ICX00 – Series

Products and benefits

 ICX00 - Series

• Mobile automation (on tracks)

• First system IC500, launch in 2002
• Certain system for certain type of crusher/machine control
• Present products: Hub UCD

- IC300 (ST)
SCM
(optional)
- IC400 (VSI-B)
Optional
- IC500 (C, NP) ECM HCM
(CAN)
radio
Engine
control
CAN/J1939 DCM
- IC600 (HP) IC400
CAN2-
- IC700 (C, NP) G-sensor

- IC800 (GP) IC800

ACM

- IC900 (C, NP) IC900

PCM

2 © Metso 10.2.2009 Petri Kylmäniemi

 Benefits of IC

• Standard electrical system in all LT-

units
- main control center
- engine control center
- hydraulic control center
• Same SW in all machines
• System language selectable
parameter
• All I/O modules are the same
=> one spare part with automatic
program downloading
• Improved diagnostics
• Online help system

3 © Metso 10.2.2009 Petri Kylmäniemi

 ICX00 – Series

• To simplify the usage of the Lokotrack

- Process start & stop sequences
- System parametrization for different applications
- Pop-up alarms and online helps with ’own’ language
- Information pages (feed, process, engine, hydraulics etc.)
- Diagnostics and online helps with ’own’ language

• Base to extend and develop next generation products like IP & PM

- Wide IC -machine population allready exists
- Communication between units tunes up the productivity of the LT-train
- Importance and demand of data acquisition and predictive maintenance will
increase in the future

4 © Metso 10.2.2009 Petri Kylmäniemi

 Main Control Center
4 5 6 7

1. Emergency stop

2. Lubricating unit

3. Radio key

4. Water pump

5. Display
3 8 6. Process ON

2 9 7. Key switch

8. Signal horn

1 9. Process OFF

10 10. Working light

5 © Metso 10.2.2009 Petri Kylmäniemi

 IC hardware

Decentralized intelligent I/O with CANopen

I/O-module
• 8-pin AMP for CAN1-2 and power
• 3 * 23-pin AMP for I/Os
- 52 I/Os, configurable
• 4*DI (max 48), 8*AI, 4*FB,8*PI
• 28*DO, 24*PWM
HUB-module
• 4 * 8-pin AMP for CAN1-2 and power
• 23-pin AMP for I/Os and power input
- 12 I/Os, configurable
• 6*DI (max 12), 2*AI, 6*PI
• 4*DO, 4*PWM

6 © Metso 10.2.2009 Petri Kylmäniemi

 Control module

XM1 XM2 • I/O module has four male

connectors.
• XM4 is in use for CAN bus and
the operating voltage for the
module.
• In electric drawings the inputs
and outputs are named
according to connector.

XM4 XM3
-CAN-bus
-CAN2/SAE
-Operating voltage
7 © Metso 10.2.2009 Petri Kylmäniemi
 HUB junction module

• HUB junction module has five

male connectors.
• XH1, XH2, XH3, XH5
XH1 distributes CAN-bus &
operating voltage to display
and I/O modules.
XH2 • XH4 is the socket to power the
control system & emergency
stop identification.
XH3
• Connects CAN bus’ terminal
resistor

8 © Metso 10.2.2009 Petri Kylmäniemi

 Unit Control Display
Connector

• XM1:
labels and
XM1 part number 8 pins
- operating power to display
- CAN connection
- CAN2 connection for upper
level automation

• XM2: 23 pins
- service key connection
- USB connection for program &
XM2 files downloading

9 © Metso 10.2.2009 Petri Kylmäniemi

 Diplays: Colour - Monochrome

• Colour display • Monochrome display

- 5,7” panel, 320x240 (QVGA) - 5,7” panel, 320x240 (QVGA)
- IP65, -20°C…+60°C (-4…140°F) - IP65, -10°C…+45°C (14…113°F)
- ARM9, 180MHz processor - 486, 33MHz processor
- Flash 64MB - Flash 8MB
- RAM 32MB - DRAM 8MB
- NVRAM 512KB - SRAM 512KB
- Fast&Easy sw update and param.
tools with USB -memory stick

10 © Metso 10.2.2009 Petri Kylmäniemi

 Graphical User Interface (X00-series)
0 - Main
window

1 - Unit 2 - Info 3 - Process 4 - Parameters 5 - Diagnostics

11 © Metso 10.2.2009 Petri Kylmäniemi

 Using Unit Control Display

• Five control buttons

- Control symbols on display
shows the function of the
control button in current
window
• if no symbol, then no function
Messages
Symbols - 2nd button always opens info
Control window (linked on issue)
buttons
Info

• When main control center’s key

switch is turn the control system
starts for about 15 seconds, then
main window (0) is shown.

12 © Metso 10.2.2009 Petri Kylmäniemi

 Main window (ex.) Estimated operating
hours left with
User level
= 0, operator level
Active control device (radio current fuel level
or cable image) in window 0 = 1, technician level
(In any other window) Fuel level = 2, Metso Minerals service level
Symbol describing the Time
window

Cavity level * Crusher pressure

Actual engine rpm

Crusher speed
(rpm and m/s or ft/s)
Bearing temp Crusher vibration
(higher one of bottom/top)
Message field
Values are shown
numerically and with
graphic bar. Colors are
according to system
settings. Unit information Process Diagnostics

Info Parameters

green = normal
yellow = high
orange = max.
red = excessive
13 © Metso 10.2.2009 Petri Kylmäniemi
 Alarm popup

In any window the alarm

popup is shown on top of
the window.

Alarm number

Reset popup

Alarm specified information

14 © Metso 10.2.2009 Petri Kylmäniemi

 Info window

Info window can be

opened by pressing
-button Info text and it’s
number.
Each window has it’s own Texts are according
info text. to selected language.

Use arrow buttons

to scroll up / down the info

text.

Press -button to
go back to the previous
window back up down

15 © Metso 10.2.2009 Petri Kylmäniemi

Parameter tools – to save and load with USB

Saving the machine

parameter settings as
files

Data transfer from Loading the saved

terminal to USB parameter settings
memory for the machine

Data transfer from

USB memory to
terminal

© Metso
 Diagnostics menu

Modules Engine

Tracking, radio Parameter changes

log
Push buttons

Alarms log

17 © Metso 10.2.2009 Petri Kylmäniemi

 Module diagnostics

Modules and connectors

Modules program
version info

18 © Metso 10.2.2009 Petri Kylmäniemi

 Module pins diagnostics
Module name

Select module and the involved Value / status Module

connector from module diagnostics internal temp
window
I/O’s pin number
Software and
firmware versions

19 © Metso 10.2.2009 Petri Kylmäniemi

 Track drive and remote control diagnostics

Cable remote / radio

Engine rpm - +
remote control active
Target rpm & rpm
increasing, decreasing
Track control %
Feed - +

Feed off/on
Control position
Tracking / process
Track movement selection
slow /fast

20 © Metso 10.2.2009 Petri Kylmäniemi

 Push-button diagnostics

Main control panel Control box

Key switch Feed off/on

Process stop start Feed - +
sequence
Radio key Cascade control
gate - +
Acoustic signal

21 © Metso 10.2.2009 Petri Kylmäniemi

 Alarm log

Date Alarm counter.

Number of times the
Time alarm of this number
is activated

Erase log
(User level 2 = service mode only. Press
buttons 4 & 5 for 3 seconds to change
button 3 to Erase log -button)

22 © Metso 10.2.2009 Petri Kylmäniemi

 Parameter changes log

Date Parameter’s previous

and changed value
Time

Changed parameter

Erase log
(User level 2 = service mode only. Press
buttons 4 & 5 for 3 seconds to change
button 3 to Erase log -button)

23 © Metso 10.2.2009 Petri Kylmäniemi

 IC300 – Mobile Screens

• Colour display
• ST171, ST272, ST348, ST352, ST358, ST458, ST620, ST620F, ST620FCC
and ST820
• CS, DE, EN, ES, ET, FI, FR, IT, PL, PT, RU and SV
• CAN2 -communication
Unit Control Hydraulic Radio
Display Control Module (optional) Engine
(UCD) (HCM) (optional) Control Module
(ECM)

24 © Metso 10.2.2009 Petri Kylmäniemi

 IC400 – Mobile Barmac VSI

• Colour display
- v1.0 release in January 2009
• LT7150
• EN, ES, FI and SV
• Integrated / developed VOCS
– G-force and machine tilt level with a can-sensor Hub UCD
• CAN2 -communication

Optional
(CAN)
ECM HCM radio
Engine
CAN/J1939 DCM control
IC400
CAN2-
G-sensor

25 © Metso 10.2.2009 Petri Kylmäniemi

 IC500 – Small Primary LT’s

• Colour display
• LT95/96, LT105/106, LT110C, LT116, LT1110(S), LT1213(S) and
LT1213(S)NEW
• CS, DA, DE, EN, ES, ET, FI, FR, IT, LV, NO, PL, PT, SV, TR and ZH
• CAN2 -communication
Hub UCD

Engine

Optional
CAN radio
CAN/J1939 control

ECM HCM

DCM

26 © Metso 10.2.2009 Petri Kylmäniemi

 IC600 – Mobile HP’s

• Monochrome display
• LT200HP(S) and LT300HP(S)
• CS, DA, DE, EN, ES, ET, FI, FR, IT, NL, NO, PL, PT and SV
• CAN2 –communication
• Colour release in 2010 Hub UCD

Engine Optional
CAN radio
control
SAE
ECM HCM

DCM

27 © Metso 10.2.2009 Petri Kylmäniemi

 IC700 – Primary LT’s (LT60T)

• Monochrome display
• LT110, LT3054, LT1315, LT1415 and LT1418
• CS, DA, DE, EN, ES, ET, FI, FR, IT, PL, PT and SV
• CAN2 –communication
• Colour release in 2010
Hub UCD

SCM
(optional)

Optional
(CAN)
ECM HCM radio
Engine
control
CAN/J1939 DCM

28 © Metso 10.2.2009 Petri Kylmäniemi

 IC800 – Mobile GP’s

• Colour display
• LT200GP(S), LT300GP(S)
• DE, EN, FI, FR, PL and SV
• Hydraulic driven LT200GP
• CAN2 -communication
Hub UCD

SCM
(optional)

Engine Optional
(CAN) radio
SAE/J1939 control

ECM HCM

DCM ACM

29 © Metso 10.2.2009 Petri Kylmäniemi

 IC900 – Electrical Powered
Primary LT’s

• Colour display
- v1.0 release in year 2009
• LT110E, LT3054E, LT125E, LT140E, LT1315E, LT1415E, LT1418E and
LT1520E
• EN and LV
• CAN2 –communication HUB

SCM
(optional)

Optional
(CAN)
ECM HCM radio
Engine
control
CAN/J1939 DCM

IC900
PCM

30 © Metso 10.2.2009 Petri Kylmäniemi

31 © Metso 28.2.2010 Petri Kylmäniemi