Stores Management and Inventoty Control Module 1
Stores Management and Inventoty Control Module 1
CONTROL – MODULE 1
STUDY GUIDE FOR MODULE ONE
This Study Guide - like all our Training Materials - has been written by professionals;
experts in the training of well over three million ambitious men and women in countries
all over the world. It is therefore essential that you:-
Read this Study Guide carefully and thoroughly BEFORE you start to read
and study Module One, which is the first ‘Study Section’ of a CIC Study or
Training Manual you will receive for the Program for which you have been
enrolled.
Follow the Study Guide exactly, stage by stage and step by step - if you fail to
do so, you might not succeed in your Training or pass the Examination for the
CIC Diploma.
STAGE ONE
Learning how to really STUDY the College’s Study or Training Manual(s) provided –
including THOROUGHLY READING this Study Guide, and the full ‘Study & Training
Guide’ which you will soon receive.
STAGE TWO
Studying in accordance with the professional advice and instructions given.
STAGE THREE
Answering Self-Assessment Test Questions/Exercises.
STAGE FOUR
Assessing - or having someone assess for you - the standard of your answers to the
Self-Assessment Test/Exercises.
STAGE FIVE
Preparing for your Final Examination.
STAGE SIX
Sitting the Final Examination.
Remember: your CIC Program has been planned by experts. To be certain of gaining
the greatest benefit from the Program, it is essential that you follow precisely each one
of the SIX stages in the Program, as described above.
ABOUT CIC STUDY and TRAINING MANUALS
A CIC Study & Training Manual contains 12 Modules - the first Module of which follows-
supplied by the College as part of your Program is NOT simply a text book. It must
therefore not be read simply from cover to cover like a text book or another publication.
It MUST be studied, Module by Module, exactly as explained in the following pages.
Each CIC Study & Training Manual has been designed and written by specialists, with
wide experience of teaching people in countries all over the world to become managers,
administrators, supervisors, sales and accounting personnel, business-people, and
professionals in many other fields.
Therefore, it is in your own best interests that you use the Study & Training Manuals
in the way CIC’s experts recommend. By doing so, you should be able to learn easily
and enjoyably, and master the contents of the Manuals in a relatively short period of
time - and then sit the Final Examination with confidence. Every Study & Training
Manual is written in clear and easy to understand English, and the meanings of any
“uncommon” words, with which you might not be familiar, are fully explained; so you
should not encounter any problems in your Studies & Training. But should you fail to
fully grasp anything - after making a thorough and genuine attempt to understand the
text - you will be welcome to write to the College for assistance. You must state the
exact page number(s) in the Study & Training Manual, the paragraph(s) and line(s)
which you do not understand.
If you do not give full details of a problem, our Tutors will be unable to assist you, and
your Study & Training will be delayed unnecessarily. Start now by reading carefully the
following pages about Stages Two, Three and Four. Do NOT, however, start studying
the first Study & Training Manual until you are certain you understand how you are to
do so.
STEP 1
Once you have read page 1 of this document fully and carefully, turn to the first study
section – called Module One - of Study & Training Manual One. Read the whole of
Module One at your normal reading pace, without trying to memorise every topic
covered or fact stated, but trying to get “the feel” of what is dealt with in the Module as a
whole.
STEP 2
Start reading the Module again from the beginning, this time reading more slowly,
paragraph by paragraph and section by section. Make brief notes of any points,
sentences, paragraphs or sections which you feel need your further study, consideration
or thought. Try to absorb and memorise all the important topics covered in the Module.
STEP 3
Start reading the Module again from its start, this time paying particular attention to -
and if necessary studying more thoroughly - those parts which were the subject of your
earlier notes. It is best that you do not pass on to other parts or topics until you are
certain you fully understand and remember those parts you earlier noted as requiring
your special attention. Try to fix everything taught firmly in your mind.
Note: You might not wish to, or be able to, carry out Steps 1, 2 and 3 one after the
other. You could, for instance, carry out Steps 1 and 2 and then take Step 3 after a
break.
When you feel that you have fully understood and learned everything taught in the
whole Module (and if necessary after a further careful read through it) turn to the Self-
Assessment Test set at the end of it, and read the Questions in it carefully. You do not
have to attempt to answer any or all of the Questions in the Test, but it is best that you
do so, to the best of your abilities. The reasons for this are:-
By comparing your answers with the Recommended Answers printed in the
Appendix , you will be able to assess whether you really have mastered
everything taught in the Module, or whether you need to study again any part or
parts of it.
By answering Questions and then comparing your attempts with the
Recommended Answers, you will gain experience - and confidence - in
attempting Test and Final Examination Questions in the future. Treat the
Questions Self-Assessment Tests as being ‘Past Examination Questions’.
1. You may answer the Questions in a Self-Assessment Test in any order you like, but it
is best that you attempt all of them.
2. Read very carefully the first Question you select, to be quite certain that you really
understand it and what it requires you to do, because:
some Questions/Exercises might require you to give full “written” answers;
some Questions/Exercises (e.g. in English) might require you to fill in blank
spaces in sentences;
some Questions/Exercises (e.g. in bookkeeping) might require you to provide
“worked” solutions;
some Questions/Exercises (called “multiple-choice questions”) might require you
only to place ticks in boxes against correct/incorrect statements.
In your Final Examination you could lose marks if you attempt a Question in the wrong
way, or if you misread and/or misunderstand a Question and write about something
which is not relevant or required.
3. Try to answer the Question under ‘true Test or Examination conditions’, that is,
WITHOUT referring back to the relevant section or pages of the Module or to any notes
you have made – and certainly WITHOUT referring to the Recommended Answers. Try
to limit to about two hours the time you spend on answering a set of
Questions/Exercises; in your Final Examination you will have only two hours.
4. Although you are going to check your Self-Assessment Test answers yourself (or
have a friend, relative or colleague assess them for you) practice writing “written”
answers:-
in clear, easy-to-read handwriting; and
in good, grammatical language.
The Examiner who assesses your Final Examination answers will take into account that
English might not be your national or main language. Nevertheless, to be able to assess
whether you really have learned what we have taught you, he or she will need to be
able to read and understand what you have written. You could lose marks if the
Examiner cannot read or understand easily what you have written.
6. When “written” answers are required, make sure what you write is relevant to the
Question, and concentrate on quality - demonstrating your knowledge and
understanding of facts, techniques, theories, etc. - rather than on quantity alone. Write
fully and clearly, but to the point. If you write long, rambling Final Examination
answers, you will waste time, and the Examiner will deduct marks; so practise the right
way!
7. When you have finished writing your answer, read through what you have written to
see whether you have left out anything, and whether you can spot - and correct - any
errors or omissions you might have made.
Warning: some Questions/Exercises comprise two or more parts; make certain you
have answered all parts.
8. Attempt the next Question/Exercise in the Self-Assessment Test in the same manner
as we have explained in 1 to 7 above, and so on until all the Questions/Exercises in the
Test have been attempted.
Note: There is no limit on how much time you spend on studying a Module before
answering the Self- Assessment Test set on it, and some Modules are, of course,
longer than others. You will, however, normally need to spend between twelve and
fifteen hours on the thorough study of each Module - and that time may be spread over
a number of days if necessary - plus approximately two hours on answering the Self-
Assessment Test on each Module.
STAGE FOUR - ASSESSING YOUR ANSWERS
STEP 5
When you have answered all the Questions set in Self-Assessment Test One to the
best of your ability, compare them (or ask a friend, relative or a colleague/senior at work
to compare them) with the Recommended Answers to that Test, printed in the Appendix
at the end of the Module. In any case, you should thoroughly study the Recommended
Answers because:-
As already explained, they will help you to assess whether you have really
understood everything taught in the Module; and
They will teach you how the Questions in subsequent Self-Assessment Tests
and in your Final Examination should be answered: clearly, accurately and
factually (with suitable examples when necessary), and how they should be laid
out for maximum effect and marks.
Your answers should be assessed fairly and critically. Marks should be awarded for
facts included in your answer to a Question, for presentation and for neatness. It is not,
of course, to be expected that your answers will be identical to all those in the Appendix.
However, your answers should contain the same facts, although they might be given in
a different order or sequence - and any examples you give should be as appropriate to
the Questions as those given in the relevant “Recommended” Answers. Add together
the marks awarded for all your answers to the Questions in a Self-Assessment Test,
and enter the total (out of 100) in the “Award” column in the Progress Chart contained
in the full ‘Study & Training Guide’ when you receive it. Also enter in the “Matters
Requiring Further Study” column the number(s) of any Question(s) for which you did not
achieve high marks.
GRADES
Here is a guide to the grade your Self-Assessment Test Work has achieved, based on
the number of marks awarded for it:
STEP 6
Study again thoroughly the section(s) of the Module relating to the Question(s) to
which your answers did not merit high marks. It is important that you understand where
or why you went wrong, so that you will not make the same mistake(s) again.
STEP 7
When you receive the complete Study & Training Manual One** from the College by
airmail post, ‘revise’ - study again - Module One printed in it, and then turn to Module
Two and proceed to study it thoroughly in exactly the same way as explained in Steps
1, 2 and 3 in this ‘Study Guide’.
When you have completed your thorough study, follow steps 4, 5 and 6 for the Self-
Assessment Test on Module 2. Continue in the same way with each of Modules 3,
4, 5 -12 until you have attempted and assessed your work to Self-Assessment Test 12,
and have completed the study of Study & Training Manual One. But - and this is
important - study the Modules one by one; complete Steps 1 to 6 on each Module
before you proceed to the next one (unless during the course of your reading you are
referred to another Module).
Let us take a footwear shop as an example to make these matters quite clear to you:-
There will be a variety of different shoes, boots, etc, on display - both in the shop’s
windows and inside the shop itself. It would be very inconvenient and time-consuming
for a shop assistant to have to remove the footwear from the display each time a
customer wished to try on a pair. And, in any case, only one size and colour of each
style or type of shoe, boot, sandal, etc., is likely to be on display at any one time.
Instead, when a customer expresses interest in a particular style, a shop assistant will
ask the size he or she usually wears and the colour preferred, and will then try to find
the right size and colour from the pairs of footwear held in reserve. In many cases pairs
of popular items in the most commonly asked for sizes will be kept inside the shop itself,
on shelves or in cabinets. But other pairs will be kept in another room - or perhaps in
more than one room - to which the shop assistant can go to find the footwear
concerned; that room is the ‘store room’ or ‘stock room’.
When a pair of shoes or other footwear is sold from those inside the shop, it must be
possible to replace that pair quickly, whenever possible, by another pair held in the
store or stock room. No business could operate efficiently if every time it sold an item or
used up an item in manufacture, it had to order a replacement from the supplier or
manufacturer! Of course, from time to time, items can ‘run out of stock’ but, as you will
learn during this Program, efficient stock control will reduce or eliminate such
happenings, and ensure that replacements are received in good time, and are available
when required to replace those items sold or used.
The various items and materials received into, housed in and issued from Stores are
commonly referred to collectively as being ‘stock’ (or ‘inventory’) hence the use of the
term ‘stock control’. In Module 9 we look in more detail at the variety of reasons why
different enterprises need to
maintain stocks - and Stores in which to house them. At this stage, the following serve
as a few examples to “introduce” the need for Stores to you:-
Retail shops such as the footwear shop (or store), need Stores to house reserves of
goods for sale to customers and from which to replace those sold.
A manufacturing concern, for example a footwear factory, must hold stocks of all the
items (materials and components): leather, plastic, heels, buckles, nails, glue, etc,
which are used in making the different types of shoes, etc.
An office is likely to need stocks of printed and plain paper, envelopes, pins, clips and
other items. Even an enterprise which provides a service, like a garage for example,
must hold stocks: of spare parts for vehicles, consumables like oil, and, of course, tools
for use by its mechanics.
In many cases the “Store” might be quite small, perhaps no more than a stock cupboard
in a small service concern, such as an estate agency, or a small office. Other
enterprises, however, require huge Stores to hold the vast stocks of items, of many
different kinds and sizes, which they must have available if they are to be able to run
efficiently and successfully. In between the two extremes, there is an enormous range
of different enterprises with Stores of different sizes. Whatever the situation, you will find
that the Stores of most enterprises fall within the definition we have given you. A Store
might be a department or section of an enterprise, and be its ‘Stores Department’;
often that name is shortened simply to ‘Stores’ (with a final letter ‘s’). For example, a
person might work “in the Stores”.
Stocks
The range of items and materials - stocks - which might be held in Stores is huge. The
variety and quantity of items and materials held in the Store of a particular enterprise
will depend on its size and on its range of activities. Broadly speaking, the various
activities of different enterprises can be divided according to the three main groups of
enterprises:-
Industrial Enterprises
Into this group fall enterprises like mines, which extract raw materials such as oil, coal,
iron, etc., which are in general sold to other enterprises for use as power or for use in
manufacture. Agriculture fishing are also classified as extractive. Other enterprises in
this category are classified as processing or refining because they “process” the raw
materials and, in so doing, alter their original form into more useful or saleable forms.
Still other industrial enterprises are involved in using the raw or processed materials in
the manufacture - in factories or in workshops - of the wide range of products available
on the market today, or in producing components which will form part of the final
products of other manufacturers. In addition, there are industrial enterprises involved in
construction and allied fields.
Trading Enterprises
The range of enterprises in this group is very wide, but the common activity is the
buying and selling of the raw materials, components and products produced by the
industrial enterprises. Enterprises involved in trading range from small one-man shops
and kiosks to huge supermarkets, departmental stores, hypermarkets and shopping
centres. Some trading enterprises are involved in wholesaling; they purchase products
from their producers in large quantities, and then sell them in smaller quantities to
retailers, who in turn sell them, generally in even smaller quantities, to their customers,
who might or might not be the final consumers. Some larger trading concerns might
eliminate wholesalers - often called “middlemen” - by buying direct from the producers.
Service Enterprises
Frequently the services provided involve the performance of some work, only the
results of which might be seen; examples include banking, finance, transport,
maintenance of machinery, etc., and the provision of insurance cover. Besides those
already mentioned, services are provided by such diverse businesses as hotels,
restaurants, estate agents, computer bureaux, travel agents, tailors, electricians, hair
dressers and barbers, and many more. (Note that certain services are provided by
persons who do not consider themselves to be “in business”, e.g. accountants, doctors,
lawyers, dentists, auditors, etc. They refer to themselves as being in “the professions”,
although their services are rarely provided without charge!). There are also enterprises
which provide specialised services which are called utilities. These include enterprises
- often fully or partly state-owned and run - which provide supplies of electricity, water
and gas, as well as sewerage, post and telecommunications, and similar services, often
on a national or on a regional scale.
Multi-activity Enterprises
There are, of course, some enterprises which fall into more than one of the three major
groups. For example, a business might operate a factory, and then sell the products of
its factory from its own shop(s) - and is thus involved in both industrial and trading
activities. Another enterprise might sell, say, office machines and also provide a
maintenance service for those machines, and so is involved in both trading and service-
providing activities. Stock items in the Store of an enterprise could include any or all of:-
raw materials
components (parts)
spare parts
partly finished work (sub-assemblies, work in progress)
materials for maintenance
consumables
tools, jigs and gauges
finished products (of the enterprise or purchased from others) ready for sale
packaging materials
scrap and by-products of production
damaged, substandard or obsolete items and others.
Some items and materials might be solid, others might be liquid, and yet others might
be gaseous. We shall refer to all things held in Stores as ‘items’ or ‘stock items’ or
‘materials’ or ‘stocks’.
The ‘technical’ work of different managers might vary considerably; thus, the technical
(and we use the word in the widest sense of its meaning) work of a factory manager will
be very different from the technical work of a sales manager or a stores manager or an
office manager, etc. Even the technical work of two stores managers working for two
different enterprises might differ in many areas. However, the ‘human’ aspect of the
work of ALL managers must be similar because it involves managing the activities of
other people. The management of people is an art; men and women are unpredictable
and each person has his or her own different and complex character. The management
of human beings requires the provision of leadership for a group of people and more;
they require training, advice and guidance, supervision and control, and their work must
be so organised and co-ordinated that they work together as a team to achieve a stated
objective - which in the case of stores management is the efficient running of the Store
of an enterprise.
In this Program we look at the technical and the human aspects of a Stores Manager’s
job, and give you an insight into the true meaning of management.
The Stores Department will be responsible for holding finished products, as well as
substandard products, items damaged during production, scrap and by-products of
production.
What then is management? What is its purpose - what does it seek to achieve? To put it
simply we can say that management as an activity is involved with ensuring that a
group of people work together in the most effective and efficient manner to achieve a
stated goal, in the best and most economical way. Management is a job, but a job which
is that much more difficult because it involves dealing not with inanimate objects,
services or theories but with unpredictable men and women, each of whom has a
different and complex character. Management involves the provision of leadership for a
group of people, together with the training, advice and guidance, supervision and
control necessary for each individual in the group to perform his or her work in the best
way. And if the stated goal or objective is to be achieved, the work of each person in the
group must be so organised and co-ordinated that they work together as a team.
Having used the words “goal” and “team”, we shall examine further the objectives of
management using an example with which you are likely to be familiar - a football
(soccer) team. Such a team comprises eleven people; they do not simply walk on to the
football pitch, stand wherever they feel like and start kicking the ball in any directions at
random - if they did so, they would stand little chance of beating the opposing side!
No! Under the direction of the team captain, who will be one of the eleven players, and
the team manager (who might not be one of the players and who might remain off the
pitch) each team member takes up a predetermined position; where possible the
position which, from previous observation, he has been found to be most suitable. From
prior training, each player has been encouraged to improve his playing skills, and each
will know what his role is in the team - as an attacker or a defender, for example - and
will know the rules of the game. Whenever possible, the team will try to play the game
to a plan or method laid down in advance by the team manager, and the efforts of the
players on the field will be controlled and co-ordinated by the captain, who will give
additional instructions and take on-the-spot decisions as necessary.
Because the eleven players are a team and are NOT just eleven individuals playing
separately with the same ball, they will pass the ball to team-mates, will try to create
opportunities for them and they will play together to achieve their objective - which in
their case is to score goals against their opponents. By giving guidance and
encouragement, the captain and the team manager will motivate all the team members
to do their very best to win.
Now let us relate this example to a business, bearing in mind that many professional
football teams are run on business lines:-
The team manager will be the owner of the business or a section or departmental
manager (e.g. a Stores Manager), who might not actually perform the work, but
who must possess considerable knowledge of that work.
The equivalent of the captain will be a supervisor, foreman or an assistant
manager who although subordinate (that is, junior) to the manager will work
closely with him.
The other players would be the members of staff of the enterprise or the section
or department of it.
The objective of the business or the section or department of it might be the
production of an item or the sale of an item or - in the case of the Stores
Department - the provision of an efficient service. The manager and the
supervisor must ensure that the members of staff are so organised and
controlled that they work together as a team to achieve the stated objective:-
each individual must know what he is to do, when and how;
where possible he will be given the work to do which he is most suited to
perform, and he will b trained to perform that work;
the work of the members of staff will be planned in advance and organised
so that one person is not idle whilst another is overloaded;
their efforts will be co-ordinated so that there will be no hold-ups or delays
and so that, if necessary, work flows smoothly from one person to the
next;and, of course, the manager and supervisor must be available and
willing to advise, guide and encourage the employees.
We can take the example further by thinking of each team in the professional Football
Association or League as a department of a business, each having its own manager
and supervisor (the team manager and captain, respectively). The governing body -
Committee or Council - of the Association/ League, which exercises control over all the
teams involved, defines the policy and lays down the rules of the game, is equivalent to
the top managerial strata of a business, for example the Board of Directors of a
company. Indeed, many large enterprises are organised in a very similar fashion.
Although a manager’s team of staff might not actually confront an opposing -
competitive – team on a playing field, as in our football example, it is often vital that his
staff “beat” a similar group employed by a competitive enterprise - not by scoring goals
against them, but by producing a better product or by producing the product more
economically or by providing a more efficient service.
Planning: This entails deciding how the predetermined objectives of the enterprise, or a
department of it, should be achieved in the most efficient and economic way in
accordance with policy.
Organising: This involves putting the “theory” (the plans) into “practice”, so arranging
the work to be performed that the objectives will be achieved as laid down in the plans.
Co-ordinating: This is very closely related to organising, and ensures that although
different staff might perform different work, all their efforts mesh smoothly together and
are directed at achieving the common objectives.
Motivating: This involves providing leadership for subordinates, and also requires the
ability to inspire them to give of their best in achieving the objectives - as well as in their
own best interests - by creating a good morale or working spirit amongst all those
employed.
Controlling: This comprises supervising the people employed, checking their work and
the machinery and equipment used, to ensure that the end products are the desired
objectives; it also includes the recording of performances to provide a guide for
future similar activities. We examine the functions of management in greater detail
shortly, and show how they interrelate and what they entail in practice. However, as
they are all concerned with achieving objectives, let us first consider what these might
be and who decides what they are to be.
Objectives in Business
Basically, objectives are the goals which an enterprise aims to achieve; in fact their
attainment is the principal reason for the existence of that enterprise. Before any
enterprise is started or established a person or a group of people has to decide what
that business is going to do, for example:-
Is it going to manufacture something - if so what?
Is it going to buy and sell - if so what?
Is it going to provide a service - if so what?
In some cases the answer is fairly straightforward, for example a person might decide to
open a bookshop, or an experienced painter/decorator might decide to set up on his
own instead of working for others. However, in other cases considerable thought and
research might be necessary before deciding to produce or to provide something not
already available or which is likely to be able to compete successfully with similar
products or services already available. In the private sector, the specific objectives of a
business are combined with the objective of profit; that is, the result of achieving the
specific objectives of the business must be that its owners gain money.
Business Policies
Together with the decision on the objectives of an enterprise is the necessity to decide
in broad terms how and where the objectives are to be achieved, that is, to lay down
the basic policies of the enterprise. If the objective of a particular enterprise is to sell,
then it must be decided how sales will be made (for example, for cash and/or on credit)
and where sales will be made; from shop(s) or by mail-order or through travelling or
door-to-door salesmen, etc., and, of course, where the premises of the enterprise will be
located.
Firstly the policies must be interpreted. This means that the policies must be examined
carefully, and “broken down” to see clearly what activities and tasks will be have to be
undertaken. Secondly, once it is clearly understood what is to be involved, it can be
decided what steps must be taken to implement the policies; that is, what actions are
necessary to put them into practice. To put is simply, we can say that: the policies - the
“theory” - have to be ‘translated’ into action.
Unless an enterprise is very small, in addition to there being objectives for the
enterprise as a whole, there will also be departmental or section objectives set by the
Board, with policies laid down for the attainment of them. For example, the basic
objective of the Stores Department or section will be to provide an efficient service to all
other departments/sections of the enterprise, and the detailed objectives will cover all
the matters we summarised for you earlier. The policies which are laid down for the
Stores Department will cover such matters as how the service is to be provided and
from where, etc.
You should note that unless each department, Stores included, attains its set objectives,
the overall objectives of the enterprise as a whole might not be achieved). The
interpretation of the policy for the Stores Department, and its implementation to achieve
the department’s objectives will be the responsibility of the Stores Manager. This brings
us back to the five functions of management, which we can now consider in greater
detail.
Senior managers will be involved in ‘tactical planning’, that is, planning how the overall
strategies are to be achieved; devising and operating short-term plans, for up to a year
ahead. Other levels of management are involved mainly in short-term ‘activities’
planning – sometimes called ‘operational planning’. That involves the day to day
running of departments or sections and individual assignments, for example planning
how to fill an order or how and where to store a consignment of newly delivered items,
or deciding what each member of staff should be doing at any given time. A good deal
of the planning which managers will be called upon to perform involves making routine
decisions and with everyday matters, for example planning the work of a team of
stores office staff, which will be similar week after week.
Flexibility in Planning
However, plans must be flexible so that they can quickly and easily be modified in the
light of events. For example, a Stores Manager might have decided how his office staff
will cope whilst another member is on holiday, and has planned the rearrangement of
the work. But the day after the implementation of the new plan, another member of staff
falls ill; so he must modify his plans, and determine how the work can be rescheduled
with two staff away. Much of such routine planning will be an automatic process,
requiring little conscious thought on the part of the manager, as his plans and decisions
will be based largely on past experience with similar, or even identical, problems.
Other planning might require far more conscious thought, investigation and research
before decisions are reached, and we return to this matter in Module 2 when
considering the planning of stores location and layout.
Organising, then, can be seen as the process of ensuring that: the right staff, the right
materials and the right machines are in the right places at the right times and in the right
quantities so that work will proceed in accordance with the formulated plans, without
delays, hold-ups or stoppages.
Many people today are interested in gaining more from their employment than just
money; they tend to look for what can be termed ‘job satisfaction’, doing jobs which they
enjoy, in which they feel that their skills/ abilities are being utilized to the full, and of
which the end products are worthwhile. Many other people are interested in the
likelihood of receiving training, or of working in a group, or in the prospects for
promotion - in achieving positions of responsibility and authority or status. Others might
want jobs in which they can use initiative or can get away from being “desk bound” or
tied to a routine or regular hours. (It must not be overlooked, however, that some
employees are content with routine or repetitive work, and being allowed to remain on
that type of work is in itself a form of motivation for them). Yet other people are
interested in “recognition” or various other rewards.
You can see that the range of motivations can be great, and of course more than one
(different) motivation might stimulate a particular person or group of people. However, a
manager must endeavour to get the best from each individual member of his team, and
this might require motivating different members in different ways, whilst still motivating
the team as a whole. The latter requires the building of a good ‘working atmosphere’
based on a spirit of trust and co-operation between management and staff. Good
working conditions help in generating a good working relationship. Although a junior
manager or supervisor might have little control over conditions (or say in the matter of
salaries/wages, overtime, holidays, etc.) the staff must be able to trust their superior to
put their case, whenever possible, to his immediate superior.
There must be two-way communication throughout the enterprise, and staff must be
kept fully informed of all matters which effect their livelihoods. Job security is important
in forming a good working atmosphere and encouraging employees to work well.
Subordinates want to know that they are looked upon not as mere “working units” or
“production units” but as human beings, and that their manager(s) are genuinely
interested in them as such. They require - and expect - an evenhanded, fair, unbiased
approach from their managers, in addition to that essential quality called ‘leadership’. It
is important for you to appreciate that successful motivation by a good manager might
produce a measure of self-discipline in his staff; they will have sufficient self-respect,
and loyalty to him to work well and willingly. So proper motivation instils a good mental
attitude towards work, which mere financial incentive cannot buy.
Controlling
Controlling is the function of management which checks whether what was planned to
happen actually does happen, and, if necessary, ensures that corrective action is taken.
Within this framework it can be seen that the work of all staff must be supervised and
checked (and further instruction, guidance or training given when required); and that all
operations or processes must be checked or inspected, and performances measured
against the targets set in the plans and against set standards.
Supervising
Controlling includes ensuring that employees perform the work allocated to them in the
ways laid down and with no wastage or duplication of time, effort or materials. This
involves much more than simply instructing a given number of employees to perform
work; they must be supervised and managed so that their efforts achieve the desired
results. And this requires, as we have already explained, that they be motivated,
checked, guided, taught and encouraged. All employees are human beings, with human
failings, and their efforts cannot simply be switched on or off like a light bulb; and they
look towards, indeed depend upon, their managers for direction.
Maintaining Records
An important part of the function of controlling entails the maintaining of records of
performance. Such records, whether concerning receipts, issues, sales, production,
output, etc, are vital as a guide to future planning and in the setting of new or revised
standards, stock levels, etc.
Equal consideration must be paid to the training of those staff, and to their welfare and
to their motivation so that they will work well and willing and, what is more, will be
sufficiently content in the employ of the enterprise to stay with it. The need for and the
importance of motivation were discussed earlier, but the last point must be emphasised
here because the time, effort and expense involved in recruiting and training good staff
are considerable. Large enterprises usually have a personnel department - headed by a
personnel manager – which is responsible for dealing with most, if not all, matters and
problems relating to personnel throughout the organization, their conditions of work,
welfare, recruitment, training, promotion, etc., and the maintenance of personnel
records. In smaller enterprises it will be the owner or a senior manager, perhaps
assisted by a clerk or two, who will be responsible for such personnel matters.
Recruitment
This term refers to the first stages in the process leading to the filling of a vacancy which
arises (1) due to the creation of a new post, or (2) because the present holder of it is
leaving the employ of the organization or of a section or department of it. Internal
recruitment is the process of filling a vacancy by a person who is already employed by
the enterprise. This might involve the promoting of a person currently working in the
section, or the transfer and/or promotion of a person working in another section or
department, or at another branch. Some enterprises have active policies of internal
promotion, the advantages of which can include:-
Staff who are aware that promotion is the reward of hard work and loyalty are
motivated to learn and do more, and this leads to greater job satisfaction and
less inclination to leave.
The abilities and potential of candidates for transfer and/or promotion might
already be known to the manager, but if not he (or the personnel department)
can call for reports from the candidates’ supervisors, etc.
Those promoted or transferred will have knowledge about the enterprise and
possibly about the work to be performed (especially if they have been given the
opportunity to prepare for promotion) and so the induction and training processes
might be shorter.
External recruitment is from sources outside the enterprise and, depending on the
vacancy to be filled, might include one or more of: local schools, colleges, technical
colleges and universities; local employment agencies (government run or private),
secretarial agencies, staff/personnel bureaux; advertisements in local or national
newspapers, trade journals or the journals of professional institutes and associations. In
many cases a Stores Manager will be able to leave the recruitment process mainly to
the personnel department or to the executive who deals with such matters. However,
before a particular vacancy can be publicised, either internally or through any one or
more of the external sources, it must be known exactly what work the successful
applicant will be required to perform, and what attributes - in terms of skills, technical
knowledge, previous experience, personal qualities, etc., will be required in order to
perform that work. Any job of work comprises a series of “tasks”, some of which
might be very important or require special skill, knowledge or training, whilst others
might be easier, routine or even mundane.
Staff of the personnel department might “analyse” each and every job performed in an
enterprise to ascertain, by an examination of it, the following information about each
one:
What different tasks are involved in the job as whole.
How the tasks should be performed, i.e. the procedures involved in the best
possible performance of each task or groups of related tasks.
What qualifications (education, training, experience, special skills, intelligence,
etc) and personal attributes (good eyesight, good hearing, pleasant speaking
voice, manual dexterity, etc) should be possessed if the various tasks are to be
performed in the most satisfactory manner.
For what and/or for whom the holder of the post will be responsible.
In small enterprises, job analysis might be neither necessary nor practicable; however,
as an enterprise grows and employs more staff, there is a tendency for specialisation,
and so job analysis, and job descriptions based on them, are important in replacing
staff, in training, in promotion, etc. Based on the data obtained from job analysis, or on
information supplied by the Stores Manager, a job description should be prepared.
Amongst other information, such a document will contain:-
A list of all the tasks and duties involved in the whole job.
Details of all the responsibilities of the postholder, that is, for what and for whom
he or she will be responsible.
Facts about the environment in which the postholder will work, e.g. in the Store
itself or in its office, and/or details of any dirty, noisy or dangerous conditions
under which work will be performed.
Full details of such matters as hours of work, overtime, unsociable hours,
holidays, sick leave, etc.
Full details of salary or wage rates, overtime rates, bonuses, commission and
fringe benefits, pension schemes, sickness benefits, and any others.
Physical: an employee within a certain age range (i.e. a lower and upper age will have
to be decided upon); physical fitness when certain items might have to be moved or
carried manually; manual dexterity; good eyesight; good, clear handwriting.
Character: besides requiring employees who can mix well with others (e.g. employees,
customers, suppliers, etc.) and who are pleasant, punctual and who can work hard and
well without constant supervision, a Stores Manager will also look for three vital
characteristics, which are worth considering in detail:-
Honesty. Stores personnel might be entrusted with the care of items worth a very great
deal of money. They must be absolutely honest in dealing with the enterprise’s property,
and must assist in ensuring that it is kept safe from pilferers and thieves.
Sense of Responsibility. Not only must items in the stores be protected from pilfering
and theft, they must also be protected from damage caused by bad-handling, dust,
damp, rodents, insects, fire, etc. (see Module 5). Stores personnel must be aware of
their responsibilities to protect the items in the Store, and their responsibilities to protect
their colleagues, and others permitted to enter the stores, from accidents. Members of
the Stores staff might be entrusted with the keys to sections of the Store or to bins or
other containers; not only must they be honest, they must also act responsibly in looking
after those keys, locking up after leaving a section or finishing with a bin or other
container.
Reliability. This includes being trustworthy and responsible, as well as being the sort of
person a Stores Manager can depend upon to arrive at work on time regularly, to work
throughout the day without needing to be constantly supervised, and not to leave a job
uncompleted, or to leave work before the correct time. In many cases a Stores Manager
will look for cleanliness, something which is particularly important where foodstuffs
(such as bread, cheese, meat, etc.) are stored. Also, a nonsmoker is likely to be
preferred, especially in Stores and Stockyards containing flammable items, such as oil,
paint, etc.
The personnel department or the executive dealing with personnel will probably make
the necessary arrangements to attract suitable candidates for a vacant post, to sort the
applications received and to call for interviews those considered most likely to be
suitable. The Stores Manager will generally take part in the interviews, which are a most
important part of the selection process. The aims of each interview in a “session” are:-
To enable the interviewer(s) to confirm information already provided by the
candidate, to obtain further information and if necessary to read originals of
documents (testimonials from former employers, certificates/ diplomas, school
reports, etc).
To enable a candidate to obtain more information about the enterprise and the
job and the terms and conditions of employment.
To enable the interviewer(s) to compare more accurately each candidate’s
personal characteristics with those detailed in the employee specification and
thus to assess the suitability of the candidate for the post.
To enable the interviewer(s), at the end of the session of interviews, to decide
which is the most suitable candidate for the job.
To achieve its aims, an interview must be held in a pleasant and relaxed atmosphere,
so that the candidate (who might be nervous and/or shy) can gain sufficient confidence
to answer questions fully - to give information, and to ask relevant questions. The
interviewer(s) must ensure that there are no interruptions - telephones ringing, people
entering the room, etc. - whilst interviews are taking place. The Stores Manager will
usually have the opportunity to question candidates, and also often the chance to test
them (“work tests” are designed to check whether candidates are as skilful as they
claim; whilst “aptitude tests” are designed to show manual dexterity in simple tasks),
and might be involved in the final selection of the candidate to whom the job will be
offered.
Induction
This is the process of introducing a “newcomer” - a new employee - to the enterprise
and its organization, to his (or her) job, to the work-group to which he will belong, and to
the “environment” in which he will work. In some ways induction is a form of training, as
it includes familiarising the newcomer with the work which he will perform. However, as
you will learn shortly, actual job training is concerned with providing the employee with
the knowledge and skills necessary if he is to be able to perform well and efficiently the
various tasks making up his job.
First impressions gained by a newcomer about the work atmosphere and about the
other members (of whatever status) of the workgroup - and the first impressions which
the newcomer makes on those people - are important, and can greatly influence him,
and their acceptance of him. New employees, and particularly the young and those
starting their first jobs, are likely to be anxious and apprehensive. They are likely also to
be embarrassed by their lack of knowledge about the people with whom they will come
into contact, and nervous about being in unfamiliar surroundings (unless they have
been promoted/transferred from a close section or department). The induction process
should therefore attempt to put the newcomer at his ease as soon as possible.
The person who will probably be closely concerned with the “job” induction of a new
junior member of the stores staff will be the stores supervisor in whose team the
newcomer will work. He must ensure that the newcomer knows his name and how to
contact him; if necessary those facts should be written down, as it can be worrying and
embarrassing for a new employee who forgets them. The supervisor must then ensure
that the newcomer is aware of all facts concerning hours of work, tea-break times, the
time of the lunch break, and so on. The newcomer should then be shown around the
department with special emphasis on the section in which he will work and on the
location of entrances/exits, toilets/cloakrooms, fire appliances, canteens and drink
dispensers and, as might be appropriate, from where to obtain stationery, materials,
equipment, tools, protective clothing, etc. If a personal locker is provided, its location
should also be pointed out. During the “tour” the newcomer might be introduced to those
with whom he might have contact again. Some of those met might be members of the
group with whom the new employee is to work, but in any case, special attention must
be paid to his introductions to all such members because it is important they accept him
into the group as early as possible. Both first names (or nicknames) and family names
should be stated and their jobs described briefly and, if convenient, a few minutes
friendly chat might usefully be allowed.
The newcomer should then be shown to his work place/area, and the work to be
performed explained to him; although the overall job might be explained, only some of
the tasks involved might be concentrated upon to start with. The location of machinery
or equipment that the employee might have to use should be pointed out and instruction
and/or training given on their operation (see Module 4). The location of other items
necessary in performing tasks should also be pointed out. The person(s), if not the
supervisor himself, who can provide assistance or guidance to the newcomer need to
be mentioned.
The new employee must not be over-supervised, but at the same time must not feel
isolated and on his own. He must be encouraged to ask for reasonable assistance and
guidance, the necessity for which should gradually grow less. An eye should be kept on
the relationships developing with others in the workgroup as it is often impossible to
know in advance who might “clash”, perhaps unconsciously, with another; if unchecked,
minor irritations can grow into arguments, lack of cooperation, etc. A slightly informal
“follow-up” chat with a new employee once a week for the first few weeks might be
beneficial as bad working habits or misunderstandings of procedures can be quickly
spotted and corrected. The new employee might want to ask questions, and might also
need encouragement.
Training
As we have already mentioned, the Stores Manager or a Stores Supervisor is likely to
be directly concerned with much of the initial “job” training of a newcomer, or at least
supervising and controlling it if training is given by experienced members of the
workgroup. It should go without saying - although it is, regrettably, sometimes
overlooked - that if the manager or supervisor wishes to get the best work from
subordinates without their having to be constantly supervised, they must be taught or
trained to perform the tasks involved in their work in the best and most efficient
manner. On-the-job training requirements vary greatly from employee to employee,
depending on the work each is to perform. Some work is easy, routine and repetitive
and should be learnt fairly quickly.
Other work is more difficult or complex and might require specialised knowledge and
skills which can only be gained or developed over a period of time. In addition, some
people learn more quickly than others; and it is possible that a slower learner might turn
out to be a more thorough, efficient worker than one who appears to “know it all” quickly
but who has, in reality, grasped only the outlines and not the details. Careful
observation of each individual is essential. Patience in training is important, as it often
takes longer to explain to or to show a “trainee” what to do or how to do it, than it takes
to perform the work oneself. It often helps to break down a job of work into its
component tasks (and even to subdivide the tasks into the individual actions involved)
and to teach them, or explain about them, individually, rather than trying to explain or
teach everything at once. Gradually the individual tasks can be brought together and
their interrelationships demonstrated.
The key to successful training is to simplify a job, so that what is involved can be
grasped more quickly or easily, rather than making it appear - to a beginner especially -
more complicated than it really is. The manager’s or supervisor’s interest in training or
teaching should not cease once the job induction training has been successfully
achieved and the new employee is performing his designated duties to the standard
required. From time to time, a certain amount of retraining is required as circumstances,
methods and processes change and new equipment is introduced, different items have
to be stored, and so on. Unless such retraining is given, accidents and mistakes are
bound to happen, because staff will still be using outdated methods, or will not
understand clearly the effects of changes.
No.1. (a) Give a brief definition of the Stores of an enterprise. (maximum 15 marks)
(b) Describe the two different aspects of the job of any manager. (maximum 10 marks)
No.2. Explain briefly - and in your OWN words - why good, efficient Stores Management
is essential to the success of any enterprise. (maximum 35 marks)
No.3. Place a tick in the box against the one correct statement in each set.
(a) An important aspect of stock control involves:
1 finding one’s way around the Stores Department.
2 looking after cattle on a ranch or farm.
3 ensuring the right items are always available when needed.
4 counting the number of staff working in the Store.
(b) Stores and Sales Departments must work in co-operation to ensure:
1 that the staff of the two departments do not become confused.
2 that Stores does not hold stocks of items which cannot be sold.
3 that customers know which department to order from.
4 that they are not dominated by the Production Department.
(c) The Stores Department is said to be “nonproductive” because:
1 its staff are lazy and do very little work.
2 it is of no value to the enterprise of which it forms part.
3 its manager does not produce reports required by top management.
4 it is not directly involved in revenue-earning activities.
(d) The essential function of a Stores Department is to provide:
1 an efficient service to all other departments of an enterprise.
2 a retail outlet from which to sell goods to consumers.
3 a reason to employ additional staff.
4 a place in which to house unwanted items.
(e) Efficient stores management is vital to ensure that:
1 good production and/or sales and profits are maintained.
2 delays in issuing materials will slow down production.
3 fewer items will be issued and used, so money will be saved.
4 customers will not need to return for further supplies.
(4 marks for a statement correctly ticked - maximum 20 marks)
No.4. Place a tick in the box against the one correct statement in each set:
(a) Motivation involves:
1 driving motorised vehicles around the Store.
2 making stores staff work hard for long periods without rest.
3 encouraging stores staff to work well and willingly.
4 telling stores staff what to do and when to do it.
(b) Internal recruitment is the process of:
1 making sure stores staff stay in the Store the whole working day.
2 ensuring the Store is clean and tidy at all times.
3 filling a stores post from sources outside the enterprise.
4 filling a stores post with somebody already working in the enterprise.
(c) Induction is the process of:
1 inducing stores staff to work hard for long hours.
2 introducing new stores staff to the work environment.
3 introducing customers to new stores staff.
4 introducing new rules and regulations for stores staff.
(d) Adequate training of stores personnel is essential to:
1 avoid accidents in the Stores and the deterioration of stock.
2 ensure they can drive vehicles quickly around the Store.
3 help them find their way to work quickly each morning.
4 encourage them to become fit and strong and work hard.
(e) Stores personnel recruited must be honest because:
1 they will be handling a great deal of cash.
2 they need to be able to work without constant supervision.
3 they will be entrusted with the care of items worth much money.
4 they should take home from the Store only what they really need.
(4 marks for a statement correctly ticked - maximum 20 marks)
RECOMMENDED ANSWERS TO SELF-ASSESSMENT TEST ONE
No.1. (a) Briefly, the Stores of an enterprise can be defined as: “an area set aside from
those in which other activities take place, in which all materials required for production
and/or sale or distribution are received, in which they are housed for safekeeping, and
from which they are issued when required”.
(b) The two different aspects of the job of any manager are:
* the “technical” aspect, which is concerned with the work to be performed, in his or her
section, department or enterprise; and
* the “human” aspect, which is directly concerned with the people who are employed to
perform that work in the section, department or enterprise.
No. 2. The value of the items in the Stores Department of an enterprise can represent a
large proportion of the total value of its assets. Efficient stores management will ensure
that the correct items of the correct qualities will be available in the correct quantities
when required, thus avoiding losses of production, sales and profits. Furthermore,
efficient stores management will ensure that no monetary loss will occur due to the
deterioration, damage or loss of items held in the Stores.
Without efficient stores management the efficiency of the entire enterprise can be
seriously jeopardised, and its financial position and profitability can be seriously
weakened.
No.3. The correct statement from each of the sets selected and ticked:
(a) 3 (b) 2 (c) 4 (d) 1 (e) 1
No.4. The correct statement from each of the sets selected and ticked:
(a) 3 (b) 4 (c) 2 (d) 1 (e) 3