the engraved marker dot
3 Loosen knife drive arm clamp screw 4 , turn
2 knife drive arm 5 so that engraved marker dot
1 aligns with V groove 2, and tighten the clamp
screw.

1
When V groove 2 in terms of
engraved marker dot 1 slips in
the right-hand direction, the blade
section of moving knife does not
completely pass the blade section of
4 counter knife. As a result, handling
failure or thread trimming failure will
be caused.

– 176 –
 2) Adjusting the position of the cam roller

1.7mm
Bottom surface of Loosen stopper lock nut 8, turn the stopper, and
6
base plate tighten cam roller 6 at the position of 11.8 mm.
(Refer to the illustration on the left side.)

11.8mm
7
1. When the position of cam roller 6
is excessively higher as against
hook driving shaft 7, the moving
knife rocking stroke is decreased
8
and thread trimming failure will be
caused.
2. On the contrary, the position is
excessively lower, the rocking
stroke is increased and the length
of remaining needle thread is
shortened or the blade point is
damaged.

(3) Adjusting the initial position of the thread trimmer solenoid

Adjust the initial position so that the clearance between slide arm 1 and drive shaft arm 2 is 0.1 to 0.5
mm when the thread trimmer solenoid performs suction.

65 1) Remove the bottom cover, press drive block 3

7 by finger in the direction of arrow mark A. At this
time, loosen setscrews 4 and adjust so that the
clearance is 0.1 to 0.5 mm.

2) Take the finger off, and check that there is a

clearance between cam roller 5 and edge 6 of
the thread trimmer cam.

3 A
4 3) Secure an approximate clearance of 0.5 mm
between slide arm 1 and E ring 7.

0.1 to 0.5mm
1. When the clearance is larger than
1 the specified value, malfunction of
2
thread trimming may occur.
2. When the clearance is smaller
than the specified value, the load
applied to each component is
increased and there is a danger of
occurrence of abnormal worn-out.

– 177 –
(4) Adjusting the position of the moving knife and the counter knife
Install moving knife 1 by making it come in contact with the moving knife base.
Install counter knife 4 together with knife pressure adjustment plate 5.

1) Loosen counter knife setscrew 3 , adjust so

1 that moving knife eyeend blade section 1 and
2
counter knife blade section 4come in contact
with each other in parallel, slightly press knife
pressure adjustment plate 5 in the direction A,
and tighten with the setscrew.

1. When they are not in parallel,

remaining of thread end will be
caused.
2. When the knife pressure is low,
thread trimming failure will be
caused. When it is excessively
high, it is related to the damage of
A
the blade point of counter knife.

5
4

24-6 Greasing parts

WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the
sewing machine.

Periodically perform grease-up every 6 months as a standard .

For the grease, use the exclusive grease (Part No. : 40006323) supplied as accessories.
In addition, for the places to be greased, refer to the Engineer's Manual for DP-2100.

– 178 –
 25. OTHERS
25-1 Troubles in sewing and the corrective measures
Troubles Causes Corrective measures

1. Thread breakage 1 Thread path, needle point, hook blade point ™ Remove the sharp edges or burrs on the blade point of
or bobbin case resting on the throat plate hook using a fine emery paper. Buff up the bobbin case
has sharp edges or burrs. resting groove on the throat plate.
2 Needle thread tension is too high or too low. ™ Adjust the needle thread tension.
3 Needle comes in contact with the blade point ™ Refer to "Adjusting the needle and the hook".
of hook.
4 Thread take-up spring works excessively or ™ Decrease the tension of the thread take-up spring and
the stroke of the spring is too small. increase the stroke of the spring.
5 Timing between the needle and the hook is ™ Refer to "Adjusting the needle and the hook".
excessively advanced.
6 Bobbin idling amount is too large. ™ Increase the spring pressure.

2. Stitch skipping 1 The clearance provide between the needle ™ Refer to "Adjusting the needle and the hook".
and the blade point of hook is too large.
2 Timing between the needle and the hook is ™ Refer to "Adjusting the needle and the hook".
excessively advanced or retarded.
3 Pressure of the presser foot is too low. ™ Tighten the presser spring regulator.
4 Height of the walking foot or presser foot is ™ Refer to "Adjusting the height of the walking foot and
too high. the presser foot".

3. Loose stitches 1 Bobbin thread is not put in the fork end of the ™ Thread the bobbin case properly.
thread tension spring of the bobbin case.
2 Thread path has been poorly finished. ™ Grind the thread path using a fine emery paper. Buff up
the thread path.
3 Bobbin fails to move smoothly. ™ Replace the bobbin.
4 Bobbin thread tension is too low. ™ Adjust the bobbin thread tension.
5 Bobbin has been improperly wound. ™ Refer to "Winding a bobbin".

4. Thread slips off the needle 1 Returning force of the thread take-up spring ™ Refer to "Threading the machine head".
eyelet simultaneously with is too strong.
thread trimming. 2 Thread tension given by the thread tension ™ Refer to "Threading the machine head".
controller No. 1 is too high.
3 Position of the counter knife is improper. ™ Refer to "Adjusting the thread trimmer".

5. Needle thread is not 1 Stitch skipping at the last stitch (Clearance ™ Refer to "Adjusting the needle and the hook".
rimmed. Bobbin thread is provided between the needle and the hook is
trimmed. excessive.)

6. Both needle thread and 1 Thread trimming timing is improper. ™ Adjust the thread trimming timing.
bobbin thread are not 2 Breakage of the knife ™ Replace the knife.
trimmed. 3 Pressure of the knife is insufficient. ™ Adjust the pressure of the knife.
4 Moving amount of the moving knife is ™ Adjust the initial position of the moving knife.
insufficient.

7. Thread is not cut sharply. 1 Thread trimming timing is improper. ™ Adjust the thread trimming timing.
2 Pressure of the knife is insufficient. ™ Adjust the pressure of the knife.
3 The knife has a blunt blade. ™ Replace the knife.

8. Material bends. 1 Top feed belt is bent. ™ Adjust the walking foot.
2 Height of the main walking foot and the ™ Make the height of the main walking foot and the
auxiliary walking foot is improper. auxiliary walking foot same.
3 Auxiliary feed shirring amount set value is ™ Adjust the set value.
improper.

9. Feed pitch is not obtained. 1 Feed belt has been worn out. ™ Replace the belt.
2 Walking foot is excessively raised. ™ Refer to "Adjusting the height of the walking foot".
3 Belt tension is too low. ™ Adjust to the proper tension value.

10.Shirring is not performed. 1 Feed belt has been worn out. ™ Replace the belt.
2 Walking foot is excessively raised. ™ Refer to "Adjusting the height of the walking foot".
3 Belt tension is too low. ™ Adjust to the proper tension value.
4 Set value is too small. ™ Adjust to the optimum set value.

11.Shirring is excessively 1 Set value is too large. ™ Adjust to the optimum set value.
performed.

– 179 –
 Part No. : 40013092
26. DRAWING OF THE TABLE

26-1 Slant table

1200 Z-Z
Y-Y
321
17 1 8
R2 R2

18
Z Y
R
30 0

8.5
D R3

ø8.5
50
50
105 W W 375 ± 0.5 W W

ø26
E 50
290 223 7˚
ø20
ø9

W W

ø30
A 27.5 ± 0.5
346.5

151 ± 0.5
75.5 ± 0.5
12 12 F

8.5
( 7˚) 56.5

ø8.5
12.5
R8
R8
C
(27) V V

ø26
X

10
G

R
R1 R8

12.5
28 ± 0.5 0

8
22.5 22.5 28 ± 0.
5

R
18 75 18

40
360
375 ± 0.5

535
R8

C2
258.5
C2

R8
30
15 ± 0.5 A 5
15 ± 0.

175
(219.3)

406

21.5
238

R242.5
225

43
(183.6)

(181)

183.6
23.5

181
13.5 R1 30

141
3.5 22.4 ± 0.5 13.5 0 9

10
14

84
R
23.5

86.5
R242.5
B 52 22.4 ± 0.5 3.5

21.5
0 R1
ø10

R1 0

(44.3)
22.5 22.5
ø7

12
R8
W W

R2

R8
23.5

23.5
13.5
13.5

ø10
21
R8

ø7
810 V V 141

R8
21 50
12 12

88
12.5

7.5
90

R8

R2
R8
96

27.5
72

18 55
R2

7.5
24

18
W W W W R3 R2
30

R2
Z Y X 0
R

160 710 ± 0.5 90 52.5

H 195 18

X-X A
(55.9)
49.5 W - W (6 places)
R1

10
(55.9) 0
V - V (2 places) A 4 x ø3.4 on the bottom surface, depth 20

R
49.5

.5
R1

R 22
10

0 (Drill a hole at the time of set-up.)

R

ø11
30
ø7
B JUKI logotype

1
R2
10

39
30

R2
C Jointless at the joining of slant section

17
2.5
39 30
R2 D ø24 drilled hole
22

1
ø19
ø3.5 ø3.5 20 68.5 ± 0.5 E ø18 drilled hole
279 ± 1
30
F 2 x ø3.5 depth 10
(172.5) G 3 x ø13 drilled hole
H 2 x ø3.5 depth 10
21

– 180 –
 Part No. : 40013086
26-2 Work top table
A

700

810

880
293 305
34 ± 0.5 34 ± 0.5
11

24

8
R5

0
0

R5
Z Z Z Z Z Z
100 250 ± 0.5 250 ± 0.5

Z Z

34 ± 0.5
14.5
275 ± 0.5

153

20

305
460

R1
5
Z Z
755

315
34 ± 0.5

15
R
B 5
R1
275 ± 0.5

363 610 240

5
34 ± 0.5

R1
34 ± 0.5

180

0
R3
R5
0
285

Z Z

R3
R3
178

0
71 50 70
100

R5
0
R5

0
24

545

1140
595

895

960
Z - Z (1:1) (6 places)
ø4

A 4 x 6.6 drill
1

B 8 x 6.6 drill, depth 17, spot facing depth 2

ø8
C JUKI logotype
90˚

– 181 –
 Part No. : 40013087
26-3 Edge stopper A

630

40 275 ± 0.5 275 ± 0.5

15

3 x ø 2.5 depth 14
7.5
26

– 182 –
 Part No. : 40013088
26-4 Edge stopper B

580

40 250 ± 0.5 250 ± 0.5

15

3 x ø 2.5 depth 14

7.5
26

– 183 –