压井节流管汇

KILL & CHOKE MANIFOLD

使用说明书
OPERATION MANUAL

承德江钻石油机械有限责任公司
CHENGDE KINGDREAM PETROLEUM MACHINERY Co.,Ltd
 感谢您购买我公司生产的 YG 压井管汇和 JG 节流管汇,为
了使您完全掌握和正确使用本设备,特向您提供此说明书.
Thank you for buying YG kill manifold and JG choke
manifold that our company product. To make you master it
completely and operate it accurately, we give the operation manual
to you.

目 录
Contents

1. 用途 Application

2. 结构特点 Structural feature

3. 技术参数和主要规格 Specification

4. 安装与调整 Assembly and adjustment

5. 使用方法 Usage

6. 维修与保养 Repair and maintenance

7. 附图及附表 Tables and figures

 1.用途 Application
压井节流管汇是实施平衡钻井新工艺必不可少的井控设备。在钻井过程中，当泥浆经过钻杆向下循环的正
常方法不能使用时，通过该设备可直接向井筒中泵入泥浆，达到控制油气井压力的目的。在发生井涌和溢流
的初期，可用于控制井涌和溢流。采用此设备还可实施平衡压力钻井新工艺，可防止油层污染，提高钻井速
度。该设备通过和防喷器连通,能够有效地控制井喷。
The manifold is a necessary well-control equipment in carrying out the new technology of close balanced pressure
drilling. In the course of drilling, when the normal method of mud circulating down through drill pipe is out of
control, the kill manifold can pump the mud into the well bore directly to control the pressure of oil-gas well. In the
primary time of well kick and overflow, the equipment can be used to control these. Use the new equalized pressure
technology to drill by this equipment, and it can control well pressure and keep oil reservoir from pollution and
increase drilling speed. The manifold can effectively control well blowout by connecting with the blow out preventer.
2. 结构特点( 见附图) Structural feature (figure 1)
2.1 管汇结构特点 Structural feature of the manifold
本设备是按照美国 API 16c 节流压井系统标准设计。压井管汇有一条管线与泥浆泵相连，同时有一条可
供放喷用主管线。主体部分包括:单流阀、平行闸板阀以及四通、抗震压力表、底架（根据用户要求可设计成：
升降式、爬犁式和立式）等。
The manifold is designed according to API 16c. The kill manifold has a pipeline connecting with mud pump and
a main pipeline to effuse. The kill manifold includes: check valve, gate valve, cross, pressure gauge, base etc. the
base can used raised base, skid-mounted , and vertical mounted base according to user.
节流管汇有单翼、双翼、三翼等控制结构，这些结构还有手、液动之分。主体部分包括：手动节流阀（液动
节流阀）、平行闸板阀、抗震压力表、五通、四通、三通，缓冲管等部件。液动节流管汇控制系统有遥控控制箱，
压力传感器，阀位变送器。节流管汇压力试验采用了美国 API 试验标准，管汇外连接型式为法兰连接。阀门
开关力矩小，管汇功能齐全，操作方便，能满足油田现场各种使用要求。
The choke manifold adopts single-wing, double-wing, and three-wing control structures, which consists of a
manual choke, a hydraulic choke. The manifold includes manual (or hydraulic) choke valves, gate valves, pressure
gauge, five-way cross, four-way cross, three cross, and buffer tube etc. Control system of hydraulic choke manifold
includes remote control console, pressure transmitter, valve position transducer. The pressure test of the choke
manifold adopts API standard. The out connection type are flanged connection. The torque of opening and closing
valves is small, so it can satisfy every request for utilization in oil field.
2.2 单个阀结构特点 structure features of valves
2.2.1 单流阀(见附图) Check valve (figure )
单流阀是阻止泥浆倒流的关键部件。由阀体、凡尔体、凡尔座、压盖等部分组成。其特点是自封效果好，
凡尔胶皮使用寿命长。
The check valve is a key component for preventing the mud from counter flowing, which consists of the body, the
disc check, the seat, and the bonnet etc. Its self -seal is well, and the service life of the rubber is long.
2.2.2 平行闸板阀 (见附图) The gate valve (figure)
平行闸板阀是该设备的主要开关部件。由阀体、上下法兰(阀盖)、闸板、阀座等组成。具有以下特点：
The gate valves are the main switch parts of the manifold, which consist of the body, the flanges (the bonnet), the
gate, and the seat etc. The gate valve has following features:
采用平衡杆结构，阀中装有两个负荷能力强的滚珠推力轴承，承受开启、关闭闸板的负荷，因而开启力
矩小，比楔式闸阀操作轻便。
The valves adopt balance stem structure and it has two heavy balls thrust bearings, which bear the load of opening
and closing. Therefore the torque of opening is smaller than that of operating a wedge gate valve.
闸板与阀座之间采用浮动密封，阀腔内充满密封脂，比其它类型闸阀密封效果好。
The sealing between the gate and seat is floating. The valve cavity is full of sealing grease. The sealing effect is
better than other gate valves.
闸板与阀座均采用具有耐磨和耐腐蚀性能特殊的材料制成，使用寿命长。比楔式阀使用寿命高 2-3 倍。
 The special materials are used to protect abrasion and corrosion, which prolongs its service. Practice has proved
that its service life is 2-3 times longer than those of wedge valves are.
阀门通道流体阻力系数极小，便于清理管道。
The fluid resistance coefficient in the hole of valves is small, and it is easy to clean.
2.2.3 手动节流阀 (附图) 液动节流阀 (附图) Hydraulic and manual choke valve (figure)
手动节流阀液和动节流阀是本设备的关键部件。
Manual choke valve and hydraulic choke valve is the key component of the choke manifold.
液动节流阀通过液压控制箱可实现远程操作。
The hydraulic choke valve is operated remotely by means of control console.
手动节流阀在近处由人工操作。 The choke valve is operated by operator nearby.
两种阀具有如下特点：The two kinds of valves have following features:
阀芯、阀座均采用耐冲蚀的特殊材料制成，并且能够颠倒使用，因而能增加使用寿命。
The gate and seat are made up of special anti-wear material and they can be used turn over. Therefore, service life
can be increased.
具有较大的阀体腔和柱塞式阀芯结构及较大的流量，可较大地消除节流时的震动，减少噪音。
The choke manifolds are with a plunger gate and a large cavity. They have high flow capacity. The structure can
eliminate the shock of chocking, and provide a quiet operation
3. 技术参数和主要规格 Specification
3.1 压井节流管汇(参见附表 1 及附图) Choke and Kill manifold (table 1 and figure 1)
3.2 单流阀示意图及附表 2 check valve and table 2
3.3 节流阀示意图及附表 3 choke valve and table 3
3.4 一般结构闸板阀示意图及附表 4 general gate valve and table 4
3.5 上下法兰结构闸板阀示意图及附表 4 flanged gate valve and table 4
4.安装与调整 Assembly and adjustment
本设备在运输过程中，应呈水平位置摆放。安装前应检查所带配件是否齐全，各零部件是否松动，经试
压合格后可进行现场安装。单流阀装配时应注意单向阀流向标记，不可装反。压井管汇安装在平台的一侧 。
A端连接通过闸板阀与钻井四通相连。B 端连接放喷管线。C 连接泥浆管线。该管汇应牢固安装于可靠基础上，
所有支承点均用卡箍紧固在牢固。节流管汇安装在靠泥浆池一侧与钻井四通连接。D 端和钻井四通相连。E 端
连接放喷管线。G 和 F 端和泥浆池或气体分离器连接。
During shipping, the equipment should be leveled. Before assembly, it should be check to see whether the
accessories are complete and whether every part becomes loose. The equipment can be assembled in field after
qualified is ensured. When assemble the check valve, you must pay attention to the sign of flow direction, it can't be
counter-assembled. Usually the kill manifold is assembled on one side of the flat. A-end is connected with drilling
cross though the gate valve. B-end is connected with boosting line. C-end is connected with mud pipeline. The
manifold should be fixed on a concrete foundation. All bearing sections should be fixed by collars. Choke manifold is
connected with drilling cross near one side of the mud container. D-end is connected to drilling cross. E-end is
connected with the boosting pipe. G-end and F-end are connected with the mud container or mud and gas separator.
5. 使用方法 Usage
5.1 压井部分 Kill manifold
根据 API RP53 标准，本设备不能用作日常灌注泥浆管线，经常灌注泥浆对闸阀、管线造成严重冲蚀，因
此在紧急情况下会影响使用性能。
According to API RP53, the equipment can't be used as the pipe irrigating mud ordinarily. If often irrigate mud, the
mud will cause great erosion to the valves and the pipes, which can affect its service ability in emergency condition.
5.1.1 在正常钻井过程中闸阀的开关状态（见图示）
The on-off position of the gate valve during general drilling (figure)
5.1.2 如果需要压井时可直接接泥浆泵或水泥车作业。（见图示）。
It can be connected to mud pump or cementing truck directly for killing. (See Figure)
5.1.3 当井中压力过高需要放喷时，闸阀的开关状态（见图示）。
The position of the gate valves see figure for boosting.
当单流阀需要更换磨损件时可关闭与它连接的闸阀进行更换。在平行闸板阀的使用过程中，不允许处于
半开启状态，以免减少其使用寿命。闸阀关闭终止时，应反转 1/2 圈，以保证密封处于最佳状态。
Closing all connected gate valves to change the check valve. Don’t on the half-open position during using the gate
valves to avoid reducing its service life. After closing the gate valves, it should be reversed half round to make the
sealing best.
5.2 节流部分 Choke manifold:
液动管汇每一部件经检查安装后，打开气源开关，仪器应正常显示，气动泵正常工作。打开储能器，高
压油将泵进储能器。
After check and assembly, open the gas source, then the instruments display normal, and the gas pump works
normally. Open the accumulator, and the high-pressure oil is pumped into the accumulator.
5.2.1 该管汇在正常钻井过程中阀的开关状态（见图示）
The positions of valves see the following figure in general drilling

5.2.2 重新建立平衡关系时：当井筒的泥浆一旦被异常高压的地层流体所污染，就会使泥浆静液柱压力和地层
之间的平衡关系遭到破坏，从而就导致溢流或井涌。当需要循环出被污染的泥浆时，或泵入性能经过调整的
加重泥浆压井，以便重新建立平衡关系时，阀的开关状态（见图示），然后关闭防喷器，此时按钻井工艺要
求，操作液压控制箱节流阀控制手柄，利用液动节流阀的开口大小，控制一定的套管压力，直到重新恢复压
力平衡为止（如果您购买的是手动节流管汇，就手工操作节流阀控制手柄）。在整套液压系统失控情况下，
可直接操作管汇另一翼的手动节流阀，以满足钻井工艺的要求。
Rebalance: When the mud in well bore is polluted by fluid of formation in bore hole, the balance relation of liquid
column pressure of net mud with formation pressure will be destroyed. Therefore, result in overflow or well flow.
When the pollution mud is needed recycling out or killing, to pump into adjusted emphasize mud and rebuild new
balance. Firstly we should open or close valves (see figure), then close the preventer. According to the requirement of
drilling technology we can operate the control handle of choke valve in hydraulic control pod to control pressure of
casing pipe by the diameter of opening of hydraulic choke valve, till built-up pressure balance. If you use manual
choke valve to built-up pressure balance, you can operate the control handle of manual choke valve. If the whole
hydraulic system is out of control, you can operate the manual choke valve on another wing of the manifold directly
to meet the need of drilling technology.
5.2.3 根据钻井工艺要求需放喷时阀的开关状态（见图示）。The position of valves in releasing
本设备在冬季施工使用时，管汇内应灌注适当液体防冻,或采用其它防冻措施。其操作方法供参考，各油
田可根据钻井工艺要求,灵活掌握。
The manifold should inject suitable anti-freeze liquid or adopt other anti-freeze method in winter. The operation
is just a reference; you can change it according your conditions.
6. 维修与保养 Repair and maintenance
压井节流管汇的检查和一般性维修保养与防喷器所采用的条款基本相同。
The examination and maintenance specifications of the choke and kill manifold are same as that of BOP.
6.1 单流阀的维修 Maintenance of the check valve
6.1.1 每当使用一井次后就检查凡尔体和凡尔座，根据它们的磨损程度，决定更换之。
Whenever after using one time, examine the disc check and the seat, then decide whether replacement be taken
according to their wearing extent.
6.1.2 检查各密封件，根据情况进行更换。Examine the sealing parts, and change them if necessary.
6.1.3 单流阀的拆装步骤：Disassembly of the check valve
用压盖扳手将压盖卸下，取出凡尔体。Disassemble the gland with a gland spanner then take out the disc check.
用凡尔座拆装工具将凡尔座卸下(逆时针旋转)。检查凡尔座磨损情况。
Disassemble (anticlockwise turning) the seat with special tool ,and examine the wearing of it.
6.2 平行闸板阀的维修 Maintenance of gate valve
6.2.1 闸阀在出厂前，腔内已充满密封润滑脂。一般每井次应检查、维修、润滑一次即可，其牌号为 7903 高压
密封润滑脂。在更换密封脂时，应对轴承、阀杆进行黄油润滑。
Before the gate valve is shipped, its cavity should be full of sealing grease. Usually every well -time should lubricate
once with 7903 high-pressure sealing lubricating grease. When replacing the sealing grease, the bearing and the valve
stem should be lubricated with grease too.
6.2.2 平行闸板阀的拆装步骤：Steps of disassemble the gate valve.
a.结构为上下法兰形式的平行闸板阀 gate valve with flanges
卸下上下法兰的螺母，开启手轮，顶起法兰，抽出阀杆。
Disassemble the nuts of the upper flange and the lower flange, turn the hand wheel, push the flanges, then the
valve stem can be take out.
用六方扳手卸掉上护套的下顶丝，把上护套取下，用专用扳手拆下盘根压盖，取出 V 型密封圈。把盘根
内孔清洗干净，将支承环、密封环、压环分别涂上 7903高压密封润滑脂后，按先后顺序装入盘根孔，将压盖
装上，但不上紧，待装上阀杆后，用专用工具将压盖上紧，此时将护套部分装上。对准原紧定螺钉孔，将螺
钉紧定。
Disassemble the lower jackscrew of the upper guard shield with hexagonal spanner, take down the upper guard
shield, disassemble the packing gland with special spanner, and take the V-type sealing ring. Cleaning the internal
hole of the packing, then assemble the packing ring, the packing, modular ring in sequence after painting 7903 high-
pressure grease. Install the gland into the packing hole not tightly. After the valve stem is installed, the gland can be
fixed tightly with a special tool. At this time, assemble guard shield, and fasten the screws aligning the fastened screw
holes.
b. 一般形式的平行闸板阀 general gate valve
 用六方扳手卸掉阀盖接头上的紧定螺钉，将阀盖接头卸下，即可抽出阀杆闸板及导杆。
Disassemble the fastened screws in the joint of the gland with a hexagonal spanner, and disassemble the joint of
the gland, then can draw out the valve stem, the gate and the balanced stem.
用专用扳手卸掉盘根压盖及护套，取出 V 型密封圈。将盘根内孔清洗干净，将支承环、密封环、压环分别
涂上 7903 高压密封润滑脂后，按先后顺序装入，把压盖及护套分别装上，但不上紧，待装上阀杆及导杆后 ，
用专用工具分别上紧，将阀盖部分装上，阀盖接头上紧，此时将护套及阀盖接头螺钉上紧。
Disassemble the packing gland and the guard shield with a special spanner, and then take the V-type sealing ring
out. Clean internal packing hole of packing; assemble the packing ring, the packing the modular ring in sequence
after painting 7903 high-pressure sealing grease. Install the gland and the guard shield, not tightly. After the valve
stem and the guide balanced are installed, the gland and the guard shield can be fixed tightly. Assemble the valve cap
and install the joins of the valve cap tightly. At this time, assemble the fastened screws of the joint of the guard shield
and the valve cap tightly.
c. 闸板、阀座更换 Replacement of the gate and the seat
抽出阀杆即可取出闸板。用螺丝刀撬阀座外园柱面，即可将阀座及蝶形弹簧或波形弹簧一同取出。
After taking out the valve stem, the gate can be taken out. Pry the internal circular cylinder surface with a screw
-driver, then the valve seat and the spring can be taken out.
闸板取出后，查看有无明显的擦伤现象， 如有轻微擦伤，可在平面磨床修磨后仍可使用，擦伤现象严重
时应更换。
After the gate is taken out, examine whether there are scratches. If there are slight scratches, they can't be used
until they are smoothed with a plane grinder. Otherwise, they must be changed.
6.3 节流阀的维修 Maintenance of the choke valve
a. 每当使用一井次后应检查阀芯阀座，根据零件的磨损程度，决定其颠倒使用或更换。
Gate and seat of the choke should be checked after using once- well to determine whether change or use them turn
over according to their wearing condition.
b. 节流阀的拆卸步骤: disassemble procedure
用内六角扳手将阀盖与阀体的止动螺钉松开，将拆装杆插入拆装孔内左旋将阀盖卸下，用内六方扳手将
固定阀芯的六方螺杆卸下，用专用工具夹紧阀芯外园将手轮开启，即可将阀芯取出。用阀座取出工具插入阀
座孔内，将工具反时针旋转，伸缩块伸出，继续转动，直到不再转动为止，此时用力向外拉出阀座，或旋转
螺母将阀座拉出。
Disassemble the fastened screw between the body and bonnet with hexagon spanner. Turn the bonnet left hand
by a rod in the hole for disassemble. The bonnet can be removed. Disassemble the fastened screw of the gate with
hexagonal spanner, clamp the outside of the gate by special tool, turn off the hand wheel, and then the gate can be
taken out. Insert the tool through the side of the seat to dislodge the seat, turn it in counterclockwise till expansion
block is out, and turn the tool continue till the end, and then pull the seat out by force or pull the seat out by turning
the nut.
以上为主要的维修方法与步骤，其它的日常维修还需要根据现场实际情况进行。
Such are main repair methods and steps. Other daily maintenance can do by its conditions.
7. 附图附表如下：figures and tables
7.1 压井节流管汇示意图及附表 1 Kill and choke manifold (Figure )and table1
7.2 单流阀示意图及附表 2 Check valve (Figure ) and table2
7.3 节流阀示意图及附表 3 Choke valve (Figure ) and table3
7.4 普通结构闸板阀示意图及附表 4 General structure gate valve (Figure ) and table4
7.5 上下法兰结构闸板阀示意图及附表 4 Gate valve with upper and lower (Figure ) and table4
说明 explanation：
本说明书所阐述该设备的结构特点、技术参数、安装、调整、使用方法及维修保养为常用管汇，对于结构
有些变化的管汇，可以根据使用者的经验和习惯参照本说明书使用。
Such just use for the general structure. For the other structures, you can use it as reference.