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Sp5 Split Pattern

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21 views3 pages

Sp5 Split Pattern

Uploaded by

chrrstr.jhn
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SHOP EXERCISE: SPLIT PATTERN (ELBOW PIPE)

OBJECTIVES:
1. To produce a piping elbow based on the provided design.
2. To ensure correctness of the diameters are made.
3. Understand the concepts of friction fits and basic joining processes.
4. Enhance the skills developed for manufacturing process.
METHODS AND ANALYSIS:
Proper utilization, knowledge in using hand tools, accurate measurement scaled, plan and
proper safety procedure is a significant factor while working in this project.
MATERIALS:
1-piece solid wood L 120 x W 60 x H 15 in mm
1-piece solid wood L 160 x W 43x H 8 in mm
TOOLS TO BE USED

Rasp File Bamboo stick

Small File Drill bit 1/8”

Triangular file Wood Glue

Steel brush Compass

Paint brush Pencil

Rip Cut Saw Eraser

Try Square Sandpaper

Steel ruler Lab apron

Electric Drill Safety Mask

Bench vise Safety Goggles

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PROCEDURE:
Pattern Making
1. Using try square check the perpendicularity of the wood
2. Using try square and steel ruler check the dimension of the wood if it is suitable for our
design if not either replace the wood if it is less than to the required dimension as specified
in our drawing if it is greater using rip cut saw reduce the wood to its suitable size
3. Divide the wood into two (2) parts using following procedure (either)
a. Create two diagonal lines, the intersection points of the two diagonal lines
represents the center of the wood then marked the center and draw a lines (represent
as pt P)
b. Measure 60 mm from left side then marked the point at 60 mm and draw a lines
(represent as pt P)
4. Using rip cut saw cut the wood into two (2) piece, cut location is in step # 3
5. Overlap the two (2) piece wood then around the side of the wood, tape the wood using
masking tape for temporary joining of the material
6. From the top side of the wood create two (2) diagonal lines
7. Get the center of step # 6 from the center create a point going down by 10 mm (represent
as pt O)
8. From pt O using compass create an arc with a radius of 10 mm
9. From the center using a compass create an arc with a radius of 38 mm
10. From the top right side of the wood from the edge measure 28 mm
11. From the lower left side of the from the edge measure 28 mm
12. Connect the arc and step # 10 and step # 11 to create the outline of the elbow
13. From top right side of the wood measure 14 mm then offset going inside by 15 mm marked
it using a pencil it represents as the bamboo pin location 1
14. From lower left side of the wood measure 14 mm then offset going inside by 15 mm marked
it using a pencil it represents as the bamboo pin location 2
15. Using drill make a hole for step # 13 and step # 14
16. For the drill bit use 1/8” diameter then measure 22 mm depth of the drill bit then marked it
using masking tape it represents as the limits/depth of the bamboo pin for our pattern
17. Remove the masking tape around the wood
18. Then placed the bamboo pin to its location
Base
1. Secure the wood piece in the bench vise
2. Using compass draw a circle at the side of the wood piece, the circle shall be connected to
the step 10 and step 11 of pattern making
3. Using rip cut saw remove the part of the wood outside the outline
4. Then to shape up the wood into elbow using set of files such as rasp file, small file and
triangular file form the elbow makes sure throughout the wood it should have 28 mm in
diameter
5. Using sandpaper clean the surface of the base

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Core Prints
1. Using the other wood create the core prints 1 and 2 (CP 1 and CP 2); using compass draw
the circle with a diameter equivalent to 32 mm and 28 mm.
2. Using rip cut saw cut the core prints (CP1 and CP2)
3. Using set of file form, the circle of the core prints
4. Using set of sandpaper clean the main body and core prints (CP1 and CP2)
5. Using wood glue attach the core prints to the main body with following arrangement as
shown in drawing.
DRAWING:

TOPIC QUESTION:
1. By design, how are piping elbows selected? Define and explain each.
2. What is core print? Describe its function.
3. What is cross section or sectional surface?
4. What are the types of piping an explain their usage? Provide images.
What are the available types of piping in the market? Differentiate each

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