Ferretti 2011
Ferretti 2011
University of Rome “Sapienza”, Italy VEGA IPT ESA/ESRIN, Frascati (Rome), Italy
¶
M. Di Giacinto
University of Rome “Sapienza”, Italy
Large solid rocket motors can exhibit sustained pressure and thrust oscillations during
the quasi-steady operative condition. These fluctuations are characterized by a frequency
close to the first acoustic mode, or one of its multiple, of the combustion chamber. The
origin of this phenomenon is the coupling between shear layer instabilities, and acous-
tic feedback, resulting from the distruction of vorticity by some geometrical features of
combustion chamber, as port area variations or nozzle walls.
In the present work, a quasi-onedimensional model for the analysis of solid propellant
rocket motor aero-acoustic phenomena is described. The proposed model is derived for-
mally from the Euler conservation laws and it is implemented into a code named AGAR
(Aerodynamically Generated Acoustic Resonance).
AGAR model is here applied to the P80 SRM, first stage of the European VEGA
launcher. The demonstration test, P80 DM, exhibits four phases of pressure oscillations.
Nomenclature
a sound velocity
Ap port area
cp specific heat at constant pressure
cv specific heat at constant volume
e total internal energy per unit of mass
E total internal energy
f frequency
h enthalpy per unit of mass
H total enthalpy
k heat conductivity
kR ratio of vortex convection velocity and freestream velocity
L combustion chamber length
L/D length to diameter ratio
li stand-off distance, distance between the shear layer initiating point and the impingement point
M Mach number
m stage number, number of vortices between the stand-off distance li
Minj surface injection Mach number
p pressure
Pb burning perimeter
∗ Ph.D. Student, Dept. di Ingegneria Meccanica e Aerospaziale (DIMA), University of Rome “Sapienza”, Italy.
† AssociateProfessor, Dept. di Ingegneria Meccanica e Aerospaziale (DIMA), University of Rome “Sapienza”, Italy. Senior
AIAA Member
‡ Ph.D., Dept. di Ingegneria Meccanica e Aerospaziale (DIMA), University of Rome “Sapienza”, Italy.
§ Ph.D., Propulsion and system Engineer VEGA-IPT, ESA-ESRIN, Italy
¶ Full Professor, Dept. di Ingegneria Meccanica e Aerospaziale (DIMA), University of Rome “Sapienza”, Italy. Senior AIAA
Member
1 of 14
Copyright © 2011 by V. Ferretti, B. Favini, E. Cavallini, F. Serraglia and M. Di Giacinto. Published by the American Institute of Aeronautics and Astronautics, Inc., with permission.
American Institute of Aeronautics and Astronautics
Pc combustion perimeter
q heat flux
rb propellant grain burning rate
S surface
s entropy per unit of mass
t time
T temperature
u velocity vector
V volume
a acoustic
ig igniter gas
α Rossiter’s phase delay factor
ρ density
ω vorticity
I. Introduction
A certain number of large solid rocket motors (SRM) (e.g: US Space Shuttle SRM,1 Ariane 5 P230 SRM,2
Titan SRM, the five-segment test motor ETM-3) exhibits sustained pressure and thrust oscillations during
their whole operative life. These oscillations are characterized by a frequency close to the acoustic modes of
the combustion chamber. If coupled with the launcher structural modes, they can involve structural failures,
interferences and payload damages. They can also affect the motor performance and can result in guidance
complications.
The origin of these oscillations is the complex feedback mechanism fed by vortex shedding and acoustic
waves, and in particular the possible coupling between fluid-dynamics instabilities and acoustic resonant
modes.
The first description of the resonant oscillations as a feedback loop (fig.1) has been proposed, in a
different contest with respect to the internal ballistic, by Rossiter.3 The hydrodynamic instability of the
shear flow generates vortical structures; three kinds of vortex shedding phenomena can be identified in a
SRM: parietal, obstacle and corner vortex shedding. Once detached, these structures are convected by
the flow and interact with each obstacle in the combustion chamber (inhibitor rings, annular restrictors,
nozzle,...). Each interaction determines an acoustic field excitation and a possible acoustic triggering of the
shear flow instability. The stand-off distance (li ) and the frequency fvs characterize the vortex shedding
process, while the acoustics is related to the combustion chamber length (L) and to the frequency fa . When
the the vortex shedding frequency is synchronised with the chamber acoustic modes (fvs = fa ), the resonant
coupling occurs, leading to self-sustained coupled-mode oscillations.
Among the several models proposed for the aeroacoustic modeling, it is worth to mention the acoustic
balance technique, developed by Culick4 (linear stability analysis of the chamber acoustic modes), and
2 of 14
3 of 14
∂ux ∂ux ρωθ ∂ux
ρω · ∇u = ρωx + ρωr + ex +
∂x ∂r r ∂θ
∂ur ∂ur ρωθ ∂ur ρuθ ωθ
ρωx + ρωr + − er +
∂x ∂r r ∂θ r
∂uθ ∂uθ ρωθ ∂uθ ρur ωθ
ρωx + ρωr + − eθ +
∂x ∂r r ∂θ r
∂ux ∂ur ρωx ∂uθ ρur ωx
ρω∇ · u = ρωx + ρωx + + ex +
∂x ∂r r ∂θ r
∂ux ∂ur ρωr ∂uθ ρur ωr
ρωr + ρωr + − er +
∂x ∂r r ∂θ r
∂ux ∂ur ρωθ ∂uθ ρur ωθ
ρωθ + ρωθ + − eθ +
∂x ∂r r ∂θ r
∂
For an axisymmetric flow (uθ = 0, ∂θ = 0), a scalar equation in conservative form can be obtained:
For the terms on the left side, the following expressions are considered:
Z
∂(ρωθ ) ∂(ρωθ Ap )
dAp = (4)
Ap ∂t ∂t
Z
∂(ρωθ ux ) ∂(ρωθ ux Ap )
dAp = (5)
Ap ∂x ∂x
From eq. 2, the quasi-onedimensional vorticity equation can be written as:
Z Z
∂(ρωθ Ap ) ∂(ρωθ ux Ap ) ∂(ρωθ ur ) ur
+ = − dAp − ρωθ dAp (6)
∂t ∂x Ap ∂r Ap r
Z Z
∂ur ∂ux
− ρωθ dAp − ρωθ dAp =
Ap ∂r Ap ∂x
Sω1 + Sω2 + Sω3 + Sω4
4 of 14
Ω = ρωAp (10)
uΓ = kΓ u2 (t) (13)
where kΓ is a calibration parameter. The dependence on the flow velocity u(t) underlines the acoustic
influence on the vortex shedding.
a The friction term is different from zero only at the nozzle and where the grain is not ignited.
5 of 14
6 of 14
The simulation results, in terms of ballistic reconstruction, are visible in fig. 3, where the head pres-
sure time evolution is compared to the experimental data. Except for the ignition transition, a correct
reconstruction of the motor ballistics has been obtained.
The pressure oscillation phases exhibited by P80 DM solid rocket motor are characterized by similar
configurations. A detailed description of the longer and larger resonant phase is here provided (second
blow, 0.23-0.472 of the simulation non-dimensional time). The obtained phenomenological description can
be extended to each resonant phase of the motor.
In fig. IV the pressure, temperature velocity and sound velocity distribution in the combustion chamber
are shown. Two pressure nodes can be noted in the combustion chamber, the first at cell 240, cylindrical
grain region, and the second at cell 310, downstream of the vortex detachment cell. The same points are
visible in the temperature distribution, and they correspond to velocity antinode.
The vorticity field is described by the Ω variable introduced in eq. 10. The vorticity (Ω) distribution is in
fig. 5. With the convection towards the nozzle, the vorticity is gradually damped; the Ω regular envelopment
7 of 14
8 of 14
The adopted vortex detachment criterion can be seen in fig. 6, where the red lines correspond to the
shedding of a vortex. The pressure first and second time derivatives exhibit a separation related to a relative
minimum of the first derivative and to a zero second derivative. These conditions determine a detachment
at each pressure descending node, corresponding to a negative velocity antinode.
An heuristic process has been followed to obtain the expressions of the source terms required to close the
model. In this context, a calibration is necessary for the oscillation amplitude. The simulation here presented
has been developed with a calibration providing a good estimation of the second blow oscillation amplitude;
a correct evaluation is also obtained for the third and fourth blow. Anyway, the amplitude characterization
still represents a point to be deepened.
A characterisation of the pressure oscillation in terms of amplitude and frequency is obtained by using
the HHT (Huang-Hilbert Transform) analysis. The HHT analysis of the head pressure time evolution is in
fig. 7. Three different oscillation phases can be noted (second, third and fourth blow) and their properties
9 of 14
These oscillating phases can be analysed also by an FFT analysis. For each time interval related to a
blow, the pressure fluctuating component is described by the spectrum in fig. 8. Each blow is characterized
by two frequency peaks; the first ia around ∼ 0.856 − 1 of the non-dimensional frequency, while the second
in around ∼ 1.297 − 1.42.
10 of 14
11 of 14
Figure 10. Experimental head pressure FFT analysis (pressure static sensor).
12 of 14
The simulation of the last three blows exhibited by the experimental data is in good agreement with
the static firing test results. Both the blow timing and the oscillation amplitude are in accordance with the
experimental data; the frequency characterization is also coherent, notwithstanding the obtained values are
slightly lower than the experimental.
The model provides a good phenomenological description of the aeroacoustic coupling mechanism, as
confirmed by the experimental data. Further, the model correctly describes the system adjustment to
resonance condition and the following coming out.
The heuristic process followed to close the model makes it necessary an amplitude calibration. A model
improvement can arise from a deepening and re-discussion of the adopted closure.
Further improvements of the model can derive from the phenomena at the moment neglected. The most
important aspects to introduce are related to parietal and obstacle vortex shedding, to two phase-flow effects
and to the combustion instability.
In order to complete the model understanding and description, the model application to the aeroacoustic
analysis of other solid rocket motors is a primary objective. In the European framework, this goal can be
achieved by performing detailed studies of Ariane 5 SRM aeroacoustics.
Acknowledgements
The present activities were partially financed by ESA/ESRIN. The authors would like to thank Avio,
Europropulsion, CNES, ELV and ESA. The development and production of Vega SRMs are mainly due to
AVIO Group S.p.A. (Colleferro Factory). Avio is prime contractor for the P80 SRM with a delegation to
Europropulsion, France. The Program is managed by CNES/ESA.
References
1 Flatau, A. and Van Moorhem, W., “Prediction of vortex shedding responses in segmented solid rocket motors,” AIAA
1986.
6 Matveev, K. I. and Culick, F. E. C., “A model for combustion instability involving vortex shedding,” Combust. Sci. and
2004.
8 Menon, S. and Jou, W.-H., “Numerical simulations of oscillatory cold flows in an axisymmetric ramjet combustor,”
of Solid Rocket Motor,” AIAA-2010-6996 , 2010, 46th AIAA/SAE/ASME/ASEE Joint Propulsion Conference and Exhibit,
Nashville, TN, July 25-28, 2010.
12 Ferretti, V., Favini, B., Cavallini, E., Serraglia, F., and Di Giacinto, M., “Quasi 1-D modeling of SRM aeroacoustics,”
13 of 14
Simulation in Internal Flow by means of Q-1D Model,” EUCASS 2011, 4th European Conference for Aerospace Sciences, 4-8
July 2011, St Petersburg.
14 Cavallini, E., Modeling and numerical simulation of solid rocket motor internal ballistic, Ph.D. thesis, Dipartimento di
Transient,” EUCASS 2011, 4th European Conference for Aerospace Sciences, July 4-8 2011, St Petersburg, 2011.
14 of 14