Safety and shut-off block

SAF/DSV

1. DESCRIPTION 1.1.1 Circuit diagram 1.1.2 Product advantages

The compact combination of components
1.1. GENERAL considerably simplifies the connection of
The HYDAC safety and shut-off block is a a consumer to the hydraulic system and
hydraulic accessory element that is used provides the following benefits:
to protect against excess pressure on z Minimum of space, maintenance and
the fluid side and to shut-off and relieve piping required. Up to 10 fewer pipe
hydraulic accumulators. fittings are necessary compared to
It takes into account the applicable safety individual piping.
regulations according to DIN EN ISO 4413
and the German Industrial Safety z Considerable reduction in installation
Regulation (BetrSichV). time.
The HYDAC pressure relief valve (DB12) z Connections for various accumulator
is used in the SAF series. It is a direct- designs and manufacturers are available
acting pressure relief valve in a poppet – all imperial and metric thread types
valve construction with excellent opening as well as manifold-mounted and weld
and closing characteristics. This version of nipple connections.
the DB12 complies with the requirements z Additional valves such as pilot-operated
of the European Pressure Equipment check valves, flow control valves and
Directive (PED) with CE marking and is combined flow control and check valves
supplied with a declaration of conformity can be fitted to system connection P.
and operating instructions.
The operating instructions must be
observed! DB12 pressure relief valve
No. 5.169.B  M1 connection
(optional pressure gauge available)
ISO 228 - G 1/4 (SAF10, SAF8)
ISO 228 - G 1/2 (all others)
 Shut-off valve
 Pressure release valve
 M2 connection (e.g. for p0-Guard)
ISO 228 - G 1/4 (all sizes)
These devices are combined in a compact,
space-saving HYDAC safety and shut-
off block. The following devices are also
available:
 Solenoid-operated release valve
(optional for type SAF…E…)
 Throttle
S Hydraulic accumulator connection
P Pump connection
T Tank connection
EN 3.551.25/01.23

129
 1.2. DESIGN 1.4.2 Permitted operating temperature 1.5. STANDARD DESIGNS
Standard design
The SAF safety and shut-off block consists -10 °C ... +80 °C 1.5.1 Model with manually operated
of a valve block, an integrated HYDAC (ambient temperature for E type limited to pressure release
pressure relief valve, a main shut-off valve -10 °C ... +60 °C) The basic model of the safety and shut-off
and a manually operated pressure release block has a manually operated pressure
valve. The necessary pressure gauge Low-temperature version release valve, code "M", and a direct-
connections are provided in addition to the -40 °C ... +80 °C acting pressure relief valve.
tank connection. 1.4.3 Max. operating pressure Sizes: SAF10, SAF20, SAF32
In addition, an optional solenoid-operated 400 bar
2-way directional valve allows automatic
discharge of the accumulator or consumer 1.4.4 Model with solenoid-operated
and therefore of the hydraulic system in an pressure release
emergency or for shut-down. Type
Solenoid-operated by means of pressure-
tight, oil-immersed, single-stroke solenoids
1.3. CONNECTIONS in accordance with VDE 0580. Actuating
The safety and shut-off block has the solenoid with male connector to
following connections: DIN 43650, standard for general industrial
S – Hydraulic accumulator connection applications, available for 24 V DC and
230 V AC.
P – Pump connection 1.5.2 Model with solenoid-operated
Connection of the SAF to the Type of voltage pressure release
system DC solenoid The E type safety and shut-off block has
When connected to AC voltage, the a solenoid-operated 2-way directional
T – Tank connection necessary DC voltage is produced by valve for automatic pressure release of the
The piping leading to the tank must means of a bridge rectifier connector. accumulator and the hydraulic system.
be installed separately.
This ensures that the flow can VOLTAGE TOLERANCE Sizes: SAF10, SAF20, SAF32
be channelled away to the tank ±15 % of the nominal voltage Normally open "Y"
unpressurised when the DB12 Nominal current
pressure relief valve is opened. Dependent on the nominal voltage
M1 – With optional pressure gauge 24 V DC 0.80 A
ISO 228 - G 1/4 (SAF10, SAF8) 230 V AC 0.11 A
ISO 228 - G 1/2 (all others) Power consumption
M2 – E.g. for p0-Guard p20 = 18 W
ISO 228 - G 1/4 (all sizes) DUTY CYCLE
100 % DC = CO (continuous operation)
1.4. SPECIFICATIONS Switching time
This depends on the symbol, pressure at
1.4.1 Operating fluids the individual ports and the flow rate Normally open "Z"
Mineral oil to DIN 51524 WSM06020Y:
Part 1 and Part 2 on: 50 ms
(other fluids on request) off: 35 ms
Viscosity range WSM06020Z:
min.   10 mm²/s on: 35 ms
max. 380 mm²/s off: 50 ms
Filtration
Max. permitted contamination level of the 1.4.5 Notice
operating fluid to ISO 4406 All work with HYDAC safety and shut-off
Class 21/19/16 or SAE AS 4059 Class 11. blocks must only be carried out by suitably
We therefore recommend a filter with a trained staff.
minimum retention rate of ß20 ≥ 100. Incorrect installation or handling can lead
The fitting of filters and regular to serious accidents.
replacement of the filters guarantees The operating instructions must be
correct operation, reduces wear and observed!
extends the service life. No. 3.551.BA
Relevant PDF documents can be
accessed at:
www.hydac.com » Downloads »
Documents » Accumulator Division
EN 3.551.25/01.23

130
 1.6. ∆p-Q GRAPHS FOR SAF
Measured at:
ν = 32 mm²/s
toil = 40 °C
Operating pressure = 400 bar
with DB12 pressure relief valve

1.6.1 Flow from the pump 1.6.2 Flow from the accumulator 1.6.3 Flow from the accumulator
to the accumulator via the pressure release valve to via the pressure release valve
the tank to the tank

SAF10M/E SAF10E SAF10M/E

∆p [bar]

∆p [bar]

∆p [bar]
Flow rate [l/min] Flow rate [l/min] Flow rate [l/min]

SAF20M/E SAF20E SAF20M/E

∆p [bar]

∆p [bar]

∆p [bar]

Flow rate [l/min] Flow rate [l/min] Flow rate [l/min]

SAF32M/E; SAF32-3M/E SAF32E; SAF32-3E SAF32M/E; SAF32-3M/E

∆p [bar]

∆p [bar]

∆p [bar]

Flow rate [l/min] Flow rate [l/min] Flow rate [l/min]

EN 3.551.25/01.23

131
 2. MODEL CODE FOR SAF SAF 20 E 1 2 Y 1 T 210 A – S 13 – LPI – A9
Not all combinations are possible. Order example.
For further information, please contact HYDAC.

Safety and shut-off block

Series SAF

Nominal size of main shut-off valve

8 = DN8
10 = DN10
20 = DN20
32 = DN32
32-3 = DN32 with 3 size 12 pressure relief valves
50 = DN50

Type
M = manual discharge
E = solenoid-operated and manual discharge

Block material 1)
1 = carbon steel
3 = stainless steel
6 = carbon steel (low temperature)

Seal material (elastomer)

2 = NBR
5 = EPDM 6)
6 = FKM
7 = other

Type - poppet valve 4)

Y = normally open (2/2 directional valve WSM06020Y)
Z = normally closed (2/2 directional valve WSM06020Z, only up to 350 bar)

Voltage type – poppet valve 4)

1 =   24 V DC
2 = 115 V AC
3 = 230 V AC
6 = 120 V AC
7 = other

Pressure relief valve

T = pressure setting with TÜV
N = pressure setting without TÜV 6)

Pressure setting
e.g. 210 bar

Threaded connection to
A = ISO 228 (BSP) 3)
B = DIN 13, to ISO 965/1 (metric) 2)
C = ANSI B1.1 (UNF, O-ring seal to SAE) 2)

Adapter
to accumulator (see section 8.)
e.g. S13 = ISO 228 - G 2A

Additional equipment (see section 5.)

L = lockable main shut-off valve (locking device)
LPI = model L with additional position monitoring (inductive proximity switch)
LPM = model L with additional position monitoring (mechanical limit switch with roller lever)
LS = lockable pressure release valve

Certification code DB12 5)

No details = European Pressure Equipment Directive (PED)
A6 = Russia, and others
A9 = China

Accessories – please give full details when ordering, see section 8.

EN 3.551.25/01.23

1) Dependent on type and pressure rating

2) On request
3) In conjunction with SAF8 = 9/16-18UNF or ISO 228 - G 1/4 (BSP)
4) Only for type E
5) For further information, see catalogue section Accumulator Technology, No. 3.000, section 4.
6) Only with pressure relief valve N

132
 3. DIMENSIONS
3.1. SAF10 SAFETY AND SHUT-OFF BLOCK SIZE 10

S adapter
see accessories
direct-acting
pressure relief valve
(size 12)

2/2 directional valves

pressure release (only for type E)
valve
system connection
tank connection (others on request)
(the piping leading to the tank
must be installed separately)
shut-off valve

Type Weight
SAF10M... 4.2 kg
SAF10E... 4.6 kg

SAF10 Standard types

Type Part no. Type Part no.
SAF10M12T400A 2121582 SAF10E12Y1T400A 2125858
SAF10M12T350A 2122208 SAF10E12Y1T350A 2122210
SAF10M12T330A 2121236* SAF10E12Y1T330A 2122211*
SAF10M12T315A 2121121 SAF10E12Y1T315A 2122212
SAF10M12T300A 2121354 SAF10E12Y1T300A 2122213
SAF10M12T250A 2121353 SAF10E12Y1T250A 2122214
SAF10M12T210A 2121346 SAF10E12Y1T210A 2121662
SAF10M12T200A 2121351 SAF10E12Y1T200A 2122215
SAF10M12T150A 2121345 SAF10E12Y1T150A 2122216
SAF10M12T100A 2121344 SAF10E12Y1T100A 2122041
EN 3.551.25/01.23

SAF10M12T070A 2121350 SAF10E12Y1T070A 2122217

SAF10M12T050A 2122207 SAF10E12Y1T050A 2122218
SAF10M12T035A 2121349 SAF10E12Y1T035A 2122219
* Preferred models

133
 3.2. SAF20 SAFETY AND SHUT-OFF BLOCK SIZE 20

S adapter
see accessories

2/2 directional valve

(only type E)

pressure release valve

tank connection
(the piping leading to the tank
system connection must be installed separately)
(others on request)
shut-off valve

direct-acting
pressure relief valve
size 12

Type Weight
SAF20M... 6.8 kg
SAF20E... 7.2 kg

SAF20 Standard types

Type Part no. Type Part no.
SAF20M12T400A 2120317 SAF20E12Y1T400A 2121022
SAF20M12T350A 2120434 SAF20E12Y1T350A 2121979
SAF20M12T330A 2120323* SAF20E12Y1T330A 2120394*
SAF20M12T315A 2120324 SAF20E12Y1T315A 2120833
SAF20M12T300A 2120332 SAF20E12Y1T300A 2120836
SAF20M12T250A 2120432 SAF20E12Y1T250A 2120851
SAF20M12T210A 2120319 SAF20E12Y1T210A 2120320
SAF20M12T200A 2120325 SAF20E12Y1T200A 2120835
SAF20M12T150A 2120330 SAF20E12Y1T150A 2120832
SAF20M12T100A 2120401 SAF20E12Y1T100A 2120369
EN 3.551.25/01.23

SAF20M12T070A 2120326 SAF20E12Y1T070A 2120849

SAF20M12T050A 2122172 SAF20E12Y1T050A 2121000
SAF20M12T035A 2120281 SAF20E12Y1T035A 2122220
* Preferred models

134
 3.3. SAF32 SAFETY AND SHUT-OFF BLOCK SIZE 32

S adapter
see accessories

2/2 directional valve

(only for type E)

system connection
(others on request)

shut-off valve

direct acting
pressure relief valve
size 12

tank connection
pressure release valve (the piping leading to the tank
must be installed separately)

Type Weight
SAF32M... 12.0 kg
SAF32E... 12.4 kg

SAF32 Standard types

Type Part no. Type Part no.
SAF32M12T400A 2125856 SAF32E12Y1T400A 2123123
SAF32M12T350A 2122230 SAF32E12Y1T350A 3125142
SAF32M12T330A 2122231* SAF32E12Y1T330A 2120371*
SAF32M12T315A 2121136 SAF32E12Y1T315A 2122222
SAF32M12T300A 2120837 SAF32E12Y1T300A 2120834
SAF32M12T250A 2122233 SAF32E12Y1T250A 2122223
SAF32M12T210A 2120321 SAF32E12Y1T210A 2120318
SAF32M12T200A 2121135 SAF32E12Y1T200A 2122224
SAF32M12T150A 2121134 SAF32E12Y1T150A 2122225
SAF32M12T100A 2121129 SAF32E12Y1T100A 2122226
EN 3.551.25/01.23

SAF32M12T070A 2122234 SAF32E12Y1T070A 2122227

SAF32M12T050A 2121137 SAF32E12Y1T050A 2122228
SAF32M12T035A 2121125 SAF32E12Y1T035A 2122229
* Preferred models

135
 4. SPARE PARTS

AF9
Type of safety and shut-off block SAF10M, SAF10E SAF20M, SAF20E SAF32M, SAF32E
Description Item Dimensions or part no.
Repair kit 2122238 (NBR) 2122242 (NBR) 2122246 (NBR)
consisting of: 2122240 (FKM) 2122244 (FKM) 2122248 (FKM)
Spindle 1
Disc 2
O-ring 3 10x2 15x2.5 20x3
Ball 4
Switching handle 5
Spindle 6
O-ring 7 6x2
Threaded pin 8 M4x6 M4x10
Orifice 9 Ø1.5 mm (Qmax – 25.5 l/min)
O-ring 11 17x2
Support ring 12 11.7x15x1
O-ring 13 11x2
Sealing cup 14
O-ring 15 21x2 34x2.5 56.7x2.8
O-ring 16 23.47x2.62
Support ring 17 18.3x21.5x1
O-ring 18 18x2
O-ring 19 29.7x2.8 29.7x2.8 37.2x3
Locking screw 20 G 1/8 G 1/8 G 1/8
21 G 1/4 G 1/4 G 1/4
22 – G 3/8 G 3/8
23 – G 1/2 G 1/2
2/2 directional valve assembly 10 WSM06020Y – normally open 3153871 (350 bar); 3156869 (400 bar)
(only for E type) WSM06020Z – normally closed 3153874 (350 bar); 3156873 (400 bar)
Locking screw assembly 277645
(converts "E" type to "M" type)
Seal kit consisting of: 2121699 (NBR) 2121703 (NBR) 2121707 (NBR)
Items 3, 7, 8, 11, 12, 13, 14, 15, 16, 2121701 (FKM) 2121705 (FKM) 2121709 (FKM)
17, 18, 19, 20, 21, 22, 23
EN 3.551.25/01.23

Spindle repair kit consisting of: 2115648 (NBR)

Items 6, 7, 8 2115649 (FKM)

136
5. ADDITIONAL EQUIPMENT FOR SAFETY AND SHUT-OFF BLOCKS
In safety and shut-off blocks, the position of the shut-off valve/the pressure release valve can be secured.
HYDAC supplies various additional devices for this (retrofit options, see section 8.):

Additonal device L

closed

locking device option to

enable the shut-off valve
to be locked in the open
or closed position using a
padlock

open

Additional device LPI

inductive proximity switch

to monitor the open or
closed position of the shut-
off valve

closed
locking device option to
enable the shut-off valve
to be locked in the open
or closed position using a
padlock

open
switching
EN 3.551.25/01.23

distance

137
 Additional device LPM

mechanical limit switch

with roller lever to monitor the open
or closed position of the shut-off
valve

closed

locking device option to

enable the shut-off valve
to be locked in the open
or closed position using a
padlock
open

Additional device LS

locking device
option for
pressure release
valve
EN 3.551.25/01.23

138
6. SPECIAL MODELS
6.1. TYPE SAF32-3M(E)
with 3 direct acting pressure relief valves size 12
(max. operating pressure 400 bar)

hex. socket cap screw M16x45

adapter torque 130 Nm
see supplied as part of S adapter
accessories

pressure
release
valve

system
connection 2/2 directional valve
(only on SAF32-3E)
coil can be turned through
360°

SAF32-3M

SAF32-3E

direct-acting
pressure relief valve
size 12
EN 3.551.25/01.23

Type Weight
SAF32-3M... 24 kg
SAF32-3E... 25 kg

139
 6.2. TYPE SAF50M(E)
for high flow rates
with 3-direct acting pressure relief valves size 12
Max. operating pressure
Type M: 400 bar
Type E: 350 bar

S adapter
on request
hex. socket cap screw M16x45
torque 130 Nm
supplied as part of S adapter

2/2
directional valve
only on SAF50E
coil can be turned through 360°

pressure
release
system valve
connection

SAF50M

SAF50E

direct-acting
pressure relief valve
size 12
EN 3.551.25/01.23

Type Weight
SAF50M... 25 kg
SAF50E... 26 kg

140
6.3. TYPE SA32M(E)29
with pilot-operated pressure relief valve (Qmax = 600 l/min)
(max. operating pressure 330 bar)

for pressurised tank lines,

valve type "TVY" with
external pilot oil return
must be used

S adapter
hex. socket cap
see
screw M16x45
accessories
supplied as part
of S adapter

system
connection
EN 3.551.25/01.23

shut-off valve

141
 pressure release valve

2/2 directional valve

only on SAF50E
coil can be turned through
360°

direct-acting
pressure relief valve size 12

Pilot-operated
pressure relief valve size 32 Lowest setting pressure [bar]
min. setting pressure,
circulating pressure
Inlet pressure [bar]

[bar]

Flow rate [l/min]

Flow rate [l/min]

SA32E29TVY The safety and shut-off block SA32M(E)29

is equipped with a pilot-operated pressure
relief valve size 32 for high flow rates up to
600 l/min.
The E type of the safety and shut-off block
has a solenoid-operated 2-way directional
valve for automatic pressure release of the
accumulator and the hydraulic system in
an emergency or for shut-down.
SA32E29TV
For unpressurised tank lines, valve type
"TV" must be used
(with internal pilot oil return to tank).
For pressurised tank lines, valve type
"TVY" is recommended
(with external pilot oil return to tank).
Two different models of the 2-way
directional valve are available:
SA32M29TVY
– WSM06020Y (normally open)
– WSM06020Z (normally closed)

SA32M29TV
EN 3.551.25/01.23

Type Weight
SA32M29... 22.5 kg
SA32E29... 23.5 kg

142
6.4. TYPE SAF8M
For pressures of 400 bar and above in stainless steel with high-pressure ports
(max. operating pressure 800 bar)

accumulator
Ma = 75 NM
pressure release valve

shut-off valve

safety valve with

CE marking
Ma = 60 Nm

pump

2 x mounting bore
X (1:1)
pipe size 9/16"
not included in the
scope of delivery

pressure screw

pressure ring

EN 3.551.25/01.23

Type Weight
SAF8M 7.5 kg

143
 6.5. SAFETY AND SHUT-OFF 6.5.1 Function when using 4/2 6.5.2 Function when using 3/2
directional valve directional poppet valve
BLOCK WITH 2-WAY When the 4/2 directional valve is in the When the 3/2 directional poppet valve is in
CARTRIDGE VALVE switching position shown (open when the switching position shown (open when
(LOGIC ELEMENT) de-energised), the spring chamber of de-energised), the spring chamber of the
the logic element is pressurised via the logic element is pressurised via the system
This safety and shut-off block consists accumulator pressure; the path from P to S pressure; the path from P to S is blocked
of a valve block, an integrated pressure is blocked and the hydraulic accumulator is and the hydraulic accumulator is shut off
relief valve and a solenoid-operated 2-way automatically shut off from the system. By from the system. When the 3/2 directional
cartridge valve which replaces the main connecting the accumulator via the orifice poppet valve is in the discharge position
shut-off valve. in the pilot valve to the tank, it will slowly (energised) the spring chamber of the logic
Advantages: discharge. element is discharged, the path from P to
In addition to its compact design, this When the 4/2 directional poppet valve S is open and the hydraulic accumulator is
model is capable of rapid switching to is in the discharge position (energised) charged.
control the fluid flow. the spring chamber of the logic element is If the pump breaks down or if it is switched
discharged, the path from P to S is open off, the 3/2 directional poppet valve reverts
and the accumulator is charged. to the "open when de-energised" position;
Specifications: the accumulator pressure shuts off the
logic element via the shuttle change-
Type Nominal Max. Pressure over valve and shuts off the hydraulic
size operating relief valve 1) accumulator from the system.
pressure
Specifications:
SA20A50T... DN20 400 bar DB12 (2)
SA32A50T... DN30 400 bar DB12 (3) Type Nominal Max. Pressure
size operating relief valve 1)
1)
Number of pressure relief valves
pressure
SA20A51T... DN20 400 bar DB12 (2)
SA32A51T... DN30 400 bar DB12 (3)
1)
Number of pressure relief valves

Type Nominal Max. Pressure

size operating relief valve 1)
pressure
SA20E50T... DN20 400 bar DB12 (2)
SA32E50T... DN30 400 bar DB12 (3) Type Nominal Max. Pressure
size operating relief valve 1)
1)
Number of pressure relief valves
pressure
SA20E51T... DN20 400 bar DB12 (2)
SA32E51T... DN30 400 bar DB12 (3)
1)
Number of pressure relief valves
EN 3.551.25/01.23

144
7. DESCRIPTION OF DSV10 Accumulator operation 7.3. CONNECTIONS
7.1. GENERAL The DSV has the following connections:
DSV10 as a low cost alternative to S – Hydraulic accumulator connection
SAF10 (M33x2 DIN 3852 Part 3)
The three-way DSV10 safety block is P – Pipe connection
used to isolate and discharge hydraulic (ISO 228 – G 3/8 and G 1/2)
accumulators and consumers. It complies T – Tank connection
with the relevant safety standards in (ISO 228 – G 1/2)
accordance with DIN EN 4413 and the M – Pressure gauge connection
German Industrial Safety Regulation (ISO 228 – G 1/4)
BetrSichV.
The HYDAC DB12 pressure relief valve 7.4. FUNCTION
is used with the DSV series. It is a direct- When the accumulator is in operation the
acting pressure relief valve in a poppet change-over ball valve connects the pump
valve design with excellent opening and connection with the hydraulic accumulator.
closing characteristics. At the same time, the hydraulic
This version of the DB12 complies with the accumulator is monitored for pressure via
requirements of the European Pressure the built-in pressure relief valve.
Equipment Directive (PED) with CE By switching over the ball valve, the pump
marking. connection is shut off leakage-free on the
There are four different versions: system inlet side and the hydraulic accumulator is
pressure
z DSV10M optional discharged simultaneously to the tank.
manual discharge, standard L-ball During switching, all three ports (P, S
z DSV10M-T-ball and T) are momentarily interconnected
manual discharge, T-ball (negative switching overlap). Automatic
z DSV10EY
system relief can be achieved by fitting a solenoid-
pressure operated 2/2 directional valve (e.g. in the
manual/solenoid discharge, optional
normally open event of a power failure or shut-down).
z DSV10EZ 7.5. NOTES
manual/solenoid discharge, Ball valves are not designed to be used as
normally closed flow control valves; therefore they should
The essential difference compared to the Shutting off the system pressure always be either fully open or fully closed
SAF10 lies in the shut-off and discharge and simultaneously discharging to avoid damaging the sealing cups.
function of the DSV10. On request we can the hydraulic accumulator To ensure correct functioning, pressure
supply other models to cover almost all and temperature specifications must be
applications, e.g. for aggressive media. observed.
On request we can supply test certificates
to EN 10204 and quality test certificates to
DIN 55350, Part 18.
7.2. DESIGN
The DSV three-way safety block consists
of a valve block with an integrated HYDAC
pressure relief valve and the shut-off valve.
It has connections for the pump, pressure
gauge, tank and hydraulic accumulator.
In addition, an optional solenoid-operated
2-way directional valve allows automatic
discharge of the hydraulic accumulator or
consumer.

system
pressure
shut-off

system
pressure
shut-off

P – Pump connection
S – Hydraulic accumulator
KH – Change-over ball valve
DB – Pressure relief valve
M – Pressure gauge connection
T – Tank connection

The DSV10 can be used as a cost-

EN 3.551.25/01.23

effective alternative to the SAF10. Unlike

the SAF10, the DSV10 shuts off when
discharging simultaneously to the tank.

145
 7.6. SPECIFICATIONS 7.6.4 Installation 7.6.9 Model with
No orientation restrictions solenoid-operated
7.6.1 Symbols pressure release
7.6.5 Operating fluids Type
Mineral oil to DIN 51524 Solenoid-operated by means of pressure-
Part 1 and Part 2 tight, oil-immersed, single-stroke
DSV10M (other fluids on request) solenoids in accordance with VDE 0580.
Viscosity range: Actuating solenoid with male connector to
min.   10 mm²/s DIN 43650, standard for general industrial
max. 380 mm²/s applications, available for 24 V DC and
Filtration: 230 V AC.
Max. permitted contamination level of the Type of voltage
operating fluid to ISO 4406 Class 21/19/16 DC solenoid:
or SAE AS 4059 Class 11. When connected to AC voltage, the
We therefore recommend a filter with a necessary DC voltage is produced by
minimum retention rate of β20 ≥ 100. The means of a bridge rectifier connector.
fitting of filters and the regular replacement Voltage tolerance
of filter elements guarantees correct ±15 % of the nominal voltage
operation, reduces wear and increases the
DSV10M T-ball service life. Nominal current
dependent on the nominal voltage
7.6.6 Permitted operating temperature 24 V DC 0.80 A
-10 °C ... +80 °C
230 V AC 0.11 A
(ambient temperature for
E type limited to Power consumption
-10 °C ... +60 °C) p20 = 18 W
Duty cycle
7.6.7 Maximum operating pressure 100 % (continuous operation)
350 bar
Switching time
7.6.8 ∆p - Q characteristic curve Depending on symbol, pressure across the
Measured at individual ports and flow rate.
toil = 50 °C
WSM06020Y:
ν = 30 mm²/s
DSV10EY on: 50 ms
off: 35 ms
WSM06020Z:
Flow rate from P to S on: 35 ms
off: 50 ms
7.7. SPARE PARTS
Please see brochure:
z 3-way safety block DSV
No. 5.251
p [bar]

DSV10EZ

Q [l/min]

Flow rate from S to T

7.6.2 Design
Ball valve isolating device
Pressure relief valve is a direct-acting
p [bar]

poppet seat valve

Poppet valve is pilot-operated
7.6.3 Materials
Housing and locking screw in steel,
surface protection: phosphate-plated.
Ball in steel, hard-chromed, pressure relief
valve and poppet valve in high tensile
steel, closing element in hardened and
ground steel, wear-resistant, surface Q [l/min]
protection: phosphate-plated, ball seal in
high quality synthetic material (POM), soft
seals in Perbunan (NBR), cranked handle
AF09 in red anodised aluminium.
EN 3.551.25/01.23

146
7.8. MODEL CODE FOR DSV10
(also order example)
DSV – 10 – EY – 4 . 1 / 1 / X / T 210 – G 24 – Z4 S13

3-way safety block

Size
10

Discharge
M = manual discharge
EY = solenoid-operated and manual discharge – normally open
EZ = solenoid-operated and manual discharge – normally closed

Type of pressure relief valve

4 = DB12

With/without fitted pressure relief valve

1 = with pressure relief valve
0 = without pressure relief valve

Accumulator connection
1 = M33x2

Series
(specified by manufacturer)

Setting of pressure relief valve

T = pressure setting with TÜV
V = adjustable using tool
F = preset by manufacturer
x = model without relief valve cartridge

Opening pressure setting

e.g. 210 bar opening pressure
xxx = model without relief valve cartridge
Pressure setting range
DB12 – 150 bar
DB12 – 250 bar
DB12 – 350 bar

Type of voltage for solenoid

G = DC voltage
W = AC voltage

Nominal voltage for solenoid

24 =   24 V for type G voltage (DC)
230 = 230 V for type W voltage (AC)

Type of connection for solenoid

Z4 = connector to DIN 43650 - AF2 - PG11

Additional information
S13 = S13 adapter to hydraulic accumulator (see section 8.)
EN 3.551.25/01.23

147
 7.9. DIMENSIONS
DSV10 3-way safety block
(example: E type)

4 x through bores Ø9

2/2 directional valve system connection

optional

coil can be turned through 360°

shut-off valve

system connection
optional

M33x2
ISO 6149/DIN 3852 Part 3

DB12 pressure relief valve

Type Weight
DSV10M... 3.5 kg
DSV10E... 3.9 kg

SAF10 Standard types

Type Part no. Type Part no.
DSV-10-M-4.0/1/X/XXXX 555999 DSV-10-EY-4.0/1/X/XXXX-G24-Z4 557367
DSV-10-M-4.1/1/X/T100 555971 DSV-10-EY-4.1/1/X/T100-G24-Z4 555983
DSV-10-M-4.1/1/X/T150 555972 DSV-10-EY-4.1/1/X/T150-G24-Z4 555984
DSV-10-M-4.1/1/X/T200 555973 DSV-10-EY-4.1/1/X/T200-G24-Z4 555985
DSV-10-M-4.1/1/X/T210 555974 DSV-10-EY-4.1/1/X/T210-G24-Z4 555986
DSV-10-M-4.1/1/X/T250 555975 DSV-10-EY-4.1/1/X/T250-G24-Z4 555987
EN 3.551.25/01.23

DSV-10-M-4.1/1/X/T300 555976 DSV-10-EY-4.1/1/X/T300-G24-Z4 555988

DSV-10-M-4.1/1/X/T315 555977 DSV-10-EY-4.1/1/X/T315-G24-Z4 555989
DSV-10-M-4.1/1/X/T330 555978 DSV-10-EY-4.1/1/X/T330-G24-Z4 555990
DSV-10-M-4.1/1/X/T350 555979 DSV-10-EY-4.1/1/X/T350-G24-Z4 555991

148
 8. ACCESSORIES
8.1. ADAPTERS FOR DIAPHRAGM ACCUMULATORS

O-ring

O-ring

Type Accumulator Volume D1 thread Adapter Part no. ¹) K L1 L2 D2 O-ring

type [l] NBR/carbon steel AF [mm] [mm] [mm]
SBO...E- 0.075 ... 1.4
G 1/2 A S 30 369485* 14 33 22x3
SAF10/20 SBO...A6- 0.1 ... 0.6
41 17.5
DSV10 SBO...E- 2.0 ... 3.5
G 3/4 A S 31 369486* 16 40 28x3
SBO...A6- 1.3 ... 4
* Preferred models
¹) Others on request

8.2. ADAPTERS FOR PISTON ACCUMULATORS

8.2.1 Standard piston accumulator

Fig. 1 Fig. 2

Type Accumulator Volume Adapter Part no. ¹) D1 D2 O-ring Corresponding Part no. ¹) Fig.
type [l] NBR/carbon steel [mm] [mm] S adapter NBR/carbon steel
SAF10/20 SK210/350 - 2.5 ... 7.5 K 406 374929 G 1 1/4 G 1 35x3 S 12 369480 1
DSV10 SK210/350 - 10 ... 45 K 408 374931 G 1 1/2 53x3 S 13 369481
G2 2
SAF32 SK210/350 - 50 ... 120 K 409 374933 G2 62x3 S 309 366715
1)
Others on request

8.2.2 SK280
O-ring

O-ring

Type Accumulator Fluid port D1 thread Adapter Part no. ¹) K L1 L2 D2 O-ring

type SK280 NBR/carbon steel AF [mm] [mm] [mm]
EN 3.551.25/01.23

AAD G 1/2 A S 30 369485* 14 33 22x3

SAF10/20 41 17.5
SK280 AAE G 3/4 A S 31 369486* 16 40 28x3
DSV10
AAF G1A S 32 369487 46 18 18.5 45 35x3
* Preferred models
¹) Others on request

149
 8.3. ADAPTERS FOR BLADDER ACCUMULATORS
8.3.1 Low pressure bladder accumulators

N500

O-ring 102x3

S adapter

safety and
shut-off block

Type Accumulator Volume Adapter Part no. ¹) Corresponding Part no. ¹)

type [l] NBR/carbon steel S adapter NBR/carbon steel
SAF10/20 and DSV10 S 13 369481
SB40 2.5 ... 50 N500 367229
SAF32 S 309 366715
1)
Others on request

8.3.2 Standard/high pressure bladder accumulators, threaded connection

O-ring O-ring

O-ring O-ring O-ring

29.7x2.8 29.7x2.8 29.7x2.8

Fig. 1 Fig. 2 Fig. 3

Type Accumulator Volume D1 Adapter Part no. 1) K L1 L2 D2 O-ring Fig.

type [l] thread NBR/carbon steel AF [mm] [mm] [mm] [mm]
SB330/400- 0.6 ... 1 G 3/4A S 10 369479* 41 28 16 – 17x3
SB550/690- 1   ... 5 G 1A S 11 372750 34 – 22x3
46 17 1
SB330/400- 2.5 ... 6 G 1 1/4A S 12 369480* 37 – 30x3
SB330/400/
10   ... 50 G 2A S 13 369481* 65 44 21 – 48x3
550/600-
SAF10 – M30x1.5 S 20 369482 41 15 18 40 32x2
SAF20 Connection with
– M40x1.5 S 21 369483 55 54 43x3 2
DSV10 metric fine thread 20 21
– M50x1.5 S 22 369484 65 64 53x3
G 3/4 S 367861 369489 41 18 50 – –
SB330/400- 2.5 ... 50 G1 S 379766 369490 46 20 55 – – 3
G 1 1/4 S 379767 369498 65 22 60 – –
* Preferred models
1)
Others on request
EN 3.551.25/01.23

150
 8.3.3 Standard/high pressure bladder accumulators, flange connection

O-ring
62x4

O-ring
O-ring

O-ring 37.2x3 O-ring

O-ring 37.2x3 O-ring
37.2x3 37.2x3
4 bores 4 bores
4 bores 4 bores

Fig. 4 Fig. 5 Fig. 6 Fig. 7

Type Accumulator Volume D1 Adapter Part no. ²) K L1 L2 D2 O-ring Fig.

type [l] thread NBR/carbon steel AF [mm] [mm] [mm] [mm]
SB330/400- 0.6 ... 1 G 3/4A S 305 1) 366723 – 28 58 – 17x3
SB550/690- 1   ... 5 G 1A S 306 1) 2102855 – 34 64 – 22x3
4
SB330/400- 2.5 ... 6 G 1 1/4A S 307 1) 366724 – 37 67 – 30x3
SB330/400/600- 10   ... 50 S 309 1) 366715* – 74 –
G 2A 44 48x3
SB550- 10   ... 50 S 308 1) 376813 – 115 –
5
SB330H- 10   ... 50 G 2 1/2A S 365922 377283 – 50 150 – 62x4
SAF32
– M30x1.5 S 330 1) 366735 – 15 47 45 32x2
Connection with
– M40x1.5 S 340 1) 366736 – 60 43x3 6
metric fine thread 20 51
– M50x1.5 S 350 1) 366737 – 75 53x3
G1 S 365637 2106583 – 20 – –
60
SB330/400- 10   ... 50 G 1 1/4 S 369658 2106578 – 22 – – 7
G 1 1/2 S 237838 2103869 – 24 65 – –
* Preferred models
1)
Adapter supplied with 4 hex. socket cap screws M16x45 (part no. 6032726) torque 130 Nm
2)
Others on request

8.3.4 High pressure bladder accumulators

O-ring
48x3
O-ring
22x3

Fig. 8 Fig. 9 Fig. 10

Type Accumulator Volume D1 Adapter Part no. ²) K L1 L2 D2 O-ring Fig.

type [l] thread carbon steel AF [mm] [mm] [mm] [mm]
SB500 ≥ 10 G2 S3961818 4158379 1) 65 44 20.5 – 48.3 10
SAF8 SB550 ≤ 10 G1 S3956412 4158378 1) 46 34 17.5 – 22.3 9
SB690 1 ... 54 1/2" NPT S3936571 3936571 27 27 15.5 – – 8
1)
NBR O-ring
2)
Others on request
EN 3.551.25/01.23

151
 8.4. GAUGE SHUT-OFF VALVE

adapter G1/4A-G1/2

female to female
threaded connection
test point

AF22

AF27
vent screw
female to male
threaded connection

Part no. Designation Consisting of:

611903 Shut-off valve AG DIN 16271 – Pressure release valve
– Female to female threaded connection
– Female to male threaded connection
– Test point
370754 Adapter G1/4A-G1/2

8.5. ADDITIONAL DEVICES FOR RETROFITTING

HYDAC supplies the following additional devices for retrofitting to prevent accidental alteration of the position of the shut-off valve or
the pressure release valve on the SAF block. For mounting onto the SAF, see section 5. Additional equipment for safety and shut-off
blocks.
8.5.1 Lockable main shut-off valve (locking device) - L

Fig. 1 Fig. 2

Part no. Designation Consisting of: Fig.

4334727 Lockable main shut-off valve for SAF10 – Plates
– Padlock
1
4334730 Lockable main shut-off valve for SAF20 – Plates
– Padlock
4334731 Lockable main shut-off valve for SAF32 – Plates
– Padlock
2
– Switching handle
– Screw
EN 3.551.25/01.23

152
8.5.2 Lockable pressure release valve – LS

Part no. Designation Consisting of:

3580490 Spindle lock SAF – Spindle lock SAF
– Padlock

8.6. ACCUMULATOR CHARGING VALVE

HYDAC accumulator charging valves control the charging of the accumulator within an
adjustable switching range. By combining the charging valve with an accumulator, pumps
and motors on oil-hydraulic systems with fluctuating flow requirements can be sized
smaller. This saves costs and energy - thus preventing unnecessary heat generation.
For further information and technical specifications, see catalogue section:
z DLHSD DLHSR Accumulator charging valve
No. 5.190.1

9. NOTE
The information in this brochure relates
to the operating conditions and fields of
application described.
For applications and/or operating
conditions not described, please contact
the relevant technical department.
Subject to technical modifications.

HYDAC Technology GmbH

EN 3.551.25/01.23

Industriegebiet
66280 Sulzbach/Saar, Germany
Tel.: +49 (0) 68 97 / 509 - 01
Fax: +49 (0) 68 97 / 509 - 464
Internet: www.hydac.com
E-mail: [email protected]
153
154
EN 3.551.25/01.23