ELECTRIC

- ELECTRICAL SCHEMATIC DIAGRAMS

- SPECIFIC ELECTRICAL TOOLING

80
 ELECTRICAL CHARACTERISTICS AND
SPECIFICATIONS

pages

FUSES AND RELAYS DESIGNATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

– FUSES AND RELAYS CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

80

(28/07/2016) 80-01-M781EN
 ELECTRICAL CHARACTERISTICS AND
2 SPECIFICATIONS

FUSES AND RELAYS DESIGNATION

b
Always replace a faulty fuse with another of equivalent rating.
Never use a fuse that has been repaired.

FUSES AND RELAYS CAB

A sticker on the protective lid gives you a rapid view of how to use
the components of the panel described below.

F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 K5

OPT. OPT. OPT.
STOP

OPT.
15A max. 5A 10A 10A max. 7.5A 7.5A 7.5A 7.5A 15A 15A 10A max. 7.5A max. 15A 10A

F15 F16 F17 F18 F19 F20 F21 F22 F23 F24 K2 K1

5A 10A 10A 15A 7.5A 15A 15A 25A 7.5A 15A

K4 K7 K6 K3 K0

OPT.
N°290743

After removing the protective is possible access the components fuses and relay of the panel.
80

F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14

7.5A

7.5A
7.5A

7.5A
7.5A
10A

10A

15A
7.5A

10A
10A

15A
15A
5A

K5

F15 F16 F17 F18 F19 F20 F21 F22 F23 F24
7.5A
7.5A
10A

15A

25A
10A

15A

15A
15A
5A

K2 K1

K4 K7 K6 K3 K0

80-01-M781EN (28/07/2016)
 ELECTRICAL CHARACTERISTICS AND
SPECIFICATIONS 3

There is also another box fuses and relays that is part of the wiring harness chassis.
Remove the protective for access of the box the fuses and relay.

K11

K12

K13
K14

K23

K27

F25 F26 F32 F45 F46

K28

F47 F48 FXX FXX FXX

80

(28/07/2016) 80-01-M781EN
 ELECTRICAL CHARACTERISTICS AND
4 SPECIFICATIONS

Item Designation Note

F1 Pneumatic seat (10A)
F2 Wheel Alignment (5A)
F3 Switch warning light / stop (10A)
ONLY
Theft / Lighthouses work arrow / Hydraulic boom lock / Solenoid arrow head /
F4 MT-X 1441A
Endowment electric arrow / Single lateral movement Apron (10A)
MT-X 1841A
F5 Left turn lights (7,5A)
F6 Right sidelight / dashboard / rear plate lighting option (7.5A)
F7 Left sidelight (7,5A)
F8 Beacon light (7,5A)
F9 Rear working lights (15A)
F10 Front working lights (15A)
F11 Brake pressure lamp (7.5A)
F12 Security stabilizers (7,5A).
F13 Forward/reverse selector (15A) / Transmission cut-off (15A).
F14 Longitudinal stability alarm / Hydraulic movements cut-off (10A)
F15 Signal lamp panel / Fuel gauge / Hour meter (5A)
F16 Hazzard lamps ECU
F17 Front windscreen wiper and washer (10A)
F18 Side beams
F19 Right turn lights (7,5A)
F20 Low beam (15A)
F21 Emergency lights / ceiling / antitheft (15A)
F22 Sidelights / Low beam / High beam (25A)
F23 Rear and roof windscreen wipers (7.5A)
F24 Heating and A/C option (15A)
F25 Starter (7.5A)
F26 Free
F32 Lifting safety (10A)
F40 Power fuse (40A)
80

F41 Power fuse (80A)

F42 Preheating (80A)
F43 Alternator (80A)
F44 Fuel preheating (15A)
F45 Platform supply (10A)
F46 Engine emergency stop supply - Fuel pump (10A) ONLY
MT-X 1441A
F47 Transmission ECU (10A) MT-X 1841A
F48 Starter supply (25A)
K0 Horn relay
K1 Transmission cut-off relay
K2 Forward gear relay.
K3 Reverse gear relay.
K4 Safety system starting switch relay.
K5 Transmission oil pressure relay
K6 Flasher / hazard lights relay
K7 Machine default warning relay

80-01-M781EN (28/07/2016)
 ELECTRICAL CHARACTERISTICS AND
SPECIFICATIONS 5

Item Designation Note

Control solenoid valve head arrow / arrow predisposition electrical / single

K9
apron lateral movement / Hydraulic locking arrow

K10 Preheating relay

K11 Stabilizer safety relay.
K12 Tilting safety relay.
K13 Lifting safety relay.
K14 Lifting speed safety relay
K21 Braking system fault relay
K22 Fuel preheating relay
K23 Overload protection relay
K27 Free
K28 Override hydraulic movements relay
K29 Main relay ONLY
MT-X 1441A
K30 Hydraulic movement cut-off relay MT-X 1841A

80

(28/07/2016) 80-01-M781EN
 ELECTRICAL CHARACTERISTICS AND
6 SPECIFICATIONS
80

80-01-M781EN (28/07/2016)
 ELECTRICAL SCHEMATIC DIAGRAMS

pages

EXAMPLE OF CODES ON ELECTRICAL DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

CABLE DESIGNATION ON ELECTRICAL WIRING HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
–– POSITION OF CONNECTORS BY DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
–– MT-X 1740 ST3A S4 / MT-X 1841 ST3A S1 / MT-X 1841A ST3A S1 . . . . . . . . . . . . . . . . . . . 5
–– DIAGRAMS MT-X 1740 ST3A S4 / MT-X 1841 ST3A S1 / MT-X 1841A ST3A S1 . . . . . . 8
–– POSITION OF CONNECTORS BY DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
–– MT-X 1441 ST3A S1 / MT-X 1441A ST3A S1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
–– DIAGRAMS MT-X 1441 ST3A S1 / MT-X 1441A ST3A S1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
–– BASKET PREDISPOSITION DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
–– MT-X 1441A ST3A S1 / MT-X 1841A ST3A S1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
–– CONNECTORS AND ECU LOCATION FOR BASKET PREDISPOSITION. . . . . . . . . . . . . . . . . . . . . . 17
–– DIAGRAM PREDISPOSITION BASKET MT-X 1441A ST3A S1 / MT-X 1841A ST3A S1 . . 18

80

(18/11/2016) 80-02-M781EN
 2 ELECTRICAL SCHEMATIC DIAGRAMS
80

80-02-M781EN (18/11/2016)
 ELECTRICAL SCHEMATIC DIAGRAMS 3

EXAMPLE OF CODES ON ELECTRICAL DIAGRAMS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
S2
V

Ch b- M
1
Ba

Ca

as 1
t

si
s-
2

M
3
III II I O P
A 4
30 30 17 17 50a 19 19 54 15 58
7
3 X1 1 2 3 4 7 8 9 5 6 10 X2
X151 5

444
719
713
705
+ APC 6
71 739

X150
BF1 / M1 02
Version H
238
F3 8 3

CN2-P2
11 237 40
421 2

K21
C F4 15
13 7 2
EP6 236 09
12 169 1

8
30
87

5
4
Y40
11 25
12 235 169
72 X162
85

86

421
234 55 420
Version Standard
4
5
F5 6 1 233 16 A2 10
X201 X116 MP 22 9 421 2
555 69

420 1

BF2 / M3
CN1-P2
CAN A H
Y16
CAN A L
E F3
X161
EP7
719
71 72 10

15
14

G 13 421 2
12 11 41 42
1
69
58
569 EP12 420
69
CN1-P1

Masse CAN A

CAN A H

CAN A L

Sch.3
59
X161 Y15
77
91

90 76

89 47
X38-7 X168 M1
EP5 Sch. 8 Sch. 5
88 46 9 X76B
I
17

9
87 17
X166A X166B
R 16
86
S25 N
12 183 30 P
F

11 182 59
A1 B06
8 82
179
JSM 1 34 MP 12
172

K 7 178 49

X149
5 176 88 58
440

80
B16
-

4 175 87
CN2-P1

Option ETDF Version EP/RC

+

6 177 19

B15 3 174 86 58
440 2 Y28
-

EP68
16
+

2 173 85 1

S16 10 232 89
X160
M
A12 S15 9 180 56

X67 X148

Example of marking on cables and components on an electrical diagram

Key:

1 - Marking grid
2 - + Permanent 10 - Electrical component name
3 - + After ignition 11 - Splice
4 - Grounds 12 - Version choice
5 - Wire N° 13 - Other diagram reference
6 - Electrical connector 14 - CAN
7 - Electrical connector name 15 - CAN Shielding
8 - Electrical connector PIN N° 16 - Option
9 - Electrical component
(18/11/2016) 80-02-M781EN
 4 ELECTRICAL SCHEMATIC DIAGRAMS

CABLE DESIGNATION ON ELECTRICAL WIRING HARNESS

The electrical harnesses installed on the truck are composed of connectors.

In order to identify the connectors, their numbers include these.

X64

xxxxx
X32

The identification of the wires are marked on the diagrams.

G 1 XXXXX

Colours Cable’s number

Cross section (mm²)
80

Colour code:

A Light blue
B White
C Orange
G Yellow
H Grey
L Blue
M Brown
N Black
R Red
S Pink
V Green
Z Purple

80-02-M781EN (18/11/2016)
 ELECTRICAL SCHEMATIC DIAGRAMS 5

POSITION OF CONNECTORS BY DIAGRAM

MT-X 1740 ST3A S4 / MT-X 1841 ST3A S1 / MT-X 1841A ST3A S1

Components Components
Item Type Designation Assembly Position on diagram Item Type Designation Assembly Position on diagram
A3 A Hourmeter module/fuel gauge main bundle B9 E27 E Rear left hand plate light general option A14
A5 A Lighting switch cover D16 E28 E Rear right hand plate light general option A15
A8 A Control module discharge valve main bundle C8 F1 Fuse Pneumatic seat (10A) option driving station E59
A9 A Car radio option driving station C55 F2 Fuse Wheel alignment (5A) cover E22
A10 A Air conditioning module option driving station D67 F3 Fuse Lighting / brake switch alarm (10A) cover E17
A11 A Shunt main bundle C33 F4 Fuse Anti-theft / Boom working lights / Boom general option E34
hydraulic locking / Boom head electrovalve / Electric boom
A12 A Fintronic immobilizer kit option driving station B34
provision / Side movement single panel (10A)
A13 A Garos anti theft kit option driving station B34
F5 Fuse Left hand indicator lights (7.5A) cover B17
A15 A Transmission cut-off module main bundle C49
F6 Fuse Right hand side lights / dashboard / option rear plate cover B14
A16 A Overload safety module main bundle A41 lighting (7.5A)
B1 B Left loudspeaker option driving station D56 F7 Fuse Left hand side lights (7.5A) cover B15
B2 B Right loudspeaker option driving station B56 F8 Fuse Rotative beacon (7.5A) cover E56
B3 B Front wheel alignment sensor main bundle B22 F9 Fuse Rear working lights (15A) option driving station E25
B4 B Rear wheel alignment sensor main bundle B22 F10 Fuse Front working lights (15A) option driving station E27
B5 B Thermal circuit-breaker option driving station D66 F11 Fuse Brake pressure indication (7.5A) TUV E58
B9 B Time delays 3.5sec ± 0.5 cover C13 F12 Fuse Leveling or stabilizer security (7.5A) cover E38
D1 D Lifting safety diode B39 F13 Fuse Transmission F/N/R (Forward/Neutral/Reverse) / cover E52
D2 D Lifting safety diode B40 transmission cut-off (15A)

D3 D Diode F3 F14 Fuse Safety system / movement cut-off / aggravating cover E42
movement cut-off (10A)
D4 D Diode C42
F15 Fuse Indicator module / Module hour meter/fuel gauge / cover E10
D5 D Diode B39 fault alarm (5A)
E1 E Rear right hand indicator light main bundle A17 F16 Fuse Flashing unit (10A) cover E19
E2 E Front right hand indicator light main bundle A17 F17 Fuse Front windscreen wiper and windscreen-washer (10A) cover E61
E3 E Rear left hand indicator light main bundle A17 F18 Fuse Headlights (15A) cover B16
E4 E Front left hand indicator light main bundle A17 F19 Fuse Right hand indicator lights (7.5A) cover B17
E5 E Left hand brake light main bundle A18 F20 Fuse Dipped lights (15A) cover B16
E6 E Right hand brake light main bundle A18 F21 Fuse Hazard / roof / anti-theft lights (15A) cover E20

80
E7 E Rear right hand side light main bundle A14 F22 Fuse Side lights / Dip lights / Headlights (25A) cover E16
E8 E Front right hand side light main bundle A14 F23 Fuse Rear windscreen wiper + roof (7.5A) cover E62
E9 E Rear left hand side light main bundle A15 F24 Fuse Heating / air conditioning option (15A) cover E64
E10 E Front left hand side light main bundle A15 F25 Fuse Starter (25A) standard D2
E11 E Left hand dip light main bundle A16 F26 Fuse Control module discharge valve (7.5A) standard D8
E12 E Right hand dip light main bundle A16 F32 Fuse Lifting safety (10A) main bundle E40
E13 E Left hand headlight main bundle A16 F40 Fuse Power fuse (40A) standard C2
E14 E Right hand headlight main bundle A16 F41 Fuse Power fuse (40A) standard C2
E15 E Right hand working tail light option driving station A25 F42 Fuse Pre-heating (80A) standard C2
E16 E Left hand working tail light option driving station A25 F43 Fuse Alternator (80A) standard C2
E17 E Left front work light option driving station A26 F44 Fuse Diesel fuel thinning filter (15A) general option C6
E18 E Right front work light option driving station A27 F45 Fuse Opt supply. PLE Brasil (10A) optional F3
E19 E Rotating beacon light cab B57 F46 Fuse Engine power station - diesel pump (10A) main bundle D3
E20 E Left hand reverse light main bundle A54 F47 Fuse Power transmission cut-off module (10A) E48
E21 E Right hand reverse light main bundle A54 F48 Fuse Starter supply (25A) main bundle D3
E22 E Roof light cab C21 G1 G Battery 12V engine harness B3
E23 E Lighting hour meter module/fuel gauge main bundle B9 G2 G Alternator 75A engine harness A7
E25 E Left hand boom working light general option A29 H1 Indicator Red battery charge lamp module D11
E26 E Right hand boom working light general option A29 H2 Indicator Engine oil pressure switch lamp module D12
(18/11/2016) 80-02-M781EN
 6 ELECTRICAL SCHEMATIC DIAGRAMS

Components Components
Item Type Designation Assembly Position on diagram Item Type Designation Assembly Position on diagram
H3 Indicator Brake fluid jar lamp module D10 R3 R Diesel fuel heater general option B6
H4 Indicator Air filter clogging lamp module D12 R6 R Engine block reheater general option A1
H5 Indicator Engine coolant temperature lamp module D12 S1 S Key switch main bundle E3
H6 Indicator Indicator lights lamp module B20 S2 S Forward/reverse gear shift standard D48
H8 Indicator Transmission oil temperature lamp module D11 S3 S Boom working light switch general option C29
H9 Indicator Headlights lamp module A16 S4 S Brake fluid tank main bundle A10
H11 Indicator Front wheel alignment light main bundle A22 S5 S Air filter clogging engine harness A11
H12 Indicator Transmission oil pressure switch lamp module D13 S6 S Front working light switch option driving station C26/C27
H13 Indicator Hand brake lamp module D13 S7 S Rear working light switch option driving station C25
H14 Indicator Rear wheel alignment light main bundle A22 S8 S Windscreen wiper switch / windscreen washer main bundle C60
K0 Relay Free cover B46/C46 S9 S Horn light switch D17
K1 Relay Transmission cut-off cover B50/C53 S11 S Warning light switch cover D19
K2 Relay Forward gear cover B48/B53 S12 S Transmission oil pressure switch main bundle A13
K3 Relay Reverse gear cover B48/B53 S13 S Indicator light switch light switch D17
K4 Relay Start safety cover B49/C6 S14 S Side light switch light switch D16
K5 Relay Transmission oil pressure cover A53/B13 S15 S Selector dip lights / headlights light switch D16
K6 Relay Flashing unit / warning lights cover B19 S16 S Stop switch main bundle C18
K7 Relay Machine fault alarm cover D10 S17 S Transmission oil temperature main bundle A11
K9 Relay Boom head electrovalve control / electric boom general option A31/B31/A32/B32 S18 S Boom head electrovalve control / electric boom general option C31/C33
provision / side movement single panel / Boom hydrolic provision / side movement single panel / Boom hydrolic
lock lock
K10 Relay Preheating engine harness B2 S19 S Rotative beacon switch main bundle C57
K11 Relay Telescope position stabilizer safety main bundle A37/C37 S21 S Fan switch main bundle C64
K12 Relay Slope boom angular safety main bundle A38/C38 S22 S Strain gauge standard C41
K13 Relay Lifting boom angular safety main bundle A39/C40 S23 S Interior lighting switch cab C21
K14 Relay Security speed lifting main bundle A40/C41 S24 S Transmission cut-off pedal switch main bundle C50
K21 Relay Brake system pressure fault TUV C58/B10 S25 S Transmission cut-off switch main bundle C51
K22 Relay Diesel fuel heater general option B6/B7 S27 S Télescope 1/2 switch general option C42
K23 Relay Overload safety standard B42/C44 S28 S Lifting switch general option C42
K27 Relay Discharge standard A8/B43 S29 S Attachment switch general option B42
K28 Relay Forcing hydraulic movement control standard C5/C6/D6 S32 S Rear/roof wiper switch main bundle C62
K29 Relay Forcing hydraulic movement control standard B2/D2 S34 S Gear lever transmission cut-off switch standard D51
80

K30 Relay Telescope cut-off relay B39/C45 S35 S Hand brake switch main bundle B13
M1 M Starter engine harness B5 S36 S Telescope position switch main bundle C37
M2 M Front windscreen wiper main bundle B60 S37 S Hand brake pressure switch main bundle B49
M3 M Windscreen washer main bundle B61 S38 S Seat switch main bundle B49/B50
M4 M Roof windscreen wiper cab B62 S39 S Pneumatic seat switch option driving station C59
M5 M Horn main bundle A18 S40 S Air conditioning thermostat option driving station C65
M6 M Heater fan assembly cab B65 S41 S Air conditioning pressure switch option driving station C67
M8 M Rear windscreen wiper cab B62 S43 S Left stabilizer pressure switch standard C39
M9 M Reverse gear alarm main bundle A54 S44 S Right stabilizer pressure switch standard C39
M10 M Fuel pump engine harness B3 S46 S Battery cut off general option B5
M11 M Air-conditioning compressor option driving station B69 S48 S Brake circuit pressure switch TUV B58
M12 M Pneumatic seat compressor option driving station B59 S49 S Boom angle position sensor main bundle C40
M13 M Air-conditioning fan motor 1 option driving station B68 S50 S Leveling boom angle position sensor main bundle C38
M14 M Air-conditioning fan motor 2 option driving station B68 S51 S Engine oil pressure switch engine harness B12
M15 M Feet heating fan motor option driving station B64 S52 S Engine coolant temperature engine harness A12
P1 P Hour meter main bundle B9 S53 S Cold start thermostat engine harness A4
P2 P Fuel gauge main bundle B9 S54 S Telescope position sensor D44
R1 R Preheating resistances engine harness A1/A2 S55 S Telescope position sensor C44
R2 R Fuel gauge main bundle C9 V1 V Diode C10/C11/C12/C13

80-02-M781EN (18/11/2016)
 ELECTRICAL SCHEMATIC DIAGRAMS 7

Components
Item Type Designation Assembly Position on diagram
V2 V Diode TUV TUV C15-16
V3 V Lifting safety diode standard B39/B40
X20 Connector Optional PLE Brasil F3
X21 Connector Optional PLE Brasil F5
Y1 Electrovalve Engine stop engine harness B3
Y2 Electrovalve Forward gear main bundle A52
Y3 Electrovalve Reverse gear main bundle A53
Y6 Electrovalve Télescope 3 standard A39
Y7 Electrovalve Cold start engine harness A4
Y9 Electrovalve Lifting speed security main bundle A40
Y13 Electrovalve Boom head general option A32
Y16 Electrovalve Movement cut-off standard B43
Y25 Electrovalve Stabilizer safety 1 standard A37
Y26 Electrovalve Stabilizer safety 2 standard A38
Y27 Electrovalve Leveling corrector safety standard A38
Y28 Electrovalve Lifting angle safety main bundle A40
A Connector Relay/fuse panel (4 face plug + 1 face plug)
B Connector Light module
C Connector Cab
D Connector Main harness/relay fuse cover (3 way antitheft plug) main bundle
E Connector Main harness – relay/fuse panel
(13 way plug)
F Connector Main harness – relay/fuse panel
(7 way plug)
G Connector Main harness – relay/fuse panel
(11 way plug)
H Connector Main harness – relay/fuse panel
(21 way plug)
J Connector Engine box
K Connector Bundle cut on head (plug 4 way) standard
L Connector Reversing gear cover
Q Connector Power socket general option

80
R Connector Rear electric socket standard
T Connector TUV
U Connector Leveling corrector harness / stabilizers standard
V Connector Stress gauge harness standard
X Connector Fintronic immobilizer kit option driving station
Y Connector Garos anti theft kit option driving station
Z Connector Shunt standard

(18/11/2016) 80-02-M781EN
 8 ELECTRICAL SCHEMATIC DIAGRAMS
DIAGRAMS MT-X 1740 ST3A S4 / MT-X 1841 ST3A S1 / MT-X 1841A ST3A S1
Basket connectors (available only in MT-X 1841A ST3A S1)

B n°500
B n°500
B n°501
B n°501

B n°502
B n°502
10
11

2
3
4
5
6
7
2
3
4
5
6
7
8
9

12 12

1 1

8 8
1
1

10
11

2
3
4
5
6
7
2
3
4
5
6
7
8
9
X20 X21

GN

ZB
VG

RV
NZ
VN
NS

H
C
VB
G
N

B
V

S
R
1,5
1,5
F F
A B C D E F M G H I L
5
F45
D3

6
r 7
j 1
E A 2 E
S1 3
4
50a
AAA F15
OP
j 30 30 17 17 50a 19 19 54 15 58 r r r
bc G r B
j j r
vi
D D
F46 F48 F26
J F25 K28
K7 H3 H1 H8 H4 H5 H2 H12 H13
bc K29 B B B B B B B B
J1
o Option diesel fuel bl r bl bl r
F40 F41
g Option défigeur
heater A8 bl
H
K28 gasoil ns
14 V1 V1 V1 V1 V1 V1 V1
C opt clim
air-conditioning
K C
J 3 7 13
V1 m
r
n Option battery
Option n G o vi n vt g ns
Option
Option F42 F43 J
cut-off
coupure K4 F44 R2 V1 V1 V1 V1 V1 B9
o jvt vt
engine
réchauffeur G1 vt batterie
S35
reheater
moteur n bc n G r G G H H H H K5
J vi m
vt vt S46 K22 A3 4 5 1 2 r/n n vt g
B QQQ K10 K29 vt J bl T bl H jvt
B
vt M10 T 0
J J J J

option
g 1 bc vt
S53 option bc r m
B+ D+ vt j j
n n P P P T P P K
n n jvt
K10 n
standard M1 R3 K22 W P1 E23 P2 K21
Y1 Y7 G2 S4 S17 S5 S52 S51 S12 jvt
n K27 3
jvt
J J JJ jvt 11
A
R6 R1 R1 R1 R1 A 12
A
14
15

1 2 3 4 5 6 7 8 9 10 11 12 13

F F
5 5
80

N O

6 6
7 7
1 1
E 2 2 E
3 3
4 4

F22 F3 F16 F21 F2

o vt r j
8
9
10
D D
A5 1 7 5 S11 F
2 85 10
S14 30 S15 L 49 G 1 0 m j m
S13 S9 vt

T
0 1 2 L 0
R
S16 C
57/58 56a 56b 54s 54d 31 6 3 1 7
2 4 3 9 8 6 j
o n g
C V2 T T V2 T bl bc j n g S23 C

E E22
F6 F7 F18 F20 F5 F19 + C
Option rear plate
Option éclairage K6 - R
light
bc j m m
plaque arrière + +
B E 8 E E 5 E E E E E E E 1 E E 4 H 2 6 B3 _ B4 _ B
R R R R B
bl/bc R bl/bc
bl
bl bl bl R bl bc bc B j j n n g g vt r r ns n
jvt jvt jvt jvt jvt
H6
jvt
E8 E7 E27 E28 E10 E9 E13 E14 H9 E11 E12 E4 E3 E2 E1 M5 E5 E6 C H11 H14
jvt
B B
11 11
A 12 12 A
13
14
15 15 14

13 14 15 16 17 18 19 20 21 22 23
80-02-M781EN (18/11/2016)
 ELECTRICAL SCHEMATIC DIAGRAMS 9

6 6
7 7
1 1
E 2 2 E
3 3
4 4

F9 F10 F4
j
6 j
7 bl
1 n
D D
F F Option
Optionboom
pharesworking lights
travail flèche D option
G D D
Option rear working lights Option front working g g g g
Option phares Option phares
lights bl r r
m vt r
travail arrière travail avant Option
Option boom head EV
Option EV tête flèche
Optionelectrical boom
prédisposition Option hydraulic locking A11
m o r r provision
1 12 2 6 7 3 10 4 9 5 8
S6 0 S3 électrique flèche Option
OptionSingle side-shift
verrouillage carriage
hydraulique
C 1 S70 1 9 1 1 72 8 9 r 1 0 1 7 2 8 9 Z Z Z Z Z Z Z C
Option TS déplacement latéral
r
1 12 2 6 7 3 10 4 9 5 8
5 10 5 6 10 5 6 10 S18 S18 X X X X X X X X X X X
m
fil 1 fil 10 fil 3 fil 4 fil 5 fil 8 fil 9 fil 6 fil 7
bc
A12
C C
bc m
B K9 o K9 o 1 12 2 6 7 3 10 4 9 5 8 B
g Y Y Y Y Y Y Y Y Y Y Y
bc bl m bl/vt
jvt jvt
A13

marron
bleu
E16 E15 E17 E18 bl E25 bl E26 K9 Y13 K9
Optionantitheft
Option antivol
C C C C
11 11
12 12
A 13 13 A
14 15

24 25 26 27 28 29 30 31 32 33 34 35 36

B C F L G H A I

6 6
7
1 1
E 2 2 E
3 3
4 4

F12 F32 F14

80
H ro
D g bc H D
H H S54
r
g bc P 1
bl
S44 B D
r
H
r bc bc
D4 S27 S30 S55 K0
bc A C
S22 K30 H H
C
S36 K11 K12 S50 P S49 K13 K14 bl
2 4
2 4
C
S28
bl vt S43 vt 1 3
K23
bl j ro
m bc vt j g jvt
vt V3 V3 S29 vt 3
U U vt vt V V V V V V vt H
bl
K30 D1 D2
B D5 vt g vi r g j vt bl n r
n K27 B
bl bl j bl vt
v
K23 Y16
K11 Y25 Y26 Y27 K12 Y6 jvt K13 K14 Y28 Y9 A16 jvt K0
jvt jvt
11
U 11
12 12
A 13 13 A
14
15

36 37 38 39 40 41 42 43 44 45 46

(18/11/2016) 80-02-M781EN
 10 ELECTRICAL SCHEMATIC DIAGRAMS

D E

6 6
5
1
E 2 E
3 3
4 4

F47 F13 F8 F11

16 ?
r
K
D n jvt j j n m D
B1 F F
r
S34 o
S2 m vt n T
j r
C C T
R F j SA1 K1 A7 + A4 vt nvt S19 g
r
A9 B7 1 0
9 2 8

C
6

m L 1 9 C
XBZ1/2
S25
4

A15 3 1 7 2 8 9 H H B8
r
11
S24 1 0 1

g
R B2
5 10
5
XBZ1/1 r r B1
1 10 7
H K3 A8 - vi nvi
j K K2 K21
ro n 5 6 10 H Option
Optioncar
C C
L L L o H 3 V1
o
radio
autoradio jvt vi n C r
B ro n j H R B
ro o o o g
m n
jvt
B2 S48
K2 K3 K4 S37 P S38 K1 m
E19 P
jvt jvt jvt r r jvt
Y2 K5 Y3 E20 E21 M9 jvt
11
jvt C jvt
11
12
A 13 A
14
15

47 48 49 50 51 52 53 54 55 56 57 58

E E
3
4

F1 F17 F23 F24 Option

Optionairclimatisation
conditioning
r
A10
jvt 1
n 2
80

R1
D B5 C D
G G F F
3 5A
ro ro r r 4 RT7sec

r r 5 15A B
o RT7sec
ro vt ro nvt ro o ro ro S21 13 2 4 9 vi P r 6 15A A
r S8 S32 210
C 210 2 7 9 210 3 74 8 9 C S41 C
ro vi
5 6 10 nvt
S39 5 4 10 1 52 6 10
S40 T
C r n bl bl vt
blro vt
o j
j C
M12 C C C C C C C r
pied

vt o nvt ro bl bl j o j
feet heating

B B
Option chauffage

Option pneumatic
Option
seat 1 M2 2
vit 1
ro M8 2 1
ro M4 2
siège pneumatique raz +perm raz +perm vit raz +perm vit C
3
M M3 M M M15 M6 M13 M14 M11
Option

jvt 3 3
- 4 - 4 - 4
jvt jvt jvt C C jvt C jvt
11

A A

58 59 60 61 62 63 64 65 66 67 68 69

80-02-M781EN (18/11/2016)
 ELECTRICAL SCHEMATIC DIAGRAMS 11

POSITION OF CONNECTORS BY DIAGRAM

MT-X 1441 ST3A S1 / MT-X 1441A ST3A S1

Components Components
Item Type Designation Assembly Position on diagram Item Type Designation Assembly Position on diagram
A3 A Hourmeter module/fuel gauge main bundle B9 E28 E Rear right hand plate light general option A15
A5 A Lighting switch cover D16 F1 Fuse Pneumatic seat (10A) option driving station E59
A8 A Control module discharge valve main bundle C8 F2 Fuse Wheel alignment (5A) cover E22
A9 A Car radio option driving station C55 F3 Fuse Lighting / brake switch alarm (10A) cover E17
A10 A Air conditioning module option driving station D67 F4 Fuse Anti-theft / Boom working lights / Boom general option E34
hydraulic locking / Boom head electrovalve / Electric boom
A11 A Shunt main bundle C33
provision / Side movement single panel (10A)
A12 A Fintronic immobilizer kit option driving station B34
F5 Fuse Left hand indicator lights (7.5A) cover B17
A13 A Garos anti theft kit option driving station B34
F6 Fuse Right hand side lights / dashboard / option rear plate cover B14
A15 A Transmission cut-off module main bundle C49 lighting (7.5A)
A16 A Overload safety module main bundle A41 F7 Fuse Left hand side lights (7.5A) cover B15
B1 B Left loudspeaker option driving station D56 F8 Fuse Rotative beacon (7.5A) cover E56
B2 B Right loudspeaker option driving station B56 F9 Fuse Rear working lights (15A) option driving station E25
B3 B Front wheel alignment sensor main bundle B22 F10 Fuse Front working lights (15A) option driving station E27
B4 B Rear wheel alignment sensor main bundle B22 F11 Fuse Brake pressure indication (7.5A) TUV E58
B5 B Thermal circuit-breaker option driving station D66 F12 Fuse Leveling or stabilizer security (7.5A) cover E38
B9 B Time delays 3.5sec ± 0.5 cover C13 F13 Fuse Transmission F/N/R (Forward/Neutral/Reverse) / cover E52
D1 D Lifting safety diode B39 transmission cut-off (15A)

D2 D Lifting safety diode B40 F14 Fuse Safety system / movement cut-off / aggravating cover E42
movement cut-off (10A)
D3 D Diode F3
F15 Fuse Indicator module / Module hour meter/fuel gauge / cover E10
D4 D Diode C42 fault alarm (5A)
D5 D Diode B39 F16 Fuse Flashing unit (10A) cover E19
E1 E Rear right hand indicator light main bundle A17 F17 Fuse Front windscreen wiper and windscreen-washer (10A) cover E61
E2 E Front right hand indicator light main bundle A17 F18 Fuse Headlights (15A) cover B16
E3 E Rear left hand indicator light main bundle A17 F19 Fuse Right hand indicator lights (7.5A) cover B17
E4 E Front left hand indicator light main bundle A17 F20 Fuse Dipped lights (15A) cover B16
E5 E Left hand brake light main bundle A18 F21 Fuse Hazard / roof / anti-theft lights (15A) cover E20
E6 E Right hand brake light main bundle A18 F22 Fuse Side lights / Dip lights / Headlights (25A) cover E16
E7 E Rear right hand side light main bundle A14 F23 Fuse Rear windscreen wiper + roof (7.5A) cover E62

80
E8 E Front right hand side light main bundle A14 F24 Fuse Heating / air conditioning option (15A) cover E64
E9 E Rear left hand side light main bundle A15 F25 Fuse Starter (25A) standard D2
E10 E Front left hand side light main bundle A15 F26 Fuse Control module discharge valve (7.5A) standard D8
E11 E Left hand dip light main bundle A16 F32 Fuse Lifting safety (10A) main bundle E40
E12 E Right hand dip light main bundle A16 F40 Fuse Power fuse (40A) standard C2
E13 E Left hand headlight main bundle A16 F41 Fuse Power fuse (40A) standard C2
E14 E Right hand headlight main bundle A16 F42 Fuse Pre-heating (80A) standard C2
E15 E Right hand working tail light option driving station A25 F43 Fuse Alternator (80A) standard C2
E16 E Left hand working tail light option driving station A25 F44 Fuse Diesel fuel thinning filter (15A) general option C6
E17 E Left front work light option driving station A26 F45 Fuse Opt supply. PLE Brasil (10A) optional F3
E18 E Right front work light option driving station A27 F46 Fuse Engine power station - diesel pump (10A) main bundle D3
E19 E Rotating beacon light cab B57 F47 Fuse Power transmission cut-off module (10A) E48
E20 E Left hand reverse light main bundle A54 F48 Fuse Starter supply (25A) main bundle D3
E21 E Right hand reverse light main bundle A54 G1 G Battery 12V engine harness B3
E22 E Roof light cab C21 G2 G Alternator 75A engine harness A7
E23 E Lighting hour meter module/fuel gauge main bundle B9 H1 Indicator Red battery charge lamp module D11
E25 E Left hand boom working light general option A29 H2 Indicator Engine oil pressure switch lamp module D12
E26 E Right hand boom working light general option A29 H3 Indicator Brake fluid jar lamp module D10
E27 E Rear left hand plate light general option A14 H4 Indicator Air filter clogging lamp module D12
(18/11/2016) 80-02-M781EN
 12 ELECTRICAL SCHEMATIC DIAGRAMS

Components Components
Item Type Designation Assembly Position on diagram Item Type Designation Assembly Position on diagram
H5 Indicator Engine coolant temperature lamp module D12 S1 S Key switch main bundle E3
H6 Indicator Indicator lights lamp module B20 S2 S Forward/reverse gear shift standard D48
H8 Indicator Transmission oil temperature lamp module D11 S3 S Boom working light switch general option C29
H9 Indicator Headlights lamp module A16 S4 S Brake fluid tank main bundle A10
H11 Indicator Front wheel alignment light main bundle A22 S5 S Air filter clogging engine harness A11
H12 Indicator Transmission oil pressure switch lamp module D13 S6 S Front working light switch option driving station C26/C27
H13 Indicator Hand brake lamp module D13 S7 S Rear working light switch option driving station C25
H14 Indicator Rear wheel alignment light main bundle A22 S8 S Windscreen wiper switch / windscreen washer main bundle C60
K0 Relay Free cover B46/C46 S9 S Horn light switch D17
K1 Relay Transmission cut-off cover B50/C53 S11 S Warning light switch cover D19
K2 Relay Forward gear cover B48/B53 S12 S Transmission oil pressure switch main bundle A13
K3 Relay Reverse gear cover B48/B53 S13 S Indicator light switch light switch D17
K4 Relay Start safety cover B49/C6 S14 S Side light switch light switch D16
K5 Relay Transmission oil pressure cover A53/B13 S15 S Selector dip lights / headlights light switch D16
K6 Relay Flashing unit / warning lights cover B19 S16 S Stop switch main bundle C18
K7 Relay Machine fault alarm cover D10 S17 S Transmission oil temperature main bundle A11
K9 Relay Boom head electrovalve control / electric boom general option A31/B31/A32/B32 S18 S Boom head electrovalve control / electric boom general option C31/C33
provision / side movement single panel / Boom hydrolic provision / side movement single panel / Boom hydrolic
lock lock
K10 Relay Preheating engine harness B2 S19 S Rotative beacon switch main bundle C57
K11 Relay Telescope position stabilizer safety main bundle A37/C37 S21 S Fan switch main bundle C64
K12 Relay Slope boom angular safety main bundle A38/C38 S22 S Strain gauge standard C41
K13 Relay Lifting boom angular safety main bundle A39/C40 S23 S Interior lighting switch cab C21
K14 Relay Security speed lifting main bundle A40/C41 S24 S Transmission cut-off pedal switch main bundle C50
K21 Relay Brake system pressure fault TUV C58/B10 S25 S Transmission cut-off switch main bundle C51
K22 Relay Diesel fuel heater general option B6/B7 S27 S Télescope 1/2 switch general option C42
K23 Relay Overload safety standard B42/C44 S28 S Lifting switch general option C42
K27 Relay Discharge standard A8/B43 S29 S Attachment switch general option B42
K28 Relay Forcing hydraulic movement control standard C5/C6/D6 S32 S Rear/roof wiper switch main bundle C62
K29 Relay Forcing hydraulic movement control standard B2/D2 S34 S Gear lever transmission cut-off switch standard D51
K30 Relay Telescope cut-off relay B39/C45 S35 S Hand brake switch main bundle B13
M1 M Starter engine harness B5 S36 S Telescope position switch main bundle C37
80

M2 M Front windscreen wiper main bundle B60 S37 S Hand brake pressure switch main bundle B49
M3 M Windscreen washer main bundle B61 S38 S Seat switch main bundle B49/B50
M4 M Roof windscreen wiper cab B62 S39 S Pneumatic seat switch option driving station C59
M5 M Horn main bundle A18 S40 S Air conditioning thermostat option driving station C65
M6 M Heater fan assembly cab B65 S41 S Air conditioning pressure switch option driving station C67
M8 M Rear windscreen wiper cab B62 S43 S Left stabilizer pressure switch standard C39
M9 M Reverse gear alarm main bundle A54 S44 S Right stabilizer pressure switch standard C39
M10 M Fuel pump engine harness B3 S46 S Battery cut off general option B5
M11 M Air-conditioning compressor option driving station B69 S48 S Brake circuit pressure switch TUV B58
M12 M Pneumatic seat compressor option driving station B59 S49 S Boom angle position sensor main bundle C40
M13 M Air-conditioning fan motor 1 option driving station B68 S50 S Leveling boom angle position sensor main bundle C38
M14 M Air-conditioning fan motor 2 option driving station B68 S51 S Engine oil pressure switch engine harness B12
M15 M Feet heating fan motor option driving station B64 S52 S Engine coolant temperature engine harness A12
P1 P Hour meter main bundle B9 S53 S Cold start thermostat engine harness A4
P2 P Fuel gauge main bundle B9 S54 S Telescope position sensor D44
R1 R Preheating resistances engine harness A1/A2 S55 S Telescope position sensor C44
R2 R Fuel gauge main bundle C9 V1 V Diode C10/C11/C12/C13
R3 R Diesel fuel heater general option B6 V2 V Diode TUV TUV C15-16
R6 R Engine block reheater general option A1 V3 V Lifting safety diode standard B39/B40

80-02-M781EN (18/11/2016)
 ELECTRICAL SCHEMATIC DIAGRAMS 13

Components
Item Type Designation Assembly Position on diagram
X20 Connector Optional PLE Brasil F3
X21 Connector Optional PLE Brasil F5
Y1 Electrovalve Engine stop engine harness B3
Y2 Electrovalve Forward gear main bundle A52
Y3 Electrovalve Reverse gear main bundle A53
Y6 Electrovalve Télescope 3 standard A39
Y7 Electrovalve Cold start engine harness A4
Y9 Electrovalve Lifting speed security main bundle A40
Y13 Electrovalve Boom head general option A32
Y16 Electrovalve Movement cut-off standard B43
Y25 Electrovalve Stabilizer safety 1 standard A37
Y26 Electrovalve Stabilizer safety 2 standard A38
Y27 Electrovalve Leveling corrector safety standard A38
Y28 Electrovalve Lifting angle safety main bundle A40
A Connector Relay/fuse panel (4 face plug + 1 face plug)
B Connector Light module
C Connector Cab
D Connector Main harness/relay fuse cover (3 way antitheft plug) main bundle
E Connector Main harness – relay/fuse panel
(13 way plug)
F Connector Main harness – relay/fuse panel
(7 way plug)
G Connector Main harness – relay/fuse panel
(11 way plug)
H Connector Main harness – relay/fuse panel
(21 way plug)
J Connector Engine box
K Connector Bundle cut on head (plug 4 way) standard
L Connector Reversing gear cover
Q Connector Power socket general option
R Connector Rear electric socket standard
T Connector TUV
U Connector Leveling corrector harness / stabilizers standard

80
V Connector Stress gauge harness standard
X Connector Fintronic immobilizer kit option driving station
Y Connector Garos anti theft kit option driving station
Z Connector Shunt standard

(18/11/2016) 80-02-M781EN
 14 ELECTRICAL SCHEMATIC DIAGRAMS
DIAGRAMS MT-X 1441 ST3A S1 / MT-X 1441A ST3A S1
Basket connectors (available only in MT-X 1441A ST3A S1)

B n°500
B n°500
B n°501
B n°501

B n°502
B n°502
10
11

2
3
4
5
6
7
2
3
4
5
6
7
8
9

12 12

1 1

8 8
1
1

10
11

2
3
4
5
6
7
2
3
4
5
6
7
8
9
X20 X21

GN

ZB
VG

RV
NZ
VN
NS

H
C
VB
G
N

B
V

S
R
1,5
1,5
F F
A B C D E F M G H I L
5
F45
D3

6
r 7
j 1
E A 2 E
S1 3
4
50a
AAA F15
OP
j 30 30 17 17 50a 19 19 54 15 58 r r r
bc G r B
j j r
vi
D D
F46 F48 F26
J F25 K28
K7 H3 H1 H8 H4 H5 H2 H12 H13
bc K29 B B B B B B B B
J1
o Option diesel fuel bl r bl bl r
F40 F41
g Option défigeur
heater A8 bl
H
K28 gasoil ns
14 V1 V1 V1 V1 V1 V1 V1
C opt clim
air-conditioning
K C
J 3 7 13
V1 m
r
n Option battery
Option n G o vi n vt g ns
Option
Option F42 F43 J
cut-off
coupure K4 F44 R2 V1 V1 V1 V1 V1 B9
o jvt vt
engine
réchauffeur G1 vt batterie
S35
reheater
moteur n bc n G r G G H H H H K5
J vi m
vt vt S46 K22 A3 4 5 1 2 r/n n vt g
B QQQ K10 K29 vt J bl T bl H jvt
B
vt M10 T 0
J J J J

option
g 1 bc vt
S53 option bc r m
B+ D+ vt j j
n n P P P T P P K
n n jvt
K10 n
standard M1 R3 K22 W P1 E23 P2 K21
Y1 Y7 G2 S4 S17 S5 S52 S51 S12 jvt
n K27 3
jvt
J J JJ jvt 11
A
R6 R1 R1 R1 R1 A 12
A
14
15

1 2 3 4 5 6 7 8 9 10 11 12 13

F F
5 5
80

N O

6 6
7 7
1 1
E 2 2 E
3 3
4 4

F22 F3 F16 F21 F2

o vt r j
8
9
10
D D
A5 1 7 5 S11 F
2 85 10
S14 30 S15 L 49 G 1 0 m j m
S13 S9 vt

T
0 1 2 L 0
R
S16 C
57/58 56a 56b 54s 54d 31 6 3 1 7
2 4 3 9 8 6 j
o n g
C V2 T T V2 T bl bc j n g S23 C

E E22
F6 F7 F18 F20 F5 F19 + C
Option rear plate
Option éclairage K6 - R
light
bc j m m
plaque arrière + +
B E 8 E E 5 E E E E E E E 1 E E 4 H 2 6 B3 _ B4 _ B
R R R R B
bl/bc R bl/bc
bl
bl bl bl R bl bc bc B j j n n g g vt r r ns n
jvt jvt jvt jvt jvt
H6
jvt
E8 E7 E27 E28 E10 E9 E13 E14 H9 E11 E12 E4 E3 E2 E1 M5 E5 E6 C H11 H14
jvt
B B
11 11
A 12 12 A
13
14
15 15 14

13 14 15 16 17 18 19 20 21 22 23
80-02-M781EN (18/11/2016)
 ELECTRICAL SCHEMATIC DIAGRAMS 15

6 6
7 7
1 1
E 2 2 E
3 3
4 4

F9 F10 F4
j
6 j
7 bl
1 n
D D
F F Option
Optionboom
pharesworking lights
travail flèche D option
G D D
Option rear working lights Option front working g g g g
Option phares Option phares
lights bl r r
m vt r
travail arrière travail avant Option
Option boom head EV
Option EV tête flèche
Optionelectrical boom
prédisposition Option hydraulic locking A11
m o r r provision
1 12 2 6 7 3 10 4 9 5 8
S6 0 S3 électrique flèche Option
OptionSingle side-shift
verrouillage carriage
hydraulique
C 1 S70 1 9 1 1 72 8 9 r 1 0 1 7 2 8 9 Z Z Z Z Z Z Z C
Option TS déplacement latéral
r
1 12 2 6 7 3 10 4 9 5 8
5 10 5 6 10 5 6 10 S18 S18 X X X X X X X X X X X
m
fil 1 fil 10 fil 3 fil 4 fil 5 fil 8 fil 9 fil 6 fil 7
bc
A12
C C
bc m
B K9 o K9 o 1 12 2 6 7 3 10 4 9 5 8 B
g Y Y Y Y Y Y Y Y Y Y Y
bc bl m bl/vt
jvt jvt
A13

marron
bleu
E16 E15 E17 E18 bl E25 bl E26 K9 Y13 K9
Optionantitheft
Option antivol
C C C C
11 11
12 12
A 13 13 A
14 15

24 25 26 27 28 29 30 31 32 33 34 35 36

B C F L G H A I

6 6
7
1 1
E 2 2 E
3 3
4 4

F12 F32 F14

80
H ro
D g bc H D
H H S54
r
g bc P 1
bl
S44 B D
r
H
r bc bc
D4 S27 S30 S55 K0
bc A C
S22 K30 H H
C
S36 K11 K12 S50 P S49 K13 K14 bl
2 4
2 4
C
S28
bl vt S43 vt 1 3
K23
bl j ro
m bc vt j g jvt
vt V3 V3 S29 vt 3
U U vt vt V V V V V V vt H
bl
K30 D1 D2
B vt g vi r g j vt bl n r
n K27 B
bl bl j bl vt
vt
K23 Y16
K11 Y25 Y26 Y27 K12 Y6 jvt K13 K14 Y28 Y9 A16 jvt K0
jvt jvt
11
U 11
12 12
A 13 13 A
14
15

36 37 38 39 40 41 42 43 44 45 46

(18/11/2016) 80-02-M781EN
 16 ELECTRICAL SCHEMATIC DIAGRAMS

D E

6 6
5
1
E 2 E
3 3
4 4

F47 F13 F8 F11

16 ?
r
K
D n jvt j j n m D
B1 F F
r
S34 o
S2 m vt n T
j r
C C T
R F j SA1 K1 A7 + A4 vt nvt S19 g
r
A9 B7 1 0
9 2 8

C
6

m L 1 9 C
XBZ1/2
S25
4

A15 3 1 7 2 8 9 H H B8
r
11
S24 1 0 1

g
R B2
5 10
5
XBZ1/1 r r B1
1 10 7
H K3 A8 - vi nvi
j K K2 K21
ro n 5 6 10 H Option
Optioncar
C C
L L L o H 3 V1
o
radio
autoradio jvt vi n C r
B ro n j H R B
ro o o o g
m n
jvt
B2 S48
K2 K3 K4 S37 P S38 K1 m
E19 P
jvt jvt jvt r r jvt
Y2 K5 Y3 E20 E21 M9 jvt
11
jvt C jvt
11
12
A 13 A
14
15

47 48 49 50 51 52 53 54 55 56 57 58

E E
3
4

F1 F17 F23 F24 Option

Optionairclimatisation
conditioning
r
A10
jvt 1
n 2
80

R1
D B5 C D
G G F F
3 5A
ro ro r r 4 RT7sec

r r 5 15A B
o RT7sec
ro vt ro nvt ro o ro ro S21 13 2 4 9 vi P r 6 15A A
r S8 S32 210
C 210 2 7 9 210 3 74 8 9 C S41 C
ro vi
5 6 10 nvt
S39 5 4 10 1 52 6 10
S40 T
C r n bl bl vt
blro vt
o j
j C
M12 C C C C C C C r
pied

vt o nvt ro bl bl j o j
feet heating

B B
Option chauffage

Option pneumatic
Option
seat 1 M2 2
vit 1
ro M8 2 1
ro M4 2
siège pneumatique raz +perm raz +perm vit raz +perm vit C
3
M M3 M M M15 M6 M13 M14 M11
Option

jvt 3 3
- 4 - 4 - 4
jvt jvt jvt C C jvt C jvt
11

A A

58 59 60 61 62 63 64 65 66 67 68 69

80-02-M781EN (18/11/2016)
 ELECTRICAL SCHEMATIC DIAGRAMS 17

BASKET PREDISPOSITION DIAGRAM CONNECTORS AND ECU LOCATION FOR BASKET PREDISPOSITION

MT-X 1441A ST3A S1 / MT-X 1841A ST3A S1 The basket mamagement unit and its connectors are located in the cabin, near the
service brakes pedal.

Components A4
Item Type Designation Assembly Position on diagram
A4 A Basket management unit optional A4
A6 A Pushbutton basket optional I36
S56 S Micro chains 1 optional O4
S57 S Micro chains 2 optional O5
S58 S Micro chain 3 optional O5 / O6
S59 S Micro chains 4 optional O6
S60 S Door switch basket optional M38
S61 S Micro sword optional O38
S62 S Micro overload 1 optional M39 / M40
S63 S Micro overload 2 optional O39 / O40
S64 S Key engine stop contact optional Q4
S65 S Key contact excluding anti forcing optional Q4 X4
S66 S Key contact so cabin / basket optional S4
X3 Connector Boom interface connector optional K34
X6 Connector Pred. Micro axle 1 (not utilized) optional O4 / O5
X7 Connector Pred. Micro axle 2 (not utilized) optional O4 / O5
X20 Connector Cabin interface optional E34
X21 Connector Cabin interface optional A34 X21
X22 Connector Diagnostics socket optional O34
Y10 Electrovalve Descent solenoid valve optional I4
X20
Y11 Electrovalve Optional solenoid valve 1 optional K4
Y12 Electrovalve Solenoid upper optional I4
Y14 Electrovalve I pull solenoid optional K4
Y15 Electrovalve Solenoid return optional K4
Y17 Electrovalve Optional solenoid valve 2 optional M4
Y18 Electrovalve General solenoid valve optional M4

80
Y19 Electrovalve Solenoid valve bypass optional M4

(18/11/2016) 80-02-M781EN
 18 ELECTRICAL SCHEMATIC DIAGRAMS
DIAGRAM PREDISPOSITION BASKET MT-X 1441A ST3A S1 / MT-X 1841A ST3A S1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

A X21 A
B 1013 1 CLACSON
B 1001 2 MICRO RETURNING LEVER
B 1003
MICRO LOWERING LEVER
A4 B 1026
3
4 EXCLUSION ARB IN
B 1001 B 1027
MICRO RETURN LEVER 35 5 EXCLUSION ARB OUT
B 1002
MICRO BOOM RE-ENTER 34 6 BREECHBLOCK
B 1003
MICRO LOWERING LEVER 33 7 BREECHBLOCK
B 1004
SENSOR BOOM 3M 32 8 BREECHBLOCK
B 1005
SIG. ARB 31
B 1006
SIG. PARKING BRAKE
C CUT-OFF TRANSM. IN
30
29
B 1007 C
B 1008
MICRO CHAIN BOOM 28
B 1009
CONF. + BASKET 27
B 1010
STABILIZER SUPPORTED 26
B 1011
MICRO AXLE LOCKED 25
B 1012
SECTION CAB-BASKET 24
B 1022
COMMAND E.V. BYPASS 23
22
21
V 0,5
CAN L 20
R 0,5
CAN H 19
E 18 X20 E
17
R 1029 R 1,5 1051
ALIM. +15 16 1 ALIM. +15
N 1,5 1047
15 2 GND
R 1030 B 1005
ALIM. +15 14 3 ARB
R 1031 B 1028
ALIM. +15 13 4 START ENGINE
B 1013 B 1056
CLACSON 12 5 STOP IN
B 1014 B 1058
CUT-OFF TRANSMISS. OUT 11 6 STOP OUT
B 1015 B 1002
EV GENERAL 10 7 MICRO BOOM RE-ENTER
B 1016 B 1004
EV OPTIONAL 2 9 8 SENSOR BOOM 3M
B 1017 B 1006
EV OPTIONAL 1 8 9 SIG. PARKING BRAKE
B 1018 B 1007
G EV RE-ENTER 7
B 1019 B 1014
10 CUT-OFF TRASM. IN G
EV EXTENSION 6 11 CUT-OFF TRASM. OUT
B 1020 B 1010
EV DESCEND 5 12 STAB. SUPPORTED
B 1021
EV ASCEND 4
R 1032 R 1,5
ALIM. +15 3
2
N 1,5 1038 N 1,5
GND 1

Y12 B 1021
I I
N 1039

Y10 B 1020
N 1040
2 pt A6

Y14 B 1019 STOP 1

X3 STOP 2
N 1041

B 1018
B 1055 STOP IN MICRO

K Y15 V CAN L K
N GND
1049 STOP OUT

CONTROLLER
N 1042 B
1057 CAN H
R
Y11
B 1017

AUTEC
B 1052 ALIM. +15
B 1028 START
N 1043 N 1048 GND
B 1016 B 1009 CONF +
Y17
80

N 1044

M Y18
B 1015
A B C D
M

N 1045

Y19 B 1022 S60 S62

N 1046
X22
R 1053 1 ALIM. +15 S61 S63
S56 S57 S58 S59 2
R 1033 3
B 1008 4
O N 5 GND O
X6 0,5 R 6 CAN H
R 1034 7
ALIM. +15 1
AXLE1 2 B 1023 R 1054
8
9 ALIM. +15
X7 10
B 1023 11
AXLE1 1
AXLE2 2 B1011 12
13
0,5 V 14 CAN L
S64 B 1024 15

Q B 1025 16 Q
S65 B 1026
B 1027

S66 B 1036
B 1012

S S

80-02-M781EN (18/11/2016)
 ELECTRICAL CONTROL AND ADJUSTMENT

Pages
TESTING THE SAFETY SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

80

(15/07/2016) 80-04-M781EN
 ELECTRICAL CONTROL AND
2 ADJUSTMENT
80

80-04-M781EN (15/07/2016)
 ELECTRICAL CONTROL AND
ADJUSTMENT 3
TESTING THE SAFETY SYSTEM

ATTENTION
This procedure must be carried out by qualified personnel
authorizedby the manufacturer.
Manitou declines all responsibility if the instructions are ignored.

PROCEDURE PRIOR TO ADJUSTMENT

- I.C. engine switched on.
- Level ground.
- Boom retracted and raised.
- Without fork holder.
- Slewing jack at half stroke.

ADJUSTMENT PROCEDURE
- Dismantle the display from the dashboard, remove the sticker on
theback, insert a screwdriver in the hole (Ref. X-Fig. 1) and pushon
the contact for more than 2 seconds till the LEDs light up as
follows:
- RED LED (A) = OFF
X
- YELLOW LED (B) = ON FLASHING
- GREEN LED (C) = ON FLASHING
- GREEN LED (D) = ON STEADY
Fig. 1
- In a stable position press the Buzzer button (Ref. Y-Fig. 2), the
systememits 5 Beeps and the LEDs light up as follows:
- RED LED (A) = ON STEADY
- YELLOW LED (B) = ON FLASHING
- GREEN LED (C) = ON FLASHING
- GREEN LED (D) = OFF

- Lift a nominal weight on the forks to a height of approx. 40÷50

cm off the ground, extend the boom gradually till the rear wheels A TEST Z
are raised. B
Retract the boom by approx. 30÷40 cm to the value shown on

80
the hydraulic movements block diagram. C
Y
With the boom stable, press the Test button (Ref. Z-Fig. 2), the
system emits a continuous Beep and all the LEDs light up to D
indicate blocking of the hydraulic movements.

CHECKING THE ADJUSTMENT

- Retract the telescopic boom completely and extract it again to
check if the measurement corresponds to that in the hydraulic Fig. 2
movements block diagram:
- YES = seal the hole (Ref. X-Fig. 1) with the sticker and reposition
the display in the dashboard.
- NO = repeat the procedure.

N.B. Check to make sure that there is a safety margin of at least

30÷40 cm from the point of hydraulic movements block to the
lift truck tilting point, taking into account the dynamic effect.
In case of dismantling of the load cell, the torque of the screws
is 67 Nm. The torque has to be executed with the boom
completely lifted and without load.
(15/07/2016) 80-04-M781EN
 ELECTRICAL CONTROL AND
4 ADJUSTMENT
80

80-04-M781EN (15/07/2016)
 ELECTRICAL COMPONENTS REFIT

Pages
STRAIN GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
– POSITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
– CHARACTERISTICS OF THE AXLE SURFACE IN CONTACT WITH THE
STRAIN GAUGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
– CHARACTERISTICS OF PRODUCTS USED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
– CHARACTERISTICS OF THE FIXING SCREWS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
– PRECAUTIONS FOR ASSEMBLY AND TIGHTENING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

80

(15/07/2016) 80-07-M781EN
 2 ELECTRICAL COMPONENTS REFIT

STRAIN GAUGE

LOCALIZATION

Key:
80

A - Strain Gauge

PREPARATION AND SAFETY INSTRUCTIONS

- The wheels should be aligned and the rear axle should be free of any strains (tipped truck).
- The contact surface should be perfectly clean.
- Do not apply Loctite to the screws.
- Replace the gauge if it is faulty.
- Gauge and axle stored at the same temperature.
- Wear a mask and gloves when applying the glue.

80-07-M781EN (15/07/2016)
 ELECTRICAL COMPONENTS REFIT 3

CHARACTERISTICS OF THE AXLE SURFACE IN CONTACT WITH THE STRAIN GAUGE

The area in contact with the strain gauge (Ref. 1) has a protective
painted coating. Scrape this surface with a filling knife in order
to remove the paint film to the best extent possible. To remove
1
and remaining traces of adhesive use the Soft Surface Cleaner
Degreaser (aerosol).

Abrade the area to be stuck to provide a key for the glue (Ref. 2).

80

CHARACTERISTICS OF PRODUCTS USED

ACROBOND PU 284/30 (two-part polyurethane structural glue): Ref. 273504.

Handling time before start of polymerization and hardening phase is 30 minutes approx.

If the product stays inside the mixer for more than 30 min., change the mixer.

(15/07/2016) 80-07-M781EN
 4 ELECTRICAL COMPONENTS REFIT

CHARACTERISTICS OF THE ATTACHMENT SCREWS

The bolts used are delivered with the strain gauge.

- Bolt H, M10 x 30 pitch 1.5 Class 10.9.

PRECAUTIONS FOR ASSEMBLY AND TIGHTENING TORQUE

1 The two components (strain gauge and axle) must be

kept at the same temperature for at least 4 hours before
commencing assembly.

The strain gauge should be assembled with a completely

unloaded axle.

To do that:

1- Lift the rear axle from the floor using a hydraulic jack
1 (Ref. 1) (Ref. Manitou 505507).
2
2- Make the machine safe by placing 2 stands (Ref. 2) (Ref.
Manitou 554772) on each side of the chassis.

3- Remove the jack to completely unload the rear axle.

80

2
2

80-07-M781EN (15/07/2016)
 ELECTRICAL COMPONENTS REFIT 5

1st stage:

Using a gun, apply the two-part mixture to the axle by placing

4 “balls” of glue as shown opposite (Ref. 1).

Wear a mask and gloves when applying this product.

1

2rd stage:

Insert two M10 x 30 bolts into the strain gauge, then place
the assembly on the axle.
Take care to keep the central part of the gauge free of glue.

Zone with no
trace of glue

3rd stage:

80
The 2 M10 bolts should tightened progressively and in the following way:
- Torque bolt No. 1 to 34 Nm
- Torque bolt No. 2 to 34 Nm
- Torque bolt No. 1 to nominal torque 67 Nm ± 5%
- Torque bolt No. 2 to nominal torque 67 Nm ± 5%

(15/07/2016) 80-07-M781EN
 6 ELECTRICAL COMPONENTS REFIT

4rd stage:

Then fit the plastic housing (Ref. 1) and secure it with two
pan-head screws M4 x 10.

Do not use any grease on the M10 x 30 bolt heads

as grease is incompatible with the glue.

1
80

80-07-M781EN (15/07/2016)
 ELECTRICAL SPECIFIC TOOLING

pages

DIAGNOSTIC BAG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
BOXES KIT SPARK GAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
SOLENOID ADAPTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

80

(15/07/2016) 80-09-M781EN
 2 ELECTRICAL SPECIFIC TOOLING

DIAGNOSTIC BAG
80

80-09-M781EN (15/07/2016)
 ELECTRICAL SPECIFIC TOOLING 3

12
11

10

5
9
13

6 8

7
1

3 4

80
Diagnostic bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 746120

Comprising:

1. 1 Cigar lighter supply cable .................................................................................745240

2. 1 Red battery clip cable .........................................................................................745241
3. 1 Black battery clip cable ......................................................................................745242
4. 1 Power supply cable .............................................................................................745243
5. 1 VCI portable cable ................................................................................................745244
6. 1 Manitou OBD diagnostic cable........................................................................745245
7. 1 Manitou RC2/RC4 diagnostic cable ...............................................................745246
8. 1 CE L standard sector cord: 3 m ........................................................................745247
9. 1 Diagnostic supply unit 3G 60W .......................................................................745251
10. 1 Battery LI-ION 7,4 V/9,6 AH ...............................................................................745367
11. 1 PAD (hardened PC assembly + bag)..............................................................745438
12. 1 VCI (Vehicle Communication Interface/PAD).............................................745439
13. Stylets (lot of 3) .........................................................................................................745368
(15/07/2016) 80-09-M781EN
 4 ELECTRICAL SPECIFIC TOOLING

ACCESSORIES

Docking station (battery charging)........................................................................ 745236

80

Workshop area (trolley + station set) .................................................................... 745235

80-09-M781EN (15/07/2016)
 ELECTRICAL SPECIFIC TOOLING 5

BREAKOUT BOX KIT

Breakout box kit ...................................................................................................... 785503

Consisting of:

1 - 1 breakout box (DT connectors) ..........................................................................................785504

2 - 1 breakout box (DTM connectors) ......................................................................................785505

SOLENOID ADAPTER

80

1 - Solenoid adapter.......................................................................................................................662196

(15/07/2016) 80-09-M781EN
 6 ELECTRICAL SPECIFIC TOOLING
80

80-09-M781EN (15/07/2016)