58-TMSS-01-R0 - Oil Immersed Reactor, 33kV To 380kV
58-TMSS-01-R0 - Oil Immersed Reactor, 33kV To 380kV
y29,2006
TRANSMISSION MATERIALS STANDARD SPECIFICATION 58-TMSS-01, Rev. 0
TABLE OF CONTENTS
1.0 SCOPE
4.1 Type
4.2 Performance Characteristics and Rating
4.3 Construction
5.0 TESTS
1.0 SCOPE
This SEC Transmission Material Standard Specification (TMSS) specifies the minimum
technical requirements for design, engineering, manufacture, inspection, testing and
performance of single phase or three phase, 60Hz, 33kV through 380kV oil immersed shunt
reactor intended to be used in the system of the Saudi Electricity Company, Saudi Arabia.
This Material Standard Specification shall always be read in conjunction with SEC General
Specification No. 01-TMSS-01, titled "General Requirements for All Equipment/Materials",
which shall be considered as an integral part of this TMSS.
This TMSS shall also be read in conjunction with SEC Purchase Order or Contract
Schedules for project, as applicable.
The latest revision/amendments of the following Codes and Standards shall be applicable for
the equipment/material covered in this TMSS. In case of conflict, the vendor/manufacturer
may propose equipment/material conforming to one group of Industry Codes and Standards
quoted hereunder without jeopardizing the requirements of this TMSS.
3.4 IEC 60076-10 Power Transformer, Part 10: Determination of Sound Levels
3.5 IEC 60076-4 Power Transformer, Part 4: Guide to the Lightning Impulse
and Switching Impulse Testing – Power Transformers and
Reactors
3.6 IEC 60137 Insulated bushings for alternating voltages above 1000V.
3.7 IEC 60567 Oil Filled Equipment – Sampling of gases and of oil for
analysis of free and dissolved gases – Guidance
3.8 IEEE C57.12.00 Requirements for Liquid Immersed Distribution, Power and
Regulating Transformers
3.9 IEEE C57.12.90 Test Code for Liquid Immersed Distribution, Power and
Regulating Transformers
3.11 ANSI C57.21 Requirements, Terminology and Test Code for Shunt Reactors
Over 500kVA
3.12 ANSI/ IEEE General Requirements and Test Procedure for Outdoor
C57.19.00 Apparatus Bushings
3.14 IEEE C57.136 Guide for Sound Level Abatement and Determination for
Liquid-Immersed Power Transformers and Shunt Reactors
Over 500kVA
4.1 Type
The reactor shall be either single phase or three phase star connected, gapped core
design, oil immersed, suitable for outdoor service.
f. Bus shunt reactor shall be provided with low voltage winding to meet
station auxiliary power requirement if specified in data schedule. The
winding rated voltage and power shall be per data schedule.
4.2.3 Vibration
The natural frequencies of the magnetic circuits, tank and accessories shall be
such that resonance shall not occur when the reactor is excited at rated
frequency.
4.3 Construction
4.3.1 Core
b. Magnetic flux linkage peak value versus current peak value curve per
IEC 60289 or ANSI C57.21 shall be furnished. For non-linear
reactors, saturation knee point in the above curve shall be per actual
requirement but shall not be less than 1.4.
4.3.2 Winding
b. Shunt reactor designed for wye connection shall have the neutral
brought out through a bushing to facilitate additional connection to
neutral reactor with surge arrester or for solid grounding as specified
in data schedule. Solidly grounded reactor may have non-uniform
insulation.
4.3.3 Tank
i. 25% higher than the maximum operating pressure from the oil
preservation system i.e. oil in tank and conservator.
f. Interior of tank and all other oil-filled chambers shall be cleaned of all
scale and rust and given an oil-resisting coating.
h. Core and coil assembly shall not be an integral part of the main cover.
4.3.4 Radiator
a. The tank shall have detachable radiators with flanged shut off valves
at each end.
b. The design of the radiators shall be such that dust and sand shall not
accumulate and block or restrict circulation of the air.
c. Each radiator shall be provided with air release vent and drain plug.
d. The radiators shall withstand the pressure conditions specified for the
tank.
a. Reactors shall have oil as the cooling medium and shall be provided
with a conservator system. The oil shall not contain Polychlorinated
Biphenyl (PCB).
4.3.6 Losses
Manufacturer shall state total guaranteed loss, at rated voltage. The factory
measured total loss values shall not exceed guaranteed values with tolerance
per IEC or IEEE standards. Otherwise penalty shall be imposed per contract
schedules for loss values up to 5% above guaranteed value with tolerance. If
the actual losses exceed 5% above guaranteed value, SEC shall have the
right to reject the reactor.
a. A two-stage Buchholz relay shall be provided for the tank and located
in the pipe (with a slope of pipe not less than 1 in 12) from the reactor
tank leading to the conservator. It shall be equipped with two
contacts, one for alarm and the other for tripping, along with facility
to test the alarm/trip functions.
Self-resetting type pressure relief device shall be provided for rapid release
of any over pressure within the reactor with oil collecting guard in order to
direct or disperse the oil only to ground level for personnel/equipment
safety. The device shall operate at a pressure less than the designed
withstand pressure of the tank. The pressure relief device shall be provided
with two sets of alarm/trip contacts.
4.3.9 Breather
c. The indicator shall have a dark face dial with light markings, a light
colored indicating pointer and a hand reset maximum indicating
pointer.
c. The W.T.I. shall have a dark face dial with light markings, a light
colored indicating pointer and a hand reset maximum indicating
pointer.
f. Dial of the W.T.I. shall be mounted inside the reactor outdoor control
cabinet. The sensing element shall be supplied by CTs installed on
the central phase of the winding.
b. The indicator shall have a dark face dial with light markings and a
light colored indicating pointer. The diameter of the dial shall be
about 210mm. The dial markings shall show 25ºC level as well as the
high and low oil levels.
d. Shall be provided with low and high level alarm and trip contacts.
Off-load tap changer if required shall be provided with step voltage, total
number of positive steps and negative steps per data schedule.
4.3.14 Ladder
b. The drain/filter valve shall be so situated that the tank can be drained
completely. The size of the valve shall be 50mm diameter.
c. The filter valves shall be of 50mm diameter, and located at the top of
tank diagonally opposite to the drain/filter valve.
d. The oil drain and filter valves, each, shall be provided with the
following connection fittings:
i. Brass Coupler, Size 1-1/2” N.P.T., Female plug connection rated 300
Psi.
ii. Dust plug for coupler with retention chain, 1-1/2” N.P.T.,Brass Plug
connection rated 300 Psi
e. The sampling valves of 20mm diameter each shall be at the bottom and
top of the tank. The lower sampling valve may be integrated with the
drain valve. The valves shall be of petcock type with dust cover. The
valves shall be readily accessible with the reactor in service. Drain/filter
valve and lower sampling valve shall be provided at a minimum height
of one meter from the ground level, for easy access.
f. All valves shall be of iron body with bronze or stainless steel trim.
Means shall be provided for locking the valves. Each valve shall be
provided with an indicator showing its position clearly.
a. Lifting Facilities
Adequate facilities shall be provided for lifting the core and coil
assembly from the tank. Lifting eyes shall be provided for lifting the
cover.
b. Moving Facilities
The base of the reactor tank shall be suitably designed to permit rolling
in the directions of the centerlines of the segments.
c. Jacking Facilities
Jacking facilities shall be located near the outer ends of the base.
4.3.19 Grounding
b. All phase bushings for system voltages 69kV and above shall have a
test tap brought out to a separate terminal for testing purposes at
2kVac.
Table I
c. The BCTs shall have short circuit withstand capability equal to that of
the system short circuit level. Other characteristics shall be per Data
Schedule. The terminal marking and the rating plate marking shall be
per relevant IEC or IEEE standards.
b. The cabinet shall be of the outdoor type. It shall be made from 2mm-
sheet steel or 4mm thick anodized Aluminum with degree of
protection per 01-TMSS-01. It shall have a hinged door with
provision for padlocking and door switch for interior lights.
vi. The door shall be provided with a suitable glass window for
observing the temperature indicators.
ii. All cables on the exterior of the reactor shall have adequate
mechanical protection acceptable to SEC.
iii. All wiring and cables shall comply with the requirements of
ANSI/NFPA 70.
vii. All cable glands used for the attachment of cables shall be
shrouded metallic and not plastic.
4.3.25 Terminations
b. Cable Terminations
The cable entry shall be designed for bottom entry. Suitable metallic
cable glands shall be provided for sealing all cable entries at the
enclosures. Flexible link shall be provided between cable and bushings.
c. GIS Terminations
Arresters shall be supplied with the shunt reactor, when specified, and shall
be coordinated with the high voltage terminal bushings for creepage
distance and BIL level as specified in 01-TMSS-01. Arresters shall be in
accordance with 35-TMSS-03.
The reactor shall be filled with mineral insulating oil, which shall conform
to 54-TMSS-01.
4.3.29 Nameplate
a. The reactor shall bear a nameplate, which shall contain the information
as per ANSI C57.21 or IEC 60289 and additional information as
follows:
iv. 58-TMSS-01
c. Stainless steel chart plate indicating oil level versus oil temperature for
main tank shall be provided.
5.0 TESTS
All test results shall be provided for review and approval by SEC.
All design (Type) tests prescribed in the relevant IEC or ANSI/IEEE standards shall
be performed on a complete functional assembly of one representative unit having
same design, arrangement and ratings as of those to be supplied or on the first unit of
every new design, rating or size to be supplied to SEC. For shunt reactor
manufactured per ANSI/IEEE standards, dielectric tests shall be carried out as type
tests in addition to all other type tests prescribed in ANSI/IEEE.
In lieu of the actual design (type) tests, certified test reports of design (type) tests
performed on an identical unit may be submitted to SEC for review and approval
during bidding stage.
Lightning impulse tests shall be carried out for all reactors (both line and
neutral) as a routine test.
a. The tests shall be carried out as a routine test for three phase shunt
reactors rated 40 MVAR and above or single phase rectors rated 13.33
MVAR and above.
b. The test shall be carried out as a routine test for all shunt reactors rated
for 110kV and above.
a. The tests shall be carried out as a routine test for three phase shunt
reactors rated 40 MVAR and above or single phase rectors rated 13.33
MVAR and above.
b. The tests shall be carried out as a routine test for all shunt reactors rated
for 110kV and above.
Reactor tank and accessories shall with stand operating pressure due to oil
preservation system, i.e. oil in tank and conservator, plus an additional
pressure of 35kPa for 24 hours. Oil leakage shall not be observed during this
period. Operating pressure (kPa) due to oil preservation system shall be
stated in the test report. The permanent deflection after releasing pressure
shall not exceed 0.3%.
Completely assembled tank with its coolers, cable box, conservator and other
accessories shall be subjected to full vacuum for 30 minutes. The permanent
deflection, after releasing the vacuum, shall not exceed 0.3%.
DGA test shall be carried out before and after dielectric and heat run test.
5.3 Bushings
All routine and type tests on bushings shall be carried out in accordance with IEC
60137 or equivalent ANSI/IEEE standards stated under clause 3.0.
5.4.1 All routine tests prescribed in the relevant IEC or equivalent ANSI
standards shall be performed.
5.4.2 The following additional tests shall be performed in accordance with IEC
60044-1/IEC60044-6 or equivalent at each tap for all CTs:
c. Excitation Characteristics
5.4.3 The following additional test shall be performed for CTs manufactured per
IEEE/IEC:
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
Model Designation *
Duration (sec)
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
4.2 (Continued))
Line Reactor/
Type
Bus Reactor
Noise level
ONAN rating (dB) *
Vector group YN
Reactance:
100% rated voltage (ohms) *
110% rated voltage (ohms) *
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
4.2 (continued)
4.3 Construction
Solid
Neutral External Connection
Grounding/
Neutral
Reactor
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
4.3.3/
Type of tank construction
4.3.4
Tank Cover *
Losses at:
105% rated voltage (kW) *
110% rated voltage (kW) *
Auxiliary Losses *
Manufacturer *
Type Designation *
Manufacturer *
Type Designation *
Number of Pressure Relief Device(s) *
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
4.3.8 (continued)
Manufacturer *
Type Designation *
Number of contacts 4
Manufacturer *
Type Designation *
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
4.3.11 (continued)
Number of contacts 4
4.3.12 Oil Level Indicator
Manufacturer *
Type Designation *
Manufacturer *
Number of steps
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
4.3.21 Bushings
Manufacturer *
Type designation *
Material *
Number
BIL (kVpeak) *
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
4.3.21 (continued)
Mounting details
Number of bolts *
Terminal
Type *
Size *
Neutral Bushings
Manufacturer *
Type designation *
Material *
BIL (kVpeak) *
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
4.3.21 (continued)
Creepage distance (mm) *
Mounting details
Number of bolts *
Terminal
Type *
Size *
Manufacturer *
Type Designation *
Ratio *
Accuracy Class *
Manufacturer *
Type Designation *
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
4.3.22 (continued)
No. of CTs per Phase
Core No.
Accuracy Class
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
4.3.22 (continued)
Dimensioning parameter -K *
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
4.3.25 Terminations
Type of conductor
Conductor material
Cable Box:
Type of cable
Material
Number of phase
Number of terminations
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
4.2.25 (continued)
ADDITIONAL INFORMATION
Official Seal/Stamp
of the Company &
Date