Brother Service Manual 1034d
Brother Service Manual 1034d
11. 2000.
(1) Adjust each model number circled in each illustration and instruction.
(2) Symbols:
-1-
II
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Clearance between point of lowerlooper and upper surface of needle plate should be between 2.0 ~ 2.4 mm
when height of lowerlooper is at its highest position (or when distance between point of lowerlooper and
center of left-hand needle is 12.5 mm).
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(A)
(B)
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(C) (D)
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(A)
(OPTION)
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(B)
(C)
(C) Setting the upperlooper lever to match the type of sewing selected
1. For two-thread sewing, lower the lever on top of the upperlooper as shown in the illustration.
(1) The lever should fit securely into the groove on top of the upperlooper after it has been moved
(lowered).
2. The lever should be returned to its original position after sewing is completed.
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1. Open the cloth plate and raise the feed dog to its highest position.
2. Set the sewing pitch at "3".
3. Loosen the set screw of the vertical adjusting shaft.
4. Turn the vertical adjusting shaft by the driver so that the clearance between the surface of the needle plate
and the upper surface of the feed dog is to 0.9 ~ 1.1 mm at the center.
5. After the adjustment, tighten the set screw of the vertical adjusting shaft well.
NOTE: (a) Stitches tend to pucker in fine fabrics, or the feed dog will touch the needle plate as the feed dog
reaches a higher position.
(b) The fabric will not be fed sufficiently or the feed dog will touch other parts like the looper as the
feed dog reaches a lower position.
(c) When adjusting the cut mark should be to your side.
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(A)
(B)
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(Models)
The standard timing of the feeding: Main feed dog should be at the same level as upper surface of needle
plate when needle for overlocking goes down and point of it touches upper surface of needle plate.
As the overlock needle is descending and about to enter the needle plate hole, the feed dog must be
positioned at the surface of the needle plate.
NOTE: (a) Before the adjustment, check the Height of the feed dog and set the "Sewing pitch" at "3".
(b) Fabrics will not be fed straightly in case feed dog is inclined.
1. Open the cloth plate cover and loosen the set screws of the feed eccentric wheel by means of a
hexagonal wrench.
2. Turn the wheel and adjust the timing:
(a) In case of early timing, in other words when the feed dog is still positioned over the needle plate, turn
the wheel in direction A .
(b) In case of late timing, in other words when the feed dog is already positioned under the needle plate,
turn the wheel in direction B .
3. Tighten the set screws well.
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Before adjustment, remove the panel assembly. Then turn the handwheel and raise the needle to its highest
position.
1. Raise the presser lever and loosen the screw securing the presser bar winding.
2. To adjust the height of the presser bar, raise the presser lever, and, at the point where the presser bar is
horizontal, raise or lower it until the first step is 4.8 ~ 5.0 mm above the needle plate. Make sure that the
presser lever does not come in contact with the upperlooper when it has been raised to the height of the
first step. Check also to make sure that the needle descents of the presser bar are not noticeably out of
alignment with the needle slots of the needle plate.
3. After the adjustment has been completed, tighten the screw securely that holds the presser bar winding in
place.
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1. Lower the needle to its lowest position.
2. Loosen the set screw and position the thread take up below the thread retainer by 1.0 ~ 3.0 mm.
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If the knives are blunt, they will cause the fabric to pucker and uneven stitches.
NOTE: (a) If one strand of thread can be cut off in front of or at the rear of the knife, the knife is sharp
enough.
(b) When the knives are blunt, replace them with new ones in the manner mentioned below. But be
sure to disconnect the power first.
1. Replacing the upper knife
(1) Loosen the upper knife set screw, pull up the upper knife and remove it.
(2) Insert the new upper knife into the upper knife holder.
(3) Then turn the handwheel until the upper knife is lowered.
(4) When the upper knife is at its lowest point, the distance (in the front-to-back direction) from the top of
the blade farthest forward of the lower knife should be 1.2 ~ 1.7 mm from the position farthest forward
of the upper knife.
(5) Re-tighten the upper knife well. Securely tighten the upper knife set screw.
2. Replacing the lower knife
(1) Loosen lower knife set screw and remove lower knife.
(2) Attach new lower knife on lower knife holder, and set position so that point of knife is the same level
as upper surface of needle plate. Tighten it with lower knife set screw.
NOTE: It is important to adjust the alignment of the upper and lower knives to enable sharp cutting.
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(A)
(B)
(A) 1. Remove the arm cover and the cloth plate cover.
2. Remove the presser lever.
3. Slide the belt cover downward to remove it.
4. Remove the motor cover.
(B) 5. Adjust the belt tension by moving the motor fastening bolt right and left so that the belt can be
pushed down 5.0 ~ 6.0 mm when applying a pressure of 500g.
NOTE: (a) When the belt is worn, replace it in the same manner.
(b) The motor holder and the oil pan should be parallel.
6. After adjustment, assemble the machine in the reverse order.
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Caution!
Always be sure to turn off the power before carrying out the following operation.
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1034D
-18- H0080181