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C38D5

This document provides installation instructions for various engine accessories, battery chargers, circuit breakers, transformers, air cleaners, coolant drains, and other components. The instructions include lists of required parts and fasteners for installing each item.

Uploaded by

service.petrenko
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
25 views

C38D5

This document provides installation instructions for various engine accessories, battery chargers, circuit breakers, transformers, air cleaners, coolant drains, and other components. The instructions include lists of required parts and fasteners for installing each item.

Uploaded by

service.petrenko
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 34

© Copyright CumminsPowerGeneration

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Intentionally left blank
CONTENTS

0100-3921 Engine-Accessories... 4
0179-3766 Battery Charger Instl... 6
0179-3771 Circuit Breaker Instl (MCB)... 8
0179-3772 Circuit Breaker Instl (MCCB)... 10
0179-3773 Transformer Instl... 12
0179-3782 Air Cleaner - Instl... 14
0179-3785 Coolant Drain Instl... 16
0179-3786 Engine Heater... 18
0179-3796 Muffler Instl... 20
0179-3807 Radiator Instl... 22
0179-3813 Tank Instl (B3.3)... 24
0179-3825 Genset Instl (B3.3 & BC184)... 26
0300-5900 Control Assy... 28
0405-8210 Enclosure Assy (B3-3)... 32

© Copyright CumminsPowerGeneration
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© Copyright CumminsPowerGeneration
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0100-3921
Engine-Accessories
.
item
part no description qty
no
1 0193-0430-01 Sender-Pressure 1
2 0193-0432 Sender - Temperature (E2, E4) 1
3 0337-3583-03 Earth Lead - 16sqmm Braid 2
4 0338-4487 Harness-Engine 1
5 0504-0267 Valve-Ball M22lK 1
6 0505-2235 Adaptor-Pipe 1
7 0505-0019 Bushing - Reducer 1
8 0503-0685 Clamp-Hose (6mm-16mm) 1
9 0503-1620 Hose-Fuel (3/8" ID X 5/8" OD) 1
10 0524-0826 Sealant-Thread 577 (250ml) A/R
11 0155-4311-02 Guard-Exhaust 1
12 0155-4312-02 Guard-Exhaust (Support) 2
14 0526-0399-60 Washer-Flat (M8) 8
15 0800-3017-19 Screw-Hex Head (M8 X 20) 4
16 0850-0114-54 Washer-Lock (M8) 716370 4
17 0862-0026-55 Nut-Hex (M8) 4
18 0526-0399-62 Washer-Flat (M10) 716011 2
19 0800-3017-37 Screw-Hex Head (M10 X 25) 2
20 0850-0114-55 Washer-Lock (M10) 2

© Copyright CumminsPowerGeneration
5
© Copyright CumminsPowerGeneration
6
0179-3766
Battery Charger Instl
.
item
part no description qty
no
1 0416-1225 Charger-Battery (3A) 1
2 0526-0399-52 Washer-Flat (M3) 8
3 0822-3047 Screw-Pan Head (M3 X 20) 4
4 0850-0114-50 Washer-Lock (M3) 4
6 0332-3923-02 Terminal Block (Wago) 3
7 0332-3926 Terminal Block (End Stop) 1
8 0332-3927-02 Terminal Block (End Plate) 1

© Copyright CumminsPowerGeneration
7
© Copyright CumminsPowerGeneration
8
0179-3771
Circuit Breaker Instl (MCB)
.
item
part no description qty
no
Circuit Breaker 63A 4P MCB
1 0320-2224-08 1
(380-416V-50Hz-3Ph & 440V-60Hz-3Ph)
Circuit Breaker 80A 4P MCB
1 0320-2224-09 1
(380-416V-60Hz-3Ph)
Circuit Breaker 100A 4P MCB
1 0320-2224-10 1
(220-240V-50Hz-3Ph)
Circuit Breaker 125A 4P MCB
1 0320-2224-11 1
(190-208V-50Hz-3Ph & 200-240V-60Hz-3Ph)
1 0320-2224-07 Circuit Breaker 50A 4P MCB (440V-50Hz-3Ph) 1
2 0332-4001-01 Rail-Terminal Block (300mm) 1
3 0872-0020-02 Stand Off 2
4 0526-0399-56 Washer-Flat (M5) 4
5 0800-0309-93 Screw-Hex Head (M5 X 35) 2
6 0850-0114-52 Washer-Lock (M5) 2
8 0338-4459 Harness-AC 1
8 0338-4484-02 Harness-AC 1
9 0331-0618-02 Locknut-Conduit 2
10 0320-2225-01 Shunt Trip 1
11 0320-2225-02 Overload Switch 1
Circuit Breaker 125A 2P MCB
12 0320-2222-11 1
(220-240V-60Hz-1Ph)
Circuit Breaker 100A 2P MCB
12 0320-2222-10 1
(220-240V-50Hz-1Ph)

© Copyright CumminsPowerGeneration
9
© Copyright CumminsPowerGeneration
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0179-3772
Circuit Breaker Instl (MCCB)
.
item
part no description qty
no
1 0320-2157-02 Circuit Breaker 100A 4P MCCB 1
1 0320-2157-01 Circuit Breaker 100A 3P MCCB 1
2 0320-2156-01 Bare Cable Connectors 3P 160A 1
2 0320-2156-02 Bare Cable Connectors 4P 160A 1
3 0872-0021 Standoff (Insulator) 1
4 0526-0399-62 Washer-Flat (M10) 716011 2
5 0800-3017-35 Screw-Hex Head (M10 X 16) 1
6 0850-0114-55 Washer-Lock (M10) 1
7 0862-0026-56 Nut-Hex (M10) 715011 1
8 0332-4034-03 Lug-Cable 1
9 0338-4484-02 Harness-AC 1
10 0332-4001-02 Rail-Terminal Block 1
11 0526-0399-56 Washer-Flat (M5) 2
12 0800-0309-93 Screw-Hex Head (M5 X 35) 2
13 0850-0114-52 Washer-Lock (M5) 2
14 0331-0618-02 Locknut-Conduit 2
15 0320-1981-51 SPDT Switch 29450 1
16 0320-1981-52 Shunt Trip 12v 1

© Copyright CumminsPowerGeneration
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© Copyright CumminsPowerGeneration
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0179-3773
Transformer Instl
.
item
part no description qty
no
1 0315-1647-06 Transformer-Current 250:5 (190-240V-3Ph) 3
1 0315-1647-04 Transformer-Current 120:5 (380-440V-3Ph) 3
2 0338-4458 Harness-AC 1
3 0332-4001-01 Rail-Terminal Block (300mm) 1
4 0526-0399-56 Washer-Flat (M5) 4
5 0800-0309-88 Screw-Hex Head (M5 X 12) 2
6 0850-0114-52 Washer-Lock (M5) 2
7 0315-1647-06* Transformer-Current 250:5 (220-240V-1Ph) 2
8 0315-1607-03 Transformer-Current Earth 1
9 0307-3017-01 Relay-Earth Fault 1

© Copyright CumminsPowerGeneration
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© Copyright CumminsPowerGeneration
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0179-3782
Air Cleaner - Instl
.
item
part no description qty
no
1 0541-1111 Air Cleaner Kit (Heavy Duty) 1
2 0140-3840 Air Cleaner Element 1
3 0140-3766 Mounting Band 1
4 0140-3767 Indicator 1
5 0503-2546 Hose-Hump 1
6 0140-3551 Clip 1
7 0503-2545 "T" Bolt Clamp 1
8 0140-3719-02 Bracket, Air Cleaner 1
10 0800-3017-19 Screw-Hex Head (M8 X 20) 2
11 0526-0399-60 Washer-Flat (M8) 2
12 0850-0114-54 Washer-Lock (M8) 716370 2
13 0862-0026-55 Nut-Hex (M8) 2
14 0800-3017-37 Screw-Hex Head (M10 X 25) 2
15 0526-0399-62 Washer-Flat (M10) 716011 2
16 0850-0114-55 Washer-Lock (M10) 2
17 0140-3829 Air Cleaner Kit (Normal Duty) 1

© Copyright CumminsPowerGeneration
15
© Copyright CumminsPowerGeneration
16
0179-3785
Coolant Drain Instl
.
item
part no description qty
no
1 0502-1432 Radiator Drain Tap 1
2 0505-2230 Elbow, Pipe (3/8" BSP M/F.) 1
3 0502-1484 Adapter - Hose 1
4 0524-0826 Sealant-Thread 577 (250ml) 1

© Copyright CumminsPowerGeneration
17
© Copyright CumminsPowerGeneration
18
0179-3786
Engine Heater
.
item
part no description qty
no
1 0333-0699 Heater, Engine Coolant, 120v. 1
2 0333-0690 Heater, Engine Coolant, 240v. 2
3 0133-0232-02 Bracket - Preheater (B3.3) 3
4 0503-2474-07 Hose - Steam 4
5 0503-2474-06 Hose - Steam 5
6 0502-1508 Connector, Hose,1/4" BSPT X 16mm 6
7 0505-2236 Adapter - Pipe 7
8 0503-2385 Clamp - Hose (1" - 1 3/4") 8
9 0821-6003-02 Screw-Sems Tap/Scr (M8 X 20) 9
10 0526-0399-60 Washer-Flat (M8) 10
11 0870-2248-05 Nut-Lock (M8 Nyloc) 11
12 0800-3017-06 Screw-Hex Head (M6 X 30) 12
13 0526-0399-58 Washer-Flat (M6) 13
14 0870-0506 Nut-Lock (M6 Nyloc) 14
15 0332-1794 Tie - Cable 15
16 0524-0826 Sealant-Thread 577 (250ml) 16

© Copyright CumminsPowerGeneration
19
© Copyright CumminsPowerGeneration
20
0179-3796
Muffler Instl
.
item
part no description qty
no
1 0155-4280 Muffler 1
3 0155-4352 Clamp 2" 4
4 0155-4356 Straight Connector 1
5 0155-4354 Flexible Connector 1
6 0155-4359 Welded Tube Flange 1
7 0155-4357 90o Elbow 1
8 0155-4286 Gasket 1
9 0155-4351 Heavy Duty Clamp 6" 2
- 0541-1123 Muffler Kit 1

© Copyright CumminsPowerGeneration
21
© Copyright CumminsPowerGeneration
22
0179-3807
Radiator Instl
.
item
part no description qty
no
1 0130-6406 Radiator Cap 1
2 0130-6147 Cooling Fan - 457mm LD7 1
3 0130-6149 Radiator - B3.3G 1
4 0130-6174 Hose - Radiator - Top 1
5 0130-6175 Hose - Radiator - Bottom 1
6 0130-6200-02 Guard - Radiator (Right Hand) 1
7 0130-6203-02 Cover - Guard (Charge Alt) 1
8 0130-6204-02 Bracket - Radiator (Support) 1
9 0130-6251-02 Guard - Radiator (Left Hand) 1
10 0130-6252-02 Guard - Radiator (Rear) 1
11 0130-6253-02 Bracket-Radiator-Guard Support 1
12 0130-6259-02 Bracket - Radiator (Spacer) 1
13 0155-4246 Spacer-Heat Shield 2
14 0402-0847 Isolator-Vibration -Type MS232 3
15 0503-1872-01 Clamp Hose (1"-1.75") 1
16 0503-1872-04 Clamp-Hose (2.25"-3.13") 3
17 0193-0568 Coolant Level Switch 1

© Copyright CumminsPowerGeneration
23
© Copyright CumminsPowerGeneration
24
0179-3813
Tank Instl (B3.3)
.
item
part no description qty
no
1 0159-1552 Cap-Filler 1
2 0193-0567 Gauge-Fuel Level (180mm Sprl) 1
3 0505-1597 1" BSP Gunmetal Plug 1
4 0505-1598 Plug-Pipe 3/4" BSP 1
5 0505-2090 Plug-Pipe 1 1/2" BSP 1
6 0309-0707-04 Fuel Level Switch 1
7 0416-1141 Boot-Battery 2
8 0416-1203 Clamp - Battery Post +Ve 1
9 0416-1204 Clamp - Battery Post -Ve 1
10 0416-1216 Cable - Battery -Ve 1
11 0416-1233 Cable - Battery+Ve 1
12 0526-0399-58 Washer-Flat (M6) 1
13 0865-0030 Nut - Wing (M6) 1
14 0416-1241-02 Holddown-Battery 1
15 0416-1242 Battery Lead Acid 12v Wet 1

© Copyright CumminsPowerGeneration
25
© Copyright CumminsPowerGeneration
26
0179-3825
Genset Instl (B3.3 & BC184)
.
item
part no description qty
no
1 0403-5463-02 Mount-Engine LH 1
2 0403-5464-02 Mount-Engine RH 1
3 0402-0852 Isolator - Vibration (280/B5) 2
4 0501-0874 Line - Fuel 1
5 0501-0875 Line - Fuel 1
6 0503-2467 Clamp - Hose 4
7 0526-0399-62 Washer-Flat (M10) 716011 8
8 0526-0399-64 Washer-Flat (M12) 4
9 0800-3017-38 Screw-Hex Head (M10 X 30) 8
10 0850-0114-56 Washer-Lock (M12) 4
11 0853-0040-56 Washer-Lock (M10) 8
12 0862-0026-57 Nut-Hex (M12) 715012 2
13 0800-3017-52 Screw-Hex Head (M12 X 20) 2
14 0403-5586-02 Mount - Generator 1
15 0200-3123-01 Generator BC184H 1

© Copyright CumminsPowerGeneration
27
© Copyright CumminsPowerGeneration
28
0300-5900
Control Assy
.
item
part no description qty
no
1 0319-5495-02 Box-Control 1
2 0319-5496-02 Panel (MCB) 1
2A 0319-5497-02 Panel (MCCB) 1
3 0300-5875 Control Assy 1
4 0327-1503-01 PCB Assy 1
5 0332-4001-01 Rail-Terminal Block (300mm) 1
6 0526-0399-56 Washer-Flat (M5) 8
7 0800-0309-88 Screw-Hex Head (M5 X 12) 2
8 0850-0114-52 Washer-Lock (M5) 8
10 0800-0309-91 Screw-Hex Head (M5 X 25) 6
11 0821-6002-02 Screw-Sems Tap/Scr (M6 X 12) 12
12 0526-0399-52 Washer-Flat (M3) 4
13 0822-3047 Screw-Pan Head (M3 X 20) 4
14 0850-0114-50 Washer-Lock (M3) 4
15 0862-0026-51 Nut-Hex (M3) 4
17 0308-1178 Switch-Pushbutton E/Stop 1
18 0332-3923-01 Terminal Block (Wago) 2
19 0332-3925-01 Jumper-Terminal (Wago, 2-Way) 1
20 0332-3926 Terminal Block (End Stop) 2
21 0332-3927-01 Terminal Block (End Plate) 1
22 0320-2259 Circuit Breaker Blanking Strip 1
23 0319-5362-02 Cover-Control 1
24 0319-5364 Cover-Control-Cable Entrance 1
26 0526-0399-60 Washer-Flat (M8) 12
27 0800-3017-21 Screw-Head (M8 X 30) 6
28 0850-0114-54 Washer-Lock (M8) 716370 6
29 0862-0026-55 Nut-Hex (M8) 6
30 0526-0399-62 Washer-Flat (M10) 716011 4
31 0800-3017-37 Screw-Hex Head (M10 X 25) 2
32 0853-0040-56 Washer-Lock (M10) 4
33 0862-0026-56 Nut-Hex (M10) 715011 2
34 0300-5937 Module-Alarm 1
35 0308-1191 Switch-Rocker 1
36 0098-8322 Label-Information 1

© Copyright CumminsPowerGeneration
29
item
part no description qty
no
37 0338-4522 Harness-Alarm 1

© Copyright CumminsPowerGeneration
30
Intentionally left blank
© Copyright CumminsPowerGeneration
32
0405-8210
Enclosure Assy (B3-3)
.
item
part no description qty
no
1 0406-1074 Key Lock 4
2 0406-1073 Lock Catch 4
3 0179-3612 Emergency Stop Switch 1
4 0406-1051 Hinge L.H. 4
5 0406-1052 Hinge R.H. 4

© Copyright CumminsPowerGeneration
33
© Copyright CumminsPowerGeneration
34

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