ASC - Q1424 - v1.0 - Electric Vehicle Service Lead Technician
ASC - Q1424 - v1.0 - Electric Vehicle Service Lead Technician
Version: 1.0
Automotive Skills Development Council 153, GF, Okhla Industrial Area, Phase 3
New Delhi 110020
Contents
ASC/Q1424: Electric Vehicle Service Lead Technician ...........................................................3
Brief Job Description ............................................................................................3
Applicable National Occupational Standards (NOS) ...............................................................3
Compulsory NOS ........................................................................................... 3
Qualification Pack (QP) Parameters .............................................................................................. 3
ASC/N9813: Manage work and resources ............................................................................................ 5
Acronyms ........................................................................................................................................... 42
Glossary ............................................................................................................................................. 43
The individual in this job is responsible for diagnosis and specialized repairs of mechanical, electrical and
electronic faults in electric vehicles.
Personal Attributes
The person should be patient, organised, team-oriented and have the ability to work for long hours in
adverse conditions. They should be keen observers and have an eye for detail and quality.
Compulsory NOS:
4. ASC/N1436: Carry out service, repair and overhauling of mechanical aggregates in vehicle
5. ASC/N1437: Carry out service, repair and overhauling of electrical and electronic systems within an
aggregate in the vehicle
Sector Automotive
Country India
NSQF Level 5
Version 1.0
NQR Version 1
Description
This NOS unit is about implementing safety, planning work, adopting sustainable practices for optimising
use of resources.
Scope
PC14. ensure that the team periodically checks for spills/leakages around the work area and take
corrective actions or escalate to appropriate authority if unable to rectify
PC15. supervise team to carry out routine cleaning of tools, machine and equipment
PC16. ensure that the team periodically checks if the equipment/machines are maintained and
functioning normally before commencing work and take corrective action wherever required
Effective waste management/recycling practices
To be competent, the user/individual on the job must be able to:
PC17. identify recyclable, non-recyclable and hazardous waste generated
PC18. ensure the team segregates waste into different categories
PC19. ensure proper disposal of non-recyclable waste
PC20. ensure recyclable and reusable material is deposited at identified location
PC21. ensure the team follows processes specified for disposal of hazardous waste
Ensure a healthy and hygienic workplace
To be competent, the user/individual on the job must be able to:
PC22. ensure workplace, equipment, restrooms etc. are sanitized regularly
PC23. promote awareness about hygiene and sanitation regulations
PC24. check availability of running water, hand wash and alcohol-based sanitizers at workplace
PC25. support employees to cope with stress, anxiety etc.
PC26. wear and dispose PPEs regularly and appropriately
KU1. different types of health and safety hazards that can be found in the workplace, risks and
threats based on the nature of work
KU2. company defined workplace hazards and rules/regulation for maintaining health, safety and
security at workplace
KU3. breaches in health, safety and security as well as procedures to report the same
KU4. workshop layout with electrical, hydraulic and thermal equipment used
KU5. the organisation's emergency procedures for different emergency situations and the
importance of following the same
KU6. ways of time and cost management
KU7. ways to manage efficient utilisation of energy, material and water in the process
KU8. ways to recognize common electrical problems and common practices of conserving
electricity
KU9. usage of different colours of dustbins and categorization of waste into dry, wet, recyclable,
non-recyclable and items of single-use plastics
KU10. organisations procedures for minimizing waste
KU11. waste management and methods of waste disposal
KU12. common sources of pollution and ways to minimize it
KU13. different ways for skill level advancement to develop expertise
Assessment Criteria
NOS Total 50 30 - 20
Sector Automotive
Sub-Sector Generic
Occupation Generic
NSQF Level 5
Credits TBD
Version 1.0
Description
This unit is about communicating with team members, superior and others.
Scope
KU1. the importance of effective communication and establishing good working relationships with
team members and superiors
KU2. different methods of communication as per the circumstances
KU3. gender based concepts, issues and legislation
KU4. organisation standards and guidelines to be followed for PwD
KU5. rights and duties at workplace with respect to PwD
KU6. organisation policies and procedures pertaining to written and verbal communication
Assessment Criteria
NOS Total 50 30 - 20
Sector Automotive
Sub-Sector Generic
Occupation Generic
NSQF Level 5
Credits TBD
Version 1.0
Description
This NOS unit is about diagnosing the mechanical and electrical/electronic aggregates in an electric vehicle
and proposing repair to be carried out.
Scope
PC13. take precautions to avoid damage to the vehicle and its components during diagnosis or
troubleshooting the faults
PC14. use checklists and OEM Standard Operating Procedures (SOPs) to understand if the fault is
because of improper charging, loose/poor contacts of pins in wiring harness connectors and
their connection, improper driving style etc.
PC15. select and apply the appropriate device/equipment to make inspection and diagnose
deficiencies/faults in various systems such as Body management systems, Braking and
stability control systems, Drive line systems, Battery management system, Telematics
system, etc.
PC16. use manufacturer's and component supplier’s specifications to identify duplicate or defective
component/parts which cannot be detected during visual inspection
PC17. follow SOP set out for troubleshooting and perform tests using various mechanical,
electrical/electronic measuring devices/tester/diagnostic tools/software to identify/isolate a
fault
PC18. perform diagnostic task on the HV system as per following stages: general and mechanical
tasks on the vehicle which do not require isolation of the HV systems, electrical work in non-
live state of the HV systems, troubleshoot and replace parts in live state of the HV system
PC19. diagnose indirect faults if any, in vehicle's mechanical, electrical and electronic systems as
per OEM SOP
PC20. report the malfunctions in the vehicle where solution is not available or in case of new
premature failures, to the concerned person along with preliminary diagnostic details
PC21. dismantle and reassemble aggregates of a vehicle for fault diagnosis
Conclude the repair solution for the fault
To be competent, the user/individual on the job must be able to:
PC22. maintain the documentation related to inspections and troubleshooting performed on the
vehicle
PC23. interpret results as required
PC24. compare results of diagnostic inspections/tests with vehicle specifications and regulatory
requirements
PC25. validate the options for repair or replacement
PC26. prepare final proposal regarding repair or replacement requirements with justification
KU1. the automotive industry in India, workshop structure and role and responsibilities of different
people in the workshop
KU2. SOP for receiving vehicles, opening job card, allocation of work, invoicing, vehicle delivery,
handling complaints etc
KU3. different components/aggregates as well as auto component manufacturer's specifications
for the same
KU4. basic technology used in and functioning of various systems and components of the vehicle
such as batteries, body management system, telematics, brake system, air-conditioning
systems, active & passive safety system, media and other systems(including electrical
machines and devices used in electric vehicles such as: generator, DC/AC and DC/DC
converters, AC motor, DC motor, charging systems etc.)
KU5. interconnection of systems with each other and effect of one system on other system
KU6. fundamental terms, laws and principles of electricity used in EV such as: principles of storing
electrical voltage, ohms law, voltage, current (AC/DC/HV), resistance, power, capacitance,
electrostatics, magnetic, inductance, discrete electronic components, and radio frequency
(automotive digital computers, automotive communication protocols such as CAN, LIN, etc.)
KU7. use of relevant measuring device/equipment and interpretation of all relevant mathematical
calculations
KU8. various electrical and electronic signals such as electrical inputs, outputs, voltage, pulse-
width modulation, digital signal (including infra red and fiber optics) etc.
KU9. symbols, units and terms used in wiring diagrams associated with electrical/electric
systems/components of the vehicle
KU10. how to use computer, on-line application and OEM technical information/assistance portals
KU11. various sources of information available for assessing service and repair requirements of the
vehicle including diagnostic displays, visual inspections, test drives, vehicle/equipment
manufacturer specifications, and tolerance limits of components
KU12. typical symptoms of common faults and failures in vehicle mechanical, electrical and
electronic systems
KU13. safety, health and environmental policies and regulations for the work place as well as for
automotive trade in general
KU14. Standard Operating Procedures (SOPs) of the organization/ dealership for inspection and
diagnosis of faults in a vehicle as prescribed by the OEM/components manufacturer
KU15. how to work on the HV systems which do not require isolation, troubleshooting and replacing
parts on the active HV system
KU16. SOP recommended by OEM for using tools/equipment for diagnosis or troubleshooting such
as special service tools, measuring instrument, volt meters, ammeters, ohmmeters, battery
tester, dedicated and computer based diagnostic equipment, oscilloscopes etc.
KU17. different types of errors or defects in the tools/equipment
KU18. documentation requirements for each procedure carried out as part of roles and
responsibilities as specified by OEM/ auto component manufacturer
KU19. organizational/professional code of ethics and standards of practice
KU20. electrical hazards, protective measures and first aid: in case of electric shock, electrical arc
in public grid or in an electrical car, impact of electric current/arc, secondary accidents
KU21. five safety rules for electrical work on HV systems before starting the work i.e. isolate,
safeguard reconnection, verify the non-live state, earth or short-circuit and shroud or
safeguard adjacent live parts
KU22. safety requirements recommended by the OEM for equipment /vehicle components during
diagnosis, troubleshooting and root cause analysis on various aggregates
KU23. legal regulations that need to be taken into account for handling electric vehicles in the
workshop
KU24. Occupational Safety and Health (OSH) measures required for working on electric vehicle
Assessment Criteria
NOS Total 30 50 - 20
NOS Name Carry out diagnosis of electric vehicle for repair requirements
Sector Automotive
NSQF Level 5
Credits TBD
Version 1.0
Description
This unit describes the knowledge and skills required in an individual to carry out service, repair and
overhauling of mechanical system of an electric vehicle.
Scope
PC13. perform task on the HV system as per following stages: general and mechanical tasks on the
vehicle which do not require isolation of the HV systems, mechanical work in non live state of
the HV systems and replace parts in live state of the HV system
PC14. use workshop tools/measuring devices/equipment required for the job as per OEM Standard
Operating Procedure (SOP)
PC15. remove parts relevant to various mechanical aggregates and place them securely as
specified by OEM
PC16. dismantle mechanical aggregates, if required and report additional repair requirement
PC17. clean and condition dismantled components, including mechanical and electrical aggregates,
prior to assembly
PC18. perform repair/replacement/calibration/overhauling of mechanical system/aggregate such as
drive line, running systems, etc. including power assisted braking & steering systems
PC19. maintain the documentation related to inspection, servicing and repair of the vehicle
Perform post service/repair routine
To be competent, the user/individual on the job must be able to:
PC20. check the performance of vehicle/aggregate post repair and report to supervisor/service
advisor if further inspection is required by another specialist
PC21. ensure completeness of tasks assigned before releasing the vehicle for the next procedure
PC22. dispose off materials such as waste oil, scrap of failed parts/aggregates, as per
organisation’s policies
PC23. ensure all tools, auxiliary material and other equipment must be removed from the work site
PC24. perform scheduled checks, calibration and timely repairs for workshop tools, equipment and
workstations
KU1. the automotive Industry in India, workshop structure and role and responsibilities of different
people in the workshop
KU2. Standard Operating Procedures (SOP) for receiving vehicles, opening job card, allocation of
work, invoicing, vehicle delivery, handling complaints, etc
KU3. different components/aggregates as well as auto component manufacturer's specifications
for the same
KU4. basic technology used in and functioning of various mechanical systems and components of
the vehicle such as power train, running system, various lubrication system,
hydraulic/pneumatic systems, cooling system, etc.
KU5. interconnection of systems with each other and one system’s effect on the other
KU6. SOP recommended by OEM for using diagnostic and troubleshooting tools/equipment related
to mechanical component/aggregate such as special service tools, measuring instrument,
pressure indicators/gauges, volt meters, ammeters, ohmmeters, battery tester, dedicated
and computer based diagnostic air bleeding equipment, etc.
KU7. various sources of information available for assessing service and repair requirements of the
vehicle including diagnostic displays, visual inspections, test drives, vehicle/equipment
manufacturer specifications, tolerance limits of components and options for repair or
replacement
KU8. OEM’s SOPs for service, repair and overhauling of mechanical aggregate of the vehicle
KU9. how to work on the HV systems which do not require isolation, troubleshooting and replacing
parts on the active HV system
KU10. standard schedules and checklists recommended by the OEM/auto component manufacturer
for servicing of mechanical component/aggregate in the vehicle
KU11. various methods for removal, dismantling, cleaning, adjusting, reassembling and testing of
mechanical components for proper functioning
KU12. type and quality of consumables/materials used for the job such as seals, sealant, fasteners,
lubricants etc.
KU13. safety precautions for equipment and components as prescribed by the OEM
KU14. specific precautions to ensure that no damage is caused to the vehicle, including its
electrical and mechanical aggregates, while carrying out the work
KU15. electrical hazards, protective measures and first aid in case of electric shock, electrical arc in
public grid or in an electrical car, impact of electric current/arc, secondary accidents, etc.
KU16. five safety rules for electrical work on HV systems before starting the work i.e. isolate,
safeguard reconnection, verify the non-live state, earth or short-circuit and shroud or
safeguard adjacent live parts
KU17. organisational/professional code of ethics and standards of practice
KU18. documentation requirements for each procedure carried out as part of roles and
responsibilities as specified by OEM/auto component manufacturer
KU19. various methods to dispose-off replaced failed components/parts in accordance with safety,
health and environmental policies and regulation
KU20. safety, health and environmental policies and regulations for the work place as well as for
automotive trade in general
KU21. legal regulations that need to be taken into account for handling electric vehicles in the
workshop
KU22. Occupational Safety and Health (OSH) measures required for working on electric vehicle
GS7. read policies and regulations pertinent to the job, including OEM guidelines, Health and
Safety instructions etc. while working on the Electric Vehicle and its aggregates
GS8. write in English/regional language
GS9. communicate effectively at the workplace
GS10. plan work according to the required schedule and location
Assessment Criteria
PC18. perform
repair/replacement/calibration/overhauling of
mechanical system/aggregate such as drive line, 3 2 - 2
running systems, etc. including power assisted braking
& steering systems
NOS Total 30 50 - 20
Sector Automotive
NSQF Level 5
Credits TBD
Version 1.0
Description
This unit describes the knowledge and skills required in an individual to carry out service, repair and
overhauling of electrical and electronic system of an electric vehicle.
Scope
PC13. use workshop tools/measuring devices/equipment required for the job as per OEM Standard
Operating Procedure (SOP)
PC14. remove parts relevant to various electrical/electronics and place them securely as specified
by OEM
PC15. dismantle electrical aggregate, if required and report additional repair requirement
PC16. test electrical/electronic components post removal wherever applicable as per OEM SOP
PC17. clean and condition dismantled components, including mechanical and electrical aggregates,
prior to assembly
PC18. perform repair of all electrical and electronic faults including direct faults in input sensors,
output actuators, wiring harnesses, computer systems, calibration/adjustment specifications,
component specifications, component assembly, system modifications
PC19. repair indirect faults in electrical/electronic aggregate due to other system/component
PC20. maintain the documentation related to inspection, servicing and repair of the vehicle
Perform post service/repair routine
To be competent, the user/individual on the job must be able to:
PC21. check the performance of vehicle/aggregate post repair and report to supervisor/service
advisor if further inspection is required by another specialist
PC22. ensure completeness of tasks assigned before releasing the vehicle for the next procedure
PC23. dispose off materials such as old batteries, scrap of failed parts/aggregates as per
organization’s policies
PC24. ensure all tools, auxiliary material and other equipment must be removed from the work site
PC25. perform scheduled checks, calibration and timely repairs for workshop tools, equipment and
workstations
KU1. the automotive Industry in India, workshop structure and role and responsibilities of different
people in the workshop
KU2. Standard Operating Procedures (SOP) for receiving vehicles, opening job card, allocation of
work, invoicing, vehicle delivery, handling complaints, etc
KU3. different components/aggregates as well as auto component manufacturer's specifications
for the same
KU4. fundamental terms, laws and principles of electricity used in EV such as: principles of storing
electrical voltage, ohms law, voltage, current (AC/DC/HV), resistance, power, capacitance,
electrostatics, magnetic, inductance, discrete electronic components, and radio frequency
(automotive digital computers, automotive communication protocols such as CAN, LIN, etc.)
KU5. basic technology used in and functioning of various systems and components of the vehicle
such as batteries, body management system, telematics, air-conditioning systems, active &
passive safety system, media and other systems (including electrical machines and devices
used in electric vehicles such as: generator, DC/AC and DC/DC converters, AC motor, DC
motor, charging systems etc.)
KU6. interconnection of systems with each other and effect of one system on another
KU7. SOP recommended by OEM for using tools and /equipment for diagnosis or troubleshooting
related to electrical/electronic systems such as special service tools, measuring instrument,
volt meters, ammeters, ohmmeters, battery tester, dedicated and computer based
diagnostic equipment, etc.
KU8. various sources of information available for assessing service and repair requirements of the
vehicle including diagnostic displays, visual inspections, test drives, vehicle/equipment
manufacturer specifications, tolerance limits of components and options for repair or
replacement
KU9. SOP for service, repair and overhauling of electrical/electronics aggregate of the vehicle as
prescribed by the OEM
KU10. various methods to remove, dismantle, cleaning, adjusting, reassemble and test
electrical/electronic components
KU11. type and quality of consumables/materials used for the job such as seals, sealant, fasteners,
lubricants etc.
KU12. how to work on the HV systems which do not require isolation, troubleshooting and replacing
parts on the active HV system
KU13. safety precautions for equipment and components prescribed by the OEM
KU14. specific precautions to ensure that no damage is caused to the vehicle, including its
electrical and mechanical aggregates, while carrying out the work
KU15. electrical hazards, protective measures and first aid in case of electric shock, electrical arc in
public grid or in an electrical car, impact of electric current/arc, secondary accidents, etc.
KU16. five safety rules for electrical work on HV systems before starting the work i.e. isolate,
safeguard reconnection, verify the non-live state, earth or short-circuit and shroud or
safeguard adjacent live parts
KU17. organisational/professional code of ethics and standards of practice
KU18. documentation requirements for each procedure carried out as part of roles and
responsibilities as specified by OEM/auto component manufacturer
KU19. various methods to dispose-off replaced failed components/parts in accordance with safety,
health and environmental policies and regulation
KU20. safety, health and environmental policies and regulations for the work place as well as for
automotive trade in general
KU21. legal regulations that need to be taken into account for handling electric vehicles in the
workshop
KU22. Occupational Safety and Health (OSH) measures required for working on electric vehicle
Assessment Criteria
NOS Total 30 50 - 20
Sector Automotive
NSQF Level 5
Credits TBD
Version 1.0
Assessment Guidelines
1. Criteria for assessment for each Qualification Pack will be created by the Sector Skill Council. Each
Performance Criteria (PC) (PC) will be assigned marks proportional to its importance in NOS. SSC will also
lay down proportion of marks for Theory and Skills Practical for each PC.
2. The assessment for the theory part will be based on knowledge bank of questions created by the SSC.
3. Individual assessment agencies will create unique question papers for theory part for each candidate at
each examination/training centre (as per assessment criteria below).
4. Individual assessment agencies will create unique evaluations for skill practical for every student at
each examination/ training centre based on these criteria.
5. In case of successfully passing only certain number of NOSs, the trainee is eligible to take
6. In case of unsuccessful completion, the trainee may seek reassessment on the Qualification Pack
(Please note: Every Trainee should score a minimum aggregate passing percentage as specified above, to
successfully clear the Qualification Pack assessment.)
Assessment Weightage
Compulsory NOS
ASC/N9802.Interact
effectively with team, 50 30 - 20 100 10
customers and others
ASC/N1435.Carry out
diagnosis of electric vehicle 30 50 - 20 100 30
for repair requirements
ASC/N1436.Carry out
service, repair and
30 50 - 20 100 20
overhauling of mechanical
aggregates in vehicle
ASC/N1437.Carry out
service, repair and
overhauling of electrical and 30 50 - 20 100 25
electronic systems within an
aggregate in the vehicle
Acronyms
QP Qualifications Pack
Glossary
Job role defines a unique set of functions that together form a unique
Job role
employment opportunity in an organisation.
Performance Criteria Performance Criteria (PC) are statements that together specify the
(PC) standard of performance required when carrying out a task.
National
NOS are occupational standards which apply uniquely in the Indian
Occupational
context.
Standards (NOS)
QP comprises the set of OS, together with the educational, training and
Qualifications Pack
other criteria required to perform a job role. A QP is assigned a unique
(QP)
qualifications pack code.
Unit title gives a clear overall statement about what the incumbent
Unit Title
should be able to do.
Core skills or Generic Skills (GS) are a group of skills that are the key to
learning and working in today’s world. These skills are typically needed
Core Skills/ Generic
in any work environment in today’s world. These skills are typically
Skills (GS)
needed in any work environment. In the context of the OS, these include
communication related skills that are applicable to most job roles.