UEP3
UEP3
ELECTRIC HEATING
5.1 Introduction
The various advantages of electric heating over other the types of heating are:
• Economical: Electric heating equipment is cheaper; they do not require much skilled persons;
therefore, maintenance cost is less.
• Cleanliness: Since dust and ash are completely eliminated in the electric heating, it keeps
surroundings clean.
• Pollution free: As there are no flue gases in the electric heating, atmosphere around is pollution
free; no need of providing space for their exit.
• Ease of control: In this heating, temperature can be controlled and regulated accurately either
manually or automatically.
• Uniform heating: The substance can be heated uniformly throughout whether it may be
conducting or non-conducting material.
• High efficiency: In non-electric heating, only 40-60% of heat is utilized but in electric heating
75-100% of heat can be successfully utilized. So, overall efficiency of electric heating is very
high.
• Automatic protection: Protection against over current and overheating can be provided by
using control devices.
• Heating of non-conducting materials: The heat developed in the non-conducting materials
such as wood and porcelain is possible only through the electric heating.
• Better working conditions: No irritating noise is produced with electric heating and also
radiating losses are low.
• Less floor area: Due to the compactness of electric furnace, floor area required is less.
• High temperature: High temperature can be obtained by the electric heating except the ability
of the material to withstand the heat.
(b) Disadvantages
• The cost of electricity makes it expensive to use as a heating fuel.
• With space heaters, we can't easily provide central filtration, humidification or cooling.
• The electrical hazard of shock and fire caused by electricity is an issue.
• There are a cost associated with Electric heat requires a larger electrical service than normal.
(a) Conduction
• One molecule of substance gets heated and transfers the heat to the adjacent one and so on.
• In this mode, the heat transfers from one part of substance to another part without the
movement in the molecules of substance. The rate of the conduction of heat along the substance
depends upon the temperature gradient.
• It may be expressed in [MJ/h/m2/m] or[W/cm2/cm]
(b) Convection
• In this mode, the heat transfer takes place from one part to another part of substance or fluid
due to the actual motion of the molecules. The rate of heat depends mainly on the difference in
the fluid density at different temperatures.
• The quantity of heat absorbed from the heater by convection are depends on temperature of the
heating element above the surrounding, size of surface of heater, on the position of heater.
b
• Heat dissipated H=a(T1-T2) in W/m2
Where a & b are constant (depends on heating surface)
T1 & T2 are the temperature of the heating surface and fluid in °C
• Ex: Immersion water heater.
(c) Radiation
• In this mode, the heat transfers from source to the substance to be heated without heating the
medium in between. It is dependent on surface.
• Rate of heat radiation is given by Stefan’s law.
Heat dissipation
Where, T1=Temperature of source of heat in °C
T2= Temperature of substance to be heated in °C
K=Constant known as radiant efficiency e=emissivity
2. Arc heating
(i) Direct arc heating
• An arc is made to strike between electrodes and charge itself.
• The heat energy of arc is absorbed by the charge and thus heating is done.
(ii) Indirect arc heating
• An arc is made to strike between two electrodes.
• The heat of arc is then passed on to the charge through radiation.
1. Dielectric heating
Dielectric loss is produced in the charge itself when it is subjected to alternating electric field.
This dielectric loss appears in the form of heat thus charge is heated up.
Principle of dielectric heating
• Dielectric heating is also sometimes called as high frequency capacitance heating. if non
metallic materials i.e., insulators such as wood, plastics, china clay, glass, ceramics etc are
subjected to high voltage AC current, their temperature will increase in temperature is due to the
conversion of dielectric loss into heat.
• The supply frequency required for dielectric heating is between 10-50 MHz and applied voltage
is 20 kV.
• The overall efficiency of dielectric heating is about 50%.
• When a capacitor is subjected to a sinusoidal voltage, the current drawn by it is never leading
the voltage by exactly 90°. The angle between the current and the voltage is slightly less with the
result that there is a small in-phase component of the current which produces power loss in the
dielectric of the capacitor.
• At ordinary frequency of 50 Hz such loss may be small enough to be negligible but at high
frequencies the loss becomes large enough to heat the dielectric. It is this loss that is utilized in
heating the dielectric.
• The insulating material is placed in between two conducting plates in order to form a parallel
plate capacitor shown in figure 3.14.
• The dielectric loss is dependent upon the frequency and high voltage. Therefore for obtaining
high heating effect high voltage at high frequency is usually employed.
• The charge to be heated is placed between two sheet type electrodes which form a capacitor.
This power is converted into heat. Since for a given insulation material C and δ are constant, the
dielectric loss α V2f.
• Advantages:
o Uniform heating is obtained.
o Running cost is low.
o Non conducting materials are heated within a short period.
o Easy heat control.
o With increase in frequency the heating becomes faster.
o Inflammable articles like plastics and wooden products can be safely heated.
• Disadvantages:
o High installation cost. So preferred where other methods are not possible.
• Applications:
o Food processing.
o Wood processing.
o Drying purpose in textile industry.
o Electronic sewing.
o Dehydration of foods.
o Vulcanizing of rubber.
o Drying of explosives.
o Heating of tissues and bones of body required for the treatment of certain types of pains and
diseases.
o Removal of moisture from oil.
High frequency dielectric heating is very economical for obtaining curved wood sections such as
furniture. The curves obtained by this method are stable.
6. Textile Industry:
In textile industry the dielectric heating is employed for drying purposes.
7. Electronic Sewing:
Nowadays rain coats, umbrellas, food containers, medicine containers etc. are made from plastic
film materials. In case of ordinary stitching by thread they will be no longer water tight and also
become weak at seam. With adhesives curing times will be longer. In case of electronic sewing
the films to be stitched are rolled in between cold rollers to which radio-frequency voltage is
applied. The heat produced in the material seals it all along the line where mechanical pressure is
applied. The cold rollers prevent the outer surface of the films from being softened.
8. Food Processing:
The use of dielectric heating for food processing is one of the most modern methods. It has
brought many advantages for the food processing industry and has set forth such processes which
are outside the realm of cooking.
The dielectric heating can be appreciably employed for the following purposes:
2. Induction Heating:
Induction heating principle has been used in manufacturing processes since the 1920s.
As it’s said that – necessity is the mother of invention, during world war-2, the need for a fast
process to harden the parts of the metal engine, has developed induction heating technology
rapidly. Today we see the application of this technology in our day to day requirements.
Recently, the need for improved quality control and safe manufacturing techniques has brought
this technology into the limelight once again. With today’s high end technologies, new and
reliable methods for implementation of induction heating are being introduced.
In this method, current are induced in the charge by electromagnetic induction action and
circulation of these currents in the charge causes its heating. This is used in metallurgical
industries for melting the metals.
(i) Direct induction heating
• Currents are induced in the charge by electromagnetic induction action in case of steel
and other metals these currents are sufficient enough to melt the metals.
• The equipment used for melting is known as induction furnace and processes used for
general heat treatment of metals is known as eddy current heating.
(ii) Indirect induction heating
• Eddy currents are induced in the heating element by electromagnetic induction, the
heat so produced is transferred to the charge by radiation and convection and certain heat
treatment methods for metals make use of this method.
The setup used for the induction heating process consists of an RF power supply to provide the
alternating current to the circuit. A copper coil is used as inductor and current is applied to it.
The material to be heated is placed inside the copper coil.
By altering the strength of the applied current, we can control the heating temperature. As the
eddy current produced inside the material flows opposite to the electrical resistivity of the
material, precise and localized heating is observed in this process. Besides eddy current, heat is
also generated due to hysteresis in magnetic parts. The electrical resistance offered by a magnetic
material, towards the changing magnetic field within the inductor, cause internal friction.
This internal friction creates heat. As the induction heating process is a non-contact heating
process, the material to be heated can be present away from the power supply or submerged in a
liquid or in any gaseous environments or in a vacuum. This type of heating process doesn’t
require any combustion gases.
Usually, induction coils are water-cooled copper conductors. There are different shapes of coils
used, based on our applications. The multi-turn helical coil is most commonly used. For this coil,
the width of the heating pattern is defined by the number of turns in the coil. Single-turn coils are
useful for applications where heating of narrow band of workpiece or tip of the material is
required.
The multi-position helical coil is used for heating more than one workpieces. Pancake coil is
used when it is required to heat only one side of the material. The internal coil is used for heating
internal bores.
The cathode Ray Oscilloscope or mostly called as CRO is an electronic device used for giving
the visual indication of a signal waveform.
It is an extremely useful and the most versatile instrument in the electronic industry.
CRO is widely used for trouble shooting radio and television receivers as well as for laboratory
research and design.
Using a CRO , the wave shapes of alternating currents and voltages can be studied. It can also
be used for measuring voltage, current, power, frequency and phase shift. Different types of
oscilloscopes are available in the market for various purposes.
Block Diagram of CRO (Cathode Ray Oscilloscope)
The figure below shows the block diagram of a general purpose CRO .
As we can see from the above figure above, a CRO employs a cathode ray tube ( CRT) ,which
acts as the heart of the oscilloscope.
In an oscilloscope, the CRT generates the electron beam which are accelerated to a high velocity
and brought to focus on a fluorescent screen. This screen produces a visible spot where the
electron beam strikes it. By deflecting the beam over the screen in response to the electrical
signal, the electrons can be made to act as an electrical pencil of light which produces a spot of
light wherever it strikes.
For accomplishing these tasks various electrical signals and voltages are needed, which are
provided by the power supply circuit of the oscilloscope.
Low voltage supply is required for the heater of the electron gun to generate the electron beam
and high voltage is required for the cathode ray tube to accelerate the beam. Normal voltage
supply is required for other control units of the oscilloscope.
Horizontal and vertical deflection plates are fitted between the electron gun and the screen so
that these can deflect the beam according to the input signal.
To deflect the electron beam on the screen in horizontal direction i.e. X-axis with constant time
dependent rate, a time base generator is provided in the oscilloscope.
The signal to be viewed is supplied to the vertical deflection plate through the vertical amplifier,
so that it can amplify the signal to a level that will provide usable deflection of the electron
beam.
As the electron beam is deflected in X-axis as well as Y-axis, a triggering circuit is provided for
synchronizing these two types of deflections so that horizontal deflection starts at the same point
of the input vertical signal each time it sweeps.
Since CRT is the heart of the oscilloscope, we are going to discuss its various components in
detail.
Definition: The CRT is a display screen which produces images in the form of the video signal.
It is a type of vacuum tube which displays images when the electron beam through electron
guns are strikes on the phosphorescent surface. In other Words, the CRT generates the beams,
accelerates it at high velocity and deflect it for creating the images on the phosphorous screen
so that the beam becomes visible.
Working of CRT
The working of CRT depends on the movement of electrons beams. The electron guns generate
sharply focused electrons which are accelerated at high voltage. This high velocity electron beam
when strikes on the fluorescent screen creates luminous spot
After exiting from the electron gun, the beam passes through the pairs of electrostatic deflection
plate. These plates deflected the beams when the voltage applied across it.
The one pair of plate moves the beam upward and the second pair of plate moves the beam from
one side to another. The horizontal and vertical movement of the electron are independent of
each other, and hence the electron beam positioned anywhere on the screen.
The working parts of a CRT are enclosed in a vacuum glass envelope so that the emitted electron
can easily move freely from one end of the tube to the other.
The Electrons Gun Assembly, Deflection Plate Assembly, Fluorescent Screen, Glass Envelope,
Base are the important parts of the CRT. The electron gun emits the electron beam, and through
deflecting plates, it is strikes on the phosphorous screen. The detail explanation of their parts is
explained below.
If the voltage is applied to the vertical deflection plates only, the electron beam and so as the spot
of light will be deflected upwards i.e. point O1. Ans if the potential on the plates is reversed, the
spot of light will be deflected downwards i.e. point O2. Similarly, the spot of light can be
deflected horizontally by applying voltage across the horizontal deflection plates.
Frequency Measurement
Frequency can be measured on an oscilloscope by investigating the frequency spectrum of a
signal on the screen and making a small calculation. Frequency is defined as the several times a
cycle of an observed wave takes up in a second. The maximum frequency of a scope can
measure may vary but it always in the 100’s of MHz range. To check the performance of
response of signals in a circuit, scope measures the rise and fall time of the wave.
Frequency= 1/ Time Hz
Time period(T)= Number of horizontal divisions x ( t/div)
F= 1/T Hz
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