Final 1
Final 1
Our project design and fabrication of abrasive belt grinding is used to polishing the
In this abrasive belt grinding machine, having a main shaft and lay shaft. Abrasive
belt rolls over the main shaft and lay shaft. This main shaft gets the power from the
motor to run the belt. Here this arrangement is totally fixed over the compound
fixture. Now the drum (job) is hold between the centers and belt id feed against the
job at 1000 to 3500 rpm. So glass finished will obtain over the job
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CHAPTER 1
INTRODUCTION
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CHAPTER 1
1.1 INTRODUCTION
When large calibre gun tubes are fired, the counteracting force in the opposite
direction of the projectile travel is called recoil. There are variations in design as to
how the gun is held in its respective recoil movement or mechanism. Some guns
have recoil slide surfaces machined on the outside diameter of the breech portion
of the tube. This portion of the tube would then be captured in a bearing cylinder
simulating a hydraulic piston absorbing the recoil forces. This design is used for
tubes mounted in a vehicle such as a tank.
Other guns have hoop assemblies shrunk on a precision outside diameter near the
breech end. The hoops are then machined and fitted with brass/bronze alloy slide
rails on which the recoil sliding movement occurs. This design is used on some of
the towed howitzers.
In either case, these gun tube breech end surfaces must be machined to close
tolerances along with finish requirements and configuration criteria such as
roundness, cylindricity and size.
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machines using large abrasive grinding wheels. Approximately 0.030-inch is left
on the diameter for this finishing grinding operation.
The operations presently used to remove material from the recoil surfaces of gun
tubes are some of the most costly with respect to time, tooling, handling, and
machinery. For this reason they become good candidates for cost reduction
programs by way of improvements or changes to the present processes.
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CHAPTER II
LITERATURE SURVEY
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While there isn't a vast body of literature specifically dedicated to mini belt
grinders for carpentry works, there are relevant discussions within the broader
context of woodworking tools and equipment. Academic literature often touches
upon the importance of power tools in carpentry, including belt sanders, which
mini belt grinders are a variant of.
Overall, while the literature specifically focused on mini belt grinders for carpentry
may be limited, insights can be gleaned from related discussions in engineering,
woodworking, and DIY literature, as well as from online communities and forums
dedicated to woodworking.
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CHAPTER 1II
DRAWING
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DRAWING
Block diagram
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CHAPTER 1V
MECHANICAL PART
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4.1 MECHANICAL PART
CONSTRUCTION DETAILS:
1. A/C supply
2. Regulator
3. Motor
4. Pedestal Bearings
5. Shaft
6. Abrasive Belt
7. pulley
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CHAPTER V
DESCRIPTION OF EQIPEMENTS
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5 DESCRIPTION OF EQIPEMENTS
5.1 MOTOR
to mechanical energy; they are the interface between the electrical and mechanical
system. They used throughout every manufacturing plant, office, and home
consuming about 64% of all electricity generated. There are numerous ways to
design a motor, thus there are many different types of motors and each type
possess different operating characteristics (that will be listed later). Based on these
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The basic parts for AC motors are as follows:
1. Enclosure.
2. Stator.
3. Rotor.
4. Bearings.
5. Conduit Box.
6. Eye Bolt.
5.1.1 ENCLOSURE
The enclosure consists of a frame (or yoke) and two end brackets (or bearing
housings).
A motor's enclosure not only holds the motor's components together, it also
protects the internal components from moisture and containments. The degree of
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protection depends on the enclosure type. In addition, the type of enclosure affects
the motor's cooling. There are two categories of enclosures as follows:
Open Enclosure.
Totally enclosed Enclosure.
5.1.2.STATOR.
Core
The stator is the stationary part of the motor's electromagnetic circuit. The stator is
electrical circuit that performs as electromagnet. The stator core is made up of
many thin metal sheets, called laminations. Laminations are used to reduce energy
losses that would result if a solid core were used.
Stator(Windings)
Stator laminations are stacked together forming a hollow cylinder. Coils of
insulated wire are inserted into slots of the stator core.
5.1.3- ROTOR
The rotor is the rotating part of the motor's electromagnetic circuit. Magnetic field
from the stator induces an opposing magnetic field onto the rotor causing the rotor
to “push” away from the stator field.
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There are a lot of rotor types like Squirrel cage rotor and wound rotor, they will be
explained later.
5.1.4- BEARINGS
Bearings, mounted on the shaft, support the rotor and allow it to turn. Not all
bearings are suitable for every application; a universal, all-purpose bearing does
not exist. The choice of bearing arrangement is based on the following qualities:
Load carrying capacity in the axial and radial direction.
Overspeed and duration.
Rotating speed.
Bearing life.
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5.2.REGULATOR
In your robot, the energy is derived from batteries. Specifically, there are two sets
of batteries wired up to act as voltage sources; a 9V battery, and two 1.5V batteries
in series that act as a 3V source. Since different circuits in your robot require
different voltage sources, it is not always possible to hook up the battery directly to
power the circuits. The ICs in your robot circuit are designed to work with a
source. Since a DC voltage (one that is fixed over time such as a battery) is being
converted to another DC voltage, the circuit that does this is called a DC-to-DC
current - like the power in a wall outlet) into a 5V DC source, the circuit would be
an AC-DC converter.
permits a relative motion between the contact surface, while carrying the load. In
this automobile gearbox roller bearings are adopted. The ball or roller bearings
consists of an inner race, which is mounted on the shaft or journal, and the outer
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race, which is carried by the housing or casing. In between the inner and outer race
there are balls or rollers. A No. of balls or rollers are used and these are helped at
proper distance by retainers so that they do not touch each other. The retainers are
this strip and usually in two parts, which are assembled after the ball bearings are
used for light loads and roller bearings are used for heavier loads.
Radial bearing:- The loads act perpendicular to the direction of the motion of
Sliding contact bearing:- The sliding takes place along the surface of contact
between the moving elements and fixed elements. The sliding contact
Rolling contact bearings:- The steel balls or rollers are interposed between
the moving and fixed elements the balls offer rolling friction at two points
dimensions are functions of the bearing bore and the series of bearing. The
standard dimensions are given in millimeters. There is no standard for the size and
The bearings are designated by a number. In general the number consists of at least
three digits additional digits or letters are used to indicate special feature.
The last three digits give the series and the bore of the bearing. The last two digits
from 04 onwards.
When multiplied by 05, give the bore diameter in millimeters. The third form of
the last digit designates the series of the bearings. The most common ball bearings
2. Light (200)
3. Medium (300)
4. Heavy (400)
EXAMPLE:
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If the bearing is designated by a number 305, it means that the bearing is of
MATERIALS:
Since the rolling elements and the races are subjected to high local stresses of
varying magnitude with revolution of the bearing. Therefore the material of the
rolling element should be of high carbon quantity. The balls are generally made of
high carbon chromium steel. The material of both the balls and races are Heat
They should have to bear radial as well as lateral load. Ball bearings are used. As
For our project pillow block bearings are used and bearing number is 6310
These are brought from the out side according to our requirements
5.7 SHAFT:
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A shaft is a rotating element, which is used to transmit power from one place to
another. The power is delivered to the shaft by some tangential force and the
resultant torque or tensional moment set up within the shaft permits the power to
power from one shaft to another the various members such as pulleys, gears etc,
are installed on it. These members causes the shaft to bending. In other words we
may say that a shaft is used for the transmission of torque and bending. The
The material used for ordinary shafts is mild steel where high strength is required.
An alloy steel such as nickel, nickel chromium or chrome vanadium steel is used.
Shafts are generally formed by hot rolling and finished to size by cold awing or
turning.
a. Transmission shaft
b. Machine shaft.
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25 mm to 60 mm with 5 mm step
5 meters
6 meters
7 meters
Bending stress due to the force acting up on the machine element like gears,
shaft.
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T/J = fs/R
of rotation in mm4
T = /16 fs d3
do = outer diameter
di = Inner diameter
When the shaft is subjected to a beading moment then the Maximum stress is given
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rotation in mm
do = outer diameter
When the shaft is subjected to combine twisting moment and bending moment then
the shaft must be designed on the basis of two moments simultaneously various
theories have been they are subjected to various types of combined materials. The
following two theories are important from the subject point of view.
1. Maximum hear stress theory or Guest theory is used for ductile materials.
materials.
According the to maximum shear stress theory the maximum shear stress:
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which when acting alone produces tile same shear stress (f s) as the actual twisting
moment by limiting the maximum shear stress [f s (max)] equal to the allowable
T0 = M2+T2=/16xfsd3
½ (m + M2+T2 )
which when acting alone produces the same tensile or compressive stress (f 0) as the
actual bending moment by limiting the maximum normal stress [fo(max)] equal to
Me=l/2(M + VM2+T2)
Me =n/32xfbxd3
loads:
When the shaft is subjected to an axial load (f) in addition to torsion and bending
loads as in propeller shafts and shafts for driving worm gears then the stress due to
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5.15 DESIGN OF SHAFTS ON THE BASIS OF RIGIDITY:
Some times the shafts are to be designed on the basis of rigidity. We shall
The tensional rigidity is important in the case of transmission shafts deflection 2.5°
to 3°/m. length may be used as limiting value they widely used deflection for the
shaft is limited to 1 degree in length equal to 20 times the diameter of the shaft.
Ø = TL/JG
axis of rotation.
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It is important in case of transmission, shaftening and running at high speed where
small lateral rigidity is also important for maintaining proper bearing and
clearances an for correct gear teeth alignment if the shaft is of uniform cross-
section then the lateral deflection of a shaft may be obtained by using the
cross-section then the lateral deflection may be determined from the fundamental
vulcanized fiber, and plastic films and come in grit sizes range from very coarse
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Sandpaper and emery cloth are coated abrasives for hand use, usually non-
precision. These two terms are used by general public in place of "coated
abrasives".
Other coated abrasive forms include sanding cords, pads, belts, and discs. Variants
are available for use by hand or as components for power tools such as sanders, die
A full line of abrasive belts for use in sanding, grinding, deburring, blending,
systems and backings results in a wide variety of products to meet requirements for
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5.19 PULLEY
change of direction of a cable or belt along its circumference. [1] Pulleys are used in
a variety of ways to lift loads, apply forces, and to transmit power. In nautical
"block."
A pulley may also be called a sheave or drum and may have a groove between
two flanges around its circumference. The drive element of a pulley system can be
a rope, cable, belt, or chain that runs over the pulley inside the groove.
Hero of Alexandria identified the pulley as one of six simple machines used to lift
provide mechanical advantage to apply large forces. Pulleys are also assembled as
part of belt and chain drives in order to transmit power from one rotating shaft to
another
a belt. This allows for mechanical power, torque, andspeed to be transmitted across
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A belt drive is analogous to that of a chain drive, however a belt sheave may be
approximately given by the ratio of the pitch diameter of the sheaves only, not
In the case of a drum-style pulley, without a groove or flanges, the pulley often is
crowned pulley. Though once widely used on factory line shafts, this type of pulley
is still found driving the rotating brush in upright vacuum cleaners, in belt
sanders and bandsaws. [12] Agricultural tractors built up to the early 1950s generally
had a belt pulley for a flat belt (which is what Belt Pulley magazine was named
after). It has been replaced by other mechanisms with more flexibility in methods
determine a gear ratio and thus the speed increases or reductions and
the mechanical advantage that they can deliver, the diameters of pulleys determine
those same factors. Cone pulleys and step pulleys (which operate on the same
principle, although the names tend to be applied to flat belt versions and V belt
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pulley system that can be shifted as needed, just as a transmission provides this
function with a gear train that can be shifted. V belt step pulleys are the most
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CHAPTER VI
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Advantages:
3. Precision: Mini belt grinders offer precise control over the material removal
process, allowing carpenters to achieve the desired shape or finish
accurately.
4. Ease of Use: Compared to traditional hand tools like hand planes or sanding
blocks, mini belt grinders require less physical effort and can speed up the
woodworking process.
5. Portability: Mini belt grinders are often compact and lightweight, making
them easy to transport to different job sites or move around the workshop as
needed.
Applications:
1. Sanding: Mini belt grinders excel at sanding wood surfaces, whether it's
rough lumber, boards, or finished pieces. They can quickly smooth out
imperfections, remove old finishes, or prepare surfaces for staining or
painting.
2. Shaping: Carpenters can use mini belt grinders to shape wood pieces, such
as rounding edges, beveling edges, or creating chamfers. This is particularly
useful for custom woodworking projects or when matching existing profiles.
3. Joint Preparation: Mini belt grinders can be used to clean and prepare
joints for assembly, ensuring a tight fit and proper glue adhesion. They can
remove excess glue, smooth out uneven surfaces, or adjust the fit of mating
pieces.
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4. Tool Sharpening: Many mini belt grinders come with attachments or
accessories for sharpening woodworking tools like chisels, plane blades, or
carving gouges. They provide a quick and efficient way to maintain sharp
cutting edges.
5. Detail Work: Mini belt grinders are excellent for detail work, such as
shaping small parts, refining intricate designs, or smoothing curved surfaces.
They offer precision and control, allowing carpenters to achieve the desired
results with accuracy.
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CHAPTER VII
MODEL CALCULATION
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DESIGN PROCEDURE FOR SHAFT:
The shaft is loaded in a simply supported position. Here the bending is due to the
load of pulley, belt and the twisting is due to torque produced when the work piece
WN = WT / Cos Ø
= 7134.94 / Cos 20
= 7592.844 N
Where
b = Face width
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n m = Module
We = 120 N.
= WWN + WG +2 x WN x WG x cos Ø
= 770.48N.
No. of shafts = 1
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CHAPTER VIII
FUTURE SCOPE
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The future scope for mini belt grinders in carpentry works is promising, with
several potential advancements and developments that could enhance their
functionality and utility in the field:
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6. Environmental Sustainability: With growing concerns about
environmental sustainability, future mini belt grinders could incorporate eco-
friendly features such as energy-efficient motors, recyclable materials, and
reduced waste generation during operation. Additionally, advancements in
abrasive technology could lead to the development of biodegradable or
renewable abrasive materials that minimize environmental impact.
Overall, the future scope for mini belt grinders in carpentry works is bright, with
opportunities for technological innovation, safety enhancements, material
advancements, and environmental sustainability initiatives that could revolutionize
the way carpenters work and achieve their woodworking goals.
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CHAPTER IX
CONCLUSION
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In conclusion, mini belt grinders represent a pivotal tool in the realm of carpentry,
precision, and quality of woodworking projects. Their compact size and portability
tasks and work environments. Mini belt grinders excel in various applications,
including sanding, shaping, smoothing, and sharpening wood surfaces and tools,
safety of mini belt grinders, paving the way for even greater innovation and
artisans to express their creativity and passion through their work. In essence, mini
driving the evolution of the craft and facilitating the realization of artistic vision in
every project.
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CHAPTER X
REFERENCES
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BHANDARI V.B , “DESIGN OF MACHINE ELEMENTS”
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