ESX-IOXp

ESX control units

KEY FEATURES TECHNICAL DATA ACCESSORIES

• Control specially designed for use in harsh mobile • Infineon XC2287 16 bit, 80 MHz (with watchdog • Debug Adapter
applications supervisor)
• Debugger
• Flexible programming in C and CODESYS V2.3 • 1 MB SRAM
• Compiler
IEC61131
• 768 kB Flash internal
• ESX-Testbox Adapter
• Different hardware variants possible
• 8 kB EEPROM
• Component Deployment for C and CODESYS V2.3
• Predefined standard variants
• 2 CAN interfaces, RS232 interface
• Mating Plug
• Option 1: 22 inputs / 4 outputs
Option 2: 18 inputs / 8 outputs
Option 3: 14 inputs / 12 outputs
Sensor-Technik Wiedemann GmbH
Am Bärenwald 6
87600 Kaufbeuren
+49 8341 9505-0
[email protected]
www.stw-mm.com

Subject to change without notice Data sheet ESX-IOXp | ESX control units | 20191106-62623 Page 1 | 10
BLOCK DIAGRAM

Safety
Power supply outputs UB
relay

System Supervisor
And Watchdog

Voltage supply Switch off

Power supply UE
& reset (self-hold)
UB_OUT

Infineon XC2287
Ignition Switch (KL15) Switch on microcontroller 16 bit

Outputs
Digital / PWM 3 A /
GND
Current Controlled
outputs
AGND Control unit Digital / PWM 4A See the Pin Assignment of
for outputs outputs your variant

PVG outpus
Digital /
Frequency (RPM) /
Incremental inputs

32 V Voltage / Serial RS232

See the Pin Assignment of Control unit RxD and TxD
10 V Voltage / controller driver
your variant for inputs
Digital inputs
CAN CAN
Current inputs CAN 1 and CAN2
controller driver
20 mA
Sensor 10V or 5 V supply
supply voltage

1 MByte 768 kByte

SRAM Up to 128 kByte
Flash
EEPROM

Subject to change without notice Data sheet ESX-IOXp | ESX control units | 20191106-62623 Page 2 | 10
TECHNICAL DATA
Processor and memory Outputs (All outputs are short circuit protected)

Type Properties Features Type Max. Configura- Range Property Features

Quantity tion
Infineon XC2287 16 bit fCPU = 80 MHz system supervisor with Watchdog
Digital/PWM 4 3A high side diagnosable
SRAM 1 MB
outputs with switch,
Flash 768 kB internal current mea- 0 … 100 %
surement
FRAM/EEPROM 8 kB opt. 4 4A additional low applicable as a
side switches motor bridge,
Communication Interfaces
diagnosable
Type Max. Quantity Configuration
Digital/PWM opt. 4 or 8 4A high side Diagnosable
CAN 2 2.0 B (11 bit and 29 bit identifier), Low- / High-Speed outputs with switch
up to 1 Mbit/s current read-
opt. 4 PVG used for Dan-
back or PVG
RS232 1 Programmable baud rate (max. 230400 baud) foss valves
outputs
(20 % … 80 % UB)
Inputs (All inputs are short circuit protected)
Stabilized 1 5 V or 10 V (max. load
Type Max. Configuration Measurement Options/Dependencies voltage current 100 mA),
Quantity output stabilized supply
voltage
Digital inputs 14 Digital high-/low-active threshold level free con-
(software config- figurable
urable)

RPM inputs 6 RPM fCutoff = 7 kHz threshold level free con-

figurable

Analog inputs 6 Analog 0 … 10 V 10 bit

8 Analog 4 … 20 mA 10 bit

Subject to change without notice Data sheet ESX-IOXp | ESX control units | 20191106-62623 Page 3 | 10
TECHNICAL DATA TECHNICAL DRAWING

36 mm
System Data

Type Property Values

Supply Voltage Direct Current (DC) 9 … 32 V

101,6 mm
Current Consumption Without external load 100 mA

Standby (ignition off) 1.5 mA

Maximum load current 11 A

Temperature Chassis Temperature −40 °C … +85 °C (−40 °F … +185 °F)

Connector Automotive Type (Tyco 42 Pins 2x

117 mm
/ AMP) 7,4
mm

~ 172 mm
Housing Plastic case

Dimensions 134.5 mm x 117 mm x 36 mm

Weight Ca. 0.4 kg (0.88 lbs)

Degree of Protection IP65 and IP69k

Certificates and Com- Qualified to the applicable standards for automotive, agricultural
pliance and construction industries

E1 – approval from Kraftfahrtbundesamt

117 mm

installation space for cables

36 mm
101,6 mm

Subject to change without notice Data sheet ESX-IOXp | ESX control units | 20191106-62623 Page 4 | 10
PIN ASSIGNMENT Option 1
Pin assignment 42 pin connector:

Pin Description and configuration pos- Pin Description and configuration pos-
sibilities sibilities
1 14
1 GND 14 UB: Power supply pin for the hardware
2 Digital Input or Frequency Input or drivers of the outputs
Incremental Input 15 Analog GND
3 Digital Input or Frequency Input or 16 Ignition (KL15) 15 28
Incremental Input 17 CAN bus 1 low
4 Digital Input or Frequency Input or 18 RS232 (Tx)
Incremental Input 19 UB_OUT
5 Digital Input 20 Voltage Input (10 V), Digital Input 29 42
6 PWM Output (high), Digital Output (high), 21 Voltage Input (10 V), Digital Input
Current Controlled Output (high), Volt- 22 Voltage Input (10 V), Digital Input
age Input (32 V), Digital Input 23 CAN bus 2 high Pin Description and configuration pos-
7 PWM Output (high), Digital Output (high), 24 Analog Input (20 mA) sibilities
Current Controlled Output (high), Volt- 25 Analog Input (20 mA)
age Input (32 V), Digital Input 26 Analog Input (20 mA) 38 Analog Input (20 mA)
8 PWM Output (high), Digital Output (high), 27 Analog Input (20 mA) 39 Analog Input (20 mA)
Current Controlled Output (high), Volt- 28 UB: Power supply pin for the hardware 40 Analog Input (20 mA)
age Input (32 V), Digital Input drivers of the outputs 41 Analog Input (20 mA)
9 PWM Output (high), Digital Output (high), 29 GND 42 UB: Power supply pin for the hardware
Current Controlled Output (high), Volt- 30 UE: Power supply electronic drivers of the outputs
age Input (32 V), Digital Input 31 CAN bus 1 high
10 Digital Input 32 Sensor Supply:
11 Digital Input, Frequency Input, Incre- variant 49860: 10 V
mental Input variant 60680: 5 V
12 Digital Input, Frequency Input, Incre- 33 RS232 (Rx)
mental Input 34 Voltage Input (10 V), Digital Input
13 Digital Input, Frequency Input, Incre- 35 Voltage Input (10 V), Digital Input
mental Input 36 Voltage Input (10 V), Digital Input
37 CAN bus 2 low

Subject to change without notice Data sheet ESX-IOXp | ESX control units | 20191106-62623 Page 5 | 10
PIN ASSIGNMENT Option 2
Pin assignment 42 pin connector:

Pin Description and configuration pos- Pin Description and configuration pos-
sibilities sibilities
1 14
1 GND 14 UB:Power supply pin for the hardware
2 Digital Input, Frequency Input, Incre- drivers of the outputs
mental Input 15 Analog GND
3 Digital Input, Frequency Input, Incre- 16 Ignition (KL15) 15 28
mental Input 17 CAN bus 1 low
4 Digital Input, Frequency Input, Incre- 18 RS232 (Tx)
mental Input 19 UB_OUT
5 Digital Input 20 Voltage Input (10 V), Digital Input 29 42
6 PWM Output (high), Digital Output (high), 21 Voltage Input (10 V), Digital Input
Current Controlled Output (high), Volt- 22 Voltage Input (10 V), Digital Input
age Input (32 V), Digital Input 23 CAN bus 2 high Pin Description and configuration pos-
7 PWM Output (high), Digital Output (high), 24 Analog Input (20 mA) sibilities
Current Controlled Output (high), Volt- 25 Analog Input (20 mA)
age Input (32 V), Digital Input 26 Analog Input (20 mA) 38 Analog Input (20 mA)
8 PWM Output (high), Digital Output (high), 27 Analog Input (20 mA) 39 Analog Input (20 mA)
Current Controlled Output (high), Volt- 28 UB: Power supply pin for the hardware 40 Analog Input (20 mA)
age Input (32 V), Digital Input drivers of the outputs 41 Analog Input (20 mA)
9 PWM Output (high), Digital Output (high), 29 GND 42 UB: Power supply pin for the hardware
Current Controlled Output (high), Volt- 30 UE: Power supply electronic drivers of the outputs
age Input (32 V), Digital Input 31 CAN bus 1 high
10 PWM Output (high), Digital Output (high), 32 Sensor Supply:
Digital Input variant 49861: 10 V
11 PWM Output (high), Digital Output (high), variant 57969: 5 V
Digital Input 33 RS232 (Rx)
12 PWM Output (high), Digital Output (high), 34 Voltage Input (10 V), Digital Input
Digital Input 35 Voltage Input (10 V), Digital Input
13 PWM Output (high), Digital Output (high), 36 Voltage Input (10 V), Digital Input
Digital Input 37 CAN bus 2 low

Subject to change without notice Data sheet ESX-IOXp | ESX control units | 20191106-62623 Page 6 | 10
PIN ASSIGNMENT Option 3
Pin assignment 42 pin connector:

Pin Description and configuration pos- Pin Description and configuration pos-
sibilities sibilities
1 14
1 GND 14 UB:Power supply pin for the hardware
2 PWM Output (high), Digital Output (high), drivers of the outputs
Digital Input 15 Analog GND
3 PWM Output (high), Digital Output (high), 16 Ignition (KL15) 15 28
Digital Input 17 CAN bus 1 low
4 PWM Output (high), Digital Output (high), 18 RS232 (Tx)
Digital Input 19 UB_OUT
5 Digital Input 20 Voltage Input (10 V), Digital Input 29 42
6 PWM Output (high / low), Digital Output 21 Voltage Input (10 V), Digital Input
(high / low), Current Controlled Output 22 Voltage Input (10 V), Digital Input
(high), Voltage Input (32 V), Digital Input 23 CAN bus 2 high Pin Description and configuration pos-
7 PWM Output (high / low), Digital Output 24 Analog Input (20 mA) sibilities
(high / low), Current Controlled Output 25 Analog Input (20 mA)
(high), Voltage Input (32 V), Digital Input 26 Analog Input (20 mA) 38 Analog Input (20 mA)
8 PWM Output (high / low), Digital Output 27 Analog Input (20 mA) 39 Analog Input (20 mA)
(high / low), Current Controlled Output 28 UB:Power supply pin for the hardware 40 Analog Input (20 mA)
(high), Voltage Input (32 V), Digital Input drivers of the outputs 41 Analog Input (20 mA)
9 PWM Output (high / low), Digital Output 29 GND 42 UB: Power supply pin for the hardware
(high / low), Current Controlled Output 30 UE: Power supply electronic drivers of the outputs
(high), Voltage Input (32 V), Digital Input 31 CAN bus 1 high
10 PWM Output (high), Digital Output (high), 32 Sensor Supply:
Digital Input variant 49862: 10 V
11 PWM Output (high), Digital Output (high), variant 60682: 5 V
Digital Input 33 RS232 (Rx)
12 PWM Output (high), Digital Output (high), 34 Voltage Input (10 V), Digital Input
Digital Input 35 Voltage Input (10 V), Digital Input
13 PWM Output (high), Digital Output (high), 36 Voltage Input (10 V), Digital Input
Digital Input 37 CAN bus 2 low

Subject to change without notice Data sheet ESX-IOXp | ESX control units | 20191106-62623 Page 7 | 10
QUALIFICATION DETAILED QUALIFICATIONS
Norm Description EMC industrial (CE)

ISO/IEC 17050-1 Conformity Emission industrial area EN 61000-6-4

150 kHz to 30 MHz conducted, 30 MHz to 1 GHz antenna
Group 1, passed class A
KBA (Kraftfahrt- Certification
Bundesamt) This approved device can be used on any vehicle Electrostatic discharge EN 61000-4-2

E1 type with the following restrictions: All vehicle 330 Ω / 150 pF, ± 4 kV / ± 8 kV
types with a 12 V respectively 24 V - electrical Radiofrequency EN 61000-4-3
wiring and battery(-) at the body 80 MHz to 1 GHz: 10 V/m 1.4 GHz to 2.0 GHz: 3 V/m 2.0 GHz
to 2.7 GHz: 1 V/m 3 m, horizontal and vertical

Burst (Electrical fast transient / burst immunity test) EN 61000-4-4

± 2 kV, 5/50 ns tr/th, repetition frequency 5 kHz Supply
lines and ± 1 kV data lines

Surge (Surge immunity test) EN 61000-4-5

± 0.5 kV Supply lines

Conducted immunity (Conducted disturbances, induced EN 61000-4-6

by radio-frequency fields immunity test)
150 kHz to 80 MHz, 10 V, 80 % AM, sinus at 1 kHz

Subject to change without notice Data sheet ESX-IOXp | ESX control units | 20191106-62623 Page 8 | 10
DETAILED QUALIFICATIONS
EMC automotive Electrical tests

Emissions antenna 2004/104/EG (2009/19/EG) Electrical equipment of machines DIN EN 60204-1

150 kHz to 3 GHz, 1 m, 120 kHz bandwidth passed class 4 (Cispr25)
Overvoltage - Systems with 24 V nominal voltage ISO 16750-2
Radiated immunity ISO 11452-5/-2 36 V for 60 min at 20 °C below maximum temperature
Stripline: 10 kHz to 400 MHz, 150 V/m, 80 % AM, antenna
Superimposed alternating voltage ISO 16750-2
400 MHz to 3 GHz, 145 V/m, PM
Slow decrease and increase of supply voltage ISO 16750-2
Electrical transient conduction along supply lines only ISO 7637-2
(12 V/24 V Systems) Discontinuities in supply voltage - Momentary drop in supply ISO 16750-2
Pulse 1 (12 V): - 100 V, 5000 pulses, 10 Ω Pulse 1 (24 V): - voltage
600 V, 5000 pulses, 50 Ω Voltage drop to 4.5 V (12 V) for a total drop time (tf + tp + tr) ≤
Pulse 2a (12 V + 24 V): 50 V, 5000 pulses, 2 Ω Pulse 2b 25 ms, functional status shall be class B, otherwise class C
(24 V): 20 V, 10 pulses
Pulse 3a (12 V + 24 V): -200 V, 1hr Pulse 3b (12 V + 24 V): Discontinuities in supply voltage - Momentary drop in supply ISO 16750-2
+200 V, 1 hr voltage
Pulse 4 (12 V):-7 V, 2 pulses Pulse 4 (24 V): -16 V, 2 pulses Voltage drop to 4.5 V (12 V) Voltage drop to 9 V (24 V)
Pulse 5a (12 V + 24 V): 70 V, 100 ms, 6 Ω 2 Pulse Discontinuities in supply voltage - Reset behavior voltage drop ISO 16750-2
Faults on data lines; 12 V/24 V systems ISO 7637-3 Discontinuities in supply voltage - Starting profile 12 V code C ISO 16750-2
Pulse a: -80 V, 1 hr Pulse b: +80 V, 1 hr
Reversed voltage - Case 2 ISO 16750-2
Conducted emission; power and signal lines CISPR25 Nominal voltage = 12 V -> test voltage = 14 V Nominal voltage
150 kHz to 108 MHz Current clamp passed class 3 Sup- = 24 V -> test voltage = 28 V reversed polarity every input for a
ply lines passed class 5 duration of 60 sec
ESD - Component immunity test method (powered-up ISO 10605 Ground reference and supply offset ISO 16750-2
test)
2000 Ω/330 pF 2000 Ω/150 pF ± 8 kV/± 15 kV Open circuit tests - Single line ISO 16750-2
Interruption of each single Output for (10 ± 1)s
ESD - Packaging and handling (unpowered test) ISO 10605
± 8 kV/± 25 kV Open circuit tests - Multiple line interruption ISO 16750-2

Short circuit protection - signal circuits ISO 16750-2

Connect every In- and Output to maximum supply voltage and
Ground for 1 minute

Short circuit protection - load circuits (supply lines) ISO 16750-2

Duration: 5 min

Subject to change without notice Data sheet ESX-IOXp | ESX control units | 20191106-62623 Page 9 | 10
DETAILED QUALIFICATIONS
Climatic and mechanical tests Climatic and mechanical tests

Tests at constant temperature: Low temperature - storage ISO 16750-4 Humid heat cyclic - Test 1: Damp heat cyclic IEC60068-2-30, Db, Var 1
24 hrs at -40 °C 6 cycles each 24 hrs from 25 °C to 55 °C, 96 % relative humidity

Tests at constant temperature: Low temperature – operation ISO 16750-4 Humid heat cyclic - Test 2: Composite temperature / humidity EC60068-2-38, -Z/AD
24 hrs at -40 °C cyclic test
10 cycles, maximum temperature 65 °C 93 % relative humidity,
Tests at constant temperature: High temperature - storage ISO 16750-4
5 cycles with freeze phase (-10 °C)
48 hrs at 85 °C
Free fall EN 60068-2-32
Tests at constant temperature: High temperature – operation ISO 16750-4
Drop height: 1 m to concrete ground or steel plate
48 hrs at 85 °C
Salt spray test – Corrosion EN 60068-2-52
Temperature cycling test - Rapid change of temperature IEC 60068-2-14, Test Na
10 cycles from -40 °C to 85 °C, dwell time 1 hr, change rate 3 K/ (Nb Chemical resistance ISO 16750-5
min (3 x 3 cycles with vibration) Gasoline, Diesel, Cold cleaning solvent, antifreeze agent Urea,
Break fluid, Motor oil, Hydraulic fluid, Battery acid (acid sulfur)
Temperature cycling test - Rapid change of Temperature ISO 16750-4
100 cycles from -40 °C to 85 °C, dwell time 1 hr, change time < Solar radiation ISO 16750-4
30 seconds DIN EN 60068-2-5 Test method B

Temperature step test ISO 16750-4 Corrosive gas IEC 60068-2-60

From 20 °C to -40 °C to 85 °C in steps of 5 °C Method 4, duration: 10 days, SO2, H2S, NO2, CL2

Temperature cycling test ISO 16750-4

30 cycles each 480 minutes from -40 °C to 85 °C

IP protection IPx7 and IP69k EN 60529 / DIN 40050-9

Condensed water ISO 6270-2

Damp heat - steady state test EN 60068-2-78

21 days at 40 °C and 93 % relative humidity

Vibration sinusoidal EN 60068-2-6

46 cycles from 5 Hz to 500 Hz, 1 octave/min, 6g, with tempera-
ture superimposition

Bump EN 60068-2-27
3 shocks each axis, 25 g/11 ms

Shock EN 60068-2-27
1000 shocks each axis, 25 g/6 ms

Subject to change without notice Data sheet ESX-IOXp | ESX control units | 20191106-62623 Page 10 | 10