A Project Presentation on

“Design and Fabrication of Multi Spindle

Drill Attachment with Variable Distance
and speed ”

2ME804 - Major Project

Guided By: Prepared & Presenting By:

Prof.Ashish.V.Patel (1) Raju Thakor(18012032041)
Assistant Professor, Mech. Engg. (2) Chandresh Dhaduk(18012032004)
Dept., Ganpat University-UVPCE (3) Sunny Prajapati (18012032032)

Department of Mechanical Engineering

U. V. Patel College of Engineering
5/1/2021 1
Ganpat University-UVPCE
 Content of Presentation
• Comments of first presentation and its solution
• Comments of second presentation and its solution
• Introduction
• Problem Formulation
• Methodology
• Feasibility Checking
• Objectives
• Progressive work
• Conclusion
• Remaining work plan
• References
5/1/2021 2
Comments of first presentation and its
solution
• Wrong objective written
• Not conducted feasibility study
• Not correct methodology(Need to discuss with guide)
Resolutions:
• We change the objective according to our project title.
• We change feasibility study in this presentation.
• We improved communication with guide and also change
methodology.

5/1/2021 3
Comments of second presentation and
its solution
• Incorporated the previous comment in presentation
• Remove 4th objective
• Use mathematical symbol in calculations.
• Use passive language
• Add design calculation
• Use minimum two views of figure to explain mechanism of
machine concerned with project
• Resolution:
• We work on previous comments and solve in this presentation.
• Design calculations and mathematical symbol also cover in this
presentation. we remove the 4th objective and we are try to
avoid passive language like(I , we text content).

5/1/2021 4
 Introduction
• Working Principle:-The hole is generated by the rotating edge of a
cutting tool known as the drill, which exerts large force on the
work clamped on the table.
• Different size of hole can not be drilled without changing the drill
bit. It consumes lot of time for doing repeated multiple jobs. These
all are the drawbacks. It is necessary to find out solution of the
problem.
• The multi spindle drill attachment is used to drill multiple holes in
a work piece simultaneously, in one setting. The holes are drilled
on number of work pieces simultaneously.
• In this system, motions are obtained either by raising the work
table or it can be done by lowering the drills head.
• The centre distance between the drill spindles are adjusted in such
a way that spindle are connected to the main spindle by universal
joints. Also each spindles distance and speed can be changed.
5/1/2021 5
• The multi-spindle drilling attachment is easy to mount on the
drilling machine.
• As it is a compact machine, we can carry it anywhere and can
use it.

Figure 1: Multiple drilling machine

5/1/2021 6
 Problem Formulation
• In the conventional manner only one job can be worked at a time
for drilling operations.It is necessary to improve productivity as
well as quality. The only way to achieve this is by using multi
spindle drilling head.
• In our campus at the workshop radial drilling machine is available
but it is only use for one drilling operation at a time. So if it is
requires to drill more than one hole on workpiece that machine
works separate for each hole.
• To resolve this problem we design the multi spindle attachment
which is mount on the same drill chuck where the (single)drilling
tool is attached. So there is no need to change in the machine
design.

5/1/2021 7
 Methodology
• Step-by-step process of implementing the project:

• Analysis of research paper

• Calculation of design
• Design of model: To make assembly of object
• Designing Tool:- solid works
• Equipment's :- Square hollow strip, shaft
stepped v belt pulleys, single groove pulleys
Bearing , Bearing cover plates with nut and bolt
• manufacturing processes and operations:-
welding,drilling,cutting,etc
• testing
• Submit

5/1/2021 8
 Feasibility Checking
• As per material properties and dimension we create different parts
then merge into a assembly drawing.
• For designing purpose we use solid works and its simulation to
understand the working of our project.
• Components of different Parts are easily available in market to
develop our desire mechanism for project.
• For fabrication some process perform in machinery workshop.
Welding process
Cutting process
Drilling process
Finishing process
• Fabrication is also possible in nearby industry.
• After making of model for testing we use our workshop radial
drilling machine.

5/1/2021 9
 Objectives

• To design the structure of multi spindle drill attachment from mild

steel hollow square strip.
• To design a mechanism to rotate (four) spindle combine while the
drilling.
• To perform solid modelling and its simulation to understand the
functionality of multi spindle drill attachment.
• To perform different drilling operation with variable speed and
distance on our final model after fabrication.

5/1/2021 10
 Progressive Work
• Objective 1:To design the structure of multi spindle drill attachment
from mild steel hollow square strip.
 Calculation:-
• For the structure purpose we will use Hollow square strip. The
section shell be supplies in as welded condition. The section may
also be stress relived annealed or normalized as agreed between
manufacturer and purchaser.
1. Area of section
A= 2t[(B-4t) + (D-4t) + π t
A= 2*5[30+30]+1.5* π*5 mm2
A= 11.85cm2

5/1/2021 11
2. Moment of inertia
Ix= -
Ix=30.97 cm4
3. Radius of gyration:-
R=
R= 1.61 cm
4. Elastic modulus:-
Zx= in cm3
Zx= 12.3 cm3
5. Plastic modulus:-
Sx=t/2 (D - 4t )2 + t(B - 4t) (D - t)+ t2/6 [9 π (D – 4t) + 56t] in cm3
Sx=10.59 cm3
5/1/2021 12
 Table 1 Properties of hollow square section
Designatio Depth Thicknes Weight Area of Moment Radius Elastic Plastic
n or s section of of modulus Modulu
Width inertia gyration s

mm mm mm Kg/m cm2 cm4 cm cm3 cm3

100*35*5 35 5 5.50 11.85 30.97 1.61 12.3 10.59

5/1/2021 Figure 2: Design of hollow rectangular strip 13

 PROPERTIES OF SHAFT
• The main requirements for the shaft material were:
• Yield strength > 30 ksi.
• 5 years before failure – corresponds to 3,500 hours actual use.
• Lightweight.
• Easy to manufacture.
• Corrosion resistant.
From the formula: power = 2*pi*RPM*Torque/60
Find Torque, the use following to find dia.
Torque = pi/16 * Shear Strength * cube of shaft diameter.
From the formula: power = 2*pi*RPM*Torque/60
Find Torque, the use following to find dia.

5/1/2021 14
Torque = pi/16 * Shear Strength * cube of shaft diameter.
If speed is given in R.P.M .and also power is given then by
equation
P = 2πNT /60
You can find out the Torque (T).
Then if you have shear stress. Then another equation is for shaft
design is
T = π /16 * t *D^3
t ( shear stress) . By this equation you can find out the Diameter
of the shaft (D).
TO FIND THE DIAMETER OF SHAFT :
Let, d = diameter of the shaft Then using relation,
T/J=G Θ/ L d = 22 mm.
Hence the diameter of shaft = 22 mm

5/1/2021 15
• Design of Shafts
• Selecting material of shaft as MILD STEEL. Sut=440 Mpa and
Syt=370Mpa According to the ASME codes, permissible values
of the shear stress may be calculated from various relations.
• fs max= 0.18 x Sut = 0.18 x 440= 79.2 Mpa
• OR
• fs max= 0.3 x Syt = 0.3 x 370= 111 Mpa
• Considering minimum of the above values; fs max = 79.2 Mpa
• According to Torsional Equation Ds = 20 mm

5/1/2021 16
• PROPERTIES OF BEARING

Figure 3: Example of bearing

• C = Dynamic Capacity (dN or Lbs)
• P = Equivalent Bearing Load (N or Lbs)
• N = Rotating speed in RPM.

5/1/2021 17
e = 3.0 for ball bearings, 10/3 for roller bearings.
Basic rating life
L10 = )p
Where L10 = basic rating life (at 90% reliability), millions of
revolutions
C = basic dynamic load rating, kN
P = equivalent dynamic bearing load, kN
p = exponent for the life equation
= 3 for ball bearings
= 10/3 for roller bearings, as used typically in axlebox
applications

5/1/2021 18
• Radial bearing load
The maximum static axlebox load per bearing arrangement/unit
is obtained from:
G=
Where G = maximum static axle box load [kN]
G00 = maximum static axle load [kN]
Gr = weight of the wheelset [kN]
Based on the static axlebox load, the mean radial load is
calculated by considering any variations in the payload as well as
any additional dynamic radial forces
Kr = f0* frd* ftr* G
Where, Kr = mean radial load [kN]
f0 = payload factor
frd = dynamic radial

5/1/2021 19
Kr = f0* frd* ftr* G
Where, Kr = mean radial load [kN]
f0 = payload factor
frd = dynamic radial factor
ftr = dynamic traction factor
Axial bearing load
The mean axial load is calculated by considering the dynamic
axial forces on the axlebox.
Ka = f0* fad* G
where fad = dynamic axial factor
Fa = Ka

5/1/2021 20
• Equivalent bearing load P
The equivalent bearing load to be used for the L10 basic rating
life calculation either as described before or based on specific
customer load configurations is as follows:
P = Fr + Y Fa for tapered roller bearings and spherical roller
bearings
P = Fr for cylindrical roller bearings
Where P = equivalent dynamic bearing load [kN]
Y = axial load bearing factor

5/1/2021 21
• DESIGN OF PULLEY SHAFT
• Let M = bending moment T = twisting moment
• Maximum HP (i.e. h.p. of motor) to be transmitted by pulley =
0.5 HP
• N =460 rpm. (Minimum rpm required for drilling)
• Angle of deflection = 0.250 Θ = 0.00436 rad.
• Length of the spindle = 15 cm.
• Modulus of rigidity;
• G = 0.84 x 106 kg/cm2 (Plain carbon steel) Let T = torque
transmitted by shaft T = P x 60/2 π N = 597 N.mm

5/1/2021 22
• Motor Selection
• Thus selecting a motor of the following specifications three
phase induction motor Power = 0.5 hp= 375 watt
• Speed= 1440 rpm.
• To calculate arbor Shaft Torque POWER = 2 P NT/60
• T=2.84 N-m Motor is 375 watt power, running at 1440rpm,
connected to drilling machine spindle by belt and pulley
arrangement of 1:3 ratio, considering 65% efficiency, torque
at the arbor shaft is given by,
• T motor x 3 x 0.65= 2.48 x 3 x 0.65 = 4.84 N-m

5/1/2021 23
• Objective 2:-To design a mechanism to rotate (four) spindle
combine while the drilling.

• The multi spindle drill attachment working on the principle of

step pulleys. The typical step pulley consists of three to five
grooves. This type of step pulley is found on equipment such
as drill presses, lathes and milling machines where different
operational speeds can be produced simply by changing the
belt to a different pulley size.
• The step pulley mount on the main shaft which is connected
to the drill chuck of drilling machine. A pair of pulleys
attached to usually parallel shafts and connected by
flexible belt that can serve to transmit and modify rotary
motion from one shaft to the other.

5/1/2021 24
• Below fig clarify our idea about mechanism.

Figure 4: Principle of multiple spindle drill

5/1/2021 25
 Design Procedure
1 DESIGN OF HOLLOW STRIP

Figure 5: Design of hollow rectangular strip

• MATERIAL: -MILD STEEL
• VOLUME = 4.9059880e+05 MM^3
• SURFACE AREA = 2.0272934e+05 MM^2
• DENSITY = 7.3568586e-09 TONNE / MM^3
• MASS = 3.6092660e-03 TONNE

5/1/2021 26
• CENTER OF GRAVITY with respect to _PRT0004 coordinate frame:
• MASS = 3.6092660e-03 TONNE
• CENTER OF GRAVITY with respect to _PRT0004 coordinate frame:
• 2 DESIGN OF SHAFT

Figure 6: Design of shaft

5/1/2021 27
MATERIAL: -MILD STEEL
VOLUME = 7.3515958e+04 MM^3
SURFACE AREA = 1.6677592e+04 MM^2
DENSITY = 7.8270820e-21 TONNE / MM^3
MASS = 5.7541543e-16 TONNE
3 DESIGN OF PULLEY

Figure 7: Design of Pulley

5/1/2021 28
MATERIAL: -CAST IRON
VOLUME = 7.5214964e+04 MM^3
SURFACE AREA = 1.7217978e+04 MM^2
DENSITY = 7.1912118e-09 TONNE / MM^3
MASS = 5.4088673e-04 TONNE
4 DESIGN OF BOLT

Figure 8: Design of Bolt

5/1/2021 29
MATERIAL:-STEEL
VOLUME = 1.1976177e+05 MM^3
SURFACE AREA = 3.3705373e+04 MM^2
DENSITY = 6.9422071e-09 TONNE / MM^3
MASS = 8.3141099e-04 TONNE
5 DESIGN OF NUT

Figure 9: Design of Nut

5/1/2021 30
MATERIAL: -STEEL
VOLUME = 5.9727024e+03 MM^3
SURFACE AREA = 4.1409057e+03 MM^2
DENSITY = 6.9422071e-09 TONNE / MM^3
MASS = 4.1463737e-05 TONNE
6 DESIGN OF BEARING PLATE

Figure 10: Design of Bearing Plate

5/1/2021 31
• 7 ASSEMBLY DRAWING

Figure 11:Assembly drawing

5/1/2021 32
 Figure 12:Assembly drawing with belt position

5/1/2021 33
 Figure 12:Assembly with motion study
5/1/2021 34
• Market survey :-

Figure 12:market survey

5/1/2021 35
 Purchased product from market

Figure 13:Assembly drawing

5/1/2021 36
• 4 groove step pulley
• shafts

5/1/2021 37
 • Single groove pulley
Figure 14:four groove step pulley, shaft and singe groove pulley
5/1/2021 38
 MANUFACTURING

• MANUFACTURING PROCESS
• Equipment's :- Square hollow strip, shaft
• stepped v belt pulleys, single groove
pulleys
• Bearing , Bearing cover plates with
nut and bolt
• manufacturing processes and operations:-
• welding,drilling,cutting,etc
• Testing remaining.

5/1/2021 39
 FINAL MODEL

Figure 15:Final model of multi spindle drill attachment

5/1/2021 40
 Figure 16:Final model of multi spindle drill attachment
5/1/2021 41
 • OPERATION SHEETS & TIME CALCULATION
• OPERATION SHEET FOR SHAFT
For five Shaft, total time of making it was 20 x 5 = 100 Minutes
Calculating the setup time, the time = 120 min.
= 2 hrs
Table 2 : OPERATION SHEET FOR SHAFT
Material: - Operation Machine Tool Ins. Tool Time(min.)
M.S. NO
1 Facing Lathe Single point Vernier 1
Cutting tool Caliper
2 Centering Lathe Drill Tool - 1
3 Drilling Lathe Drill Tool - 1
4 Turning Lathe Single point Vernier 6
Cutting tool Caliper
5 Thread Lathe Single point - 8
Cutting Cutting tool
6 Grinding Grinder Grinding Tool Vernier 3
Caliper
Total Time 20 min

5/1/2021 42
 Costing
Table 3 : total costing
NO. NAME OF COST OF QTY. PRICE IN RS.
MATERIAL

1. ANGLE 4 2200
2. DRIVER SHAFT 1 400
3. DRIVEN SHAFT 4 1200
4. DRIVER PULLEY 2 800
5. DRIVEN PULLEY 4 1600
6. NUT 12 160
7. BOLT 4 160
8. DRILL CHUCK 4 1200
9. WELDING ELECTRODE 180
10. LABOUR 500
11. POWER COST 200
12. BEARING COST 8 2000
13. BELT` COST 400
14. OTHER OVERHEAD 1000
TOTAL COST 12000
5/1/2021 43
 Conclusion
• The design of multi spindle drill attachment for drilling the 4
holes at a time. Since this setup is small and portable, it can
be mounted on the drilling machine. The construction is
simple and can employ semi-skilled labours. This multi spindle
drill head will also be useful to reduce the operation costs,
eliminate the non-value added activities and increase the
productivity of small and medium enterprises.

5/1/2021 44
 References
Sr. No. References
[1] For Research Paper:
Website:
https://www.irjet.net/archives/V4/i3/IRJET-V4I3176.pdf
[2] https://www.irjet.net/archives/V4/i4/IRJET-V4I4166.pdf
[3] Dharwa Chaithanya Kirthikumar, “A Research on Multi-Purpose Machine”,
International Journal for Technological Research in Engineering (Vol.1,
Issue.1, ISSN: 2347-4718) (2013).
[4] Prof.Shinde, Prof. Vishwakarma, Prof. Kumar, Prof. Godse, Prof.Patil, “Design
& Development of Twin Drill Head Machine and Drilling Depth Control”,
International Journal of Innovative Research in Science Engineering and
Technology, ISSN:2319-8753, Page No.2946-2957, May 2015.
[5] Prof. P.R. Sawant and Mr. R. A.Barawade, “Design and development of SPM-a
case study in multi drilling and tapping machine”, International Journal of
Advanced Engineering Research and Studies.Volume 1, Issue 2, January-
March, 2012, 55-57.
[6] Steel-sections-Hollow-sections-Dimensions-and-cross-sectional-properties (4)

[7]
5/1/2021 https://www.tatastructura.com/corporate/pdf/IS-4923-spec.pdf
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