W3 Multiphase - Flow
W3 Multiphase - Flow
Production Engineering
Multiphase flow in Pipes
• Single phase flow is straight forward
• However, there are often multiple phases flowing
from the reservoir.
– Liquid: water and oil
– Gas: liberated hydrocarbon
• The phase behavior of these fluids are dependent on
pressure and temperature
• In particular, the density of the flowing mixtures can
change depending on pressure and temperature
• This is a highly complex problem
– No fundamental/rigorous solution
Multiphase Flow
∆𝒑 𝒈 𝟏 𝟐 𝟏 𝝆𝒎
= 𝝆𝒎 sin 𝜽 + 𝒗0𝒎 𝒇
∆𝑳 𝒈𝒄 𝟐 𝑫 𝒈𝒄
∆𝒑 𝒈 𝟏 𝟐 𝟏 𝝆𝒎
= 𝝆𝒎 sin 𝜽 + 𝒗0𝒎 𝒇
∆𝑳 𝒈𝒄 𝟐 𝑫 𝒈𝒄
∆𝒑 ∆𝒑 ∆𝒑
= +
∆𝑳𝑻𝒐𝒕𝒂𝒍 ∆𝑳𝑬𝒍𝒆𝒗𝒂𝒕𝒊𝒐𝒏 ∆𝑳𝑭𝒓𝒊𝒄𝒕𝒊𝒐𝒏
Mechanical Energy Balance: Multiphase Flow
∆𝒑 𝒈 𝟏 𝟐 𝟏 𝝆𝒎
= 𝝆𝒎 sin 𝜽 + 𝒗0𝒎 𝒇
∆𝑳 𝒈𝒄 𝟐 𝑫 𝒈𝒄
Mixture properties:
• Density of phases at any location in the pipe
• Volume fraction of phases at any location in the pipe
• Commonly described as ‘Hold up’
Liquid and Gas Hold UP
• The volume fraction of a phase is often called the “hold up” of that phase
• Gas Hold Up
• Liquid Hold UP
• Example: Vertical flow of gas and water from a well
• Due to density difference + gas expansion, the gas phase will travel through
the pipe faster than the water phase. This causes the flow of the liquid
phase to be “held up” relative to the gas phase
• The extent of this effect depends on the volume fraction of gas
• The extent of “hold up” is highly dependent on the developed flow regime
• The flow pattern is called a flow regime and is a function of pipe diameter,
density difference and volume fraction of gas
• Intermittent flow
– This is also
sometimes called
Slug Flow
• Segregated flow
– This is also
sometimes called
Annular Flow
• Gas flows up
through the middle
of the pipe and
liquid flows along
the perimeter of
the pipe
Flow Regime in Vertical Pipes
∆𝒑
We want to know:
∆𝑳
0𝟐𝒎
But this depends on: 𝝆𝒎 and 𝒗
∆𝒑
Which also depend on:
∆𝑳
Workflow: Multiphase flow
Li Iterative Method
Pi
• Start at a known pressure (Pi) at given location (Li)
LT = ∑ ∆𝑳𝒊
Workflow: Multiphase flow
Well Head, P1 Iterative Method
• Start at a known pressure (P1) at given location (L1)
DLi Dp1
This pressure is often taken at the wellhead
P1+1
LT This is an easy to measure value at a known
location
Workflow: Multiphase flow
L1 Iterative Method
P1
• Select a small increment of pipe DL1
DL1 Dp1 • Estimate pressure at P1+1
P1+1
LT
∆𝒑 𝒈 𝟏 𝟐 𝟏 𝝆𝒎
= 𝝆𝒎 sin 𝜽 + 𝒗0𝒎 𝒇
∆𝑳 𝒈𝒄 𝟐 𝑫 𝒈𝒄
From correlations:
Workflow: Multiphase flow
L1 Iterative Method
P1
• Is the new P1+1 similar to the estimated P1+1?
Dp2
DL2 You need to pick a criteria to judge similarity
LT
P2+1 Within a few percent difference is a reasonable
criteria
• The following sides show the the Beggs and Brill method, which provides:
• Bulk density, 𝝆𝒎
• Flow regime, 𝒗0𝟐𝒎
• Friction factor, 𝒇
Gas Density:
𝑆𝐺R = 𝑆𝑝𝑒𝑐𝑖𝑓𝑖𝑐 𝑔𝑟𝑎𝑣𝑖𝑡𝑦 𝑜𝑓 𝑜𝑖𝑙
𝑙𝑏
𝟐. 𝟕𝟗𝑺𝑮𝒈𝑷 𝜌[ = 𝐷𝑒𝑛𝑠𝑖𝑡𝑦 𝑜𝑓 𝑔𝑎𝑠, _
𝑓𝑡
𝝆𝒈 =
𝒁 𝑻𝑹 P = Pressure, psia
Z = gas compressibility factor, dimensionless
TR = Temperature, oR
Oil Density:
𝑆𝐺R = 𝑆𝑝𝑒𝑐𝑖𝑓𝑖𝑐 𝑔𝑟𝑎𝑣𝑖𝑡𝑦 𝑜𝑓 𝑜𝑖𝑙
𝑹𝒔 𝟎.𝟎𝟕𝟔𝟒 𝑺𝑮𝒈
𝟔𝟐.𝟒 𝑺𝑮𝒐 d 𝑆𝐺[ = 𝑆𝑝𝑒𝑐𝑖𝑓𝑖𝑐 𝑔𝑟𝑎𝑣𝑖𝑡𝑦 𝑜𝑓 𝑔𝑎𝑠
𝟓.𝟔𝟏𝟒
𝝆𝒐 = 𝑩𝟎
𝐵R = 𝐹𝑜𝑟𝑚𝑎𝑡𝑖𝑜𝑛 𝑣𝑜𝑙𝑢𝑚𝑒 𝑓𝑎𝑐𝑡𝑜𝑟 𝑜𝑓 𝑜𝑖𝑙, 𝑏𝑏𝑙/𝑠𝑡𝑏
𝑠𝑐𝑓
𝑅t = 𝑆𝑜𝑙𝑢𝑡𝑖𝑜𝑛 𝑔𝑎𝑠 𝑟𝑎𝑡𝑖𝑜 ,
𝑠𝑡𝑏
𝟔𝟐.𝟒 𝑺𝑮𝒘
𝝆𝑳 = 𝝆𝒐 𝟏 − 𝑾𝑪 + 𝑾𝑪
𝑩𝒘
WC = Water Cut
𝑺𝑮𝒘 = 𝑺𝒑𝒆𝒄𝒊𝒇𝒊𝒄 𝒈𝒓𝒂𝒗𝒊𝒕𝒚 𝒐𝒇 𝒘𝒂𝒕𝒆𝒓
𝒍𝒃
𝝆𝑳 = 𝑫𝒆𝒏𝒔𝒊𝒕𝒚 𝒐𝒇 𝒍𝒊𝒒𝒖𝒊𝒅 𝒑𝒉𝒂𝒔𝒆𝒔, 𝟑
𝒇𝒕
𝑩𝒘 = 𝑭𝒐𝒓𝒎𝒂𝒕𝒊𝒐𝒏 𝒗𝒐𝒍𝒖𝒎𝒆 𝒇𝒂𝒄𝒕𝒐𝒓 𝒇𝒐𝒓 𝒘𝒂𝒕𝒆𝒓
Phase Properties: Bulk Phases
Bulk density (or mixture density) is used for determining the
pressure gradient
𝝆𝒎 = 𝝆𝑳 𝑯𝑳 + 𝝆𝒈 (𝟏 − 𝑯𝑳 )
WC = water cut
𝑺𝑮𝒘 = 𝑺𝒑𝒆𝒄𝒊𝒇𝒊𝒄 𝒈𝒓𝒂𝒗𝒊𝒕𝒚 𝒐𝒇 𝒘𝒂𝒕𝒆𝒓
𝒍𝒃
𝝆𝑳 = 𝑫𝒆𝒏𝒔𝒊𝒕𝒚 𝒐𝒇 𝒍𝒊𝒒𝒖𝒊𝒅, 𝟑
𝒇𝒕
𝑩𝒘 = 𝑭𝒐𝒓𝒎𝒂𝒕𝒊𝒐𝒏 𝒗𝒐𝒍𝒖𝒎𝒆 𝒇𝒂𝒄𝒕𝒐𝒓 𝒇𝒐𝒓 𝒘𝒂𝒕𝒆𝒓
HL = liquid hold up, dimensionless
Phase Properties: Viscosity
Determine the phase properties: Viscosity (µ)
Liquid Viscosity:
𝝁𝑳 = 𝝁𝒐 𝟏 − 𝑾𝑪 + 𝝁𝒘 (𝑾𝑪)
𝝈𝑳 = 𝝈𝒐 𝟏 − 𝑾𝑪 + 𝝈𝒘(𝑾𝑪)
WC = water cut
𝝈𝑳 = 𝒔𝒖𝒓𝒇𝒂𝒄𝒆 𝒕𝒆𝒏𝒔𝒊𝒐𝒏 𝒐𝒇 𝒍𝒊𝒒𝒖𝒊𝒅, 𝒅𝒚𝒏𝒆𝒔/𝒄𝒎
𝝈𝒐 = 𝒔𝒖𝒓𝒇𝒂𝒄𝒆 𝒕𝒆𝒏𝒔𝒊𝒐𝒏 𝒐𝒇 𝒐𝒊𝒍, 𝒅𝒚𝒏𝒆𝒔/𝒄𝒎
𝝈𝒘 = 𝒔𝒖𝒓𝒇𝒂𝒄𝒆 𝒕𝒆𝒏𝒔𝒊𝒐𝒏 𝒐𝒇 𝒘𝒂𝒕𝒆𝒓, 𝒅𝒚𝒏𝒆𝒔/𝒄𝒎
HL = liquid hold up, dimensionless
Hold-up
Liquid Hold-up:
𝟏 = 𝑯𝑳 + 𝑯𝒈 Pipe Element
Dh
Gas hold up
Phase Velocities
Superficial Liquid Velocity:
𝟓. 𝟔𝟏𝟓 𝒒𝑳
𝑽𝑺𝑳 = 𝑩𝟎 𝟏 − 𝑾𝑪 + 𝑩𝒘 𝑾𝑪
𝟖𝟔𝟒𝟎𝟎 𝑨𝒑 𝒃𝒃𝒍
𝑩𝒐 = 𝑭𝒐𝒓𝒎𝒂𝒕𝒊𝒐𝒏 𝒗𝒐𝒍𝒖𝒎𝒆 𝒇𝒂𝒄𝒕𝒐𝒓 𝒐𝒇 𝒐𝒊𝒍, 𝒔𝒕𝒃
𝑩𝒈 = 𝑭𝒐𝒓𝒎𝒂𝒕𝒊𝒐𝒏 𝑽𝒐𝒍𝒖𝒎𝒆 𝒇𝒂𝒄𝒕𝒐𝒓 𝒇𝒐𝒓 𝒈𝒂𝒔
𝑩𝒘 = 𝑭𝒐𝒓𝒎𝒂𝒕𝒊𝒐𝒏 𝒗𝒐𝒍𝒖𝒎𝒆 𝒇𝒂𝒄𝒕𝒐𝒓 𝒇𝒐𝒓 𝒘𝒂𝒕𝒆𝒓
𝑾𝑪 = 𝒘𝒂𝒕𝒆𝒓 𝒄𝒖𝒕
Superficial Gas Velocity: P = Pressure, psia
z = gas compressibility factor, dimensionless
𝒒𝒈 𝟏𝟒. 𝟕 𝑻𝑲 𝒛
𝑽𝑺𝑮 = Tk = Temperature, Kelvin
𝟖𝟔𝟒𝟎𝟎 𝑨𝒑 𝑷 𝟓𝟐𝟎 𝟏 𝒇𝒕
𝒗𝑺𝑮 = 𝑺𝒖𝒑𝒆𝒓𝒇𝒊𝒄𝒊𝒂𝒍 𝑮𝒂𝒔 𝒗𝒆𝒍𝒐𝒄𝒊𝒕𝒚,
𝒔𝒆𝒄
𝒇𝒕
𝒗𝑺𝑳 = 𝑺𝒖𝒑𝒆𝒓𝒇𝒊𝒄𝒊𝒂𝒍 𝒍𝒊𝒒𝒖𝒊𝒅 𝒗𝒆𝒍𝒐𝒄𝒊𝒕𝒚,
𝒔𝒆𝒄
qL = flow rate liquid, bbl/d
Two-Phase (mixture): qg = flow rate gas, scf/d
𝑽𝒎 = 𝑽𝑺𝑳 + 𝑽𝑺𝑮 Ap = Flow area, ft2
Gm = total flux weight, lbm/ft2/sec
Calculate Hold up Parameters
𝐿_ = 0.1𝐶Œ…•.—••˜
𝑉ŽŒ
𝐶Œ =
𝑉< 𝐿— = 0.5 𝐶Œ…˜.ž_™
𝐿• = 316𝐶Œ“._“C 𝑉<C
𝑁 ¡ =
𝑔5 𝐷
𝐿C = 0.0009252𝐶Œ…C.—˜™—
¤ 𝜌Œ
𝑁Œ¢ = 1.938𝑉ŽŒ
𝑳𝟏 , 𝑳𝟐 , 𝑳𝟑 , 𝑳𝟒 = 𝑪𝒐𝒓𝒓𝒆𝒍𝒂𝒕𝒊𝒐𝒏 𝒗𝒂𝒓𝒊𝒂𝒃𝒍𝒆𝒔 𝜎Œ
𝑪𝑳 = 𝒏𝒐𝒏 𝒔𝒍𝒊𝒑 𝒍𝒊𝒒𝒖𝒊𝒅 𝒉𝒐𝒍𝒅 𝒖𝒑 𝒇𝒂𝒄𝒕𝒐𝒓
𝑵𝑭𝑹 = 𝑭𝒓𝒐𝒖𝒅𝒆 𝒏𝒖𝒎𝒃𝒆𝒓, dimensionless
NLV = liquid velocity number, dimensionless
𝑽𝒎 = 𝒗𝒆𝒍𝒐𝒄𝒊𝒕𝒚 𝒐𝒇 𝒈𝒂𝒔 & 𝒍𝒊𝒒𝒖𝒊𝒅 𝒎𝒊𝒙𝒕𝒖𝒓𝒆
Flow Regimes
1) Segregated:
𝑪𝑳<0.01 and 𝑵𝑭𝑹< 𝑳𝟏 or 𝑪𝑳 ≥ 0.01 and 𝑵𝑭𝑹< 𝑳𝟐
2) Transition :
𝑪𝑳 ≥0.01 and 𝑳𝟐 ≤ 𝑵𝑭𝑹 ≤ 𝑳𝟑
3) Intermittent :
𝟎. 𝟎𝟏 ≤ 𝑪𝑳 < 𝟎. 𝟒 𝒂𝒏𝒅 𝑳𝟑 < 𝑵𝑭𝑹 ≤ 𝑳𝟏
or
𝑪𝑳 ≥ 𝟎. 𝟒 𝒂𝒏𝒅 𝑳𝟑 < 𝑵𝑭𝑹 ≤ 𝑳𝟒
4) Distributed:
𝑪𝑳 < 𝟎. 𝟒 𝒂𝒏𝒅 𝑵𝑭𝑹 ≥ 𝑳𝟏
or
𝑪𝑳 ≥ 𝟎. 𝟒 𝒂𝒏𝒅 𝑵𝑭𝑹 > 𝑳𝟒
Liquid Hold-up
• Segregated
«¬-.¤®¤¯
𝐻Œ(“) = 0.98 -.-®¯®
°±² This is the hold-up determined
• Intermittent for horizontal pipe
«¬-.´µ´¶ (HL(0), O degrees)
𝐻Œ(“) = 0.845 -.-¶·µ
°±²
• Distributed
«¬-.´®¸¤
𝐻Œ(“) = 1.065 -.-¯-¹
°±²
Hold-up: Inclined Pipe
𝐻Œ(∅) = 𝐻Œ(“) 𝜓
𝜓 = 1 + 0.3𝐶
Where d, e, f and g are determined for each flow condition from the table:
Horizontal flow pattern d’ e f g
Segregated uphill 0.011 -3.768 3.539 -1.614
Intermittent Uphill 2.96 0.305 -0.4473 0.0978
Distributed uphill No correction c=0, 𝜓=1, 𝐻Œ ≠ 𝑓(∅)
All flow patterns downhill 4.70 -0.3692 0.1244 -0.5056
1 𝜀 2.51
= −2 log( + )
𝑓 3.7 𝐷 𝑅𝑒 𝑓
Corrected two phase friction factor
𝜀 = 𝑝𝑖𝑝𝑒 𝑟𝑜𝑢𝑔ℎ𝑛𝑒𝑠𝑠
𝑓É = 𝑓 ∗ 𝑒Ž
Where
ÐÑ Ò «¬
S= And 𝑦 =
…“.“•C_d_.•™C ÐÑ Ò…“.™žC• ÐÑ Ò¸ d“.“•™•_ ÐÑ Ò¤ Ó¬¸
∆𝑷 𝒈 𝟏 𝟐 𝟏 𝝆𝒎
= 𝝆𝒎 sin 𝜽 + 𝒗0𝒎 𝒇
∆𝑳 𝒈𝒄 𝟐 𝑫 𝒈𝒄
Pipe Element
For all that effort we only get the values in RED! Dh
LT = ∑ ∆𝑳𝒊
Questions?
Tutorial: Multiphase Vertical Flow
𝑮𝒊𝒗𝒆𝒏
𝒇𝒕
𝑽𝒔𝒈 = 𝟒. 𝟎𝟗 𝑵𝑳𝑽 = 𝟔. 𝟎𝟐
𝒔𝒆𝒄
𝒇𝒕
𝑽𝑺𝑳 = 𝟐. 𝟔𝟓 𝒔𝒆𝒄 𝝁𝒐 = 𝟏𝟖 𝒄𝒑
𝒅 = 𝟎. 𝟐𝟒𝟗 𝒇𝒕 𝝁𝒈 = 𝟎. 𝟎𝟏𝟖 𝒄𝒑
𝒑 = 𝟕𝟐𝟎 𝒑𝒔𝒊𝒂 ∅ = 𝟗𝟎 𝒅𝒆𝒈𝒓𝒆𝒆𝒔 (𝑽𝒆𝒓𝒕𝒊𝒄𝒂𝒍)
𝒍𝒃
𝝆𝑳 = 𝟓𝟔. 𝟔
𝒇𝒕𝟑
𝒍𝒃
𝝆𝒈 = 𝟐. 𝟖𝟒
𝒇𝒕𝟑
Calculate the flowing pressure gradient for a segment of pipe at the provided conditions
• As the gas-to-liquid
(GLR) ratio increases the
pressure gradient
decreases
Pressure
Gradient Based
on Gas/Liquid
Ratio
Most gradient curves display GLR rather than GOR (gas-oil ratio).
𝑮𝑳𝑹 = 𝟏 − 𝒇𝒘 𝑮𝑶𝑹
GLR, scf/bbl
Fw, water cut
Note: often water cut and GOR are GOR, scf/bbl
commonly measured
Example: Using
Provided Graphs