Manual Vanguard
Manual Vanguard
o n
Fuel Tank Grp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
i
Gasket Sets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
o r c t
Head Assys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manifold, Rocker Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46
50
F d u
Muffler Grp, Manifolds. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Muffler Grps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
52
54
o t
Oil Grp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
r o
Piston Grp, Cam. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
56
58
N ep
Replacement Engine - US & Canada. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Rewind Starter Assy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Rewind Starter Assy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
R
Valve Kit, Carb Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model 29, 30, 35 & 38 Engine Accessories Catalog. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
65
69
70
Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Starter Motor Side Outlet Mufflers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Oil Filter Side Outlet Mufflers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Oil Filter Side Outlet Manifolds. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Starter Motor Side Outlet Manifolds. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Mufflers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Center Outlet Mufflers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Muffler Guards and Shields. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Spark Arrestors and Deflectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Muffler Mounting Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Flywheel and Air Intake Guards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
PTO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Electrical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Speed Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
o n
r t i
o u c
t F d
o r o
N ep
R
n
171B 281051 NUT
284A 810037 SCREW
445A 393957
-(Fuel Tank) (Tank)
FILTER, A/C Cartridge
t i o
467A
535A
493903
271794
KNOB, Air Cleaner Cover
FILTER, Air Cleaner Foam
u c
537A
537
805003
805655
GASKET, Air Cleaner
d
-Included in Gasket Set-See Ref. 358
GASKET, Air Cleaner
o
642A 224885 COVER, Air Cleanerr
-Included in Gasket Set-See Ref. 358
p
643B
643A
862B
222272
224198
492133
e
RETAINER, Air Filter
R
RETAINER, Air Filter
STRAP/STUD, Air Cleaner Mounting
862C
968A
808113
280903
o r
STRAP/STUD, Air Cleaner Mounting
COVER, Air Cleaner
t F
N o
o n
r t i
o u c
t F d
o r o
N ep
R
n
-(Air Cleaner)
535 272490 FILTER, Pre Cleaner
537A 805003 GASKET, Air Cleaner
-Included in Gasket Set-See Ref. 358
t i o
537
642
805655
807862
GASKET, Air Cleaner
p r
STRAP/STUD, Air Cleaner Mounting
862
966
807796
807564
R e
STRAP/STUD, Air Cleaner Mounting
BASE, Air Cleaner
-(Plastic)
967
968
805113
805359
o r
FILTER, A/C Cartridge
COVER, Air Cleaner
F
969 807565 SCREW
971 805405 SCREW
991
1004A
o t
805267
805363
FILTER, A/C Cartridge
DUCT, Air
1004
1014A
1014
N 805632
805370
807797
DUCT, Air
SHIELD, Carburetor
SHIELD, Carburetor
o n
r t i
o u c
t F d
o r o
N ep
R
t
COVER, Cylinder Head
o u c
-(Cylinder 2)
-Used After Code Date 90111600
308
t F
807656
d
COVER, Cylinder Head
-(Cylinder 1)
308
o r
807868 o -Used Before Code Date 90111700
COVER, Cylinder Head
N ep
-(Cylinder 1)
-Used After Code Date 90111600 and Before Code Date 95071500
308 808309 COVER, Cylinder Head
-Used After Code Date 95071400
373
423
R805383
805260
NUT
-(Governor Lever)
SCREW
-(Starter Gear Cover)
526 805448 SCREW
-(Regulator)
529 805641 GROMMET
573 807655 PLATE, Back
-(Red)
573 807663 PLATE, Back
-(Black)
657 805009 SCREW
-(Carburetor Cover)
657 805762 SCREW
727 805503 COVER, Starter Drive
-(Red)
727 805505 COVER, Starter Drive
-(Black)
865 807661 COVER, Air Guide
-(Black)
866 805738 COVER, Air Guide
-(Black)
Footnotes:
Or 807649 Cover-Cylinder (Cylinder #2 Red)
Or 807651 Cover-Cylinder (Cylinder #2 Red)
o n
r t i
o u c
t F d
o r o
N ep
R
o n
r t i
o u c
t F d
o r o
N ep
R
Footnotes:
Or 807649 Cover-Cylinder (Cylinder #2 Red)
Or 807651 Cover-Cylinder (Cylinder #2 Red)
o n
r t i
o u c
t F d
o r o
N ep
R
o
304 808408
r HOUSING, Blower i
-(Red; Without Weld Nut, For Metal Air Cleaner Base)
t
305 805406
o u SCREW c
-(Black; w/o Weld Nut/Metal Air Cleaner Base)
307
F
805025
t d SCREW
o
307 805247 SCREW
o
-Engines With Fuel Tanks
N ep r
R
Footnotes:
(Red; with Weld Nut, For Plastic Air Cleaner Base)
(Black; with Weld Nut/Plastic Air Cleaner Base)
o n
r t i
o u c
t F d
o r o
N ep
R
o
116D 805549
r t
WASHER, Sealing
i
c
-Included in Carburetor Kit-See Ref. 121
117
F o
805624
u
JET, Main
-Used Before Code Date 95010100
117 805625
t o d JET, Main
-(High Altitude)
o
-Used After Code Date 89111700
117
119 N ep r
805852
805540
JET, Main
-Used After Code Date 94123100
SCREW
125 807832 CARBURETOR
125
R808249
-(Pump Feed)
-Used Before Code Date 90120100
CARBURETOR
-(Pump Feed)
-Used After Code Date 90113000
125 808250 CARBURETOR
-(Gravity Feed)
127 805559 PLUG, Welch
-Included in Carburetor Kit-See Ref. 121
130 805554 VALVE, Throttle
131 807720 SHAFT, Throttle
141 807722 SHAFT, Choke
142 805553 NOZZLE, Carburetor
-Included in Carburetor Kit-See Ref. 121
634A 805557 SPACER
-Included in Carburetor Kit-See Ref. 121
634B 805543 BUSHING, Choke Shaft
-Included in Carburetor Kit-See Ref. 121
643A 224198 RETAINER, Air Filter
947 807664 SOLENOID, Fuel
955 807723 PLUG, Carburetor
987 805544 SEAL, Choke/Throttle Shaft
-Included in Carburetor Kit-See Ref. 121
Footnotes:
Included in Carburetor Kit-See Ref. 121
o n
r t i
o u c
t F d
o r o
N ep
R
o n
r t i
o u c
t F d
o r o
N ep
R
Footnotes:
Included in Carburetor Kit-See Ref. 121
o n
r t i
o u c
t F d
o r o
N ep
R
o n
r t i
o u c
t F d
o r o
N ep
R
Footnotes:
(Use W/Cntrl Lever &/or Wire W/Z-Formed End)
(Use W/Cntrl Lever &/or Wire W/L-Formed End)
o n
r t i
o u c
t F d
o r o
N ep
R
o n
-(Cut To Required Length)
269 26633
r
WIRE, Control
t i
-(Cut To Required Length)
270 63426
o u
NUT
c
-(Control Wire Casing)
271
271
t F
290568
807763
d
LEVER, Control
LEVER, Governor Control
277
o r
805018 o -(Cable Wire With a Z Formed End)
WASHER
280 N ep
805472
-(Governor Lever)
BRACKET, Rod
-Used Before Code Date 95050100
280
539
562
R805926
221372
805381
BRACKET, Rod
CLIP, Control Rod
BOLT
-(Governor Lever)
592 805383 NUT
-(Governor Lever)
592 92278 NUT
-(Starting Switch)
657 805009 SCREW
-(Carburetor Cover)
657 805762 SCREW
688 805485 CAP, Spring
951 807609 BRACKET, Control
1012 280869 RETAINER, Link
1054A 710349 TIE, Cable
Footnotes:
(Use W/Cntrl Lever &/or Wire W/L-Formed End)
o n
r t i
o u c
t F d
o r o
N ep
R
t i
u c
o d
p r
R e
o r
t F
N o
o n
r t i
o u c
t F d
o r o
N ep
R
o n
18 807628
r
COVER, Crankcase
t i
-Used Before Code Date 97050100
18
20
808502
o
805049
u
COVER, Crankcase
SEAL, Oil c
22
t F
805017
d
-Included in Gasket Set-See Ref. 358
SCREW
38
o
805194
r o SCREW
-Used Before Code Date 90111500
89
116 N ep
805059
805198
PLUG, Oil Drain
SEAL, O-Ring
-(Crankcase Cover) Included in Gasket Set-See Ref. 358
116
370
R806191
805484
SEAL, O-Ring
-(Crankcase Cover)
WASHER
572 805197 BAFFLE, Breather
634 805416 WASHER, Sealing
718A 805102 PIN, Locating
-Used Before Code Date 90091100
718 805103 PIN, Locating
1019 808035 KIT, Label
1058 272105 MANUAL, Operator's
Footnotes:
Included in Gasket Set-See Ref. 358
Included in Gasket Set-See Ref. 358. Included in Valve Overhaul Kit-See Ref. 1033
o n
r t i
o u c
t F d
o r o
N ep
R
o n
i
356C 807593 WIRE, Stop
t
-(Cylinder 2)
-Used Before Code Date 90120200
356E
356D
497296
807594
WIRE, Stop
WIRE, Stop
u c
367 810036
-(Cylinder 1)
SCREW
o d
-Used Before Code Date 90120200
493
393295
805917
e
ALTERNATOR
-(10, 13, or 16 Amp-Depending on Size of Flywheel Magnets) (Regulated)
R
BRACKET, Mounting
501
520A
394890
807527
o r
REGULATOR
-(10, 13, or 16 Amp, Depending on Size of Flywheel Magnets)
TERMINAL
526
t F
805448
-Used Before Code Date 90120200
SCREW
-(Regulator)
577
729
851 N o
494289
280470
493880
WIRE ASSEMBLY
CLIP, Wire
TERMINAL, Spark Plug
877 393456 WIRE/CONNECTOR, Alternator
878A 393422 WIRE ASSEMBLY
-(Dc Only)
878B 399916 WIRE/CONN-ALTERNATOR
-(16 Amp Regulated)
878 393362 HARNESS, Alternator
-(Dual Circuit)
1053 494994 MODULE, Electronic Governor
1054 280275 TIE, Cable
o n
r t i
o u c
t F d
o r o
N ep
R
o n
526 805448
r
SCREW
-(Regulator)
t i
527
o
223167
u
CLAMP, Tube
c
F
561 92278 NUT
d
-(Starting Switch)
577A
578
o t
493792
r
493623 o
WIRE ASSEMBLY
-(With Diodes)
WIRE ASSEMBLY
605
620 N ep
222934
494052
BRACKET, Mounting
BRACKET, Control
-(Ignition Coil)
826
840
841
R493624
807817
393514
HARNESS, Wiring
KIT, Panel
CLAMP
879 805841 COVER, Carburetor/EFI
892 493625 SWITCH, Key
-(Includes Keys)
895 299139 SWITCH, Starting
920 807829 SOLENOID, Starter
990 392832 SWITCH, Key
Footnotes:
(Use W/Cntrl Lever &/or Wire W/L-Formed End)
o n
r t i
o u c
t F d
o r o
N ep
R
t i
c
801B 496814 CAP, Drive
802B 496813 RETAINER, Brush
803A 496815 HOUSING, Starter
d u
r o
e p
r R
F o
o t
N
o n
r t i
o u c
t F d
o r o
N ep
R
n
503 806000 STRAP, Ground
-(4 9/16 Housing)
510A 495878 DRIVE, Starter
-(4 3/8 Housing)
t i o
513
544
398003
-----
CLUTCH, Starter
No Nomenclature
u
-Included in Gasket Set-See Ref. 358 c
544 490309 ARMATURE, Starter
o
-(4 9/16 or 4 3/8 Housing) d
783
801A
280104
394856
GEAR, Pinion
r
-(Briggs & Stratton 12V)
CAP, Drive
p
802A
802A
490310
494988
R e
HOUSING, Brush End
-(4 1/2or 4 9/16 Housing)
CAP, End
803 -----
o r
-(4 3/8 Housing)
No Nomenclature
-Included in Gasket Set-See Ref. 358
803
t F
398892 HOUSING, Starter
-(4 9/16 Housing)
o
803 494205 HOUSING, Starter
-(4 3/8 or 4 9/16 Housing)
876
896
N 495877
94288
DRIVE, Starter
-(4 3/8 Housing)
PIN, Drive Retainer
1003 490316 SPRING, Brush
-(4 1/2 or 4 9/16 Housing)
o n
r t i
o u c
t F d
o r o
N ep
R
o n
510 497606 DRIVE, Starter
t
-(Includes 693058 And 693059 Starter Gear)
i
544
544
-----
490309
No Nomenclature
ARMATURE, Starter
u
-Included in Gasket Set-See Ref. 358
c
592 805383
-(4 9/16 or 4 3/8 Housing)
NUT
o d
592 92278
-(Governor Lever)
NUT
p
-(Starting Switch)
r
615A
783
263080
280104
R e
RING, Retaining
GEAR, Pinion
-(Briggs & Stratton 12V)
801
802
497626
497607
o r
CAP, Drive
CAP, End
803
803
t F
-----
398892
No Nomenclature
-Included in Gasket Set-See Ref. 358
HOUSING, Starter
803
N o
494205
-(4 9/16 Housing)
HOUSING, Starter
-(4 3/8 or 4 9/16 Housing)
1090 497605 RETAINER, Brush
o n
r t i
o u c
t F d
o r o
N ep
R
o n
i
85A 94493 SCREW
85
188A
94385
93847
SCREW
SCREW
-(Fuel Tank) (Tank)
c t
189B
307
90366
805025
WASHER
SCREW
d u
307 805247 SCREW
r o
-Engines With Fuel Tanks
321
332
213472
805021
FAN, Booster
NUT
e
-(Flywheel)
p
363
455
19203
805153
r R
PULLER, Flywheel
CUP, Flywheel
-Used Before Code Date 93072600
455
668
805876
F
805402 o CUP, Flywheel
SPACER
718B
726
1047
t
805613
o
807805
807867
PIN, Locating
GEAR, Ring
SHAFT, Stub
o n
r t i
o u c
t F d
o r o
N ep
R
r
SLEEVE, Lever
t i
957A 493988
o u c
CAP, Fuel Tank
-(Plastic)
958B
959C F
494914
805923
t d
VALVE, Fuel Shut Off
BRACKET, Fuel Tank
959B
960B
o
805919
r
805924 o BRACKET, Fuel Tank
BRACKET, Fuel Tank
960C
972A N ep
805925
497914
BRACKET, Fuel Tank
TANK, Fuel
R
1038A 808120 ROD, Fuel Shut Off
1054 280275 TIE, Cable
Footnotes:
(Use W/Cntrl Lever &/or Wire W/L-Formed End)
o n
r t i
o u c
t F d
o r o
N ep
R
601A 805813
-(Black)
CLAMP, Hose
o n
601 93053
r
CLAMP, Hose
-(Green)
t i
725
o
280866
u
SHIELD, Heat
c
F
-(20)
788
823
807685
t
805317
o d BRACKET, Fuel Pump
SCREW
843
918 o
N ep r
280643
393815
SLEEVE, Lever
HOSE, Vacuum
-(Cylinder To Impulse Pump)(Cut To Required Length)
957 491367 CAP, Fuel Tank
958A
958
R494768
399517
-(Plastic)
VALVE, Fuel Shut Off
-(Upper)
VALVE, Fuel Shut Off
-(Plastic)
959A 492320 BRACKET, Fuel Tank
959 492318 BRACKET, Fuel Tank
960A 492321 BRACKET, Fuel Tank
960 492319 BRACKET, Fuel Tank
961 94536 SCREW
972 492369 TANK, Fuel
-(7 Quart) (Plastic)
1038 492374 ROD, Fuel Shut Off
1054 280275 TIE, Cable
Footnotes:
(Use W/Cntrl Lever &/or Wire W/L-Formed End)
o n
r t i
o u c
t F d
o r o
N ep
R
n
87 805054 SEAL, Governor Shaft
-Included in Gasket Set-See Ref. 358
116C 805316 SEAL, O-Ring
t i o
-(Pick-up Tube) Included in Gasket Set-See Ref. 358
116B 805058
o r SEAL, O-Ring
c
-(Oil Pump) Included in Gasket Set-See Ref. 358
116A
F
805386
d u SEAL, O-Ring
-Included in Gasket Set-See Ref. 358
116
116
o t
805198
r
806191 o SEAL, O-Ring
-(Crankcase Cover) Included in Gasket Set-See Ref. 358
SEAL, O-Ring
167 N ep
805420
-(Crankcase Cover)
WASHER, Sealing
-(Valve Cover) Included in Gasket Set-See Ref. 358. Included in Valve Overhaul
358 R807989
Kit-See Ref. 1033
GASKET SET, Engine
-Used Before Code Date 96040100
358 808390 GASKET SET, Engine
524A 271983 SEAL, O-Ring
-(Dipstick Tube) Included in Gasket Set-See Ref. 358. Included in Valve
Overhaul Kit-See Ref. 1033
524 281370 SEAL, O-Ring
-Included in Gasket Set-See Ref. 358
537A 805003 GASKET, Air Cleaner
-Included in Gasket Set-See Ref. 358
537 805655 GASKET, Air Cleaner
-Included in Gasket Set-See Ref. 358
883 805024 GASKET, Exhaust
-Included in Gasket Set-See Ref. 358. Included in Valve Overhaul Kit-See Ref.
1033
978A 805229 GASKET, Oil Adapter
-Included in Gasket Set-See Ref. 358
978 805250 GASKET, Oil Adapter
-(Oil Filter Adapter) Included in Gasket Set-See Ref. 358
Footnotes:
Included in Gasket Set-See Ref. 358
Included in Valve Overhaul Kit-See Ref. 1033
Included in Gasket Set-See Ref. 358. Included in Valve Overhaul Kit-See Ref. 1033
o n
r t i
o u c
t F d
o r o
N ep
R
o n
r t i
o u c
t F d
o r o
N ep
R
Footnotes:
Included in Gasket Set-See Ref. 358
Included in Valve Overhaul Kit-See Ref. 1033
Included in Gasket Set-See Ref. 358. Included in Valve Overhaul Kit-See Ref. 1033
o n
r t i
o u c
t F d
o r o
N ep
R
o n
i
35 805078 SPRING, Valve
35
40A
805937
o
807683 r SPRING, Valve
KEEPER, Valve
c t
-Used Before Code Date 94011800
40
F
805092
d u RETAINER, Valve
45
167
o t
262679
805420
r o
TAPPET, Valve
WASHER, Sealing
-(Valve Cover) Included in Gasket Set-See Ref. 358. Included in Valve Overhaul
N ep
Kit-See Ref. 1033
192 807623 ADJUSTER. Rocker Arm
-(Valve Adjusting)
337
383
R491055
19374
PLUG, Spark
-(Resistor)
WRENCH, Spark Plug
635 805529 BOOT, Spark Plug
830A 805343 STUD, Rocker Arm
-(Rocker Arm)
-Used Before Code Date 96040100
830 806037 STUD, Rocker Arm
-(Rocker Arm)
868 805094 SEAL, Valve
871 805084 BUSHING, Valve Guide
915 805083 LINER, Port
1022 806039 GASKET, Rocker Cover
-Included in Gasket Set-See Ref. 358. Included in Valve Overhaul Kit-See Ref.
1033
1026 805352 ROD, Push
-(Intake, Steel)
1026 805617 ROD, Push
-(Exhaust) (Aluminum)
1029A 808096 ARM, Rocker
-Used After Code Date 96011700
1029A 808159 ARM, Rocker
-Used Before Code Date 94011800
Footnotes:
Included in Gasket Set-See Ref. 358
Included in Gasket Set-See Ref. 358. Included in Valve Overhaul Kit-See Ref. 1033
Included in Valve Overhaul Kit-See Ref. 1033
o n
r t i
o u c
t F d
o r o
N ep
R
o n
r t i
o u c
t F d
o r o
N ep
R
Footnotes:
Included in Gasket Set-See Ref. 358
Included in Gasket Set-See Ref. 358. Included in Valve Overhaul Kit-See Ref. 1033
Included in Valve Overhaul Kit-See Ref. 1033
o n
r t i
o u c
t F d
o r o
N ep
R
o
i
Overhaul Kit-See Ref. 1033
1022 806039
o r t
GASKET, Rocker Cover
c
-Included in Gasket Set-See Ref. 358. Included in Valve Overhaul Kit-See Ref.
1033
1023A
1023B
F
805842
808032
d u COVER, Rocker
COVER, Valve
1023
o t r
805100
o -(Cylinder 1) (Fuel Pump)
COVER, Rocker
N ep
1023 807665 COVER, Valve
-(Cylinder 1) (Fuel Pump)
Footnotes:
Included in Carburetor Kit-See Ref. 121
Included in Gasket Set-See Ref. 358
o n
r t i
o u c
t F d
o r o
N ep
R
o n
863A 805812
r
-(Side Outlet)
t
BRACKET, Muffleri
863B
o
805811
u c
BRACKET, Muffler
F
883 805024 GASKET, Exhaust
d
-Included in Gasket Set-See Ref. 358. Included in Valve Overhaul Kit-See Ref.
t
1033
884A
o
392649
r o CLAMP, Muffler
-(Muffler 493963)
994
N ep
392390 ARRESTOR, Spark
Footnotes:
(Use W/Cntrl Lever &/or Wire W/L-Formed End)
o n
r t i
o u c
t F d
o r o
N ep
R
n
300 807741 MUFFLER
-(Manifold 805378)
305
307
805406
805025
SCREW
SCREW
t i o
307
346
805247
810079
SCREW
-Engines With Fuel Tanks
SCREW
u c
423 805260 SCREW
-(Starter Gear Cover)
o d
526 805448 SCREW
-(Regulator)
p r
676A
676
832
808393
495518
808009
e
DEFLECTOR, Muffler
DEFLECTOR, Muffler
R
GUARD, Muffler
r
-Used Before Code Date 96042400
832 808227 GUARD, Muffler
836
837
805849
F
808085 o SCREW
SPACER, Muffler
t
-(Includes 2)
882 805502 FLANGE, Exhaust
884
N o
807595 CLAMP, Muffler
o n
r t i
o u c
t F d
o r o
N ep
R
o
525
552A
807584
805413
r
TUBE, Dipstick
t i
BUSHING, Governor Crank
552
o
805412
u c
BUSHING, Governor Crank
F
614 805417 RETAINER, Governor Shaft
616
819
807596
t
805057
o d CRANK, Governor
SCREW
823
978A
o
N ep r
805317
805229
-(Oil Pump)
SCREW
GASKET, Oil Adapter
-Included in Gasket Set-See Ref. 358
978
979
982
R805250
807689
805030
GASKET, Oil Adapter
-(Oil Filter Adapter) Included in Gasket Set-See Ref. 358
COVER, Oil Filter
SCREW
1017 807598 SCREEN, Oil Pump
1024 807644 PUMP, Oil
1027 491056 FILTER-OIL
-(3-1/4)
-Used Before Code Date 95020600
1027 492932 FILTER, Oil
-(2 1/4)
1028 808033 ADAPTER, Oil Filter
1028 808235 ADAPTER, Oil Filter
Footnotes:
(Use W/Cntrl Lever &/or Wire W/L-Formed End)
o n
r t i
o u c
t F d
o r o
N ep
R
o d
r
27 805099 LOCK, Piston Pin
28 807621 PIN, Piston
29 807803
-(Standard)
e p
ROD, Connecting
-(.020 Undersize)
29 807900
R
ROD, Connecting
r-(Standard)
o
32 805395 SCREW
46 807542 CAMSHAFT
1025
F
805313
t
SPOOL, Governor
N o
n
----- Service Note: Transfer the Muffler and/or Spark Arrester Assembly from the
original engine if suitable for additional service, or add new parts as required. In
-----
replacement engine.
t o
some cases it maybe necessary to transfer the Oil Filter Adapter to the
i
Service Note: For all Go-Karts use only a Model 136200 series engine as a
c
replacement, regardless of the original Model.
u
o d
p r
R e
o r
t F
N o
o n
r t i
o u c
t F d
o r o
N ep
R
o n
i
456 805954 RETAINER, Seal
459
461
808166
805955
PAWL, Ratchet
SCREW
c t
515
608
615
805953
808087
805952
SPRING, Pawl
STARTER, Rewind
RETAINER
d u
954 805430 BRACKET, Mounting
r o
e p
r R
F o
o t
N
o n
r t i
o u c
t F d
o r o
N ep
R
t i
c
455 805153 CUP, Flywheel
-Used Before Code Date 93072600
455
456A
805876
224228
CUP, Flywheel
PLATE, Pawl Friction
d u
459A
461A
492431
94463
PAWL, Ratchet
SCREW
r o
515B
608A
262564
808152
e
STARTER, Rewindp
SPRING, Friction
r R
F o
o t
N
o n
r t i
o u c
t F d
o r o
N ep
R
o n
-(Gravity Feed) Included in Carburetor Kit-See Ref. 121
116D 805549
r
WASHER, Sealing
t i
-Included in Carburetor Kit-See Ref. 121
117
o
805624
u
JET, Main
c
-Used Before Code Date 95010100
117
F
805625
t d JET, Main
-(High Altitude)
117
o r
805852 o -Used After Code Date 89111700
JET, Main
121
127
N ep
807850
805559
-Used After Code Date 94123100
CARBURETOR
PLUG, Welch
142 R805553
-Included in Carburetor Kit-See Ref. 121
NOZZLE, Carburetor
-Included in Carburetor Kit-See Ref. 121
167 805420 WASHER, Sealing
-(Valve Cover) Included in Gasket Set-See Ref. 358. Included in Valve Overhaul
Kit-See Ref. 1033
171 805019 NUT
-(Rocker Cover) Included in Valve Overhaul Kit-See Ref. 1033
524A 271983 SEAL, O-Ring
-(Dipstick Tube) Included in Gasket Set-See Ref. 358. Included in Valve
Overhaul Kit-See Ref. 1033
634B 805543 BUSHING, Choke Shaft
-Included in Carburetor Kit-See Ref. 121
634A 805557 SPACER
-Included in Carburetor Kit-See Ref. 121
883 805024 GASKET, Exhaust
-Included in Gasket Set-See Ref. 358. Included in Valve Overhaul Kit-See Ref.
1033
987 805544 SEAL, Choke/Throttle Shaft
-Included in Carburetor Kit-See Ref. 121
Footnotes:
Included in Carburetor Kit-See Ref. 121
Included in Gasket Set-See Ref. 358. Included in Valve Overhaul Kit-See Ref. 1033
Included in Valve Overhaul Kit-See Ref. 1033
o n
r t i
o u c
t F d
o r o
N ep
R
o n
r t i
o u c
t F d
o r o
N ep
R
Footnotes:
Included in Carburetor Kit-See Ref. 121
Included in Gasket Set-See Ref. 358. Included in Valve Overhaul Kit-See Ref. 1033
Included in Valve Overhaul Kit-See Ref. 1033
o n
r t i
o u c
t F d
o r o
N ep
R
o n
r t i
o u c
t F d
o r o
N ep
R
n
240A 84001895 1 FILTER, Fuel
337 491055S 2 PLUG, Spark
337 84007216 2 PLUG, SPARK
-(China Only)
t i o
445
445A
692519
394018S
1
1
FILTER, A/C Cartridge
o
967 692520 1 FILTER, Pre Cleanerr
-"Professional / PXi" & "Commercial / CXi".
p
967A
1027
272490S
842921
1
1
e
FILTER, Pre Cleaner
FILTER, Oil
R
-(Vanguard®)
r
1505 100169 OIL-1QT VANGUARD (CASE)
-(1 qt. Bottle)
F o
o t
N
o n
r t i
o u c
t F d
o r o
N ep
R
239C 694115 1
-(7-10 PSI Normally-Closed Switch)
SWITCH, Oil Pressure
o n
239D 697049 1
-(9-13 PSI Normally-Closed Switch)
SWITCH, Oil Pressure
t i
295 492061 1
-(3-6 PSI Normally-Open Switch)
ADAPTER, Remote Oil Filter
u c
-(Remote oil filter head with 18" (48 cm) hoses)
295 492062 1 ADAPTER, Remote Oil Filter
o d
-(Remote oil filter head with 30" (76 cm) hoses)
512 594200 1 HOSE, Oil Drain
p r
-(EZ-Oil Drain Hose, 10.5")(Order threaded engine block connector separate)
512
512B
593635
1723165SM
1
1
R e
HOSE, Oil Drain
-(EZ-Oil Drain Hose, 13.75")(Order threaded engine block connector separate)
HOSE, Oil Drain, 10-1/2" Long, 3/8-18 Fittings
-(10.5")
512C 5048681SM 1
o r
HOSE, OIL DRAIN
-(12.5")
517
988
1027
t F
593633
692063
492932S
1
1
1
RETAINER, Oil Drain
GASKET, Oil Adapter
FILTER, Oil
1028
1028A
N o
492687
495244
1
1
ADAPTER, Oil Filter
-(Adapter Kit for mounting remote oil filter)
ADAPTER-OIL FILTER
-(Remote oil filter mounting head with fittings)
1346 844802 1 VALVE, Oil Drain Shut Off
1346A 492031 1 VALVE, Oil Drain Shut Off
1346B 5401WEB 1 VALVE, Oil Drain Shut Off
-(1/4 Turn Oil Drain Valve with Hose)
1505 100169 OIL-1QT VANGUARD (CASE)
-(1 qt. Bottle)
1505A 100170 OIL-5QT VANGUARD (CASE)
-(5 qt. Bottle)
1600 494724 2 HOSE, Remote Oil Filter
-(Hoses only (2) 18" (48 cm))
1600 494725 2 HOSE, Remote Oil Filter
-(Hoses only (2) 30" (76 cm))
o n
r t i
o u c
t F d
o r o
N ep
R
o d
r
-(Muffler Bracket) (M8x1.25)
819A 691514 2 SCREW
837 808085 2
e
SPACER, Muffler
-(Includes 2)
p
-(Muffler Bracket) (M6 X 1.0)
863 690756 1
R
BRACKET, Muffler
r
-(Cylinder 1) (Side Outlet)
o
882 692074 2 FLANGE, Exhaust
882A 806965 2 FLANGE, Exhaust
883
884
t F
806425
690898
2
1
GASKET, Exhaust
CLAMP, Muffler
N o
o n
r t i
o u c
t F d
o r o
N ep
R
t i
300F
300G
691562
498984S
1
1
MUFFLER
c
-(Super Lo-Tone) (Horizontal: 3054, 3564)
MUFFLER
u
300H 692099 1
-(Super Lo Tone)
MUFFLER
o d
r
-(Lo Mount)
300I 807953 1 MUFFLER
355 842122 2 WASHER
e p
-(Muffler Bracket)
R
436 805609 1 MANIFOLD, Exhaust
-(Cylinder 2) (Side Outlet)
436A
436B
692061
808916
1
1
o r
MANIFOLD, Exhaust
-(Cylinder 2) (Side Outlet)
MANIFOLD, Exhaust
436C
t F
805778 1
-(Cylinder 2) (Side Outlet)
MANIFOLD, Exhaust
-(Wide Area Walker)
437
710
N o
691902
807689
4
1
SCREW
-(Exhaust Manifold)
COVER, Oil Filter
725 806102 1 SHIELD, Heat
728 690297 2 SCREW
740 793859 1 NUT
819 691514 2 SCREW
-(Muffler Bracket) (M6 X 1.0)
819A 807084 2 SCREW
-(Muffler Bracket)
819B 692056 2 SCREW
-(Muffler Bracket) (M8x1.25)
819C 692062 2 SCREW
-(Muffler Bracket)
837 808085 2 SPACER, Muffler
-(Includes 2)
863 806759 1 BRACKET, Muffler
863A 691513 1 BRACKET, Muffler
882 692074 2 FLANGE, Exhaust
-(3054 & 3564)
882A 806965 2 FLANGE, Exhaust
883 691613 2 GASKET, Exhaust
884 690898 1 CLAMP, Muffler
884A 691956 1 CLAMP, Muffler
988 690687 1 GASKET, Oil Adapter
o n
r t i
o u c
t F d
o r o
N ep
R
o n
r t i
o u c
t F d
o r o
N ep
R
o n
t i
u c
o d
p r
R e
o r
t F
N o
o n
r t i
o u c
t F d
o r o
N ep
R
o n
t i
u c
o d
p r
R e
o r
t F
N o
o n
r t i
o u c
t F d
o r o
N ep
R
o n
t i
u c
o d
p r
R e
o r
t F
N o
o n
r t i
o u c
t F d
o r o
N ep
R
o n
t i
u c
o d
p r
R e
o r
t F
N o
o n
r t i
o u c
t F d
o r o
N ep
R
o n
-(Elbow for Muffler Assembly) (For Exit Pipe O.D. of 1.10" (28mm))
677 794845 4 SCREW
-(Muffler Deflector)
t i
677A 810079 1 SCREW
-(Muffler Deflector)
u c
994 794945 1 ARRESTOR, Spark
d
-(Spark Arrestor) (Face Mounting with 4 Screws)
o
r
994A 594562 1 ARRESTOR-SPARK
-(Spark Arrester) (For Exit Pipe O.D. of 1.10" (28mm))
e p
r R
F o
o t
N
o n
r t i
o u c
t F d
o r o
N ep
R
o n
r t i
o u c
t F d
o r o
N ep
R
o n
t i
u c
o d
p r
R e
o r
t F
N o
o n
r t i
o u c
t F d
o r o
N ep
R
n
-(Flywheel)
668 691500 4 SPACER
668A 691215 4
-(Rotating Screen)
SPACER
t i o
718 841581 1
-(Rotating Screen)
PIN, Locating
-(32MM)
u c
849 691088 2 SCREW
-(Stub Shaft)
o d
849A
1047
846236
841580
2
1
SCREW
-(Stub Shaft)
SHAFT, Stub
p r
1047A 842655 1
R e
-(1" Diameter) (4.75" Length)
SHAFT, Stub
-(1" Diameter) (5.43" Length)
o r
t F
N o
o n
r t i
o u c
t F d
o r o
N ep
R
o
789C 847602 1
-(For 20 Amp Alternators)
HARNESS, Wiring
t i
c
-(For 20 Amp Alternators with Solenoid Shift Starter)
u
o d
p r
R e
o r
t F
N o
o n
r t i
o u c
t F d
o r o
N ep
R
n
268 691025 1 CASING, Control Wire
-(Wire Casing 72")
269 26634 1 WIRE, Control
-(Control Wire 78")
t i o
269A
270
93907
691027
1
1
WIRE, Control
-(Control Wire 100")
NUT
u c
271 691028 1
-(Nut for Wire Casing)
LEVER, Control
o d
r
-(Speed Control Lever Assembly)
271A 692105 1 LEVER, Control
271B 692541 1
e
LEVER, Control p
-(Speed Control Lever Assembly) ('L' Shaped End)
F
691999
595196
1
1
1
o WIRE, Stop
WIRE ASSEMBLY
BRACKET, Throttle Cable
416A
561 o t
84006945
806447
1
1
-(Casing Clamp for Snap-In Casing)
BRACKET, Throttle Cable
NUT
620
1619
N 494052
691693
1
1
BRACKET, Control
-(Throttle Control for Vanguard V-Twin Horizontal Small Block)
SCREW