Model Nos.
2321, 2327, 2329,
LINCOLN 2354, 2369, 84922
APENTAIR COMPANY
® PILE DRIVER III
PUMP ASSEMBLY
Series "B"
PILE DRIVER Ill
PUMP ASSEMBLY
Refer to
Section A50,
Page 78 Series.
WARNING
DO NOT OPERATE
PUMP TUBE WITH COMBUSTIBLE GAS
84922
VIEW A-A
LINCOLN One Lincoln Way Copyright 1992 Section - A50
St. Louis, Missouri 63120-1578 Printed in U.S.A.
®APENTAIR COMPANY (314) 679-4200 Page - 77B
NOV-92 FORM 402415
SPECIFICATIONS
Maximum Minimum Maximum
Airmotor output Stroke Operating
Airmotor Discharge Air Supply Operating
Model Ratio Size Per Cycle Length Temperature
Model Pressure Hose Air Pressure
in. (mm) cu. in. (cc) in. (mm) F° (C°)
PSIG (Bar) in. (mm) PSIG (Bar)
2321 20:1 10 (254) 84810 2,000 (138)
3/4 (20)
2327 13:1 8 (203) 84808 1,300 (90) 46 100 (7)
6 30° to 200°
2354 7:1 6 (152) 84806 700 (48)
(754) (152) (–34° to +93°)
2369 3:1 4-1/4 (108) 84804 600 (41) 1/2 (12)
200 (14)
2329 1.5:1 3 (76) 84803 300 (21)
Note: Pump should be installed upright for operation. Use Model 83727 stand pipe for bulk material dispensing. Locate pump
as close to tank as possible and use a minimum 3 inch (76mm) I.D. inlet hose or pipe.
ATTACHING AIRMOTOR • Check continuity (a good static wire Secondly a special Protection
TO PUMPTUBE* connection) with an ohmmeter. Place Sleeve (239947) with concentric
one probe on one hose fitting and the grooves creates a labyrinth path
1. Tightly attach tie rods to the airmotor
other probe on other hose fitting, and reduces internal operational
(use short threaded end of the tie pressure and at the same time pres-
continuity or proper grounding
rods). sure fluctuation during a stroke
through hose is good when a reading
2. Mount airmotor on top of the pump- is obtained on the ohmmeter. changeover, limits gland seal ex-
tube outlet and tightly connect Coup- • PREVENT FIRES. When pumping, posure to pumped material.
ling Nut (237051) to airmotor piston flushing or recirculating volatile sol- A combination of the metal scraper
rod. vents the area must be adequately and protection sleeve prolongs gland
ventilated. seal life and prevents leakage.
3. Hand tighten tie rods to the outlet
• Keep solvents away from heat, sparks
with four nuts supplied with airmotor.
and’ open flames. Keep containers
4. Slowly cycle the pump several times, closed when not in use. PUMP PRIMING
using just enough air pressure to
To start operating, the pump has to
operate the pump without stalling.
be primed with pumping material. The
5. Stop the pump on an "up" stroke and WARNING Pile Driver Ill pump is double acting
tighten the four nuts to securely fasten (pumps material on "up" & "down" stroke)
the airmotor to the pumptube. positive displacement reciprocating
DO NOT allow pump to ope- pump and as such intakes material only
rate when out of material. on "up" stroke.
OPERATING PRECAUTIONS
• Use Lincoln replacement To prime pump-open output line
parts to
(material valve) and slowly open air sup-
assure compatible pressure rating. GLAND PACKING ply valve until pump starts. Allow pump
• HEED ALL WARNINGS.
DESIGN* to cycle very slowly until all air is pushed
• Be sure material hoses and other
Many industrial type materials (seal- out of lines and material fills out pump
components are able to withstand
ants, adhesives, inks, etc.) display a ten- and lines. Close output line (material
fluid pressures developed by this
dency to dry-out and to build-up on the valve) - pump should stall against Pres-
pump.
pump rod (plunger). These hard dried sure.
• Do not operate pump continuously at
speeds in excess of 75 cycles per out materials cause the gland packing If pump fails to prime properly open
minute. to wear out rapidly, resulting in leakage Bleeder Valve (84012) slightly to expel
• Disconnect and ultimate pump failure. The second trapped air and at the sign of material
air line from pump air
motor when system sits idle for long problem is the gland seal exposure to coming out of the valve close it tightly.
high pressure and in particular, to pres-
periods of time.
sure fluctuation during pump operation Note: Pumps are factory tested with
• SERVICING. Before servicing or
(stroke changeover). light oil and some of it is left in, to
cleaning pump, or removing fluid-hose protect pump parts during stor-
or gun from a unit that has been used, The new gland packing design* of age and transportation. To pre-
be sure to disconnect air lines and Pile Driver III pumps addresses both vent contamination of material
carefully bleed pressure off of the problems to be pumped, flush pump before
system. A special spring type Metal Wiper using.
(239950), scrapes built up and dried
out material from the pump rod
WARNING (plunger). In order to help the metal
wiper to work longer and more effi-
ciently, the lube well of the pump
PREVENT STATIC SPARK-
should be filled with a fluid compat-
ING. If static sparking occurs,
ible with pumped material.
fire or explosion could result.
Pump, dispensing valve, and Do not fill lube well to full capa-
containers must be grounded city, as the reciprocating move-
when handling inflammable ment of the pump may draw fluid
fluids such as petroleum pro- into the airmotor.
ducts, paints, lacquers, etc. and
wherever discharge of static
electricity is hazard.
* Patent pending.
PILE DRIVER Ill
PUMPTUBE ASSEMBLY
84922
PUMPTUBE SERVICE KITS
Refer to Section K4, Page 47 Series)
Standard Polyurethane Packing Kit 84930
Teflon Packing Kit 84931
UHMW Polyethylene Packing Kit 84932 © Indicates Change
SERVICE PARTS
Part Qty. Description Part Qty. Description Part Qty. Description
26356 1 Valve body 239936 2 Retaining ring 239954 1 Plunger
84012 1 Bleeder valve 239937 1 Piston & check ass’y. *239960 1 Retaining ring
92530 1 Valve stem & pin *239943 3 O-ring (polyurethane) 241016 1 Check guide
236225 1 Bolt connector *239945 1 U-cup (polyurethane) 241018 1 Check
236229 1 Piston bolt 239947 1 Sleeve 241030 1 Tube
237051 1 Nut 239948 1 Bushing 241047 1 Outlet body
239931 1 Adapter plate *239950 1 Wiper 241064 1 Body & check assembly
*239934 2 U-cup (polyurethane) 239951 1 Spacer *244246 1 O-ring (polyurethane)
239935 2 Washer 239952 1 Tube body 244247 1 Gland nut
* Included in 241681 Repair Kit
TROUBLESHOOTING
Problem Possible Cause Solution
Pump is not working. Restricted or inadequate air supply. Check air supply pressure and air hose
diameter (see specification for minimum
air supply hose diameter).
Obstructed material output Check output line for restrictions.
Erratic or accelerated operation. Pump is not primed. Prime pump (see "pump priming" instruc-
tions.
Insufficient material supply. Refill material supply.
Material is too heavy for priming. Lower output with material valve. In-
crease pressure to pressure primer (if in
use). Check for inlet restrictions.
Pump operates on "down" stroke only Worn or damaged piston packing (239934) Check and replace if needed.
(missing "up" stroke). or piston check (239937 & 236229).
Pump operates on "up" stroke only Worn or damaged inlet check (241018). Check and replace if needed.
(missing "down" stroke).
Insufficient material supply, pump is not Check inlet for restrictions. Lower
intaking enough material to dispense output with material valve.
on both strokes.
Pump is operating but not dispensing Inlet check (241018) is not seating or Check and replace if needed.
material. damaged.
RETAIN THIS INFORMATION FOR FUTURE REFERENCE
When ordering replacement parts list: Part Number, Description, Model Number and Series Letter.
LINCOLN provides a Distributor Network that stocks equipment and replacement parts.