Students Copy - Introduction To HEV
Students Copy - Introduction To HEV
Skin Friction:
Tractive efforts for Ftf is zero for rear wheel drive and Vise versa
Maximum tractive efforts that tire ground contact can
support
• At higher speed,
increase in losses
reduces engine
torque. But power
continues to increase
due to improved
combustion.
• After peak power it
decreases due to
rapid decrease in the
engine torque.
Factor Kg is calculated as
Instead of 3 take n-1
Transmission Characteristics
Acceleration time
Acceleration distance
Engine performance/fuel economy
Engine speed
• Actual driving of the vehicle is different than the constant speed driving as
explained in the previous case
• TO simulate the actual the real driving conditions various drive cycles are
been designed for urban driving and highway driving
EV configurations:
1 – Conventional driveline with multigear transmission and clutch :
M – Electric motor
C – Clutch
GB – Gear box
D – Differential
M – Electric motor
FG – Fixed gearing
D – Differential
With an electric motor that has a constant power in a long speed range, a fixed
gearing can replace the multispeed gearbox and reduce the need for a clutch as
gear shifting is not needed.
3 – Integrated fixed gearing and differential :
M – Electric motor
FG – Fixed gearing
D – Differential
The electric motor, the fixed gearing and the differential are integrated into a
single assembly while both axles point at both driving wheels.
4 – Two separate motors and fixed gearing with their driveshaft :
M – Electric motor
FG – Fixed gearing
M – Electric motor
FG – Fifed gearing
The traction motors are placed inside the wheels. A thin planetary gear-set is
employed to reduce the motor speed and enhance the motor torque with inline
arrangement of the input and output shaft.
6 – Two separate in-line motor drives :
M – Electric motor
The electric motor is directly connected to the driving wheel. The speed control
of the electric motor is equivalent to the control of the wheel speed and hence
the vehicle speed. It requires the electric motor to have a higher torque to start
and accelerate the vehicle.
Design of Electric vehicles
• PMM, x= 2
• Induction motor X= 4
• SRM, (Switched reluctance motor)
x=6
Tractive effort and vehicle speed for motor with x=2 and three
gear transmission
Tractive effort and transmission requirement
Tractive effort and vehicle speed for motor with x=4 and two
gear transmission
Tractive effort and transmission requirement
Tractive effort and vehicle speed for motor with x=6 and two
gear transmission
With a long constant power region ( larger value of ‘x’) , the
maximum torque of the motor can be significantly increased and
hence vehicle acceleration and gradiability performance can be
improved and the transmission can be simplified.
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Requirement of Vehicle power train
1. To develop sufficient power to meet the vehicle performance of speed and torque
2. To carry enough power source onboard to meet the drive range of the vehicle
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Hybrid vehicle conceptual representation
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Possible Combinations
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Architectures of hybrid vehicles
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Series hybrid drive trains
• Two power sources feed a
single power plant i.e EM
which propels the vehicle
• Engine coupled to EG
• EG connected to electronic
power bus through rectifier.
• Battery connected to bus by
means of power electronic
converters (DC/DC converters)
• Controller of the electric
traction motor is also
connected to power bus
• Traction motor works as
motor or generator.
• Battery charger to charge the
batteries
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Modes of Operation
1 – Hybrid traction mode (A):
When a large amount of power is demanded,
both engine/generator and PPS supply their
powers to the electric motor drive. The
engine is operated in its optimal region for
efficiency and emission, and the PPS supplies
the additional power to meet the traction
power demand.
Pdemand = Ppps
3 – Engine/generator-alone traction mode
(C):
The engine/generator alone supplies its
power to meet the power demand.
Pdemand = Pe/g 82
4 – PPS is charged by engine/generator (D):
When the energy in the PPS decreases to a bottom line, it is charged by engine/ generator:
Ppps = Pe/g
5 – PPS is charged by regenerative braking (E):
PPS is charged by regenerative braking.
Ppps = Pregen
6 – Generally, regenerative braking charging is insufficient. In this case the engine/generator
power is used to propel the vehicle and also to charge PPS (F):
Pe/g = Pdemand + Ppps
7 – Hybrid braking mode (G):
When the required braking power is more than the maximum regenerative braking power,
mechanical braking is used to assist the regenerative braking.
Pdemand = Pregen + Pmech
Series hybrid electric drive trains potentially have the following
operation modes:
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Advantages of Series hybrid vehicles
1. Simple to control as mechanical decoupling between two power sources
2. Engine decoupling allows it to run in narrow band of high efficiency .
3. High speed engine can be used
4. No need of multi gear transmission as motor is having ideal speed torque
characteristics
5. Low cost due to simple construction
6. Separate motors can be used at two wheels or four wheels avoiding the use of
differential gear box
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Disadvantages of Series hybrid vehicles
1. Low efficiency as multiple conversions ( Mechanical to electrical and electrical to
mechanical)
2. traction motor must be sized to meet maximum requirements since it is the only
power plant propelling the vehicle
3. Generator is additional leads to increase the cost
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Parallel Hybrid Electric Drive Trains
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Torque-Coupling Parallel Hybrid Electric Drive Trains
• Torque coupling adds the torque of engine and motor or splits the engine torque for
propelling and battery charging .
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Commonly used mechanical torque coupling devices
Optimum design depends on tractive requirement, engine size and characteristics and
motor size
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Two axle configuration
This configuration would be suitable in
the case when a relatively
small engine and electric motor are used,
and where a multigear transmission
is needed to enhance the tractive effort
at low speeds
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Tractive effort for various combinations of
transmissions and vehicle speed
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Tractive effort for various combinations of transmissions and
vehicle speed
a) Both Multi gear Transmissions: This design also provides great flexibility in the design of
the engine and electric motor characteristics. However, two multi gear transmissions will
significantly complicate the drive train. greater tractive effort would not be necessary due
to the limitation of the tire–ground contact adhesion
b) Single gear transmission for motor and multi gear for Engine. The multi-gear
transmission 2 is used to overcome the disadvantages of the IC engine speed–torque
characteristics (flat torque output along speed). The multispeed transmission 2 also tends
to improve the efficiency of the engine and reduces the speed range of the vehicle — in
which an electric machine alone must propel the vehicle — consequently reducing the
battery-discharging energy.
c) Single transmission 1 for the engine and a multispeed transmission 2 for the electric
motor. This configuration is considered to be an unfavorable design, because it does not
use the advantages of both power plants.
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Two shaft configuration
• Transmission is located between
the
• torque coupling and drive shaft
The transmission functions to
enhance the torques of both
engine and electric motor with the
same scale.
• Designing the constant k1 and k2
in the torque coupling allows the
electric motor to have a different
speed range than the engine
• This configuration would be
suitable in the case when a
relatively small engine and electric
motor are used, and where a
multi-gear transmission is needed
to enhance the tractive effort at
low speeds.
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Single shaft pre transmission torque
combination
• Single-shaft configuration
where the rotor of the
electric motor functions as
the torque coupling.
• In the pre-transmission
configuration, both the
engine torque and motor
torque are modified by the
transmission
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Single shaft Post transmission torque
combination
• In post-transmission
configuration the
transmission can only
modify the engine torque
while the motor torque is
directly delivered to the
driven wheels.
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Separated axle torque combination
It keeps the original engine and transmission unaltered and adds an electrical traction
system on the other axle
It should be noted that the batteries cannot be charged from the engine when the
vehicle is at a standstill
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Speed-Coupling Parallel Hybrid Electric Drive Trains
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Typical speed coupling devices
R1=10, R2=20 , R3 = 15
W3= 1333.333
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Operation Modes with speed coupling
1. Hybrid traction: When locks 1 and 2 are released the sun gear and ring gear can rotate
and both the engine and electric machine supply positive speed and torque (positive
power) to the driven wheels.
2. Engine-alone traction: When lock 2 locks the ring gear to the vehicle frame and lock 1 is
released only the engine supplies power to the driven wheels.
3. Motor-alone traction: When lock 1 locks the sun gear to the vehicle frame (engine is
shut off or clutch is disengaged) and lock 2 is released only the electric motor supplies
its power to the driven wheels.
4. Regenerative braking: Lock 1 is set in locking state, the engine is shut off or clutch is
disengaged, and the electric machine is controlled in regenerating operation (negative
torque). The kinetic or potential energy of the vehicle can be absorbed by the electric
system.
5. Battery charging from the engine: When the controller sets a negative speed for the
electric machine, the electric machine absorbs energy from the engine.
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1 – Motor-alone propelling mode:
When the vehicle speed is less than the corresponding engine min. speed, the
electric motor alone propels the vehicle.
Pe = 0 and Pm = PL
PPS discharge power, Ppps.d = Pm/ηm
2 – Hybrid propelling mode (A):
When PL is greater than the power that the engine can produce, both the engine
and electric motor must deliver their power to the driven wheels at the same
time. Engine operation is set at its optimum operation point (pt. a) and the
remaining power is supplied by electric motor.
Pm = PL – Pe
Ppps.d = Pm/ηm
3 – PPS charge mode(B):
When load power is less than the power that the engine can produce and the
SOC of the PPS is below its top line, the engine is operated on its optimum
operating line (pt.b). The electric motor functions as generator powered by the
remaining power of the engine.
Pm = (Pe – PL) ηt , ηt – transmission efficiency
Ppps.c = Pm ηm
4 – Engine alone propelling mode(B):
When the load power is less than the power that the engine can produce and the
SOC of the PPS has reached its top line, this mode is used. The electric system is
shut down and the engine is operated to supply its power that meets the load
power demand.
Pe = PL , Pm = 0 , Ppps = 0
The system is appropriate when the engine is a reciprocating engine, because its
efficiency is less sensitive to the operating point than a gas turbine. Also, there are
efficiency gains in using mechanical power transmission compared to electrical
power transmission ( as in the series hybrid system).
Torque-Coupling and Speed-Coupling Parallel Hybrid Electric
Drive Trains
• A hybrid drive train can be constituted in which speed and torque coupling are
alternatively chosen
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Torque-Coupling and Speed-Coupling Parallel Hybrid Electric
Drive Trains
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Torque-Coupling and Speed-Coupling Parallel Hybrid Electric
Drive Trains
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INTEGRATED SPEED AND TORQUE COUPLING HYBRID ELECTRIC DRIVE TRAIN
(TOYOTA PRIUS)
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