0% found this document useful (0 votes)
13 views

Students Copy - Introduction To HEV

The document discusses various factors that affect vehicle movement and performance including mass, rolling resistance, aerodynamic drag, grading resistance, transmission characteristics, maximum speed, gradeability, and acceleration. It also covers topics like engine performance, fuel economy, and electric vehicles.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
13 views

Students Copy - Introduction To HEV

The document discusses various factors that affect vehicle movement and performance including mass, rolling resistance, aerodynamic drag, grading resistance, transmission characteristics, maximum speed, gradeability, and acceleration. It also covers topics like engine performance, fuel economy, and electric vehicles.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 126

HEV

Fundamentals of Vehicle movement

Δ- Mass factor depends on rotating components of power train


2
Vehicle Resistance
• Rolling resistance
• Aerodynamic drag
• Grading resistance
Rolling Resistance

a) Rolling resistance with hard road b)RR with soft surface


Rolling Resistance
• Rolling resistance on Hard surface is due to hysteresis
in the tire material

• This is due to deflection of carcass while the tire is


rolling

• This results into uneven distribution of the ground


reaction forces and leads to forward shift of resultant
ground reaction

• P*a = Rolling resistance moment


Rolling Resistance
• To keep the wheel rolling, a force F acting at the center
of the wheel is required to balance this resistance.

fr= Roiling resistance coefficient


rd = Effective tire radius

Equivalent force called as rolling resistance


Rolling Resistance
• For slope road

Rolling resistance coefficient depends on


1. Tire material
2. Tire structure
3. Tire temperature
4. Tire inflation pressure
5. Road Roughness
6. Road Material
7. Presence of liquid on the road
Rolling Resistance

In Vehicle performance calculation it is sufficient to consider


the fr as a linear function of speed
Aerodynamic Drag
• Force encountered by air to oppose the motion of
vehicle is called as AD
• It results from
1. Shape drag
2. Skin Friction
Shape Drag
Aerodynamic Drag
• As the air cannot move away instantaneously there is
high pressure ( leads to pushing force at the front)
• As the space is not filled by air results into low pressure
( leads to pulling force)

Skin Friction:

There is difference between the air velocities at the surface of the


vehicle and free stream.

This results into friction called as skin friction


Aerodynamic Drag
• It depends on
• Vehicle speed
• Vehicle shape
• Vehicle frontal area
• Air density

Where the Vw is the wind speed


Aerodynamic Drag

Where the Vw is the wind speed


Grading Resistance
Dynamic Equation of vehicle motion
Net force = Tractive efforts- Resistance

Tractive efforts for Ftf is zero for rear wheel drive and Vise versa
Maximum tractive efforts that tire ground contact can
support

For front wheel driven vehicles

For rear wheel driven vehicles

If the tractive efforts at wheels is more than this the driven


wheels will spin on the road leading to vehicle instability
Power train tractive efforts and Vehicle speed

Automobile power train Block diagram


Power train tractive efforts and Vehicle speed
Power train tractive efforts and Vehicle speed

Ideal performance of power plant for vehicle traction


Power train tractive efforts and Vehicle speed

• At higher speed,
increase in losses
reduces engine
torque. But power
continues to increase
due to improved
combustion.
• After peak power it
decreases due to
rapid decrease in the
engine torque.

Performance of typical Gasoline Engine

• This performance is far away from the ideal performance


• Therefore a multi Gear box is required with IC engines to modify this output
Power train tractive efforts and Vehicle speed

• Speed torque characteristics much


closer to ideal one.
• Single or double gear transmission
is sufficient.
• EM starts from zero speed.
• Voltage increases to its rated value
and flux remains constant upto
base speed.
• Above base point voltage remains
constant, flux get weakened,
power remains constant and
torque decreases hyperbolically.

Performance of traction motor


Power train tractive efforts and Vehicle speed

Modification of the engine torque at wheel with multigear arrangement.


Transmission Characteristics

• The maximum speed requirement of vehicle determines the GR


of highest gear.
• GR of lowest gear is determined by max tractive effort and the
gradeability.
• In between the GR are spaced such that TE and speed
characteristics are as close as the ideal one
Transmission Characteristics

Engine speed and Vehicle speed in different gear


Transmission Characteristics

Each gear ratio is calculated as given below

Factor Kg is calculated as
Instead of 3 take n-1
Transmission Characteristics

• Tractive effort for a four gear transmission Gasoline engine and


an electric motor with single gear transmission
• Thus electric drive satisfies the required tractive effort with
simple transmission compared to engine
Transmission Characteristics

• Tractive effort and speed of a car with an automatic


transmission
• With torque converter and three speed gearbox
Vehicle performance
• Vehicle performance is described by
• Maximum cruising speed
• Gradeability
• Acceleration
Vehicle performance
• Vehicle performance is described by
• Maximum cruising speed
• Gradeability
• Acceleration
Maximum Vehicle speed

• If the tractive efforts is more than resistance a vehicle


accelerates and Vice a versa.
• If they are equal vehicle reaches the maximum speed in the
highest gear as shown in figure
• In case these curve don’t intersects (usually due to large
power plants and large gear ratio) maximum speed of the
vehicles is calculated as

Npmax- maximum speed of the PP


Igmin- minimum gear ratio of transmission
Io- final drive gear ratio
Gradeability
For Road with small grade

For Road with large grade


Acceleration
For Road with small grade

The mass factor is given as


This considers the equivalent mass increase due to angular moments of
rotating components
Acceleration

Acceleration with Gasoline Engine Acceleration with Electric motor


and 4 gear transmission with single gear transmission
Acceleration

Acceleration time

Acceleration distance
Engine performance/fuel economy

Fuel economy performance of a typical gasoline engine


Engine performance/fuel economy
Engine power = resistance power

Engine speed

Fuel consumption in l/h SFC and fuel density

Kg/l for distance S at cruising


speed of V
Engine performance/fuel economy

Engine operating points with highest and second highest gears


Engine performance/fuel economy

• Actual driving of the vehicle is different than the constant speed driving as
explained in the previous case
• TO simulate the actual the real driving conditions various drive cycles are
been designed for urban driving and highway driving

EPA FTP75 cycle


Engine performance/fuel economy

Engine operating points in urban driving cycle


Engine performance/fuel economy

Engine operating points in highway driving cycle


Engine performance/fuel economy
Basic Techniques to Improve Vehicle Fuel Economy

1. Reducing vehicle resistance


2. Improving engine operation efficiency
3. Properly matched transmission
4. Advanced drive trains
Engine performance

Variation of torque, power and SFC w.r.t. speed of SI engine


Engine performance

Torque variation w.r.t. throttle opening of SI engine


Engine performance

Fuel consumption characteristics of a typical SI engine


Engine performance

Fuel consumption characteristics of a typical SI engine


Engine performance
Electric vehicles

• Electric vehicles use an electric motor for traction


and battery/fuel cell/ultra capacitors as a power
source
• Advantages over ICE vehicles
• Absence of emission
• Smooth operation
• Freedom from petroleum
• Higher efficiency
• Lower running cost etc.
Configurations of Electric vehicles

General configuration of EV indicating the various


essential components
Variety of possible Electric vehicles Configuration

EV configurations:
1 – Conventional driveline with multigear transmission and clutch :

M – Electric motor
C – Clutch
GB – Gear box
D – Differential

The clutch and gearbox may be replaced by an automatic transmission.


2 – Single-gear transmission without need of a clutch :

M – Electric motor
FG – Fixed gearing
D – Differential

With an electric motor that has a constant power in a long speed range, a fixed
gearing can replace the multispeed gearbox and reduce the need for a clutch as
gear shifting is not needed.
3 – Integrated fixed gearing and differential :

M – Electric motor
FG – Fixed gearing
D – Differential

The electric motor, the fixed gearing and the differential are integrated into a
single assembly while both axles point at both driving wheels.
4 – Two separate motors and fixed gearing with their driveshaft :

M – Electric motor
FG – Fixed gearing

The mechanical differential is replaced by using two traction motors. Each of


them drives one side wheel and operates at a different speed when the vehicle is
running along a curved path.
5 – Direct drive with two separate motors and fixed gearing (In-wheel drive) :

M – Electric motor
FG – Fifed gearing

The traction motors are placed inside the wheels. A thin planetary gear-set is
employed to reduce the motor speed and enhance the motor torque with inline
arrangement of the input and output shaft.
6 – Two separate in-line motor drives :

M – Electric motor

The electric motor is directly connected to the driving wheel. The speed control
of the electric motor is equivalent to the control of the wheel speed and hence
the vehicle speed. It requires the electric motor to have a higher torque to start
and accelerate the vehicle.
Design of Electric vehicles

• Performance parameters of vehicle are


• Maximum speed
• Acceleration
• Gradeability

And Mostly depends upon the traction motor


characteristics
Traction Motor Speed- Power and torque
characteristics
• Constant torque in low speed
• Constant power in high speed
• Speed ratio= x= Max. speed/base
speed
• Upto base speed the voltage
supply to the motor is increased
with speed by electronic converter
and flux kept constant
• At base speed the voltage
increases to supply voltage
• After base speed flux is weakened
hyperbolically with speed to keep
the power constant.
• The torque also decreases
Variable Speed Electric motor Characteristics hyperbolically with increase in
speed
Traction Motor Speed- Power and torque
characteristics
• With long power region torque is
increased. (x=6). This will improve
the acceleration and Gradeability
performance. Also simplified
transmission

• But motors has its limited speed


ratio

• PMM, x= 2
• Induction motor X= 4
• SRM, (Switched reluctance motor)
x=6

Speed and torque profile of 60 kW motor at 2. 4, and 6


speed ratio
Tractive effort and transmission requirement

Transmission selection single gear or multi gear depends on


motor characteristics . Discussed as below
Tractive effort and transmission requirement

Tractive effort and vehicle speed for motor with x=2 and three
gear transmission
Tractive effort and transmission requirement

Tractive effort and vehicle speed for motor with x=4 and two
gear transmission
Tractive effort and transmission requirement

Tractive effort and vehicle speed for motor with x=6 and two
gear transmission
With a long constant power region ( larger value of ‘x’) , the
maximum torque of the motor can be significantly increased and
hence vehicle acceleration and gradiability performance can be
improved and the transmission can be simplified.

For, permanent magnet motors , x<2


switched reluctance motors, x˃6
induction motors, x=4
Typical electric motor efficiency characteristics
To select the correct type of motor for a particular application,
information on the following points must be available.

1 – Inertia of the connected load referred to the motor shaft.


(Motor torque should be sufficient to overcome load inertia.)
2 – kW of load and the length of time required for each period of
running. (to calculate energy)
3 – Time consumed in standing idle.
4 – Number of starts, stops, reversals, etc. (duty cycle).
5 – Type of braking used for stopping.(Type of external braking if
necessary)
6 – Relation between torque and speed.
7 – Other requirements such as high torque, space limitations,
weight, ambient temperature, etc.
Tractive effort and transmission requirement

• The Gradeability is determined by the net tractive efforts


• At slow speed the Gradeability is more compared to medium
and high speed

• This equation is mostly used as the previous equation gives


significant error
Tractive effort and transmission requirement
• Acceleration performance:
• It is evaluated as time taken from low speed to high speed (100
Km/h for passenger cars)

• This performance is for important for passenger car because the


motor rating is usually decided with this performance rather than
cruising speed and Gradeability

• Where Vb- vehicle base speed , Vf- Vehicle final speed


• Pt- Tractive power on the driven wheels at base speed
• First part is accl before base speed and second part accl beyond
the base speed
Tractive effort and transmission requirement
• Acceleration performance:
• Initially by ignoring rolling resistance and drag

• And tractive power is

• Average power to overcome drag and RR during Acceleration is

• Velocity V at any time t during acceleration is


By putting this in
Previous equation
Tractive effort and transmission requirement
• Acceleration performance:
• Thus total tractive power to accelerate vehicle from zero
velocity to Vf in time ta is
Tractive effort and transmission requirement
• Acceleration performance:

Figure indicates that Low


vehicle base speed results
in low rating of the motor
for the given acceleration
performance
Or higher x results in lower
motor rating for ACCLN

Second line indicates


power rating decline rate

Decline rate reduces as x


increases

After x=5 it is not so


effective
• Effect of base speed on tractive power
Tractive effort
• Acceleration performance:

Acceleration time and distance


Acceleration time =10 sec
Tractive effort in Normal driving
• Previous section discuss the power capabilities of the power train

• In normal driving these capabilities are rarely used

• Most of the time power train operates at partial load

• Tractive effort and Vehicle speed vary wrt operating conditions


such as uphill or downhill , accln or deccln , city driving, highway
driving, traffic conditions, type and application of the vehicles etc

• It is difficult to describe the tractive effort and vehicle speed


accurately and qualitatively for the actual traffic environment .

• Therefore, some drive cycles are been developed to emulate the


traffic conditions such as FTP175, US06, J227 etc.

• J227a is recommended by SAE and applied for EVs and batteries


Tractive effort in Normal driving
• Tractive effort for drive cycle
Tractive effort in Normal driving
• Tractive effort for drive cycle
Tractive effort in Normal driving
• Tractive effort for drive cycle
Hybrid Vehicles
Hybrid vehicles with ICE and EV can overcome the disadvantages of individual systems

• High energy density of gasoline/diesel


• Low efficiency of the engine due to its working in the low efficiency
working range
• Emissions
• No regenerative raking
• Low power density of battery/ Low range

76
Requirement of Vehicle power train
1. To develop sufficient power to meet the vehicle performance of speed and torque

2. To carry enough power source onboard to meet the drive range of the vehicle

3. Demonstrate high efficiency

4. Lowest possible emissions

77
Hybrid vehicle conceptual representation

78
Possible Combinations

79
Architectures of hybrid vehicles

80
Series hybrid drive trains
• Two power sources feed a
single power plant i.e EM
which propels the vehicle
• Engine coupled to EG
• EG connected to electronic
power bus through rectifier.
• Battery connected to bus by
means of power electronic
converters (DC/DC converters)
• Controller of the electric
traction motor is also
connected to power bus
• Traction motor works as
motor or generator.
• Battery charger to charge the
batteries

81
Modes of Operation
1 – Hybrid traction mode (A):
When a large amount of power is demanded,
both engine/generator and PPS supply their
powers to the electric motor drive. The
engine is operated in its optimal region for
efficiency and emission, and the PPS supplies
the additional power to meet the traction
power demand.

Pdemand = Pe/g + Ppps


2 – Peak power source-alone traction mode
(B):
The peak power source alone supplies its
power to meet the power demand.

Pdemand = Ppps
3 – Engine/generator-alone traction mode
(C):
The engine/generator alone supplies its
power to meet the power demand.

Pdemand = Pe/g 82
4 – PPS is charged by engine/generator (D):
When the energy in the PPS decreases to a bottom line, it is charged by engine/ generator:
Ppps = Pe/g
5 – PPS is charged by regenerative braking (E):
PPS is charged by regenerative braking.
Ppps = Pregen
6 – Generally, regenerative braking charging is insufficient. In this case the engine/generator
power is used to propel the vehicle and also to charge PPS (F):
Pe/g = Pdemand + Ppps
7 – Hybrid braking mode (G):
When the required braking power is more than the maximum regenerative braking power,
mechanical braking is used to assist the regenerative braking.
Pdemand = Pregen + Pmech
Series hybrid electric drive trains potentially have the following
operation modes:

84
Advantages of Series hybrid vehicles
1. Simple to control as mechanical decoupling between two power sources
2. Engine decoupling allows it to run in narrow band of high efficiency .
3. High speed engine can be used
4. No need of multi gear transmission as motor is having ideal speed torque
characteristics
5. Low cost due to simple construction
6. Separate motors can be used at two wheels or four wheels avoiding the use of
differential gear box

85
Disadvantages of Series hybrid vehicles
1. Low efficiency as multiple conversions ( Mechanical to electrical and electrical to
mechanical)
2. traction motor must be sized to meet maximum requirements since it is the only
power plant propelling the vehicle
3. Generator is additional leads to increase the cost

86
Parallel Hybrid Electric Drive Trains

Engine gives its power to transmission


Motor also coupled to transmission
The powers of Engine and motor are coupled through mechanical coupling.
This coupling leads to many configurations

87
Torque-Coupling Parallel Hybrid Electric Drive Trains

• Torque coupling adds the torque of engine and motor or splits the engine torque for
propelling and battery charging .

• Figure shows the conceptual representation of torque coupling


• It has two inputs from Engine and motor and one output to the transmission .
• Following are the relations for output torque and speed if losses are ignored
• Where k1 and k2 are the constant depends on the parameters of coupling

88
Commonly used mechanical torque coupling devices

Z1=50 , Z2= 50 Z3 = 100 T1= 100 Nm


T2= 50 Nm Then
K1=2 and K2= 2
Tout = 2x100 + 2x50 = 300Nm

Optimum design depends on tractive requirement, engine size and characteristics and
motor size

89
Two axle configuration
This configuration would be suitable in
the case when a relatively
small engine and electric motor are used,
and where a multigear transmission
is needed to enhance the tractive effort
at low speeds

90
Tractive effort for various combinations of
transmissions and vehicle speed

91
Tractive effort for various combinations of transmissions and
vehicle speed
a) Both Multi gear Transmissions: This design also provides great flexibility in the design of
the engine and electric motor characteristics. However, two multi gear transmissions will
significantly complicate the drive train. greater tractive effort would not be necessary due
to the limitation of the tire–ground contact adhesion

b) Single gear transmission for motor and multi gear for Engine. The multi-gear
transmission 2 is used to overcome the disadvantages of the IC engine speed–torque
characteristics (flat torque output along speed). The multispeed transmission 2 also tends
to improve the efficiency of the engine and reduces the speed range of the vehicle — in
which an electric machine alone must propel the vehicle — consequently reducing the
battery-discharging energy.

c) Single transmission 1 for the engine and a multispeed transmission 2 for the electric
motor. This configuration is considered to be an unfavorable design, because it does not
use the advantages of both power plants.

d) Both single-gear transmissions. This arrangement results in simple configuration and


control. The limitation to the application of this drive train is the maximum tractive effort of
the drive train

92
Two shaft configuration
• Transmission is located between
the
• torque coupling and drive shaft
The transmission functions to
enhance the torques of both
engine and electric motor with the
same scale.
• Designing the constant k1 and k2
in the torque coupling allows the
electric motor to have a different
speed range than the engine
• This configuration would be
suitable in the case when a
relatively small engine and electric
motor are used, and where a
multi-gear transmission is needed
to enhance the tractive effort at
low speeds.

93
Single shaft pre transmission torque
combination
• Single-shaft configuration
where the rotor of the
electric motor functions as
the torque coupling.

• In the pre-transmission
configuration, both the
engine torque and motor
torque are modified by the
transmission

94
Single shaft Post transmission torque
combination
• In post-transmission
configuration the
transmission can only
modify the engine torque
while the motor torque is
directly delivered to the
driven wheels.

• This configuration may be


used in the drive train
where a large electric
motor with a long constant
power

95
Separated axle torque combination

It keeps the original engine and transmission unaltered and adds an electrical traction
system on the other axle
It should be noted that the batteries cannot be charged from the engine when the
vehicle is at a standstill

96
Speed-Coupling Parallel Hybrid Electric Drive Trains

The characteristics of a speed coupling can be described by these equations

97
Typical speed coupling devices

• Planetary gear box Another interesting device used in speed


• The speed, the sun gear, and the coupling is an electric motor (called a
ring gear are added together and transmotor), in which the stator, generally fixed
output through the yoke to a stationary frame, is released as a power-
• The constants k1 and k2 depend input port. The other two ports are
only on the radius of each gear or the rotor and the air gap through which electric
the number of teeth of each gear energy is converted into mechanical energy98
Hybrid electric drive train for speed coupling with planetary gear box

• Engine supply power to the sun


gear
• Tr modifies S/T characteristics of
engine
• Motor supplies power to the
ring gear
• Lock 1 and 2 locks sun gear and
ring gear to the frame of the
vehicle

R1=10, R2=20 , R3 = 15

W1=1000 W2= 1500

W3= 1333.333

99
Operation Modes with speed coupling
1. Hybrid traction: When locks 1 and 2 are released the sun gear and ring gear can rotate
and both the engine and electric machine supply positive speed and torque (positive
power) to the driven wheels.

2. Engine-alone traction: When lock 2 locks the ring gear to the vehicle frame and lock 1 is
released only the engine supplies power to the driven wheels.

3. Motor-alone traction: When lock 1 locks the sun gear to the vehicle frame (engine is
shut off or clutch is disengaged) and lock 2 is released only the electric motor supplies
its power to the driven wheels.

4. Regenerative braking: Lock 1 is set in locking state, the engine is shut off or clutch is
disengaged, and the electric machine is controlled in regenerating operation (negative
torque). The kinetic or potential energy of the vehicle can be absorbed by the electric
system.

5. Battery charging from the engine: When the controller sets a negative speed for the
electric machine, the electric machine absorbs energy from the engine.

100
1 – Motor-alone propelling mode:
When the vehicle speed is less than the corresponding engine min. speed, the
electric motor alone propels the vehicle.
Pe = 0 and Pm = PL
PPS discharge power, Ppps.d = Pm/ηm
2 – Hybrid propelling mode (A):
When PL is greater than the power that the engine can produce, both the engine
and electric motor must deliver their power to the driven wheels at the same
time. Engine operation is set at its optimum operation point (pt. a) and the
remaining power is supplied by electric motor.
Pm = PL – Pe
Ppps.d = Pm/ηm
3 – PPS charge mode(B):
When load power is less than the power that the engine can produce and the
SOC of the PPS is below its top line, the engine is operated on its optimum
operating line (pt.b). The electric motor functions as generator powered by the
remaining power of the engine.
Pm = (Pe – PL) ηt , ηt – transmission efficiency
Ppps.c = Pm ηm
4 – Engine alone propelling mode(B):
When the load power is less than the power that the engine can produce and the
SOC of the PPS has reached its top line, this mode is used. The electric system is
shut down and the engine is operated to supply its power that meets the load
power demand.
Pe = PL , Pm = 0 , Ppps = 0

5 – Regenerative –alone brake mode(C ):


When the demanded braking power is less than the max. regenerative braking
power that the electric system can supply, the electric motor is controlled to
function as a generator to provide its braking power that equals the commanded
braking power. The engine is shut down.
Pmb = PLηm , Ppps.c = Pmb

6 – Hybrid braking mode(D):


When the demanded braking power is greater than the max. regenerative braking
power that the electric system can supply, the mechanical brakes must be applied.
Electric motor is controlled to produce max. regenerative braking power and the
mechanical brake system handles the remaining portion.
Pmb = Pmb.max ηm , Ppps.c = Pmb , Pmf = PL – Pmb
Advantages of Parallel Hybrid Vehicle:
1 – Most of the power is delivered mechanically, thereby avoiding electrical losses.
2 – Peak performance is met using both systems, so that the electric machine can
be kept small.
3 – Only one electric machine is required.

Disadvantages of Parallel Hybrid Vehicle:


1 – The engine cannot always run at its optimum operating points.
2 – A mechanical transmission is required.
3 – The configuration is more difficult to implement, with mechanical coupling and
a more complicated control system.

The system is appropriate when the engine is a reciprocating engine, because its
efficiency is less sensitive to the operating point than a gas turbine. Also, there are
efficiency gains in using mechanical power transmission compared to electrical
power transmission ( as in the series hybrid system).
Torque-Coupling and Speed-Coupling Parallel Hybrid Electric
Drive Trains
• A hybrid drive train can be constituted in which speed and torque coupling are
alternatively chosen

Speed and torque coupling with planetary gear box

105
Torque-Coupling and Speed-Coupling Parallel Hybrid Electric
Drive Trains

Torque coupling Event:


• Lock 2 locks ring gear to vehicle frame
• Clutch 1 and 3 engaged
• Clutch 2 disengaged
• Power of Engine and motor is added ( Tout= K1Teng+ K2Tm) here
k1 = 1 and k2 = Z2/Z1
• ( Pout= Pm+ Pe)
• Toxωo= Tm ωm+Te ωe
• Tout= K1Teng+ K2Tm
• Thus torques of Engine and motor are added and delivered to
drive wheel through planetary gear box

106
Torque-Coupling and Speed-Coupling Parallel Hybrid Electric
Drive Trains

Speed coupling Event:


• Clutch 1 and 2 engaged and clutch 3 disengaged
• Lock 1 and 2 are released
• Yoke speed which is connected to drive wheels is a
combination of engine speed and motor speed
• As shown in fig., From geometry,
2(R3-R1)+R1=R2
2R3-R1=R2
2R3=R1+R2
Therefore, we get
2R3ω3=R1ω1+R2ω2 [ since, Linear velocity=const.]
ωo=(R1/2R3) ωm+(R2/2R3) ωe
where,K1=(R1/2R3) & K2=(R2/2R3)

107
INTEGRATED SPEED AND TORQUE COUPLING HYBRID ELECTRIC DRIVE TRAIN
(TOYOTA PRIUS)

• A small motor or generator (few


kilowatts) is connected through a
planetary gear unit (speed coupling).

• The planetary gear unit splits the


engine speed into two speeds (refer
to equation

• One sends Engine output to the


small motor through its sun gear, and
the other to the driven wheels
through its ring gear and an axle-
fixed gear unit (torque coupling).
INTEGRATED SPEED AND TORQUE COUPLING HYBRID ELECTRIC DRIVE TRAIN
(TOYOTA PRIUS)

• A large traction motor (few to ten


kilowatts) is also connected to this
gear unit to constitute a torque
coupling parallel driveline.

• At low vehicle speeds, the small


motor/generator runs with a positive
speed and absorbs part of the engine
power. (converts mech. energy into
electrical)

• As the vehicle speed increases and


the engine speed is fixed at a given
value, the motor speed decreases to
zero
INTEGRATED SPEED AND TORQUE COUPLING HYBRID ELECTRIC DRIVE TRAIN
(TOYOTA PRIUS)

• This is called synchronous speed

• At this speed, the lock will be activated


to lock the rotor and stator together.
The drive train is then a parallel drive
train.

• At a high vehicle speed, in order to


avoid too high an engine speed, which
leads to high fuel consumption, the
small motor operated with a negative
speed and so that it delivers power to
the drive train.

• Thus Engine speed is kept to optimum


level to get better fuel economy
INTEGRATED SPEED AND TORQUE COUPLING HYBRID ELECTRIC DRIVE TRAIN WITH A
TRANSMOTOR

• The Small motor and the Planetary


Gear unit can be replaced by an
individual Transmotor as shown in
Fig.
113
114
115
116
117
118
119
120
121
122
123
124
125
THANK YOU

126

You might also like