MAN Manual
MAN Manual
Commerce and Companies Agency under CVR Nr.: 31611792, (herein referred to as “MAN Diesel”).
Copyright © MAN Diesel 2010, branch of MAN Diesel SE, Germany, registered with the Danish
Programme 2010
MAN Diesel
MAN Diesel
Contents
3
4
Two-stroke Low Speed Diesel
5
Two-stroke Low Speed Diesel MAN B&W
Speed r/min Engine type
50-60 Hz
K98MC-S/
102.9-103.4 ME-GI-S
K90MC-S9/
102.9-103.4 ME-GI-S9
K90MC-S/
107.1-109.1 ME-GI-S
K80MC-S9/
102.9-103.4 ME-GI-S9
K80MC-S/
107.1-109.1 ME-GI-S
K60MC-S/
150 ME-GI-S
K50MC-S/
176.5-180 ME-GI-S
L35MC-S/
211.8-214.3 ME-GI-S
0 10 20 30 40 50 60 70 80 90 100
Engine power MW
6
MAN B&W General Information
Nominal Rating (MCR)
The engine ratings quoted remain valid up to tropical conditions:
Blower inlet temperature 45 ºC
Blower inlet pressure 1,000 mbar
Charge air coolant temperature 32 ºC
Engine Application
The engine ratings and speeds shown are based on generator drive. For
other drives, such as mechanical drive of mills, pumps, compressors, etc.,
please contact MAN Diesel, Copenhagen or the engine builder.
The diesel generator set ratings and heat rates shown are depending on
actual generator make and therefore for guidance only.
Turbocharger Choice
Two-stroke low speed engines can be delivered with MAN Diesel, ABB or
MHI turbochargers as standard.
7
General Information MAN B&W
Heavy Fuel Oil Engines
The engine data stated are valid using marine diesel oil or heavy fuel oil
according to the guiding specification (maximum values at inlet to centri-
fuging plant):
Density at 15° C kg/m3 991*
Kinematic viscosity at 100° C cSt 55
Kinematic viscosity at 50° C cSt 700
Flash point °C min. 60
Pour point °C 30
Carbon residue % (m/m) 22
Ash % (m/m) 0.15
Total sediment after ageing % (m/ m) 0.10
Water % (v/v) 1.0
Sulphur % (m/m) 5.0
Vanadium mg/kg 600
Aluminium/silicon mg/kg 80
Equal to ISO 8217/CIMAC-H55
* 1010 provided automatic modern clarifiers are installed.
Biofuel Engines
The engine data stated are valid using liquid biofuel according to the
guiding specification (maximum values at inlet to centrifuging plant):
Density at 15 oC kg/m3 1010
Kinematic viscosity at 10 oC cSt 55
Flash point o
C >60
Carbon residue % (m/m) 22
Ash % (m/m) 0.15
Water % (m/m) 1.0
Sulphur * % (m/m) 5.0
Vanadium ppm (m/m) 600
Aluminium + Silicon mg/kg 80
Sodium plus potassium ppm (m/m) 200
Calcium ppm (m/m) 200
Lead ppm (m/m) 10
TAN (Total Acid Number) mg KOH/g <25
SAN (Strong Acid Number) mg KOH/g 0
* Iodine, phosphorus and sulphur content according to agreement with
emission controls maker.
For other fuel qualities, please contact MAN Diesel, Copenhagen or the
engine builder.
8
MAN B&W General Information
Dual Fuel Engines
All engine types from 35 to 98 mentioned in the programme are available
as dual fuel engines under the designation ME-GI-S, with the same power
ratings and heat rates as their fuel oil operated counterparts.
Gas
Fuel
8%
Fuel
100% load 30 - 40% 100% load
Gas
8%
Fuel
100% load
Gas Data
The engine operates on any high-calorific gas that can be compressed to
250 bar without condensation. For application of liquid gases or low-calo-
rific gases please contact MAN Diesel, Copenhagen or the engine builder.
For other ambient conditions and for engines with emission control or TCS,
please contact MAN Diesel, Copenhagen or the engine builder.
9
General Information MAN B&W
Two-stroke Low Speed Diesel Engine of MAN B&W Design
in Combined Cycle
Stack
Bottoming cycle
steam turbine
Steam
Exhaust
gas boiler Feed water
Turbo-
charger
Exhaust gas
58
Combined cycle with TCS
56
Thermal efficiency %
Single cycle
54
52
50
50 60 70 80 90 100 110 Load %
10
MAN B&W General Information
Engine Emissions
The engine data are valid for emission uncontrolled engines. For informa-
tion on emission control, please contact MAN Diesel, Copenhagen or the
engine builder.
11
12
MAN B&W K98MC-S
Bore 980 mm, Stroke 2,400 mm
Site Rating
L 1 : Power optimised
Speed
13
K90MC-S9 MAN B&W
Bore 900 mm, Stroke: 2,600 mm
Site Rating
L 1 : Power optimised
Speed
With TCS
Up to 4% heat rate reduction is obtainable depending on actual site ambient conditions.
14
MAN B&W K90MC-S
Bore 900 mm, Stroke: 2,300 mm
Site Rating
L 1 : Power optimised
Speed
12 cyl:
kJ/kWhm 7,390 7,060 7,390 7,060
kJ/kWhe 7,580 7,240 7,580 7,240
With TCS
Up to 4% heat rate reduction is obtainable depending on actual site ambient conditions.
15
K80MC-S9 MAN B&W
Bore 800 mm, Stroke 2,600 mm
Site Rating
L 1 : Power optimised
Speed
With TCS
Up to 4% heat rate reduction is obtainable depending on actual site ambient conditions.
16
MAN B&W K80MC-S
Bore 800 mm, Stroke 2,300 mm
Site Rating
L 1 : Power optimised
Speed
With TCS
Up to 4% heat rate reduction is obtainable depending on actual site ambient conditions.
17
K60MC-S MAN B&W
Bore 600 mm, Stroke 1,740 mm
Site Rating
L 1 : Power optimised
Speed
With TCS
Up to 4% heat rate reduction is obtainable depending on actual site ambient conditions.
18
MAN B&W K50MC-S
Bore 500 mm, Stroke 1,370 mm
Site Rating
L 1 : Power optimised
Speed
19
L35MC-S MAN B&W
Bore 350 mm, Stroke 1,050 mm
Site Rating
L 1 : Power optimised
Speed
20
MAN B&W List of Licensees – Low Speed
China, The People’s Republic of
CSSC-MES Diesel Co., Ltd.
Tel.: +86 (21) 6118 6656
Fax: +86 (21) 6118 6655
[email protected]
21
List of Licensees – Low Speed MAN B&W
Croatia
Brodosplit – Diesel Engine Factory d.o.o.
Tel.: +385 (21) 382 863
Fax: +385 (21) 382 323
[email protected]
Japan
Hitachi Zosen Corporation
Machinery Division
Tel.: +81 (6) 6569 0206
Fax: +81 (6) 6569 0218
[email protected]
Mitsui Sub-licensee:
Makita Corporation
Tel.: +81 (87) 821 5501
Fax: +81 (87) 821 5510
[email protected]
Poland
H. Cegielski - Poznan S.A.
Tel.: +48 (61) 831 1958
Fax: +48 (61) 831 1391
[email protected]
22
MAN B&W List of Licensees – Low Speed
Russia
Bryansk Engineering Works
Tel.: +7 (04832) 55 81 80
Fax: +7 (04832) 68 78 29
[email protected]
South Korea
Doosan Engine Co., Ltd.
Tel.: +82 (55) 260 6370
Fax: +82 (55) 260 6381
[email protected]
Vietnam
Vietnam Shipbuilding Industry Group (Vinashin)
Tel.: +844 7711 212
Fax: +844 7711 535
[email protected]
23
Contacts MAN B&W
MD Denmark:
MAN Diesel
Teglholmsgade 41
DK-2450 Copenhagen SV
Denmark
Tel.: +45 33 85 11 00
Fax: +45 33 85 10 30
[email protected]
www.mandiesel.com
China
MAN Diesel Shanghai Co. Ltd.
Room 2901-2905, 2908
29/F, King Tower
No. 28 Xin Jin Qiao Road
Shanghai 201206
Tel.: +86 21 5030 1010
Fax: +86 21 5030 1210
[email protected]
www.mandiesel.com.cn
Croatia
Marine Engineering d.o.o.
Ivana Rabara 13
52100 Pula
Tel.: (52) 391 658
Fax: (52) 391 659
marine-engineering @pu.htnet.hr
Japan
MAN Diesel Japan Ltd.
Kobe Kokusai Kaikan 16F
8-1-6 Goko-dori, Chuo-ku
Kobe 651-0087
Tel.: +81 78 261 9642
Fax: +81 78 261 9649
[email protected]
www.mandiesel.jp
24
MAN B&W Contacts
Poland
MAN Diesel AS
MAN Diesel | PrimeServ (Poland)
Ul. 28 Czerwca 1956 r. nr 231/239
61-485 Poznan
Tel.: (61) 831 1431
Tel.: (61) 831 1329
Fax: (61) 831 1577
[email protected]
Russian Federation
MAN Diesel Russia Ltd.
Electrozavodskaya Street 27/8
107 023 Moscow
Russian Federation
Tel.: +7 495 258 36 70
Fax: +7 495 258 36 71
[email protected]
www.man-russia.com
South Korea
MAN Diesel Korea Ltd.
14th Fl., STX Pan Ocean Bldg.
83-5, Jungang Dong 4 Ga,
Jung Gu
Busan 600-816
Tel.: +82 51 635 6644
Fax: +82 51 635 4004
[email protected]
25
26
Four-stroke Medium Speed
27
General Information MAN Diesel
Speed r/min Engine type
500-514 L51/60G V51/60G
500-514 L51/60DF V51/60DF
500-514 L48/60CR V48/60CR
500-514 L48/60 V48/60
720-750 L32/44CR V32/44CR
720-750 L32/40 V32/40
720-750 V32/40PGI
720-750 L32/40DF V32/40DF
720-750 V28/32S
720-750 L27/38
900-1,000 L21/31
1,000-1,200 L16/24
0 5 10 15 20 25
Engine power MW
28
MAN Diesel General Information
Dual Fuel (DF) Engines
The dual fuel engines from MAN Diesel efficiently run on liquid fuels or
natural gas with emissions far below the world bank limit. The possibility
to switch over immediately from gas to diesel operation and vice versa
provides full flexibility at multiple applications. The optimised combustion
chamber gives very low fuel consumption in both operational modes.
Engine Power
The engine shaft power is stated in kW. For conversion between kW
and metric horsepower, please note that 1bhp = 75 kpm/s = 0.7355 kW.
Ratings are given according to ISO 3046-1:2002.
Figures for gas engines refer to natural gas with a methane number higher
than 80. Electrical power quoted is based on a normal alternator efficiency
in the corresponding power range and a power factor of 0.8. Maximum
output varies according to the site conditions.
Peak Load
Peak load applications are defined as Stationary plants only used a few
hours a day to compensate peak demands of electrical power.
29
General Information MAN Diesel
Emission Control
All medium speed four-stroke engines in this booklet comply with the
World Bank 1998 & 2007/2008 guidelines for thermal power plants < 300
MW th. All small bore four-stroke engines comply with the latest World Bank
guidelines. Engines with even lower NO x values are available on request.
MAN Diesel is prepared to deliver NO x as well as SO x and particle reduction
systems.
Gaseous Fuels
On natural gas, our dual fuel and gas engines comply with the World Bank
2007/2008 levels. Engines with even lower NO x values are available on
request.
Heat Rate
The stated heat rates refer to the following ISO reference conditions. The
mechanical heat rate is based on shaft power, the electrical heat rate on
output at alternator terminals:
The figures are given with a tolerance of +5% and without engine driven
pumps. Attached pumps will require additional fuel. The heat rate for DF
engines in gas operation includes pilot fuel. Consumption figures may vary
according to the alternator make and the site conditions.
For conversion between heat rate and specific fuel oil consumption (SFOC)
please note that:
Heat Rate x 1,000
(g/kWh) = ______________
LHV
30
31
V51/60G MAN Diesel
Bore 510 mm, Stroke 600 mm
Speed r/min 500 514
Frequency Hz 50 60
mep bar 19.05 19.05
Piston speed m/s 10.0 10.3
DF-mode Eng. kW Gen. kW Eng. kW Gen. kW
12V51/60G 11,700 11,384 12,000 11,676
14V51/60G 13,650 13,282 14,000 13,622
18V51/60G 17,550 17,076 18,000 17,514
Consumption
P 100%
7,500 kJ/kWhm
Heat Rate* (TA-Luft)
7,708 kJ/kWhe
7,230 kJ/kWhm
Heat Rate** (WB 2007/2008)
7,431 kJ/kWhe
Lube oil consumption
Cyl. No. 12 14 18
kg/h 6.0 7.0 9.0
* Gas operation (including pilot fuel)
** Gas operation (including pilot fuel) and minimum required methane
number 90.
Dimensions
Cyl. No. 12 14 18
A mm 9,835 10,835 13,148
B mm 4,950 5,150 5,410
C mm 14,785 15,985 18,558
W mm 4,700 4,700 4,700
H mm 6,530 6,530 6,530
Dry mass t 271 312 373
Nominal generator efficiencies: 97.3%
Methane number < 90 needs to be calculated project specifically
W
A B
C
LHVmin = 28,000 kJ/m3 (STP)
32
MAN Diesel L51/60G
Bore 510 mm, Stroke 600 mm
Speed r/min 500 514
Frequency Hz 50 60
mep bar 19.05 19.05
Piston speed m/s 10.0 10.3
DF-mode Eng. kW Gen. kW Eng. kW Gen. kW
9 L51/60G 8,775 8,538 9,000 8,757
Consumption
P 100%
7,500 kJ/kWhm
Heat Rate* (TA-Luft)
7,708 kJ/kWhe
7,230 kJ/kWhm
Heat Rate** (WB 2007/2008)
7,431 kJ/kWhe
Lube oil consumption 4.5 kg/h
* Gas operation (including pilot fuel)
** Gas operation (including pilot fuel) and minimum required methane
number 90.
Dimensions
Cyl. No. 9
A mm 10,545
B mm 4,805
C mm 15,350
W mm 2,970
H mm 6,030
Dry mass t 221
Nominal generator efficiencies: 97.3%
Methane number < 90 needs to be calculated project specifically
A B
C
LHVmin = 28,000 kJ/m3 (STP)
33
V51/60DF MAN Diesel
Bore 510 mm, Stroke 600 mm
Speed r/min 500 514
Frequency Hz 50 60
mep bar 19.05 19.05
Piston speed m/s 10.0 10.3
DF-mode Eng. kW Gen. kW Eng. kW Gen. kW
12V51/60DF 11,700 11,384 12,000 11,676
14V51/60DF 13,650 13,282 14,000 13,622
18V51/60DF 17,550 17,076 18,000 17,514
Consumption
P 100%
7,857 kJ/kWhm
Specific fuel oil consumption* (WB 2007/ 2008)
8,075 kJ/kWhe
7,320 kJ/kWhm
Heat Rate** (WB 2007/2008)
7,523 kJ/kWhe
7,600 kJ/kWhm
Heat Rate*** (TA-Luft)
7,811 kJ/kWhe
Lube oil consumption
Cyl. No. 12 14 18
kg/h 6.0 7.0 9.0
* Diesel fuel operation. ** Gas operation (including pilot fuel) and minimum
required methane number 90. *** Gas operation (including pilot fuel).
Dimensions
Cyl. No. 12 14 18
A mm 9,835 10,835 13,148
B mm 4,950 5,150 5,410
C mm 14,785 15,985 18,558
W mm 4,700 4,700 4,700
H mm 6,530 6,530 6,530
Dry mass t 276 318 381
Nominal generator efficiencies: 97.3%
Methane number < 90 needs to be calculated project specifically
W
A B
C
LHVmin = 28,000 kJ/m3 (STP)
34
MAN Diesel L51/60DF
Bore 510 mm, Stroke 600 mm
Speed r/min 500 514
Frequency Hz 50 60
mep bar 19.05 19.05
Piston speed m/s 10.0 10.3
DF-mode Eng. kW Gen. kW Eng. kW Gen. kW
9L51/60DF 8,775 8,538 9,000 8,757
Consumption
P 100%
7,857 kJ/kWhm
Specific fuel oil consumption* (WB 2007/2008)
8,075 kJ/kWhe
7,320 kJ/kWhm
Heat Rate** (WB 2007/2008)
7,523 kJ/kWhe
7,600 kJ/kWhm
Heat Rate*** (TA-Luft)
7,811 kJ/kWhe
Lube oil consumption 4.5 kg/h
* Diesel fuel operation. ** Gas operation (including pilot fuel) and minimum
required methane number 90. *** Gas operation (including pilot fuel).
Dimensions
Cyl. No. 9
A mm 10,545
B mm 4,805
C mm 15,350
W mm 2,970
H mm 6,030
Dry mass t 225
Nominal generator efficiencies: 97.3%
Methane number < 90 needs to be calculated project specifically
A B
C
LHVmin = 28,000 kJ/m3 (STP)
35
V48/60CR MAN Diesel
Bore 480 mm, Stroke 600 mm
Speed r/min 500 / 514 500* / 514*
Frequency Hz 50 / 60 50 / 60
mep bar 23.2 / 22.6 26.5 / 25.8
Piston speed m/s 10.0 / 10.3 10.0 / 10.3
Eng. kW Gen. kW Eng. kW Gen. kW
12V48/60CR 12,600 12,260 14,400 14,011
14V48/60CR 14,700 14,303 16,800 16,346
18V48/60CR 18,900 18,390 21,600 21,017
Consumption
P 100% 100%
7,387 kJ/kWhm
Heat Rate (WB 1998) - 1)
7,592 kJ/kWhe
7,473 kJ/kWhm
Heat Rate (WB 2007/2008) - 1)
7,680 kJ/kWhe
Lube oil consumption
Cyl. No. 12 14 18
kg/h 7.5 9.0 11.5
Dimensions
Cyl. No. 12 14 18
A mm 9,835 10,835 13,148
B mm 4,950 5,150 5,410
C mm 14,785 15,985 18,558
W mm 4,700 4,700 4,700
H mm 6,250 6,250 6,530
Dry mass t 273 314 375
Nominal generator efficiencies: 97.3%
* Peak load application
1
) Please contact MAN Diesel for further information
A B
C
36
MAN Diesel L48/60CR
Bore 480 mm, Stroke 600 mm
Speed r/min 500 / 514 500* / 514*
Frequency Hz 50 / 60 50 / 60
mep bar 23.2 / 22.6 26.5 / 25.8
Piston speed m/s 10.0 / 10.3 10.0 / 10.3
Eng. kW Gen. kW Eng. kW Gen. kW
9 L48/60CR 9,450 9,195 10,800 10,508
Consumption
P 100% 100%
7,473 kJ/kWhm
Heat Rate (WB 1998) - 1)
7,680 kJ/kWhe
7,558 kJ/kWhm
Heat Rate (WB 2007/2008) - 1)
7,768 kJ/kWhe
Lube oil consumption 5.75 kg/h
Dimensions
Cyl. No. 9
A mm 10,545
B mm 4,805
C mm 15,350
W mm 2,970
H mm 5,780
Dry mass t 223
Nominal generator efficiencies: 97.3%
* Peak load application
1
) Please contact MAN Diesel for further information
A B
C
37
V48/60 MAN Diesel
Bore 480 mm, Stroke 600 mm
Speed r/min 500 / 514 500* / 514*
Frequency Hz 50 / 60 50 / 60
mep bar 23.2 / 22.6 26.5 / 25.8
Piston speed m/s 10.0 / 10.3 10.0 / 10.3
Eng. kW Gen. kW Eng. kW Gen. kW
12V48/60 12,600 12,260 14,400 14,011
14V48/60 14,700 14,303 16,800 16,346
18V48/60 18,900 18,390 21,600 21,017
Consumption
P 100% 100%
7,387 kJ/kWhm
Heat Rate (WB 1998) - 1)
7,592 kJ/kWhe
7,473 kJ/kWhm
Heat Rate (WB 2007/2008) - 1)
7,680 kJ/kWhe
Lube oil consumption
Cyl. No. 12 14 18
kg/h 7.5 9.0 11.5
Dimensions
Cyl. No. 12 14 18
A mm 9,835 10,835 13,148
B mm 4,950 5,150 5,410
C mm 14,785 15,985 18,558
W mm 4,700 4,700 4,700
H mm 6,250 6,250 6,530
Dry mass t 273 314 375
Nominal generator efficiencies: 97.3%
* Peak load application
1
) Please contact MAN Diesel for further information
A B
C
38
MAN Diesel L48/60
Bore 480 mm, Stroke 600 mm
Speed r/min 500 / 514 500* / 514*
Frequency Hz 50 / 60 50 / 60
mep bar 23.2 / 22.6 26.5 / 25.8
Piston speed m/s 10.0 / 10.3 10.0 / 10.3
Eng. kW Gen. kW Eng. kW Gen. kW
9L48/60 9,450 9,195 10,800 10,508
Consumption
P 100% 100%
7,473 kJ/kWhm
Heat Rate (WB 1998) - 1)
7,680 kJ/kWhe
7,558 kJ/kWhm
Heat Rate (WB 2007/2008) - 1)
7,768 kJ/kWhe
Lube oil consumption 5.67 kg/h
Dimensions
Cyl. No. 9
A mm 10,545
B mm 4,805
C mm 15,350
W mm 2,970
H mm 5,780
Dry mass t 223
Nominal generator efficiencies: 97.3%
* Peak load application
1
) Please contact MAN Diesel for further information
A B
C
39
V32/44CR MAN Diesel
Bore 320 mm, Stroke 440 mm
Speed r/min 750 720
Frequency Hz 50 60
mep bar 25.3 26.4
Piston speed m/s 11.0 10.6
Eng. kW Gen. kW Eng. kW Gen. kW
12V32/44CR 6,720 6,518 6,720 6,518
14V32/44CR 7,840 7,605 7,840 7,605
16V32/44CR 8,960 8,691 8,960 8,691
18V32/44CR 10,080 9,778 10,080 9,778
20V32/44CR 11,200 10,864 11,200 10,864
Consumption
P 100%
7,494 kJ/kWhm
Heat Rate (WB 1998)
7,726 kJ/kWhe
7,643 kJ/kWhm
Heat Rate (WB 2007/2008)
7,879 kJ/kWhe
Lube oil consumption
Cyl. No. 12 14 16 18 20
kg/h 4.0 4.8 5.4 6.0 6.8
Dimensions
Cyl. No. 12 14 16 18 20
A mm 7,055 7,685 8,315 8,945 9,575
B mm 4,376 4,376 4,376 4,376 4,376
C mm 11,431 12,061 12,691 13,321 13,951
W mm 4,200 4,200 4,260 4,260 4,260
H mm 5,000 5,200 5,200 5,200 5,200
Dry mass t 117 131 144 159 172
Nominal generator efficiencies: 97%
A B
C
40
MAN Diesel L32/44CR
Bore 320 mm, Stroke 440 mm
Speed r/min 750 720
Frequency Hz 50 60
mep bar 25.3 26.4
Piston speed m/s 11.0 10.6
Eng. kW Gen. kW Eng. kW Gen. kW
6L32/44CR 3,360 3,259 3,360 3,259
7L32/44CR 3,920 3,802 3,920 3,802
8L32/44CR 4,480 4,346 4,480 4,346
9L32/44CR 5,040 4,889 5,040 4,889
10L32/44CR 5,600 5,432 5,600 5,432
Consumption
P 100%
7,494 kJ/kWhm
Heat Rate (WB 1998)
7,726 kJ/kWhe
7,643 kJ/kWhm
Heat Rate (WB 2007/2008)
7,879 kJ/kWhe
Lube oil consumption
Cyl. No. 6 7 8 9 10
kg/h 2.0 2.4 2.7 3.0 3.4
Dimensions
Cyl. No. 6 7 8 9 10
A mm 6,410 6,940 7,470 8,000 8,530
B mm 3,515 3,575 4,328 4,328 4,328
C mm 10,378 11,268 11,798 12,328 12,858
W mm 2,490 2,490 2,676 2,676 2,676
H mm 4,768 4,768 4,975 4,975 4,975
Dry mass t 71 78 84 91 97
Nominal generator efficiencies: 97%
A B
C
41
V32/40 MAN Diesel
Bore 320 mm, Stroke 400 mm
Speed r/min 750 720
Frequency Hz 50 60
mep bar 24.9 25.9
Piston speed m/s 10.0 9.6
Eng. kW Gen. kW Eng. kW Gen. kW
12V32/40 6,000 5,820 6,000 5,820
14V32/40 7,000 6,790 7,000 6,790
16V32/40 8,000 7,760 8,000 7,760
18V32/40 9,000 8,730 9,000 8,730
Consumption
P 100%
7,643 kJ/kWhm
Heat Rate (WB 1998)
7,879 kJ/kWhe
7,729 kJ/kWhm
Heat Rate (WB 2007/2008)*
7,968 kJ/kWhe
Lube oil consumption
Cyl. No. 12 14 16 18
kg/h 3.6 4.2 4.8 5.4
Dimensions
Cyl. No. 12 14 16 18
A mm 6,475 7,105 7,670 8,300
B mm 4,215 4,215 4,450 4,450
C mm 10,690 11,320 12,120 12,750
W mm 3,370 3,370 3,500 3,500
H mm 4,795 4,795 5,240 5,240
Dry mass t 98 112 131 139
Nominal generator efficiencies: 97%
* Plants < 50 MW th and NOx < 1600 mg/Nm3 @ 15% O2 to maintain
high. effic.
W
A B
C
42
MAN Diesel L32/40
Bore 320 mm, Stroke 400 mm
Speed r/min 750 720
Frequency Hz 50 60
mep bar 24.9 25.9
Piston speed m/s 10.0 9.6
Eng. kW Gen. kW Eng. kW Gen. kW
9L32/40 4,500 4,365 4,500 4,365
Consumption
P 100%
7,643 kJ/kWhm
Heat Rate (WB 1998)
7,879 kJ/kWhe
7,729 kJ/kWhm
Heat Rate (WB 2007/2008)*
7,768 kJ/kWhe
Lube oil consumption
Cyl. No. 9
kg/h 2.7
Dimensions
Cyl. No. 9
A mm 7,215
B mm 4,100
C mm 11,315
W mm 2,715
H mm 5,125
Dry mass t 82
Nominal generator efficiencies: 97%
* Plants < 50 MW th and NOx < 1600 mg/Nm3 @ 15% O2 to maintain
high. effic.
A B
C
43
44
MAN Diesel V32/40PGI
Bore 320 mm, Stroke 400 mm
Speed r/min 750 720
Frequency Hz 50 60
mep bar 22.4 22.4
Piston speed m/s 10.0 9.6
Eng. kW Gen. kW Eng. kW Gen. kW
12V32/40PGI 5,400 5,238 5,160 5,005
18V32/40PGI 8,100 7,857 7,740 7,508
Consumption
Cyl. No. 12 18
7,740 kJ/kWhm 7,540 kJ/kWhm
Heat Rate* (P=100%)
7,979 kJ/kWhe 7,773 kJ/kWhe
Lube oil consumption 1.9 kg/h 2.9 kg/h
Dimensions
Cyl. No. 12 18
A mm 6,991 8,954
B mm 3,469 3,595
C mm 10,460 12,550
W mm 3,470 3,470
H mm 4,750 4,960
Dry mass t 107 148
Nominal generator efficiencies: 97%
* Based on the World Bank 1998 emission limits
World Bank 2007/2008 values on request
A B
C
LHVmin = 32,400 kJ/m (STP) 3
45
V32/40DF MAN Diesel
Bore 320 mm, Stroke 400 mm
Speed r/min 750 720
Frequency Hz 50 60
mep bar 19.9 19.9
Piston speed m/s 10.0 9.6
Eng. kW Gen. kW Eng. kW Gen. kW
12V32/40DF 4,800 4,656 4,620 4,481
14V32/40DF 5,600 5,432 5,390 5,228
16V32/40DF 6,400 6,208 6,160 5,975
18V32/40DF 7,200 6,984 6,930 6,722
Consumption
P 100%
Specific fuel oil consumption* 8,284 kJ/kWhm / 8,540 kJ/kWhe
Heat Rate** (WB 2007/2008) 8,100 kJ/kWhm / 8,351 kJ/kWhe
Lube oil consumption
Cyl. No. 12 14 16 18
kg/h 3.6 4.2 4.8 5.4
* Diesel fuel operation. ** Gas operation (including pilot fuel).
Dimensions
Cyl. No. 12 14 16 18
A mm 6,915 7,545 8,365 8,995
B mm 4,215 4,215 4,450 4,450
C mm 10,690 11,320 12,120 12,750
W mm 3,370 3,370 3,500 3,730
H mm 4,795 4,795 5,240 5,240
Dry mass t 98 112 131 139
Nominal generator efficiencies: 97%
A B
C
Consumption
P 100%
Specific fuel oil consumption* 8,326 kJ/kWhm / 8,584 kJ/kWhe
Heat Rate** (WB 2007/2008) 8,210 kJ/kWhm / 8,464 kJ/kWhe
Lube oil consumption
Cyl. No. 6 7 8 9
kg/h 1.8 2.1 2.4 2.7
* Diesel fuel operation. ** Gas operation (including pilot fuel).
Dimensions
Cyl. No. 6 7 8 9
A mm 5,940 6,470 7,000 7,530
B mm 3,330 3,570 3,710 3,940
C mm 8,955 9,725 10,395 11,155
W mm 2,630 2,630 2,715 2,715
H mm 4,010 4,010 4,490 4,490
Dry mass t 59 67 73 80
Nominal generator efficiencies: 97%
A B
C
Consumption
P 100% 100%
8,083 kJ/kWhm 8,075 kJ/kWhm
Heat Rate (WB 1998)
8,420 kJ/kWhe 8,411 kJ/kWhe
Specific lube oil
0.09-0.19 kg/cyl.h 0.09-0.18 kg/cyl.h
consumption
Dimensions
Cyl. No. 16 18
A mm 6,116 6,626
B mm 3,822 4,081
C mm 9,938 10,707
Dry mass t 62.2 70.8
Nominal generator efficiencies: 96%
World Bank 2007/2008 values on request
3,449
A B 2,470
C
48
MAN Diesel L27/38
Bore 270 mm, Stroke 380 mm
Speed r/min 750 720
Frequency Hz 50 60
mep bar 24.3 (22.1*) 25.3 (23.0*)
Piston speed m/s 9.5 9.1
Eng. kW Gen. kW Eng. kW Gen. kW
5L27/38 1,600 1,536 1,500 1,440
6L27/38 1,980 1,900 1,980 1,900
7L27/38 2,310 2,218 2,310 2,218
8L27/38 2,640 2,534 2,640 2,534
9L27/38 2,970 2,851 2,970 2,851
Consumption
P 100% 100%
7,814 kJ/kWhm 7,814 kJ/kWhm
Heat Rate (WB 2007/2008)
8,140 kJ/kWhe 8,140 kJ/kWhe
Specific lube oil
0.13-0.26 kg/cyl.h 0.12-0.24 kg/cyl.h
consumption
Dimensions
Cyl. No. 5 6 7 8 9
A mm 4,346 4,791 5,236 5,681 6,126
B mm 2,486 2,766 2,766 2,986 2,986
C mm 6,832 7,557 8,002 8,667 9,112
H mm 3,628 3,712 3,712 3,899 3,899
W mm 2,218 2,293 2,293 2,420 2,420
Dry mass t 42.3 45.8/46.1 52.1 58.3 63.9
Nominal generator efficiencies: 96%
* Valid for 5L27/38
A B W
C
49
L21/31 MAN Diesel
Bore 210 mm, Stroke 310 mm
Speed r/min 1,000 900
Frequency Hz 50 60
mep bar 24.6 27.3
Piston speed m/s 10.3 9.3
Eng. kW Gen. kW Eng. kW Gen. kW
5L21/31 1,100 1,045 1,100 1,045
6L21/31 1,320 1,254 1,320 1,254
7L21/31 1,540 1,463 1,540 1,463
8L21/31 1,760 1,672 1,760 1,672
9L21/31 1,980 1,881 1,980 1,881
Consumption
P 100% 100%
7,946 kJ/kWhm 7,946 kJ/kWhm
Heat Rate (WB 2007/2008)
8,364 kJ/kWhe 8,364 kJ/kWhe
Specific lube oil
0.08-0.17 kg/cyl.h 0.08-0.16 kg/cyl.h
consumption
Dimensions
Cyl. No. 5 6 7 8 9
A mm 3,959 4,314 4,669 5,024 5,379
B mm 1,870 2,000 1,970 2,250 2,400
C mm 5,829 6,314 6,639 7,274 7,779
H mm 3,183 3,183 3,183 3,289 3,289
Dry Mass t 21.5 23.7 25.9 28.5 30.9
Nominal generator efficiencies: 95%
A B
C 1,750
50
MAN Diesel L16/24
Bore 160 mm, Stroke 240 mm
Speed r/min 1,000 1200
Frequency Hz 50 60
mep bar 22.4 22.8
Piston speed m/s 8.0 9.6
Eng. kW Gen. kW Eng. kW Gen. kW
5L16/24 450 430 500 475
6L16/24 570 542 660 625
7L16/24 665 632 770 730
8L16/24 760 722 880 835
9L16/24 855 812 990 940
Consumption
P 100% 100%
8,113 kJ/kWhm 8,070 kJ/kWhm
Heat Rate (WB 2007/2008)
8,540 kJ/kWhe 8,495 kJ/kWhe
Specific lube oil
0.04-0.07 kg/cyl.h 0.04-0.08 kg/cyl.h
consumption
Dimensions
Cyl. No. 5 6 7 8 9
A mm 2,751 3,026 3,301 3,576 3,851
B mm 1,400 1,490 1,585 1,680 1,680
C mm 4,151 4,516 4,886 5,256 5,531
H mm 2,226 2,226 2,226/2,266 2,266 2,266
W mm 1,296 1,296 1,296/1,413 1,413 1,413
Dry mass t 9.5 10.5 11.4 12.4 13.1
Nominal generator efficiencies: 95%
A B W
C
51
52
MAN Diesel Contacts
Regional Sales Hubs
Brazil
MAN Diesel SE
Dr. Tilman Tütken Tel.: +49 821 322 1116
Stadtbachstrasse 1 E-mail: [email protected]
86153 Augsburg
Germany
Europe
MAN Diesel SE
Dr. Tilman Tütken Tel.: +49 821 322 1116
Stadtbachstrasse 1 E-mail: [email protected]
86153 Augsburg
Germany
Russia
MAN Diesel Russia
Mr Jurij Gnesin Tel.: +7 495 258 36 70
Electrozavodskaja str. 27, build. 8 E-mail: [email protected]
Moscow, 107023
Russia
Africa
MAN Diesel SE
Mr Markus Kiderle Tel.: +49 821 322 2059
Stadtbachstrasse 1 E-mail: [email protected]
86153 Augsburg
Germany
53
Contacts MAN Diesel
Middle East
MAN Diesel SE
Mr Alexander Stöckler Tel.: +971 46016 151
Dubai Airport Free Zone (DAFZA) E-mail: [email protected]
Phase 5, Block B, 8th Floor
Dubai
Asia Pacific
MAN Diesel SE
Mr Peter Neumaier Tel.: +65 6349 1611
29 Tuas Avenue 2 E-mail: [email protected]
Singapore 639460
Singapore
54
MAN Diesel Contacts
MAN Diesel Subsidiaries
MD Australia
MAN Diesel Australia Pty.
396 Lane Cove Road Tel.: +61 2 8874 0700
North Ryde NSW 2113 Fax: +61 2 9889 5337
PO Box 734
North Ryde NSW 1670
Australia
MD Brasil:
MAN Diesel Brasil Ltda.
rua Olga, 84 Tel.: +55 21 290 9393
Bonsucesso Fax : +55 21 290 9144
21041-140 Rio de Janeiro – RJ
Brasil
MD India:
MAN Diesel India Ltd.
E-73 MIDC Waluj Tel.: +91 240 255 4463
Aurangabad – 431 136 Fax: +91 240 255 4621
India
MD Russia:
MAN Diesel Russia Ltd.
Electrozavodskaya Str. 27, build. 8 Tel.: +7 495 258 3670
Moscow, 107023 Fax: +7 495 258 3671
Russian Federation
MD Spain:
MAN Diesel Espana S.A.U.
Calle Pedro Teixeira, 8-10 Planta Tel.: +34 91 411 1413
Edificio IberiaMart Fax: +34 91 411 7276
28020 Madrid
Spain
MD Kenya:
MAN Diesel Kenya Ltd.
P.O. Box 8338 Tel.: +254 20 2715 025
00200 Nairobi Fax :+254 20 2715 159
Kenya
55
56
Exhaust Gas Turbochargers
57
General Information MAN Diesel
TCR and NR types with radial flow turbine, TCA and NA types with axial
flow turbine
Straightforward design, uncooled gas casings, inboard bearing
arrangement, plain bearings
Lube oil supply from the engine
High availability, reliability, durability
High efficiency
Easy maintenance and servicing
Long lifetimes of components
Long intervals between overhauls
Special Equipment
Tailormade solutions
Power Turbines (PTG)
Turbo Compound Systems (TCS - PTG)
with Power Turbine Generator
Variable Turbine Area (VTA)
58
MAN Diesel General Information
Turbocharger types TCA
6.0
Compressor Pressure Ratio πc tot
5.5
4.5
4.0
3.0
4 5 6 7 8 9 10 15 20 30 40 50 60
6.0
5.5
3.5
3.0
1 2 3 4 5 6 7 8 10 15
59
TCA Series MAN Diesel
Main features
Turbine type Axial flow turbine
Max. permiss. temp. 500 °C 2-stroke / 650 °C 4-stroke
Pressure ratio up to 5.5
Suitable for HFO, MDO, Gas
Turbocharger programme
Turbocharger Max. supercharged engine Max.
output kW permissible
type 2-stroke 4-stroke Speed Mass
le* = 9 kg/kWh le* = 6.5 kg/kWh rpm kg
TCA33 - 5,400 27,800 1,140
TCA44 - 8,200 22,700 1,970
TCA55 8,000 10,400 20,100 3,290
TCA66 11,500 14,800 16,900 5,510
TCA77 16,500 21,000 14,200 9,250
TCA88 27,000 29,700 12,000 15,790
* Specific air consumption
60
MAN Diesel TCR Series
Main features
Turbine type Radial flow turbine
Max. permiss. temp. 700 °C
Pressure ratio up to 5.4
Suitable for HFO, MDO, Gas
Turbocharger programme
Max. supercharged engine Max.
Turbocharger
output kW permissible
type 2-stroke 4-stroke Speed Mass
le* = 8 kg/kWh le* = 7 kg/kWh rpm kg
TCR10 - 600 84,100 40
TCR12 - 800 70,850 100
TCR14 - 1,200 58,700 135
TCR16 - 1,800 48,800 205
TCR18 2,400 2,700 40,250 350
TCR20 3,500 3,900 33,450 600
TCR22 6,400 6,900 25,600 1,400
* Specific air consumption
61
NA/S/T9 Series MAN Diesel
Main features
Turbine type Axial flow turbine
Max. permiss. temp. 650 °C
Pressure ratio up to 4.5
Suitable for HFO, MDO, Gas
Turbocharger programme
Turbocharger Max. supercharged Max. permissible Mass
type engine output kW speed rpm kg
NA29/S 3,600 31,300 1,050
NA34/S 5,100 26,300 1,350
NA40/S 7,300 22,400 2,200
NA48/S 11,000 18,600 3,700
NA57/T9* 16,100 15,000 5,100
NA70/T9** 24,500 12,000 9,800
* Pressure ratio up to 4.2
** Pressure ratio up to 4.0
Specific air consumption Ie = 6.5 kg/kWh
62
MAN Diesel NR/S Series
Main features
Turbine type Radial flow turbine
Max. permiss. temp. 650 °C (opt. 720 °C)
Pressure ratio up to 4.5
Suitable for HFO, MDO, Gas
Turbocharger programme
Turbocharger Max. supercharged Max. permissible Mass
type engine output kW speed rpm kg
NR12/S 670 75,000 155
NR14/S 950 64,000 190
NR17/S 1,350 52,600 260
NR20/S 1,870 44,700 350
NR24/S 2,690 37,300 505
NR29/S 3,820 31,300 780
NR34/S 5,400 26,300 1,450
Specific air consumption Ie = 7 kg/kWh
63
(TCS-) PTG Power Turbines MAN Diesel
Exhaust Gas Turbine
Newly developed high efficiency turbine
New turbine nozzle ring with extended life time
Bearing arrangement with long life time
Axial: Based on most modern TCA series
Radial: Based on most modern TCR series
Gearbox
High efficiency high speed gearbox reducing turbine speed to
generator speed
Couplings
Gearbox to generator: High flexible coupling
Generator
Synchronous generator suited to marine applications
Asynchronous generator suited to stationary applications
Stack
Bottoming cycle
steam turbine
Steam
Exhaust
gas boiler Feed water
Turbo-
charger
Exhaust gas
64
MAN Diesel (TCS-) PTG Power Turbines
Main Features Power Turbines
Turbine type Radial or Axial
Max. permiss. temp. 550 ºC
Output shaft speed 1,800 rpm (1,500 rpm)
Suitable for HFO, MDO, Gas
PTG
TCS - PTG
65
66
MAN Diesel Contacts
MAN B&W Two-stroke MAN Diesel Four-stroke
Low Speed Engines: Medium Speed Engines:
MAN Diesel MAN Diesel SE
Teglholmsgade 41 Power Plants
DK-2450 Copenhagen SV Stadtbachstrasse 1
Denmark D-86153 Augsburg
Tel.: +45 33 85 11 00 Germany
Fax: +45 33 85 10 30 Tel.: +49 821-322 3897
[email protected] Fax: +49 821-322 1460
www.mandiesel.com [email protected]
www.mandiesel.com
67
Notes MAN Diesel
68
MAN Diesel Notes
69
Notes MAN Diesel
70
Stationary Engine
Commerce and Companies Agency under CVR Nr.: 31611792, (herein referred to as “MAN Diesel”).
Copyright © MAN Diesel 2010, branch of MAN Diesel SE, Germany, registered with the Danish
Programme 2010
MAN Diesel