Turboprop Report Onscreen
Turboprop Report Onscreen
Market Report
Exploring Future Technology
June 2023 | Angus von Schoenberg
Connecting people, communities and
businesses across mature and developing
economies worldwide
Our trajectory
100
90
80
Number of aircraft
70
60 69 Aircraft
June 2023
50
40
30
20
10
0
2016 2017 2018 2019 2020 2021 2022 2023 2024+
Turboprop Market Report | 3
Contents
3 Market Review 32
3.1 Deployment of Turboprops 32
3.2 Numbers in Service Update 34
3.3 Delivery Profile 34
3.4 Firm Order Backlog 35
3.5 Future Turboprop Forecast 38
3.6 Turboprop Operator Base 39
3.7 Geographical Dispersion 42
3.8 Operator Segmentation 43
The information and any analyses contained in this document are taken from, or based upon, information obtained by TrueNoord from publicly available sources
as well as information generated from TrueNoord fleet data and other sources the completeness and accuracy of which has not been independently verified,
and cannot be assured by TrueNoord. This document is not intended to, and should not be construed as, representing the policies, positions or views of TrueNoord.
The statements contained herein are based solely upon the opinions of the author and the data and information available to the author at the time of publication.
2023 TrueNoord
4 | Turboprop Market Report
TrueNoord Fleet
3 ATR 72-600
Turboprop Market Report | 5
Executive Summary
Current Turboprops
Strengths Weaknesses
• Best operating economics of any sub 150 • Perceived lower on-board product
seat aircraft on sectors up to 300nm. quality and reduced on-board
baggage capacity.
• Optimised for performance driven
missions e.g. short runways. • Lower appeal to network carriers
compared to regional jets for hub
• Increasingly well diversified global
and spoke operations particularly in
operator base.
US market.
• Much improved acceptance of this
• Limited range capability.
asset class among lessors and finance
community. • Lack of significant technological
advancement in this century
• Long economic useful life.
particularly in relation to power plant.
• Best environmental footprint of any
• Little scope to stretch existing
aircraft class for short sectors not
airframes to meet demand for
only due to attractively low carbon
larger aircraft.
emissions but, unlike jet aircraft,
turboprops do not generate contrails.
Opportunities Threats
• Significantly underserved markets ideal • Future hybrid and electric powered
for turboprops remain in Asia, Latin aircraft will impact existing turboprop
America and Africa. fleets before any other types.
• Any continued fuel price increases or • Continued technological and economic
new taxes on aviation fuel imposed at improvement of regional jet aircraft
national or supra-national level will could erode benefits of large turboprops.
increase the attractiveness of turboprops
• Introduction of a new 90-100 seat
relative to other types.
turboprop could reduce the appeal of
• Represent the main candidate airframes current generation 70-90 seaters.
for hydrogen propulsion system retrofit.
6 | Turboprop Market Report
Key Attributes & Market Position of ATR and Dash 8-400 Turboprops
ATR42
• Originally a 42 seater, but for many years the standard capacity has been 48
seats.
• Currently the only in-production 40-50 seat turboprop. Deutsche Aircraft
D328Eco, despite its smaller capacity, could become a competitor over the
coming years.
• Newest variant the ATR42-600S will give it a short take-off and landing capability
on 800m runways with reduced payload of 40 passengers.
• Well established and geographically spread network of support and training
facilities.
• Given total fleet of some 170 aircraft, the type has a remarkably broad operator
base of around 60 carriers across all -500 and -600 variants. Six ATR42-600
operators so far.
• Only one ATR42 operator has more than 10 aircraft.
• Reasonable order book of 30 units relative to its total market size.
• Relatively few (6) newer generation ATR42-600s currently inactive.
• Average fleet age of ATR42-600 is about 5 years whereas the average age for
the total ATR42 fleet is considerably greater.
• Some 30% of all ATR42s are leased. NAC with 28 aircraft is its largest lessor.
ATR72
• Standard capacity varies between 68 and 72 seats, but more seating enabled
by new generation slim seats allows for a 78 seat high capacity version, which
operates exclusively in Asia.
• Currently the only in-production large turboprop.
• Well established and geographically spread network of support and training
facilities.
• The most successful large turboprop programme in history as measured by
size of fleet and outstanding orders. Over 1,200 aircraft built of which, the latest
ATR72-600 in service since 2011, has over 600 units in operation or on firm order
(139 orders as at Dec 2022). Historically most other turboprop programmes never
sold more than 350 units.
• The operator base is well diversified with in excess of 80 ATR72-600 operators
alone particularly in the APAC region. There are six operators with more than 20
aircraft representing some 25% of the global fleet.
• Asia and Europe are the two largest markets for the type.
• The ATR72 is well established in the leasing community with 58% of ATR72-600s
owned by lessors and 38% of ATR72-500s. NAC and Falko are currently the largest
lessors of the type.
• Although many aircraft are recorded as stored, there are few airworthy examples
available on the used market. The remainder require substantial maintenance
related investment.
• Newest version is the ATR72-600 are powered by Pratt & Whitney Canada
PW127XT engine, first delivered to Air Corsica in Dec 2022. The new engine offers
longer maintenance intervals and an incremental fuel-burn improvement of up
to 3%
• Next generation ATR72-600EVO are under development and will have
incremental evolutionary efficiency improvements that may include the so
called “mild-hybridisation” of engines.
Turboprop Market Report | 7
Dash 8-400
• Standard capacity ranges from 78-82 seats. Some early examples have 74
seats. Extra capacity variants of 86 or 90 seats exist enabled by slim seats in
the Asian market.
• Launched in 2008, the NextGen (NG) version featured an upgraded interior
including larger overhead bins and an increased design weight.
• The aircraft is currently out of production following the closure of its Final
Assembly Line (FAL) in Downsview. De Havilland have plans to develop a new
FAL in Calgary, but this depends on future demand.
• The aircraft offers stronger performance characteristics than the ATR72 with
greater speed (if required), climb performance and range, due principally to
its larger more powerful engine. Consequently, the aircraft is often favoured
over the ATR in mountainous or hot and high regions including Africa.
However, the aircraft has higher operating costs per seat than the ATR72
particularly in relation to maintenance of the PW150A engine, which has a
shaft horsepower output of over double that of the PW127.
• This aircraft has been the most successful Dash 8 programme to date with
around 575 aircraft delivered.
• The operator base is reasonably diversified with 60 operators. However,
the fleet is more concentrated. The ten largest operators with more than 20
aircraft account for nearly half the fleet.
• Geographical fleet dispersion is good in North America and Africa and
reasonable in Asia. Its European footprint is declining.
• The aircraft is established in the leasing community with 40% of all Dash
8-400s owned by lessors. NAC, Falko and Aergo are the largest lessors of
the type.
• There are more used aircraft available than ATRs. However, a substantial
proportion require substantial maintenance related investment and it is likely
that some, particularly older examples, may not go back into service.
8 | Turboprop Market Report
TrueNoord Fleet
3 Dash 8-400
10 | Turboprop Market Report
Scope
The previous Large Turboprop Report (June 2020) provided an overview of the 70-90 seat turboprop market primarily
covering the above referenced ATR72 and Dash 8-400. This revised and updated report will continue to primarily focus
on the ATR72-600 and Dash 8-400. TrueNoord already owns 21 ATR72-600s and since the previous report has also
acquired five Dash 8-400s. Over the last year, TrueNoord has also added 4 of the smaller ATR42-600 aircraft so this
report’s scope will broaden to cover the lower number of seats in this aircraft.
Furthermore, as all the new technology aircraft platforms involve lower seating capacities this report will also address
future generation turboprops from 19-90 seats with only cursory references to the smaller capacity aircraft such as the
Alice. (Short range urban air mobility projects often referred to as eVTOLs are excluded). 19 seats as a lower boundary
has been selected as this has historically been considered a size at which at least some airlines would adopt such
aircraft for commuter or small regional operations. It is also the size above which a cabin attendant is required. While
not covering the existing generation of turboprops below 50 seats, which have been out of production since before this
century, some references are required in addressing the new technology platforms.
For the in-service aircraft types, this report will examine aircraft characteristics, applications, market penetration, and
operating economics, as well as addressing the current dynamics in values of these aircraft which continue to see some
variety of values from the appraisal community.
With respect to future technology, the report will examine characteristics to the extent that these are known, the possible
timelines for entry to service, technical, and certification challenges remaining. Any initial operating cost data available
will be examined along with a review of the commitments placed so far by potential operators.
From 1996 onwards the family was substantially upgraded with the current generation of PW127 engines with six bladed
propellers and marketed as the ATR42/72-500. The ATR72 was also offered with increased capacity of 72 or 74 seats.
Other developments at the time included improved performance and a higher maximum take-off weight. During this
period other turboprop manufacturers, including Saab and Fokker, ceased production and Bombardier launched a
stretch of the DHC8-300, which became the DHC8Q-400 (now branded the Dash 8-400) and is the only competitor to
ATR. The timeline of both the Dash-8 and the ATR variants are shown in Figure 2.1.
In 2008 ATR launched the current -600 generation, which first went into service in 2011. For a period of some 12 months
both the -500 and -600 were produced in parallel for those customers seeking to maintain a consistent -500 fleet.
By contrast, the Dash 8-400 is a substantial redevelopment rather than just a stretch of the previous Dash 8-100/200/300
family of 37-50 seat turboprops. To accommodate the larger capacity of the aircraft, the previous aircraft was not only
stretched by 6.8m compared to the Dash 8-300, but has a larger wing, is constructed with newer generation lighter
materials, but most importantly is powered by the PW150A engine that was designed for this aircraft and any future
stretched versions.
Both ATR and Bombardier have considered larger 90-100 seat turboprops. However, Bombardier (previous owner
of the Dash 8 programme), whose resources were focused on the former C-Series (now the A220), concluded that a
further stretch of the aircraft posed significant design risks and shelved the Q400X programme. Subsequently ATR’s
Italian shareholder continued to push for a larger aircraft, but Airbus as the other main shareholder was against a new
turboprop so that this project was also abandoned less than a year later than the Q400X.
Earlier in 2022, De Havilland officially paused production of the Dash 8-400 because the final assembly line site in
Downsview had been sold. Depending on future demand, production may recommence in Calgary. This means that ATR
remains as a near monopoly supplier of 48-78 seat turboprops for the near-term future, although Embraer has been
considering a 90 seat aircraft.
2.2 Specifications
2.2.1 Configuration and access
Following the trend by all manufacturers to increase seating capacity, both ATR and De Havilland offer high-capacity
configurations enabled by the development of slim passenger seats. Their high-capacity variants are shown in Figure
2.3 with 78 seats for the ATR and 90 for the Dash 8. These versions are primarily aimed at the high growth Asian
continent where the average weight per passenger with baggage is lower than Europe or North America.
In other parts of the world, the standard configuration remains at 70/72 seats for the ATR and 78/82 for the Dash 8
(Figure 2.4) the latter of which also has 74 and 76 seat versions.
The ATR42-600 as shown in Figure 2.5 has a standard capacity of 48 seats. From late 2022 ATR also offers a 30-seat
configuration with additional cargo capacity or a 34” pitch variant. As this version matches its recent certification in
China for a maximum of 30 seats, this aircraft can be aimed at that market.
14 | Turboprop Market Report
Access
From an aircraft servicing perspective, the passenger door is located at the rear of the ATR while the Dash 8 has
conventional front access. This means that airbridges cannot be attached for rear boarding to the ATR. While
airbridge access is not used for turboprops in most of the world, North America is the exception. This, in combination
with its higher 25,000ft operating ceiling and greater on-board luggage capacity, is a major reason why the Dash
8 has traditionally been favoured over the ATR in that market. Furthermore, since most US carriers offer first class
seating even in their regional aircraft operations and these seats are at the front of the aircraft, rear boarding
presents logistical complexity.
Some new technology companies are offering electric propulsion powered by hydrogen. Universal Hydrogen is
developing retrofit options on ATR and Dash 8 airframes in which hydrogen capsules are stored in part of the rear
cabin such as shown in Figure 2.7. This would involve moving the rear pressure bulkhead forwards and reducing the
number of available seats for which the full support of the OEMs would be needed. For example, in the case of the
ATR72-600, this would leave 56 seats. By contrast, ZeroAvia proposes to maintain the existing seat configuration
and create hydrogen storage capacity in a combination of underwing pods, in the wings and above the fuselage.
In addition, following a two-year co-operation between Britten-Norman and Cranfield Aerospace Solutions, both
have recently announced a merger to accelerate the development of hydrogen fuel-cell powered B-N Islanders.
16 | Turboprop Market Report
Figure 2.7: Universal Hydrogen Storage Capsule Schematic Dash 8-300 & ATR72
ATR42-600S STOL
The ATR42S “Short take-off and landing” STOL aircraft is a new variant of the standard ATR42-600, which will enable
it to take-off and land from airports with runways that can be as short as 800m. As there are currently no 30+ seat
aircraft that have this performance capability this version is designed to address that market, which is currently only
served by ageing out-of-production aircraft such as the Dash 8-100/200. These aircraft are now all above 20 years
old and the average fleet age is closer to 35 years.
The ATR42-600S requires several modifications (See Fig. 2.9) including a larger rudder and steep approach capability
and will still have payload limitations to 33 passengers on an 800m runway. Payload improves considerably with
incremental additional runway length. At 900m the ATR42-600S is limited to 42 passengers.
Source: ATR
18 | Turboprop Market Report
Preliminary weight estimates for the ES30 the ERA and the Alice are available. The ES30 is expected to have an MTOW of
20-21,000kg (FlightGlobal Sept 2022) and the Aura ERA will have an MTOW of 8,100kg. Its payload is expected to be in the
region of 2,000kg. By comparison, the smaller Alice will have a similar MTOW of 8,300kg and a payload of 1,130kg.
Numerous other projects are at a concept design phase both at all major existing OEMs and other new entrants. At the larger
end of this spectrum Maeve Aerospace has released preliminary weights for the Maeve 01 all-electric aircraft that is expected
to have an MTOW of 45,000kg and a payload of 4,965kg. Note that the MTOW of this aircraft is over double that of the similar
capacity ATR42 (Fig. 2.8), which illustrates one of the principal challenges faced by scaling all electric aircraft.
While the PW127 power plant is mature it also has certain disadvantages. On the ATR72, the engine has reached its thrust
limit so that it cannot be materially adapted for markets that require a higher performance aircraft. There have been some
incremental modifications for hot and high operating conditions with an “N” variant offering a boost function. However, this
PW127N variant was only selected by Avianca to enable replacement of the Fokker 50. After leaving Avianca these aircraft are
likely to be de-modified as the secondary market prefers the standard “M” version.
As from December 2022, new ATR42/72s will be powered by an upgraded PW127XT engine as discussed in section 2.5 below,
but this engine will not enhance the performance of either aircraft. Instead, it will primarily offer maintenance interval and
cost advantages as well as an incremental 3% fuel burn benefit over the PW127M. The PW127XT can be retrofitted to existing
ATR42/72s and co-mingled with an M engine on the opposite side of the aircraft. The PW127M can also be upgraded to an XT,
which only makes sense during a full overhaul.
The principal benefits of the PW150A are that it can power the larger airframe and enables faster climb performance and
greater speed (see Fig 2.14). This enables both shorter sector times for the same distance and better performance at restricted
airports particularly in hot and high conditions.
However, there are also disadvantages. The faster cruise speed has limited value on typical 45-90 minute sectors by bringing
a limited 10-15 minute flight time improvement only. Many airlines do not consider this to be a material benefit. Secondly, the
larger power plant consumes more fuel than the PW127 and has considerably higher maintenance costs closer to those of
smaller jet engines than to the PW127. To save fuel, many operators have slowed the cruise speed in operation to under 300kts
from 360kts as this brings the trip fuel burn closer to that of the ATR72-600. Only by slowing the cruise speed and increasing
capacity closer to 90 seats can the Q400 compete with the ATR72 on fuel burn per seat mile (see section 2.6).
The “All electric” and “Hybrid and turbo-generator” concepts are shown in Figure 2.10. The hybrid concept shown is “in-series”
whereby the conventional engine (turbo-generator) provides electricity to power electric motors. Compared to conventional
twin engines, electric propulsion enables efficiency gains by allowing the distribution of power across multiple motors that
outweigh the losses associated with converting one form of power to another from the turbo-generators. This has become
the system adopted by the Heart Aerospace ES30 and the Aura ERA both of which have multiple motors on each wing.
An alternative parallel hybrid model is where energy to the propulsor is provided by an electric motor and a gas turbine
simultaneously. This is the strategy currently favoured by ATR in its EVO project (Fig. 2.11).
Turboshaft Power
electronics
Electric
Bus
Generator
Fuel
Battery
Aircraft systems
Battery Motor(s)
Power
All Electric
electronics
Electric
Bus
Aircraft systems
The ATR72EVO announced in 2022 envisages mild hybridisation whereby an electric motor is integrated into a
smaller, as yet undefined, engine than the PW127 (Fig. 2.11) to boost power in the take-off and climb phases of flight.
In the above referenced “more electric systems” category ATR plans to use electric de-icing in place of boots filled
with bleed air from the engines as well as other aerodynamic improvements aimed at reducing the power needed
from the gas turbine engines. The net effect would be to substantially reduce the fuel burn and emissions of the gas
turbines. ATR have stated that the objective is to reduce fuel burn by some 20% with the EVO.
20 | Turboprop Market Report
Source: ATR
Some manufacturers including ZeroAvia and Universal Hydrogen believe hydrogen fuel cell technology is the optimum
route forwards. However, hydrogen and fuel cells come with their own remaining technical challenges including limited
range, significant heat by the fuel cell, and potential leakage of hydrogen on board and while in flight.
There are also nuances between the architecture of the Universal Hydrogen and ZeroAvia propulsion system.
• The refuelling process differs. Universal Hydrogen loads full capsules onto the aircraft after each flight and ZeroAvia
refuels the onboard tanks in a more conventional manner.
• To facilitate loading capsules the Universal Hydrogen system requires their location to be in the fuselage, which
means that several rows of seats are sacrificed. In an ATR72 this results in a 56-seat capacity. ZeroAvia stores the
hydrogen in under wing pods on its Dornier 228 test aircraft and proposes to house the hydrogen tanks outside the
cabin of the ATR72.
• Universal Hydrogen’s fuel-cell is planned to provide sufficient power output for all phases of flight including take-off
and climb so that no battery boost is required. ZeroAvia’s system includes a battery for peak power needs that is
then re-charged by the fuel-cell when less power is needed.
Both manufacturers acknowledge that in order for a hydrogen-based propulsion system to be practical, they need to
play a key role in the hydrogen distribution infrastructure. This may also include hydrogen production. Accordingly, both
manufacturers are proposing their respective refuelling infrastructure as an integral part of their product.
Hydrogen can potentially also be combusted directly as a fuel without prior conversion to electricity via a fuel cell.
Direct combustion is currently believed to be more suitable for larger aircraft while fuel cell conversion is widely
understood to be better for smaller regional aircraft. Consequently, the large aircraft OEMs are more focused on direct
combustion and so these developments are outside the scope of this report. However, the supply of hydrogen is also very
limited and necessitates the development of new fuelling infrastructure in addition to dramatically increased supply.
ZeroAvia
22 | Turboprop Market Report
2.3 Range
Current Generation Aircraft
In its current standard configuration, the range of the ATR72-600 at 740nm with a full load is some 400nm less than the
Dash 8-400. However, as a range in excess of 1,000nm is very rarely a mission operated by any turboprop aircraft this
capability is of limited practical value. Most turboprops operate sectors of less than 400nm and generally the optimal
sector length is in the region of 200-300nm. Accordingly, the range penalty of adding up to 12 seats in the Dash 8-400
EC version is minimal for the vast majority of missions.
The ATR42-600 is predominantly used for even shorter sectors than its larger sibling or the Dash 8-400. It therefore has
more than adequate range capability (726nm). However, in its STOL version its range will be limited according to runway
length. On an 800m runway its range will be limited to 200nm with a maximum of 33 passengers and 300nm on a 920m
airfield length with a full passenger load.
In order to increase range and reduce the heavy weight of the batteries both the ERA and the ES30 have adopted a
hybrid architecture whereby two turbogenerators will be fitted to the rear of the aircraft. These will enable the batteries
to be charged inflight to extend their range to enable a larger addressable market. Such a dual installation is necessary
to provide redundancy as a single unit would mean that both aircraft would be considered as single engine aircraft for
missions that rely on power from the turbogenerator.
However, the addition of turbogenerators does mean that neither aircraft can be considered as a zero emissions
product. Furthermore, the certification process for inflight power that is not operational from take-off is not yet clear.
ZeroAvia NA NA 500-1,000nm
Maeve 01 250nm NA NA
For the hydrogen powered retrofits the expected range is in the same region as the current gas turbine powered aircraft
to enable at least the same missions.
Turboprop Market Report | 23
2.4 Performance
The ability to operate from restricted airports with short runways or in built-up areas is often a key attribute of regional
aircraft. Typically, this favours turboprops over regional jets. However, although both large ATR72 and Dash 8-400
turboprops offer superior performance characteristics on short runway airports compared to jets, both aircraft were
primarily built to offer increased capacity and competitive operating costs thereby compromising some potential
performance capabilities.
While neither large turboprop aircraft is a STOL performance aircraft capable of taking off from runways shorter than
1,000m, both can nevertheless achieve a respectable 1,300m take-off field length, which is sufficient for most restricted
airports that require high-capacity turboprops. However, several hundred airports with shorter runways exist in remote
areas or mountainous terrain. These can only be served by STOL aircraft such as the Dash 8-100/200 both of which are
now out of production. The ATR42-600S referenced in 2.2.2 is aimed at this market. Although a large part of the world’s
STOL airports are adequately served by smaller capacity 19 seat aircraft including the De Havilland Twin Otter or
Dornier 228, some do require the capacity offered by aircraft of this size.
Climb performance is also important where physical obstacles exist, such as high-rise buildings in cities or mountainous
terrain, as well as those areas where it is both hot and high. For example, while the ATR72 can operate from London City
airport the superior single engine climb performance of the Dash 8 enables it to operate optimally from there. Strong
climb performance can also be important to meet local area noise restrictions.
In the 300nm illustration in Figure 2.14, a 300nm mission profile from a remote airport to a major hub is shown where
the ATR72 takes 21 minutes to reach 20,000ft compared to 16 minutes for the more powerful competing Dash 8. The trip
time for the Dash 8 at high-speed cruise (360kts) is 57mins and 73mins for the ATR72 at 270kts. Not only can this provide
the bad weather avoidance as shown but is critical in hot and high areas such as Kenya, Ethiopia and parts of South
Africa where the ATR72 struggles to perform the required missions and the Dash 8 is the favoured option. However,
the performance benefit of the Dash 8 comes with an operating cost penalty compared to the ATR72 in the form of
increased fuel burn and maintenance costs although this remains less than for similar sized jet aircraft (see section 2.5).
16mins 25,000ft
Faster rate of climb Stronger weather avoidance
Better terrain
clearance
Typical Hub
remote Airport
small
airport
With respect to new technology aircraft there is, as yet, insufficient data available to make a meaningful comparison
with current generation aircraft. At a general level:
• The fuel costs for all electric propulsion systems should be substantially less than jet fuel, but hybrids will continue
to use some amount of conventional fuel. Eventually, as hydrogen production is scaled, its cost should reduce.
• In the long-term many expect the cost of jet fuel to increase, even before the application of carbon emissions
surcharges, which would shift the energy cost in favour of alternatives.
• Maintenance cost breakdowns are likely to look substantially different although the overall cost may or may not end
up as more attractive. For example, current technology battery life is expected to be in the region of 2,000FC, which
means these would need changing every 1-2 years of service. (Note these high-capacity batteries can be recycled or
repurposed for ground-based power storage). Furthermore, maintenance workscopes in next generation aircraft will
not be grouped into airframe and engine tasks. Aircraft of the future increasingly comprise a whole system in which
the electric motors are a relatively small component.
• It is likely that an incentive to decarbonise will include reduced navigation and airport fees so that any future COC
comparison will need to include this element, which heretofore are similar and cannot be materially impacted after
a current generation aircraft type has been chosen by any given operator.
Nevertheless, the ATR72-600 still has the lowest fuel burn of any regional aircraft on both a trip and a per seat basis
at this sector length. As the trip length increases (not shown), the faster speed of both the Dash 8 and the regional jets
begins to erode the fuel efficiency of the ATR72 so that the fuel burn advantage against the Dash 8 reduces to under 20%
on a per seat basis and under 50% for the regional jets.
70%
60% E175 (86)
Fuel per seat
50%
ATR42-600 (48) CRJ900 (88)
40%
30%
Q400 (82)
20%
10%
ATR72-600 (72)
0%
ATR72 XT (72)
-10%
-20% 0% 20% 40% 60% 80% 100% 120%
Fuel per trip Source: TrueNoord Intelligence
Turboprop Market Report | 25
TrueNoord Fleet
5 ATR 72-600
26 | Turboprop Market Report
The ATR72-600 not only offers strong fuel efficiency benefits against regional jets, but also competes favourably with
mainstream single aisle jets where only the newest generation B737MAX and A320Neo offer similar or better fuel
consumption per seat on short sectors. However, the large jets do offer greater efficiency on sector lengths above
500nm.
As the CRJ and E-Jet families are both mature aircraft programmes, there is a wealth of data available from the
manufacturers (including the engine OEM), as well as direct experience from the TrueNoord fleet. Therefore, a
combination of OEM data, which has been cross checked with TrueNoord’s own internal experience, has been applied.
As a consequence, the scheduled tasks and hard time intervals are reasonably accurate, but the associated costs are
estimates, which have been slightly escalated to be conservative unless an actual published figure is used, as is the case
with engine LLPs.
Airframe maintenance heavy check (C-check) currently Airframe maintenance heavy check (C-check) intervals are
has an 8,000FH interval which has recently been escalated 8,000FH.
from 5,000FH. The estimated average C-check cost is
approximately US$5-20 per FH assuming that the event cost The estimated average C-check cost is in the region of
will not increase due to the greater interval. Note that the US$30-35 per FH.
increased interval may mean that the amount of tasks may
increase and therefore the event costs may be higher.
In addition, there are calendar-based inspections at 2, 4 In addition, there are calendar based inspections at 6, 9 and
and 8 years and a major structural inspection at 36,000 12 years with associated average costs of around US$8,000
cycles. The average cost of each 2-year interval check is per month respectively and a major structural inspection at
estimated at US$9-10,000 per month. The 36,000 cycle cost 40,000 cycles at an estimated cost of US$7.50 per FC.
is currently estimated at around US$15 per FC Historically,
calendar checks aligned reasonably well with C-check
intervals, but since these have been escalated these can be
out of phase thereby adding to both downtime and cost.
Landing Gear
After the engines, the landing gears are the single most expensive items on any turboprop aircraft and both
aircraft have gear related issues
Overhaul limits are 20,000 FC or 9 years. After the engines, Overhaul limits are 20,000 FC or 12 years for the nose gear
the landing gears are the single most expensive items on and 30,000 or 12 years for the main gear. Average overhaul
any turboprop aircraft Average overhaul costs are in the costs are in the region of US$5,000 per month.
region of US$6,000 per month.
Turboprop Market Report | 27
Engines
While engines are maintained on-condition, the time on While engines are maintained on-condition and similarly
wing prior to any hot section inspection varies considerably to the 127 series, the time on wing varies considerably
according to the operating environment and can on average according to the operating environment. Typically,
vary between about 7,000 hours in benign conditions to as inspections are required between 4,500 and 7,000 FH so
little as 4,000 in, for example a sandy harsh environment. that the cost can range from US$175 to well in excess of
Accordingly costs can vary between USD$90-130 per USD$200 per engine FH.
engine FH. On average every second HSI requires additional
overhaul/refurbishment tasks to be performed due to the The reduction gearbox, usually overhauled simultaneously
higher level of disassembly required to replace LLPs with the refurbishment of the turbomachinery module will
(especially for HP Impeller) that also increases the total shop add about US$30 per engine FH.
visit cost by around US$40 per engine FH excluding the LLP
costs themselves.
The engine’s reduction gearbox module which is usually
overhauled simultaneously with refurbishment of the
turbomachinery module will add US$12 per engine FH.
For the PW127XT the manufacturer states that on-wing times
will be about 40% longer and the HSI and refurbishment
costs are expected to be greater so that the overall cost
saving per FH would be in the region of 20%.
However, only experience will show how well this engine
behaves in practice, especially in harsh environments.
LLP or LCF life costs are estimated to be in the region of LLP or LCF life costs are estimated to be in the region of
US$30 per engine FC. The majority of LLPs have a 15,000 US$37 per engine FC. The majority of LLPs have a 20,000 FC
FC ultimate life limit and the cycle rate includes PW&C’s and limit except the HP impeller at a lower 15,000 FC.
shop discounts.
On the PW127XT all LLPs that have a 15,000 FC limiter are
increased to 20,000 FC. Nevertheless, the cost per FC will
be in the region of US$37 per FC.
Propeller
Propeller hubs and blades have a hard time limit of Propeller hubs and blades have a hard time limit of
10,500 FH or 7 years. The estimated costs are around US$28 10,000 FH. The estimated cost is at around US$23 per engine
per engine FH. In practice, the blades commonly need repair FH. In practice, as with the ATR, blades commonly need
or replacement before that. damage related replacement before that.
APU
The ATR has no APU. Instead a propeller brake system While maintained on condition, the APU is estimated to have
allows the right hand engine to be operated in “Hotel” mode a shop visit at 5,500 APU hours at an estimated cost of
to provide ground power when needed. US$44 per APU hour.
28 | Turboprop Market Report
Comments on Maintenance
The above maintenance costs and intervals are based on fixed intervals except for engines, which are maintained on
condition. The actual maintenance costs will vary considerably according to how the aircraft are operated and the
environments in which they fly. For example, in harsh climatic environments the ATR is often less robust than Dash 8
aircraft and additional findings at major events can often increase the maintenance costs significantly.
Regarding engines there is considerable disparity between benign and harsh climates with several historical examples
of engine removals below 5,000 FC in less favourable environments.
The principal changes over the PW127M shown in Figure 2.17 relate to many of the durability issues that have affected
the higher rated PW120 series engines since inception. It also features durability improvements on many of the life limited
parts. This includes redesigned high and low pressure compressors and turbines as well as an enhanced power turbine
module at the rear.
ATR72-600
• The ATR72 has best-in-class operating economics despite its smaller size. In relation to operating costs - particularly
for fuel burn, weight-based airport charges, and maintenance costs - the cash operating costs per available seat
of the ATR72-600 have, to date, been better or equal to those of the Dash 8. Therefore, the majority of turboprop
operators that do not require the enhanced performance of the Dash 8 have opted for the ATR. Figure 2.18 shows
the cash operating costs, which exclude capital costs for the aircraft. This shows that ATR72-600 remains the most
attractive turboprop for most markets.
• The exception are those areas where superior performance characteristics mainly in terms of climb and operational
ceiling are needed (see Fig 2.14). This is important for those carriers operating at inner city obstacle restricted
airports, mountainous regions, or hot and high climates. For example, this drove carriers such as Widerøe in Norway
to select the Dash 8 aircraft and some African airlines, such as Ethiopian, to have done likewise.
• The ATR72 has now developed a high capacity 78 seat variant, which is well adapted to competitive Asian regional
markets in particular. Based on operating economics, the ATR is the undisputed leader across Asia.
• The ATR72 can be most efficiently applied to markets requiring a capacity of up to 78 seats whereas the Dash 8 is
only optimised from a capacity perspective for routes where a capacity from 78-90 seats is required and where
regional jets either cannot be operated or are economically inefficient.
Dash 8-400
• The Dash 8 has a faster cruise speed that enables it to compete with regional jets or more effectively complement
them. In regions where sector lengths can be long such as certain North American markets this can favour the
Dash 8 and provide greater operational flexibility.
• In practice, some operators have not selected the Dash 8 for its speed benefit, but for the extra capacity and a
more jet-equivalent product. These carriers often operate them at a slower long-range cruise (approx. 300kts) to
minimise fuel consumption.
• The stronger performance characteristics of the Dash 8-400 make the aircraft more suitable for restrictive
environments including hot and high terrain.
• However, although Dash 8-400 production has been paused, a 90 seat EC version of the Dash 8 operates at
SpiceJet with 12 additional seats compared to the ATR. This means the seat costs of both have converged.
Figure 2.18: Direct Operating Costs Relative to ATR72-600 (300nm sector at US$0.90/kg fuel)
35%
ATR42-600 (48)
30%
25%
20%
COC per seat
15%
E170 (78)
10%
E175 (86)
5% Q400 (82)
ATR72-600 (72)
0%
CRJ900 (88)
-5%
ATR72 XT (72)
-10%
-20% -10% 0% 10% 20% 30%
COC per trip Source: TrueNoord Intelligence
30 | Turboprop Market Report
2.7 Emissions
Prior to the COVID-19 pandemic, aircraft emissions had already become a major industry concern and this has now
returned to the forefront. As the principal concern relates to CO2 emissions, Figure 2.19 shows carbon emissions for the
subject aircraft on a per seat per nm basis over a 300nm sector. For each aircraft the number of seats from which the
per seat calculation is derived is also shown. Carbon emissions are a function of fuel burn. For each kg of fuel consumed,
a hitherto generally accepted multiplier of 3.16kg of CO2 per kg of fuel is applied (Source: ICAO). However, this multiplier
is based upon emissions generated by burning fuel only and ignores those generated from extraction of that fuel and
processing to its usable form. This can be described as “tank to wake” related emissions.
An alternative approach to measuring emissions that includes the impact of extraction, refining and transport of fuel to
where it is needed is increasingly attracting favourable attention from both industry stakeholders, policy makers and
climate action organisations alike. In an aviation context this means adopting a higher multiplier of 3.83kg of CO2 per kg
of fuel. Both approaches are shown in Figure 2.19 and the latter is described as “well-to-wake” emissions.
While the well-to-wake approach leads to higher emissions it does have a number of benefits for comparative purposes:
• When Sustainable Aviation Fuel (SAF) is introduced in meaningful amounts, the production emissions can be
appropriately accounted for according to the different types of such fuel.
• For alternative future fuel types including electricity and hydrogen their production and distribution related
emissions can be included (for example, electric power involves few emissions, but its production unless from
renewables may not).
• Where emissions from flying are compared to other forms of transport where the source of the power is often
disaggregated from its production emissions (e.g. electric power for trains) only a well-to-wake equivalent
approach can yield comparable results.
As is evident from Figure 2.19, turboprops have relatively low emissions per seat per km compared to similar sized
regional jets reflecting the lower fuel burn of the propellor driven engines as previously discussed in section 2.5.1.
Furthermore, on short sectors of up to around 250-300nm, the ATR72-600 in particular has similar emissions per seat
compared to the newest generation A320Neo and 737Max aircraft. In Europe, where average sector lengths are shorter
than North America, such a 300nm sector is more typical so that in some cases greater frequency can be offered with
a 70-seat turboprop without materially compromising operating economics or emissions. On longer average sectors,
the speed differential erodes both the economics and passenger acceptance of the turboprops so that in much of North
America jet aircraft are generally preferred.
E175 86 seats
E170 78 seats
CRJ900 86 seats
ATR42-600 48 seats
ATR72-600 72 seats
0.060 0.080 0.100 0.120 0.140 0.160 0.180 0.200 0.220 0.240 0.260 0.280
For new technology aircraft under development no fuel burn or emissions data is yet available although most of the
impetus for future aircraft designs is driven by the desire to reduce or eliminate harmful gases. An all-electric aircraft
would have zero emissions if the tank to wake equivalent measure was adopted, but unless all the power came from
renewable sources, it would not be zero carbon.
While full electric aircraft would have the lowest emissions, technology readiness levels are such that beyond small
short-range aircraft, this option for commercial airliners remains decades away. This is why new technology
manufacturers including Heart Aerospace and Aura are proposing hybrid solutions that achieve substantially reduced
emissions. By introducing two small gas turbine engines to charge the batteries in flight, emissions would arise in the
later phases of flight beyond a short range. Both believe their respective hybrid products will enter service during the
current decade.
An alternative potential solution to the technology issues surrounding pure electric regional aircraft is hydrogen as an
energy source to generate electricity in fuel cells.
Pollutants produced
In addition to nitrogen oxides, which have both a warming and a cooling effect, but a net warming influence, particles
including hydrocarbons, soot and sulphates are generated. Newer generation engines emit far fewer particles than
earlier models, but their effect remains substantial. When aircraft fly at cold high altitudes above 30,000 feet in humid
air that is supersaturated in water with respect to ice those solid particles trigger a cloud formation. The contrail clouds
that are generated usually dissipate over a short period but can last up to 24 hours. Even though these have a short life
span they do have a significant warming effect which is more potent at night when outgoing earth radiation is trapped
under the formed cloud cover.
If the effect of non-carbon emissions and contrails are converted to an equivalent of carbon dioxide effects, the total
impact increases substantially. Contrails form the largest part of this additional effect. However, these contrail effects
are absent from the ATR72 because its operating ceiling is 20,000 feet, an altitude at which contrails are not formed.
The Dash 8-400 is limited to 25,000 (see Fig. 2.14) feet where contrails are also generally not formed. Relative to other
commercial aircraft, this further enhances the environmental performance of turboprops.
32 | Turboprop Market Report
3 Market Review
While the following market review maintains the same structure as the previous aircraft turboprop report in 2020, this
version has been prepared in the context of the post COVID-19 situation, current geopolitical and economic events,
and the current important drive to improve if not eliminate the environmental impact of aviation. This necessitates a
different emphasis within certain sub-sections and also addresses the fact that it is not necessarily possible to draw
similar conclusions from the empirical data shown. It also includes a new introductory section 3.1, to explain the role of
turboprops within the global air transport ecosystem.
Furthermore, this section broadens its scope to include current generation turboprops to include the in-production ATR42
series. As there is no operator base for new technology aircraft this market review section only covers this segment
where relevant and introduces limited references to older generation 19-50 seat turboprops where applicable.
• Short sectors up to a stage length of up to 300nm where the flight time difference between operating a jet and
turboprop service is less than about 15 minutes. While some turboprops do operate longer sectors, the proportion of
turboprop services compared to jets reduces dramatically. In 2022 the average turboprop sector was under 200nm.
• Destinations where the airports cannot accommodate jet aircraft due to short runways, obstacle clearance, or hot
and high operating restrictions.
• According to ATR’s Turboprop Market Forecast 2022-2041, some 1,290 commercial airports out of 3,800 can only be
served by turboprops.
+3,800
45% Airports relying exclusively
on regional aircraft
34% Airports relying exclusively
Commercial on turboprop
airports
Source: ATR
• Markets where passenger demand is such that the capacity provided by regional jets or larger narrowbody aircraft
cannot be justified. Typically, routes where the subject turboprops are ideally suited are those where demand is less
than about 100 Passengers per Day Each Way (PDEW).
• Markets with thin demand that could justify a larger aircraft if a single daily frequency or less provided a sufficient
service level, but where at least a double daily frequency better serves the demand. This could include markets with
a significant portion of business travellers who require a same day return service or markets where greater frequency
enables more connections at hub airports.
• Markets where yields render the operation of a similar capacity regional jet uneconomic. As shown in Figure 2.15, the
operating costs of an equivalent size regional jet are significantly greater that those of a turboprop.
• Routes that are deemed necessary as a public service that would not be economically viable without national or local
government support. In Europe these are referred to as Public Service Obligation (PSO) routes. There are some 170
such routes in Europe to remote destinations. One of the most extensive PSO networks is in Norway. Others include
many services to Greek islands and those off the coast of Scotland and inter-island services in the Canary Islands or
the Azores. In the US, such routes are covered by the Essential Air Services (EAS) programme.
• Similar, and in some cases even more extensive, programmes exist in developing countries including Indonesia
(PERINTIS) and India under the Regional Connectivity Scheme (RCS-UDAN) which now has the world’s most extensive
publicly subsidised network. (Fig. 3.2 shows the pre-COVID status in 2020. There are 419 approved routes in 2022 of
which a small proportion are operated by helicopter.)
Turboprop Market Report | 33
Figure 3.2: Publicly Supported Regional Connectivity Scheme Routes in India 2020
In comparison, the status of the competing Dash 8-400 fleet is also shown in Figure 3.4 and this includes all variants of
that aircraft since it was launched in the late 1990s. For in service aircraft, the ATR72-500/600 now leads the Dash 8-400
by around 300 units and the ATR72-600 on its own now leads the entire Dash 8-400 fleet.
Dash 8-400
Dash 8-300
Dash 8-200
Dash 8-100
ATR72-600
ATR72-500
ATR72-200
ATR42-600
ATR42-500
ATR42-300
0 100 200 300 400 500 600 700 800
When compared to all aircraft types with a capacity of between 70 and 90 seats the ATR72 and Dash 8 populations,
including stored units, look respectable compared to similar regional jets. In the case of both ATR and Bombardier, the
turboprop fleet size of each exceeds comparable capacity regional jet populations as shown in Figure 3.5 except for the
E175, which has proved highly successful mainly in North America.
Needless to add, for the new technology aircraft types, none are yet in service and none are expected to be delivered
over the next few years.
Figure 3.5: ATR72-500/600 & Dash 8-400 Fleet Size v Similar Regional Jets (Dec 2019 & 2022)
CRJ900
CRJ700
E175
E170
Dash 8-400
ATR42-500/600
ATR72-500/600
0 100 200 300 400 500 600 700 800 900 1,000
Numer of aircraft
2022 2019 Source: Ascend by Cirium
As shown in Figure 3.6 the ATR72 delivery profile peaked in 2016 and has trended downwards thereafter. From 2016
this reflected both production capacity with increased ATR42-600 output as well as fewer ATR72s to correct a level
of overproduction to lessors of units that occurred in the two preceding years. This had already created a mildly soft
market for the type in subsequent years which ATR addressed by a significant production rate cut from over 70 units to
an average of 60 per year through to 2019. Thereafter, the onset of COVID-19 led to a delivery rate of only 10 aircraft in
2020. Meanwhile ATR42-600 production had increased steadily to 2019 before dropping to a single unit in 2020.
Figure 3.6 also depicts the delivery profile of the Dash 8-400, which shows that aircraft leading deliveries until 2011,
after which the ATR has outperformed the Dash 8 by more than 2:1. This reflects the greater importance of competitive
operating costs in the Asian market, which is now ATR’s largest market in comparison to the previously dominant North
American market where the Dash 8 has the biggest market share.
The onset of COVID-19 led to a dramatic fall in deliveries driven as much by an inability to finish the manufacturing
process and accept aircraft due to the inability to travel, as much as any short-term lack of demand for the additional or
replacement capacity.
ATR deliveries recovered in 2021, but to a much lower level than previous years partly due to subdued demand but also
a slow ability to restore production because of supply chain component shortages. Some 25 ATRs were delivered in 2022
and an increase to around 40+ is projected for 2023. In the case of De Havilland the final aircraft from the Downsview
facility were delivered in 2022 and a decision on any re-launch of production at a new facility in Calgary is not expected
imminently and may still be some time away.
None of the new technology aircraft are expected to be delivered before 2026 at the earliest.
95
96
97
98
99
00
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
20
20
20
20
20
20
20
20
20
20
20
20
20
19
19
20
19
19
19
20
20
20
19
20
20
20
20
20
20
ATR42-500 ATR42-600 ATR72-500 ATR72-600 Dash 8-400 Source: Ascend by Cirium & TrueNoord Insight
TrueNoord Fleet
2 Dash 8-400
Turboprop Market Report | 37
As with any commercial aircraft programme, the role of forward order lessors is important. However, the value of such
forward orders is not the same as in the larger single-aisle market for several reasons. First, the absolute market size
and the number of operators in the turboprop market is much smaller than the narrowbody segment so that placement
opportunities for aircraft ordered without a specific lessee in place are more limited. Secondly, access to delivery slots
directly from the manufacturer is easier in the turboprop market as delivery lead times are shorter. Typically, such
order to delivery lead times are no longer than two years, unless any such requirement is above a single digit volume.
Consequently, the prevalence of lessor forward orders is less than for the larger aircraft market and indeed turboprop
manufacturers are less motivated to sell delivery positions to lessors as the smaller scale of the market means that the
risk of the OEM finding itself in competition with lessors to place aircraft with both new and existing airlines is greater.
Nevertheless, lessor forward orders do have a role in the market. Historically NAC as the largest turboprop lessor before
the pandemic had a substantial forward order book, which had already diminished to some 20 ATR72s in 2019 and
now has five positions remaining. AerCap has inherited the remaining slots from GECAS and Abelo has increased its
commitment to 20 equally divided between ATR42-600 and ATR72-600 aircraft.
Silver Airways
Royal Air Maroc
Global Airlines
Maldivian
EasyFly
NAC
Air Tahiti
US Bangla
Toki Air
Precision Air
Cubana
Bahamas Air
Air Vanuatu
Air Caraibes
Avation
ALC
Cebgo
Firefly
Air Caraibes
ALC
Tarom
Afrijet
Braathens
Ai Madagascar
Tunis Air
Air Corsica
Garuda
PNG Air
Unannounced
MAS Wings
PNG Air
Aercap
Avianca
Abelo
IndiGo
Wings Air/Lion Air
Federal Express
0 2 4 6 8 10 12 14 16 18 20
As it stands there are approximately 1,000 commitments with varying degrees of firmness across each of the two hybrid
electric and H2 powered pathways. All of the latter are to be retrofitted to existing airframes from Cessna Caravans up
to ATR72 airframes although a portion of the ZeroAvia powertrain commitments are also envisaged on CRJ regional jets
in North America.
With respect to the intended operators for these commitments, there is insufficient data to generate an accurate
breakdown. However, the list does include major airlines ranging from Air New Zealand, DHL, Mesa, Afrijet to Connect
Airlines and Air Canada.
700
600
500
400
300
200
100
0
Alice ERA ES30 ZeroAvia Universal
Hydrogen
Source: Eviation, Aura, Heart Aerospace, ZeroAvia, Universal Hydrogen, Ascend by Cirium
Japan Aircraft Development Corporation (JADC) provides a detailed forecast analysis which includes a section on
turboprops as shown in Figure 3.9. Compared with the current fleet as measured by JADC of some 2,900 units of all sizes
between 15 and 100 seats, 2,751 new deliveries are forecast. As the incumbent turboprop fleet is aging JADC projects that
79% of the new deliveries will be to replace the existing fleet and 21% will be for growth. However, it is not clear to what
extent, if at all, any alternative propulsion aircraft are included in this view. As the JADC forecast projects a much higher
growth projection for larger jet aircraft of nearly 50%, this would suggest that alternative propulsion aircraft are either
not included or form only a minor part of the forecast.
Turboprop Market Report | 39
1,500
1,135
1,000
616
1,170
500 410 360 392
788
612 519 563
328 420 284 392
0 82 4 76
15-19 Seats 20-40 Seats 41-60 Seats 61-80 Seats 81-100 Seats
By contrast, the ATR forecast projects global demand for 2,450 aircraft in the 50-70 seat category compared to some 1,420 in
the JADC view. Embraer projects demand for some 2,300 turboprops but does not specify what seating capacities are included.
Any addressable market for future technology aircraft will be driven by a combination of older and current generation
aircraft that could be replaced and an amount of aircraft for growth. According to Ascend by Cirium, there are currently 4,422
commercial turboprop airliners in service and 1,241 in storage. Outside the aircraft within the scope of the less than 2,000
aircraft in this report, the majority of the remaining 2,500 are now ageing aircraft in excess of 30 years old. If these aircraft
are not replaced then the services that they currently operate will either discontinue or would need to be operated by other,
predominantly larger, aircraft types.
The majority of the above referenced ageing 2,500 aircraft in the 19-40 seat category could arguably be regarded as a
conservative baseline replacement demand level for the current future technology aircraft described in section 2. This assumes
that cleaner or emissions free propulsion delivers no growth in market demand. If the new technology delivers lower or
emissions-free propulsion at a cost which is similar to or less than using conventional aircraft it is likely that there would also
be significant growth in this smaller capacity segment.
The number of operators of the subject 50-90 seat current generation turboprops is shown in Figure 3.10.
40 | Turboprop Market Report
Dash 8-400
ATR42-500/600
ATR42-500
ATR42-600
ATR72-500/600
ATR72-500
ATR72-600
0 10 20 30 40 50 60 70 80 90
The overall breadth of this operator base should be considered positive for future liquidity and residual values of the
type. Within the total fleet there are only four carriers with fleets of more than 30 aircraft as shown in Figure 3.11. The
largest operator is Lion Air’s regional arm, Wings Air with 70 ATR72-500/600 and its sister airline in Malaysia (Batik
formerly Malindo), with a further 9, represents 9% of the global fleet, followed by Azul with a fleet of 40 ATR72-600.
The next largest operator and the fastest growing fleet is IndiGo. Air New Zealand subsidiary Mount Cook Airlines has
a stable fleet of 31 units. As such, while there is some level of concentration at Wings and Malindo, there are no other
carriers that account for concentration levels exceeding 4% of the installed active fleet base.
79 Azul
40 IndiGo
76 38
33 Mount Cook
22 31
31 Binter
27
ATR72-500/600 25 22 Cebgo/Cebu
2022 2019 17
Fleet 16 18 Alliance
15 15
15 14 UT Air
15 14 Uni Air
474 14 Bangkok Airways
11
Emerald Airlines
593 Garuda
Other
Source: Ascend by Cirium & ch-aviation
Turboprop Market Report | 41
Of these, 38 exclusively operate the ATR42-500, 19 only use the ATR42-600, and the remaining use a mixed fleet of both
types. EasyFly in Columbia with 14 aircraft is the largest operator with 8% of the global fleet. No other operator accounts
for more than 5% of the incumbent fleet and 60% of the total is with smaller carriers outside the ten largest. This means
that although the ATR42 is more concentrated with the largest operators than its sibling, the operators’ base can still be
considered reasonably broad.
Loganair
2022 ATR42-500/600 7
Fleet
6
Aeromar
6
Canadian North
6
5 TAROM
103
Air Antilles
While there is a substantial Dash 8 operator base, there are also a number of large carriers within the customer base.
WestJet Encore is the largest operator with 47 aircraft, which accounts for 8% of the worldwide fleet. When Jazz, Horizon,
and Sunstate (operated for Qantas) are added, 150 aircraft of the total fleet of around 575 aircraft are concentrated in
4 carriers. As shown in Figure 3.13, this does represent a certain level of concentration among key operators although
the bankruptcy of Flybe in particular has reduced this concentration level compared to 2019.
Figure 3.13: Largest Dash 8-400 Operators (Dec 2019 & 2022)
Westjet
47 Jazz
39
47
Horizon
44 31
33 Sunstate
31
2022 2019 Dash 8-400
Fleet 31
29
Porter
188 29
292 17 20 30
Other 54 32 Ethiopian
25
28
Eurowings 24 Spicejet
12 12
ANA Wings
Flybe PAL Express
Widerøe Source: Ascend by Cirium & ch-aviation
42 | Turboprop Market Report
However, while the Dash 8 fleet does exhibit a level of concentration, the fleets of similar sized regional jets are more
concentrated within a small number of airlines. For example, the CRJ900 fleet is heavily dominated by Endeavour (for
Delta), PSA and Mesa (both for American Airlines). Any such concentration can pose a risk to residual values but can also
underpin values as is the case with the E175 fleet, which is heavily concentrated at Republic and SkyWest and likely to
remain in service at both in the long-term.
Moreover, the fleets of similar sized regional jets, the CRJ900 and E175 are substantially more concentrated within a
small number of airlines with the former heavily dominated by Endeavour (for Delta), PSA and Mesa (both for American
Airlines). Similarly, the E175 fleet is heavily concentrated at Republic and SkyWest. Each of the CRJ900 and E175 have
narrower operator bases of some 20 carriers each.
Furthermore, the concentration levels of the ATR72 compare favourably with those of the Dash 8-400 where 26% of the
total fleet is with only four airlines. While the ATR is less concentrated, the Dash 8-400 still has a broad operator base
relative to similar capacity regional jets.
While Figure 3.14 shows large turboprops upwards of 50 seats to indicate the regional evolution since 2000 when
the current 70+ seaters were less prevalent, there has always been geographical dispersion. However, while Europe
accounted for almost half the entire market in 2000, Asia Pacific has become the largest market since 2012. The
European market share has declined and all others have grown moderately or remained stable. During the period the
US turboprop market also declined but was compensated by substantial growth in Canada. Today’s large turboprop
market can be described as geographically well diversified.
Africa Asia Pacific Europe Latin America Middle East North America Source: Ascend by Cirium
At present, the geography of the newer ATR72-600 fleet is more concentrated in the APAC region. This region now
accounts for 47% of in ATR72-600s, while its second largest market in Europe accounts for 29%. North America is almost
absent from current generation ATRs with only 18 of both -600 variants. However, Federal Express has placed a large
order for freighters of which ten were delivered by the year end 2022.
By contrast the Dash 8-400 has performed strongly in North America primarily in its Canadian home market. While
according to Figure 3.15 the type appears to still have a reasonable presence in Europe, much of this fleet is either
stored by operators looking to dispose of their fleets, or by lessors that have returned aircraft, or repossessions following
bankruptcies. The only growth market is Africa where its performance characteristics make the Dash 8 more suitable to
that market.
With respect to the smaller ATR42-500/600 fleet, Europe, Latin America and Asia account for some 40-50 aircraft in
each (82% of the global fleet) with the smaller remainder divided between North America and Africa.
Figure 3.15: Geographical Distribution of the ATR42/72 & Dash 8-400 Fleet (Dec 2022)
North America
Africa
Middle East
LATAM
APAC
Europe
By contrast, despite the loss of well-known names to the programme, particularly in Europe, the Dash 8 operator
base still comprises an extensive list of better known airlines as many are either owned by major national carriers in
developed jurisdictions, or operate on their behalf. For example, this includes strong home market names like Jazz which
flies for Air Canada or WestJet, Sunstate which operates as Qantas Link in Australia, and ANA in Japan. Many of these are
considered to be strong credits.
Part of the explanation for this divergence in their respective types of operator base is that the ATR72 is a lower cost
regional aircraft optimised for short regional flights while the Dash 8 offers benefits as a feeder aircraft to larger
carriers. For example, the Dash 8 is faster, if needed, thereby offering speeds closer to those of jets and equally
importantly in some markets, passengers board the Dash 8 from the front (rear boarding in an ATR), which means
airport air bridges can be attached. The latter is important in North America.
An additional contributing factor is a long-term strategy by ATR with respect to the secondary market, nurturing small
operators deploying used aircraft as they may in future order new aircraft.
44 | Turboprop Market Report
Lessor penetration of the active ATR72 fleet at levels exceeding 50% is close to those of narrow bodies and suggests
the type is more mature from a leasing perspective than any other regional aircraft type. The proportion of leased
ATR72-600s is even greater at around 57% and lower for the ATR72-500 (38%). By comparison the proportion of leased
Dash-8-400s stands at 31%, which is more similar to some of the regional jets. As less widespread types with relatively
small fleets, the lessor penetration level for both variants of the ATR42 is also around the 30% level.
However, the number of active lessors in the large turboprop market is a fraction of the single aisle types (see Figure
4.2) and less than for some regional jets. Although the scale of the large turboprop leasing market is much smaller than
larger aircraft, the smaller number of active lessors with scale is a positive factor that underpins their business models
since this reduces the number of lessors that compete to fund aircraft for those operators seeking this type of finance.
Figure 4.1: Operating Lease Penetration Comparison by Aircraft Type (Dec 2022)
Dash 8-400
ATR42-500/600
ATR42-600
ATR42-500
ATR72-500/600
ATR72-600
ATR72-500
Other
Airtrails
Montrose
Investec
Avico
Castlelake
Phoenix Aircraft Leasing
MDT
Airborne Capital
Rockton
Doric
Erik Thun AB
HEH
Avmax
CIB Leasing
Sky Leasing
Azorra
Boeing Capital
Regional 1
GOAL
Aercap
ACIA Aero
Avation PLC
TrueNoord
Abelo
Aergo Capital
DAE Capital
Falko
Nordic Aviation Capital
0 10 20 30 40 50 60 70 80 90 100
A significant driver of the ability to place an aircraft at good rentals at any particular point is the competitive position at
that time. From a lessor’s perspective, the case for leasing large turboprops improves if its lease returns are staggered
over time and are scheduled to avoid periods when large numbers of similar aircraft also become available on the
market, as this would minimise competition with other available aircraft.
Of the 337 leased ATR72-600s and 120 leased ATR72-500s aircraft recorded, the return dates are known for 209 -600s
and 55 -500s (see Fig 4.3). This represents a more extensive set of data points compared to the previous report in 2020
but is still far from complete. For the ATR72-500, 8 are due to be returned from Wings Air this year and 5 from Nordic
Regional. Based on the available lease return data, 2025 is the only year during which some 10% of leased ATR72-600s
may become off-lease from Azul (6), Alliance Air (6) and Citilink Indonesia (6). Some of these leases may be extended,
but 2025 could still be a year when an above average number of leased aircraft need to be placed.
With respect to the smaller ATR42 fleet, the -500 is an ageing aircraft type so that scheduled lease returns for most
of the leased fleet over the next three years is to be expected. For example, Air Antilles has a number of leases due to
expire over the coming years. By contrast the newer -600 variant has a much more evenly spread return profile and is
the type where most lease end dates have been reported and are published.
For the Dash 8-400 only 32% of lease return dates are publicly available. Of those which are known, some two-thirds are
due to be returned by 2026. The 20 due to be returned in this period includes most aircraft remaining in Europe, as well
as significant numbers of Jazz and Ethiopian aircraft.
46 | Turboprop Market Report
35
30
Number of Aircraft
25
20
15
10
0
2023 2024 2025 2026 2027 2028 2029 2030 2031 2032 2033 2034 2035 2036 2037
ATR42-500 (52%) ATR42-600 (84%) ATR72-500 (46%) ATR72-600(62%) Dash 8-400 (32%)
Source: Ascend by Cirium & IBA
TrueNoord Fleet
4 ATR 72-600
Turboprop Market Report | 47
However, the COVID-19 pandemic caused a massive drop in flights for the majority of all aircraft including turboprops
as shown in Figure 5.1 for ATRs and Dash 8-400 (A320s are also shown as a wider industry comparison). On the demand
side during the recovery period, the ATRs have returned to service as quickly and at certain times faster than the A320,
but the Dash 8 has underperformed and remained at only two-thirds of pre-COVID levels at the end of 2022. The latter
was driven by a combination of the bankruptcy of its largest operator Flybe and the decision by several other airlines not
to reintroduce the type.
Figure 5.1: ATR42/72-500/600, Dash 8-400 and A320 Flight Cycle Evolution (Jan 2020-Dec 2022)
100%
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
20
20
20
20
20
21
21
21
21
21
22
22
22
22
22
23
02
02
02
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
l2
l2
l2
ar
ay
ar
ay
n
Ju
n
ar
ay
Ju
No
Ju
Ja
Se
No
Ja
Ja
No
Se
Ja
Se
M
M
M
M
The initial plunge in demand led to a proportionally corresponding jump in stored turboprops is shown in Figure 5.2.
This spike in 2020 and more gradual recovery thereafter renders it difficult to use aircraft in storage as a proxy for
availability until the demand environment has normalised.
In the short-term ongoing recovery period, the number of aircraft in storage is trending downwards towards 20%
(Figure 5.2) of the operating fleet (52 aircraft) for all ATR42s and 236 for all ATR72 variants including older -200 models.
This compares with 30% (157 aircraft) for the Dash 8. While any large inventory in the number of aircraft stored is
normally considered discouraging, the pandemic induced situation means that further analysis and segmentation is
required as described below.
48 | Turboprop Market Report
The storage commentary below relates to current in-production ATR-42/72 models and the Dash 8-400.
ATR42 Storage
140 60%
120 50%
100
Number of Aircraft
40%
80
30%
60
20%
40
20 10%
0 0%
12
14
16
18
20
88
90
92
94
96
98
00
06
08
10
22
86
02
04
20
20
20
20
20
20
19
20
19
19
19
19
20
19
19
20
20
20
20
ATR72 Storage
700 70%
600 60%
500
Number of Aircraft
50%
400 40%
300 30%
200 20%
100 10%
0 0%
90
92
94
96
98
00
02
04
06
08
10
12
14
16
18
20
22
20
20
20
20
20
20
19
20
19
19
20
19
19
20
20
20
20
300 60%
250
Number of Aircraft
50%
200 40%
150 30%
100 20%
50 10%
0 0%
98
00
02
04
14
16
06
12
18
22
08
10
20
20
20
20
20
20
20
20
19
20
20
20
20
20
Of the 47 ATR42 placements, these have been diverse over the period with Loganair and Canadian North standing out as
each has acquired six used -500 examples.
In the case of its larger sibling, 95 and 82 ATR72-600 and -500 respectively have transitioned between 2019 and 2022.
The biggest new operator in the period has been Emerald Airlines with 14 used aircraft leased in 2021 and 2022. These
ATR72-600s, which all operate for Aer Lingus Regional include four that were previously Stobart Air units. Olympic
leased nine -600s in 2021 and 2022. Air Cairo, which took delivery of five ATR72-600s in 2021-22 has committed to an
additional five in 2023 from NAC, and Caribbean Airlines a further three from the same lessor.
Of the Dash 8 transactions a number of former Flybe aircraft have been placed with Conair as part of a conversion
programme for forest fire fighting applications for which the performance of the aircraft is well suited, and more are
understood to follow during 2023 and beyond.
Dash 8-400
ATR72-600
ATR72-500
ATR42-600
ATR42-500
0 10 20 30 40 50 60
2019 2020 2021 2022 Source: Ascend by Cirium & Airfinance Journal
50 | Turboprop Market Report
• Any economic deterioration globally or within certain key regions such as Southeast Asia (ATR’s biggest market)
could have a substantial negative impact on the demand for used aircraft.
• If the strong post pandemic recovery of 2022 continues, the trend towards up-sizing capacity to larger aircraft could
resume and slow the demand for sub-90 seat aircraft.
• Any technological step-change particularly with reference to propulsion systems could impact the attractiveness of
used turboprops. While hybrid electric and hydrogen powered aircraft are likely to become a reality in future, there
is a wide industry consensus that such technology will not become widely available for 70+ seat aircraft within the
next decade. It is possible that this technology could threaten the up to 50 seat segment a few years earlier.
At a micro level, it only requires one or two major carriers with substantial fleets to decide to dispose of their fleets to
have a substantial market impact. As the ATR fleet is less concentrated in the hands of a few large operators than the
Dash 8 or other regional aircraft types, this risk is smaller for the type. However, any significant disposal programme
could dump significant fleets on the market in a short period, which would increase supply and thereby lower values
and lease rates.
TrueNoord Fleet
3 ATR 72-600
Turboprop Market Report | 51
From about the second quarter of 2022 turboprop lease rates and Current Market Values (CMV) started to recover.
At that time, it had become clear that the inventory of parked aircraft fell into two categories: those that were airworthy
and could be re-activated with relatively little maintenance expenditure and those that had either been poorly stored or
where the passage of time meant that considerable investment would be needed to return them to service. In combination
with reduced production of new aircraft by ATR, De Havilland’s halt in production and a shortage of MRO capacity, this led
to a shortage of airworthy turboprops from the second half of 2022. In turn, this lack of supply caused a recovery in both
lease rates and CMVs, which has been reflected by appraisers increasing their values although these have not yet fully
returned to early 2020 levels. This has ensured greater market liquidity as evidenced in Figure 5.3.
New Values
During the pandemic years, values of newly produced aircraft from both ATR and De Havilland destined directly for airlines
remained less volatile than those of used examples. In this period De Havilland delivered the last Dash 8-400 before closing
its Downsview final assembly line. According to the average CMVs of appraisers (Fig 6.1 (iii)) these last of line units may have
been discounted and are likely to reflect pricing that was applicable to large orders placed by Ethiopian in particular.
With respect to new ATRs there had already been some softness in new values before the pandemic. This had primarily
been driven by lessors adopting a strategy of securing forward positions similar to large aircraft lessors. Production rates
were increased to deliver these aircraft, but as the turboprop market is much smaller than the narrow body market, this led
to some over-production. A few lessors, including some that previously had no turboprop exposure, which had purchased
ATRs to both diversify and reduce the average age of their fleets then began to discount lease rates significantly in order
to place their inventory. The pandemic served to prolong this until ATR dramatically reduced production rates to 10 units in
2021. By 2022 all remaining white tail aircraft held either by ATR or by lessors had been placed so that new values stabilised
and recovered later in the year. (Fig 6.1 (i) & (ii))
Since the start of a higher inflationary environment in March 2022, production costs have risen and the previous industry
standard escalation rates have also dramatically increased. While escalation applies to all aircraft manufacturers in similar
ways it remains premature to determine whether these higher costs can be passed on to customers in higher acquisition
prices. It would appear that appraisers have to some degree accounted for this in their base values, but so far not in CMVs.
Used Values
Both in the years preceding the pandemic and during the period thereof, used values have taken a different path for the
ATRs and Dash 8s.
In the few years before the pandemic the demand for used ATRs was already soft so that appraised CMVs for 3-10 year old
aircraft had become impaired (Fig. 6.1). This trend continued and accelerated with the onset of COVID-19 especially for the
larger ATR72-600. From the middle of 2021 market demand and the lack of airworthy used ATR72-600s began to emerge
so that by 2022 lease rates were recovering, which in turn led to appraisers increasing their CMVs. This trend seems set to
continue in 2023 albeit possibly at a slower rate. It is also possible that if escalation leads to higher new aircraft prices that
the cost of re-activating many of the remaining stored aircraft becomes more attractive than a year ago.
The smaller ATR42 market, which did not experience the same drop in appraised values is now also showing early recovery
indicators. However, it should be noted that the market for used ATR42s is small so that appraisers rely on fewer data
points than for other regional aircraft types.
In the later life ATR72-500 segment, there had been value stability in the pre-pandemic years as the cargo conversion
market had absorbed a greater proportion of older aircraft, but during the pandemic years, CMVs slid similarly and in many
cases faster than -600 variants. By late 2022 values and lease rates had stabilised but not yet shown many recovery signals.
Since fewer Dash 8-400s than ATRs have been sold both to end user airlines and lessors, lower production levels restricted
supply in the pre-pandemic years and thus ensured that used values held relatively strongly. However, the start of the
pandemic became the catalyst for not only the demise of the largest operator Flybe, but also a decision process that
led several other carriers to decide that the Dash 8-400 would not return to service at many other European operators.
This meant excess supply and markedly reduced lease rates and values (Fig 6.1 (iii)). Appraisers believe these have now
stabilised and begun to recover albeit at a slower rate than the ATRs.
52 | Turboprop Market Report
12
13
14
15
16
17
18
19
20
21
22
23
20
20
20
20
20
20
20
20
20
20
20
20
20
ATR72-600 (ii)
22
20
18
16
14
12
10
8
6
4
11
12
13
14
16
17
18
19
20
21
22
23
1
20
20
20
20
20
20
20
20
02
20
20
20
20
00
02
04
06
08
10
12
14
16
18
20
22
20
20
20
20
20
20
20
19
20
20
20
20
20
An average gap remains with respect to longer term future values for both ATR variants but this does gradually
narrow in absolute terms over time. Ascend by Cirium, which starts at marginally the highest new value for both types,
depreciates to its lowest value by 2030. By 2038 all appraisers have depreciated their future base values to a range
that diverges by about US$1million. Similar to the previous Large Turboprop Report (2020), the average residual
value after 10 years is close to 50% of the new value. This compares similarly to the best performing regional jets and
favourably to the less popular types. Furthermore, the future value performance over time is comparable to mainstream
single-aisle aircraft.
As the Dash 8-400 is currently out of production, no new values are shown. The previously mentioned reduced levels
of production and the restricted supply of airworthy used examples have set a positive short-term outlook. Base values
of the newest Dash 8-400s (2021 year of manufacture) are around US$19.5million with CMVs of around US$18million.
Turboprop Market Report | 53
Figure 6.2: Appraised Base Value Profile New Turboprops in US$ millions (Jan 2023)
2023 ATR42-600
18
16
14
12
10
8
6
4
23
24
25
26
27
28
29
30
31
32
33
34
35
36
38
37
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
ATR42-600 Ascend by Cirium ATR42-600 Avitas ATR42-600 mba
2023 ATR72-600
24
22
20
18
16
14
12
10
8
6
23
24
25
26
27
28
29
30
31
32
33
34
35
36
38
37
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
The smaller ATR42-600 market has seen very few transactions and therefore generated few data points over the last
two years and is likely to remain a niche product in certain markets. In future this will include the new STOL variant. Once
acquired, such niche market aircraft tend to stay with the same operators for much of their intended economic lives and
are therefore less likely to be traded. Unless an operator of the type ceases operations it is unlikely that a fleet of aircraft
big enough to affect CMVs or future values would occur. Potentially the greater risk to longer term future values of used
ATR42-600s is their replacement by new technology aircraft. Given that this sub-50 seat aircraft category is likely to be
replaced by new technology aircraft earlier than larger turboprops or existing jet aircraft, these aircraft could be more
susceptible to obsolescence risk than others. This means that future values should be relatively stable in the medium-term
but could have greater downside risk in the long-term.
For the ATR72-600 the medium to long-term future value prospects remain reasonably strong. Over the medium term no
other aircraft in the 70 seat category can match its operating economics including fuel-burn and associated emissions and
no new technology aircraft of its capacity is likely to be available over the coming years. The PW127XT engine provides
further incremental improvement and can be fitted on existing used aircraft. The aircraft also lends itself well to hydrogen
propulsion retrofit programmes as proposed by both Universal Hydrogen and ZeroAvia so that there is no reason to believe
that the airframe will become obsolete over the next decade and beyond. Whether for the above reasons or others, the
appraisal community has not materially altered its long-term future base value projections for the type.
The Dash 8-400 prospects and future value retention can be divided into older aircraft manufactured before 2010 and NG
variants that entered service from early that year. A number of airlines in Canada, Africa and a small number elsewhere
such as Widerøe in Norway that benefit from its performance characteristics (including range or greater speed) are likely
to underpin their longer term values for NG versions particularly as the production run of more recent vintage units was
restricted from 2010 onwards (Fig.3.6). For these, the average of appraiser depreciation profiles of 3-5 year old units over
the long-term is similar to ATR72-600s with initial near term base values around US$2million higher and converging to a
difference of around US$1million after ten years. For older pre-2010 examples excess supply is more likely to persist for some
years to come. Thus values are more likely to trend towards soft levels. Appraiser future market values have to some degree
accounted for this by ascribing values that are very similar to equivalent vintage ATR72s despite their initially higher values.
54 | Turboprop Market Report
Figure 6.3 also tracks three, five and ten year old constant age Dash 8-400s and ATR42/72-600 lease rates since
inception of this variant in 2011. For the ATR42-600, this shows that used aircraft lease rentals followed a similar pattern
to new rates after 2016 with a more recent stabilisation. However, as there have been very few recent transitions (Fig.
5.3) the data points are limited to corroborate this trend. For the ATR72-600 lease rates for used aircraft trended
similarly to new rates from 2014 and dropped faster during the early pandemic period until a stronger recovery occurred
in 2022. This partly reflected an excess supply of new aircraft delivered since 2014 which naturally impacted used values.
In practice some used ATR72-600s were placed at levels significantly below the appraised lease rates, but the more
recent uplift is supported by recent data points.
The Dash 8 lease rates for used aircraft up to 10 years old peaked in 2011 and have declined by 12-15% since that time,
and faster from the onset of COVID-19. Over the last year appraisers suggest that lease rates have recovered for
vintages up to 10 years old. These are all NG variants, but as the number of sale transitions has been limited (Fig 5.3)
there are few data points to be sure that this apparent trend is sustainable.
Figure 6.3: Turboprop Constant Age Lease Rates Over Time 2023
ATR42-600
180
160
140
120
100
80
60
40
11
12
13
14
15
16
17
18
19
20
21
22
23
20
20
20
20
20
20
20
20
20
20
20
20
20
ATR72-600
200
175
150
125
100
75
50
11
12
13
14
16
17
18
19
20
21
22
23
1
20
20
20
20
20
20
20
20
02
20
20
20
20
Dash 8-400
230
210
190
170
150
130
110
90
70
50
11
12
13
14
16
17
18
19
20
21
22
23
1
20
20
20
20
20
20
20
20
02
20
20
20
20
Angus is an Economics & Business graduate of Trinity College, Dublin and an Air
Transport Management postgraduate of Cranfield University.
As Industry Officer for TrueNoord, he deploys his extensive experience in the regional
aircraft market to develop its investment process as it seeks to both manage and expand
its existing fleet of aircraft with appropriate leasing solutions for the regional market.
[email protected] truenoord.com