CONSORTIUM OF PT TRUBA ALAM MANUNGGAL ENGINEERING ITP no.

: BBL/ITP-020
PT. TRUBA ALAM MANUNGGAL ENGINEERING
SFECO GROUP Revision : 0
INSPECTION & TEST PLAN ( ITP ) Date : March 20, 2009
PT PLN (Persero)
PLTU 3 BANGKA BELITUNG 2 x 30 MW Project no. : 2B0801

BOILER
REFERENCE VERIFYING INSPECTION ACTIVITIES
NO DESCRIPTION & ACTIVITIES CHECK LIST
DOCUMENT DOCUMENT SUBCON TAME PLN
1.0 DOCUMENT REVIEW
1.1 Technical Specification
1.1.1 Review Client's approved technical Specification. Construction Execution Plan Approved Tech. Spec. R R -
1.1.2 Finalize deviation, Amendments or Queries. Technical Spec./Code
1.2 The below procedure, specific requirement shall be check to compliance with specification or generate new
procedure if required
1.2.1 Material receiving, handling and storage procedure Construction Execution Plan Approved Procedure R R -
1.2.2 Installation , inspection and testing procedure Technical Spec./Code
1.2.3 Mechanical acceptance procedure, etc. Drawing

2.0 INITIAL PREPARATION BEFORE STARTING WORK

2.1 WPS/PQR Construction Execution Plan Qualification Test Report A1 R/A -
2.1.1 Generate a new WPS ( if required ) ( WPS/PQR Approved )
2.2 Welder Performance Qualification Test
2.2.1 Visual check Construction Execution Plan Testing Report A1 W W
2.2.2 NDE, Radiography test ( WQTR Approved )

3.0 MATERIAL RECEIVING INSPECTION Technical Spec. & Drawing,

3.1 Check completion parts; quantity, dimension as per packing list or drawing Handling, Storage Proc. Mat'l Receiving Inspect. A1 A2 -
3.2 Document verification or specific storaging requirement from vendor
3.3 Check from damage
3.4 Raise NCR if any Non Conformance NCR/CAR Proc NCR A1 R/A -
 CONSORTIUM OF PT TRUBA ALAM MANUNGGAL ENGINEERING ITP no. : BBL/ITP-020
PT. TRUBA ALAM MANUNGGAL ENGINEERING
SFECO GROUP Revision : 0
INSPECTION & TEST PLAN ( ITP ) Date : March 20, 2009
PT PLN (Persero)
PLTU 3 BANGKA BELITUNG 2 x 30 MW Project no. : 2B0801

BOILER
REFERENCE VERIFYING INSPECTION ACTIVITIES
NO DESCRIPTION & ACTIVITIES CHECK LIST
DOCUMENT DOCUMENT SUBCON TAME PLN
4.0 INSTALLATION WORK
4.1 STEEL STRUCTURE
4.1.1 Clarification Foundation Handover (Civil Work to Mechanical Work) Drawing Inspection Report
4.1.1.1 Establish main civil setting points / datum are correct Handover Report A1 A1 -
4.1.1.2 Foundation check ( Center line, elevation, correctness ) Method Statement

4.1.2 Initial Preparation Installation Work

4.1.2.1 Check hole diameter and packers at each column location Drawing Release Notes A1 A2 -
4.1.2.2 Put Elevation Mark on Column Steel Structure
4.1.2.3 Check Mark Identification

4.1.3 Steel Structure Installation Work

4.1.3.1 Pre-assemble at grade joint connection Drawing Inspection Report A1 A2 -
4.1.3.2 Erection column assemble Construction Execution Plan (Verticality)
4.1.3.3 Install infill, lattice steel work, bracing at all levels Technical Specification (Tightening bolt)
4.1.3.4 Check structure for line and level ( adjust as necessary ) Installation Procedure (Painting )
4.1.3.5 Check of plumbness / verticality ( adjust as necessary ) Bolt Tight Procedure A1 A2 SW
4.1.3.6 Level Check of Main Beam Grouting Procedure A2 A2 -
4.1.3.7 Bolt Tightening Painting Procedure A2 W SW
4.1.3.8 Grouting A1 W/R -
4.1.3.9 Painting A1 SW SW/R

4.2 STEAM DRUM

4.2.1Level Check of Structure Tech Spec & Drawing Inspection Report A1 W -
4.2.2Center Line and Alignment Check Tech Spec & Drawing Inspection Report A1 W/R SW/R
4.2.3Drum Retaining Bolt Tightening Tech Spec & Drawing - A2 W SW
4.2.4Non Destructive Test / NDT Tech Spec/NDE Proc NDE Report A1 W/R SW/R
4.2.5Post Weld Heat Treatment/PWHT (if required) Tech Spec/ PWHT Proc PWHT Chart A1 W/R SW/R
4.2.6Visual Inspection (after PWHT) Tech Spec Inspection Report A1 W/R SW/R
4.2.7Hydrostatic Test (if required) Tech Spec/ Hydro Test Proc Hydrotest Report A1 W/R W/R
4.2.8Assembly of Internal Part Tech Spec & Drawing Inspection Report A1 W/R SW/R
4.2.9Alkali Boiling Out (if required) Tech Spec/Boiling Proc Inspection Report A1 W/R W/R
Drum Internal Inspection (after Boiling out)
4.2.10 Tech Spec & Drawing Inspection Report A1 W/R W/R
 CONSORTIUM OF PT TRUBA ALAM MANUNGGAL ENGINEERING ITP no. : BBL/ITP-020
PT. TRUBA ALAM MANUNGGAL ENGINEERING
SFECO GROUP Revision : 0
INSPECTION & TEST PLAN ( ITP ) Date : March 20, 2009
PT PLN (Persero)
PLTU 3 BANGKA BELITUNG 2 x 30 MW Project no. : 2B0801

BOILER
REFERENCE VERIFYING INSPECTION ACTIVITIES
NO DESCRIPTION & ACTIVITIES CHECK LIST
DOCUMENT DOCUMENT SUBCON TAME PLN
4.3 HEATING PIECES (Economize Coiled Tubes, 1st stage superheater Coiled Tubes, medium-temp. Reheater U-
tubes, Platen Superheater U-tubes, HT Superheater U-tubes and HT Reheater U-tubes)

4.3.1 Location & Elevation Tech Spec & Drawing Inspection Report A1 W/R R
4.3.2 Alignment Tech Spec & Drawing Inspection Report A1 W/R SW/R
4.3.3 Welding WPS-PQR/WQTR Weld History Sheet A1 W/R SW/R
4.3.4 Visual Inspection Tech Spec/Visual Insp Proc - A2 W SW
4.3.5 NDT Tech Spec/NDT Proc NDE Report A1 W/R SW/R
4.3.6 PWHT (if required) Tech Spec/PWHT Proc PWHT Chart A1 W/R SW/R
4.3.7 Visual Inspection (after PWHT) Construction Execution Plan Inspection Report A1 W/R SW/R
4.3.8 Hydrostatic Test (if required) Tech Spec/Hydro Test Proc Hydro Test Report A1 W/R W/R

4.4 WATER COOLED WALL (Upper water cooled wall outlet channels, upper water cooled wall tube bank,
middle and lower water cooled wall)
4.4.1 Location & Elevation Tech Spec & Drawing Inspection Report A1 W/R R
4.4.2 Alignment Tech Spec & Drawing Inspection Report A1 W/R SW/R
4.4.3 Welding WPS-PQR/WQTR Weld History Sheet A1 W/R SW/R
4.4.4 Visual Inspection Tech Spec/Visual Insp Proc - A2 W SW
4.4.5 NDT Tech Spec/NDT Proc NDE Report A1 W/R SW/R
4.4.6 PWHT (if required) Tech Spec/PWHT Proc PWHT Chart A1 W/R SW/R
4.4.7 Visual Inspection (after PWHT) Construction Execution Plan Inspection Report A1 W/R SW/R
4.4.8 Hydrostatic Test (if required) Tech Spec/Hydro Test Proc Hydro Test Report A1 W/R W/R

4.5 BODY PIPING (Steam Guide Piping, Main Steam Piping, Hot Reheat Steam Piping and Cold Reheat Steam
Piping)
4.5.1 Location & Elevation Tech Spec & Drawing - A2 W -
4.5.2 Edge Preparation Tech Spec & Drawing - A2 W -
4.5.3 Tack weld & alignment WPS-PQR/WQTR - A2 W SW
4.5.4 Welding WPS-PQR/WQTR Weld History Sheet A1 W/R SW/R
4.5.5 Visual Inspection Tech Spec/Visual Insp Proc - A2 W SW
4.5.6 NDT Tech Spec/NDT Proc NDE Report A1 W/R SW/R
4.5.7 PWHT (if required) Tech Spec/PWHT Proc PWHT Chart A1 W/R SW/R
4.5.8 Visual Inspection (after PWHT) Tech Spec/Visual Insp Proc Inspection Report A1 W/R SW/R
4.5.9 Hydrostatic Test ( if required ) Tech Spec/Hydro Test Proc Hydro Test Report A1 W/R W/R
4.5.10 Flushing (drain out) Tech Spec/Flushing Proc - A2 W SW
 CONSORTIUM OF PT TRUBA ALAM MANUNGGAL ENGINEERING ITP no. : BBL/ITP-020
PT. TRUBA ALAM MANUNGGAL ENGINEERING
SFECO GROUP Revision : 0
INSPECTION & TEST PLAN ( ITP ) Date : March 20, 2009
PT PLN (Persero)
PLTU 3 BANGKA BELITUNG 2 x 30 MW Project no. : 2B0801

BOILER
REFERENCE VERIFYING INSPECTION ACTIVITIES
NO DESCRIPTION & ACTIVITIES CHECK LIST
DOCUMENT DOCUMENT SUBCON TAME PLN
4.6 TOP SEALING
4.6.1 Location & Elevation Tech Spec & Drawing Inspection Report A1 W/R R
4.6.2 Tack weld & alignment WPS-PQR/WQTR - A2 W SW
4.6.3 Welding WPS-PQR/WQTR - A2 W SW
4.6.4 Penetrant Test / PT (if required) Tech Spec/PT Proc Inspection Report A1 SW/R SW/R
4.6.5 Final Visual Inspection Drawing - A1 W/R W/R

4.7 FAN INSTALLATION (Axial-Flow Fan, Centrifugal Fan)

4.7.1 Location & Elevation Tech Spec & Drawing Inspection Report A2 W -
4.7.2 Coupling Alignment Tech Spec & Drawing Inspection Report A2 W -
4.7.3 Grouting WPS-PQR/WQTR - A2 W SW
4.7.4 Integral Inspection & Acceptance WPS-PQR/WQTR Inspection Report A1 W/R SW/R
4.7.5 Testing Actuator and Test Run of Individual Part Tech Spec/Visual Insp Proc Inspection Report A2 W SW

4.8 COAL MILL INSTALLATION

4.8.1Foundation Check (Location) Tech Spec/Drawing Inspection report A1 W/R R
4.8.2Packer Setting Tech Spec/Drawing Inspection report A1 W/R SW/R
4.8.3Location & Elevation Tech Spec/Drawing Inspection report A1 W/R SW/R
4.8.4Grouting Tech Spec/Grouting Proc/Drawing Inspection report A1 W/R -
4.8.5Alignment Tech Spec & Drawing Inspection Report A1 W/R SW/R
4.8.6Integral Mill Inspection & Acceptance WPS-PQR/WQTR Inspection Report A1 W/R SW/R

4.9 ELECTROSTATIC PRECIPITATOR INSTALLATION

4.9.1Foundation Check (Location) Tech Spec/Drawing Inspection report A1 W/R R
4.9.2Packer Setting Tech Spec/Drawing Inspection report A1 W/R SW/R
4.9.3Location & Elevation Tech Spec/Drawing Inspection report A1 W/R SW/R
4.9.4Internal Part Installation Drawing - A1 W SW
4.9.5Final Visual Inspection Drawing Inspection Report A1 W/R W/R

4.10 AIR PREHEATER (Flue Duct Casing, Front & Rear Rotor Casing, Cold Section, Bottom Truss, Thrust
Bearing, Bearing Block, Short Shaft and Rotor Center part)
4.10.1 Re-check and Setting out of the flatness Tech Spec/Drawing Inspection report A1 W/R R
4.10.2 Internal Part Installation Drawing - A1 W SW
4.10.3 Final Visual Inspection Drawing Inspection Report A1 W/R W/R
4.10.4 Test Run in Cold State Tech Spec/Visual Insp Proc Inspection Report A2 W SW
 CONSORTIUM OF PT TRUBA ALAM MANUNGGAL ENGINEERING ITP no. : BBL/ITP-020
PT. TRUBA ALAM MANUNGGAL ENGINEERING
SFECO GROUP Revision : 0
INSPECTION & TEST PLAN ( ITP ) Date : March 20, 2009
PT PLN (Persero)
PLTU 3 BANGKA BELITUNG 2 x 30 MW Project no. : 2B0801

BOILER
REFERENCE VERIFYING INSPECTION ACTIVITIES
NO DESCRIPTION & ACTIVITIES CHECK LIST
DOCUMENT DOCUMENT SUBCON TAME PLN
4.11 COAL CONVEYING SYSTEM (Bucket-Wheel Stacker Reclaimer, Revolving Frame, Lower Truss and
Reclaimer Truss Rod, Rear Truss and Rear Handrail, Arm and Counterweight)
4.11.1 Foundation Check (Location) Tech Spec/Drawing Inspection report A1 W/R R
4.11.2 Packer Setting Tech Spec/Drawing Inspection report A1 W/R SW/R
4.11.3 Location & Elevation Tech Spec/Drawing Inspection report A1 W/R SW/R
4.11.4 Alignment Tech Spec & Drawing Inspection Report A1 W/R SW/R
4.11.5 Grouting Tech Spec/Grouting Proc/Drawing - A1 W/R -

4.12 FUEL OIL SYSTEM (Oil Storage Tank, Oil Supply Pump, Oil Discharge Pump, Oil Cooler, Oil Filter, Oil
Piping and Fitting, Solenoid and Quick close Valve)
4.12.1 Foundation Check (Location) Tech Spec/Drawing Inspection report A1 W/R R
4.12.2 Location & Elevation Tech Spec/Drawing Inspection report A1 W/R SW/R
4.12.3 Alignment Tech Spec & Drawing Inspection Report A1 W/R SW/R
4.12.4 Piping Steam Purging Tech Spec/Hydro Test Proc - A1 W/R W/R
4.12.5 Pump Test Run Tech Spec/Visual Insp Proc - A2 W SW
4.12.6 Flushing System Tech Spec/Flushing Proc Inspection Report A2 W SW

4.13 SOOT REMOVAL & SLAG REMOVAL SYSTEM

4.13.1 SOOT REMOVAL
(Soot Conveyor Underneath Economizer Soot Hopper, Soot Bunker Steel Support, Ladder & Platform,
Soot Bunker, Soot Removal System Piping, Slide Plate Gates, Dual Paddle agitating Soot Discharger,
Air Compressor and Air Holders, Drier and Air Filtration Mesh, Air Blast, air Piping, Root Blower and
Associated Piping)
4.13.1.1 Position and Dimension of Equipment Tech Spec/Drawing Inspection report A2 W SW

4.13.2 SLAG REMOVAL SYSTEM

Unit 1 :
( Submerged Scrapper Slag Conveyor Crusher, Slag Discharge Chute and Support Steel
Structure, Ladder & Platform, Slag Box Water Seal Plate and Bottom Wear Resistant Plate,
Chain Driving Device, Reducing Gears, Driving Pulley, Guide Pulley and Chain Governor)
Unit 2 : (Dewatering Bins)
Unit 3 : (Washing Water Pump, Vertical Sewage Pump, Slurry Pumps, Horizontal Sump Pump and
Associated Piping)
Unit 4 : ( Ash-Water Concentrators)
4.13.2.1 Position and Dimension of Equipment Tech Spec/Drawing Inspection report A2 W SW
 CONSORTIUM OF PT TRUBA ALAM MANUNGGAL ENGINEERING ITP no. : BBL/ITP-020
PT. TRUBA ALAM MANUNGGAL ENGINEERING
SFECO GROUP Revision : 0
INSPECTION & TEST PLAN ( ITP ) Date : March 20, 2009
PT PLN (Persero)
PLTU 3 BANGKA BELITUNG 2 x 30 MW Project no. : 2B0801

BOILER
REFERENCE VERIFYING INSPECTION ACTIVITIES
NO DESCRIPTION & ACTIVITIES CHECK LIST
DOCUMENT DOCUMENT SUBCON TAME PLN
4.14 HYDROSTATIC TEST
4.14.1 Primary Steam System :
Feed Water Operating Table, Main Feed Water Piping from Feed Water Operating Table to
Economizer Inlet, Economizer System, Steam Drum, Water-cooled Wall System and Superheater and
Associated Interconnecting Piping, Drains, Blow Down, Heating, Chemical Dosing, Feed Water and
Desuperheater Water Piping and Valves
4.14.1.1 Walkdown Inspection Drawing Inspection Report A1 W/R W/R
4.14.1.2 System Hydrostatic Test Tech Spec/Hydro Test Proc Hydro Test Report A1 W/R W/R
4.14.1.3 Chemical Cleaning (if required) Drawing Inspection Report A1 W/R W/R

4.14.2 Secondary Steam System :

Wall Reheater, Medium-temp Reheater, and High-temp Reheater Tube Banks, Channels,
Interconnecting Piping, Desuperheater Water, Drains, Discharge Pipe and Valves
4.14.2.1 Walkdown Inspection Drawing Inspection Report A1 W/R W/R
4.14.2.2 System Hydrostatic Test Tech Spec/Hydro Test Proc Hydro Test Report A1 W/R W/R
4.14.2.3 Chemical Cleaning (if required) Drawing Inspection Report A1 W/R W/R

4.15 INTEGRAL AIR TIGHT TEST

4.15.1 Check Weld s in Flue and Air System Drawing - A1 W/R W/R
4.15.2 Leakage on the Welding Seam Drawing Inspection Report A1 W/R W/R
4.15.3 Air Tight Test for Flue system Tech Spec/Hydro Test Proc Inspection Report A1 W/R W/R
4.15.4 Air Tight Test for Air system Tech Spec/Hydro Test Proc Inspection Report A1 W/R W/R

4.16 BURNER INSTALLATION

4.16.1 Dimensional Check Tech Spec/Drawing - A1 W/R R
4.16.2 Fasten Bolts Inspection Tech Spec/Drawing Inspection report A1 W/R SW/R

5.0 DOCUMENTATION
5.1 QA/QC Review of Generated Documents Tech Spec/Site Quality Procedures All of Inspection Reports R R/A R/A