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SOP of Production and Planning of Denim Manufacturing 01.09.22

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264 views3 pages

SOP of Production and Planning of Denim Manufacturing 01.09.22

Uploaded by

Fazley Rabbi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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SOP of Production and Planning

Department Remarks
Action Plan
Planning 1 Production order received from Marketing. Must be
2 To be demanded Buyer wash standard Swatch also A-4 size unwashed kept the
Approved fabric. Register.
3 All Standard of documents planning must be forward to R & D
department for checking/analysis/Quality confirmation
R&D 1 All Standard documents of Production order received from Planning. Must be
kept the
2 To be checked with P.O; Code and Buyer requirement.
Register.
3 If all data is ok according to the Buyer standard and production order then
he will do approval signature and forward to Planning department. Also R
&D will give additional ½ yards approval sample to Planning.
4 If he gets any discrepancy of the program then he will send an e-mail to
Marketing/Buyer for correction.

Production After receiving the approval documents from R & D department, Planning will be Must be
Planning distributed among the below operation departments for verifying. kept the
 Quality Assurance Register
 Warping
 Dyeing
 Weaving
 Finishing
 Inspection

Attached copy:
 Program sheet
 A-4 size approved sample
 Design plan

Discussion and Decision


Production Meeting will be held Room No- Meeting -02.
Meeting 3rd floor NZ Denim Ltd.
Place and
Time Meeting time and duration: Meeting will be held Regularly at 02:30pm to
03:00pm
Meeting Below concern person will be present in the meeting:
Concern  Mr.Balal (Planning head)
person  Project Director Sir / G.M Sir.
 Mr.Najam Saqib / Nurool Islam
 Mr.Sultan Mamun Faruk
 Mr.Abul Bashar
 Mr.Mozibor / Rajaul Korim
 Mr.Masud Rana
4 Quality Responsibility of Quality Control department
Assurance
5 Yarn Yarn Checking Parameter:
1. Count
2. Thick/Thin
3. Slub
4. Neps
5. I.P.I
6. Strength
7. C.V%
8. Hairiness
9. Slub Design
10. T.P.I & T.M
6 Warping During warping Following parameters are checking:
1. Program Sheet
2. Lot No
3. Count
4. Number of ends
5. Number of Warp Beam
6. Yarn cone weight
7. Colour of Grey yarn
8. Warped length
9. Tension of yarn during warping
10. Yarn manufacturing name.
11. Breaks/ million.
12. Yarn wastage %.

7 Dyeing During the Dyeing process will be checked in below


1. Indigo Dyeing Recipe 10. Level of dyeing
2. Dozing of Indigo 11. M/C Speed
3. Dozing of Hydrose 12. Dyeing warp Tension
4. Sulphur Black Bottoming or Scouring 13. Sizing Pick-up %
5. P.H maintain 14. Viscosity
6. M.V Checking 15. RF%
7. Proper Oxidation 16. Breaks/Million
8. Proper Washing 17. Temperature
9. Proper Sizing 18. Moisture%
8 Weaving 1. Reed Count
2. Design
3. Weft Yarn count
4. Ends/dent
5. Pick Setting
6. Selvedge as per requirement
7. Weight of fabric
8. Fabric fault check
9. Drawing checking
10. Every weft yarn cone is checked before using in the weaving machine. Each
of weaving m/c are checked randomly while they are in running condition.
Different faults & Specification like construction, m/c pick, grey pick, fabric
weight, Design, Design direction, ends/dent, drawing, width, line mark,
Appearance, yarn quality, dyeing shade & sizing etc.

9 1st meter 1st meter Fabric quality checking


Fabric
quality 1) At first Grey fabric received from online QC . 1st meter check as per as sample
before taking width & weight which also matching with Bulk Fabric Program
checking sheet.

Then approval completed and loom running.

2) Finish Process: 24 Hours Finishing Process Running. 1 meter fabric collect


from finishing & check as per Finish Fabric before taking width & weight,
Skew, Bowing & which also matching with Bulk Program sheet. Process the
fabric & dimensional stability wash running .After wash completed then
measurement shrinkage, weight, after skew wash every parameter.

3) Then finally lab comments. Lab ok the trolley and ready to Inspection.

4) Lab Test Report as per Buyer Protocol wise. Lab test report fail then Urgently
informed denim concern (PD sir) & share with marketing person.

Sample & Bulk Joint Wash As per 3 Shade and finding the problem & finally
corrective action

5) Production Fabric Matching as per Buyer Standard swatch

10 Finishing Make a grey fabric wash report & give one copy to finishing dept. They are
following wash report & finished fabric properly. There Controlled.

1. Finished pick
2. Shrinkage
3. Fabric width
4. Skew

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