LUTZ STONE SUPPORT SYSTEMS

FACADE
CONTENTS

Calculation principles 3
Design information from DIN 18 516, part 3 3
Standards, guidelines, approvals 3
Design loads 4

LUTZ grout-in anchor 5

UMA, UHA anchor (round cross-section) 5
Installation instructions – grout-in anchor 8

LUTZ body-anchor 9
Selection tables 10
Installation instructions - LUTZ body anchor 12

LUTZ sub-structures 13
SUK channel sub-structure 13
Installation instructions for sub-structure type SUK 17

LUTZ natural stone anchor accessories 18

Soffit angle 18
Scaffold anchor 20
Weld-on anchor 22

Fixing agents 23
Halfen channel 23
Dowel 23

Tender texts 24

Enquiry/order form 25

1TCZ01004C

2
C A L C U L AT I O N P R I N C I P L E S

S TA N D A R D S , G U I D E L I N E S , A P P R O VA L S

DIN 1045 Concrete and reinforced concrete, dimensioning and design

DIN 1053 Masonry, calculation and design
DIN 1055 Design loads for buildings
DIN 4114 Steel construction, stability cases, (buckling, overturning, bulging)
DIN 4420, part 1+2 Work and guard scaffolding
DIN 18 516 Cladding for external walls, ventilated at rear
DIN 18 800, part 1 Steel structures, dimensioning and design
DIN 18 800, part 7 Steel structures, manufacture, qualification certificates for welding
DIN 18 801 Steel framed structures, dimensioning, design,manufacture
Guidelines for the packing and laying of natural stones
Publisher: Deutscher Naturwerksteinverband e.V. (DNV)
Approval certificate ‘Building components and joints and fastenings made of stainless steels’ No. Z - 30.3 - 6,
dated August, 3rd, 1999, issued by the German Institute for Structural Engineering, Berlin

D E S I G N I N F O R M AT I O N F R O M D I N 1 8 5 1 6 , PA RT 3

Anchor pins Detail:

The anchor pins grip into the drilled Pin, drill-hole and joint dimensions [mm]
anchor pin holes on the slab face. The
drill-hole is approx. 3 mm wider than
the pin diameter.

Distances from edge: Anchor material: Anchoring ground concrete:

The standard distance from the edge of Anchor and pins must be made of In the case of strongly reinforced and
the slab to the centre of the pin hole is stainless steel W 1.4571/ 1.4401 accor- highly stressed supporting framework
2.5 times the slab thickness. The mini- ding to DIN 17 440 or from resistance structures, e.g. reinforced concrete
mum centre distance to the slab surface class II steels according to permit No. brackets or girders, type and position of
may not drop below 15 mm. Z-30.3-6. anchorage have to be coordinated with
i.e. minimum slab thickness: 30 mm. the person planning the supporting
frame-work structure.
The connection to Halfen cast-in chan-
nels is carried out according to the
regulations of the approval certificate
for HTA Halfen channels.

Standard distance from corner of slab

to centre of pin hole ≥ 2,5 d

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C A L C U L AT I O N P R I N C I P L E S

The planning of natural stone anchor- b) Dimensions of natural stone slabs d) Anchoring ground:
ing is done on the basis of details (a) to Concrete or brickwork
(e). This facilitates quick and careful Width b
handling for fixing natural stone slabs Height h e) Layout of natural stone anchoring in
in an economic way. Thickness d vertical and/or horizontal joints

c) Wall structure Calculation of slab weight

a) Design weight of natural stone slabs d = thickness of natural stone slab
c = width of aerated gap Slab weight :
g
Material i = thickness of thermal insulation
kN/m3
k = projection of natural stone anchor
Ceramics, volcanic stone 20
FV = b [m] x h [m] x d [m] x g [kN/m³]
Chalk conglomerate, travertine 24
Sandstone, nagelfluh, grey wacke 26
Limestone, dolomite,
27
shell limestone, marble
Granite, porphyry, syenite, slate 28
Basalt, diorite, gabbro, gneiss 30

DESIGN LOADS

Wind load for façade slabs according to Wind pressure Wind suction
DIN 1055, part 4 (issue August 1986). wd = 0,8 x 1,25 x q = 1,0 x q [kN/m²] ws = – 0,7 · q normal area [kN/m²]
ws = – 2,0 · q edge area [kN/m²]

4
L U T Z G R O U T- I N A N C H O R

UMA, UHA ANCHOR (ROUND CROSS-SECTION)

Support anchor type UMA Thanks to its tubular cross-section, the The corresponding retaining anchors for
LUTZ UMA anchor is excellently suited fastening in the vertical joint are designat-
For grouting into concrete ≥ B 15 and for the anchoring ground brickwork, ed with UHA.
brickwork M 12 / lla but can be just as well used in concrete.
The anchors provide the same load-
bearing capacity both when used in a
horizontal and in a vertical joint and are
available in different designs.
Depending on the design, the anchors
bridge up to 300 mm and are able to
carry loads up to 3800 N. The adjust-
ment in three directions is made inside
the drill-hole.
Material: 1.4571/AISI 316 (A4) or
1.4401/AISI 316 (A4)

Design versions:

Design 1 Design 2 Design 3 Design 4 Design 7 Design 8

Support anchor with Support anchor with Support anchor with Support anchor with Support anchor with Threaded anchor with
loose pin and sliding half-pin, pressed 2 loose pins and 2 half-pins, pressed L-bracket, 2 loose pins thread and countersunk
sleeve 2 sliding sleeves and 2 sliding sleeves screw (from UMA-16)

Retaining anchor type UHA It is equally suited for grouting into Ordering example
concrete or brickwork and can be used UMA - 16 - 3 - 210
both in horizontal and in vertical joints.
For grouting into concrete ≥ B 15 and Anchor length(mm)
Design
brickwork M 12 / lla.
Diameter d (mm)
Anchor type
Design versions:

Design 1 Design 2 Design 8

Retaining anchor with Retaining anchor with Threaded anchor with
loose pin and sliding half-pin, pressed thread and countersunk
sleeve screw (UHA-10)

Material: 1.4571/AISI 316 (A4) or

1.4401/AISI 316 (A4)

Anchor dimensions:
Support anchor UMA Retaining anchor UHA
Type
UMA-10 UMA-12 UMA-16 UMA-18 UMA-22 UMA-25 UMA-28 UMA-33 UHA-5 UHA-7 UHA-10
d mm 10 12 16 18 22 25 28 33 5 7 10
c mm 5,0 5,5 7,0 7,0 8,0 8,0 8,0 8,0 2,0 2,5 5,0
Anchor pin Ø5x70 Ø5x70 Ø6x75 Ø6x75 Ø6x75 Ø6x75 Ø6x75 Ø6x75 Ø5x70 Ø5x70 Ø5x70

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L U T Z G R O U T- I N A N C H O R

UMA, UHA ANCHOR (ROUND CROSS-SECTION)

Selection table FV = Vertical load per anchor (N)

Anchoring ground: concrete ≥ B 15 HD = Horizontal compressive load (N)
HZ = Horizontal tensile load (N)
∅ = Drill-hole diameter (mm)
t0 = Bond depth of anchor in
drill-hole (mm)
k = Projection
z = 21 mm

Support anchor Retaining anchor

Projection Type of UMA 10 UMA 12 UMA 16 UMA 18 UMA 22 UMA 25 UMA 28 UMA 33 UHA 5 UHA 7 UHA 10
anchor
k Drill-hole
Ø 20 Ø 22 Ø 26 Ø 28 Ø 32 Ø 35 Ø 40 Ø 45 Ø 15 Ø 17 Ø 20
mm Bond depth
t0=80 t0=80 t0=80 t0=80 t0=80 t0=80 t0=100 t0=100 t0=80 t0=80 t0=80

Fv 390 590 930 1330

20 HD 600 900 1300 1900 2100
30 HZ 1300 1800 3000 3200 2100
L 120 120 120 120 120
Fv 300 460 860 1330
40
HD 600 900 1300 1900 2100
50
HZ 1000 1500 2900 3200 2100
60
L 150 150 150 150 150
Fv 190 300 600 960 1530
70
HD 600 900 1300 1900 2600 2100 3000
80
HZ 900 1200 2000 3200 4000 2100 3000
90
L 180 180 180 180 180 180 180
Fv 150 230 450 720 1150 1540 2345 3770
100
HD 500 600 1300 1900 2600 2800 4800 4900 1600 3000
110
HZ 900 1200 1800 3000 3700 4300 4900 4900 2100 3000
120
L 210 210 210 210 210 210 230 230 210 210
Fv 100 170 360 580 920 1230 1875 3015
130
HD 500 600 1000 1500 2000 2800 4400 4900 1600 3000
140
HZ 900 1200 1800 3000 3700 4300 4900 4900 2100 3000
150
L 240 240 240 240 240 240 260 260 240 240
Fv 300 480 760 1020 1565 2510
160
HD 1000 1500 2000 2800 4100 4900 1000 3000 3000
170
HZ 1800 3000 3700 4300 4900 4900 2100 3000 3000
180
L 270 270 270 270 290 290 270 270 270
Fv 400 640 900 1340 2155
190
HD 1200 1600 2500 3700 4900 850 3000 3000
200
HZ 3000 3700 4300 4900 4900 2100 3000 3000
210
L 300 300 300 320 320 300 300 300
Fv 1170 1885
220
HD Notes regarding anchor selection: 3300 4900 2200 3000
230 1. Select projection k
HZ 4900 4900 3000 3000
240 2. Choose matching vertical load Fv (per
L anchor) in the selected line taking into 350 350 330 330
Fv consideration HD and HZ. 1040 1675
250 3. Read off type of anchor and length of
HD anchor L and compile as shown in the 3000 4700 1850 3000
260
HZ ordering example. 4900 4900 3000 3000
270
L 380 380 360 360
Fv 935 1505
280
HD 2700 4300 3000
290
HZ 4900 4900 3000
300
L 410 410 390

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L U T Z G R O U T- I N A N C H O R

UMA, UHA ANCHOR (ROUND CROSS-SECTION)

Anchoring ground: FV = Vertical load per anchor (N)

Brickwork M 12 / IIa HD = Horizontal compressive load (N)
HZ = Horizontal tensile load (N)
∅ = Drill-hole diameter (mm)
t0 = Bond depth of anchor in
A separate verification is required for drill-hole (mm)
use in other stone consistencies. k = Projection
z = 21 mm

Support anchor Retaining anchor

Projection Type of UMA 10 UMA 12 UMA 16 UMA 18 UMA 22 UMA 25 UMA 28 UMA 33 UHA 5 UHA 7 UHA 10
anchor
k Drill-hole
Ø 20 Ø 22 Ø 26 Ø 32 Ø 40 Ø 40 Ø 50 Ø 50 Ø 15 Ø 17 Ø 20
mm Bond depth
t0=120 t0=120 t0=120 t0=140 t0=160 t0=180 t0=200 t0=240 t0=80* t0=80* t0=80*

Fv 390 590 930 1330

20 HD 600 900 1300 1900 2100
30 HZ 1300 1700 1700 2000 1100*
L 150 150 150 180 120
Fv 300 460 860 1330
40
HD 600 900 1300 1900 2100
50
HZ 1000 1500 1700 2000 1100*
60
L 180 180 180 210 150
Fv 190 300 600 960 1530
70
HD 600 900 1300 1900 2600 2100 3000
80
HZ 900 1200 1700 2000 2200 1100* 1100*
90
L 210 210 210 240 270 180 180
Fv 150 230 450 720 1150 1540 2345 3770
100
HD 500 600 1300 1900 2600 2800 4800 4900 1600 3000
110
HZ 900 1200 1700 2000 2200 2400 2400 2400 1100* 1100*
120
L 240 240 240 270 300 300 320 350 210 210
Fv 360 580 920 1230 1875 3015
130
HD 1000 1500 2000 2800 4400 4900 1600 3000
140
HZ 1700 2000 2200 2400 2400 2400 1100* 1100*
150
L 270 300 330 330 350 380 240 240
Fv 480 760 1020 1565 2510
160
HD 1500 2000 2800 4100 4900 1000 3000 3000
170
HZ 2000 2200 2400 2400 2400 1100* 1100* 1100*
180
L 330 360 360 380 410 270 270 270
Fv 400 640 900 1340 2155
190
HD 1200 1600 2500 3700 4900 850 3000 3000
200
HZ 2000 2200 2400 2400 2400 1100* 1100* 1100*
210
L 360 390 390 410 440 300 300 300
Fv 1170 1885
220
HD Notes regarding anchor selection: 3300 4900 2200 3000
230 1. Select projection k
HZ 2400 2400 1100* 1100*
240 2. Choose matching vertical load Fv (per
L anchor) in the selected line taking into 440 470 330 330
Fv consideration HD and HZ. 1040 1675
250 3. Read off type of anchor and length of
HD anchor L and compile as shown in the 3000 4700 1850 3000
260
HZ ordering example. 2400 2400 1100* 1100*
270
L 470 500 360 360
Fv 935 1505
280
HD 2700 4300 3000
290
HZ 2400 2400 1100*
300
L 500 530 390

* At t0=120mm (increase L accordingly!) HZ=1700N

* At t0=160mm (increase L accordingly!) HZ=2200N

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I N S TA L L AT I O N I N S T R U C T I O N S – G R O U T- I N A N C H O R

The anchors must be fixed at a suffi- The execution of façade cladding in after the anchors have been grouted in,
cient depth in the supporting sub-struc- natural stone panels requires expert the cut-out section should be glued
ture (concrete or brickwork). When planning. back in again.
fixed to load-bearing components, their Each panel is generally fixed at four Further execution details are given in
cross-section must not be weakened to points. Thermal insulation should be cut DIN 18516, part 3.
an unpermissible extent. out before drilling the anchor hole, and

Align erecting scaffold for lower

row of panels to precise height.
Cut out thermal insulation where
anchor holes are to be drilled.
Drill anchor holes, reinforcement
bars must not be damaged. Suck
off drilling dust.

Position the natural stone panel at

the correct height.
Adjust the top edge of the panel
and wedge at intervals.
Moisten anchor holes, fill cement
mortar into anchor holes and com-
pact.
Press anchor into cement mortar
and align. Push in anchor pin.

Compress cement mortar and

smooth off. Replace thermal insula-
tion in the area around the anchor.

Insert the next panel from the side.

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L U T Z B O D Y- A N C H O R

LUTZ body anchors are three-dimensio- All body anchors are capable of with- Apart from the standard designs, the
nally adjustable natural stone anchors standing loads immediately after sett- anchors are available with special
to be fastened on HALFEN channels or ling. Anchor pins Ø5x70mm (design N) brackets, such as e.g. threaded anchors
to be fastened by dowels. Body anchors are supplied loose with knurl and one for closing slabs.
take up both loads that result from the sliding sleeve. The pins are fixed by
weight of the panels and wind loads. beating them lightly into the bracket
Projections of 60- 240 mm are possible. drill-hole. The half-pins Ø5x35mm
Depending on the design, LUTZ body (design N½) are already fixed in the
anchors are capable of bearing between bracket at the factory. Design dimen-
400N and 1300N and can be used both sions can be gathered from the tables.
in the horizontal and in the vertical
joint.

Body-anchor BA Body-anchor DT Body-anchor DH

Series BA anchors cover projection ran- Series DT anchors are suitable for pro- Series DH transfers wind loads into the
ges between 60 and 160 mm with a jections between 140 and 240 mm and anchoring ground.
permissible load of up to 1300 N and are capable of bearing up to 1300 N. The retaining anchors LUTZ body DH
are continuously variable. Lateral For the LUTZ body anchor DT, adjust- are used in the vertical joint in combi-
anchor adjustment is achieved by swi- ment vertical to the façade is achieved nation with the body anchor BA or
velling to the left or right up to max. via the patented clamping bolt on the body anchor DT, but can also be used
15°. Adjustment vertical to the façade already packed natural stone slab, but for the top slab edge in the half-pin
is achieved by slackening or tightening can also be achieved by turning the design.
the bracket and height adjustment is bracket. Material: 1.4571/1.4401 AISI 316 (A4)
effected via the tooth lock washer. The The basic body of the DT body anchor
patented LUTZ body anchors BA are is supplied fully assembled with the gui-
available in the materials ded wedge plate and the clamping bolt.
1.4571/1.4401 AISI 316 (A4). The height of the anchor can be adju-
sted with the aid of the guided wedge
plate. The anchor is adjusted laterally
by swivelling. The clamping bolt is pre-
mounted at the factory for the packing
direction from left to right, but can also
be used for packing from right to left
by simply changing the clamping bolt.
Material: 1.4571/1.4401 AISI 316 (A4).

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L U T Z B O D Y- A N C H O R

S E L E C T I O N TA B L E S

Body-anchor type BA Body-anchor type DT

Support anchor type BA und type DT Load range Fv= 400 N

Projection Dowel
Adjustment Basic body Bracket Pin Sliding sleeve
Designation k max.Rz
mm +/− L1 X e Øw z c L d Ø Ld Øg Lg N
BA 906 60 10/10 29 50 10 8,5 15 4 58 12 5 70 7,5 40 806
BA 508 80 15/20 29 50 10 8,5 15 4 85 12 5 70 7,5 40 1031
BA 510 100 10/20 29 50 10 8,5 15 4 96 12 5 70 7,5 40 1170
BA 712 120 20/20 76 55 10 8,5 15 4 85 12 5 70 7,5 40 1307
DT 414 140 30/20 95 50 30 9 21 4 105 12 5 70 7,5 40 1746
DT 416 160 30/20 115 55 30 9 21 4 105 12 5 70 7,5 40 1736
DT 418 180 30/20 135 60 30 9 21 4 105 12 5 70 7,5 40 1727
DT 420 200 30/20 155 65 30 9 21 4 105 12 5 70 7,5 40 1720
DT 422 220 30/20 175 70 30 9 21 4 105 12 5 70 7,5 40 1714
DT 424 240 30/20 195 75 30 9 21 4 105 12 5 70 7,5 40 1709
Wind loads (DIN 1055; up to 100 m): HD= 240 N: HZ= 170 N; HZ (edge area)= 480 N

Support anchor type BA und type DT Load range Fv= 800 N (*perm. Load Fv= 700 N)
Projection Dowel
Adjustment Basic body Bracket Pin Sliding sleeve
Designation k max.Rz
mm +/- L1 x e Øw z c L d Ø Ld Øg Lg N
BA 906 60 10/10 29 50 10 8,5 15 4 58 12 5 70 7,5 40 1612
BA 808 80 15/15 44 50 10 8,5 15 4 71 12 5 70 7,5 40 2062
BA 710* 100 15/5 76 55 10 8,5 15 4 58 12 5 70 7,5 40 2195
BA 712* 120 20/20 76 55 10 8,5 15 4 85 12 5 70 7,5 40 2614
DT 814 140 30/20 90 85 35 9 21 5 115 16 5 70 7,5 40 1982
DT 816 160 30/20 110 95 35 9 21 5 115 16 5 70 7,5 40 1959
DT 818 180 30/20 130 65 35 11 21 5 115 16 5 70 7,5 40 3158
DT 820 200 30/20 150 70 35 11 21 5 115 16 5 70 7,5 40 3169
DT 822 220 30/20 170 75 35 11 21 5 115 16 5 70 7,5 40 3179
DT 824 240 30/20 190 80 35 11 21 5 115 16 5 70 7,5 40 3188
Wind loads (DIN 1055;up to 100 m): HD= 480 N: HZ= 340 N; HZ (edge area)= 960 N

10
L U T Z B O D Y- A N C H O R

S E L E C T I O N TA B L E S

Body-anchor type BA Body-anchor type DT Body-anchor Typ DH

Support anchor type BA und Typ DT Load range Fv= 1300 N

Projection Dowel
Adjustment Basic body Bracket Pin Sliding sleeve
Designation k max.Rz
+/-
mm L1 x e Øw z c L d Ø Ld Øg Lg N
BA 1308 80 20/10 46 65 10 8,5 18 5 74 16 5 70 7,5 40 2698
BA 1310 100 20/10 46 65 10 8,5 18 5 94 16 5 70 7,5 40 3120
BA 1312 120 15/15 46 65 10 8,5 18 5 106 16 5 70 7,5 40 3446
DT 1314 140 30/20 90 80 35 11 21 5 115 16 5 70 7,5 40 3414
DT 1316 160 30/20 110 85 35 11 21 5 115 16 5 70 7,5 40 3541
DT 1318 180 30/20 130 95 35 11 21 5 115 16 5 70 7,5 40 3465
DT 1320 200 30/20 150 80 35 13 21 5 115 16 5 70 7,5 40 4465
DT 1322 220 30/20 170 90 40 13 21 5 115 16 5 70 7,5 40 4265
DT 1324 240 30/20 190 95 40 13 21 5 115 16 5 70 7,5 40 4329
Wind loads (DIN 1055;up to 100 m): HD= 850 N: HZ= 600 N; HZ (edge area)= 1700 N

Retaining anchor type DH

Projection Dowel
Adjustment Basic body Bracket Pin Sliding sleeve
Designation k max Zd
+/-
mm L1 x Øw z c L d Ød Ld Øg Lg N
DH 1006* 60 10/10 20 26 9 21 2 60 6 5 70 7,5 40 2500
DH 1008* 80 10/10 20 26 9 21 2 80 6 5 70 7,5 40 2500
DH 1010* 100 10/10 20 26 9 21 2 100 6 5 70 7,5 40 2500
DH 1712 120 15/15 32 30 9 27 3 112 8 5 70 7,5 40 3500
DH 1714 140 15/15 32 30 9 27 3 132 8 5 70 7,5 40 3500
DH 1716 160 15/15 32 30 9 27 3 152 8 5 70 7,5 40 3500
DH 1718 180 15/15 32 30 9 27 3 172 8 5 70 7,5 40 3500
DH 1720 200 15/15 32 30 9 27 3 192 8 5 70 7,5 40 3500
DH 1722 220 15/15 32 30 9 27 3 212 8 5 70 7,5 40 3500
DH 1724 240 15/15 32 30 9 27 3 232 8 5 70 7,5 40 3500
Wind loads (DIN 1055;up to 100 m): max.HD= 850 N: max.HZ= 1300 N;
* max.HZ = 850 N

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I N S TA L L AT I O N I N S T R U C T I O N S - L U T Z B O D Y A N C H O R

Anchoring in vertical joints

Accurately measure the façade of the Position the 1st natural stone slab onto Fit support anchor and retaining
building, take into account any existing the 1st support anchor and wedge the anchor, fine-adjust, etc.
tolerances. Build any necessary erecting right-hand side. Installation at the right-hand edge of
scaffold. Fasten the support anchor and retaining the building: the second-last panel is
Slabs are mostly installed beginning on anchor for the 1st vertical joint and anchored at the right-hand edge in the
the left-hand side of the building. fine-adjust. vertical joint with one-way pins.
Direction of installation: from left to Re-insert the cut-out thermal insulation The last natural stone slab at the right-
right and from the bottom up. so it fits tightly. hand edge of the building is placed
Cut out sufficiently large openings in Push the anchor pin through the bracket onto 2 support anchors in the horizontal
the thermal insulation for the body and push it into the sliding sleeve. joint.
anchors. Fill the pin holes of the 2nd natural
Execute minimum drill-hole depth and stone slab with mortar. Then push the
drill-hole diameter in accordance with 2nd slab next to the 1st slab. Leave a gap
the corresponding approval. Remove of at least 2 mm on one side (sliding
the drilling dust out of the drill-hole. sleeve side).
Place suitable dowel through the
anchor according to the approval and
fit anchor.

Anchoring in horizontal joints

Accurately measure the façade of the Fill the pin holes with mortar and place
building, take into account any existing the 1st row of slabs on the quick-fit
tolerances. Cut out sufficiently large anchors.
openings in the thermal insulation for Fasten the quick-fit anchors for the 2nd
the quick-fit anchors. row of slabs and fine-adjust the 1st row
Drill dowel holes for 1st and 2nd row of slabs. Leave a gap of at least 2 mm
of slabs; quick-fit anchors can also be between the top edge of the slabs of
used as drilling templates. Remove dril- the bottom row and the support anchor
ling dust out of drill-hole. Align quick- of the 2nd row of slabs.
fit anchors and fasten with dowels. Re- Push the anchor pin through the
insert the cut-out thermal insulation so bracket into the sliding sleeve below.
it fits tightly. Position the 2nd row of slabs, etc.
.

Important:
X Tighten dowels with torque
wrench.
Mind tightening torque !

12
LUTZ SUB-STRUCTURES

SUK CHANNEL SUB-STRUCTURE

Adjustable suspended channel system Fastening on ceilings, ceiling joists or

with support and retaining anchors that concrete walls spaced approx. 3.0 m
are continuously variable in height, for apart (height between floors), on
wall distances ≥ 160 mm. Halfen channels (adjustable) or with
dowels (rigid).
Ideal for new buildings and refurbish- Few anchoring points facilitate a speedy
ments. Particularly suited for natural mounting of the stainless steel sub-
stone façades with large and varying structure and thus also a quick installa-
distances to the load-bearing wall. tion of the natural stone slabs.
The system is easy to install with few,
uncomplicated components.

Material:
Stainless steel 1.4571/1.4401 AISI 316
(A4)

SUK channel sub-structure SUK anchor for horizontal joints SUK anchor for vertical and horizontal joints

1 SUK - F 5 SUK - DH - 0,8 - 2 dou- 8 SUK - HS - 1,6 - 2

Façade anchor for ble retaining anchor with retaining anchor, vertical
screwing onto 2 x 1/2 pin, pressed with 1/2 pin, pressed
Halfen channels or
for dowelling 6 SUK - DT - 1,2 - 1 dou-
ble support anchor with 9 SUK - TSG - 0,8 - 2 - M12
2 SUK - A 2 x 1/1 pin, loose SUK - TSG - 1,5 - 2 - M16
Spacer for horizon- support anchor, vertical
tal support of the with 1/2 pin, loose
7 SUK - DT - 1,2 - 2
toothed channel
double support anchor
3 SUK - Z with 2 x 1/2 pin, pressed 10 SUK - HS - 1,6 - 1
Toothed channel retaining anchor, vertical
with 1/1 pin, loose
4 Halfen bolt M10
(when fastening on
Halfen channels) or 11 SUK - TSG - 0,8 - 1 - M12
dowels SUK - TSG - 1,5 - 1 - M16
support anchor, vertical,
with 1/1 pin, loose

12 SUK - SV - 0,8 - 8 screw

connection with counter-
sunk screw M12
Design example:

13
LUTZ SUB-STRUCTURES

SUK CHANNEL SUB-STRUCTURE

Toothed channels

Permissible load FV = 5,0 kN

SUK - Z41 SUK - Z21

Maximum bearing distance max. l and

projections lk for building heights ≤ 100 m
and a channel spacing as.

Designation Normal area Maximum suction area

Standard length max. as max. l max. lk max. l max. lk
Type
ls mm mm mm mm mm mm
1500 1500 500 1100 400
SUK - Z41 - 3000 1000 1800 500 1300 400
600 2100 500 1600 400
SUK - Z21 - 3000 600 1350 350 1000 350
Other channel lengths up to max. 6000 mm on request.

Ordering example
SUK - Z41 - 3000 - 300
Distance “b”
(drill-hole for
façade anchor)

Channel length

Type, design

Distance ‘b’ of the centre drill-hole for

the façade anchor, please specify.

all dimensions in [mm]

14
LUTZ SUB-STRUCTURES

SUK CHANNEL SUB-STRUCTURE

Façade anchor

Dimen- Dimen- Perforated strip

sion sion anchor
Designation
k h Length
mm mm mm
160 200
180 240
SUK-F-5,0-435 200 280 435
220 330
240 370
260 410
280 460
SUK-F-5,0-645 300 500 645
320 540
340 580
Max. FV = 5,0 kN
SUK-F-5,0-876 360 620 876

Scope of supply:
- Stirrup 5.0 kN
- Perforated strip with welded-on threaded rod
- Nut M 8, DIN 934 Ordering Example
- Plain washer M 8, DIN 125 SUK - F - 5,0 - 435
- Hexagon screw M10 x 20, DIN 933
Length
- Nut M 10, DIN 934
Perforated strip anchor
- Spring lock washer B 10, DIN 127 (mm)
*) The façade anchor should be fasten-
Load range (kN)
Please order dowels separately. ed in the immediate vicinity of the spa-
Type
cer.

Spacer

k L
Designation
mm mm
SUK-A-120 160 120
SUK-A-140 180 140
SUK-A-160 200 160
SUK-A-180 220 180
SUK-A-200 240 200
SUK-A-220 260 220
SUK-A-240 280 240
SUK-A-260 300 260
SUK-A-280 320 280
SUK-A-300 340 300
SUK-A-320 360 320
Scope of supply:
- 1 x HM 38/17, L = 100 mm
- 2 x threaded rod M 10
- 1 x plate 110 x 40 x 6 Ordering example Projection k = 160 - 360mm
- 1 x cap profile 110 x 40 x 5 SUK - A - 200 (± 20 mm)
- 6 x nut M 10, DIN 934
- 2 x plain washer M 10, DIN 125

Dimension L (mm)

Please order dowels separately. Type

15
LUTZ SUB-STRUCTURES

SUK CHANNEL SUB-STRUCTURE

Support anchor, retaining anchor

Designation perm. Load Scope of supply:

- 1 x angle (L = 250mm)
Double retaining anchor - 2 x ZET with pressed pin Ø5 x 35
with 2 x 1/2 pin, pressed HD = 0,8 kN - 2 x toothed plate
SUK-DH-0,8-2
Pin spacing 100/150 HZ = 0,8 kN - 2 x hexagonal screw M8 x 20 with nut
available on request and spring lock washer B8, DIN 127
- 2 x sliding sleeve NAS - G - 5
- 1 x angle (L = 250mm)
Double support anchor
FV = 1,2 kN - 2 x bracket M6 x 60 with
with 2 x 1/1 pin, loose
SUK-DT-1,2-1 HD = 0,8 kN 1/1 pin Ø5 x 70 loose
Pin spacing 100/150
HZ = 0,8 kN - 4 x nut M6, DIN 934
available on request
- 2 x sliding sleeve NAS - G – 5

Double support anchor - 1 x angle (L = 250mm)

FV = 1,2 kN
with 2 x 1/2 pin, pressed - 2 x bracket M6 x 60 with
SUK-DT-1,2-2 HD = 0,8 kN
Pin spacing 100/150 pressed1/2 pin Ø5 x 35
HZ = 0,8 kN
available on request - 4 x nut M6, DIN 934

- 1 x Z-angle
FV = 0,8 kN
Screwed connection with - 1 x toothed plate
SUK-SV-0,8-8 HD = 0,55 kN
countersunk screw M 12 - 1 x countersunk screw M12 x 40 DIN 963
HZ = 1,1 kN
- 1 x hexagonal screw M8 x 20 DIN 933
- 1 x supporting plate
Retaining anchor, vertical, HD = 0,8 kN - 1 x bracket M6 x 60 with
SUK-HS-1,6-1
with 1/1 pin, loose HZ = 1,6 kN 1/1 pin Ø5 x 70 loose
- 1 x sliding sleeve NAS - G – 5

- 1 x supporting plate
Retaining anchor, vertical, HD = 0,8 kN
SUK-HS-1,6-2 - 1 x bracket M6 x 60 with
with 1/2 pin, pressed HZ = 1,6 kN
1/2 pin Ø5 x 35, pressed

- 1 x 1/1 pin Ø6 x 75 loose

Support anchor, vertical, FV = 0,8 kN
SUK-TSG-0,8-1-M12 - 1 x supporting plate, welded
with 1/1 pin, loose HD = 1,1 kN
SUK-TSG-0,8-2-M12 - 1 x sliding sleeve NAS - G - 6
HZ = 1,1 kN

FV = 1,5 kN - 1 x supporting plate, welded

SUK-TSG-1,5-1-M16 Support anchor, vertical,
HD = 2,0 kN - 1 x 1/2 pin Ø6 x 35, loose
SUK-TSG-1,5-2-M16 with 1/2 pin, loose
HZ = 2,0 kN

Hexagonal screw M10 x 20, DIN 933

Fastening fittings (please
SUK-BG-10 Spring lock washer B10, DIN 127
order separately)
Threaded plate M10 with toothed grooves

16
LUTZ SUB-STRUCTURES

I N S TA L L AT I O N I N S T R U C T I O N S F O R S U B - S T R U C T U R E T Y P E S U K

When using the suspended channel Installation sequence: 7 Install the intermediate channels
system SUK, operating sequences can 1 Accurate marking out of vertical using a plumb-line or a laser mea-
be clearly separated: joints for the natural stone slabs on suring device. Fast aligning of the
the wall surface channels is made possible by
The complete stainless steel sub-struc- adjustment devices on the spacers.
ture is assembled independent of the 2 Bottom edge of toothed channel The completely adjusted toothed
natural stone installation work. min. 40 mm deeper than the bot- channels form the basis for a swift
tom pin hole of the bottom row of installation of the natural stone
The thermal insulation can be attached slabs *) slabs. Renewed measuring is not
all-over at any time. necessary.
3 Fasten spacer on the wall. Screw
Afterwards, the natural stone slabs are the toothed channel together with 8 All-over mounting of the thermal
fastened on the aligned sub-structure. the façade anchor and spacer. insulation. (Can also be done after
Leave fastening points free for sup- the spacers have been fastened)
port and retaining anchors to be
fasten-ed at a later stage. 9 Build up installation support (if
necessary) for the second row of
4 Screw façade anchor onto the slabs.
concreted-in Halfen channel at the
required distance or use dowels to 10 Installation of slabs starts on the
fasten on the concrete. left-hand side. Slabs are fastened
on the suspended channels using
5 Adjust first toothed channel on the support and retaining anchors.
left-hand side in a vertical position
and screw in place. **) 11 Place the last slab on the right-
hand side onto two separate
6 Adjust second toothed channel on support anchors.
the right-hand edge and screw in
place. **)

17
L U T Z N AT U R A L S T O N E A N C H O R A C C E S S O R I E S

SOFFIT ANGLE

Soffit angle type LW-T Soffit angle type LW-H The soffit support and retaining angles
constitute a considerable improvement
for the connection of façade and soffit
slabs, especially when using natural
stone.
Time-consuming and statically proble-
matic glueing and pinning are no
longer necessary.
Façade slabs can be installed fast,
simply and efficiently at the factory or
on site. The soffit angles can be adjust-
1 Soffit support angle 4 Threaded bolt
2 Soffit retaining angle 5 Plain washer ed by ± 5 mm and the façade and soffit
3 Socket pin 6 Nut
slabs can be executed with an open
joint.

Installation instructions:
The drill-holes for the soffit slab and
façade slab are executed using a special
drilling jig.

1. Place drilling jig onto the slab and

Application example: Application example: mark out position of holes.
Pillar soffit Parapet lintel soffit 2. Drill the holes for socket pin and
threaded bolt.
3. Introduce threaded bolt and socket
pin into the holes, the socket pin
having to be pushed through the
drill-hole in the shank of the
threaded bolt.
4. Socket pin – close drill-hole with
grouting compound. Anchor façade
slab and soffit slab using soffit
Area of application:
angles.
Slab thickness 30 or 40 mm 6. Adjust soffit slab.
- Soffit slabs
- Parapet lintel soffit 7. Tighten soffit angle nut with torque
wrench.
Technical details:
Adjustment ± 5 mm Tightening torque: 8.5 Nm.
Pin dimensions Ø5 x 70 mm
Threaded bolt M8

18
L U T Z N AT U R A L S T O N E A N C H O R A C C E S S O R I E S

SOFFIT ANGLE

Soffit angle type NAS-JLW, adjustable Type selection

NAS-JLW-1
with 4 pins 5 x 70 mm, loose
Retaining disk and hexagon
socket screw and 4 sliding
NAS-JLW-2 sleeves

NAS-JLW-2
with 4 pins 5 x 35 mm
NAS-JLW-1
and 4 sliding sleeves

NAS-W-1
Corner angle
with 4 pins 5 x 70 mm, loose
NAS-W-2
and 4 sliding sleeves

NAS-W-2
with 4 pins 5 x 35 mm,
welded
Execution example with corner angle

Installation instructions:
Ordering example - Fasten bottom master slab on the
NAS - W - 2 - 40 - 70 building with a support anchor using
b (mm) the pre-mounted corner angle.
a (mm)
Dimensions for - Fill the drill-holes with glue and place
position of welded-on the bottom soffit slab onto the corner
pins
Type, design angle.
- Install soffit angle NAS - JLW and
screw to the retaining disk using the
hexagonal socket screw M6 x 60.
Tightening torque 4 Nm.

Components (dimensions)

Hexagon socket screw

M6 x 60, DIN 7991 Retaining disk
AISI 316 (A4)
Dimensions a and b:
Position of the welded-in
one-sided pins (e.g. for
types NAS-W / -JLW-2)

Material: stainless steel W 1.4571/1.4401 AISI 316 (A4)

19
L U T Z N AT U R A L S T O N E A N C H O R A C C E S S O R I E S

SCAFFOLD ANCHOR

LUTZ scaffold anchors bear horizontal As it is not necessary to provide any The galvanised tension lugs are un-
lateral forces and horizontal compres- recesses in the façade slabs, the anchors hooked and can be used again for
sion and tensile forces. The scaffold are unproblematic to use. future work without damaging the
anchors are suitable for projections up Due to their small drill-holes, LUTZ façade.
to 300 mm and façade slabs with a scaffolding anchors are easy to install
joint width of at least 8 mm. and can be adjusted by up to ±20 mm.

Extract from DIN 4420 If different distances i are selected, the Number of layers the scaffold is designed
anchor forces may be linearly converted. for when lateral enlargements are used:
For steel tube coupling scaffolds exe- Vertical distance of the scaffold layers 5
cuted as stationary scaffold with longi- c max. = 2.0 m
tudinally oriented scaffold layers. It is only permitted for cranes to put If it is not possible to anchor individual
Normal design: down loads (e.g. bundles of stones) on junction points, additional measures
Scaffold height h max. = 30 m scaffolds of scaffold group 4. have to be taken (horizontal or vertical
Scaffold system width SB max. = 1 m Number of layers the scaffold is designed bracing).
for: 10.

Self-supported scaffolds that are not For the normal design of stationary Anchor forces on non-cladded scaffolds
stable have to be anchored. The ancho- scaffolds, anchoring must be able to
rage’s horizontal and perpendicular bear the following horizontal forces: Table 1
distance in height depends on the Permissible anchor forces of scaffold
Scaffold height
dimensions specified in the normal anchors (figure 2) F⊥ / kN F|| / kN
h/m
designs of the individual scaffold styles 2,7 0 1) ≤ 10
(refer to figure 1) or by the static calcu- 2,7 0,9 ≤ 10
lation. F⊥ - vertical = 3300 N 3,1 1,0 ≤ 20
All anchoring must be attached in the F|| -parallel = 1200 N 3,3 1,2 ≤ 30

vicinity of the scaffold junction points. ... ... ≥ 30 2)

Conditions:

1 a the outside scaffold carriers are connected

on both support frames and
b distance inner edge lining surface – building
is max. 0.3 m.

2 For scaffold heights with h ≥ 30 m, the anchor

forces must be gathered from the required
static scaffold calculation.

fig. 1 fig. 2

Support frame distances and anchoring grid:

Table 2
Support frame distances for the normal Support frame distances for the normal
design of the steel tube coupling scaf- design of the steel tube coupling scaf- Scaffold group 1 or 2 3 or 4
folds can be gathered from table 2. folds with longitudinally oriented scaf- Support frame
2,5 2,0
distance ι in m
Figure 1 is applicable to the anchoring fold layers.
grid of the scaffolds.

20
L U T Z N AT U R A L S T O N E A N C H O R A C C E S S O R I E S

SCAFFOLD ANCHORS

The LUTZ scaffold anchors HB for the Due to their small drill-holes, the scaf- The flat scaffold anchor type HGA-F is
horizontal and VB for the vertical joint fold anchors are easy to install and can able to bear 5 kN of tensile forces FZ
are permanent scaffold fastenings to be adjusted perpendicular to the façade and 1.7 kN of lateral forces FQ parallel
take up horizontal lateral forces and by ±20 mm. The galvanised tension to the building. The eye lugs are only
horizontal tensile or compressive forces. lugs are unhooked as required and can used during assembly of the scaffold
The scaffold anchors have been dimen- be latched into the anchor bodies again (included in scope of supply). The eye
sioned for lateral forces of 1.2kN and during future work on the façade. To lugs are made of hot-galvanised steel.
tensile or compression forces of 3.3kN, protect the anchor body against dirt
following DIN 4420. The anchor body and when using a non-shrink grouted
is made of stainless steel 1.4571/AISI façade, black, transparent and light
316 (A4). The LUTZ scaffold anchors grey plastic caps can be supplied for all
HB and VB are available as standard for LUTZ scaffold anchors.
projections up to 280 mm for façade
slabs with a joint width of at least 8 mm.

Scaffold anchor HB Scaffold anchor VB Scaffold anchor HGA-F

max. b a kv max. b a kv Ø
Designation Designation kv L
mm mm mm mm mm mm mm Designation
mm mm
GE-HB-135 135 70 90-100 GE-VB-200 200 80 160 24
GE-HB-150 150 70 105-115 GE-VB-220 220 80 180 24 HGA-F-110 130-230 110
GE-HB-165 165 70 120-130 GE-VB-240 240 90 200 24 HGA-F-140 160-260 140
GE-HB-180 180 70 135-145 GE-VB-260 260 100 220 24
GE-HB-195 195 70 150-160 GE-VB-280 280 110 240 30
GE-HB-210 210 80 165-175 GE-VB-300 300 120 260 30
GE-HB-225 225 100 180-190 GE-VB-320 320 120 280 30
GE-HB-240 240 110 195-205
GE-HB-255 255 110 210-220 Plastic caps for HB and VB
GE-HB-270 270 120 225-235
GE-HB-285 285 120 240-250 Designation Colour
GE-HB-300 300 125 255-265 GE-KAP-01 black
GE-HB-315 315 125 270-280 GE-KAP-02 transparent
GE-HB-330 330 125 285-295 GE-KAP-03 light grey

21
L U T Z N AT U R A L S T O N E A N C H O R A C C E S S O R I E S

WELD-ON ANCHOR

LUTZ weld-on anchors GTA-N (for Weld-on plate AP Weld-on plate AP

anchoring in the vertical joint), and
GTA-G (for fastening in the horizontal
joint) with the associated retaining
anchors GHA are natural stone faste-
nings to be welded onto the anchoring
ground steel.
However, it is also possible to fasten
the weld-on anchors directly on the
weld-on plate AP on site by means of
two fillet welds. All weld-on anchors
and plates are made of stainless steel
1.4571/AISI 316 (A4). When welding
black steel with stainless steel or stain- Weld-on anchor GTA-N Weld-on anchor GTA-G
less steel with stainless steel, suitable Weld-on anchor GHA-N Weld-on anchor GHA-G
measures to prevent corrosion need to
be taken. In Germany, a small ‘welding
certificate’ is at any rate required. The
weld may only be executed as ‘descen-
ding fillet weld’.
L Fv
LUTZ weld-on anchors GTA-N are Designation HD/HZ
mm N
supplied together with small plates Support anchor, turned
(45mm x 18mm x 4mm). GTA 0410G 100 400 550/1100
These plates are used by the customer GTA 0416G 160 400 550/1100
for professional welding on the ancho- GTA 0420G 200 400 550/1100

ring ground. GTA 0424G 240 400 550/1100

GTA 0810G 100 800 1100/2200
GTA 0816G 160 800 1100/2200
Available designs:
GTA 0820G 200 800 1100/2200
N and G GTA 0826G 260 800 1100/2200
Anchor with 1/1 pin (dia.5x70), loose Retaining anchor, turned
and sliding sleeve GHA 1010G 100 - 1000/2000
GHA 1020G 200 - 1000/2000

N½ and G½ GHA 1026G 260 - 600/1200

Support anchor, normal
Anchor with 1/2 pin (dia.5x35), pressed
GTA 0616N 160 600 420/840
GTA 0620N 200 600 420/840
At a later stage, LUTZ weld-on plate AP GTA 1210N 100 1200 820/1240
can be screwed onto highly reinforced GTA 1220N 200 1200 820/1240
concrete parts such as supports or pre- Retaining anchor, normal
assembled units by means of dowels or GHA 1010N 100 - 1000/2000
GHA 1020N 200 - 1000/2000
onto Halfen channels. The shear lock
GHA 1026N 260 - 600/1200
prevents the weld-on plate from twist-
Weld-on plate
ing and diverts the lateral forces into
the anchoring ground. The shear lock is AP-60-110 - - -
pressed into the plate at the factory
and must always be grouted into the
anchoring ground.

22
FIXING AGENTS

DOWEL

The corresponding dowels to fasten the

anchors can also be supplied.

HALFEN CHANNEL

Halfen channels type HTA and HZA

Permissible loads according to DIBt approval, No. Z-21.4-34 (HTA) and No. Z-21.4-145 (HZA)

Permissible loads FZ
in concrete ≥ B25

Section Cut by the metre Short pieces

Individual loads Load pairs Individual loads Load pairs

a ≤ 250 bi ≥ 250 a ≤ 250 bi ≥ 250 L = 100 L = 150, 200, L > 250 L = 200 und 250 L = 300 L = 250 L = 300 L = 350
ci ≥ 250 250 c ≥ 100 c ≥ 100 c ≥ 100 c ≥ 125 c ≥ 150
FZ FZ FZ FZ FZ FZ FZ FZ* FZ* FZ*
kN kN kN kN kN kN kN kN kN kN
50/30
10 5 - 12 10 7 5 - 10 12
49/30
40/22
6 4 - 8 6 6 4 8 8 8
40/25
38/17 4,5 3 7 7 4,5 4,5 3 7 7 7
28/15 3 2 3,5 3,5 3 3 2 3,5 3,5 3,5
HZA
5 3,5 - 5 5 3,5 3,5 - - -
41/22
* according to expert report

Edge distances for tensile and lateral stress

Minimum distances Minimum building component
Sections
cm dimensions
Individual channels Channel pair cm

ar aa ae af ar1 a1 ae b d
HTA
15 30 13 (10) 25 22,5 15 13 (10) 30 9+c
50/30;49/30
HTA
10 20 8 (7) 20 14 12,5 8 (7) 20 8+c
40/22; 40/25
HTA 38/17 7,5 15 5 10 10 10 5 15 7 (8) + c
HTA 28/15 5 10 4 8 5 10 4 10 5 (7,5) + c
HZA 41/22 10 15 8 20 10 10 8 20 8,5 + c

23
TENDER TEXTS

Grout-in anchor make HALFEN-DEHA

UMA/UHA anchor system LUTZ lab size: H = ...............

Stainless steel support anchor, W 1.4571 / 1.4401 AISI 316 B = ................
for use in the vertical joint. D = ................
Joint pattern : 10 (8)mm cross joint (or offset joints) Material : ......................
Projection k = ................
Subsurface : ......................

UMA anchor system LUTZ Slab size: H = ...............

Stainless steel support and retaining anchor, W 1.4571 / 1.4401 AISI 316 B = ................
for use in the horizontal joint. D = ................
Joint pattern : 10 (8)mm cross joint Material : ......................
Projection k = ................
Subsurface : ......................

Body anchor make HALFEN-DEHA

BA/DT/DH – anchor system LUTZ Slab size: H = ...............

Stainless steel support and retaining anchor, W 1.4571 / 1.4401 AISI 316 B = ................
including stainless steel dowel, approved by the inspection of works authority for D = ................
torn concrete; Material : ......................
for use in the vertical joint. Projection k = ................
Joint pattern : 10 (8)mm cross joint (or offset joints) Subsurface : Concrete

BA/DT – anchor system LUTZ Slab size: H = ...............

Stainless steel support anchor, W 1.4571 / 1.4401 AISI 316 B = ................
including stainless steel dowel, approved by the inspection of works authority for D = ................
torn concrete; Material : ......................
for use in the horizontal joint. Projection k = ................
Joint pattern : 10 (8)mm cross joint Subsurface : Concrete

Sub-structure make HALFEN-DEHA

Type SUK, system LUTZ Slab size: H = ...............

with vertical stainless steel toothed channels, W 1.4571 / 1.4401 AISI 316 B = ................
Joint pattern : 10 (8)mm cross joint (or staggered joints) D = ................
Material : ......................
Projection k = ................
Subsurface : Concrete

24
E N Q U I RY / O R D E R F O R M

HALFEN Limited
Humphrys Road Customer : Building project :
Woodside Estate
Dunstable LU5 4TP
UK

Tel: 08705 316300 Date : Desired delivery date : Delivery address :

Fax: 08705 316304

Enquiry Purchase Order Project-No. : Sheet No.. :

Anchor Shell Projection Fv

HD HZ
Item Piece Designation Sketch k
N N
Support Retaining mm exist. perm.
Concrete Masonry
Anchor Anchor N N

25
 Halfen Limited
Humphrys Road Woodside Estate Dunstable LU5 4TP
Tel: +44 (0)8705 316300 Fax: +44 (0)8705 316304

Email: [email protected] Web: www.halfen.co.uk